1Global Partner Summit 2017: Competing to Win
February 14 – 17 | Napa, California
Global Partner Summit 2017: Competing to Win
Automation and Brilliant Manufacturing Products
Steve GarbrechtDirector of Product Marketing,Brilliant ManufacturingGE Digital
Matthew WellsGeneral Manager,Automation SoftwareGE Digital
500K+ nodes | ~90 countries | 36 industries | GE Digital Product
• Enables intelligent operation of every gas turbineGE Energy ships
•Manages the world’s largest water reclamation facility
• Affects the production of 65% of the cars manufactured in North America
• Improves efficiency in more than 50 breweries across 15 countries
• Controls lighting systems at the Vatican
Did You Know?GE Automation & Manufacturing Software
GE Digital Solutions for Productivity
Assetsá Reliabilityá Availabilityâ Operational Costâ Operational Risk
Processesá Qualityá Throughputâ Waste / Reworkâ Lead Time
Peopleá Decisionsá Engagementâ Cycle Timeâ Turnover
Digital Productivity Opportunities
Predix Application Areas
GE Digital Portfolio for Manufacturing
Alarm Analysis & Reporting
HMI with Active Alarms
Operator Guidance
AUTOMATION
Common and Integrated UX/UIPlant
ApplicationsPfMD Tracker
iFIX / CIMPLICITY
Workflow
BatchAdvanced Alarming
Historian
Plant Pulse Optimizer + AA
Mobile
Cyber
OpShield OT Net. Security
Achilles Embed Dev Security
Quality Manager
Production Manager
Genealogy Manager
Routing Optimizer
Asset Optimizer
Enterprise Plant Insights
BRILLIANT MFG SUITE
WIP Manager
Efficiency Analyzer
APM
Operations Optimization
Machinery & Equipt Health
Reliability Management
Asset Strategy Optimization
SERVICES
DT Blueprint Advisory
Data ScienceAdvisory
Implementation
PQMManaged Service
Outcome Services-Education, Support
Customer Eng.
2016 1H2017 2H2017 2018
HMI Analysis
On-Premise and Cloud
Control, Execute, Monitor
Field Agent
SCADA/ControlHMI
BMS
OO+
Operator
Supervisor
Configure, Plan, Analyze, Monitor
Analyst Supervisor
Maintenance Engineer
Catalog
BMS OO APM
HMI+
HMI
AppsData
Maturity Model Stages
The “foundation”
