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Data Sheet
The Gladiator Conductivity Switch is a third generation, state-
of-the-art level probe, designed to operate in tough industrial
environments.
Principle of OperationsA low voltage AC signal is applied between the probe elec-
trode and the tank wall or reference electrode in the case of a
non-metallic tank. When the liquid comes into contact with
the electrode tip, a conductive path is established between the
sense electrode and the metallic tank wall/reference electrode.
Current ow due to the conductive path is sensed, amplifed
and used to switch a relay for indication or control purposes.
Typical UsesFail-safe high-level/low-level alarm
High-level alarmLow-level alarm
High and low-level
Interface Detection
Pump control
FunctionPoint level switch for conductive liquids. Metallic tanks may
use either single or dual probe versions whilst non metallic
tanks must used a dual probe version.
Primary Areas of Application- Brewing- Chemical
- Dairy
- Edible Oil
- Fertilizer
- Food & Beverage
- Glass
- Mining & Metals
- Oil & Gas
- Packaging
A higher level of performance
Features:No moving parts - low maintenance
Low voltage on probe for operational safetySimple 1-minute setup
Remote sensor or Smart all in one types
Relays outputs: Smart probe (1) Remote (2)
Remote test function
Adjustable ON and OFF delays (0-20 sec)
Smart communication options: GosHawk,
Modbus, HART, Probus DP, DeviceNet
Remote GSM Connection option
Remote amplier to probe separation up to
500 m (1640 ft)
Bright visual status indication on probe
Independent housing alignment after
mounting thread locked
Conductivity Switch Series- A level switch for liquids and slurrys -
- Paint
- Paper
- Pharmaceutical
- Power Generation
- Refning
- Semiconductor
- Sugar
- Textile
- Water & Wastewater
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Typical Applications
Non-metallic tank
Metallic tank
Sump pump control
High level switch in water tank* mounting must be electrically
connected to tank wall.
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Single Probe Two Probes
single switch point
Dimensions
Remote Amplier Enclosure
Bareprobe
50mm(
2)
85mm (3.3)
probelength=L1
M20 cable gland
or 3/4 NPT adaptoron smart type.
Window forviewing status
LEDs
Mounting
thread
90mm(
3.5)
50mm(
2)
5mm (0.2)
85mm (3.3)Window for
viewing statusLEDs
Optional
Flange
90mm(
3.5)
50mm(
2)
2 x M20
cable glandsor 3/4 NPT adaptors
on remote type.
8mm (0.3)
teflonisolatedprobe
forbuild-upprotec
tion
Bareprobe
50mm(
2)
probelength=L1=L2
teflonisolatedprob
e
forbuild-upprotection
85mm (3.3)Window for
viewing statusLEDs
90mm(
3.5)
50mm(
2)
probelen
gthL2
probelengthL1
10mm(
0.3)
teflonisolatedpro
be
forbuild-upprotection
Mountingthread, 1.5 NPT
or BSP only
Mounting
thread, 1.5 NPT
or BSP only
Two Probes
dual switch points
Standard probe lengths (L1 or L2):
30 cm (11.8)
50 cm (19.7)
100 cm (39.4)
Optional Flange Dimensions - 50mm ()
ANSI (Class150)
A
120.7 4.75
B
152.4 6
C
19.1 0.75
DIN (PN40) 125 4.9 165 6.5 18 0.7
JIS (10K) 120 4.7 155 6 .1 19 0.75
A BC
131.5mm(
5.2
)
7.5
m
m(
0.3
)
192.5 mm (7.6)
141.5mm(
5.6
)
190mm(
7.5
)
182.5 mm (7.2)
147 mm (5.8)
167.5mm(
6.6
)
147 mm (5.8)
30.7m
m(
1.2
)
158 mm (6.2)
14 mm (0.6)
74 mm (2.9)
78 mm (3.1)
107mm(
4.2
)
111.5 mm (4.4)
4 mm (0.2)
50 mm (2)
108mm(
4.3
)
190mm(
7.5
)
174 mm (6.9)192.5 mm (7.6)
182.5 mm (7.2)
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Laptop or PC Communications
or PLC / DCS with
MODBUS RTU Port
GosHawk Software for
inventory monitoring on PC
GSM Network
or
CDMA Network
Flotation Cells
Sultan AcousticWave Transmitter
Slurries
Gladiator
Admittance
Switch
Sultan Acoustic Wave TransmitterSilo, bin levels, coal, plastic powder,
woodchip, sawdust, cement,clinker, iron ore, lime etc.
Orca Sonar InterfaceThickener, CCD
GSM or CDMA Network Typically up to 31 transmitters or switches per string.
Maximum 250 transmitters or switches.
Using GSM/CDMA network, transmitters and switches can bemonitored, calibrated remotely.
Alarm status, diagnostics can be monitored.
Support from factory engineering for customer application problems.
