Gryphon InternationalGryphon International Engineering Services Inc.
Company Profile InformationExpertise Experience
Information Package
IP1210Gryphon International Engineering Services Inc.
Experience
Gryphon InternationalGryphon International Engineering Services Inc.
Consulting Engineering Design Services Firm Dedicated to the Thermal Power & Energy Industry Dedicated to the Thermal, Power & Energy Industry Employee-Owned Founded & Incorporated in 1990 Multi-discipline Engineering and Draftingp g g g
Mechanical Electrical Civil & Structural Instrumentation & Control
IP1210Gryphon International Engineering Services Inc.
st u e tat o & Co t o
Gryphon is dedicated to ypThermal & Power Industry Clients
IPP’s and Developers
Utiliti El t i d G Di t i t H ti Utilities - Electric and Gas, District Heating
Self-Generators and Cogenerators (Load Displacement)
Industrials - Manufacturing, Resources and Mining
I tit ti U i iti H it l d G ’t A i Institutions - Universities, Hospitals and Gov’t Agencies
EPC, Design-Build and Turnkey Contractors
OEM Equipment Suppliers
IP1210Gryphon International Engineering Services Inc.
Gryphon’sGryphon s Engineering Services
Feasibility Studies Conceptual Design Project Development Assistance
Construction Observation Services
Quality Control Project Development Assistance Design Development Detail-Design Engineering
E i S ifi i
Quality Control Commissioning Management Plant & Equipment
P f T P d / Equipment Specifications Contract Documents 2-D and 3-D Design Systems
Performance Test Procedures / Implementation
Trainingg y Project Management Project Scheduling Cost Estimating
g Owner’s Engineer Lender’s Engineer Independent Engineer Cost Estimating
Procurement Assistance Contract Technical Admin’strn
Independent Engineer Peer-Review Reverse Engineering
P j t E i A l iIP1210Gryphon International Engineering Services Inc.
Project Economic Analysis
Gryphon’s Thermal & PowerGryphon s Thermal & Power Areas & Specialties Include:
Thermal Power Generation Thermal Power Related Specialties Thermal Power Related Specialties Boilers and Steam Plants District Energy / Chilled-Water & Hot-Water Electrical & Instrumentation Process and Industrial Work Electrical SubStations Distribution & Transmission Electrical SubStations, Distribution & Transmission
systems and Interconnections
IP1210Gryphon International Engineering Services Inc.
Gryphon InternationalGryphon International Engineering Services Inc.
Thermal Power Generation
and
Related Specialties
IP1210Gryphon International Engineering Services Inc.
Thermal PowerThermal Power Generation Expertise
Equipment: Aero-derivative & heavy-duty Gas
T bi G t
Applied In: Cogeneration - Bottoming and
T i C lTurbine Generators Single-pressure, 2-p, 3-p and
reheat HRSGs & OTSGs
Topping Cycles Combined-Cycle CCGT Plants Central Thermal Power Plants
Industrial/cogeneration & utility Steam Turbine Generators
Central Thermal Power Plants Non-Utility and Industrial
Power and Steam Plants Condensing & Cooling Systems Recip. Engine Generators Utilit d I d t i l B il
Thermal Plant Repowering Thermal Plant Upgrades
h l l h b l Utility and Industrial Boilers Auxiliaries, balance of plant,
electrical & instrumentation
Thermal Plant Rehabilitation Life Extension and Retro-fits Performance Testing
IP1210Gryphon International Engineering Services Inc.
Performance Testing
Power Gen ProjectsPower Gen ProjectsLake Superior Power
Lake Superior Power - 110 MW CCGT Power Plant Project Development Assistance Owner’s Engineer Plant Conceptual Design,
Layout and System DesignLayout and System Design for Complete Plant
Major Equipment ContractsS ifi ti P hSpecification, Purchase and Contract Administration 2 x GE 40 MW LM6000PA 2 x fired Deltak HRSG 1 x 30 MW GE STG
IP1210Gryphon International Engineering Services Inc.
Power Gen ProjectsPower Gen ProjectsLake Superior Power
Lake Superior Power 110 MW CCGT P Pl t110 MW CCGT Power Plant
Balance of Plant EPC Contract Oversight
Detailed Design of: Export Steam Line Export Steam Line 115 kV Switchyard 115 kV Submarine Cable
IP1210Gryphon International Engineering Services Inc.
Commissioning & Testing
Power Gen ProjectsPower Gen ProjectsTransCanada Pipelines
TransCanada Pipelines - North Bay & Kapuskasing 40 MW Enhanced Combined-Cycle Power PlantsProject Conception, Development & Bid Phase: Developmental Assistance Owner’s Engineer Owner s Engineer Plant Layout System design concepts Environmental Permit Assistance Environmental Permit Assistance
Execution Phase (Sub to EPC): System design & descriptions All Mechanical engineering Equipment Layout HV Electrical engineering
IP1210Gryphon International Engineering Services Inc.
V ec c e g ee g
Power Gen ProjectsPower Gen ProjectsTransCanada Pipelines
Aerial View of the completed TCPL North Bay Power Plant
3-D Perspective of the TCPL KapuskasingTCPL Kapuskasing
Power Plant
IP1210Gryphon International Engineering Services Inc.
