Door Interlock Switches
Safety
Selection Guide .............................................. 344
HS6B Series Subminiature Interlock Switch .............................................................. 345
HS5B Series Miniature Interlock Switch ..... 350
HS2B Series Full Size Interlock Switch ....... 357
HS1B Series Full Size Interlock Switch ....... 361
HS6E Subminiature Interlock Switches with Solenoid .......................................................... 365
HS5E Series Miniature Solenoid Locking Switches. ......................................................... 376
HS1E Series Full Size Solenoid Locking Switches. ......................................................... 384
HS1C Series Full Size Solenoid Locking Switches. ......................................................... 392
Safety Precautions ......................................... 397 Operation Precautions .................................. 399
For more information on this product family, visit our website.
Additional resources include: • New and updated product information • Downloadable software demos & upgrades • Part configuration tool & cross reference • Online stock check & ordering • IDEC field sales & distributor search • Online literature request
• Downloadable manuals & CAD drawings • Manufacturer’s suggested retail price list • Product training schedule & locations • Advertising & trade show schedules • Press releases & FAQs
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers As-Interface Safety at W
ork
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Selection Guide
SelectionGuide
Door Interlock Switches
Door Interlock Switches Series Model HS6B HS5B HS2B HS1B HS6E HS5E HS1E HS1C
Appearance
345 350 357 361 365 376 384 392Page
Size (mm) 78 x 15 x 30mm 91 x 30 x 30mm 98 x 57 x 40mm 125 x 64 x 40mm 75 x 15 x 75mm 146 x 35 x 40mm 104mm x 39.7mm
x 129mm125 x 106 x
39.7mm
Body Material PlasticHousing
PlasticHousing(metallic actuator
entry optional)PlasticHousing Die-cast alumi-
num PlasticHousingPlastic Housing/Metallic Actuator
EntryPlasticHousing Die-cast alumi-
num
Solenoid (Yes/No) No No No No Yes Yes Yes Yes
LED Indicator
No No Yes Yes Yes Yes Yes Yes
Application Example
For information on the Teaching Pendant visit
IDEC website
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS6B Series
HS6B features: • Only 78 x 30 x 15mm
HS6B Series Subminiature Interlock Switch
• Allows highest level of safety by having 3 contacts: dual load contacts + monitoringcontact (ISO13849-1, EN954-1)
• Two actuator entrances provide flexibility for installation options• Integral molded cable reduces wiring time• IP67 (IEC60529) watertight sealing (contact is sealed, housing allows drainage)• Direct Opening Action: Opening the door forces the contacts to disconnect even if the
contactsarewelded (IEC/EN60947-5-1)• Actuators comply with ISO14119 and EN1088
GS-ET-15BG standard in Germany
Direct OpeningAction
DoubleInsulation
Part NumbersPart Number Key
HS6B - 12 B 01
Cable Length 01: 1 meter03: 3 meters05: 5 meters
Head Color B (Black)
Contact Configuration 11: 1NO-1NC12: 1NO-2NC02:2NC03:3NC
Contact Configuration & Operation Chart Type Contact Configuration Contact Operation Chart
HS6B-11
1NC-1NO Zb11 1233 34
0.8 (Actuator Mounting Reference Position)0 5.5 5.8 28.2 (Travel: mm)
11-1233-34
: Contact ON (closed)
: Contact OFF (open)
HS6B-02
Zb11 12
2NC31 32
11-1231-32
HS6B-12
Zb11 12
2NC-1NO 21 2233 34
11-1221-2233-34
HS6B-03
Zb11 12
3NC 21 2231 32
11-1221-2231-32
Actuator inserted completely Actuator removed completely
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Contact Configuration Cable Length Part Number (Standard Stock in bold)
1NC-1NO 1m HS6B-11B01Zb 3m HS6B-11B03 11 12
33 34 5m HS6B-11B05
2NC 1m HS6B-02B01Zb 3m HS6B-02B03 11 12
31 32 5m HS6B-02B052NC-1NO 1m HS6B-12B01
Zb 3m HS6B-12B03 11 12 21 22 5m HS6B-12B0531 32 3NC 1m HS6B-03B01
Zb 3m HS6B-03B03 11 12
21 225m HS6B-03B0531 32
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Actuator Keys
HS6B Series Door Interlock Switches
The actuators are not included, must be ordered separately.
Specifications
Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-15, IEC60664-1, IEC60204-1, EN60204-1, UL508 Operating Temperature –25 to +70˚C (no freezing) Storage Temperature –40 to +80˚C (no freezing) Operating Humidity 45 to 85% RH (no condensation) Storage Humidity 95% RH maximum (no condensation)
Altitude 2,000m maximum Pollution Degree 3 Rated Insulation Voltage (Ui) 300V Impulse Withstand Voltage (Uimp) 4kv
Insulation Resistance
Between live & dead metal parts: 100MΩ maximum Between positive & negative live parts: 100MΩ minimum Class II Electric Shock Protection Class
Degree of Protection IP67 (IEC60529)
Vibration Resistance
Operating Extremes
Damage Limits
5 to 55 Hz, half amplitude 0.5 mm 30Hz, half amplitude 1.5mm 300mΩ maximum 300m/s2 (30G) 1000m/s2 (100G)
Contact Resistance
Shock Resistance
Operating Extremes
Damage Limits
Direct Opening Travel 8 mm minimum Direct Opening Force 60N minimum Thermal Current (lth) 2.5A
Rated Operating Current (Ie)
Operating Voltage (Ue) 30V – –
2.5A (2A) 2.3A (1A)
125V 2.5A 1.5A 1.1A
(0.4)A 0.55A (0.22A)
250V 1.5A
0.75A 0.55A (0.2A) 0.27A (0.1A)
Resistive load (AC12) Inductive load (AC15)
AC
DC
Resistive load (DC12)
Inductive load (DC13)
Maximum Actuation Frequency 1200 operations/hour Mechanical Life 1,000,000 operations (at full rated load) Recommended Actuation Speed 0.05 to 1.0m/s Wire Tensile Strength 50N minimum Electrical Life 100,000 operations (at full rated load) Conditional Short-Circuit Current 50A 250V (IEC60947-5-1, IEC60269-1, -2) Weight 120g
Appearance Part Number Shape
HS9Z-A65
adjustable actuator 90° angle
HS9Z-A66
adjustable actuator 180° angle
Appearance Part Number Shape
HS9Z-A61
Straight (Mainly for sliding doors)
HS9Z-A62
Right-angle (Mainly for hinged doors)
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
15
10.4
Slot Plug (Note 1) (supplied)
22.6±1 0.8
(25)
28.8
Actuator Stop (Note 2) (supplied)
Door Interlock Switches HS6B Series
Installation Notes Recommended Screw Torque
• Safety switch body installation (M4 screw): 1.0~1.5N-m
• Actuator installation (M4 screw): 1.0~1.5N-m
Handling Cables
• Do not tighten or loosen the fastened cable conduit of the safety switch
• Minimum bend radius of installed cable: 40mm
Wiring Designations
Dimensions (mm) HS6B Installation
(58) 20 to 22
35 78
5.5
(9)
2-M4 Screws (ø4.3 or M4 tapped)
The interlock switch can be mounted in two directions.
Note 1: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.
27.6
Using straight actuator (HS9Z-A61) Using Right-angle actuator (HS9Z-A62) Using Angle Adjustable Actuator (HS9Z-
A65/A66)
Straight actuator (HS9Z-A61) Right-angle actuator (HS9Z-A62) Actuator Installation Straight/Right-angle 14
Actuator
2-M4 Screws (ø4.3 or M4 tapped)
Angle Adjustable Actuator 25
2-M4 Screws (ø4.3 or M4 tapped)
(Note 2)
Part Number Color Contact
HS6B-11B01 (1NC-1NO)
blue-blue/white NC
orange-orange/white NO
HS6B-02B01 (2NC)
blue-blue/white NC orange-orange/white NC
Part Number Color Contact
HS6B-12B01 (2NC-1NO)
blue-blue/white NC
brown-brown/white NC orange-orange/white NO
HS6B-03B01
(3NC)
blue-blue/white NC brown-brown/white NC orange-orange/white NC
(21.4) (5)
22.6±1
0.8
Actuator Stop (Note 2) (supplied)
0.8
(12.6±1) 30.8
Actuator Stop (Note 2) (supplied)
15
20.9 43.2
(15.8)
14 0.8
2-ø9
Rubber Bushing
Actuator Stop (supplied) (Note 2)
When mounted (33.8) When mounted (5.6) 0.8
When mounted (5)
Rubber Bushing
14
1.2
Actuator Stop (supplied)
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Whe
n m
ount
ed (5
) (3
0.1±
1 )
14
(5)
10.1
1.
2 10.4
5.5
3.5
30
20
8.4
0.8
50.8
10
.4
1 1
(14)
4
4 40
.1±1
(1
4)
2-ø9
(ø
7.6)
3.5
8.4
0.8
(41.
4)
13.1
14
34
(25)
15
.1±1
0.8
48.8
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS6B Series Door Interlock Switches
Adjustable Actuator (HS9Z-A65) Adjustable Actuator (HS9Z-A66)
Horizontal Adjustment Orienting Insert
The HS9Z-A65 and HS9Z-A66 have the metal key inserted in opposite directions.
Horizontal Adjustment
Angle Adjustment (M3 Hexagon Socket Head Screw)
Vertical Adjustment 13
Orienting Insert
28.2
7.5 2
Vertical Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw)
Actuator Stop (supplied) (Note 2)
Orienting Insert
2.5
Angle Adjustment (M3 Hexagon Socket Head Screw)
The orientation of actuator adjustment (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator.
The base is made of glass-reinforced PA66 (66 nylon). Angle adjustment screws are stainless steel. When using adhesive on screws, take material compatibility into consideration.
Note 2: After mounting the actuator, remove the actuator
stop from the interlock switch.
Horizontal Adjustment Vertical Adjustment
Minimum Radius of Hinged Door
• When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For doors with small minimum radius, use angle adjustable actuators (HS9Z-A65 or HS9Z-A66).
When using the HS9Z-A65/HS9Z-A66 Angle Adjustable (vertical) Actuator
• When the door hinge is on the extension line of the interlock switch surface: Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation.
HS9Z-A62 Actuator
Horizontal Swing Vertical Swing
• When the door hinge is on the extension line of the interlock switch surface:
• When the door hinge is on extension line of the actuator mounting surface: Horizontal Swing Vertical Swing
• When the door hinge is on the extension line of the actuator mounting
surface:
Actuator Angle Adjustment for the HS9Z-A65/HS9Z-A66 • Using the angle adjustment screw, the actuator angle can be adjusted (see
figures on page 370). • Adjustable angle: 0 to 20° • The larger the adjusted angle of the actuator, the smaller the applicable
radius of the door opening. • After installing the actuator, open the door. Then adjust the actuator so that
its edge can enter properly into the actuator entry slot of the interlock switch. • After adjusting the actuator angle, apply Loctite to the adjustment screw so
that the screw will not become loose.
15
0.8
Angle Adjustment (M3 Hexagon Socket Head Screw)
Door Hinge Door Hinge
Door Hinge Door Hinge
Door Hinge
Label
HS9Z-A65 HS9Z-A66
Door Hinge
Door Hinge
Label
HS9Z-A65
HS9Z-A66
Door Hinge
Door Hinge
Label
HS9Z-A65 HS9Z-A66
Door Hinge
Door Hinge
Label
HS9Z-A65
HS9Z-A66
Door Hinge
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
34
3.5
5.5
16.8
25
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS6B Series
Safety Precautions• In order to avoid electric shock or fire, turn power off before installation,
removal, wiring, maintenance, or inspection of the interlock switch.
• If relays are used in the circuit between the interlock switch and the load, useonly safety relays, since welded or sticking contacts of standard relays mayinvalidate the functions of the interlock switch. Perform a risk assessment andmake a safety circuit which satisfies the requirements of the safety category.
• Do not place a PLC in the circuit between the interlock switch and the load.Safety security can be endangered in the event of a malfunction of the PLC.
• Do not disassemble or modify the interlock switch, otherwise a malfunction oran accident may occur.
• Do not install the actuator in the location where a human body may come intocontact. Otherwise injury may occur.
Instructions• Regardless of door types, do not use the interlock switch as a door stop.
Install a mechanical door stop at the end of the door to protect the interlockswitch against excessive force.
• Do not apply excessive shock to the interlock switch when opening or closing the door. A shock to the interlock switch exceeding 1,000 m/s2 may causedamage to the interlock switch.
• If the operating atmosphere is contaminated, use a protective cover to pre-vent the entry of foreign objects into the interlock switch through the actuatorentry slots.
• Entry of a considerable amount of foreign objects into the interlock switchmay affect the mechanism of the interlock switch and cause a malfunction.
• Do not store the interlock switches in a dusty, humid, or organic-gas atmo- sphere.
• Use proprietary actuators only. When other actuators are used, the interlockswitch may be damaged.
• Cover the unused actuator entry slot using the slot plug supplied with theinterlock switch.
Mounting
Mount the interlock switch on the machine. Mount theactuator key on the hinged door.
Note: When mounting an actuator key, make sure that the actuatorenters into the slot in the correct direction, as shown on the right.
Recommended Screw Tightening Torque
Wire Identification Colored Insulation
Jacket
Dummy Insulation(black)
• Interlock switch (M4 screw): 1.0 to 1.5 N·m
• Actuator key (M4 screw): 1.0 to 1.5 N·m
• Mounting bolts are not supplied, and must be purchased separately by theuser.Note: The above recommended tightening torque of the mounting screw is the value with hex sockethead bolts. When other screws are used and tightened to a smaller torque, make sure that thescrews do not become loose after mounting.
• Wires can be identified by color and/or a white line printed on the wire.
Terminal Number Identification
• When wiring, the terminal number on each contact can be identified by wirecolor.
• The following diagrams show a safety (main) contact and one or two auxiliarycontacts for two-contact and three-contact types.
Cable
1NC-1NO 2NCZb Zb
Blue 11 12 Blue/White Blue 11 12 Blue/White• Do not fasten or loosen the gland at the bottom of the
interlock switch.
• When bending cable during wiring, make sure that
Orange 33 34 Orange/White Orange 31
2NC-1NO 3NCZb Zb
32 Orange/White
the cable radius is kept at 40 mm minimum. Blue 11Brown 21
12 Blue/White22 Brown/White
Blue 11Brown 21
12 Blue/White22 Brown/White
• When wiring, make sure that water or oil does not enterfrom the end of cable.
