EMK 3510 M2 / EMK 3612 M2
• Process10'x5'sheetswithoutrepositioning(EMK 3612 M2 only)
• Thehighestreal-worldhitratesandrampositioningaccuracy.
• Twinservodriveseliminatetheneedforcomplexhydraulicsoroil-coolingchillers—dramaticallyreducingmaintenanceandrepaircostsoverthelifeofthemachine.
• Precisionrammotioncontrol(speed,strokelength,hoverheightandholdtime)helpsreducetoolingwearandpunchingnoise.
• Electricalpowersavingsofupto70%overtypicalhydraulicmachines.
• TheEMKM2comesstandardwitheithera58-stationor55-station,tripletrack,Kingturret.Bothturretconfigurationsincludetwo4½"andtwo1¼"auto-indexstations.
• The55-stationMulti-PurposeTurret(MPT)comeswithfourtappingstationsthatsupportinchandmetricsizes.
• Laser-hardenedturretboreshelpmaintainaccuratepunchanddiealignment.
• The0.984"feedclearancebetweentheupperandlowerturretallowsawiderrangeofformingcapabilities.
Type MaximumSizeRound
NumberofStations(Keyed)
A ½"(12.7mm) 24(16)
B 1¼"(31.7mm) 24(24)
C 2"(50.8mm) 4(4)
D 3½"(88.9mm) 2(2)
AutoIndex
B 1¼"(31.7mm) 2(2)
E 4½"(114.3mm) 2(2)
Type MaximumSizeRound
NumberofStations(Keyed)
A ½"(12.7mm) 21(14)
B 1¼"(31.7mm) 24(24)
C 2"(50.8mm) 4(4)
D 3½"(88.9mm) 2(2)
AutoIndex
B 1¼"(31.7mm) 2(2)
E 4½"(114.3mm) 2(2)
55-Station4 Auto IndexMPT Turret
58-Station4 Auto Index
(4) Tapping Stations
TheEMKM2SeriesturretpunchpressusestwinACservodrivesdirectlycoupledtothedriveshaft.Amada’sdrivesystemcombinesthesimplicityoftheoriginalclutchandbraketechnologywiththehighspeedsofthefastesthydraulicramdrivensystems.Theresultisunmatchedperformance,superiorreliability,andloweroperatingcosts.
Full-size Sheet Processing. Leading-Edge Technology.AC Servo Driven Technology
Turret Configurations
Inch and metric tapping stations
Standard Features
• Punchesdropdirectlyintoupperturretstations.
• Easy-changedieholdersreducesetuptimebyallowingtheoperatortochangeuptothreediesatonce.
• Repositioncylinderverifiesthataholewaspunched.
• Cylinderfootlowers,sealstheholeandinjectsair.Airbackpressureismeasuredtodetermineifaholeexistsornot,whichmayindicateabrokenorimproperlysetuptool.
• Airblowoilmistandlubricationsystemisintegratedwiththemachine.
• Precisemixtureofairandoilisinjectedintothepunchwhichincreasestoolinglifebyuptofivetimes.
• Turretboresalsoreceiveadequatelubrication.
• Usedin½"and1¼"stations.
• Eliminatesslugpulling.
• Punchpenetrationcanbereducedfrom0.098"to0.039",resultingingreaterspeedsandlesswear.
• Automaticallydetectsraised,bowed,orbuckledmaterialifworkpiecetriggersthedetectiondevice.
• Machineautomaticallystopswhentriggered.
• Punchfull-sizesheetswithoutrepositioning.
• Scratch-freepartprocessing.
• Reducesecondaryoperationsandenvironmentsoundlevels.
• Maximummaterialthickness0.187"ontheEMK3510/3612M2
Intelligent Turret Setup• Changematerial,clamppositions,tooltype,toolangle,toolsizeandtoollocation.
G-Code Editor Simulator• Quicklyreview,editandsimulateprogramonthetouchscreendisplay.
• PlotandhighlightG-Codepatterns.• Panandzoomfunctions.