Power Gen ProjectsPower Gen ProjectsTCPL/Nova-Ormat Gold Creek
TCPL/Nova Gold Creek Compressor Station O E C (OEC)Ormat Energy Converter (OEC) Heat Recovery Project
Heat Recovery from RB211 yCompressor exhaust
Power Generation from 6 MW Pentane-Turbine GeneratorPentane Turbine Generator
Engineering Sub to Turnkey Contractor – Ormat:
Ducting System Design Electrical & Piping Review Civil and Structural
IP1210Gryphon International Engineering Services Inc.
Civil and Structural
Power Gen ProjectsPower Gen ProjectsOTC - Songo Songo
OTC Songo Songo Emergency Power Plant - Tanzania2 x oil-fired LM6000PA gas turbine generators w/ chilling Owner’s Engineer - bid specs; evaluation
criteria & procedures; evaluation; interconnect details; bid evaluationsinterconnect details; bid evaluations
Assistance with Owner’s World Bank negotiations R i i h f C ’ Review oversight of Contractor’s engineering & construction
Independent performance test &Independent performance test &evaluation of Contractor’s test
Subsequent, plant upgrade andf l i k
IP1210Gryphon International Engineering Services Inc.
fuel conversion work
Power Gen ProjectsPower Gen ProjectsPotter Station Power
Potter Station Power - LM6000 Retro-Fit Fast-track replacement of existing 25 MW GTG atFast track replacement of existing 25 MW GTG at40 MW Enhanced Combined-Cycle Power Plant Detail-Design Engineering and Integration with existing plant:g g g g g p
System Design Mechanical Foundation Design Civil & Structural Electrical Electrical Instrumentation & Controls
Commissioning Management
IP1210Gryphon International Engineering Services Inc.
Commissioning Management
Power Gen ProjectsPower Gen ProjectsTCE Grandview Project
AECON Industrial – TransCanada Energy – EPC ProjectAt Irving Oil Refinery
2 x GE LM600PD; exhaust systems; gas2 x GE LM600PD; exhaust systems; gas compressors; CEMS; transformers & switchgear; Honeywell TDM 3000 integration; i i i i d fi d HRSGintegration to existing duct-fired HRSGs
Project development for TCE, and EPC detail design engineering forEPC detail-design engineering for AECON Industrial, including: Process Mechanical Electrical, Instrumentation & Control
IP1210Gryphon International Engineering Services Inc.
Civil & Structural
Power Gen ProjectsPower Gen ProjectsOPG Bruce - Standby Generators
Ontario Power Generation - Bruce Heavy Water PlantEngineer for Design-Build contractor BFC Industrial: 2 x 2 MW Caterpillar 3516 engines Conceptual design & specifications Detail-design and layout drawingsg y g Foundations & embedments Mechanical services & connections Mods to Class III 13 8 kV Mods to Class III 13.8 kV
switchboard & synchronizing DCS system expansion for control of
Class III 13 8 kV switchgearClass III 13.8 kV switchgear Generator protection & control Auto-start facility design
T i i & M l d S iIP1210Gryphon International Engineering Services Inc.
Training & Manuals, and Seminar
Power Gen ProjectsPower Gen ProjectsKirkland Lake Peaker Project
Northland Power Kirkland Lake Peaker GE LM2500 DLE Plus package with PCM, in i l l tisimple-cycle operation
Project Development & Detail-Design engineeringDetail Design engineering including: Process and Mechanical Electrical, Instrumentation
& Control Civil & Structural
IP1210Gryphon International Engineering Services Inc.
Civil & Structural
Power Gen ProjectsPower Gen ProjectsJungbunzlauer Canada
Central Utilities Plant - Port Colborne, Ontario2 x 5 MW Gas Turbine, fired HRSG, Balance of PlantGryphon scope of work: Project Development Detail-Design Engineering
Equipment Specifications Equipment Integration Equipment Integration Mechanical & Piping Foundations & Building g Controls Philosophy
Construction Specifications
IP1210Gryphon International Engineering Services Inc.
Power Gen ProjectsPower Gen ProjectsJungbunzlauer Canada
Rebis AutoPlant was used for all plant layout & design work, to identify & minimize interferences Water
Treatment
Compressor Room
Control Room
Gas TurbinesHRSGs &
stacks
Building structural steel not shown
Electrical
IP1210Gryphon International Engineering Services Inc.
Room
Power Gen ProjectsPower Gen ProjectsKimberly-Clark STG
Kimberly-Clark - Terrace Bay20 MW Backpressure STG p(JV with Cook Eng’g) STG Contract AdministrationDetail-Design EngineeringEquipment Integration MechanicalSTG Foundation Design HV Electrical & ProtectionHV Electrical & Protection Controls Integration
TrainingIP1210Gryphon International Engineering Services Inc.
Training
Power Gen ProjectsPower Gen ProjectsUnion Gas Power – Ford STG
Union Gas Power - Ford Windsor - 28.5 MW STG Project Development Assistance Steam Turbine Generator - specification, purchase and contract
administration Detail-Design Engineering
Rehabilitation MechanicalMechanical STG Foundation Electrical
Ci il & S l Civil & Structural Controls, DAQS
Training
IP1210Gryphon International Engineering Services Inc.
