26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 11
Gas Section Objectives Meeting 2006
Gas Section Objectives Meeting 2006
Gas systems Installation & Testing
Gas systems Installation & Testing
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 22
Installation DictionaryInstallation Dictionary Infrastructure (power, cables, pipes, Ethernet,
services…)
Installation: Delivery of 100% tested racks to Points Fixation of racks in final position Support Team (component replacement, etc)
Piping work:
Cabling work: Experiments do Inter-Area cabling, connectors included (ATLAS do not do connectors). Gas Group do Inter-Rack cabling
Infrastructure (power, cables, pipes, Ethernet, services…)
Installation: Delivery of 100% tested racks to Points Fixation of racks in final position Support Team (component replacement, etc)
Piping work:
Cabling work: Experiments do Inter-Area cabling, connectors included (ATLAS do not do connectors). Gas Group do Inter-Rack cabling
Gas Group TS
SG Inlets Outlets
US Neutral GasesInlets and outlets
UX All
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 33
Legends: Connection of racks to Supply or Neutral Gases PipesWork on cables by Ext. Company
Installation of Racks Work on pipes by Ext. Company
Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec Jan Feb Mar AprUX
Piping
Cabling
PipingALICE SGCablingALICE CR5 UXInstallation
ALICE CR5Piping
ALICE CR5Cabling
ALICE UXPipes
Installation
PipingLHCb
Cabling
Installation
CMSPiping
Cabling
Inter-area Cable Installation
CMS
ATLAS SG & US
CMSCMS -SideCMS +Side Installation
Inter-area Pipes (Criotec)
ALICE SG
Inter-area CablesInter-Area pipes (Cegelec)
LHCb
Cabling between racks
2005 2006
Inter-area pipes
2007
LHCb SG & UXA
ALICE: Inter-area piping (CR5 & Cavern)
ATLASInter-area Cables
ATLAS
ALICE
LHCb
CMS
2006 Schedule & Milestones2006 Schedule & Milestones
Start RPC commissioningApril
Oct+Side Commissioning
AugSingleP systems commissioned
SeptStart commissioning
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 44
Test ScheduleWhen Racks Have to be Shipped
Test ScheduleWhen Racks Have to be Shipped
Target Dates for Rack Shipment are defined by our Milestones, but somehow also by the period when External Companies are on site, ready to connect our racks
Target Dates for Rack Shipment are defined by our Milestones, but somehow also by the period when External Companies are on site, ready to connect our racks
Experiment External com p any on Site, a v ailab le to
connect racks
Target dates for the Gas Group: racks installed in final positions,
ready to be connected
ATLAS Dec – Ja n 06 15 Nov 2 005
CR5 – March 06 ALICE March – Jun e 06
Cavern – May 06
Cavern March 06 LHCb March – Apr il 06
UX- A – Apr il 06
CMS Jan – J ul 06 Jun - Ju l 06
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 55
Test ScheduleWhen Racks Have to be Shipped
Test ScheduleWhen Racks Have to be Shipped
ALICE
Rack Status SystemConnection by others
TEST PERIOD