Scheduler• Specifyjoborderandquantities.• Checkpartquantitiesastheyarecompleted.
Ram Control and Tool Stroke Verification• Controlspeed,depth,hoverheightandholdtime.• Utilitiestocalculatepunchanddielengthparameters.• Performtrialtoolhits.
IntelligentTurretSetup
Scheduler
G-CodeEditor&Simulator
RamControl&ToolStrokeVerification
Air Blow Tooling
Quick and Easy Tool Changes Punch Breakage Detection
Power Vacuum Die
AMNC/PC Control (Ready to Connect to vFactory®)
Large Brush Table
Sheet Jam Protector
Options
Type MaximumSizeRound
NumberofStations(Keyed)
A ½"(12.7mm) 36(16)
B 1¼"(31.7mm) 12(12)
C 2"(50.8mm) 4(4)
D 3½"(88.9mm) 2(2)
E 4½"(114.3mm) 2(2)
AutoIndex
B 1¼"(31.7mm) 2(2)
• Programmable
• Large,fastacting(4secondcycle).
• 11.8"x11.8"
• Allowsdownformingintheturret.
• Formfeaturestoadepthof0.197"
• Raiseandlowerbrushesduringsheetmovement.
• Consistentpasslineheight
• Fewerscratchmarks
• Higherandmoreaccurateforms
ASR 510MFlexibilitytoproducesmallerlotsizesinavarietyofmaterialtypesandthicknessesisprovidedbytheadditionalshelvesoftheASRmaterialtower.Thegreatermaterialcapacityofthetowercanextendunattendedoperationtomultipleshifts.TheASRisidealforlights-outoperationinaleanenvironment.
PR/ULThePR/ULremoves,sorts,andstacksparts—eliminatingtheneedformicro-joints.Thelasthitalongthepartperimeterfreesthepartfromtheskeleton.Vacuumcupsremovethepartfromthemachinetableandplaceitinapre-programmedlocationonaskid.Theskeletonisthenremovedandplacedonaseparateskid.
ASIII-MPTheASIII-MPcanloadavarietyofmaterialsandthicknessesviathecontroller'sjobscheduler.Upto9pallets,eachwithaweightcapacityof6,600lbs.,canbeconfiguredspecificallydependingonyourshop'srequirements.ThecapabilitiesoftheASIII-MPmakeitidealforunattendedandlights-outoperation.
MP/RMPTheMPsingle-shelfloaderautomatesthehandlingofsmallorlargesheetsandfacilitatesunmannedoperationoftheEMKM2.TheshelvesontheMPcanberetractedtoallowmanualloadingofmaterial.TheMPisavailablein4'x8'and5'x10'models.TheRMPisthelatestconfigurationaddedtotheproductline.
• Lowerturretdisklargerindiameterthantheupperturret.
• Loadingstationallowstoolstobechangedquickly.
• Nospecialtoolsrequiredtoextractdies.
EMK 3510 M2 / EMK 3612 M2
EMK 3510 / 3612 M2 EMK 3510 / 3612 M2
Punch & Form
Floating Brush Table Work Chute
Z Turret
Automation
EMK 3510 / 3612 M2
Type MaximumSizeRound
NumberofStations(Keyed)
A ½"(12.7mm) 24(24)
B 1¼"(31.7mm) 12(12)
C 2"(50.8mm) 2(2)
D 3½"(88.9mm) 1(1)
E 4½"(114.3mm) 2(2)
AutoIndex
B 1¼"(31.7mm) 2(2)
C 2"(50.8mm) 2(2)
45-STATION4 AUTO INDEX
45-Station4 Auto Index
Z Turret
58 STATION4 AUTO INDEX
45-STATION4 AUTO INDEX
58 STATION2 AUTO INDEX
58-Station 2 Auto Index
Z Turret
45-STATION4 AUTO INDEX
45-Station4 Auto Index
Z Turret
58 STATION4 AUTO INDEX
45-STATION4 AUTO INDEX
58 STATION2 AUTO INDEX
58-Station 2 Auto Index
Z Turret
Safety Inch Bend Tool
• MonitormachineutilizationandprogramstatusfromanyPCconnectedtoyourintranet.