Training
Power Gen ProjectsPower Gen ProjectsUnion Gas Power – Ford STG
General Electric(Fitchburg)(Fitchburg) 28.5 MW Extraction-Condensing Steam TurbineTurbine Generator
IP1210Gryphon International Engineering Services Inc.
Miscellaneous GryphonMiscellaneous GryphonPower Generation Projects
TransCanada Power - Nipigon & Kapuskasing PlantsOTSG Additions to exhaust of new GT-compressors
C l l i di i li d il d i i i Complete scope, multi-discipline detail-design engineering Northland Power – Kirkland Lake STG No 2 Replacement Project STG No. 2 Replacement Project Simple-Cycle Peaking LM2500 GTG
Lake Superior Power – Sault Ste. Marie p Cycling Operation Upgrade Water Injection and CEMS Installation j
Ormat Industries – Foundation Design Assistance 2 x Philippines Geothermal & STG projects
IP1210Gryphon International Engineering Services Inc.
2 x New Zealand Geothermal and STG projects
Miscellaneous GryphonMiscellaneous GryphonPower Generation Studies
Combined-Cycle Power Plants KeySpan Energy, Gas Energy Inc., Potter, Bareket, TransCanada
Power, Lake Superior Power, NOVA, Union Gas, Union Energy, Northern Energy, Merrimack, Northland Power
Gas Turbine Generator PlantsGas Turbine Generator Plants Songo Songo, Globeleq, Northland Power, Great Lakes Power, Gas
Energy Inc., Cornwall Energy Steam Turbine Generators Kimberly-Clark, Northland Power, Bowater, Donohue, QUNO,
T b AECL L k S i PTembec, AECL, Lake Superior Power Repowering Union Energy / Gas Energy Inc KeySpan Energy Development
IP1210Gryphon International Engineering Services Inc.
Union Energy / Gas Energy Inc., KeySpan Energy Development
CCGT Plant UpgradesCCGT Plant UpgradesProgress Energy Florida
Tiger Bay – 225 MW CCGT Cogen Plant Cycling Operation Upgrade y g p pg
Base-load PURPA Plant purchased by Progress Energy p y g gyFloridaGE 7F221A; Deltak 2-p HRSG;
i lGE axial STG
Detailed reverse-engineering & testing of existing HRSG superheaters, drumsg g g g p& economizers: steam turbine generator, condenser & cooling water systems;HP & LP steam bypass systems; fuel gas system & water treatment system toidentify modifications required to enable plant to operate in cycling mode.
IP1210Gryphon International Engineering Services Inc.
identify modifications required to enable plant to operate in cycling mode.
CCGT Plant UpgradesCCGT Plant Upgrades Progress Energy Florida
Tiger Bay – Cycling Operation Upgrade GTG DLN 2.6 Conversion Auxiliary Boiler & Steam System HRSG SH Condensate Generation
determination and design of Superheater Drain modifications
HRSG SH Attemperator Redesign HRSG SH Attemperator Redesign HRSG Economizer delta T Mitigation
studiesstudies HP & LP Steam Bypass-Dump system
modifications
IP1210Gryphon International Engineering Services Inc.
Condenser Spray system modifications
CCGT Plant UpgradesCCGT Plant Upgrades Progress Energy Florida
Hines Energy Complex I & II2 x 2-on-1 CCGT Plants
HRSG Evaluations : HRSG SH & RH temperature testing to
bli h d l h d iW501F & 3-p RH HRSG establish severe delta T changes during startup & operation
HRSG Condensate Generation in Superheaters & Reheaters during startup and HRSG-purge scenarios
HRSG D i S t R d iHRSG Drains System Redesigns : Header & jumper code mods Revised chrome-moly piping system Revised chrome moly piping system Level controlled condensate drain pots Automated drains piping & valves
IP1210Gryphon International Engineering Services Inc.
Integration with existing or new blowdown tanks
CCGT Plant UpgradesCCGT Plant Upgrades Progress Energy Carolinas
2-on-1 CCGT PlantsW501F 3-p RH HRSG
Richmond CountyCondensers Tube Failure Investigation: W501F 3 p RH HRSG Condenser bypass dump tube redesign HP & HRH Bypass mods including new
PCV’s DSH & spraywater valvesPCV’s, DSH & spraywater valves HRSG Evaluation: Tube bundle temperature testing – severeTube bundle temperature testing severe
delta T changes during startup & operation HRSG condensate generation in superheaters & reheaters during startup and
HRSG purge scenariosHRSG-purge scenariosHRSG Drains System Redesign: Header code mods; Revised chrome-moly piping systems; New flash tanks;
IP1210Gryphon International Engineering Services Inc.