Orange 33 34 Orange/White Orange 31 32 Orange/White
• When wiring, cut any dummy insulation (black) and any unused wires at theend of the jacket to avoid incorrect wiring.
Gland
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
(100
)
No. Insulation Color
1 Orange/White2 Blue/White3 Brown/White
No. Insulation Color
4 Brown5 Blue6 Orange
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS5B features:
HS5B Series
HS5B Series Miniature Interlock Switch
Door Interlock Switches
• 30mm x 30mm x 91mm Compact Housing• Available with 2 Contact Configurations (1NO + 1NC or 2NC)• Flexible Installation: By turning the head of the switch to the desired angle, the actua-
tor can be accessed from 8 directions• Plastic Housing: Light weight• Direct Opening Action: Opening the door forces the contacts to disconnect even if the
contactsarewelded(IEC60947-5-1)• Degree of Protection: IP67 (IEC60529)
GS-ET-15BG standard in Germany
Direct OpeningAction
DoubleInstallation
The actuators are not included, must be ordered separately.
Part NumbersPart Number Key
HS5B - 11 Z BM
Head Housing Color/ Conduit Port
B: Black / G1/2BM: Black /M20NP: Gray PG13.5
Head Material blank: PlasticZ: Metal
Circuit Code 11: 1NO-1NC02:2NC
Actuator Keys Parts Description
M3.5 Terminal
Screws
Straight Actuator Right-angle ActuatorActuator w/rubber bushing
Right-angle Actuator
ConduitPort(Use conduits or cable glandswhich can maintain IP67protection.)
Angle AdjustableActuator(for hinged doors)
Straight Actuatorw/rubber bushing
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Contact Configuration Conduit Port Size
Part Number (Standard Stock in bold)
Plastic Head Type Metal Head Type
1NC-1NO G1/2 HS5B-11B HS5B-11ZB Zb PG13.5 HS5B-11NP —3 4
1 2 M20 HS5B-11BM HS5B-11ZBM
2NC G1/2 HS5B-02B HS5B-02ZB
Zb PG13.5 HS5B-02NP —3 41 2 M20 HS5B-02BM HS5B-02ZBM
Appearance Description Part Number (Package Qty 1)
Straight HS9Z-A51
Straight w/rubberbushings HS9Z-A51A
Right-angle HS9Z-A52
Right-angle w/rubberbushings HS9Z-A52A
Angle Adjustable(for hinged doors) HS9Z-A55
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS5B Series
Accessories Appearance Description Part Number Weight
HS5B/HS5E Plug Actuator(allows switch to be used asinterlock plug unit)
HS9Z-A5P
35g
HS5B/HS5E Padlock Hasp (prevents unauthorizedinsertion of actuator)
HS9Z-PH5
35g
Contact Configuration & Operation Chart Model ContactConfiguration ContactOperationChart Contact Status
HS5B-11
1NC-1NO
Zb31
42
3–41–2
Actuator inser ted
completely
Actuator removed
completely
ON (closed)
OFF (open)
HS5B-022NC
3–4 3
Zb4
1 2 1–2
Specifications Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508Operating Temperature –20 to +70˚C (no freezing)Storage Temperature –40 to +80˚COperating Humidity 85% RH maximum (no condensation)Altitude 2,000m maximumRated Insulation Voltage (Ui) 300VImpulse Withstand Voltage (Uimp) 4 kVInsulation Resistance 100MΩminimum (500V DC megger)Electric Shock Protection Class Class II (IEC61140)Pollution Degree 3 (IEC60664-1)Degree of Protection IP67 (IEC60529)
Vibration Resistance
Operating Extremes
Damage Limits
10 to 55 Hz, amplitude 0.5 mm60 m/sec2 (approx.6G)1,000m/sec2 (approx.100G)Shock Resistance
Actuator Operating Speed 1 m/sec maximumPositive Opening Travel 8 mm minimumPositive Opening Force 60N minimumThermal Current (Ith)
Operating Frequency
10A
900 operations/hourMechanical Life 1,000,000operationsElectrical Life 100,000 operations (rated load)Conditional Short-circuit Current 100A (IEC60947-5-1)
Recommended Short Circuit Protection 250V,10A fuse (TypeD01 based on IEC60269-1, 60269-2)
Weight Approx.80g
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Rated Operating Current (Ie)
Operating Voltage(Ue) 30V 125V 250V
AC Resistive load (AC12)Inductiveload(AC15)
10A10A
10A5A
6A3A
DC Resistive load (DC12)Inductive load (DC13)
8A4A
2.2A1.1A
1.1A0.6A
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS5B Series Door Interlock Switches
HS5B-11 (1NO-1NC)
Application Examples and Circuit DiagramsHS5B-02 (2NC)
+ + + +
- - - -
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.
Plastic Head - using the straight actuator (HS9Z-A51)
Dimensions (mm)
Plastic Head (black or gray) Plastic Head (black or gray)
RP36 26.45.2 6.2
Conduit Port
RP: Actuator Mounting Reference Position
Actuator Actuator Stop
36.291
6±1
Mounting Hole Layout
Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.
20 to 22
2-M4 Screws
Status 1 Status 2 Status 1 Status 2
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
RP Conduit Port26.4 42.26.2 5.2
ActuatorActuator Stop
36.291
Slot Plug (supplied) (Note)
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
28 20
6±1
1524 30
120 30
1
20 28
1524 30
120 30
1
Door/SwitchStatus
• Door Closed• Machine ready to operate
• Door opened• Machine cannot be started
Door
Circuit Diagram
Mai
n C
ircui
t Au
xilia
ry C
ircui
t
Mai
n C
ircui
t Au
xilia
ry C
ircui
t
MainCircuit 3-4: Closed 3-4: Open
Aux.Circuit 1-2: Open 1-2: Closed
Door/SwitchStatus
• Door Closed• Machine ready to operate
• Door opened• Machine cannot be started
Door
Circuit Diagram
Mai
n C
ircui
t Au
xilia
ry C
ircui
t
Mai
n C
ircui
t Au
xilia
ry C
ircui
t
MainCircuit 3-4: Closed 3-4: Open
Aux.Circuit 1-2: Closed 1-2: Open
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
36.291
RP27.7 41.5
Conduit Port
Actuator CoverActuator
Actuator Stop
Door Interlock Switches HS5B Series
Dimensions (mm), continuedPlastic Head – using the Right-angle actuator (HS9Z-A52)
Plastic Head (black or gray) Plastic Head (black or gray)
35.3RP
27.7Conduit Port
20 30 Actuator
Actuator Cover Actuator Stop
36.291
7.6±1
Mounting Hole Layout
Note: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.
Metal Head - using the straight actuator (HS9Z-A51A) Metal Head Plastic (gray) Metal Head Plastic (gray)
RP36 26.45.2 6.2
Conduit Port
RP: Actuator Mounting Reference Position
Actuator Actuator Stop
36.291
6±1
Mounting Hole Layout
Metal Head – using the Right-angle actuator (HS9Z-A52A) Metal Head Plastic (gray) Metal Head Plastic (gray)
35.3RP
27.7Conduit Port
Actuator Actuator Cover Actuator Stop
36.291
7.6±1
Mounting Hole Layout
Note: Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.
20 to 222-M4 Screws
20 to 222-M4 Screws
20 to 22
2-M4 Screws
Slot Plug (supplied) (Note)
36.2
RP26.46.2
42.25.2
Conduit Port
ActuatorActuator Stop 91
Slot Plug (supplied) (Note)
RP Conduit Port27.7 41.5
Actuator CoverActuator
Actuator Stop
36.291
Slot Plug (supplied) (Note)
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
20 3028 20
6±1
7.6±
17.
6±1
1524 30
15 24 30
15 24 301
20 301
120 30
11
20 301
3030
20 2820
20
15 2430
1524 30
15 2430
120 30
11
20 301
120 30
1
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS5B Series Door Interlock Switches
Straight Actuator - HS9Z-A51 (mainly for sliding doors)
Actuator Key Dimensions (mm) Right-angle Actuator - HS9Z-A52 (mainly for hinged doors)
Adjustable Actuator - HS9Z-A55
Horizontal Swing Orienting Insert
Angle Adjustment 3 (M3 Hexagon Socket Head Screw)
Actuator Stop (Note)
Actuator Stop (Note)
Actuator Stop (Note)
15
Vertical Swing
Orienting Insert
7 18.5 29
Actuator Stop (Note)
• Actuator Mounting Hole Layout
(Straight, Right-angle)
0.8
Angle Adjustment (M3 Hexagon Socket Head Screw)
Straight Actuator with rubber bushings - HS9Z-A51A (mainly for sliding doors)
Right-angle Actuator with rubber bushings - HS9Z-A52A (mainly for hinged doors)
• Actuator Mounting Hole Layout
7.3 43.8 (39.7) (horizontal/vertical swing) 15.3 0.8 (11.2) 0.8 2-M4 Screw 38
Actuator Stop (Note)
Rubber Washer (supplied with the actuator)
Actuator Orientation (Angle Adjustable) The angle of actuator swing can be changed using the orient- ing insert (white plastic) installed on the back of the actuator. Do not lose the orienting insert, otherwise the actuator will
Washer (supplied with the actuator)
2-ø10
Cushion
(5) 0.8 not operate properly.
The actuator stop is supplied with the actuator and used when adjusting the actuator position. Remove the actua- tor stop after the actuator position is determined.
Rubber Cushion Actuator Stop (Note)
• The mounting center distance is set to 12 mm at factory. When 20-mm distance is required, adjust the distance by moving the rubber bushings.
• The actuator has flexibility to the directions indicated by the arrows. When 20-mm distance is selected, the actuator swings vertically.
Actuator Mounting Hole Layout (straight with rubber bushing, right-angle with rubber bushing)
Mounting centers can be widened to 20 mm by moving the rubber cushions.
Accessory Dimensions (mm) HS9Z-A5P HS9Z-PH5
(30)
6.2 5.2
32.4 (6) 0.8
6.4
2-M4 Screw 20
33 2 7.2 7.2
4.5 0.8 1.6
1 3.6
2-M4 Screw 12
10.5
Rivet: Stainless Steel
46 43 Handle: Aluminum Thickness: 2
Spacer: Steel
Washer: Steel Area
61.5 30.5
Actuator: Stainless Steel Thickness: 2.5
Area Coating: Orange
15.5
(30) HS5B Interlock Switch (30)
27.5
38.5 48
8
Material: SPCC 24 Thickness: 1.6
15.5
Rivet: Stainless Steel
32
Material: SPCC Thickness: 2.0
65
HS5B Interlock Switch (30)
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
28
20
10
30
(20)
12
10
36
(5
) 0.
8
2 15
26
6.
5 (3
6.2)
22
40
(9
1)
15
15.8
8.
5 2-
ø9
30
30
28
2-ø1
0
2 15
2
15
(20)
12
20
28
7.5
7.5
16.
5
49
9 (3
6.2)
(9
1)
2
23
26
38
2
2-ø9
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS5B Series
Mounting Examples Mount the interlock switch as shown in the examples below.
Mounting on Sliding Doors
Applicable Crimping Terminal When using crimping terminals, be sure to install insulation tubes on the crimp-ing terminals to prevent electric shocks.
Door
3.6 min. 3.5 max. Wire Approx. 4 Crimping Terminal
HS9Z-A51Actuator
ø3.6 min.Insulation Tube
HS5BInterlock Switch
Door StopApplicable Wire Size• 0.5 to 1.25 mm2 (AWG20 to AWG16)
HS9Z-A52Actuator
Mounting on Hinged Doors
Hinged Door
HS5BInterlock Switch
Latch
HS9Z-A51Actuator
Recommended Tightening Torque of Mounting Screws • Interlock Switch: 2.0 ± 0.2 N·m (two M4 screws) *
• Actuator Keys-HS9Z-A51: 2.0 ± 0.2 N·m (two M4 screws) *-HS9Z-A52: 1.0 ± 0.2 N·m (two M4 Phillips screws)-HS9Z-A51A/A52A: 1.0 to1.5 N·m (two M4 screws) *-HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) *
*The above recommended tightening torques of the mounting screws are thevalues confirmed with hex socket head bolts. When other screws are used andtightened to a smaller torque, make sure that the screws do not come looseafter mounting.
• Mounting bolts must be provided by user.Mounting the HS5B Head The metal head for the HS5E interlock switch cannot be used on the HS5B. Besure to use the plastic head or metal head for the HS5B. Take care particularlywhen using both HS5B and HS5E together.
HS5B HS5E
• To avoid unauthorized or unintended removal of the interlock switch and theactuator, it is recommended that the interlock switch and the actuator beinstalled in an unremovable manner, for example using special screws orwelding the screws.
Plastic HeadPlastic
Metal HeadMetal
Metal Head • When installing HS9Z-A51A or HS9Z-A52A actuator keys, use the washer (supplied with the actuator) on the hinged door, and mount tightly using two(black or gray)
(gray) (black) M4 screws.
Rotating the Head The head of the HS5B can be rotated by removing the four screws from thecorners of the HS5B head and reinstalling the head in the desired orientation.When reinstalling the head, make sure that no foreign object enters the interlockswitch. Tighten the screws. If the screws are loose it may cause the switch tomalfunction.
Recommended screw tightening torque: 1.0 ±0.1 N·m
Mounting Centers 12 mm (factory setting), adjustable to 20 mm
M4 Screw
WasherRubber Bushing
Hinged Door M4Tapped Hole
Note: Choose mounting centers either 12 mm or 20 mm.
Conduit Port Size Identification Conduit port size is identified by the arrow on the back of the HS5B interlockswitch. The following example shows the identification of the M20 conduit portsize.
M20
Arrow
Marking Conduit Port Size
G G1/2
PG PG13.5
M20 M20
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
6.9
max
.
M4
x2
20 22 PG
Factory Setting Alternative Head Orientations
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS5B Series Door Interlock Switches
Actuator Angle Adjustment • Using the screw (M3 hex socket head screw), the actuator angle can be
adjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚
• The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch.
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
• After adjusting the actuator angle, apply loctite or the like to the adjustment screw to prevent it from loosening.
Minimum Radius of Hinged Door • When using the interlock switch on hinged doors, refer to the minimum radius
of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A55). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation.
