February 1st, 2018
EHS Leadership – 5 Pillars of Safety
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Field employee behavioral-based safety program, voluntary, incentivized, “Kaizen” method
Proactive ownership and accountability, focused on supervisor level, peer to peer, leader development tool…
Management by “Go See”, safety process and field observation based, requirement of all management
In-depth review of site’s safety management system and processes, multi-level
State-of-the-art web-based Learning Management System for compliance, regulatory, craft and career path training
In-depth policies, systems and programs designed to engage the entire workforcein the delivery of safe work on all projects.
Repeatable and effective as demonstrated by the improved performance of our international operations.
EMR: .70 .62 .55 .53 .55
*Integration of Global Operations began in 2014.
Safe Work Environment
BrandSafway EHS Management System, Leadership Development, Standard Work, Equipment, PPE
Dave WitskenPresident
Energy & Industrial
Operations/Engineering
Gabe McCabe
Legal
Jim Billingsley
Safety
Al Shetler
Human Resources
Jamie Hay
Finance
Jim Walters
National/Global Accounts
Jeff Schneider
Corporate Development
Jim Rogers
Motorized Rollout
Chad Baumgartner
Midstream Rollout
Bob Burns
Specialty Services Rollout
Scotty Scott (interim)
Infrastructure Services Rollout
Jerry Dolly
Jeff Sprau President Commercial
& Industrial
IT
Jay Fisher
Glen TeelPresident
Forming & Shoring
FunctionsProduct-Service
Groups
Business Leadership
Global Branches and Customer Jobsites
CEO
Bill Hayes
CFO
Jim Walters
Global Branches and Customer Jobsites
Integration Leader
Gabe McCabe
Safety
Paul Amedee
Human Resources
Jamie Hay
Finance
Jim Walters
IT
Jay Fisher
Organizational Structure
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4
System Scaffolds Inventory Mgmt. In-House Engineering Labor Industry leading design
& planning software Rope Access
Asbestos Lead Licensed Certified Containments
Cementitious Intumescent Specialty Equipment Vendor Certified CUF Programs
Surveys Programs Coatings Lifecycle
Optimization Corrosion Management
Programs & Approaches
TSA Pioneers Shop / Field CUI Arc & Flame
Spray
Engineering Design Installation Testing Monitoring
Hot Tapping Line Isolation / Stops Stud Removal /
Disintegration LDAR Composites Bolting / Torqueing Field Machining Heat Treating
Shop and Field Brick, Castable,
Pumped API 936 Certified Asset Management FCCU Leaders
Experienced in All Systems
Material Leaders (Aerogel, ULVA)
Shop / Field Heat Tracing
Atmospheric Linings / Immersion Containments Robotic Surface
Preparation Specialty Applications
Coatings Access Insulation Linings API Automated Surface Prep. Documentation
Vertical & Horizontal Formwork
Alum & Steel Shoring Custom Engineering On-Site Technical
Direction Pre-Assembly
Infrastructure ServicesSpecialized Industrial Services
Broadest Suite of Specialized Industrial Services
Capital project focused Encapsulation/shelters Civil / Earthwork Concrete: foundations,
structures Restoration
Programs
3E Energy Appraisals Thermography Studies Insulation Optimization &
Maintenance CUI Support &
Development
Integrated Service Offerings
Let’s Do Something
Together
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Scaffold, Insulation, Coatings, MechanicalCore Services
Translated, What We’re Doing
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Multi-Service Organization
OH Staffs Scaffold Ins Paint Totals Oppty's Revised
Leadership 1 1 1 3 -2 1
Supervision 2 1 2 5 -1 4
Support 2 2 2 6 -2 4
Admin 2 2 2 6 -2 4
7 6 7 20 -7 13
Workforce
Foreman 8 4 2 14 -2 12
Craft 27 18 12 57 -5 52
Helper 15 8 6 29 -5 24
50 30 20 100 -12 88
TTL STAFF 57 36 27 120 -19 101
Single Craft Provider for Each Craft Multi-Service Provider
(Assuming 10% OT) As-Is Savings Revised
FTE's 120 (19) 101
Annual Hours 2,288 - 2,288
TTL Hours 274,560 (43,472) 231,088
Est. Rate Hr. 30.00 - 30.00
Annual Spend 8,236,800 (1,304,160) 6,932,640
TTl Staff Savings 16%
• Key areas of opportunity• Site management staff• Multi-service foremen, routine• Support personnel, helpers
• Approach• Eliminate duplications by
service• Cross-skilled supervision where
possible
• Typical take-away• Multi-service opportunities
provide meaningful synergy• Typically in excess of 15%
Let’s Do Something
Together
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Service OverviewIndustrial Specialty Services
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Industrial Specialty Services
• Capable Resources• Technical Experts• Broad Capabilities
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ISS Heat Treating Capabilities
ISS is now offering complete heat treatment services, providing the true solution to fit you and your customers needs, schedule and budget.