Header code mods; Revised chrome moly piping systems; New flash tanks; Level controlled condensate drain pots; Automated drain valves
Thermal Plant RepoweringThermal Plant RepoweringKeySpan Energy – Ravenswood
KeySpan Energy – New York CityRavenswood Plant Repowering Aging Plant Infrastructure – Gas Supply; 2 x
existing 385 MW STG’s; 138kV & 345 kV Substations; ConEd TransmissionTransmission
Site Location & Physical Space Heat Rate Improvement p
NYC Power Demand + Environmental Concerns + Infrastructure = Repowering with new GTG HRSG ACC + 1 or 2 x existing STG
IP1210Gryphon International Engineering Services Inc.
Repowering with new GTG, HRSG, ACC + 1 or 2 x existing STG
Thermal Plant RepoweringThermal Plant RepoweringKeySpan Energy – Ravenswood
Plant Performance Characteristic with Varying LoadKeyspan Ravenswood Repowering
Phased Configurations: Keyspan Ravenswood Repowering
9600
10000
10400
10800
11200
11600
12000
12400
tu/k
Whr
-HH
V)
Scheme B3 Scheme A3Existing Ravenswood Unit 10 Scheme A4Scheme A5 Scheme B4
1 or 2 GTG & HRSG per STG Vertical HRSG inside boilerhouse
6000
6400
6800
7200
7600
8000
8400
8800
9200
Plan
t Hea
t Rat
e (B
Scheme B3 - GT at Part Load Scheme B3 - Duct FiringB4 Base LoadUnfired Pt.
A4 Base LoadUnfired Pt.
Scheme A4
Scheme A3
Scheme A4
Air-Cooled Condensers Layouts, Schedules, Performance & E i i W t C ti C t
IP1210Gryphon International Engineering Services Inc.
600050 100 150 200 250 300 350 400 450 500 550 600 650 700
Plant Net Power (MW)Emissions, Water Consumption, Cost
Thermal PlantThermal Plant Environmental Upgrades
Mobotec USA – ROFA & RotaMix: Progress Energy – Cape Fear Unit 6 Progress Energy – Robinson Unit 1Progress Energy Robinson Unit 1 Allegheny Energy – Armstrong Units 1 & 2 Richmond P & L – Whitewater Units 1 & 2 AMP Gorsuch Units 2 & 3 AMP – Gorsuch Units 2 & 3 Western Kentucky Energy - Coleman Unit 1Detail Design & Specification:
D ti & S t Ducting & Supports Expansion Joints & Dampers Fans & Drives Structural Modifications Ammonia Storage & Distribution Flow Meters
IP1210Gryphon International Engineering Services Inc.
Instrumentation
Independent, Owner’sIndependent, Owner s & Lender’s Engineer
Owner’s Engineer: Lake Superior Power – 2 x LM6000 Combined-Cycle Tanesco TCPL Tanzania 2 x LM6000 Simple Cycle Tanesco – TCPL – Tanzania – 2 x LM6000 Simple Cycle Globeleq – Tanzania – LM6000, Alstom GT10B AECL – 1 x 40 klb/hr + 1 x 80 klb/hr Boiler Replacement p Carleton University – 2 x 2 MW Gas Recip. Engines & HRSGs OPG – Pickering Emergency Generator
Independent Engineer: Northland Power – Iroquois Falls 100 MW CCGT Sarnia Lambton Regional Cogeneration Project 500 MW Sarnia-Lambton Regional Cogeneration Project – 500 MW
Lender’s Engineer: TransCanada Power – Calstock Wood-Fired Power Plant
IP1210Gryphon International Engineering Services Inc.
TransCanada Power Calstock Wood Fired Power Plant
Owner’s EngineerOwner s EngineerCDC Globeleq - Tanzania
CDC Globeleq / Songas Ltd.Dar es Salaam, Tanzania
Pl t U d C t D l t Plant Upgrade – Concept Development Rehabilitation and Rebuild of existing
Units 1 to 4: 2 x GE LM6000PA and 2 x ABB GT10A conversion to GT10Bx ABB GT10A conversion to GT10B
Purchase & Technical coordination of: Units 5 & 6: 2 x LM6000
1 GE Houston unit;- 1 GE-Houston unit; - 1 unit relocated from Australia
Transformer Gas Skids Gas Skids
EPC Document Preparation and EPC Contract Administration
Performance Testing
IP1210Gryphon International Engineering Services Inc.
Performance Testing
Owner’s EngineerOwner s EngineerOPG – Pickering
Ontario Power Generation – Pickering Remote Emergency Power Generator Specifications, Procurement
and Technical Administration
e ote e ge cy owe Ge e ato
of GE TM2500 Mobile Gas Turbine GeneratorB l f Pl D i i h Balance of Plant Design with Wardrop Eng’g
Commissioning Assistance Commissioning Assistance Performance Testing – Load
Bank testing
IP1210Gryphon International Engineering Services Inc.
g
Independent EngineerIndependent EngineerIroquois Falls
Northland Power - Iroquois Falls110 MW CCGT Power Plant
2 x 40 MW GE LM6000PA 2 x fired B&W HRSG 1 x 32 MW GE STG 1 x 32 MW GE STG
Project Development Assistanceincluding Bid DocumentsT k C i O i h Turnkey Construction Oversight
Independent Engineer Certifying progress & payments Certifying progress & payments Warranty assessment
Peer-Reviews
IP1210Gryphon International Engineering Services Inc.
