Fiberglass Tank Solutions
Kevin Hawthorne, Pres. ◦ Fiberglass Tank Solutions ◦ Xerxes Product Manager
Location◦ Lake Ozark Missouri Area – Central to US
Market
Facility◦ 16,000 Sq. Foot Manufacturing Facility
Introduction
Fiberglass Tank Solutions, LLC &
Xerxes Relationship
◦ Market required a “Packaged System”.◦ Product requires special tooling & facilities◦ Extensive drafting & submittal procedure
required
Overview
Packaged Systems to Include:
◦ “Large Diameter” Fiberglass Wet Well Packages 6’ – 14’ Diameter
◦ Valve Vaults
◦ Rehabilitation Inserts for Concrete Wet Wells
Business Model
Pump & WWTP Distribution Houses Pump Manufacturers as OEM Product
Distribution
Municipal Industrial Large Commercial
Markets
WWTP Head Works Regional Wastewater Collection Pump
Stations Industrial Waste Water Storm Water Potable Water Pump Stations
Applications
Why Fiberglass◦ Corrosive Resistant to Hydrogen Sulfide
Degradation
◦ Stronger than concrete
◦ Light Weight
◦ Factory Kit Up under manufacturing QC program
◦ No additional liners or coatings needed
Wet Well Product
Wet Well Product Product Features &
Options
◦ Sizes 6’, 8’, 10’, 12’, 14’
◦ Up to 35’ Deep
◦ Integral Rib = Strength
◦ Self Supporting Base
◦ H-20 Top Loads
◦ Non Concrete Anti Flotation System
Wet Well Product Top Options
◦ Dome Top
Wet Well Product Top Options
◦ Flat Top
Wet Well Product Top Options
◦ Access Openings
Wet Well Product Top Options
◦ Rim Flange
Wet Well Product Top Options
◦ Vertical Discharges
Wet Well Product Top Options
◦ Horizontal Discharges
Wet Well Product Top Accessories
◦ Vents Fiberglass Stainless Steel Mushroom Vent
◦ Oder Reduction
Wet Well Product Bottoms
◦ Concrete Combo
Wet Well Product Bottoms
◦ Truncated◦ Flat
Wet Well Product Sidewall
◦ Integral Rib◦ Oversized Anti-Flotation
Rib
Wet Well Product Other Features
◦ Benched Bottoms◦ Raised Platforms
Wet Well Product Other Features
◦ Base Elbow Mounting Milled Stainless
Steel Bar SS Base Plate
Wet Well Product Other Features
Fiberglass Pipe Sleeves
Link Seals - Discharge
Press Seals - Inlet
Wet Well Product Other Features
Air Release Valves/Vents
Wet Well Product Other Features
Stilling Wells Inlet Drop
Structures
Wet Well Product Pipe Options
2” thru 12” Stainless Steel
316 or 304 Ductile Iron HDPE PVC CPVC
Stainless Steel
Ductile Iron
HDPE
PVC/CPVC
Wet Well Product Access Covers
◦ Simplex – Quadplex◦ Safety Grates◦ H-20◦ Flood Proof / Odor
Wet Well Product Misc. Options
◦ Trash Baskets◦ Ladders◦ Brackets◦ Float & Chain
Hooks
Valve Vaults◦ Duplex to
Quadplex◦ 3” thru 12” Pipe
Systems
Valve Vaults
Valve Vaults
Valve Vaults◦ Stainless Steel ◦ Ductile Iron ◦ Checks◦ Plugs◦ Gates◦ Flow Meters◦ Sensors◦ Sloped Floors &
Drains
Allow “Low Impact” construction methods for wet well replacement.
Typically sized @ 4” less than inside diameter of concrete structure.
Grouted in place
Field installation of inlet hubs
Fiberglass Rehabilitation Sleeves
Installation Procedures
Fiberglass Rehabilitation Sleeves
1. Provide field measurements of existing wet well to include all inverts, benching, finish grade, and surrounding elevation grades.
2. Prepare CAD drawings for engineering review.3. Establish bypass pumping and remove existing top section of concrete
wet well. 4. Remove existing pumping, rails, and piping.5. Prepare base with non-shrink grout.6. Insert Fiberglass Rehabilitation inserts.7. Measure and install field inlets.8. Grout outside area with sandy cement grout. 9. Install pumps and controls.10. Form and pour finish slab.
Fiberglass Rehabilitation Sleeve
Quotation &Materials Take-off CAD Drawings & Submittal Process Structural & Buoyancy Calculations Literature IMOG
◦ – Installation, Maintenance, Operating Guide Warranty Field Service
◦ ASME Certified & 30 Hour OSHA Trained◦ Field Inlet Hub Installation◦ Tank Repairs
Product Support Services
Field Service
Typical CAD Drawings
Quotation Document
Buoyancy Calculation Sheets
Literature
Installation Manual & Operation Guide (IMOG)
Warranty