When using the HS9Z-A52 Actuator • When the door hinge is on the extension line of the interlock switch surface:
Horizontal Swing
Vertical Swing
Door Hinge Door Hinge
• When door hinge is on the extension line of the actuator mounting surface:
When using the HS9Z-A55 Angle Adjustable Actuator • When door hinge is on the extension line of the interlock switch surface:
50 mm
• When door hinge is on the extension line of the actuator mounting surface: 70 mm
Actuator Angle Adjustment for the HS9Z-A55 • Using the angle adjustment screw, the actuator angle can be adjusted (see
figures on page 354). Adjustable angle: 0 to 20°
• The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch.
• After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen.
Use a cable gland with a degree of protection IP67
G1/2, PG13.5, M20
Applicable Cable Glands When Using Multi-core Cables (Example)
When Using Flexible Conduits (Example) Flexible conduit example: VF-03 (Nihon Flex)
all dimensions in mm
• Different cable glands are used depending on the cable sheath outside diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath outside diameter.
• When using a 1/2-14NPT cable gland, use the HS5B interlock switch with M20 conduit port (Part No.: HS5B-***BM) together with an adapter (Part No.: MA-M/NPT 20X1.5 5402-0110, K-MECS) and a gasket (Part No.: GP M20, K-MECS). Install a gasket between the interlock switch and the adapter. Apply sealing tape between the cable gland and the adapter to make sure of IP67 protection for the enclosure.
9 max.
Door Hinge
Door Hinge
Door Hinge
Door Hinge
Door Hinge
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
30 m
ax.
Door Hinge
Conduit Port Size Plastic Cable Gland Metal Cable Gland
G1/2 SCS-10* (Seiwa Electric)
ALS-16** (Nihon Flex)
PG13.5 ST13.5 (K-MECS)
ABS-**PG13.5 (Nihon Flex)
M20 ST-M20X1.5 (K-MECS)
ALS-**EC20 (Nihon Flex)
Conduit Port Size Plastic Cable Gland Metal Cable Gland
G1/2 — RLC-103 (Nihon Flex) PG13.5 — RBC-103PG13.5 (Nihon Flex) M20 — RLC-103EC20 (Nihon Flex)
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS2B Series
HS2B features:
HS2B Series Full Size Interlock Switch
• Direct Opening Action: If the door is forced open, the contacts are disconnected even ifthey are welded or stuck
• Available with or without an indicator (red or green)• Flexible Installation: Two actuator entries and three conduit ports are provided• 1NC-1NO contacts• Compact and lightweight plastic housing• Degree of Contact Protection: IP67
EN1088EN60947-5-1IEC60947-5-1
GS-ET-15BGstandard in Germany
Direct Opening Action Double Insulation
Part Numbers
Body Part Number Key
HS2B - 11 4 N B -
Indicator Color R (Red),G (Green)
Order the actuators separately (not supplied with the switch).Indicator Rated Voltage 4 (24VDC)Blank (without indicator)
Actuator Keys & Accessories Not necessary to specify color if indicator optionnot chosen.
Appearance Part Number Description
HS9Z-A1 Straight Actuator(Mainly for sliding doors)
HS9Z-A2 Right-angle Actuator(Mainly for rotating doors)
HS9Z-A3 Adjustable Actuator
HS9Z-P1 ConduitOpeningPlug
R
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Model Contact Configuration Pilot Light Part Number
HS2B(plastic housing) 1NC-1NO
Without HS2B-11NB
With red LED HS2B-114NB-R
With green LED HS2B-114NB-G
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Specifications
HS2B Series Door Interlock Switches
Conforming to Standards IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508 Operating Temperature –25 to +70˚C (no freezing) Storage Temperature –40 to +80˚C Operating Humidity 85% RH maximum (no condensation) Altitude 2,000m maximum Rated Insulation Voltage (Ui) 300V (between LED and ground: 60V) Impulse Withstand Voltage (Uimp) 4 kV (between LED and ground: 2.5 kV)
Insulation Resistance
Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between terminals of the same pole: 100 MΩ minimum
Electric Shock Protection Class Class II (IEC61140) Pollution Degree 3 (IEC60947-5-1) Degree of Protection IP67 (IEC60529)
Vibration Resistance
Operating Extremes
Damage Limits
10 to 55 Hz, amplitude 0.5mm 60 m/sec2 (approx. 6G) 1,000 m/sec2 (approx. 100G) Shock Resistance
Actuator Operating Speed 1 m/sec maximum Positive Opening Travel 11 mm minimum Positive Opening Force 36N minimum Thermal Current (Ith)
Operating Frequency
10A
900 operations/hour Mechanical Life
Electrical Life
1,000,000 operations 100,000 operations (rated load)
Conditional Short-circuit Current 100A (IEC60947-5-1) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)
Indicator
Operating Voltage
Current
Light Source
Lens Color
24V DC 10 mA LED lamp Red or Green (12 mm dia. Lens) Approx. 130g Weight
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Rated Operating Current (Ie)
Operating Voltage (Ue) 30V 125V 250V
AC Resistive load (AC12) Inductive load (AC15)
10A 10A
10A 5A
6A 3A
DC Resistive load (DC12) Inductive load (DC13)
8A 4A
2.2A 1.1A
1.1A 0.6A
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS2B Series
Application Examples and Circuit DiagramsHS2B
+ +
- -
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.Auxiliary Circuit: used to indicate whether the main circuit or door is open or closed.
2. Terminals + and - are used for the LED indicator, and are isolated from door status.
HS2B - using the straight actuator (HS9Z-A1)
Dimensions (mm)
(Horizontal Mounting) (Vertical Mounting)Conduit
Interlock Switch Mounting Hole Layout
Slot Plug(Note)
Status 1 Status 2
1
2
3
4
1
2
3
4
RP30
956.7 36.5
13.8
ConduitPort G1/2
Actuator
Actuator Cover 37.49698
2-M5 Screws
8.5 ±1.0
37.4 36.5
98
Port G1/2
96
RP54.3 30
13.8 9
Actuator
Actuator Cover
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
43 40 22
6.5
±1.0
10
1542 52 57
35 40 42
22 40 43
1042
1552 57
35 40
Door/SwitchStatus
• Door Closed• Machine ready to operate
• Door opened• Machine cannot be started
Door
HS2B-11(1NO-1NC)
Circuit Diagram M
ain
Circ
uit
Auxi
liary
Circ
uit
Mai
n C
ircui
t Au
xilia
ry C
ircui
t
MainCircuit 3-4: Closed 3-4: Open
Aux.Circuit 1-2: Open 1-2: Closed
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
RP30 48.9 36.5
6
ConduitPort G1/2
Actuator
Actuator Cover 37.49698
Slot Plug(Note)
HS2B Series Door Interlock Switches
Dimensions (mm), continuedHS2B - using the Right-angle actuator (HS9Z-A2)
(Horizontal Mounting) (Vertical Mounting)
Interlock Switch Mounting Hole Layout
Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.
Actuator Dimensions
Straight Actuator HS9Z-A1 Right-angle Actuator HS9Z-A2 Angle-adjustable Actuator HS9Z-A3
2-M6Screws
ActuatorMountingHoles
2-M6 Screws
ActuatorMountingHoles
2011
7.4
(Note) 18Actuator StopFilm (attached)
5 220 Door hinge
Angle Adjustment Screw(M3 hexagon socket head screw)
Adjustable Actuator
The actuator angle is adjustable (0˚ to 20˚) for hinged doors.
The minimum radius of the door opening can be as small as 100mm.
Actuator Angle Adjustment
• Using the screw (M3 hex socket head screw), the actuator angle can beadjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚
• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so thatits edge can be inserted properly into the entry slot of the safety switch.
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
• After adjusting the actuator angle, apply loctite or the like to the adjustmentscrew to prevent it from loosening.
9637.4 36.5
98 ConduitPort G1/2
2-M5 Screws
19.5 ±1.0
11
RP46.5 30
6
ActuatorActuator Cover
9 49.319.31
7.4 Actuator Cover(red)
41.511.5
1
Actuator Cover(red)
2
30
2-M6 Screws
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
22 40 222
22 43 4017
.5±1
.0
11 104.
129
.243
22 2215
42 52 5735 40
40
42
29.2
4340 43
33m
ax.
12(2
1)1
42 2210
29.2
44 58 72
1552 57
35 40
58
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS1B Series
HS1B features: • Rugged aluminum die-cast housing
HS1B Series Full Size Interlock Switch
• Direct Opening Action: If the door is forced open, the contacts are disconnected even ifthey are welded or stuck
• Available with or without an indicator (red or green)• Flexible Installation: Two actuator entries and three conduit ports are provided• Select from two circuit configurations (1NO-1NC or 2NC).• Degree of Contact Protection: IP67
EN1088EN60947-5-1IEC60947-5-1
GS-ET-15BGstandard in Germany
Direct Opening Action
Part Numbers
Body Part Number Key
HS1B - 4 R -
1. The special key wrench (HS9Z-T1) for removing the cover and manual unlocking is
included with the switch.2. Order the actuators separately (not supplied with the switch).
Actuator Keys and Accessories Appearance Part Number Description
HS9Z-A1
Straight Actuator(Mainly for sliding doors)
HS9Z-A2
Right-angle Actuator(Mainly for rotating doors)
HS9Z-A3
Adjustable Actuator
HS9Z-T1
Key Wrench (included with switch)
HS9Z-P1
ConduitOpeningPlug
*Torx is a registered trademark of Camcar Textron.
Indicator Color R (Red),G (Green)
Housing Color R (Red)
Indicator Rated Voltage 4 (24VDC)Blank (without indicator)
Circuit Configuration 11: 1NO-1NC02: 2NC
Not necessary to specify color if indicator optionnot chosen.
02 R
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Model Contact Configuration Pilot Light Part Number
HS1B(alum. die-cast housing)
1NC-1NO
Without HS1B-11R
With red LED HS1B-114R-R
With green LED HS1B-114R-G
2NC
Without HS1B-02R
With red LED HS1B-024R-R
With green LED HS1B-024R-G
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Specifications
HS1B Series Door Interlock Switches
Conforming to Standards IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508 Operating Temperature –25 to +70˚C (no freezing) Storage Temperature –40 to +80˚C Operating Humidity 85% RH maximum (no condensation) Altitude 2,000m maximum Rated Insulation Voltage (Ui) 300V (between LED and ground: 60V) Impulse Withstand Voltage (Uimp) 4 kV (between LED and ground: 2.5 kV)
Insulation Resistance
Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between terminals of the same pole: 100 MΩ minimum
Electric Shock Protection Class Class I (IEC61140) Pollution Degree 3 (IEC60947-5-1) Degree of Protection IP67 (IEC60529)
Vibration Resistance
Operating Extremes
Damage Limits
10 to 55 Hz, amplitude 0.5mm p-p 60 m/sec2 (approx. 6G) 1,000 m/sec2 (approx. 100G) Shock Resistance
Actuator Operating Speed 1 m/sec maximum Positive Opening Travel 11 mm minimum Positive Opening Force 20N minimum Thermal Current (Ith)
Operating Frequency
10A
900 operations/hour Mechanical Life 1,000,000 operations Electrical Life 100,000 operations (rated load) Conditional Short-circuit Current 100A (IEC60947-5-1) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)
24V DC 10 mA LED lamp Red or Green (12 mm dia. Lens)
Indicator
Operating Voltage
Current
Light Source
Lens Color
Weight Approx. 280g
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Rated Operating Current (Ie)
Operating Voltage (Ue) 30V 125V 250V
AC Resistive load (AC12) Inductive load (AC15)
10A 10A
10A 5A
6A 3A
DC Resistive load (DC12) Inductive load (DC13)
8A 4A
2.2A 1.1A
1.1A 0.6A
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS1B Series
Application Examples and Circuit Diagrams HS1B
+ +
- -
+ +
- -
1. Main Circuit: used to enable the machine to start only when the main circuit is closed. Auxiliary Circuit: used to indicate whether the main circuit or door is open or closed.
2. Terminals + and - are used for the LED indicator, and are isolated from door status. Wire the terminals only when needed.
1
2
3
4
1
2
3
4
Status 1 Status 2
1
2
3
4
1
2
3
4
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Door/ Switch Status
• Door Closed • Machine ready to operate
• Door opened • Machine cannot be started
Door
HS1B-11 (1NO-1NC)
Circuit Diagram
M
ain
Circ
uit
Aux
iliary
Circ
uit
M
ain
Circ
uit
Aux
iliary
Circ
uit
Main Circuit 3-4: Closed 3-4: Open
Aux. Circuit 1-2: Open 1-2: Closed
HS1B-02 (2NC)
Circuit Diagram
M
ain
Circ
uit
Aux
iliary
Circ
uit
M
ain
Circ
uit
Aux
iliary
Circ
uit
Main Circuit 3-4: Closed 3-4: Open
Aux. Circuit 1-2: Closed 1-2: Open
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
46.56
RP 30
12549.5 36.52 10 Conduit Port
G1/2
Actuator
Actuator Cover 19.5 ±1.0
11
2-M5 Screws
9 49.319.31
7.4 Actuator Cover(red)
30
HS1B Series Door Interlock Switches
Dimensions (mm)HS1B - using the straight actuator (HS9Z-A1) HS1B - using the Right-angle actuator (HS9Z-A2) (Horizontal Mounting)
30 RP 68.8 36.5(Horizontal Mounting) RP
30 61 36.5
9 13.82 10 Conduit Port
G1/2
6 2 10 Conduit PortG1/2
Actuator
Actuator Cover49.5
125
Actuator
Actuator Cover49.5
125
Slot Plug(Note) Slot Plug
(Note)
(Vertical Mounting)(Vertical Mounting)
Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.
Straight Actuator HS9Z-A1 Actuator Dimensions
Right-angle Actuator HS9Z-A2
Angle-adjustable Actuator HS9Z-A3
2-M6Screws
ActuatorMountingHoles
2-M6 Screws
ActuatorMountingHoles
2011
7.4
(Note) 18Actuator StopFilm (attached)
5 220 Door hinge
Angle Adjustment Screw(M3 hexagon socket head screw)
Adjustable Actuator
The actuator angle is adjustable (0˚ to 20˚) for hinged doors.
The minimum radius of the door opening can be as small as 100mm.
Actuator Angle Adjustment
• Using the screw (M3 hex socket head screw), the actuator angle can beadjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚
• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so thatits edge can be inserted properly into the entry slot of the safety switch.
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
• After adjusting the actuator angle, apply loctite or the like to the adjustmentscrew to prevent it from loosening.
12549.5 36.52 10 Conduit Port
G1/2
8.5±1.0
54.313.8
RP 309
Actuator
Actuator Cover
2-M5 Screws
41.511.5
1
Actuator Cover(red)
2
2-M6 Screws
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
2242
43 40 2240 22
2
6.5
±1.0
22 40 434.
