2007 Chief Automotive TechnologiesA DOVER COMPANY
GOLIATH
PARTS MANUAL
CHIEF'S LIMITED ONE-YEAR
WARRANTY & LIABILITYChief Automotive Technologies warrants for one year from the date of installation and/or purchase any of its products which do not perform satisfactorily due to defect caused by faulty material or workmanship. Chief's obligation under this warranty is limited to the repair or replacement of products which are defective and which have not been misused, carelessly handled, or defaced by repairs made or attempted by others.
CHIEF AUTOMOTIVE TECHNOLOGIES DOES NOT ASSUME RESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGE RESULTING FROM THE OPERATOR'S NEGLIGENCE OR MISUSE OF THIS PRODUCT OR ITS ATTACHMENTS. CHIEF MAKESNO WRITTEN, EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSEOR OTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER THAN THE LIMITED ONE-YEAR WARRANTY STATED ABOVE.
GOLIATHPARTS MANUAL
GOLIATHPARTS MANUAL
1
PARTS INFORMATION To order replacement parts for the Chief GOLIATH, contact an authorized representative of Chief Automotive Technologies, 308-384-9747The parts listed in the GOLIATH Parts Manual (Part No. 451004) represent what Chief Automotive Technologies considers to be user installed. Other repairs should be deferred to anauthorized representative. When contacting Chief Automotive Technologies by telephone or mail, provide the following information: name, name of business, business telephone number, and business address. Additional information needed when ordering: description of part(s) and part number(s). Also indicate the model for which the part is intended. NOTE: Chief reserves the right to alter product specifications and/or package components without notice. CAUTION: Always use Chief Automotive Technologies authorized replacement parts withthe GOLIATH. When replacing any part make certain the part meets the original equipment requirements. Electrical Components All electrical cords and components must be replaced with Chief Automotive Technologies authorized replacement parts Hydraulic Hoses The two wire hoses furnished with this product meet the requirements of SAE 100R2 or SAE 100R16, and have a working pressure of 5,000 psi. They should not be used with any other system having a higher than 5,000 psi output. All hydraulic components must be replaced with Chief Automotive Technologies authorized replacement parts.
Bolts/Fasteners All bolts and fasteners must be replaced with Chief Automotive Technologies authorized replacement parts and must not be less than Grade 5 (Class 8.8). Any bolt used in a pulling clamp that is frequently tightened must be Grade 8 (Class 10.9). All bolts lengths and diameters must be equalto those installed at the factory. Chain The 1/2 inch tower chains furnished with this product are a special alloy frame straightening chain designed exclusively for Chief Automotive Technologies to meet the rigid requirements of the collision repair industry. If replacement is required, purchase only the original Chief product from an authorized Chief Automotive Technologiesrepresentative. The auxiliary 3/8 inch chains available for thisproduct are a special alloy frame straightening chain designed exclusively for Chief Automotive Technologies to meet the rigid requirements of the collision repair industry. If replacement is required, purchase only the Chief product from an authorized Chief Automotive Technologies representative. CAUTION: DO NOT use 3/8 inch chain on any towers Labels Replacement SAFETY and WARNING labelsare available in several languages, and may be ordered by contacting an authorized ChiefAutomotive Technologies representative.