Lender’s EngineerLender s EngineerCalstock Power Plant
TransCanada Energy - Calstock Wood-Fired Project 40 MW E h d C bi d C l P Pl t40 MW Enhanced Combined-Cycle Power Plant
2 x OTSG (LM1600 and RB211) 1 x wood-fired FW / Detroit Stoker Boiler 1 x wood fired FW / Detroit Stoker Boiler 1 x 40 MW ABB STG
Lender’s Engineer Due-diligence review Construction progress
monitoringmonitoring Certification of payments
IP1210Gryphon International Engineering Services Inc.
Thermal IndustryThermal Industry Related Specialties
Power Piping / Flexibility Analysis Piping Dynamic Analysis - Feedwater and Condensate; Water
Hammer; Surge; SeismicHammer; Surge; Seismic Power Plant Rehabilitation and Upgrades Power Plant / Thermal Process Modelling Plant & Equipment Performance Testing Complete Electrical - LV, MV and HV Relay Protection Metering and SER Relay Protection, Metering and SER Plant and Distributed Controls, SCADA Civil and Structural Foundation Design and Analysis Reverse-Engineering Peer Review
IP1210Gryphon International Engineering Services Inc.
Peer Review
Performance TestingPerformance Testing TransAlta Sarnia Cogeneration
500 MW Cogeneration Plant: 3 x Alstom GT11N2 GTG; 3 x Nooter-Eriksen fired HRSG; 120 MW multi-cylinder axialNooter Eriksen fired HRSG; 120 MW multi cylinder axial condensing Alstom STGScope of Work: Preparation of Performance Testing Protocols, p p g ,Testing Coordination & Reporting Testing included: Overall Plant & GTG Performance Tests – power & heat rate Emission Tests HRSG, STG and Condenser Performance Tests Fired Superheater Test
IP1210Gryphon International Engineering Services Inc.
Performance TestingPerformance Testing Whitby Cogeneration Plant
50 MW Cogeneration Plant Rolls-Royce Trent GTG and IST OTSG Scope of Work: Preparation of Performance Testing Protocols, Testing Coordination & ReportingCoordination & Reporting
Testing: Overall Plant & GTG Overall Plant & GTG
Performance Tests – power & heat rate
Emission Tests HRSG and Auxiliary
IP1210Gryphon International Engineering Services Inc.
Boiler Performance Tests
Gryphon InternationalGryphon International Engineering Services Inc.
Boilers and Steam PlantsBoilers and Steam Plants
IP1210Gryphon International Engineering Services Inc.
Gryphon’s Expertise inGryphon s Expertise in Boilers & Steam Plants
Steam and Hot-Water Boilers Process Chemical Fired BoilersProcess Chemical Fired Boilers Steam Plants District Heating Plants District Heating Plants Water Treatment
d d Feedwater & Condensate Systems Building Heating Systems Fuel Systems, Storage, Distribution
Natural Gas; Light & Heavy Oils
IP1210Gryphon International Engineering Services Inc.
Boiler & SteamBoiler & SteamPlant Projects
Ontario Power Generation Bruce Alternate Steam Supply (BASS) 3 x 150 klb/hr boilers Detail-Design Engineering
Mechanical Electrical Civil & Structural Controls
Training
IP1210Gryphon International Engineering Services Inc.
Boiler & SteamBoiler & SteamPlant Projects
Cornell University2 x 110 klb/hr oil/gas boilers Equipment Specifications Detail-Design Engineeringg g g
Mechanical Electrical Civil & Structural Controls
Environmental Assistance
IP1210Gryphon International Engineering Services Inc.
Boiler & SteamBoiler & SteamPlant Projects
Henderson Hospital - Central Heating Plant Replacementg p
Detail-Design Engineering of complete new steam plant:complete new steam plant: 30 klb/hr, 25 klb/hr and 15 klb/hr
boilers, feedwater, condensate, , Balance of plant - mechanical,
electrical, civil & structural Building Instrumentation and DCS
IP1210Gryphon International Engineering Services Inc.
MiscellaneousMiscellaneous Boiler & Steam Plant Projects
3M Canada - Boiler Replacement - 80,000 lb/hr 3M Canada Thermal Oxidizer 3M Canada - Thermal Oxidizer Cornell University - Modifications to Coal Bottom
Ash Handling Northland Power - Wood Boiler and Wood Northland Power - Wood Boiler and Wood
Handling Upgrade Study Atomic Energy of Canada Limited (AECL) –
Boiler Plant Upgrades
IP1210Gryphon International Engineering Services Inc.
Gryphon InternationalGryphon International Engineering Services Inc.
District Energy
Chilled-Water & Hot-Water
IP1210Gryphon International Engineering Services Inc.
Chilled-Water Plants &Chilled Water Plants & Hot-Water Production
Chillers & Chilled-Water Plants Cornell University 3M Canada - Brockville 3M Canada - London
Lake Source Cooling Systems Cornell University
E E T Enwave Energy – Toronto Free-Cooling Systems
3M Canada Brockville 3M Canada – Brockville Cornell – CWP III (1000 Ton) and
Beebe Lake (1000 Ton)
IP1210Gryphon International Engineering Services Inc.