542
4.1
29.2
43
22
42 52 64
52 64
22 40
42
22 43 4017
.5±1
.0
1140 43
29.2
434.
542 22
4.5
33m
ax.
12(2
1)1
29.2
4 154 15
42 52 64
52 6435 40
35 40
44 58 72 58
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS6E Series
HS6E features:
HS6E Subminiature Interlock Switches with Solenoid
• Compact body: 75 × 15 × 75 mm15-mm-wide, thinnest solenoid type interlock switch in the world.
• Reversible mounting and angled cable allow four actuator insertion directions.• Energy saving. 24V DC, 110 mA (solenoid: 100 mA, LED: 10 mA)• Manual unlocking possible on three sides.• RoHS compliant• LED indicator shows solenoid operation
Spring Lock Type • Automatically locks the actuator without power applied to the solenoid• After the machine stops, unlocking is completed by the solenoid• Manual unlocking is possible on three sides in the event of power failure
or maintenance
Solenoid Lock Type • The actuator is locked when energized.• The actuator is unlocked when de-energized.• Flexible locking function can be achieved, for an application where locking is not
required and sudden stopping of a machine must be prevented
Direct Opening
ActionDouble
Installation
Part NumbersPart Number Key
HS6E - L 4 4
01 - G (Actuator inserted) (SolenoidOFF)
(+) (–)A2 A1 Indicator
Color G (Green)
Cable Length 01: 1m03: 3m05: 5m
Housing Color B (Black)
Indicator Rated Voltage 4 (24VDC)Blank (without indicator)
Solenoid Unit Voltage/ Lock Mechanism 4: Spring Lock7Y:Solenoid Lock
Circuit Code Main Circuit Door Monitor Circuit Lock Monitor Circuit L:1NC + 1NC 2NC 1NOM: 1NC + 1NC 2NC 1NCN: 1NC + 1NC 1NC, 1NO 1NOP:1NC + 1NC 1NC, 1NO 1NC
The contact configurations show the contact status when the actuator is inserted and locked.LED color is G (green) only.Actuator keys are not supplied with the interlock switch and must be ordered separately.
Lock Circuit Mechanism Number Contact Configuration Cable Part Number
Length (Standard Stock in bold) B
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Spring Lock
L
1m3m 5m
HS6E-L44B01-GHS6E-L44B03-G HS6E-L44B05-G
Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NO
Main Circuit: 11 12 41 42Monitor Circuit: 21 22 53 54Monitor Circuit: 31 32
M
Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NC
Main Circuit: 11 12 41 42Monitor Circuit: 21 22 53 52Monitor Circuit: 31 32
1m3m 5m
1m3m 5m
HS6E-M44B01-GHS6E-M44B03-G HS6E-M44B05-G
N
Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC,1NO/1NO
Main Circuit: 11 12 41 42Monitor Circuit: 21 22 53 54Monitor Circuit: 33 34
HS6E-N44B01-G HS6E-N44B03-G HS6E-N44B05-G
P
Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC,1NO/1NC
Main Circuit: 11 12 41 42Monitor Circuit: 21 22 51 52Monitor Circuit: 33 34
1m3m 5m
HS6E-P44B01-GHS6E-P44B03-G HS6E-P44B05-G
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Actuator Keys
HS6E Series Door Interlock Switches
Appearance Item Ordering Part Number Remarks
Straight Actuator
HS9Z-A61
The retention force of HS9Z-A61 actuator is 500N maximum. Do not apply excessive load.
Right-angle Actuator
HS9Z-A62
The retention force of HS9Z-A62 actuator is 100N maximum. Do not apply excessive load. When retention force of 100N or more is required, use the HS9Z-A62S actuator.
Right-angle Actuator with Mounting Plate
HS9Z-A62S
The retention force of HS9Z-A62S actuator is 500N maximum. Do not apply excessive load.
Horizontal/Vertical Angle Adjustable Actuator
HS9Z-A65
The HS9Z-A65 and HS9Z-A66 have their metal actuator installed in opposite directions. Select actuator by determining the required moving direction in consideration of the door and interlock switch. See pages 370 and 373 for more information. The retention force of HS9Z-A65 and HS9Z-A66 500N maximum.
Horizontal/Vertical Angle Adjustable Actuator
HS9Z-A66
Accessory
Description Part Number
Manual Unlock Key (long type) HS9Z-T3
(Actuator inserted) (Solenoid ON)
(+) (–) A2 A1
Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NO
L
Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NC
M Main Circuit: 11 Monitor Circuit: 21 Monitor Circuit: 31
12 41 22 51 32
42 52
1m 3m 5m
HS6E-M7Y4B01-G HS6E-M7Y4B03-G HS6E-M7Y4B05-G
Solenoid Lock Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC, 1NO/1NO
1m N 3m
5m
HS6E-N7Y4B01-G HS6E-N7Y4B03-G HS6E-N7Y4B05-G
Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC, 1N0/1NC 1m
P 3m 5m
HS6E-P7Y4B01-G HS6E-P7Y4B03-G HS6E-P7Y4B05-G
The contact configurations show the contact status when the actuator is inserted and locked. LED color is G (green) only. Actuator keys are not supplied with the interlock switch and must be ordered separately.
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Lock Mechanism
Circuit Number Contact Configuration Cable
Length Part Number
(Standard Stock in bold)
1m HS6E-L7Y4B01-G Main Circuit: 11 12 41 42 3m HS6E-L7Y4B03-G Monitor Circuit: 21 22 53 54 5m HS6E-L7Y4B05-G Monitor Circuit: 31 32
Main Circuit: 11 12 41 42 Monitor Circuit: 21 22 53 54 Monitor Circuit: 33 34
Main Circuit: 11 12 41 42 Monitor Circuit: 21 22 51 52 Monitor Circuit: 33 34
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS6E Series
Specifications
Conforming to Standards
UL 508 (UL listed), CSA C22.2, No. 14 (c-UL listed), ISO 14119 IEC 60947-5-1, EN 60947-5-1 (TÜV approval), EN 1088 (TÜV approval), GS-ET-19 IEC 60204-1/EN 60204-1 (applicable standards for use)
Operating Temperature –25 to +50°C (no freezing) Storage Temperature –40 to +80°C (no freezing) Operating Humidity 45 to 85% (no condensation) Rated Insulation Voltage (Ui) 300V (between LED and ground: 60V)
Impulse Withstand Voltage (Uimp)
Main & lock monitor circuits: 1.5 KV Door monitor circuit: 2.5 kV Between solenoid/LED and ground: 0.5 kV
Insulation Resistance (500V DC megger)
Between live and dead metal parts: 100 MΩ minimum Between terminals of different poles: 100 MΩ minimum.
Contact Resistance
300 mΩ maximum (initial value, 1m cable) 500 mΩ maximum (initial value, 3m cable) 700 mΩ maximum (initial value, 5m cable)
Electric Shock Protection Class Class II (IEC 61140) Pollution Degree 3 Degree of Protection IP67 (IEC 60529)
Vibration Resistance
Shock Resistance
Operating Extremes
Damage Limits
Operating Extremes
Damage Limits
10 to 55 Hz, amplitude 0.35mm 30 Hz, amplitude 1.5 mm 100 m/s2 (10G) 1000 m/s2 (100G) 0.05 to 1.0 m/s Actuator Operating Speed
Direct Opening Travel 8.0 mm minimum Direct Opening Force 60N minimum Actuator Retention Force 500N maximum (GS-ET-19) Operating Frequency 900 operations/hour Mechanical Life 1,000,000 operations minimum (GS-ET-19)
Electrical Life
100,000 operations minimum (rated load) 1,000,000 operations minimum (24V AC/DC, 100 mA) (operating frequency 900 operations/hr)
Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short-circuit protection.) Cable UL2464, No. 22 AWG (12-core: 0.3 mm2 or equivalent/core) Cable Diameter ø7.6 mm Weight Approx. 200g
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Solenoid/Indicator
HS6E Series Door Interlock Switches
Locking Mechanism Spring Lock Type or Solenoid Lock Type Rated Voltage 24V DC Current 110 mA (solenoid 100 mA, LED 10 mA)
Solenoid
Indicator
Coil Resistance
Pickup Voltage
Dropout Voltage
Maximum Continuous Applicable Voltage
Maximum Continuous Applicable Time
Insulation Class
Light Source
Illumination Color
240Ω (at 20°C) Rated voltage × 85% maximum (at 20°C) Rated voltage × 10% minimum (at 20°C) Rated voltage × 110% Continuous Class F LED Green
Contact Ratings
Rated Insulation Voltage (Ui)
300V (door monitor contact) 150V (lock monitor contact) 30V (between LED or solenoid and ground)
Rated Thermal Current (Ith)
Operating temperature (–25 to 35ºC)
Operating temperature (35 to 50ºC)
2.5A (up to 2 circuits) 1.0A (3 or more circuits) 1.0A (1 circuit) 0.5A (2 or more circuits)
Rated Operating Current (Ie)
Operating Voltage (Ue) 30V
–
2A 1A
–
2.5A 2.3A
125V 2A 1A
0.4A 0.22A 2.5A 1.5A 1.1A 0.55A
250V
–
–
1.5A 0.75A 0.55A 0.27A
Main and Lock
AC
DC
AC
DC
Resistive load (AC12) Inductive load (AC15) Resistive load (DC12) Inductive load (DC13) Resistive load (AC12) Inductive load (AC15) Resistive load (DC12) Inductive load (DC13)
Monitor Circuits
Door Monitor Circuit
Minimum applicable load (reference value): 3V AC/DC, 5 mA UL, c-UL rating
Main/Lock monitor circuit:125V AC, 1A Pilot duty 125V DC, 0.22A Pilot duty Door monitor circuit:240V AC, 0.75A Pilot duty 250V DC, 0.27A Pilot duty
TÜV rating Main/Lock monitor circuit: AC-15 125V/1A, DC-13 125V/0.22A Door monitor circuit: AC-15 240V/0.75A, DC-13 250V/0.27A
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Interlock Switch Door Stop
Actuator Stop
Door Stop
HS9Z-A61 Actuator
Door Interlock Switches HS6E Series
Interlock Switch
DimensionsMounting Hole Layout
When using straight actuator (HS9Z-A61)
When using right-angle actuator (HS9Z-A62)
When using horizontal/vertical angle adjustable actuator (HS9Z-A65/A66)
Actuator Mounting Reference Position
As shown in the figure on the right, the mounting reference position of the actuator key when inserted in the interlock switch is:The actuator stop on the actuator lightly touches the interlock switch.
After mounting the actuator, remove the actuator stop from theactuator.
5.5
10.1Hole for Manual Unlocking ø12 (reference)
3-M4 Screw(ø4.3 or M4 tapped hole)
37 15
46.1
41.8
28.5 (22.5) (22.5)
28.5
41.820 to 22
Manual Unlocking Key
44
3-M4 Screw(ø4.3 or M4 tapped hole)
Hole for Manual Unlocking ø12 (reference)
1 20 1
28.5
41.820 to 22
(12.6±1)(5)
Actuator Stop
22.6±1 (14)
Actuator Stop
(25)
22.6 ±1
Actuator Stop (supplied)
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
75
35 30
20.5
0.8 50
.84
(14)
4 10.4
15
(6.2
)0.
8(4
2) (N
ote)
30
20.5
20.5 30
0.8
0.8
48.8
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
When mounted (10.2)
When mounted (6.2) 14
Mounting Plate (supplied)
1.2 Rubber Bushing
(Note) Actuator Stop (supplied)
HS6E Series Door Interlock Switches
Straight Actuator (HS9Z-A61)
Actuator Key Dimensions (mm) Straight Actuator (HS9Z-A61) Right-angle Actuator (HS9Z-A62)
Right-angle Actuator with Mounting Plate (HS9Z-A62S)
The retention force of the HS9Z-A62 actuator is 100N. Note: See page 373 for actuator installation. When tensile force exceeding 100N is expected, use the HS9Z-A62S actuator.
When
When mounted (33.8)
mounted (5.6) 0.8
14
41.1
13.1
The actuator stop is used to adjust the actuator position. Remove after the actuator position is mounted.
Angle Adjustable Actuator (HS9Z-A65)
Horizontal Adjustment
Orienting Insert
Angle Adjustable Actuator (HS9Z-A66)
The HS9Z-A65 and HS9Z-A66 have the metal actuator inserted in opposite direc- tions.
Horizontal Adjustment
Angle Adjustment (M3 Hexagon Socket Head Screw)
Actuator Adjustment Orientation
The orientation of actuator adjustment (horizon- tal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator.
Orienting Insert
Vertical Adjustment 13
Angle Adjustment (M3 Hexagon Socket Head Screw)
28.2
Vertical Adjustment
Horizontal Adjustment Vertical Adjustment
Orienting Insert
7.5 2 Angle Adjustment (M3 Hexagon Socket Head Screw)
(Note 1) Actuator Stop (Supplied)
2.5
(Note) Actuator Stop (supplied) Angle Adjustment (M3 Hexagon Socket Head Screw)
Angle Adjustable Actuator (HS9Z-A65)
Manual Unlock Key (plastic) (supplied with switch, not replaceable)
Manual Unlock Key, HS9Z-T3 (metal)
Accessory
Description Part Number
Manual Unlock Key (long type) HS9Z-T3
25
2-M4 Screw (ø4.3 or M4 tapping screw)
15
20.9 43.2
(15.8)
14 0.8
2-ø9 Note 1 Actuator Stop
Rubber Bushing
When mounted (5) 14
Rubber Bushing
1.2
(Note) Actuator Stop (supplied)
When mounted (33.8)
When mounted (6.2) 0.8
15
0.8
18 6.5
(24.5)
4 130
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Whe
n m
ount
ed (5
) 34
14
1.2 10.4
3.5
8.4
3.5 .2
5.5
16.8
ø2
-9
25
(24)
15
9
3 3.
5 8.