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GOLIATHPARTS MANUAL
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1015
16
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12
1
6 7 8 9
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11
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GOLIATHPARTS MANUAL
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Parts ListDESCRIPTIONP/NITEM
Assembly, Goliath 20 Series451000 Assembly, Goliath 30 Series451001 Assembly, Goliath 40 Series451002 Assemblly, E/VHT 6" Auxiliary Cylinder (Optional)450441 Assemblly, E/VHT 4" Auxiliary Cylinder (Optional)450479 Assembly, Sure-Lock Assist Handle (Optional)450510 Assembly, Wide Track Removable Crossmember (Optional)450530 Weldment, Goliath Porta-Frame4010501Weldment, Goliath Multi-Piece Top Deck4510202Tape, Black Striping 1"3050843Anti-Skid Tape, 5 5/8 x 21 3/4 Mainframe6934334Label, Caution Protect Foot6921545Label, Caution - Excelerator Wheel Stops3050936Label, Caution Operation6920907Label, Caution -Lift of Persons Prohibited6921438Label, Caution -Egress/Ingress6933399Label, Serial Number69210710Weldment, Goliath Lift Leg45108011Decal, Mainframe, Red45110212TAPE SILVER, 5/8" - 14'401286-14'13DECAL, CHIEF AUTOMOTIVE LOGO78819014Label, Patent Pending69213515Weldment, Goliath Left Ramp45106016Weldment, Goliath Right Ramp45107017Assembly, Goliath 360-10 Ton Tower45110018Assembly, Goliath Pump Cabinet 45114019
EXPLODED VIEW MAINFRAME / PORTA-FRAME
GOLIATH
PARTS MANUAL
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1
22
2
9
8
20
17
16
19
14
11
18
78
21
10
216
2
7
4
12
15
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5
13
GOLIATHPARTS MANUAL
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Parts ListDESCRIPTIONP/NITEM
Weldment, Goliath Porta-Frame4510501Bolt, M20 x 2.5 x 90 Hex Full Thread5390132Weldment, Impulse VHT Unlock4508653Bolt, 3/8" x 1 3/4" Shoulder - 5/16-18 Thread4508674Bolt, 3/8" x 3/8" Shoulder - 5/16-18 Thread6322865Formed Channel, Goliath Level Pad4510196Washer, Flat - 1.25"IDx1.875"ODx14GA-plated7074877Snap Ring, HD for 1 1/4" shaft6934688Pin, Goliath Tilt4510149Bracket, Outside Porta-Frame45112310Pneumatic Cylinder, 3/4" bore x 2" stroke spring return45086211Rod Eye, Impulse VHT Unlock45044312Weldment, Goliath Lock Arm45109513Assembly, 4.5" Bore x 10.625" Stroke Lift Ram45113014Fitting, Pneumatic, 1/8 NPT to 5/32 Press-to-Lock 9045085815Retainer, E/VHT Lift Cylinder Bottom45058716Screw, 3/8-16NC x 1.00" Socket Head Cap45019517Pin, Goliath Lift Cylinder Top45101518Pin, Goliath Lift Cylinder Bottom45101719Weldment, Goliath Lift Leg45108020Bolt, 3/8-16 UNC x 3/4 Grade 5 Plated69258821Weldment, Goliath Porta-Frame Cover45112522
GOLIATHPARTS MANUAL
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15 16
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178
14 9
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18
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5
710
11
V3 (UNLOAD)V2 (REAR LIFT)
V1 (FRONT LIFT)
ORIENTATION AND LOCATIONOF FLOW CONTROLS IS CRITICAL