Mixer TPC Nov - Dec 05Mixer TRD Nov - Dec 05Mixer TOF Nov - Dec 05Mixer HMPID Nov - Dec 05Mixer TRIG Nov - Dec 05Mixer PMD Nov - Dec 05Mixer CPV Nov - Dec 05Mixer TRAC Nov - Dec 05Exhaust TRD X Nov - Dec 05Exhaust TOF X Nov - Dec 05Purifier O TPC Nov 05Purifier O TRD X Nov 06Purifier O TOF X Nov 06Removal TPC Nov - Dec 05Distribution TPC Nov - Dec 05Recuperation O TRD April 07Membrane O TRD Nov 06Control TPCControl TRDControl TOFControl HMPID, TRIGControl PMD, CPV, TRACExperiment module O AllCR5BackUp TPC Nov - Dec 05Pump TPC Nov - Dec 05Pump TOF Nov - Dec 05Pump TRD Nov - Dec 05Pre-Distribution O TOF X Jan - Feb 06Distribution & Regul. 1 O TRD X Jan - Feb 06Distribution & Regul. 2 O TRD X Jan - Feb 06Distribution & Regul. 3 O TRD X Jan - Feb 06Distribution 1 O TRD X Jan - Feb 06Distribution 2 O TRD X Jan - Feb 06Distribution 3 O TRD X Jan - Feb 06Distribution O HMPID X Jan - Feb 06Distribution O PMD X Jan - Feb 06Distribution O CPV X Jan - Feb 06Humidifer O TRIG X Jan - Feb 06Buffer TPC XBuffer TOF XBuffer TRD XBuffer L.P. TRDPurif O HMPID Jan - Feb 06Control TPCControl TOFControl TRDControl All Single PathPilot Valves O AllExperiment module O AllUXPost-Distribution O TPC X April 06Distribution 1 O TOF X April 06Distribution 2 O TOF X April 06Distribution O TRIG X April 06Distribution O TRAC X April 06
CMS
Rack Need SystemConnection by others
TARGET DATE
SG5Mixer RPC Dec 05Mixer CSC Dec 05Mixer DT Dec 05Mixer O TOTEM GEM & CSCExhaust RPC X Dec 05Exhaust CSC X Dec 05Exhaust DT X Dec 05Humidifier O RPC Mar 06Purifier O RPC April 07Purifier O CSC Mar - Apr 06Purifier O DT Mar - Apr 06Buffer H.P. RPC XBuffer H.P. CSC XBuffer H.P. DT XControl RPCControl CSCControl DTControl TOTEM GEM & CSCExperiment Module O AllUSC55Pre-Distribution 1 O RPC X Mar - Apr 06Pre-Distribution 2 O RPC X Mar - Apr 06Pre-Distribution 3 O RPC X Mar - Apr 06Pre-Distribution 4 O RPC X Mar - Apr 06Pre-Distribution 5 O RPC X Mar - Apr 06Pre-Distribution 6 O RPC X Mar - Apr 06Pre-Distribution 1 O CSC X Mar - Apr 06Pre-Distribution 2 O CSC X Mar - Apr 06Pre-Distribution 3 O CSC X Mar - Apr 06Pre-Distribution 4 O CSC X Mar - Apr 06Pre-Distribution 1 O DT X Mar - Apr 06Pre-Distribution 2 O DT X Mar - Apr 06Pre-Distribution 3 O DT X Mar - Apr 06Pre-Distribution 4 O DT X Mar - Apr 06Pre-Distribution O TOTEM GEM & CSCX Mar - Apr 06Pump O RPC X Mar - Apr 06Pump O CSC X Mar - Apr 06Pump O DT X Mar - Apr 06Pump O DT X Mar - Apr 06Buffer L.P. RPC XBuffer L.P. CSC XBuffer L.P. DT XAnalysis O RPC April 07Analysis O CSC April 07Analysis O DT April 07Analysis O DT April 07Compressed air valves O RPC Mar - Apr 06Compressed air valves O DT+CSC+TOT Mar - Apr 06Control RPCControl CSCControl DTControl TOTEM GEM & CSCExperiment Module - All
LHCb
Rack Status SystemConnection by others
TEST PERIOD
SG8Mixer Muon Nov - Dec 05Mixer Gem X Nov - Dec 05Mixer OT Nov - Dec 05Exhaust Muon+Gem X Nov - Dec 05Exhaust OT X Nov - Dec 05Exhaust RICH1 X Nov - Dec 05Exhaust RICH2 X Nov - Dec 05Purifier O Muon+Gem Oct 06Purifier O OT Oct 06Purifier O RICH1 Oct 06Purifier O RICH2 Oct 06Membrane O RICH1 March 07Membrane O RICH2 March 07Analysis O Muon+Gem March 07Analysis O OT March 07Buffer H.P. Muon+Gem X Nov - Dec 05Buffer H.P. OT X Nov - Dec 05Buffer H.P. RICH1 X Nov - Dec 05Buffer H.P. RICH2 X Nov - Dec 05Compressor O RICH1 March 06Compressor O RICH2 March 06Pump O RICH1 X Jan - Feb 06Buffer RICH1Buffer RICH2Control Muon+GemControl OTControl