4
ø10
13.1
1
4
34
2-ø9
15
3.5
ø4
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Status 1 Status 2 Status 3 Status 4
Interlock Switch Status
• Doorclosed • Door opened• Machine ready to • Machinecannotbe
operate operated
• Dooropen• Machine cannot be
operated• Solenoidenergized
Unlocking Using Manual Unlock Key
• Dooropen • Doorclosed• Machine cannot be • Machinecannotbe
operated operated• Solenoid de-energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized
Door Status UNLOCK
ManuallyUnlocked
(+) (–)A2 A1
(+) (–)A2 A1
(+) (–)A2 A1
(+) (–)A2 A1
Circuit Diagram (Example: HS6E-N4) 11
21
33
12 4
22 53
34
2
4
11
21
33
12 41
22 53
34
42
54
11
21
33
12 41
22
34
53
42
54
11
21
33
12 41
22 53
34
42
54
Door Closed (locked)
Main Circuit 11-42 ON (closed)
Closed (unlocked)
OFF (open)
Open
OFF (open)
Open
OFF (open)
Closed (unlocked)
OFF (open)Door Lock
HS6E-L4 Monitor Monitor
Main Circuit: 11Monitor Circuit: 21Monitor Circuit: 31
(+)A2
12 4122 5332
(–)A1
4254
Door Monitor Circuit(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)Door Monitor Circuit(doorclosed)31-32 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)Lock Monitor Circuit(unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
HS6E-M4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)Door Monitor Circuit(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Main Circuit: 11Monitor Circuit: 21Monitor Circuit: 31
12 4122 5132
4252 Door Monitor Circuit
(doorclosed)31-32 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)Lock Monitor Circuit(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
HS6E-N4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)Door Monitor Circuit(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Main Circuit: 11 12 41 42Door Monitor Circuit(dooropen)33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Lock Monitor Circuit(unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
HS6E-P4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)Door Monitor Circuit(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Main Circuit: 11Monitor Circuit: 21Monitor Circuit: 33
12 4122 5134
4252 Door Monitor Circuit
(dooropen)33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Lock Monitor Circuit(locked) 51-52
Solenoid Power A1-A2 (all types)
ON (closed) OFF (open)
OFF (de-energized) ON (energized)
OFF (open) OFF (open) OFF (open)
ON (energized) OFF (de-energized) OFF (de-energized)
Door Interlock Switches HS6E Series
Spring Lock Type Circuit Diagrams and Operating Characteristics
1 4
5
Monitor Circuit: 21 22 53 54Monitor Circuit: 33 34
Main circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door.Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door.
1.1 (Locked Position)
4.7 5.0 27
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
LOC
K
Part
Num
ber a
nd C
ircui
t Dia
gram
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Lock Monitor Circuit
Door Monitor Circuit
Door Monitor Circuit
Lock Monitor Circuit
Door Monitor Circuit
Door Monitor Circuit
Lock Monitor Circuit
Door Monitor Circuit
Lock Monitor Circuit
HS6E Series Door Interlock Switches
Solenoid Lock Type Status 1 Status 2 Status 3 Status 4 Unlocking Using
Manual Unlock Key
Interlock Switch Status
• Doorclosed• Machine ready to
operate
• Doorclosed• Machine cannot be
operated
• Dooropen• Machine cannot be
operated
• Dooropen• Machine cannot be
operated
• Dooropen• Machine cannot be
operated• Solenoidenergized • Solenoidde-energized • Solenoidde-energized • Solenoidde-energized • Solenoidde-energized
Door Status UNLOCK
ManuallyUnlocked
CircuitDiagram(E
(+)A2
(–)A1
(+)A2
(–)A1
(+)A2
(–)A1
(+)A2
(–)A1
Door
HS6E-L7Y
Main Circuit:
Monitor Circuit:
Monitor Circuit:
21 22 53 5431 32 (unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
HS6E-M7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Main Circuit: 11Monitor Circuit: 21Monitor Circuit: 31
12 41 4222 51 5232
(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
(doorclosed)31-32 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
HS6E-N7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Main Circuit: 11Monitor Circuit: 21
12 41 4222 53 54
(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
(dooropen)33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Monitor Circuit: 33 34
(unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
HS6E-P7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Main Circuit: 11 12 41 42(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)Door Monitor Circuit
Monitor Circuit: 21Monitor Circuit: 33
22 51 5234 (dooropen)33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)OFF (de-energized)
Solenoid Power A1-A2 (all types) ON (energized) OFF (de-energized) OFF (de-energized) ON (energized) (Note 2)
to ON (re-energized) (Note 1) (Note 2)
Main circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door.Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door.
Note 1: Do not attempt manual unlocking while the solenoid is energized.Note 2: Do not energize the solenoid for a long period of time while the door is open
or while the door is unlocked manually using the manual unlock key.
1.1 (Locked Position)
4.7 5.0 27
LOC
K
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Part
Num
ber a
nd C
ircui
t Dia
gram
ample: HS6E-N7Y) 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42
21 22 53 54 21 22 53 54 21 22 53 54 21 22 53 5433 34 33 34 33 34 33 34
Closed (locked) Closed (unlocked) Open Open Closed (unlocked)
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)Door Lock
Monitor Monito Door Monitor Circuit (doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
A2 A11 12 41 42
Door Monitor Circuit (doorclosed)31-32 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Minim
160um Minim
Ra Door Hinge ummm dius 160 Radimm us Door Hinge
Minimum Minim
u230 Ra 230m
diusDoor Hinge
Ra
Door Hingemm mm dius
HS9Z-A65
HS9Z-A66
Door Interlock Switches HS6E Series
Operating Instructions
Minimum Radius of Hinged Door
• When using the interlock switch on hinged doors, refer to the minimum radiusof doors shown below. When using on doors with small minimum radius, usethe angle adjustable actuator (HS9Z-A65 and HS9Z-A66).
Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sureof the correct operation before installation.
When Using the HS9Z-A62/A62S Right-angle Actuator
• When door hinge is on the extension line of the interlock switch surface:
Actuator Angle Adjustment for the HS9Z-A65/HS9Z-A66
• Using the angle adjustment screw, the actuator angle can be adjusted (seefigures on page 370).Adjustable angle: 0 to 20°
• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so thatits edge can enter properly into the actuator entry slot of the interlock switch.
• After adjusting the actuator angle, apply Loctite to the adjustment screw sothat the screw will not become loose.
Mounting Examples
Application on Sliding Doors Application on Hinged Doors
DoorHS9Z-A62S Actuator
• When door hinge is on the extension line of the actuator mounting surface:HS9Z-A61 Actuator
HS6EInterlock Switch
Latch Door Stop
Note: When mounting the actuator, make sure that the actuator entersthe slot in the correct direction, as shown on the right.
When using the HS9Z-A65/HS9Z-A66 Angle Adjustable Actuator
• When door hinge is on the extension line of the interlock switch surface
Horizontal Adjustment Vertical Adjustment
Door Hinge
Label
Door Hinge
• When door hinge is on the extension line of the actuator mounting surface
Horizontal Adjustment Vertical Adjustment
Door Hinge
HS9Z-A65
HS9Z-A66
Door Hinge
Door Hinge
HS9Z-A65
HS9Z-A66
Door Hinge
Door Hinge
LabelHS9Z-A65
HS9Z-A66
Door Hinge
Door Hinge
Door Hinge
Door Hinge Door Hinge
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS6E Series Door Interlock Switches
For Manual Unlocking
Spring lock type
The HS6E allows manual unlocking of the actuator to pre-check proper dooroperation before wiring or turning power on, as well as for emergency use suchas a power failure.
Solenoid lock type
The HS6E can be unlocked manually in an emergency.
When using the manual unlock key
Manual Unlocking(installed on both sides)
UNLOCK
Recommended Tightening Torque of Mounting Screws
• Interlock switch: 1.0 to 1.5 N·m (three M4 screws)
• Actuators: 1.0 to 1.5 N·m (two M4 screws)
• The above recommended tightening torques of the mounting screws are thevalues with hex socket head bolts. When other screws are used and tightenedto a smaller torque, make sure that the screws do not become loose aftermounting.
• Mounting bolts are not supplied with the interlock and must be supplied bythe user.
• To avoid unauthorized or unintended removal of the interlock switch and theactuator, it is recommended that the interlock switch and the actuator areinstalled in an unremovable manner, for example using special screws, rivets,or welding the screws.
• When installing the HS9Z-A62S actuator, use the mounting plate (suppliedwith the actuator) on the hinged door, and secure the actuator tightly using
Normal Position Manual UnlockingPosition two M4 screws.
• The mounting plate has an orientation.
• When locking or unlocking the interlock switch manually, turn the actuatorfully using the manual unlock key supplied with the switch.
• Using the interlock switch with the actuator not fully turned (less than 90°)may cause damage to the interlock switch or operation failures (when manu-ally unlocked, the switch will keep the main circuit disconnected and the doorunlocked).
• Do not apply excessive force (0.45 N·m or more) to the manual unlock part,otherwise the manual unlock part will become damaged.
• Do not leave the manual unlock key attached to the switch during operation. This is dangerous because the switch can always be unlocked while themachine is in operation.
• Do not lose the mounting plate.
Cables
M4 Screws
Mounting Plate (supplied)
Rubber Bushing
Hinged Door M4
Tapped Hole
Manual Unlock Key(supplied with the interlock switch)
When unlocking pushing the plate inside the interlock switch
• Remove the screw at the side of the interlock switch (the same side whereactuator is inserted) and insert a small screwdriver.
• Push the plate inside the interlock switch toward the LED indicator using ascrewdriver until the actuator is unlocked.
• Tighten the screw to a proper torque (0.3 to 0.5 N·m). Do not tighten withexcessive force,otherwise the interlockswitch will be damaged.Be sure to reinstall the screw, otherwise the waterproof capability will be lost.
Caution
Before manually unlocking the interlock switch, make sure that the machinehas come to a complete stop. Manual unlocking during operation may unlockthe interlock switch before the machine stops, and the function of the interlockswitch with solenoid is lost. While the solenoid is energized, do not unlock theswitch manually (solenoid lock type).
• Do not fasten or loosen the gland at the bottom of the interlock switch.
• When bending the cable during wiring, make sure that the cable radius is kept at 30 mm minimum.
• When wiring, make sure that water or oil does not enter from the end of thecable.
• Do not open the lid of the interlock switch. Otherwise the interlock switch willbedamaged.
• The solenoid has polarity. Make sure of the correct polarity when wiring.
Gland
(70)
Gland
LOC
K
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
(50)
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS6E Series
Wire Identification
• Wires can be identified by color and or a white line printed on the wire.
No. Insulation Color No. Insulation Color
1 Blue/White 7 White 2 Gray 8 Black 3 Pink 9 Pink/White 4 Orange 10 Brown/White 5 Orange/White 11 Brown 6 Gray/White 12 Blue
Terminal Number Identification
• When wiring, identify the terminal number of each contact by the color of the insulation.
• The following table shows the identification of terminal numbers.
• When wiring, cut unused wires to avoid incorrect wiring.
Type Contact Arrangement
HS6E-L
Door Monitor Lock Monitor
(+) (–) White A2 A1 Black
Main circuit: Blue
Monitor circuit: Brown
Monitor circuit: Orange
11 21 31
12 41 22 Brown/White Pink 53
32 Orange/White
42
54
Blue/White
Pink/White
HS6E-M
Main circuit: Blue
Monitor circuit: Brown
Monitor circuit: Orange
11 21 31
12 22 32
41
Brown/White Pink 51 Orange/White
42
52
Blue/White
Pink/White
HS6E-N
Main circuit: Blue
Monitor circuit: Brown
Monitor circuit: Orange
11 21 33
12 22 34
41
Brown/White Pink 53
Orange/White
42
54
Blue/White
Pink/White
HS6E-P
Main circuit: Blue
11
12
41
42
Blue/White
Monitor circuit: Brown 21 22 Brown/White Pink 51 52 Pink/White
34 Orange/White Monitor circuit: Orange 33
Note: The contact arrangements show the contact status when the actuator is inserted and locked.
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS5E Series Door Interlock Switches
HS5E features:
HS5E Series Miniature Solenoid Locking Switches
• World’s smallest 4 contact solenoid interlock switch. (35 x 40 x 146 mm) • Four contacts • Gold-plated contacts • Spring lock type (unlocks when the solenoid is energized) and solenoid lock type (locks
when solenoid is energized) are available • Flexible installation - the head can rotate, allowing 8 different actuator entries • Metal actuator entry slot ensures long life • Actuator locking strength is 1000N minimum (GS-ET-19) • Integral molded cable reduces wiring time • LED pilot light indicates the solenoid status • RoHS Directive Compliant • Contacts are IP67 (IEC60529) • NC contacts are direct opening (IEC/EN60947-5-1) • Only proprietary actuators can be used, preventing unauthorized access (ISO14119,
EN1088) • Double insulation structure - no grounding required
Spring Lock Type
• Automatically locks the actuator without power to the solenoid • After the machine stops, unlocking is accomplished by energizing the solenoid, provid-
ing a high level of safety • Manual unlocking is possible in the event of power failure or maintenance
Solenoid Lock Type
• The actuator is locked when energized • The actuator is unlocked when de-
energized
EN1088 EN60947-5-1 IEC60947-5-1
GS-ET-15 BG standard in Germany
Direct Opening
Action
Double
Insulation
Straight Actuator (mainly for sliding doors
2 Actuator Entry Slots
Right-angle Actuator
Manual Unlocking Actuator Slot
Integrated Cable
Green LED Indicator
Metallic Head
Adjustable Actuator (mainly for hinged doors)
L-shapted Actuator (mainly for hinged doors)
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Lock Mechanism Circuit Number Contact Arra
Main Circuit: 1NC+1NC, Monitor Circuit:
5m HS5E-A4005A
MainCircuit:MonitorCircuit:MonitorCircuit:
Main Circuit: 1NC+1NC, Monitor Circuit: 1NO, 1NCWithout
Spring Lock BMainCircuit:MonitorCircuit:MonitorCircuit:
11 12 41 4223 24
51 52 With
Main Circuit: 1NC+1NC, Monitor Circuit: 1NC, 1NCWithout
5m
1 m3m 5m
1 m3m 5m
1 m3m 5m
HS5E-A4405-G
HS5E-B4001HS5E-B4003 HS5E-B4005
HS5E-B4401-GHS5E-B4403-G HS5E-B4405-G
HS5E-D4001HS5E-D4003 HS5E-D4005
D
Main Circuit: 1NC+1NC, Monitor Circuit: 1NO, 1NOWithout
A 1123
1224
41MainCircuit:MonitorCircuit:MonitorCircuit:
53 54 With
Main Circuit: 1NC+1NC, Monitor Circuit: 1NO, 1NCWithout
Solenoid Lock BMainCircuit:MonitorCircuit:MonitorCircuit:
11 12 41 4223 24
51 52 With
Main Circuit: 1NC+1NC, Monitor Circuit: 1NC, 1NCWithout
DMainCircuit:MonitorCircuit:MonitorCircuit:
11 12 41 4221 22
51 52With
1 m3m 5m
1 m3m 5m
1 m3m 5m
1 m3m 5m
1 m3m 5m
1 m3m 5m
HS5E-A7Y001HS5E-A7Y003 HS5E-A7Y005
HS5E-A7Y401-GHS5E-A7Y403-G HS5E-A7Y405-G
HS5E-B7Y001HS5E-B7Y003 HS5E-B7Y005
HS5E-B7Y401-GHS5E-B7Y403-G HS5E-B7Y405-G
HS5E-D7Y001HS5E-D7Y003 HS5E-D7Y005
HS5E-D7Y401-GHS5E-D7Y403-G HS5E-D7Y405-G
Door Interlock Switches HS5E Series
Body Part Numbers
gement
1NO, 1NO
Pilot Light Cable Length Part Number
1 m HS5E-A4001(+) (–) Without 3m HS5E-A4003
A2 A1 11 12 41 42 23 24
53 541 m HS5E-A4401-G
With 3m HS5E-A4403-G
11 12 41 42 MainCircuit: 21 22 1 m HS5E-D4401-GMonitorCircuit: 51 52 With 3m HS5E-D4403-G MonitorCircuit: 5m HS5E-D4405-G
Contact configuration shows the contact status when actuator is inserted and solenoid off for for spring lock or solenoid on for solenoid lock.