Empower userDrive consistency &
collaboration
0Stage Connect1
Collect2
Monitor & Control3
Collaborate
Analyze
Predict
Optimize
GET OPTIMIZEDGET INSIGHTSGET CONNECTED
HMI/SCADA, MES Efficiency solve
Manufacturing Information Systems
Improve Assets & Operations
Advanced Operations Management
Outcomes
4
5
6
7
Automation Software
Phased Implementation – An Example
1. Control network model defined/installed.
2. Data characterisation
3. Automation of plant operations
4. HMI to support visualisation of real-time & shift performance and facilitate plant operation interaction
5. Real-time alarm management
6. OEE Monitoring
1. Data compression rule-sets
2. Asset Modelling
3. On-site & off-site historization of data
4. Provision of operational data to support Mgmt. Reporting
5. Integration of critical data points to support service workflows & relevant context
6. Time based Health Indicators
7. Dashboard KPI’s
8. Self service reporting
9. Centralized monitoring
1. Workflows in HMI to prompt manual action or automated decisions
2. Locally derived & condition based service workflows
3. Exception notification workflows
4. Dashboard KPI’s spanning multiple data sources
5. Integration of manually captured data
6. Process control dependant on service state
7. 3rd party visibility (Customers & OEMs), 3rd party data integration (Service providers)
1. Predictive modelling
2. Identification of excursions from “Golden Batch” for asset and site
3. Resolution workflows
4. Hypothesis testing
5. Site and Enterprise Analytics
Phase 1 - Real-Time Functionality Phase 2 - Time Based Functionality Phase 3 - Reporting & Workflows Phase 4 - Continuous Improvement
APM / BMS
Connect Insights OptimizationGET OPTIMIZEDGET INSIGHTSGET CONNECTED
Connect Equipment Collect & Correlate Data Improve Operations Optimize Workflows
The Smart Operator
Control
AlarmingSupervisory
Control
Monitoring
The “traditional” HMI/SCADA conversation
Change the discussion to “Operator Efficiency and Decision Support”
GetOn-Demand
Support
Prevent Mistakes From
Happening
Give Intelligent Warnings
Quickly Identify
Problems and Causes
Automation Solution Offerings and Capabilities SummaryIntelligent Monitoring and Control Software Suite
Prevent Mistakes
from Happening
Identify Problems &
Causes
ProvideOn-Demand
Support
Give Intelligent Warnings
DECISION
SUPPORT
Ge HMI/SCADA
iFIX & CIMPLICITY
Remote/MobileDream Report
IGS Drivers
GE Adv. Alarming
Dream ReportReasoners
Intelligent Alarming& CSENSE Analytics
GE Workflow
GE Mobile TasksDream Report
Work Process Management
GE Webspace
Mobile NotesMobile KPIs
Mobility Solutions
State of MES Today
80%of factoriesdo not haveMES systems
Ref: LNS Consulting
70%of factorygenerated datagoes unused
Ref: Gartner
Moving from Monolithic to Modular MES: How IIoT Is Transforming Manufacturing Operations
Core On-Premise MES Solutions
• Former Proficy Brand, Now Part of BMS
• PfMD, Plant Applications, Tracker
• Commitment to existing applications for our Customers and Partners
• Applications co-exist with Predix
• Provides an on-ramp to Predix.
Common and Integrated UX/UI
Brilliant Manufacturing Suite Predix App PlanGETCONNECTED GETINSIGHTS GETOPTIMIZED
EfficiencyAnalyzer• MachineVisibility• DowntimeCauses• Machine/LineOEE• Performance• Yield
WIPManager• WIP Visibility• OrderTracking• MaterialMovementManagement
Quality Manager• QualityDataCapture• SPC&SQC• SpecificationManagement• Non-Conformance Management
EnterprisePlantInsights• Visibility of Plant & Enterprise KPIs• Dashboard of key operations
ProductionManager• LaborTracking(ClockOn/Off)• WorkInstructions• DocumentManagement• OrderDispatch• QualificationManagement
GenealogyManager• GenealogyandTraceability• ToolGenealogy
SharedFunctionality:• ProductManagementincludingBOM&Recipes
• RouteManagement• PlantCalendar• ERP/PLMIntegration
RoutingOptimizer• Finite Capacity Planner• Extensible Constraint Model• DynamicRe-scheduling• What-IfScenarioModelling• SupplierCollaboration• BroadcastManagement
AssetOptimizer• ShopFloorAssetPerformanceManagement(ReliabilityManagementandPredictiveMaintenanceOptimization)
Unified Visibility SinglePaneofGlassbyPersona
“As adoption of IoT grows, 75% of adopters will turn to outside firms for help in strategy, planning, development, implementation and/or management of these initiatives.Internet of Things: Channel Update”
IDC
Partners Wanted
Get Insights
• Data Capture
• SPC & SQC
• Specification Management
• Non-Conformance Management
Quality Manager
Seeking Partners
Get Insights
• Genealogy Traceability
• Tool Genealogy
Genealogy Manager
Seeking Partners
Brilliant Hacks
• Launching in Q1, a Hackathon for Manufacturing– Test the API calls with Developers for our Predix-based Brilliant Manufacturing
applications
– Build industry awareness around the Brilliant Manufacturing solutions from GE Digital
• Use Predix, WIP, EA and EPI to hack something new!
• Partnering with DevPost, Tech Mahindra and Infosys
• $50,000 in prizes for partners
• Visit https://brilliantmanufacturing.devpost.com/