.5 GPM W/ FLOW ARROWTOWARDS MANIFOLD BLOCK
.4 GPM W/ FLOW ARROWAWAY FROM MANIFOLD BLOCK
.5 GPM W/ FLOW ARROWTOWARDS MANIFOLD BLOCK
2
6
13
GOLIATHPARTS MANUAL
7
Parts ListDESCRIPTIONP/NITEM
Assembly, Goliath Porta-Frame Hydraulic Manifold4512301Bulkhead Elbow - Goliath Porta-Frame4512252Screw, 1/4-20 x 3/4" Button Head Torx Plus4504593Straight Adapter, 8MB-8MJ4504894#8 O ring Boss Plug, Hex Head4509885Adapter, -8 JIC to -6 ORB4511126Flow Control, .4 GPM Pressure Compensated4511177Flow Control, .5 GPM Pressure Compensated4511188Hose, -6FJX to -6FJX x 82" Long x 1/4" ID4511219Plug, 1/4 NPT60102610Straight Adapter, 6400-6-660104611Hose, -8FJX90M to -8FJX90M x 28" Long x 1/2" ID45110512Bulkhead, Porta-Frame (Manifold Side)45113113Fitting, Hyd #6MBX - #6MJ30572014Coupler, Female Flat Face30572315Fitting, Hyd #6MB - #6MB30572616Hose, -6FJX to -6FJX90M 11" Long x 1/4" ID30573917Bracket, Porta-Frame Manifold 45112818
GOLIATH 360 - 10 TON TOWER
GOLIATHPARTS MANUAL
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53
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5534
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50
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32
56
46
44
454757
13 21 18
14
7
16
58
37
1227
6
22
5
19
173
23 28 20
15
8
9
30
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25
29
101
35
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48
61
16
4
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13
4
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38
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5960
GOLIATHPARTS MANUAL
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Parts List
DESCRIPTIONP/NITEM
Weldment, 360-10 Ton Tower6871101
Pin, 360-10 Ton Tower Linkage Long6871022
Washer, 3/4"id x 1 1/8 OD x .093" Thick Shim3050633
Snap Ring, HD for 1 1/4" shaft6934684
Spacer, 360-10 Ton Tower Outrigger6871015
SCREW, 3/8-16NC X 3" SHCS4502366
Bolt, 3/4-10 NC x 2 3/4" Long6297737
Bar, Tower Linkage Driver4502798
Pin, 360-10 Ton Tower Linkage Short6871049
Pin, 360-10 Ton Tower Linkage Medium68710310
Spacer, Tower Force Clamp45023411
Shim, 360 Tower - 16 ga.45023812
Screw, 3/8-16 Socket Head Cap45024313
Assembly, Tower Outside Wheel45023514
Key, 1/4 x 1/4 x 1"45024415
Roller, Inside Tower45014616
Shim, 360-10 Ton Tower Outrigger .0164"68710717
Screw, 3/8-16NC x 1.00" Socket Head Cap45019518
Shim, 360-10 Ton Tower Outrigger .0598"68710619
Bolt, 1/4-20 x 1 Hex63063520
Washer, 2" OD x 13/32" ID x .047" Thick45024121
Bolt, 3/8" x 2" Shoulder - 5/16-18 Thread45022722
Guard, Fuzion Tower, Outside Roller63832123
Label, Warning, Do Not Position Yourself69333724
Label, Warning, Force Clamp, Impulse69209125
Label, Caution, Pinch-Point, Impulse69209326
HOOK, 360 TOWER45001427
NUT, 3/4-10NC LOCK JAM GR5 PL77001628
Weldment, 360-10 Ton Sure Lock68712529
Bar, 360-10 Ton Tower Float Linkage68710530
Tower Head, 1/2" Chain 10-Ton61000131
Weldment, 360-10 Ton Sure Lock Release68713732
Washer, Thrust-1.25"IDx2.25"ODx.0625"30503033
Portable Gauge Assembly, Front S2160113034
LABEL, CAUTION CROSSMEMBER POSITION69209635