Beebe Lake (1000 Ton)
Cornell UniversityCornell UniversityLake Source Cooling Project
Deep water intake pipeline draws
Cornell University – Schematic of LSC Project
Deep water intake pipeline draws in cold water from bottom of Lake Cayuga
Onshore – Heat Exchanger Facility transfers coldness to Cornell’s chilled water systemCornell s chilled water system
Lake water returns via outfall pipe Chilled water pumped to CornellChilled water pumped to Cornell
chilled water system via terrestrial piping through city of Ithaca
IP1210Gryphon International Engineering Services Inc.
Cornell UniversityCornell UniversityLake Source Cooling Project
Conceptual design of LSC Project C l d il d i f Complete detail-design of all marine intake & outfall, and terrestrial piping
d lsystems, and complete Heat Exchanger Facility
Project planning j p g Coordination of all
engineering subcontractors
Prefabricated 63” Ø lake water pipeline being flooded for lowering into Cayuga
For further information about Cornell’s LSC project, visit
the project web site at:
IP1210Gryphon International Engineering Services Inc.
being flooded for lowering into Cayuga Lake from barges www.utilities.cornell.edu/lsc
Cornell UniversityCornell UniversityLake Source Cooling Project
Intake pipe into wetwell V ti l l k t
Cornell HEF – Heat Exchanger Facility
Vertical lakewater pumps Plate-frame heat exchangers Chilled water pumps p p Pig launcher
IP1210Gryphon International Engineering Services Inc.
District EnergyDistrict Energy Enwave – DLWC Project
Enwave Energy Corporation – Toronto Deep Lake Water Cooling Project p g j
One Source of Water – Two Uses: A single source of cold lake water A single source of cold lake water
provides cold thermal energy for Enwave's Chilled Water System and treated Potable Drinking Water for the City of Toronto.
40 600 Tons of chilling capacity 40,600 TonsC of chilling capacity 910,000 gpd of potable water
IP1210Gryphon International Engineering Services Inc.
District EnergyDistrict Energy Enwave – DLWC Project
IP1210Gryphon International Engineering Services Inc.
District EnergyDistrict Energy Enwave – DLWC Project
Lake Water Pipelines beingPipelines being
pulled into position and submerged
Energy T fTransfer
LineValve Pit
IP1210Gryphon International Engineering Services Inc.
Valve Pit
Gryphon UtilityGryphon Utility Distribution Systems & Piperacks
Steam Distribution Systems & Piperacks OPG – Bruce Reconfiguration Cornell University Campus Distribution Cornell University – Campus Distribution Lake Superior Power Jungbunzlauer Canada
B C Brampton CogenChilled-Water Distribution Systems Cornell University – LSC Project – City y j y
Terrestrial Project Cornell University – Campus Distribution
Hot-Water Distribution SystemsHot Water Distribution Systems Henderson Hospital Complex
Process Heat Recovery Systems
IP1210Gryphon International Engineering Services Inc.
H. J. Heinz Reclaim System
Gryphon InternationalGryphon International Engineering Services Inc.
Electrical & InstrumentationElectrical & Instrumentation
IP1210Gryphon International Engineering Services Inc.
High Voltage SwitchyardHigh Voltage Switchyard & Transformer Stations
Lake Superior Power - 115 kV Switchyard and Transformers Equipment Contract & Contract Administration Plant HV Design & Utility Interconnect Coordination Plant HV Design & Utility Interconnect Coordination
TransCanada Power - North Bay & Kapuskasing Powerplantsy p g p 230 kV Switchyard and TransformerTransCanada Power - Ubungo Power Plant, Tanzania 132 kV Switchyard and Transformer station
IP1210Gryphon International Engineering Services Inc.
132 kV Switchyard and Transformer station
High VoltageHigh Voltage Transmission
Lake Superior Power - Sault Ste. Marie, Ontario 2 x 115 kV submarine transmission cable systemsyTransCanada Power - North Bay & Kapuskasing 230 kV single-circuit, wooden pole, overhead transmission g , p ,
line TransCanada Power - Ubungo Power Plant, Tanzania 132 kV overhead transmission line
IP1210Gryphon International Engineering Services Inc.
Medium Voltage Systems
Potter Station Power - LM6000 Gas Turbine Installation 13.8 kV Cable Bus System - design and specification Ford Windsor STG Project - 28.5 MW Steam Turbine 13.8 kV Cable Bus System - design and specification
d i l l i lHenderson Hospital - Central Heating Plant 5 kV Substation Cornell University Chilled Water PlantCornell University - Chilled Water Plant 13.2 kV buried duct bank 5 kV Supply systempp y yBruce NPD - Centre of Site Reconfiguration 4.16 kV and 13.8 kV system reconfiguration
IP1210Gryphon International Engineering Services Inc.