Actuator Keys
The actuator tensile strength is 500N
minimum.
Accessories
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Appearance Description Part Number Weight
HS5B/HS5E Plug Actuator(allows switch to be used asinterlock plug unit)
HS9Z-A5P
35g
HS5B/HS5E Padlock Hasp (prevents unauthorizedinsertion of actuator)
HS9Z-PH5
35g
Item Part Number Description
HS9Z-A51
Straight
HS9Z-A52
Right-angle
HS9Z-A55
Horizontal/vertical operation (forhinged doors) (see note below)
Part Number Description
HS9Z-SP51 Mounting Plate
HS9Z-T3 Manual unlock key (long type)
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
MonitorCircuit
MonitorCircuit
MonitorCircuit
MonitorCircuit
MonitorCircuit
MonitorCircuit
MonitorCircuit
MonitorCircuit
A1
A1
HS5E Series Door Interlock Switches
Circuit Diagrams
Status 1 Status 2 Status 3 Status 4 Unlocking Using Manual Unlock Key
Interlock Switch Status
• Doorclosed• Machine ready to
operate
• Door opened• Machine cannot be
operated
• Dooropen• Machine cannot be
operated
• Dooropen• Machine cannot be
operated
• Doorclosed• Machine cannot be
operated• Solenoid de-energized • Solenoid energized • Solenoidenergized • Solenoid de-energized • Solenoid de-energized
Door StatusLocked Unlocked
Manual Unlocking
Circuit Diagram (Example: HS5E-A4) 11
(+) A2
12 41
(–)A1
42 11
(+) A2
12 41
(–) A1
42 11
(+) A2
12 41
(–) A1
42 11
(+) A2
12 41
(–)A1
42
23 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54
Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked)
HS5E-A4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)(+) (–)
Main Circuit: 11A2
12 41 42 (door open) 23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Monitor Circuit: 23MonitorCircuit:
2453 54 (unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
HS5E-B4Main Circuit: 11 12 41 42
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)MonitorCircuit
Monitor Circuit: 23 24Monitor Circuit: 51 52
(dooropen)23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
(unlocked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
HS5E-D4Main Circuit: 11 12 41
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)42 Monitor Circuit
Monitor Circuit: 21 22MonitorCircuit: 51 52
(dooropen)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
(unlocked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
Solenoid Power A1-A2 (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized)Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked)
HS5E-A7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)(+) (–)
Main Circuit: 11A2
12 41 42 (door open) 23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Monitor Circuit: 23MonitorCircuit:
2453 54 (unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
HS5E-B7YMain Circuit: 11 12 41 42
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)MonitorCircuit
Monitor Circuit: 23 24Monitor Circuit: 51 52
(dooropen)23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
HS5E-D7YMain Circuit: 11 12 41
Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)42 Monitor Circuit
Monitor Circuit: 21 22MonitorCircuit: 51 52
(dooropen)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)
(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
OFF (de-energized) toSolenoid Power A1-A2 (all types) ON (energized) OFF (de-energized) OFF (de-energized) ON(energized)(note4) ON (energized) (see
note 3) (see note 4)
1. Main circuit: Connected to the control circuit of machine drive part, sending the interlock signals to the protective door.2. Monitor circuit: Sends ON/OFF signals of main circuit and monitoring signals of open/closed status of protective door.3. Do not attempt manual unlock when energized.4. Do not energize the solenoid for a prolonged period of time when the door is open and when unlocking the door manually.
Operating Characteristics(reference)
Main CircuitMonitor Circuit (door open, NO)Monitor Circuit (door closed, NC)Monitor Circuit (Unlocked, NO)Monitor Circuit (Locked, NC)
0 (Key Insertion Position)
.4 (stroke in mm)
Contacts ON (closed)
Contacts OFF (open)
The characteristics shown in the chart above are of the HS9Z-A61, -A62, -A65, and -A66 actuators. For theHS9Z-A62S actuator, subtract 0.6 mm.
The characteristics show the contact status when the actuator enters an entry slot of an interlock switch.
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Sole
noid
Loc
k Sa
fety
Sw
itch
Sprin
g Lo
ck T
ype
Safe
ty S
witc
h
3.3 (Locked position)
5.3 6.9 26
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS5E Series
Specifications
Conforming Standards ISO14119, IEC60947-5-1, EN60947-5-1 (TÜV approval), EN1088, GS-ET-19 (BG approval), UL508 (UL recognized), CSA C22.2, No. 14 (c-UL recognized)
Part Number Key
Application Standards IEC60204-1/EN60204-1 Operating Temperature –25 to 50°C (no freezing) Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Operating Environment Degree of pollution: 3 Impulse Withstand Voltage 2.5 kV (between LED, solenoid and grounding: 0.5 kV)
Between live and dead metal parts: 100 MΩ minimum
HS5E - 4 4 01 - G
Pilot Light Color G (Green)
Cable Length 01: 1m 03: 3m 05: 5m
Insulation Resistance (DC megger)
Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between Terminals of the same pole: 100 MΩ minimum
Pilot Light Voltage 4: 24V DC 0: without pilot light
Solenoid Unit Voltage/ Electric Shock Protection Class Class II (IEC61140) Degree of Protection IP67 (IEC60529)
Operating extremes: 100 m/s2 (10 G)
Lock Mechanism 4: 24V DC/Spring Lock 7Y: 24V DC/Solenoid Lock
Shock Resistance Damage limits: 1000 m/s2 (100 G) Circuit Code Door Monitor
Lock Monitor
Vibration Resistance Operating extremes: 10 to 55 H, amplitude 0.35 mm minimum Damage limits: 30 Hz, amplitude 1.5 mm minimum Circuit Circuit
Actuator Operating Speed 0.05 to 1.0 m/s
Positive Opening Travel Actuator HS9Z-A51: 11 mm minimum Actuator HS9Z-A52/A55: 12 mm minimum
Positive Opening Force 80N minimum Tensile Strength when Locked 1000 N minimum (GS-ET-19) Operating Frequency 900 operations per hour Mechanical Life 1,000,000 operations minimum (GS-ET-19)
Electrical Life 100,000 operations minimum (operating frequency 900 operations per hour, rated load AC-12, 250V, 1A)
Conditional Short-circuit Current 50A (250V) (Note: Use 250V/10A fast acting type fuse for short circuit protection.)
Cable UL2464, No. 21 AWG (8-core: 0.5 mm2 or equivalent/core) Cable Diameter ø7.6 mm Weight (approx.) 400 g (HS5E-***01)
A: 1NC + 1NC 1NO + 1NO B: 1NC + 1NC 1NO + 1NC D: 1NC + 1NC 1NC + 1NC
Specifications Pilot Light
Current Ratings
1. Minimum applicable load (reference value): 3V AC/DC, 5 mA 2. UL rating: 125V 3. TUV, BG rating: AC-15, 0.5A/250V, DC-13, 0.22A/125V
UL, c-UL rating: Pilot duty AC 0.5A/125V, Pilot duty DC 0.22A/125V
Rated Voltage 24V DC Current 10 mA Light Source LED Light Color Green
Locking Mechanism Spring Lock/Solenoid Lock Rated Voltage 24V DC Current 266 mA Coil Resistance 90Ω (at 20°C) Operating Voltage Rated voltage x 85% or less (at 20°C) Return Voltage Rated voltage x 10% or more (at 20°C) Maximum Continuous Applying Voltage Rated voltage x 110% Maximum Continuous Applying Time Continuous Insulation Class Class F
A Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Rated Insulation Voltage (Ui) (see note 2) 250V (between LED, solenoid and grounding: 30V) Current (Ith) 2.5A Rated Voltage (Ue) 30V 125V 250V
Rated Current (Ie) (see note 3)
AC
Resistive load (AC12)
Inductive Load (AC15)
Resistive load (DC12)
Inductive Load (DC13)
— — 2A 1A
2A 1A
0.4A 0.22A
1A 0.5A 0.2A 0.1A
DC
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
6.2
5.2
32.4(6)0.8
6.4
Actuator Keys
HS5E Series
Dimensions (mm) and Mounting Hole Layouts
Door Interlock Switches
HS5E-**4*G (w/pilot light) Horizontal Mounting/Straight Actuator (HS9Z-A51)
RP RP26.4
6.242.25.2
32.913.4
415.2
26.46.2
Actuator Actuator Stop
36.2 106145.7 (6.3)
4-M4 Screws
Actuator Actuator Stop20 to 22
Mounting Hole Layout
Vertical Mounting/Right-angle Actuator (HS9Z-A52) RP RP
27.7 41.5 32.913.4
40.3 27.7
Actuator CoverActuator
Actuator Stop
Slot Plug (Note)
36.2145.7
106(6.3)
4-M4 Screws
Actuator Actuator Cover Actuator Stop
20 to 22
Plug the unused actuator entry slot using the slot plug supplied with the actuators.Mounting Hole Layout
Actuator Key Mounting Reference Position As shown in the figure on the right, the mounting reference position ofthe actuator when inserted in the safety switch is:HS9Z-A51:The actuator lightly touches the actuator stop placed on thesafety switch.HS9Z-A52:The actuator cover lightly touches the actuator stop placed on
Safety Switch Door Stop
Key Stop
Safety Switch
Actuator Stop
Actuator Cover
the safety switch.After mounting the actuator, remove the actuator stop from the safetyswitch.
HS9Z-A51 Actuator Door Stop HS9Z-A52 Actuator
Straight (HS9Z-A51) Right-angle type (HS9Z-A52)
Actuator Stop (Note) Actuator Stop (Note)
• Actuator Mounting Hole Layout (Straight, L-shaped)2-M4 Screw 20
106
Slot Plug (Note)
6±1
32.913.4
36.2 106145.7 (6.3)
7.6±1
32.913.4
36.2 106145.7 (6.3)
332 7.2 7.2
4.5 0.8 1.6
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
3030
20 29.6
28 2061
.611
±161
.612
.6±1
55
28 2010
2020
120 35
11
20 351
33 402
15 2633 40
30 28
106
29.6
20 2861
.661
.620
55
15 20
20
33 40
20 35
20
33 40
11
120 35
1
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
22
40
21
Door Interlock Switches HS5E Series
Dimensions and Mounting Hole Layouts, continuedVertically/Horizontally Movable Actuator (HS9Z-A55)
Horizontal SwingOrienting Insert
Angle Adjustment3 (M3 Hexagon Socket Head Screw)
Actuator Stop (Note)
Actuator Orientation
The orientation of the actuator operation (horizontal/vertical) can be changed with theorientation part (white plastic part) installed on the back of the actuator.
Do not loose the orientation part, otherwise the actuator will not operate properly.
15
Vertical Swing
Orienting Insert
718.5 29
Actuator Stop (Note) The actuator stop film and actuator stop are used when adjusting the actuator position, and must be
removed after adjustment.
0.8
Angle Adjustment(M3 Hexagon Socket Head Screw)
v Actuator Mounting Hole Layout (horizontal/vertical swing)
2-M4 Screw 38
Accessory Dimensions (mm)
• Mounting Plate (HS9Z-SP51)
6 10
• Manual Unlocking Key (plastic, supplied with the switch, non-replaceable)
• HS9Z-T3 Manual Unlocking Key(metal, long-shaped)
Material: Anonized A6063 Weight: approx. 180 g
HS9Z-A5P HS9Z-PH5
13.6
ManualUnlocking Actuator
18
(24.5)
6.5
4130
Rivet:StainlessSteel
46
Handle: AluminumThickness:2
Spacer:Steel43
Washer: Steel Area
56 5Thickness: 2.5
AreaCoating: Orange25
5
2.5 2.5
10
HS5E Interlock(35) Switch (40)
8
10.55
2427.5
Material: SPCC Thickness: 1.6
2.5
Rivet: Stainless Steel
2733.543
Material: SPCC Thickness: 2.0
60
HS5EInterlock Switch
(35) (40)
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
49
(24)
1536
10
93
6.5
(36.
2)ø1
022 40
(106
) (146
)(6
.3)
2
15
23 26 38
ø4
287.
57.
516
.5
170
2-12
.82-
6.6
9(3
6.2)
42.2
50.7
(106
) (146
)(6
.3)
106
187
Actuator Type Part Number
Mounting Plate HS9Z-SP51Manual Unlocking Key (long) HS9Z-T3
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS5E Series
Operating Instructions
Door Interlock Switches
Minimum Radius of Hinged Door
• When using the safety switch for a hinged door, refer to the minimum radiusof doors as shown below. For doors with small minimum radius, use adjust- ableactuators(HS9Z-A55).
Because deviation or dislocation of a hinged door may occur, make sure ofcorrect operation of the actual application before installation.
HS9Z-A52 Actuator
(When the center of the hinged door is on the extension line of the actuatormounting surface.)
Actuator Angle Adjustment
• Using the angle adjustment screw, the actuator angle can be adjusted (referto the dimensional drawing).Adjustable angle: 0 to 20°
• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so thatits edge can be inserted properly into the entry slot of the safety switch.
• After adjusting the actuator angle, apply loctite to the adjustment screw sothat the screw will not loosen.
