Download - High-Density 500W Power Supply - Irwin Industrial Tools · 2015-12-02 · PRESS RELEASE . High-Density 500W Power Supply . FOR IMMEDIATE RELEASE. Qualstar's N2Power division introduces

PRESS RELEASE

High-Density 500W Power Supply FOR IMMEDIATE RELEASE.

Qualstar's N2Power division introduces a new 500W power supply series in a 3" x 5" footprint that can be used in 1U applications. The XL500 series consists of four single-output products (12, 24, 48 and 56VDC), all include a 5V standby and 12V fan output. The 56V-output product is intended for power-over-internet (PoE) applications. The series is up to 92% efficient, greater than 0.9 power factor, and operates from a universal input range (90-264VAC or 120-370VDC). These supplies are ideal for power-hungry broadcast, storage, and networking products with applications in the industrial, gaming and instrumentation markets. Certifications for the XL500 include CE, UL/cUL; IEC 69050-1 (2nd Edition) am1, am2; EN 60950-1:2006 /A11:2009 /A1:2010/A12:2011/ A2:2013; UL 60950-1 (2nd Edition) and RoHS II. The N2Power XL500 Series can withstand up to 2G vibrations and come with a 3 year standard warranty. Qualstar, founded in 1984, is a diversified electronics manufacturer specializing in data storage and power supplies. Qualstar is a leading provider of high efficiency and high density power supplies marketed under the N2Power™ brand, and of data storage systems marketed under the Qualstar™ brand. N2Power power supply products provide compact and efficient power conversion for a wide variety of industries and applications including, but not limited to telecom, networking, broadcast, industrial, lighting, gaming and test equipment. An authorized distributor of N2Power, IRWIN Industrial, established in 1970 and headquartered in Aurora, Ontario, is an ISO9000 supplier of electro-mechanical components and fasteners with warehouses in Alberta, Ontario, Quebec and New York.

For more information

Brad Jolly Marketing & Product Manager [email protected] direct: 905-882-3864 cell: 416-518-8338 main: 905-889-9100 ext 262 toll free: 800-263-3562

HIGH EFFICIENCY POWER SUPPLY XL500 AC-DC Series

Rev 11-13-15

Highlights

• 500W AC-DC / 3”x5” footprint

• Universal input: (90～264VAC or 120~370VDC)

• Up to 92% efficiency

• 12V auxiliary output (0.3A)

• 5V standby output (1A with fan, 0.6A without fan)

• PFC > 0.9

• Convection cooling for 240W

• 3 years warranty

Model XL500-12 XL500-24 XL500-48

Output

Rated Output Voltage 12V 24V 48V

Rated Current (with 30 CFM) 41.5A 20.8A 10.41A

Current (convection cooling), 115Vac 19.16A 9.58A 4.8A

Current (convection cooling), 230Vac 20A 10A 5A

Maximum Rated Power (Pmax) 500 W (with 30 CFM fan)

230 W (115Vac) / 240 W (230Vac)

Ripple & Noise (Max.) 150 mVp-p 240 mVp-p 480 mVp-p

Voltage adjustable Range ±4% ±4% ±3%

Voltage Tolerance ±2%

Line regulation (115-264 Vac) ±1%

Load regulation (10-100%)(typ) ±1.2% ±1% ±1%

Minimum load 3%

Maximum capacitive load 10,000uF 5,000uF 2,500uF

Hold up time 8 ms (min)

Input

Voltage Range 90～264VAC, 120～370VDC

Frequency Range 50/60 Hz, 47-63 Hz

Power Factor >0.95 at full load

Efficiency (typical) at 230Vac 88% 90% 92%

AC Current (typ) 6A/115Vac 3A/230Vac

Inrush Current (max) Cold start 40A (115Vac) / 80A (230Vac)

Leakage current < 0.5mA/240VAC

Protection

Over power protection Auto recovery

Over voltage protection Zener diode clamp

Over temperature protection Auto recovery

Short circuit protection Auto recovery


Rev 11-13-15

Model XL500-12 XL500-24 XL500-48

Environment

Operating Temperature -30～+70℃ (refer to de-rating curve)

Storage Temperature -30～+85℃

Temperature-coefficient ±0.03%/℃ (0～50℃), ±0.05%/℃ (-30～0℃)

Humidity 95%RH

MTBF >160000 hours Compliance: MIL-HDBK-217F

Vibration 10～500Hz, 2G 10mins/cycle, for 60mins, applied on X,Y,Z

axes

Safety, EMC,

Isolation

Safety Standards UL 60950-1 2nd

edition,

CE, CB

Surge 1kV L-N, 2kV L N-FG

EMI Conduction & Radiation EN55022 class B, radiated class A

EMS Immunity EN55024

Isolation: Input – Output 3000 Vac or 4242 Vdc

Isolation: Input – FG 1500 Vac

Isolation: Output – FG 500 Vac

Others

Cooling Convection / 30 CFM Fan

Dimension (LxWxH) 5.0 x 3.0 x 1.28 Inches (127.0 x 76.2 x 32.5 mm).