Chain, Tower, w/Hook, 1/2" x 12'60287036
Dowel Pin, .5001 - .5003 Dia. x 1.5" 45025937
DECAL, CAUTION ON ANGLE PULLS69205738
Machined Collar, S2160716139
Roller, 5" x 1/2" Chain - S21/POSI TRAK Collar60120140
Pin, Grooved for Cast Collar68074741
Washer, Flat - 1.25"IDx1.875"ODx14GA-plated70748742
Assembly, Tower Collar Locking Knob60282943
Block, Tower Manifold45059244
Straight Adapter, 6400-6-660104645
Fitting, Hyd #6MBX - #6MJ30572046
Bolt, 1/4-20NC x 1 1/2 Hex Plated Gr. 263064347
Hose, -6FJX to 6MPX x 10" x 1/4" ID45059448
Coupler, Female Flat Face30572349
Fitting, Hyd #6MB - #6MB30572650
Flange, 4 3/4" Diameter60123751
Ram Bolt60261952
Washer, 1" Internal Tooth Lock77014753
Straight Adapter, 6400-6-460104854
Hose, 53" x 3/8" ID -6FJX to -6FJX90M45059355
DECAL, TOWER, 6 X 14 GOLIATH45110156
Weldment, Wide Sure Lock Shaft68714357
Bolt, 3/8" x 1.25" SHOULDER, 5/16-18THD45028358
LOCK NUT, 5/16-18THD NYLON LOCK INSERT45028259
WASHER, FLAT 5/16" TRIMMED45028460
Assembly, eVHT Tower Cylinder (Global)45047161
GOLIATH
PARTS MANUAL
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GOLIATH
PARTS MANUAL
11
Parts List
DESCRIPTIONP/NITEM
Weldment, E/VHT Cabinet4504601
Nut, 1/4-20 NC J Style Clip4504532
Assembly, Power Unit, E/VHT4504513
Screw, 1/4-20 x 3/4" Button Head Torx Plus4504594
Panel, E/VHT Pump Cabinet Front4504665
Adapter, 3/8 NPT to -6 FJX4511116
Hose, -8 FJX to 3/8" NPT Male x 300" Long x 3/8" ID4504487
Hose, -8 FJX to 3/8" NPT Male x 300" Long x 3/8" ID4504488
LABEL CAUTION LOCK LEVEL IMP-VHT6920539
LABEL, CAUTION CROSSMEMBER POSITION69209610
LABEL, CAUTION, LIFT SWITCH ON/OFF69205511
Decal, B of 450057450057-B12
Decal, C of 450057450057-C13
Decal, Mainframe, Goliath45110214
PLUG, INDUSTRIAL GROUNDING69406015
Assembly, Goliath Cabinet Back Panel45111516
Washer, 1/4" Flat70741017
Bolt, 1/4-20NC x 3/4" Gr2 Plated70640918
DECAL, CHIEF AUTOMOTIVE LOGO78819019
WIRE HARNESS, PCB TO COILS45097720
COIL, 24V45099721
VALVE, CARTRIDGE63826922
MANIFOLD, GOLIATH CABINET ONE OUTLET63826823
USER REPLACEABLE PARTS - CONTROL BOARD
GOLIATHPARTS MANUAL
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Parts List
DESCRIPTIONP/NITEM
Printed Circuit Board - eVHT Cabinet4509531
Relay, Adjustable Time Delay .25 - 5 Second4504582
Motor Contactor, 24VDC4509703
MOV 130 VOLT4509604
MOV 250 VOLT 4500A4509615
CONN, 3-POS HEADER PITCH 5.08mm4509626
RELAY HOLDER DPDT PC MOUNT4509687
DIOID, 1N5404, 3 AMP4509728
TRANSFORMER, 120/240 - 18/36 PC4509699
CAPACITER, 1000mF REDIAL LEADS45097110
HEADER 3-POS .100" ST. GOLD45096611
SHUNT 2-POS .100" JUMPER45097412
Fuse Holder .25 X 1.2545096413
RELAY DPDT 24VDC45096714
BRACKET, TERMINAL BLOCK MOUNT45097515
TERMINAL BLOCK 4 POS45097616
SCREW, #8-32 x 1.25" PANHEAD-HEX 45095817
Nut, #8-32 Nylock45095718
Screw, #8-32x1/4" Socket Head Cap45006019
.1875 ZIP TIE, NYLON62988820
PCB Spacer Support45097321
Wire Harness, PCB to Lift Switch45098022
Wire Harness, PCB to Relay45098323
Wire, Power Relay to Power Block45098524
Wire, Power Relay Jumper45098725
Wire Harness, PCB to Power Block45097826