▪ ISS on-site heat treatment service is available 24/7 for Turnarounds, Outages, Maintenance, Capital Projects and Call Outs.
▪ Our complete portfolio of heat treating services includes:
o Combustiono Inductiono Welding preheato Post Weld Heat
Treating (PWHT)o Annealingo Normalizingo Stress Relieving
o Line Thawso Refractory Dry-Outo Hydrogen Bake-Outo Coating & Phenolic Cureso Temperingo Heat / Shrink Expansion
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Bolt Torqueing / Tensioning
Radial stress or side load
▪ Bolting▪ Torqueing / Tensioning▪ Ultrasonic Testing▪ Flange Management
All bolting applications performed in accordance w/ ASME PCC-1 and all equipment is calibrated and QC is documented for assurance.
Bolt Torqueing Capabilities
ISS' services use techniques and tools that have solved the side-loading problem. Our stud removal tools use pneumatic energy, through air guns, to power our equipment. This accomplishes two things: (1) it removes all side loading, and (2) it reduces stud torsion which is accomplished as follows: Our tool, attached to an air gun, fits over the stud.
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Bolt Removal
Stud Size Time
1/2" to 1" 2 seconds
1-1/8" to 1-1/2" 3 seconds
1-5/8" to 2" 4 seconds
2-1/8" to 2-3/4" 7 seconds
3" to 4" 10 seconds
4" to 5" 12 seconds
Stu
d R
em
ova
l Tim
es
ISS' Stud Removal services and our specialized tools were designed after years of research and development. Historically in all facets of industry, studs, bolts and pins have been a major time-consuming and financially-draining experience for maintenance managers around the world.
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Field Hot-Tap
▪ ½” to 60” Standard Capability▪ Pressures up to 1,480 psi▪ Temperatures to 700º F▪ Piping systems, Vessels, Tanks, &
Flare systems▪ Onshore / Offshore ▪ Subsea, Above Water▪ Engineered weld-on and
mechanical fittings▪ Comprehensive S.O.P.’s▪ Trained and Experienced
Technicians
Hot-Tap Capabilities
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Line Stopping
▪ Standard – 1,000 psi at 100º F▪ Size on Size and Reduced Outlets▪ Unique Pivoting Head Capabilities▪ Folding Heads▪ Wide Size Range Capabilities▪ Wide Process Product Support▪ ANSI / ASME Certified Fittings▪ Comprehensive S.O.P.’s▪ Trained and Experienced
Technicians
Line Stop Capabilities
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Line Freezing
▪ Safe, fast, and potential alternative to hot taps / line stops
▪ Typical uses:
• valve/pump replacement
• pressure testing
• HVAC systems
• many more…
▪ Fluid Capability: Water, Sewage, Slurries, Brine, Fuel Oil, Glycol, Heavy Hydrocarbons and Oils
▪ Limitations:
• Static line
• adequate expansion space for collar,
• safe distance from welds,
• transitions & dis-similar metallurgy
Viable option for Line Stop / Line Isolation Applications
Line Freezing Capabilities
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Field MachiningFlange Facing / Milling / Drill & Tapping/ Pipe-Cutting
▪ Tubesheet front and backside machining▪ Tubesheet and pass partition milling▪ Channel heads / Exchanger Shells▪ Flange Resurfacing; all flanges including RTJ grooves▪ Pump Base Milling▪ Drill & Tapping fin fan plugs▪ Spot-facing applications▪ Stud removal utilizing air impacts and/or drilling▪ Metal Disintegration▪ Line Boring
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Line Isolation / Weld Testing
Line Isolation Capabilities
Line Isolation Tools – (Double Block & Bleed)ISS utilizes hydrostatic isolation systems to securely separate downstream areas, where "hot" work is occurring, from possible hazardous materials upstream of the work area. We are able to safely redirect the potentially harmful vapors "out of harm's way".