Tolerance +/-0.5 mm

Weight 0.46kg

Notes

1. Ripple & noise are measured with 20MHz of bandwidth with a 0.1uf & 47uf parallel capacitors.

2. It's recommended to add Varistor 14S471K at L / N input side in parallel.

3. Hold up time measured at 90% Vout

4. Main Vout >3% load, 12V (Aux)/0.3A, 12V (Aux) needs 0.1A minimum load.

5. Derating may be required under low input voltage, refer to derating curve for more details.


Rev 11-13-15

Block Diagram:

De-rating curve


Rev 11-13-15

Mechanical Drawings Unit: mm

Connector CN1 - pin description.

Pin No Function Description

C1 -5VSB This pin connects to the negative terminal (-V). Return for DC-OK and -RC signal output.

C2 +5VSB Stand by voltage output ground 3.7~6V. The maximum load current is 0.6A.

C3 GND This pin connects to the negative terminal (-V). Return for DC-OK and -RC signal output.

C4 DC OK DC-OK Signal is a DC output.

C5 -RC This pin connects to the negative terminal (-V). Return for DC-OK and -RC signal output.

C6 +RC Turns the output on and off by electrical. Short: Power OFF, Open: Power ON.

C7 -S Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.3V.

C8 +S Positive sensing. The +S signal should be connected to the negative terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.3V


Rev 11-13-15

Control signals, configurations and application.

N2Power part number:

Model (Description)

Part number

XL500-12 (12V 500W) 400525-01-0

XL500-24 (24V 500W) 400525-02-8

XL500-48 (48V 500W) 400525-03-6


Rev 11-13-15

Highlights

• 500W AC-DC / 3”x5” footprint

• Universal input: (90～264VAC or 120~370VDC)

• Up to 92% efficiency

• 12V auxiliary output (0.3A)

• 5V standby output (1A)

• PFC > 0.9

• Convection cooling for 218W

• 3 years warranty

Model XL500-56 POE (400525-04-4)

Output

Rated Output Voltage 56 VDC

Rated Maximum Current (Imax ) 8.9 A (30 CFM forced-air cooling)

3.9A (convection cooling at 115Vac~230Vac)

Maximum Rated Power (Pmax) 500 W

Ripple & Noise (Max.) 480 mVp-p

Voltage adjustable Range 3%

Voltage Tolerance ±2%

Line regulation (115-264 Vac) ±1%

Load regulation (10-100%)(typ) ±1%

Minimum load 3%

Maximum capacitive load 2900uF

Hold up time 8 ms

Input

Voltage Range 90～264VAC, 120～370VDC

Frequency Range 50/60 Hz, 47-63 Hz

Power Factor >0.9 at full load

Efficiency (typical) at 230Vac ≧ 92%

AC Current (typ) 6A/115Vac 3A/230Vac

Inrush Current (max) Cold start 40A (115Vac) / 80A (230Vac)

Leakage current < 0.5mA/240VAC

Protection

Over power protection Auto recovery

Over voltage protection Zener diode clamp

Over temperature protection Auto recovery

Short circuit protection Auto recovery

Environment

Operating Temperature -30～+70℃ (refer to de-rating curve)

Storage Temperature -30～+85℃

Temperature-coefficient ±0.03%/℃ (0～50℃), ±0.05%/℃ (-30～0℃)

Humidity 95%RH

MTBF >160000 hours Compliance: MIL-HDBK-217F

Vibration 10～500Hz, 2G 10mins/cycle, for 60mins, applied on X,Y,Z

axes


Rev 11-13-15

Model XL500-56 POE (400525-04-4)

Safety, EMC,

Isolation

Safety Standards UL 60950-1 2nd

edition,

CE, CB

Surge 1kV L-N, 2kV L N-FG

EMI Conduction & Radiation EN55022 class A

EMS Immunity EN55024

Isolation: Input – Output 3000 Vac or 4242 Vdc

Isolation: Input – FG 1500 Vac or 2121 Vdc

Isolation: Output – 12V (Fan) 1600 Vac or 2250 Vdc

Isolation: Output – 5V standby 1600 Vac or 2250 Vdc

Isolation: Output – FG 1600 Vac or 2250 Vdc

Others

Cooling Convection / 30 CFM Fan

Dimension (LxWxH) 5.0 x 3.0 x 1.28 Inches (127.0 x 76.2 x 32.5 mm).

Tolerance +/-0.5 mm

Weight 0.46kg

Notes

1. Ripple & noise are measured with 20MHz of bandwidth with a 0.1uf & 47uf parallel capacitors.

2. It's recommended to add Varistor 14S471K at L / N input side in parallel.

3. Hold up time measured at 90% Vout

4. Main Vout >3% load, 12V (Aux)/0.3A, 12V (Aux) needs 0.1A minimum load.

5. Derating may be required under low input voltage, refer to derating curve for more details.


Rev 11-13-15

Block Diagram:

De-rating curve


Rev 11-13-15

Mechanical Drawings (top view) Unit: mm

Connector CN1 - pin description.

Pin No Function Description

C1 +5VSB Stand by voltage output ground 3.7~6V. The maximum load current is 0.6A.

C2 -5VSB This pin connects to the negative terminal (-V).


Rev 11-13-15

Control signals, configurations and application.