Sultan Acoustic Wave TransmitterStockpiles, Stackers,
Reclaimers
Sultan AcousticWave SwitchBlocked Chute Detection
Sultan, Gladiator & Guided RadarFarm Tanks, Grain Terminals
Orca Sonar InterfaceClarier
SULTAN 234
SULTAN 234
Gladiator
Admittance
Switch
Gladiator
Admittance
Switch
Gladiator
Admittance
Switch
GLadiator
Microwave
Low Level
Gladiator
Microwave
Low Level
Sultan Master/Slave Positioning System
Gladiator
Conductivity
Switch
Gladiator
Conductivity
Switch
(Limited Modbus query rate for Switches only)
Sultan AcousticWave Transmitter
Multidrop Connections
Communication Network Overview
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Wiring
Smart Probe Wiring
RELAY
1.
NC
2.
COM
3.
NO
COMMS DC-IN AC-IN
4.
Test
7-30Vdc 80-265 Vac
7.
8.
N
9.
L1
10.
1 2 3 4 5 6 7 8 9 10
RS 485
5.
B
6.
A
SENSI
TIV
ITY
DELAY
HI FSH TESTCAL
-
GLADIATOR SMART PROBE TERMINAL LAYOUT
Hole for securing ofoptional identification tag
M4 grounding screw
Ground the housing tovessel, if vessel is metallic.Ground the housing toplant ground, if vessel isnon-metallic.
The AC earth/ground
cable must be connected
to the ground screw
inside the housing when
using AC power.
If only one cable is used for both
power and output signal, then the
second entry port must be
plugged or blinded. Every Smart
unit is supplied with two M20
glands (or 3/4NPT adaptors)
mounted on the unit and one
blind plug loose.
Remove Plug-In
terminal block for
easier wiring.
!
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Remote Amplier Wiring Diagram
1 2 3 4 5 6 7 8 9 10
GLADIATOR REMOTE AMPLIFIER TERMINAL LAYOUT
GLADIATOR REMOTE PROBE TERMINAL LAYOUT
M4 grounding screw
7.1. 2. 3. 4. 5. 6. 8. 9. 10.
RED
W
HITE
BLUE
BLACK
Cable type between Amplifier and Probe
4 conductor shielded twisted pair instrument cable.
Conductor size dependent on cable length.
BELDEN 3084A, DEKORON or equivalent.
Max: BELDEN 3084A = 500m (1640 ft)Max: DEKORON IED183AA002 = 350m (1150 ft)
Hole for securing of
optional identification tag
Ground the housing tovessel, if vessel is metallic.Ground the housing to
plant ground, if vessel isnon-metallic.
Remove Plug-Interminal block for
easier wiring.
Terminals 1, 2, 3, 4, 9, 10 not used.
AC-IN
A L1+
DC-INCOMMSSENSOR
NB
RELAY 2(FAIL SAFE)
NC
COM
NO
RED
BLACK
BLUE
WHITE
24 VDC 80-265 VAC
RELAY 1
NC
COM
NO
Testin
NOTUSED
CURRENT
+ Is
NOT USED
Wiring
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FailSafe Low
FSL
1 2 3
1 2 3
1 2 3
1 2 3
FailSafe High
FSH (default)
1 2 3
1 2 3
1 2 3
1 2 3
RISING LEVEL
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
COM COM
COM
COM COM
COM COM
POWER FAILURE
NC NO NC NOCOM COMINTERNAL FAILURE
POWER FAILURE
OR
SYSTEM OPERATING
NORMALLY
NC NOCOM NC NOCOM
Relay Status
LED Status
State
1
State
2
State
1
Single Switch Point Dual Switch Points
FALLING LEVEL
OR
FALLING LEVELCONTACT LEVEL CONTACT LEVEL
RISING LEVEL
Smart Probe
terminal numbers
Remote Amplifier
terminal functionlabels
Relay Action
Relay Functions
Wiring
Fail-Safe Switch Contact Action
Relay - Remote version only.
For Smart Probes the Test terminal
can act as a solid state output with a
similar function.
Level Switch
Contact Action
Relay - for Smart Probe Version
(Set Relay Action selection
switch)
Relay 1 - for Remote Version
(Set Relay Action parameter)
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Correct
Correct (non-preferred
low level mounting)
Incorrect1
2
Correct Correct
If necessary, mount a
protection plate to
prevent direct impact.
1
Housing can be rotated
within 200 after the
mounting thread is
tightened, to allow cable
entries to face downwards
or allow optimal cable
clearance.
30-45
Possible
product
build-up
Possible conductive
build-up
Correct
Correct
Incorrect
Incorrect
Incorrect 2
Mounting Examples
MountingProbes can be mounted from above or from the side.
Use a protection plate for side mounting where the probe may
be subject to impact damage.
Install the Probe far enough away from the vessel wall to
prevent the probe from coming into contact with the wall, and
prevent conductive build-up from bridging the probe to the wall
over time.
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Advanced Remote Communication
GSM/CDMA CommunicationHawkLink GSM/CDMA communication device allows anyauthorized computer with a standard modem and GosHawksoftware to dial in and calibrate, test or check on the perform-
ance of the connected Hawk product. The HawkLink devicecan be wired to the standard communication terminals of theHawk products.