Door Hinge
(35)
Safety SwitchMounting Holes When using the HS9Z-A55 horizontally-movable actuator
• When the center of the hinged door is on the extension line of the contact surface of actuator and safety switch: 50 mm
• When the center of the hinged door is on the extension line of the actuator(When the center of the hinged door is on the extension line of the contact surface of actuator and safety switch.
mounting surface: 70 mm
HorizontalOperation
Changing the Orientation of the Head
• The head of the HS5E can be mounted in four ways by removing the fourscrews from the corners of the HS5E head and reinstalling the head in thedesired orientation. Before wiring the HS5E, replace the head. Before replac-ing the head, turn the manual unlock part to the UNLOCK position using themanual unlock key. When reinstalling the head, make sure that no foreignobjects enter the safety switch. Tighten the screws, without leaving spacebetween the head and body, otherwise the safety switch may malfunction.
• Recommended tightening torque: 1.0 ±0.1 N·m
VerticalOperation
Mounting Examples
Slide Door Application
Door
HS9Z-A51Keys
HS5ESafety
Switches
LatchDoor Stop
Safety Precautions
• Before manually unlocking the safety switch, make sure the machine hascome to a complete stop. Manual unlocking during operation may unlock theswitch before the machine stops, and the protection of the safety switch withsolenoid is lost. While the solenoid is energized, do not unlock the actuatormanually (solenoid lock type).
Door Hinge
(36.2)
(40.3)
Safety SwitchMounting Holes
Door HingeDoor Hinge
(41.5)
DoorHinge
(36.2)
(55.5)
DoorHinge
(36.2) Door Hinge
Door Hinge
(55.5)
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
(231
)(1
61)
Saf
ety
Sw
itch
Mou
ntin
gH
ole
(38)
Saf
ety
Sw
itch
Mou
ntin
gH
ole
(58)
Factory Setting Head can be rotated.
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS5E Series
Instructions, continued
For Manual Unlocking Cables
• Spring lock type The HS5E allows manual unlocking of the actuator to pre-check proper dooroperation before wiring or turning power on, as well as for an emergency or apower failure.
• Solenoid lock type If the actuator is not unlocked although the solenoid is de-energized, theactuator can be unlocked manually.
• Do not fasten or loosen the gland at the bot-tom of the safety switch.
• When bending the cable during wiring, makesure that the cable radius is kept at least30mm.
• When wiring, make sure that water or oildoes not enter the cable.
• Do not open the lid of the safety switch.Otherwise the switch may become damaged.
• Solenoid has polarity. Observe the correctpolarity when wiring.
Gland
Lid
Locked Unlocked Locked Unlocked Wire IdentificationLocked Position Manual Unlocked Position
• To change from the locked to the manual unlocked position as shown above,turn the actuator fully 90° using the proprietary actuator supplied with theswitch.
• Wires can be identified by the color and white line printed on the wire.
Colored Insulator
• Using the safety switch with the actuator not fully turned (less than 90°) maycause damage to the switch or errors (when manually unlocked, the switch 8 1 2
7 3Jacket
will keep the main circuit disconnected and the door unlocked).
• Do not apply excessive force (0.45 N·m or more) to the manual unlock part,otherwise the manual unlock part will be damaged. Do not leave the manualunlock key attached to the switch
6 5 4
Dummy Insulator (white)
during operation. This is dangerousbecause the switch can be unlocked whilethe machine is in operation.
Manual Unlocking Key (supplied with the switch)
Terminal Number Identification
• When wiring, identify the terminal number of each contact with the color ofinsulator.
Recommended Tightening Torque of Mounting Screws
• Safety Switch: 2.0 ± 0.2 N·m (two M4 screws)
• ActuatorsHS9Z-A51: 2.0 ± 0.2 N·m (two M4 screws)HS9Z-A52: 1.0 ± 0.2 N·m (two M4 Phillips screws)HS9Z-A55: 1.0 ± 1.5 N·m (two M4 screws)
• The above recommended tightening torques of the mounting screws are thevalues confirmed with hex socket head bolts. When other screws are usedand tightened to a smaller torque, make sure that the screws do not becomeloose after mounting.
• Mounting bolts must be provided by the users.
• To avoid unauthorized or unintended removal of safety switch and the actua-tor, it is recommended that the safety switch and the actuator are installedin an unremovable manner, for example using special screws or welding thescrews.
• The following table shows the identification of terminal numbers.
• When wiring, cut unnecessary wires such as dummy insulator (white) and/orunused wires to avoid incorrect wiring.
LOCK UNLOCK
Type Circuit Diagram
Main Circuit: Blue 11
HS5E-B Monitor Circuit: Orange 23Monitor Circuit:
12 4124 Orange/White
Brown 51
42 Blue/White
52 Brown/White
(+)White A2
(–)A1 Black
Main Circuit:HS5E-A Monitor Circuit:
Monitor Circuit:
Blue 11Orange 23
1224
41 42 Blue/WhiteOrange/White
Brown 53 54 Brown/White
Main Circuit: Blue 11HS5E-D Monitor Circuit: Orange 21
Monitor Circuit
1222 Orange/White
41 42 Blue/White
Brown 51 52 Brown/White
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
No. Insulator Color No Insulator Color
1 white 5 brown/white
2 black 6 orange
3 brown 7 blue/white
4 blue 8 orange/white
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS1E Series Door Interlock Switches
HS1E features:
HS1E Series Full Size Solenoid Locking Switches
• Basic unit and solenoid unit in one housing• Plastic Housing: Light weight• Ease of Wiring: All the terminal screws are M3.5• Available with a red or green indicator• Choose from 4 circuit configurations• When mounting the actuator on a movable door, and the switch on a machine body, the
door can be mechanically locked when closed• Greater Safety: The door is unlocked by a solenoid lock-release signal from a PLC or
other source after the machine has stopped• In the event of power failure or for machine maintenance, the door can be unlocked
using a special tool• Flexible Installation: The actuator can be accessed from two directions
EN1088EN60947-5-1IEC60947-5-1
GS-ET-15BG standardinGermany
Certificate No.20005010305145656
Direct Opening Action Double Insulation
HS1E Series Functionality
• Conduit PortUse IP67 conduit or gland.
• Contact Mechanism
• LED Indicator (green or red)
• Terminal Block (M3.5)
• Straight Actuator
(Zinc Diecast)
•Angle Adjustable Actuator (for hinged doors)
• Right-angleActuator
• Two Actuator Entry Slots
• Terminal Block for Pilot Light (M3.5)
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS1E Series
Part Numbers
Actuator Lock Conduit Retention Force Mechanism Contact Configuration Port Size
Model
Indicator Manual Part Number Unlock Key
1500N (when locked)
Spring Lock
Main circuit: 1NC + 1NC Monitor circuit: 1NO/1NO
1
Monitor Circuit 2
3
Main Circuit 4
5
Solenoid Power 6 Indicator
Contacts are linked to 7
the solenoid mechanically. 8
G1/2
—
—
HS1E-40R
With
—
HS1E-44R-k
—
With
HS1E-40KR
With
With
HS1E-44KR-k
Main circuit: 1NC + 1NC Monitor circuit: 1NO
1
Monitor Circuit 2
3
Main Circuit 4
5
Solenoid Power 6 Indicator
7 Contacts are linked to the solenoid mechanically. 8
G1/2
—
—
HS1E-140R
With
—
HS1E-144R-k
—
With
HS1E-140KR
With
With
HS1E-144KR-k
Main circuit: 1NC + 1NC Monitor circuit: 1NO + 1NC
1
Monitor Circuit 2
3
Main Circuit 4
5 + Solenoid Power
6 – Indicator
Contacts are linked to 7 the solenoid mechanically. 8
G1/2
—
—
HS1E-240R
With
—
HS1E-244R-k
—
With
HS1E-240KR
With
With
HS1E-244KR-k
Main circuit: 1NC + 1NC Monitor circuit: 1NC
1
Monitor Circuit 2
3
Main Circuit 4
5 + Solenoid Power
6 – Indicator
Contacts are linked to 7 the solenoid mechanically. 8
G1/2
—
—
HS1E-340R
With
—
HS1E-344R-k
—
With
HS1E-340KR
With
With
HS1E-344KR-k
1. Key wrench for TORX screws (HS9Z-T1) is supplied with the interlock switch. 2. Specify color code in place of k in the part number. G: green, R: red 3. Actuator is not supplied with the interlock switch, and must be ordered separately. 4. TORX is a registered trademark of Camcar Textron.
Actuator Keys & Accessories
Item Part Number Description
HS9Z-T1
Key Wrench (included with switch)
HS9Z-P1
Conduit Opening Plug
HS9Z-KEY1
Replacement Manual Unlocking Key
Item Part Number Description
HS9Z-A1
Straight Actuator (Mainly for sliding doors)
HS9Z-A2
Right-angle Actuator (Mainly for rotating doors)
HS9Z-A3
Adjustable Actuator
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Specifications
HS1E Series Door Interlock Switches
Part Number Key
HS1E - 2 4 4 K R - R
Indicator Color: R (Red) G (Green)
Manual Unlock Key K (with actuator) 0 (without actuator)
Indicator Rated Voltage 4 (24V DC) Blank (without indicator)
Circuit Code
Main Circuit Auxiliary Circuit Blank: 1NC + 1NC 1NO/1NO
Rated Operating Current (Ie)
Operating Voltage (Ue) 30V 125V 250V
AC Resistive load (AC12) Inductive load (AC15)
10A 10A
10A 5A
6A 3A
DC Resistive load (DC12) Inductive load (DC13)
6A 3A
– 0.9A
– –
AC Resistive load (AC12) Inductive load (AC15)
– –
3A –
3A 3A
Auxi
DC Resistive load (DC12) Inductive load (DC13)
3A –
– 0.9A
– –
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1(TUV), ISO14119, GS-ET-19 (BG), UL508, CSA C22.2 No. 14 (c-UL)
Applicable Use IEC60204-1, EN60204-1 Operating Temperature –20 to +40˚C (no freezing) Storage Temperature –40 to +80˚C Operating Humidity 40 - 85% RH (no condensation) Altitude 2,000m maximum Rated Insulation Voltage (Ui) 300V (between LED or solenoid and ground: 60V) Impulse Withstand Voltage (Uimp) 4 kV (between LED or solenoid and ground: 2.5 kV)
Insulation Resistance (measured with 500V DC megger)
Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between terminals of the same pole: 100 MΩ minimum
Electric Shock Protection Class II (according to IEC61140) Pollution Degree 3 (IEC60947-5-1) Degree of Protection IP67 (IEC60529)
10 to 55 Hz, minimum (amplitude 0.35 mm) 50 m/sec2 (approx. 5G)
Vibration Resistance
Operating Extremes
Damage Limits
Shock Resistance 1,000 m/sec2 (approx. 100G) Actuator Tensile Strength when Locked 1,500N minimum (per GS-ET-19) Actuator Operating Speed 1 m/sec maximum Positive Opening Travel 11 mm minimum Positive Opening Force 20N minimum Thermal Current (Ith)
Contact Gap
Main circuit: 10A, Auxiliary circuit: 3A
Main
Ci
rcuit
liary
Circu
it
Main circuit: 1.7 mm min., Auxiliary circuit: 1.2 mm min. Operating Frequency 900 operations/hour max.
Mechanical Life 1,000,000 operations min. (at full rated load) 900 ops/hr (AC-12/250V, 6A)
Electrical Life 100,000 operations (rated load) Conditional Short-circuit Current 100A (per IEC60947-5-1) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)
Solenoid Unit
Operating Voltage
Current
Coil Resistance
Pickup Voltage
DropOut Voltage
Allowable Voltage
Insulation Class
Operating Voltage
Current
Light Source
Lens Color
24V DC 292mA 102Ω (at 20ºC) 20.5V maximum (at 20ºC) 2.4 minimum (at 20ºC) 26.4V max (continuous) Class F 24V DC 10 mA LED lamp Red or Green (12 mm dia. Lens)
Indicator
Weight Approx. 500g
1: 1NC + 1NC 1NO 2: 1NC + 1NC 1NC + 1NC 3: 1NC + 1NC 1NC
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS1E Series
Application Examples and Circuit DiagramsHS1E-4 (Main Circuit: 1NC-1NC, Auxiliary Circuit: 1NO/1NO)
Contacts are linked tothe solenoid mechanically
Contacts are linked tothe solenoid mechanically
Contacts are linked tothe solenoid mechanically
Contacts are linked tothe solenoid mechanically
Contacts are linked tothe solenoid mechanically
HS1E-14 (Main Circuit: 1NC-1NC, Auxiliary Circuit: 1NO)
Contacts are linked tothe solenoid mechanically
Contacts are linked tothe solenoid mechanically
Contacts are linked tothe solenoid mechanically
Contacts are linked tothe solenoid mechanically
Contacts are linked tothe solenoid mechanically
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid and door status.
(Note)
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Status 1 Status 2 Status 3 Status 4 Unlocked Manually
Switch/DoorStatus
• Door Closed• Machine ready to operate• Solenoid de-energized
• Door Closed• Machine cannot be started• Solenoid de-energized
• Door Opened• Machine cannot be started• Solenoidenergized
• Door Opened• Machine cannot be started• Solenoid de-energized
• Door Closed• Machine cannot be started• Solenoid de-energized
Door
Circuit Diagram
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Closed 3-4: OpenAux. Circuit 1-2: Open 1-2: Closed 1-2: Closed 1-2: Closed 1-2: Closed
Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF
Status 1 Status 2 Status 3 Status 4 Unlocked Manually
Switch/DoorStatus
• Door Closed• Machine ready to operate• Solenoid de-energized
• Door Closed• Machine cannot be started• Solenoidenergized
• Door Opened• Machine cannot be started• Solenoidenergized
• Door Opened• Machine cannot be started• Solenoid de-energized
• Door Closed• Machine cannot be started• Solenoid de-energized
Door
Circuit Diagram
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: OpenAux. Circuit 1-2: Open 1-2: Open 1-2: Closed 1-2: Closed 1-2: Open
Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS1E Series Door Interlock Switches
Application Examples and Circuit Diagrams, continuedHS1E-24 (Main Circuit: 1NC+1NC, Auxiliary Circuit: 1NC+NC)
Contacts are linked to the solenoid mechanically
Contacts are linked to the solenoid mechanically
Contacts are linked to the solenoid mechanically
Contacts are linked to the solenoid mechanically
Contacts are linked to the solenoid mechanically
HS1E-34 (Main Circuit: 1NC+1NC, Auxiliary Circuit: 1NC)
Contacts are linked to the solenoid mechanically
Contacts are linked to the solenoid mechanically
Contacts are linked to the solenoid mechanically
(Note)
Contacts are linked to the solenoid mechanically
Contacts are linked to the solenoid mechanically
1. Main Circuit: used to enable the machine to start only when the main circuit is closed.2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid or door status.