RICH1Control RICH2Exp. Module O AllUXA-APre-Distr. O Gem X Feb 06Pre-Distr. O Muon X Feb 06Pre-Distr. O Muon X Feb 06Pre-Distr. O OT X Feb 06Pre-Distr. O OT X Feb 06Pump O Muon X Feb 06Pump O OT X Feb 06Pump O RICH2 X Feb 06Buffer L.P. Muon XBuffer L.P. OT XControl Muon+GemControl OTControl RICH1Control RICH2Pilot Valves O AllExp. Module O AllUXDistribution M1+GEM A O Muon+Gem X Feb 06Distribution M1+GEM C O Muon+Gem X Feb 06Distribution M2 M3 A Muon X Dec 05Distribution M2 M3 C Muon X Dec 05Distribution M4 M5 A Muon X Dec 05Distribution M4 M5 C Muon X Dec 05Distribution A O OT X Feb 06Distribution C O OT X Feb 06Distribution O RICH1 X Feb 06Distribution O RICH2 X Feb 06
ATLAS
Rack System StatusConnection by others
TEST PERIOD
SG1Mixer MDT Nov-Dec 05Mixer RPC Nov-Dec 05Mixer TGC X Nov-Dec 05Mixer CSC X Nov-Dec 05Mixer TRT O Jan 06
Humidifier RPC O Feb 06Exhaust MDT X Nov-Dec 05Exhaust RPC X Nov-Dec 05Exhaust TRT X Nov-Dec 05
H.P. Buffer MDT X Nov-Dec 05H.P. Buffer RPC X Nov-Dec 05H.P. Buffer TRT X Nov-Dec 05
Pump MDT X Nov-Dec 05Pump TGC X Nov-Dec 05Purif MDT O Oct 06Purif RPC O Nov 06Purif TRT O Jan 07
Membrane TRT O Jan 07Recuperation TRT O April 07
Dryer TGC O Feb 06n-pent. Supply TGC O Feb 06
Control MDTControl RPCControl TGCControl CSCControl TRT
Exp. Module All OUSA15
PreDistr. (piping) MDT X Nov-Dec 05PreDistr. (piping) RPC X Nov-Dec 05PreDistr. (piping) TGC X Nov-Dec 05PreDistr. (piping) CSC X Nov-Dec 05PreDistr. (piping) TRT X Nov-Dec 05PreDistr. (Rack) TRT O X Nov 06Distribution (N2) ID X Nov-Dec 05
Distribution (CO2) ID X Nov-Dec 05Pump RPC X Nov-Dec 05Pump TRT X Nov-Dec 05
L.P. Buffer RPC Nov-Dec 05L.P. Buffer TRT X Nov-Dec 05
Analisis MDT O April 07Analisis RPC O April 07Analisis TGC O April 07Analisis TRT O April 07Control MDTControl RPCControl TGCControl CSCControl TRT
UXDistribution L0 MDT X Nov-Dec 05Distribution L1 MDT X Nov-Dec 05Distribution L4 MDT X Nov-Dec 05Distribution L7 MDT X Nov-Dec 05Distribution L8 MDT X Nov-Dec 05
Distribution L8 - Wall A MDT X Nov-Dec 05Distribution L8 - Wall C MDT X Nov-Dec 05Distribution L5 - Wall A MDT X Nov-Dec 05Distribution L5 - Wall C MDT X Nov-Dec 05
Distribution L7 - Big Wheel A MDT O Aug 06Distribution L7 - Big Wheel C MDT O Aug 06Distribution L1 Big Wheel A MDT O Aug 06Distribution L1 Big Wheel C MDT O Aug 06
Distribution L4 A MDT X Nov-Dec 05Distribution L4 C MDT X Nov-Dec 05Distribution L0 RPC X Nov-Dec 05Distribution L1 RPC X Nov-Dec 05Distribution L4 RPC X Nov-Dec 05Distribution L7 RPC X Nov-Dec 05Distribution L8 RPC X Nov-Dec 05
Distribution L0 Big Wheel A TGC O Aug 06Distribution L0 Big Wheel C TGC O Aug 06Distribution L4 Big Wheel A TGC O Aug 06Distribution L4 Big Wheel C TGC O Aug 06
Distribution L4 A TGC X Nov-Dec 05Distribution L4 C TGC X Nov-Dec 05
Distribution L8 Big Wheel A TGC O Aug 06Distribution L8 Big Wheel C TGC O Aug 06
Distribution L4 A CSC X Nov-Dec 05Distribution L4 C CSC X Nov-Dec 05Distribution L7 TRT-Barrel O X Jan 06Distribution L7 TRT-EC O X Jan 06Distribution L8 TRT-Purge O X Jan 06
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 66
Summary Tests - TO DODistribution & Pre-Distribution RacksSummary Tests - TO DO
Distribution & Pre-Distribution Racks