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Leak Sealing / Leak Repair
• Stay online• Avoid unscheduled shutdowns• Plan replacement cost effectively• Typical applications:
• Valve packings• Bonnet leaks• Flange leaks • Engineered Clamps and Enclosures• Engineered Strongbacks and supports
Leak Repair Capabilities
• 3D Drawing Design Capabilities• Calculations supplied with each and every
design package stamped by PE
Engineering Capabilities
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Leak Sealing / Leak Repair
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ISS Mechanical Services
Pipe Cut
Isolation
Heat Treat
Hydro
Bolting
Scaffold Insulation
Supervisor
ISS Multi-Skill
Crew
Insulation
Pipe Cut
Isolation
Heat Treat
Hydro
Bolting
Contractor “C”
Contractor “B”
Multi Contractor
Contractor ‘A”
Scaffold
Up to 40% reduction on labor Cost
Brand Model Multi-Contractor Model
Plan Integration & Cost Challenges
Let’s Do Something
Together
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Earlier / Improved Engagement
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Typical Subcontractor Engagement Timeline - Capital
Earlier engagement versus current approach
Strategy / Constructability
Workface Planning Approach
Construction Mgt. / Execution
Our Solution, using technology and capabilities, 3 Key Areas we impact
5%-10% 10%-20% 5%-10%
Op
po
rtu
nit
y
Feasibility FEED Contract
Concept Mature Early Mature Strategy Award Plan Work
Field
NoCal DCU Unit – Recent scan
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Detailed Scope Id. / Capture
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Identifying and Optimizing the Access Example
• Typical access by access process• Identify areas where multiple scaffolds can be combined• Areas where small scaffolds can be customized to meet multiple user needs• Access that can be re-sized to meet multiple users needs
10 Scaffolds in an area….
3 Scaffolds optimized….
Typ
ical
WFP
Ap
pro
ach
Typical Activity by Activity WFP Approach
Hrs. Each 15 Hrs. Each 30
Scaffolds 10 Scaffolds 3
Ttl Hrs. 150 Ttl Hrs. 90
Item % Hrs Item % Hrs
Tool Time 50% 75 Tool Time 75% 67.5
Travel 10% 15 Travel 5% 4.5
Logistics 20% 30 Logistics 10% 9
Safety 10% 15 Safety 5% 4.5
All Other 10% 15 All Other 5% 4.5
Total Time 100% 150 Total Time 100% 90
Tool-time Model
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TA Project:• 2D Image• 3D Geometry• Scaffold
Laser Scanning – 2d Pano. w/Geometry
Scanning, ISO’s, Scaffold Work Packs
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Scope Import, Design, Plan, Pre-Kit
▪ Field Scoping Process
▪ Align with Import Format
▪ Leverage BrandNet Import Process
▪ Imported Scopes, Review, Adjust as required for specific variables
▪ Quick Design multiple scaffolds, 100+ at a time
▪ Reports and Package
▪ Distribute, schedule
▪ Pre-kit, 1st job of day, more
▪ Improve tool-time
1 2 3
4 5 6
Let’s Do Something
Together
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Build, Dismantle, Modify, InspectTag Management
Tag Management
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SCAFFOLD LOG (Current)
BUILD DEMO MODIFY INSPECT
SCAFFOLD LOG (Net of Transactions)
• Established Scaffold Log structure
and requirements (standard and
project specific fields)
• Establish requirements for each
phase of scaffold at transaction
level
• Aligned process at transaction
and Tag Management
• Automate management, updating
and reporting
• Notifications, flags and validation
• Tie to other processes, labor,
materials, etc.
Current log updates tablets periodically
Transactions update log systematically
Scaffold Log Management – Transactional Based
TAG MGT
• Additional reporting capabilities
• Project specific
• Typical aging brackets
• Custom aging search to identify and or
support tear-down planning
Reporting, Scaffold Aging
Tag Management
Tag Management
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BUILD DEMO MODIFY
•Transaction employee
•Date, Time
•Location information
•Scaffold type, dimensions, quantities
•Safety notes
•Comments
•Site/Project specific data
•Status (Red, Yellow, Green, others..)
•GPS, images
•Signature(s)
INSPECT
Typical Transactional Data Captured
Questions
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