HV and MVHV and MV Electrical
Bayside Repowering Project - Westcoast Power - New Brunswick Power - Courtney Bay GS St John NBPower Courtney Bay GS, St. John NB
JV with ICS/State - Electrical Contractor Integration design of new 4 16 kV systems into existing 4 16 kV Integration design of new 4.16 kV systems into existing 4.16 kV Integration design of new static excitation system to STG SLD’s wiring diag & schematics for STG auxiliary upgrades SLD s, wiring diag. & schematics for STG auxiliary upgrades Combined-Cycle and Simple-Cycle Gas Turbine Plants
P j t D l t A i t Project Development Assistance Conceptual Switchyard, Transformer & Switchyard designs
IP1210Gryphon International Engineering Services Inc.
Relay Protection, MeteringRelay Protection, Metering & SCADA Systems
Experienced Relay Protection System designers: Lake Superior Power; Potter Station Power; Ford Windsor STG Project; Northland Power –Kirkland Lake; TransCanada Energ Kap skasing North Ba andKirkland Lake; TransCanada Energy – Kapuskasing, North Bay and Grandview; NB Power – Bayside Repowering; OPG – Bruce Standby Generators, Bruce Reconfiguration; CDC Globeleq – Tanzania , g ; qServices provided have encompassed detail design for : Gas & Steam Turbine and Recip Engine generator protection Main output transformer protection Bus bar protection Transmission line relay protection Transmission line relay protection Remote & transfer trip systems SCADA communication systems
IP1210Gryphon International Engineering Services Inc.
y
Instrumentation& Control
Cornell University - Boiler No. 6 & 7 Replacement Project Elsag Bailey Net 90 DCS Upgrade John Zink Burner Management system Cornell University - Chiller No. 8 Project Elsag Bailey Net 90 DCS Upgrade
Cornell Univ. - Lake Source Cooling Heat Exchanger Facilityg g y Modicon PLC integration
Henderson Hospital - Boiler Replacement ProjectHenderson Hospital Boiler Replacement Project Elsag Bailey Infi 90 DCS Johnson Controls Metasys system cont’d...
IP1210Gryphon International Engineering Services Inc.
Johnson Controls Metasys system cont d...
Instrumentation& Control
Ford Windsor STG Project Complete controls, DAQS (Bristol-Babcock) and metering system
d idesign Bayside Repowering Project - Westcoast Power - St. John NB JV with ICS/State Electrical Contractor JV with ICS/State - Electrical Contractor BOP Instrumentation - design, specification and integration into
ABB Advant DCS Water Treatment - instrumentation integration into PLC Northland Power - Condenser Replacement Projectp j Fisher Rosemount RS3 DCS Upgrade Allen-Bradley PLC 5 Upgrade cont’d...
IP1210Gryphon International Engineering Services Inc.
y C Upg
Instrumentation& Control
TransCanada - Songo Songo Project, Tanzania Elsag Bailey Infi 90 DCS upgrade Woodward Netcon gas turbine controls upgrade ABB Masterpiece gas turbine controls upgradeTransCanada Power - Nipigon and Kapuskasing Fisher Rosemount DCS mods for new OTSG controls
Kimberly-Clark STG Project Elsag Bailey Net 90 DCS upgradeg y pg Woodward STG controls integration Moore SLC controller upgrades
IP1210Gryphon International Engineering Services Inc. cont’d...
Instrumentation& Control
Potter Station Power - GTG Installation Fisher Rosemount RS3 DCS upgrade Integration of Woodward Netcon gas turbine controlsAECL – Boiler Replacement Project Natural gas detection system EMI resistant, triple redundant gas pipeline safety system 3M Canada - Chilled Water Plant Johnson Metasys system upgradeOntario Power Generation - Bruce Alternate Steam Plant ABB Automation Freelance 2000 and Modicon PLC’s
IP1210Gryphon International Engineering Services Inc.
cont’d...
Instrumentation& Control
Ontario Power Generation - Bruce Standby Generators ABB Automation Freelance 2000 system Ontario Power Generation - Bruce Center-of-Site SCADA ABB Automation Freelance 2000 with multiple Remote Process
Stations & RTUsStations & RTUsNorthland Power – Kirkland Lake Peaker Project New Emerson Delta V DCS – interfacing with GE GTG GE-9070 g
PLC & existing Rosemount RS3 – Modbus/Ethernet fibre-optic TransCanada Energy – Grandview Cogen Project HPM & FTA addition to existing Honeywell TDC 3000 DCS –
interfacing w/ 2 GE NetComm 5000’s & 4 new A-B Control Logix PLC’s, plus RTU links to utility T1 ATM network –
IP1210Gryphon International Engineering Services Inc.
, p yModbus/Ethernet fibre optic network
Gryphon InternationalGryphon International Engineering Services Inc.
Process and Industrial Projects
IP1210Gryphon International Engineering Services Inc.
GryphonGryphon Process & Industrial Projects
Jungbunzlauer Canada - Port Colborne, OntarioNew Citric Acid Plant For Jungbunzlauer: Central Utility Plant - including 2 x 5 MW Solar Taurus y g
T60 GTG, HRSG, compressed air plant, pump room Mycelium / Biomass Drying Facility Spore Production Facility Site Pipe Racks Chemical Tank Farm For ABB AG:
IP1210Gryphon International Engineering Services Inc.