Now - March ATLAS: 3 ALICE: 9 LHCb: 11
April ALICE: 4
May - June CMS: 14
July - August ATLAS: 10
Now - March ATLAS: 3 ALICE: 9 LHCb: 11
April ALICE: 4
May - June CMS: 14
July - August ATLAS: 10
~ 3 racks tested/week
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 77
Summary Tests - TO DOOther than Dist. Racks
Summary Tests - TO DOOther than Dist. Racks
Now to Summer 06 Test of 3x Humidifiers 6 x Pump (1x MDT, 2-3x LHCb, 3xCMS) TGC supply Compressors for LHCb RICH1&2 in 2007 All electrical, Control Components
End 06 and 2007 Purifiers Analysis in 07 Experiment Modules
Special TRT modules at the beg 07
Membranes for LHCb RICH1&2 in 2007
Now to Summer 06 Test of 3x Humidifiers 6 x Pump (1x MDT, 2-3x LHCb, 3xCMS) TGC supply Compressors for LHCb RICH1&2 in 2007 All electrical, Control Components
End 06 and 2007 Purifiers Analysis in 07 Experiment Modules
Special TRT modules at the beg 07
Membranes for LHCb RICH1&2 in 2007
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 88
Detailed AnalysisAssumptions for Inter-Rack Cabling Work
Detailed AnalysisAssumptions for Inter-Rack Cabling Work
We (Patrick & I) have taken into account:
• that cables are installed with connectors at one or two ends
• Lab-tests & estimates for cables inter-areas
• for the final figures, we add a 20% contingency
RACK Cabling DetailsAssembly Connecto
r
Installation of cable
Total (m)
cable 400v 15rail ABB distribution 400-240 Vac 15cable de terre 5Network TCPIP,Profibus,Canbus 30 5CCM ( 400v, profibus dt pa ,canbus, signaux disjoncteurs 30
60 40 100cable 400v 15rail ABB distribution 400-240 Vac 15cable de terre 5Network Profibus,Canbus 30 51 chassis distribution Steven 15v 24V 30
30 70 100cable 240V 5cable 24V dc 5
10 0 10
3 cables burndy 12 poles 45 545 5 50
2 cables pump 400v 30 54 cables signaux 60 5
90 10 1002 cables signaux 30 5
30 5 351 cable heating 400v 15 53 cables signaux 45 10
60 15 756 profibus Pa 306 capteurs de pression 30
60 0 60canbus 5Power 15 ou 24V 5Cable capteur de pression 5
15 0 15cable 240V 104 cables signaux 60
70 0 70
Controle rack SG
Controle rack US
Mixer
Distribution rack
Humidifier
Power Supplies
Pump
Exhaust
Purificateur
Pre-distribution
Typical Figures:Single-Path System ~ 0.5
daysClosed-Loop System ~ 1.5
days
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 99
Inter-Area CablingInter-Area Cabling
Inter-Rack Cabling Work
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
RPC CSC DT TOTEM
Hours
CMS SG5 (h)CMS USC (h)CMS UXC (h)
Inter-Area Cabling Work
0
2
4
6
8
10
12
TGC RPC CSC MDT TRT ID
Hours
ATLAS SG1 (h)
ATLAS USA (h)
ATLAS UX (h)
Inter-Rack Cabling Work
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
TRD TOF TRIG HMPID TRAC CPV PMD
Hours
ALICE SG (h)
ALICE CR5 (h)
ALICE UX (h)
Inter-Rack Cabling Work
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
MUON OT RICH1 RICH2
Hours
LHCb SG8 (h)LHCB UXA-A3 (h)LHCb Cavern (h)
SP System ~ 0.5 days, CL System ~ 1.5 days
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 1010
Inter-Area CablingInter-Area CablingInter-Rack Cabling Work
05
1015202530354045
ALICE ATLAS CMS & TOT LHCb
Hours
SGUSUX
Inter-Rack Cabling Work
0
2
4
6
8
10
ALICE ATLAS CMS & TOT LHCb
Days
1 person could do!