Wire, Power Relay to Power Block45098527
FUSE .5 AMP45096528
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319
25
1619
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22 12
23
15
DN UP
BLA
CK
WH
ITE
GR
EEN
PENDANT
MO V3 +
S1 +
L1 NE
UG
ND
V1
- V2GN
D
- GN
D
V3 - GN
D
V4 - GN
DTL O
LV
1
1
456
8
9
10
11
20
21
28
1718
2
USER REPLACEABLE PARTS - CONTROL MANIFOLD
GOLIATHPARTS MANUAL
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Parts ListDESCRIPTIONP/NITEM
Manifold, eVHT Block - Fluid Tech4504561Valve, Spool, 2-Way, Normally Closed4509922Cartridge Valve, 2way NC Poppet #104509943Check Valve - Cartridge Style4509984Plug, -6ORB Flush Head3057215Plug, -8ORB Flush Head4509996Coil, HydraForce 24 VDC #104509977Nut, Cartridge Coil Retainer4509968#8 O ring Boss Plug, Hex Head4509889
287 287 387
94
V1 V2 V3FRONT
LIFTREARLIFT
AUXLINE #1
AUXLINE #2
AUXLINE#3
AUXLINE #4
AUXLINE #5
5
6
1
GOLIATH
PARTS MANUAL
14
Parts List
DESCRIPTIONP/NITEM
Straight Adapter, 8MB-8MJ4504891
Hose, -8FJX to 3/8 NPT male x 240" long x 3/8" ID4504482
Valve, Auxillary Line 3/8" Straight6028023
Connector, Male Flat Face3057224
Hose, -6ORB to 3/8 NPT male x 30" long x 3/8" ID4504495
Parts List
DESCRIPTIONP/NITEM
Fitting, Hyd #6MB - #6MB3057261
Adapter, -8 JIC to -6 ORB4511122
Coupler, Female Flat Face3057233
Bulkhead Elbow - Goliath Porta-Frame4512254
3
5
42
1
ASSEMBLY - AUXILIARY LINE
PORTA-FRAME MANIFOLD
4
1
3
2
EXPLODED VIEW - UNLOCK BAR
GOLIATHPARTS MANUAL
15
Parts ListDESCRIPTIONP/NITEM
Weldment, Impulse VHT Unlock4508651Rod Eye, Impulse VHT Unlock4504432Fitting, Pneumatic, 1/8 NPT to 5/32 Press-to-Lock 904508583Pneumatic Cylinder, 3/4" bore x 2" stroke spring return4508624Nut, 1/2-20 UNF Jam4508635Nut, 1/4-28 UNF Hex Jam4508686
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6
5
1
4
3
GOLIATH
PART MANUAL
16
Parts List
DESCRIPTIONP/NITEM
Assembly, Goliath Porta-Frame Hydraulic Manifold4512301
Assembly, 4.5" Bore x 10.625" Stroke Lift Ram4511302
Fitting, Hyd #6MB - #6MJ w/ Orifice3057243
Hose, -6FJX to -6FJX x 136" Long x 1/4" ID4508944
Hose, -6FJX to -6 FJX x 1/4" ID x 82" Long4511215
Parts List
DESCRIPTIONP/NITEM
Straight Adapter, -8JIC -6ORB4511121
Hose Protector, eVHT Cabinet4504522
Connector, Male Flat Face3057223
Tubing, 5/32" Soft Nylon Black3058484
Hose, Cabinet to Lift4504485
Control Cord, Six Conductor Mini-Line4511146
CABINET TO MAINFRAME ASSEMBLY
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6
4 1
2
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51
PORTA FRAME HYDRAULIC HOSES
5
GOLIATHParts Manual
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BULKHEAD WIRING DETAIL
V3 WHITE
V3 BLACK
GROUND
TILT SWITCH WIRE #1
TILT SWITCH WIRE #2
V1 BLACK
V1 WHITE
V2 BLACK
V2 WHITE
ORANGE WIRE
GREEN WIRE NOT USED
RED WIREWHITE WIRE
BLUE WIRE
BLACK WIRE
P.O. Box 1368Grand Island, Nebraska 68802-1368Phone: 308/384-9747Fax: 308/384-8966 www.chiefautomotive.com
Chief reserves the right to alter product specificationsand/or package components without notice.
2007 Chief Automotive Technologies451004 Rev. 3/08