1. While every care is taken in publishing this catalogue,
thecompany will not be responsible for any error and omission.This
catalogue is the property of Hero MotoCorp Ltd.Copy right of this
catalogue is reserved.
2. 2
3. INDEX21BLOCK INDEX35PART NO. INDEXENGINE GROUP34FRAME
GROUP
4. Function andcomponent No.INSTRUCTION FOR USE OF PARTS
CATALOGUEThis parts catalogue is compiled of all service parts and
Flat Rate Time (F.R.T.) ForACHIEVER Motorcycle.I. How to order
parts1. Information requiredReplacement parts orders must contain
both the part number and thestamped number(s) as described below.
This is because any changes andmodifications of parts are
registered at with the pertinent partsand stamped numbers.Numbers
needed(a) Carburettor parts : Part number andStamped carburettor
identification number.(b) Engine parts : Part number and Stamped
engine number.(c) Frame parts : Part number and Stamped frame
number.2. RevisionWhen modifications or additions to this Parts
Catalogue are made, a newsletters/revised edition will be issued at
an appropriate time, with sucessivelyprogressing revision numbers.
We recommend obtaining such revisions in order tokeep your Parts
Catalogue up-to-date at all times. To check whether a
PartsCatalogue revision has been issued, please contact SPARE
PARTSDEPARTMENTS, LTD.Hero MotoCorpHero MotoCorpHero MotoCorpII.
How to read this Parts Catalogue1. Make-up of the part
number(Example) (General Parts)Colour CodeSubcontractor
designationModification designationParts classification
No.(Example) Bolts, nuts and other standard partsFunction andtype
No.Dimension Chemical surface treatmentISO2. Colour codesThe colour
code at the end of the part number indicates the colour. Code below
ZAin alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate
the colour directly,but reference must be made to the code given in
the descriptioncolumn of this Parts Catalogue.Hero MotoCorp5COLOUR
CODE COLOUR DESCRIPTIONCOLOUR REF. CODE MAIN BODY
COLOURZAZBZCZDZEHero MotoCorp NON BODY COLOUR CODECOLOUR REF.
COLOUR DESCRIPTION(NH-35M)IRON NAIL SILVER
METALLICNH-105)(NH-167M-U)MAT BLACK(NH-1) BLACK(NH-303M) MAT AXIS
GRAY METALLICCLOUD SILVER METALLICPANTHER BLACK ME, TYPE-1PANTHER
BLACK ME, TYPE-2PANTHER BLACK ME, TYPE-3FORCE SILVER ME.CANDY
BLAZING RED(NH-B08)(NH-B08)(NH-B08)(NH-411M)(R-195C)1
5. 3. AbbreviationsThe following abbreviations are used in this
Parts Catalogue.ASSY. .........Assembly L.E.D.........Light
emitting diodeABS............Anti-lock brake system
TCS...........Traction control systemCOMP.........Complete L
(100L).....Link (100 Links)R.................Right
A.C............Alternating currentL. ...............Left
D.C............Direct currentSTD............Standard IN
..............InletMM. ............Millimeter
EXH...........ExhaustG. ...............Gram FR. ...........FrontT
(22T). ......Tooth (22Teeth)
RR.............RearA.................Ampere
Hex............HexagonalV. ................Volt
A.M............Attaching MarkW................Watt T.M.
...........Transcript MarkWL..............With labelling
C.D.I..........Capacitive Discharge ignitionWOL...........Without
labelling INC............IncludingKMPH.........Kilometers per
hour4. DimensionsAll dimensions are given in millimeters (mm)
except in the case of steel balls,tyres and tyre tubes and wheel
rims.Parts Example InterpretationBolt (Screw) 6 x 12 6mm diameter,
12mm lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring 9.5 x 1.6
9.5mm diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm inside
diameter, 24mm outsidediameter, 5mm thicknessTube 5 x 130 5mm
inside diameter, 130mm length5. Supercedence of partsPart numbers
given under the part name in the Description column indicate
thatthe part number has been superceded by that part number.
maymake such supercedence without notice.6.AssembliesSections
framed with broken lines in the exploded view drawings are
available ascomplete assemblies. (Their individual parts can also
be obtained.)Hero MotoCorp7. Required QuantityThe number given in
the Reqd. No. column indicates the quantity of parts used inthe
section described in that block.Parts with quantities in ( )
represent optional parts.Part whose required number is N, is a part
whose required number can beselected at need.8. Part modifications
and applicable serial numbersIn case where a part has been
modified, the serial number of the first vehicle(or frame, engine,
carburettor) bearing the modification is listed in theSerial No.