Remote technical support and complete commissioning ofequipment in applications via our GSM/CDMA module allowsmonitoring and adjustments of settings no matter what cornerof the world.
Remote connection worldwide!
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Part Numbering
Smart Probe Version
CS100 SMART Gladiator Conductivity Switch
Power Supply
B 24 VDC standard (7-30VDC)U Universal AC power supply (80-260 VAC input) and 7-30VDC
Output Options
S Switch. 1 level relay, with Modbus
Z Special Request
Housing
S Standard Powder Coated, Diecast with glass lidC Corrosion Resistant, Stainless Steel Housing
Type of Electrodes
S Single Point 1 Electrode Type for Metallic tanks
D Dual Point 2 Electrode Type for Metallic tanks
N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2)
MountingTN10 1 NPT Thread - Size only available for 1 electrode type
TB10 1 BSP Thread - Size only available for 1 electrode typeTN15 1.5 NPT Thread
TB15 1.5 BSP Thread
TZ Special Thread RequestFA2 2 Flange ANSI (Class 150)
FD2 2 Flange DN 50 PN 40
FJ2 2 Flange JIS (10K)
FZ Special Flange Request
Approval Standard
X Standard CE ApprovedA20 ATEX 20 (DC power only)
A22 ATEX 22 (DC power only)
L1. Probe Length (Active Probe)
P0 30 cm (11.8) rigid probeP50 50 cm (18.7) rigid probe
P100 100 cm (39.4) rigid probeZ Special length
L. Probe Length (Reference Probe - equal to or longer than L1)
X Not required for 1 electrode type
P30 30 cm (11.8) rigid probe
P50 50 cm (19.7) rigid probeP100 100 cm (39.3) rigid probe
Z Special length
CS100 B S S S TN10 X P0 X Single Point Switch - Metallic Tank
CS100 B S S D TN15 X P0 P50 Dual Point Switch - Metallic Tank
CS100 B S S N TN15 X P0 P0 Single Point Switch - Non-Metallic Tank
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Part Numbering
Remote Amplier
GSA Gladiator Amplier - Remote (compatible with all Gladiator products) Housing
S Standard polycarbonate electronics housing
Power Supply
B 24 VDC standard (12-30VDC)
C 48 VDCU Universal AC power supply (80-260 VAC input) and 7-30VDC
Output Options
S Switch. 1 level relay, 1 failsafe relay, with Modbus
I HART Isolated. 1 level relay, 1 failsafe relay
D Devicenet. 1 level relay, 1 failsafe relayP Probus DP. 1 level relay, 1 failsafe relay
Z Special Request
GSA S C S
Remote ProbeCS3200 Remote Gladiator Conductivity Probe (must be connected to GSA transmitter)
Housing
S Standard Powder Coated, Diecast with glass lid
C Corrosion Resistant, Stainless Steel Housing
Type of Electrodes
S Single Point 1 Electrode Type for Metallic tanksD Dual Point 2 Electrode Type for Metallic tanks
N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2)
Mounting
TN10 1 NPT Thread - Size only available with 1 electrode type for metallic tanks
TB10 1 BSP Thread - Size only available with 1 electrode type for metallic tanks
TN15 1.5 NPT ThreadTB15 1.5 BSP Thread
TZ Special Thread Request
FA2 2 Flange ANSI (Class 150)
FD2 2 Flange DN 50 PN 40
FJ2 2 Flange JIS (10K)FZ Special Flange Request
Approval Standard
X Standard CE Approved
A20 ATEX 20 (DC power only)
A22 ATEX 22 (DC power only)
L1. Probe Length (Active Probe)P30 30 cm (11.8) rigid probe
P50 50 cm ( 19.7) rigid probe
P100 100 cm (39.4) rigid probe
Z Special length
L. Probe Length (Reference Probe - equal to or longer than L1)
X Not required for 1 electrode typeP30 30 cm (11.8) rigid probe
P50 50 cm (19.7) rigid probe
P100 100 cm (39.3) rigid probe
Z Special length
CS00 S S TN10 X P0 X Single Point Switch - Metallic Tank
CS00 S D TN15 X P0 P50 Dual Point Switch - Metallic Tank
CS00 S N TN15 X P0 P0 Single Point Switch - Non-Metallic Tank
Remote Version
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Specications
Hawk Measurement Systems (Head Ofce)
15-17 Maurice Court
Nunawading VIC 3131
Australia
Phone: +61 3 9873 4750
Fax: +61 3 9873 4538
Contact
Hawk Measurement
7 River Street
Middleton, MA 01949
USA
Phone: +1 888 HAWKLEVEL (1-888-429-5538)
Phone: +1 978 304 3000
Fax: +1 978 304 [email protected]
Represented by:
Additional product warranty and applic ation guarantees upon request . Technical data subject to change without notice.
Operating Voltage
7 - 30VDC (residual ripple no greater than 100mV) 80 - 260VAC 50/60Hz
Power Consumption