• Benchmarkcurrentperformanceofmachineryandprograms.
• Measureeffectsofmanagementchangesongreen-lighttime.
• Monitorconsumablesandpreventativemaintenance.
Thecontourtoolallowsnibblingatpitcheslessthanmaterialthickness—resultinginsmoothedgesthateliminatesecondaryfinishing.Itsabilitytoprocessalmostanygeometryreducestheneedforspecialtooling.
Thisuniquetoolallowscontinuousmaterialpartingwithouttheoverlapmarksassociatedwithconventionalpartingtools.TheSlottingToolprovidesoutstandingedgequalityforcosmetic-sensitivepartsandreducessecondaryedgeclean-up.The4½"stationdesignisavailableintheSheetSaverconfiguration.Withclampreliefonbothsidesofthepunchanddie,clampdeadzoneisminimizedandmaterialutilizationisincreased.
Designedtoseparatesmallpartsfromtheworksheetanddepositthemthroughtheslugchute,thesmallpartsremovaltooleliminatestheneedformicro-jointsandmanualpartseparationafterpunching.
Shortflangescanbeformedsafelywhereprocessingonthepressbrakemaynotbepossible.Fora2"station,minimumflangesofthreetimesmaterialthicknesstoamaximumof1.378"canbeachieved.Thissizetoolcanformamaximumbendlengthof1.181"inmaterialrangingfrom0.0020"to0.63"thickness(CRS,aluminumandstainlesssteel).
Reducecostlyandtime-consuming,post-punchdeburringbydoingthework“inthesheet.”Useofthedeburringtoolensuresthatburrsraisedduringthepunchingprocessareflattened—resultinginimprovededgequalitywhilestreamliningthemanufacturingprocess.
WiththeEMKM2'sabilitytomarkatupto1800hpm,themarkingofpartnumbers,manufacturingdates,bendlinesandsymbolsnowbecomespractical.Addvaluetopunchedpartswithoutaddingsecondaryoperations.Toolsareavailabletomarkthetoporthebottomofthepart.
Productivity-enhancing tooling reduces secondary processing
Slotting Tool
Small Parts Removal Tool
High-Speed Marking Tool
Deburring Tool
Contouring Tool
Punchedwithslottingtool
Punchedwithstandardtool
vFactory® – Shop management software
Model EMK 3510 M2 EMK 3612 M2Presscapacity 33Tons
Axistravel X:98.4",Y:50" X:120",Y:60"
Maximumsheetsize(withonereposition) X:196.85",Y:50" X:240",Y:60"
Maximumsheetweight 110lbs.(F1)/330lbs.(F4)
Feedclearance 0.984"
Strokelength 1.45"
Maximumsheetthickness 0.187"
Punchingaccuracy ±0.004"(±0.0027"HighAccuracymode)
Tablepositioningspeed X:3,937ipm,Y:3,150ipm
Turretrotationspeed 30rpm
Punchinghitrate1"pitch(0.2"stroke) X:500hpm,Y:330hpm X:500hpm,Y:300hpm
Nibblinghitrate0.080"pitch(0.2"stroke) X:745hpm,Y:410hpm
Markinghitrate0.197"pitch(0.055"stroke) 1,800hpm
Electricpowerrequired 200/2083Phase
Machineweight 40,700lbs. 46,200lbs.
7025 Firestone Boulevard • Buena Park, CA 90621 • (714) 739-2111 • FAX (714) 670-8020 • www.amada.com
Amada America, Inc.
Specifications
EMK 3510 M2 / EMK 3612 M2DimensionaldifferencesfortheEMK3612M2areindicatedinred.
Illustrationsareforreferenceonly.Dimensionsandspecificationsaresubjecttochangewithoutnotice.
FrontView TopView
193.5"(210.2")
3.2"
95.2"
43.5"
60.2"
218.1"(245")