Column.9. IllustrationIllustration of parts given in parts
catalogue diagrams are provided forconvenience identifying parts
and may differ from the actual configuration of parts.10. Models,
area codes and applicable serial numbersModels, area codes and
applicable serial Nos. given in this parts catalogue can
beidentified as
follows.Example6MBLXXXXEPYZXYYYYYXXXXEFYZXYYYYYApplicableFrameserial
NolApplicablecarburettoridentification No.AreacodeAVK4FB
AIndiaTypeIDACHIEVERModelApplicableEngineserial No.
6. 711. Location of stamped serial numberCARBURETTOR
IDENTIFICATION NUMBERFRAME SERIAL NUMBERENGINE SERIAL NUMBER
7. III. How to use the Flat Rate Time (F.R.T.)This F.R.T. (Flat
Rate Time) is used to determine the standard labour time allowedfor
replacement of parts covered by the warranty during the period the
warranty isin effect. The F.R.T. for those parts which are not
listed herein should bedetermined from the operation closely
related to the replacement of that part.1. The F.R.T. is based on
the following service conditions.a. Aliberal allowance is added to
the net servicing time.b. Standard times specified are based on the
condition that the necessaryservicing tools listed in the service
manual (motorcycle) which describesthe service policies are
available close at hand and thework is performed by a mechanic with
normal skill.c. Time required for inspection and operational test
following the servicing isincluded in the F.R.T.2. Method of
computingThe job times are listed in tenth of an hour to simplify
computation.(Example) 0.3 = 18 minutes5.6 = 5 hours and 36
minutesHero MotoCorpCONVERSION CHARTHours Minutes Hours Minutes0.1
6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 603.
Computing the F.R.T.When several jobs are performed at the same
time, make the calculation in thefollowing manner.a. Jobs of non
duplicated natureThe F.R.T. for the job is obtained by totaling the
F.R.T. for each part replaced.(Example) Replacement of head cover
gasket and oil filter.SERVICE ITEM F.R.T.Packing, cylinder head
cover 0.5Cartridge, oil filter 0.5The F.R.T. For the job is :
0.5+0.5=1.0b. Jobs of duplicated natureTake the F.R.T. For the last
part to be replaced.(Example) Replacement of piston and cylinder
head gasket.SERVICE ITEM F.R.T.Gasket comp., cylinder head
3.0Piston *5.0The F.R.T. for the job is : 5.0c. Jobs of partially
related natureTotal up the F.R.T. For all of the parts replaced and
then subtract the F.R.T. forthe duplicated operation (i.e.,
cylinder head gasket service).(Example) Replacement of valve and
cylinder head.SERVICE ITEM F.R.T.Valve *3.0Head assy., cylinder
*4.0Gasket comp., cylinder head *2.5The F.R.T. for the job is :