Plant HV & LV Electrical Distribution - design & spec
GryphonGryphon Process & Industrial Projects
Medical Waste Management - Brampton, OntarioNew Incinerator Plant Detail-design – mechanical, electrical, civil & structural: Used-reconditioned waste incinerator Pollution control (scrubber) Foundation/structural mods Cooling Tower 500 kW generator g Electrical design Process piping
IP1210Gryphon International Engineering Services Inc.
Gryphon InternationalGryphon International Engineering Services Inc.
MiscellaneousMiscellaneous Information
IP1210Gryphon International Engineering Services Inc.
Gryphon T h i l P & A ti lTechnical Papers & Articles
Gryphon Technical Papers (available at www.gryphoneng.com) Cogeneration Principles © Gas Turbine Applications © Gas Turbine Applications © Steam Turbine Applications © Condenser Applications ©
U d t di G T bi P f © Understanding Gas Turbine Performance © Cogeneration and Combined-Cycle Principles Workshop © Boiler Plant Replacement & Retrofit - Case Studies © Preserving Boiler Plant Efficiency by Better Maintenance © Analytical Method for Evaluation of Total System Options ©Magazine Articlesg Steam Turbine Bypass Systems – “Combined Cycle Journal” – 4th Quarter 2003 Cogeneration at Cornell – “Turbomachinery International” – May /June ‘09) Transforming a steam plant into a full-service utility – Combined Cycle Journal – 2nd
IP1210Gryphon International Engineering Services Inc.
Transforming a steam plant into a full service utility Combined Cycle Journal 2Quarter 2010
Selected G h Cli tGryphon Clients
ABB AG ABGS Inc.AECON Industrial AES Abitibi Bowater
Commercial Alcohols ConEd Development Corp. Cornell University City of Port Colborne Dofasco Inc
Jungbunzlauer Canada Inc. KeySpan Energy Kimberly Clark Forest ProductsLakeshore Sand Company Lake Superior Power
R.V. Anderson Sithe-GorewaySolar Turbines Sonoco-Trenton Stelco IncAbitibi Bowater
ATCO Power Alcan Aluminum Algonquin Power Atlantic Packaging Atomic Energy of Canada Ltd. Babcock & Wilcox
Dofasco Inc. DQE Energy ServicesDuke Engineering Emera EnergyEnbridge Consumers Gas Enron Enwave District Energy Ltd
Lake Superior Power Malette Kraft Pulp and Paper Manitoba Hydro Medical Waste Management Mobotec USANeill and Gunter LimitedNeenah Paper
Stelco Inc. Tembec Inc. Toromont Energy Toronto Hydro Energy Services TransAltaTransCanada Pipelines / Energy Ulteig EngineersBabcock & Wilcox
Bayer Inc. Bayside Power Bluebird Construction Burns & McDonnell Bowater Pulp & Paper CanadaCalpine Eastern
Enwave District Energy Ltd. EPCOR Inc. Essar Steel Fielding Chemical Technologies Fort Chicago Foster Wheeler Corp. Framatome ANP
Neenah Paper Norbord Deposit MDF Mill Northland PowerNorthern Energy Ltd. NOVA Pipelines VenturesNova Scotia Power Ocelot - TransCanada Pipelines
Ulteig Engineers Union Gas Power Ltd. / Union
GasUniversity of Buffalo University of Massachusetts University of Rochester State University of New York –Calpine Eastern
Can-Oat Milling Capital Power Corp. Cardinal Power Casco Inc. CDC GlobeleqCIBC Bank
Framatome ANP Gas Energy Inc.. Grant Forest Products GTAA – Greater Toronto
Airports Authority Great Lakes Power GTC International
Ocelot TransCanada PipelinesOntario Power Generation
(OPG)Ontario Power Authority Orenda AerospaceOrillia Water Light & Power
Commission
yCortland
Vale Inco Limited WardropWestcoast Power WeyerhauserWhitecourt Power LPCIBC Bank
CANMetCarleton UniversityCHA Cinergy Cogen Power Technologies Columbian Chemicals
Henderson Hospital H.J. HeinzHudson Bay Mining & Smelting ICS State Innovative Steam Technologies Invista Canada
Orion Power Ormat IndustriesO’Shanter Development Potter Station PowerPristine Power Inc. Progress Energy
l k f d
W.S. Nicholls York University Zochem3M Canada Company
IP1210Gryphon International Engineering Services Inc.
Columbian Chemicals Comsatec Inc. Jagadeesh & Associates Royal Bank of Canada
Gryphon C t t d S i TContacts and Senior Team
Gryphon International Engineering Services Inc. 80 Ki S 4 h Fl
President: Paul Durkin
pjdurkin@gryphoneng com80 King St., 4th Floor St. Catharines, Ontario, CanadaL2R 7G1
[email protected] Principals: Dominic Au L2R 7G1
Phone: (905) 984-8383
[email protected] Jim Noordermeer
jnoord@gryphoneng com( )Fax: (905) 984-8394www.gryphoneng.com
[email protected] Peter Veldhuizen [email protected]
[email protected] Technical Advisor: Henk van Ballegooyen
h b@ hIP1210Gryphon International Engineering Services Inc.