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 1111
Detailed AnalysisAssumptions for Inter-Rack Piping Work
Detailed AnalysisAssumptions for Inter-Rack Piping Work
We (Fred & I) have taken into account:
• Estimates based on ALICE SG experience
• For the final figures, we add a 20% contingency
Rack Time (h)
40
12
20
12
8
8
8TGC supply 100
Rich 1 Compressor 100
Rich 2 Compressor 100
Distribution rack
Humidifier
Pump
Exhaust
Purificateur
Pre-distribution
Mixer
QuickTime™ and a decompressor
are needed to see this picture.
CERN User:We count 8h/gas line, a mixer having in average 3 mix lines and 1 neutral gas linesQuickTime™ and a
decompressorare needed to see this picture.
CERN User:
1 Big Diam pipe: 8 h
1 Small Diam: 4 h
QuickTime™ and a decompressor
are needed to see this picture.
CERN User:
Pipe 1: 8 h
Pipe 2: 4 h
Pipe 3: 8 h
QuickTime™ and a decompressor
are needed to see this picture.
CERN User:
Counted 8 h for connections
of Neutral Gases, where
needed.
Average Time:Single-Path System ~ 5 days
Closed-Loop System ~ 13 days
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 1212
Inter-Area PipingInter-Area Piping
Inter-Area Rack Piping
0.0
20.0
40.0
60.0
80.0
100.0
120.0
RPC CSC DT TOTEM
Hours
CMS SG5 (h)
CMS USC (h)
CMS UXC (h)
Inter-Area Piping Work
020406080
100120140160180200
TGC RPC CSC MDT TRT ID
Hours
ATLAS SG1 (h)
ATLAS USA (h)
ATLAS UX (h)
Inter-Rack Piping Work
0
20
40
60
80
100
120
140
TRD TOF TRIG HMPID TRAC CPV PMD
Hours
ALICE SG2 (h)
ALICE CR5 (h)
ALICE UX (h)
Inter-Rack Piping Work
0
20
40
60
80
100
120
140
160
MUON OT RICH1 RICH2
Hours
LHCb SG8 (h)
LHCB UXA-A3 (h)
LHCb Cavern (h)
SP System ~ 5 days, CL System ~ 13 days
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 1313
Inter-Area PipingInter-Area Piping
ALICE SGEstimate: ~ 440 hReality: 400 h FSU
Inter-Area Piping Work
0
100
200
300
400
500
600
ALICE ATLAS CMS & TOT LHCb
Hours
SGUS
UX
Inter-Rack Piping Work
0
20
40
60
80
100
120
ALICE ATLAS CMS & TOT LHCb
Days
Team of 2 people needed to meet
Installation Milestones
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 1414
FTE for InstallationFTE for InstallationJan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
Installation 12.5 33.75 66 42 42 25 15 15Piping 269 269 269 77 243 343 226 226 100Cabling 24 224 224 19 56 35 35
Grand Tot (h) 281.5 326.75 559 343 304 343 282 286 150 15Days 35.188 40.844 69.875 42.875 38 42.875 35.25 35.75 18.75 1.875FTE 1.7594 2.0422 3.4938 2.1438 1.9 2.1438 1.7625 1.7875 0.9375 0.0938
ATLAS ATLAS ATLASALICE CR5 ALICE cavern
LHCb
ALICE CR5
ALICE UXCMS
ALICE SG ALICE CR5LHCb
CMS
2006
LHCb
CMSLHCb SG & UXA
ATLAS SG & US
ATLAS
FTE
0
0.5
1
1.5
2
2.5
3
3.5
4
Jan Feb Mar Apr May Jun Jul Aug Sept Oct
Support for Commissioning not accounted.Neither Fred & I
Need to check tasks after Oct
26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 1515
20062006% Installation Work Completed in 2006
0
10
20
30
40
50
60
70
80
90
100
ALICE ATLAS LHCb CMS
SG
US
UX