(3.0+4.0)-2.5=4.5 The F.R.T. shown with (*) includes engine removal
and installation. The parts, having the same number of man-hour,
are identified by a mark" ", and classified under the title of
their representative work.8
8. NO. SERVICE ITEM F.R.T.1. Engine 1.72. Cylinder head 1.43.
Carburettor 0.44. Crankcase separation *3.54. Operations other than
replacing partsa. Removal and installationb. Adjustment,
measurement and cleaningEngineNO. SERVICE ITEM F.R.T.1. Spark
plugadjustment and cleaning 0.12 Ignition timinginspection 0.23
Tappet adjustment 0.24 Carburettor idle adjustment 0.15 Engine oil
inspection (excluding oil change) 0.16 Clutch adjustment 0.17
Cleaner element cleaning 0.18 Compression pressure measurement 0.19
Battery checking of electrolyte level and gravity 0.210 Carburettor
float level measurement 0.511 Oil filter cleaning 0.612 Valve
clearance adjustment 0.4FrameNO. SERVICE ITEM F.R.T.1 Front brake
air bleeding 0.22 Rear brake adjustment 0.13 Brake operation test
0.14 Headlight aimings 0.15 Drive chain tension adjustment 0.1c.
OverhaulNO. SERVICE ITEM F.R.T.1 Carburettor 0.79
11. BLOCK INDEX - ENGINE GROUP13E-1 21 E-1A 22 E-2 24E-4 26 E-5
27E-6 28 E-7 29 E-7A 30E-3 25*Ref. No. on the index illustration
may be differentFrom that on the text453117
7913811210612922636115161252017 1741114232181822913102219197CABLE
ENG.EARTH1215161413123119781106 510187911
1143121311421423312175646464653141210159111381 56878328746
111215141587151491010101010134215348571111310269131211213
1212131313131313 1313
12. BLOCK INDEX - ENGINE GROUP14E-7B 31 E-7C 32 E-8 33E-8A
35*Ref. No. on the index illustration may be differentFrom that on
the text7101
22667983944953101434171721616113151161289710515152439781135610111412E-9
36 E-10 38211523718171630292120251223341314522288
24192711019112469216262E-11 40 E-12 41 E-13 4213 611298141021074511
15153121118174513121961571682311109191431211192922713415691014151718201122232525272428262611621823F-399111048835762111
13. 15F-1 45 F-1VA 47 F-1VB 48F-2 50 F-3 52 F-3A 54F-4 56 F-5
57 F-6 58* Ref. No. on the index illustration may be differentfrom
that on the text.BLOCK INDEX - FRAME GROUP938109475112
1216114/56A2828281517 1722242816161 116913/14292219/2027
2727257/8286301231331231333331122123327B253310182627272828287A811910162518153826383114317234017177240404020283027302821
22 561924353/434NPASSING363712/131323239392933
33322626242626242828481612297102111212313151413252019181765271217124516163171529138891177610141513106121212.12131312101114641528139181514618716
1715141031865191916877322181414113
134111912151720222022212323144
14. 16F-7 59 F-8 61 F-8A 62F-9 63 F-9A 64 F-10 66F-11 67 F-12
69 F-12A 71* Ref. No. on the index illustration may be
differentfrom that on the text.BLOCK INDEX - FRAME
GROUP222212342256/7891011/2912131415/1617/1819/20212324242425/2627/283010121413121153291468710292869231419191918202527172152215141223131616112672782415101591214131162377843151112
25 241310762292248201231418521322221617198-910-11121137735121134466
52151511515151282156111210141015155117431413139
15. 17F-13 74 F-14 76 F-15 78F-16 80 F-17 81 F-18 83F-18A 85
F-19 86 F-20 88* Ref. No. on the index illustration may be
differentfrom that on the text.BLOCK INDEX - FRAME
GROUP26161413233072425242524252425242592720222121152820291919102425312211843516181718171817211111141389121610715737106175341012A12A761651666682121212111198141531271122101220118195161118165137171918957
191811223445217683251610121420212218198913154356726231112172491411131712
868514 111134127142323231818 1818151410111321201922162896345294
51861010157521161419
12711101513171818181820899432516174514273/6
16. * Ref. No. on the index illustration may be differentfrom
that on the text.BLOCK INDEX - FRAME GROUP18F-21 89 F-22 90 F-23
92F-24 93 F-24A 95 F-25 96F-26 98 F-27 99 F-27A 10811684
1131718181718178118711
51313291716101212161715141816201719181435-910216181872011201419174
81213-1514A20614A1419131127810612131127
41253721114GADC513DCAG3BACDF9D11EF7AA121A19101214174567283PP1919
17. 19F-28 112 F-29 113* Ref. No. on the index illustration may
be differentfrom that on the text.BLOCK INDEX - FRAME GROUPF-30
11422114444CAUTIONMAB - 600CAUTIONMAB - 60042351
18. ENGINE GROUP
19. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model (ACHIEVER)No. DISC CASTKICK SELF453117
79138112106129212310-KVN-900 COVER, COMP., CYLINDER HEAD
.................................... 1 112391-KRM-840 GASKET, HEAD,
COVER..................................................... 1
112396-KRM-840 GASKET B, HEAD, COVER
............................................... 1 112397-KSP-910
GASKET, CYLINDER HEAD, COVER ................................. 1
112398-KSP-910 COLLAR, 9MM
.....................................................................
1 118640-KTN-900 PIPE COMP., AIR
FEED....................................................... 1
190003-KFG-000 BOLT, L
COVER..................................................................
2 290463-ML7-000 WASHER, SEALING, 6.5 MM
.............................................. 1 190543-MV9-670
RUBBER, MOUNT
............................................................... 2
291309-MJ0-003 O-RING, 9.8 X 2.8
................................................................ 1
194301-08140 DOWEL, PIN, 8 X 14
............................................................ 1
195701-06016-00 BOLT, FLANGE, 6 X 16
........................................................ 2
296001-06012-00 BOLT, FLANGE, SH.6X 12
................................................... 1
112345678910111213E - 1CYLINDER HEAD COVERFR.*COVER COMP., CYLINDER
HEAD ..... 0.3*GASKET, HEAD COVER213