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w Status 1 Status 2 Status 3 Status 4 Unlocked Manually
Switch/DoorStatus
• Door Closed• Machine ready to operate• Solenoid de-energized
• Door Closed• Machine cannot be started• Solenoidenergized
• Door Opened• Machine cannot be started• Solenoidenergized
• Door Opened• Machine cannot be started• Solenoid de-energized
• Door Closed• Machine cannot be started• Solenoid de-energized
Door
Circuit Diagram
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: OpenAux. Circuit 1-2: Closed 1-2: Open 1-2: Open 1-2: Open 1-2: Open
Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF
Status 1 Status 2 Status 3 Status 4 Unlocked Manually
Switch/DoorStatus
• Door Closed• Machine ready to operate• Solenoid de-energized
• Door Closed• Machine cannot be started• Solenoidenergized
• Door Opened• Machine cannot be started• Solenoidenergized
• Door Opened• Machine cannot be started• Solenoid de-energized
• Door Closed• Machine cannot be started• Solenoid de-energized
Door
Circuit Diagram
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Sole
noid
Mai
nM
onito
r Po
wer
Circ
uit
C
ircui
t
Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: OpenAux. Circuit 1-2: Closed 1-2: Closed 1-2: Open 1-2: Open 1-2: Closed
Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS1E Series
HS1E with indicator - using 1500N operating force Horizontal Mounting
Dimensions (mm)
Vertical MountingStraight Actuator HS9Z-A1 4
1048833
Right-angle Actuator HS9Z-A2
10
6.5 ±1
54.3 (RP)22
31.221
Actuator Cover HS9Z-A1 Actuator
2-M6 Actuator Mounting Holes 615 89
RP: Actuator Mounting 89Reference Position
Mounting Hole Layout
Note: Plug the unused atuator entry slot using the slot plug supplied with the interlock switch.
Actuator Cover HS9Z-A2 Actuator
11.017.5 ±1
46.5 (RP)
Slot Plug (supplied) (Note)
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
8.5
±1
68.8
(RP)
49.5
45.4
39.2
40 354
5.5
210
7.5
4
512
.323
.512
1 129
2645
63
23.5
19.5
±1
61 (R
P)
26
3-M5 Screw
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS1E Series Door Interlock Switches
Straight Actuator (mainly for sliding doors) HS9Z-A1
2-M6Screws
ActuatorMountingHoles
Right-angle Actuator (mainly for hinged doors) HS9Z-A2 20
11
Accessories
*After installing the actuator,remove the actuator cover.
2- M6 Screws
ActuatorMountingHoles
7.4
Adjustable Actuator
• The actuator angle is adjustable (0˚ to 20˚) for hinged doors.
• The minimum radius of the door opening can be as small as 100mm.
For HS1/HS2 Series (HS9Z-A3)
(Note) 18Actuator StopFilm (attached)
5 220 Door hinge
Angle Adjustment Screw(M3 hexagon socket head screw)
ActuatorMounting Holes
All dimensions in mm.
9 49.319.31
7.4 Actuator Cover(red)
41.511.5
1
Actuator Cover(red)
2
30
2-M6 Screws
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
33m
ax.
12(2
1)1
2222 40 22
2
22
29.2
404.
129
.243
44 58 72
29.2
4358
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS1E Series
Accessories, continued
Actuator Angle Adjustment
• Using the screw (M3 hex socket head screw), the actuator angle can beadjusted (refer to the dimensional drawing). Adjustable angle:(0˚) to 20˚
• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so thatits edge can be inserted properly into the entry slot of the safety switch.
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
• After adjusting the actuator angle, apply loctite or the like to the adjustmentscrew so as to prevent its loosening.
Minimum Radius of Hinged Door • When using the interlock switch for a hinged door, refer to the minimum
radius of doors shown below. For the doors with small minimum radius, useangleadjustable actuators (HS9ZA3 orHS9Z-A3S).
Note: Because deviation or dislocation of hinged door may occur in actual applications, make sureof the correct operation before installation.
HS9Z-A2 Actuator
When using the HS9Z-A3 Angle Adjustable (vertical) Actuator
• When the door hinge is on the extension line of the interlock switch surface:
• When the door hinge is on the extension line of the interlock switch surface:
• When the door hinge is on the extension line of the actuator mounting surface:
HS9Z-A3/A3SActuator
• When the door hinge is on the extension line of the actuator mounting surface:
HS9Z-A2Actuator
Door Hinge
Door Hinge
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS1C Series Door Interlock Switches
HS1C features:
HS1C Series Full Size Solenoid Locking Switches
• RuggedAluminum Die-cast Housing• With the actuator mounted on a movable door, and the switch on a machine, the door
can be mechanically locked when closed.• Greater Safety: The door is unlocked by a solenoid lock-release signal from a PLC or
another source after the machine has stopped.• In the event of power failure or for machine maintenance, the door can be unlocked
using a special tool.• Flexible Installation: The actuator can be accessed from two directions.• Select from four different circuit configurations.• IP67 Protection
EN1088EN60947-5-1IEC60947-5-1
GS-ET-15BGstandard in Germany
Certificate No.20005010305145652
Direct Opening Action
HS1C Series Functionality
TwoConduit Ports (G1/2)Use IP67 conduit orgland
Contact Mechanism (Direct Opening Action)
LED Indicator(green or red) Tubular Clamp
Terminal Block (M3)
Straight Actuator(SUS304)
Two ActuatorEntry Slots
Ground Terminal (M4)
Right-angle Actuator(SUS304)
Manual Unlocking Entry (M4 hole)Accessible using a small screwdriver after removing a TORX screw on theunlocking entry
Indicator Terminal Block (M3.5)
Angle Adjustable Actuatorfor hinged doors
TORX is a registered trademark of Camcar Textron.
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS1C Series
Part Numbers
Actuator Keys & Accessories
Item Part Number Description
HS9Z-A1
Straight Actuator (Mainly for sliding doors)
HS9Z-A2
Right-angle Actuator (Mainly for rotating doors)
HS9Z-A3
Adjustable Actuator
HS9Z-T1
Key Wrench (included with switch)
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Sole
noid
Mai
n Au
xilia
ry
Pow
er
Circ
uit
Circ
uit
Sole
noid
Mai
n Au
xilia
ry
Pow
er
Circ
uit
Circ
uit
Sole
noid
Mai
n Au
xilia
ry
Pow
er
Circ
uit
Circ
uit
Sole
noid
M
ain
Auxi
liary
Po
wer
C
ircui
t
C
ircui
t
Contact Configuration Indicator LED Part Number
Main Circuit: 1NC+1NC Auxiliary Circuit: 1NO/1NO
1
2
3
4
5 +
6 – Indicator 7 +
Contacts are linked to the solenoid 8 –
mechanically
Green
HS1C-R44R-G
Red
HS1C-R44R-R
Main Circuit: 1NC+1NC Auxiliary Circuit: 1NO
1
2
3
4
5 +
6 Indicator – 7 +
Contacts are linked to the solenoid 8 – mechanically
Green
HS1C-R144R-G
Red
HS1C-R144R-R
Main Circuit: 1NC+1NC Auxiliary Circuit: 1NC+1NC
1
2
3
4
5 +
6 – Indicator 7 + Contacts are linked
to the solenoid 8 – mechanically
Green
HS1C-R244R-G
Red
HS1C-R244R-R
Main Circuit: 1NC+1NC Auxiliary Circuit: 1NC
1
2
3
4
5 +
6 – Indicator 7 + Contacts are linked
to the solenoid 8 – mechanically
Green
HS1C-R344R-G
Red
HS1C-R344R-R
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS1C Series Door Interlock Switches
Specifications Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-19, UL508 Part Number Key Operating Temperature –20 to +40˚C (no freezing) Storage Temperature –40 to +80˚C Operating Humidity 85% RH maximum (no condensation) Altitude 2,000m maximum Rated Insulation Voltage (Ui) 300V (between LED or solenoid and ground: 60V) Impulse Withstand Voltage (Uimp) 4 kV (between LED or solenoid and ground: 2.5 kV)
Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum
HS1C - R 1 4 4 R -
Indicator Color R (Red) G (Green)
Insulation Resistance Between live metal parts: 100 MΩ minimum Between terminals of the same pole: 100 MΩ minimum
Housing Color R (Red)
Electric Shock Protection Class Class 1 (IEC61140) Pollution Degree 3 (IEC60947-5-1) Degree of Protection IP67 (IEC60529)
Solenoid and LED Voltage 4 (24V DC)
Vibration Resistance
Operating Extremes 10 to 55 Hz, amplitude 0.5 mm Damage Limits 60 m/sec2 (approx. 6G)
Circuit Code Main Circuit Auxiliary Circuit
Shock Resistance 1,000 m/s2 (approx. 100G) Blank: 1NC + 1NC 1NO/1NO 1: 1NC + 1NC 1NO 2: 1NC + 1NC 1NC + 1NC 3: 1NC + 1NC 1NC
Contact Opening Distance Main circuit: 1.7 mm max., Auxiliary circuit: 1.2 mm min. Operating Frequency 900 operations/hour max. Mechanical Life 1,000,000 operations Electrical Life 100,000 operations (rated load) Conditional Short-circuit Current 100A (IEC60947-5-1) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)
Operating Voltage 24V DC Current 415 mA Coil Resistance 58Ω (at 20ºC)
Solenoid Unit
Indicator
Energizing Voltage Rated voltage x 85% maximum (at 20ºC) De-energizing Voltage Rated voltage x 10% minimum (at 20ºC) Continuous Applicable Voltage Rated voltage x 110% Continuous Applicable Duration Not specifically limited Insulation Class Class B Operating Voltage 24V DC Current 10 mA Light Source LED lamp Lens Color Red or Green (12 mm dia. Lens)
Weight Approx. 660g
R
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
Auxil
iary
Circu
it M
ain
Circu
it
Actuator Tensile Strength when Locked 1,500N minimum Operating Speed 1 m/sec maximum Positive Opening Travel 11 mm minimum Positive Opening Force 20N minimum Thermal Current (Ith) Main circuit: 10A, Auxiliary circuit: 3A
Operating Voltage (Ue) 30V 125V 250V
AC Resistive load (AC12) Inductive load (AC15)
10A 10A
10A 5A
6A 3A
Rated Operating Current (Ie) DC Resistive load (DC12)
Inductive load (DC13) 6A 3A
– 0.9A
– –
AC Resistive load (AC12) Inductive load (AC15)
– –
3A –
3A 3A
DC Resistive load (DC12) Inductive load (DC13)
3A –
– 0.9A
– –
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches HS1C Series
HS1C-R44R-* - using the straight actuator (HS9Z-A1)
Dimensions (mm)
RP54.3 30
13.8 9125
49.5 36.52 10
Conduit Port G1/2
Actuator
Actuator Cover
1.5
8.5 ±1.0 23.5 26
4-M5 Screws
23.5 26
Mounting Hole Layout
HS1C-R44R-* - using the Right-angle actuator (HS9Z-A2)
RP30 61 36.5 Conduit
6 2 10 Port G1/2
Actuator
Actuator Cover
49.5 23.5 261.5 125
Slot Plug (Note)
30 RP9
68.813.8
2
36.5
ConduitPort G1/2
ActuatorActuator
49. 23.5
261.5
Slot Plug (Note)
RP46.5 30
6
12549.5 36.5
2 10Conduit Port G1/2
ActuatorActuator Cover
1.523.5 26
19.5 ±1.0
11
4-M5 Screw
23.5 26
Mounting Hole Layout
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
43 40 22
22 43 4017
.5±1
.0
116.
5±1
.0
447
7442
447
7442
35 39.7
35 39.7
106
106
4742
4742
40 4322 40 43 42
4742 22
47
474
435 39
.710
635 39
.774
106
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
HS1C Series Door Interlock Switches
Straight Actuator (mainly for sliding doors) HS9Z-A1
2-M6Screws
ActuatorMountingHoles
Right-angle Actuator (mainly for hinged doors) HS9Z-A2
Accessories
2-M6 Screws
2011
7.4
Actuator*After installing the actuator, Mountingremove the actuator cover. Holes
Adjustable Actuator
• The actuator angle is adjustable (0˚ to 20˚) for hinged doors.
• The minimum radius of the door opening can be as small as 100mm.
For HS1/HS2 Series (HS9Z-A3)
(Note) 18Actuator StopFilm (attached)
5 220 Door hinge
Angle Adjustment Screw(M3 hexagon socket head screw)
ActuatorMounting Holes
All dimensions in mm.
9 49.319.31
7.4 Actuator Cover(red)
41.511.5
1
Actuator Cover(red)
2
30
2-M6 Screws
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
2222
33m
ax.
12(2
1)1
40 222
22 404.
129
.243
29.2
44 58 7229
.243
58
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches Precautions
Safety Precautions
• In order to avoid electric shock or a fire, turn the power off before installation,removal, wire connection, maintenance, or inspection of the switch.
• If relays are used in the circuit between the safety switch and the load,consider degrees of the danger and use safety relays, since welded or stickingcontacts of standard relays may invalidate the functions of the safety switch.
• Do not place a PLC in the circuit between the safety switch and the load. Thesafety security can be endangered in the event of a malfunction of the PLC.
• Do not disassemble or modify the switch. It may cause a breakdown or anaccident.
Operation Precautions - for all series • Regardless of door types, do not use the safety switch as a door stop. Install
a mechanical door stop at the end of the door to protect the safety switchagainst excessive force.
• Do not apply excessive shock to the switch when opening or closing the door.
• A shock to the door exceeding 1,000 m/sec2 (approx. 100G) may cause thecontacts of the switch to chatter, and a malfunction of the switch may occur.
• For connection of wires, unscrew the cover. Unnecessary loosening of otherscrews may cause a malfunction of the switch.
• Prevent foreign objects such as dust and liquids from entering the switchwhile connecting conduit or wiring.
• If the operating atmosphere is contaminated, use a protective cover toprevent the entry of foreign objects into the switch through the actuator entry slots.
• Entry of a considerable amount of foreign objects into the switch may affectthe mechanism of the switch and cause a breakdown.
• Do not store the switches in a dusty, humid, or organic-gas atmosphere.
For Rotating Head Directions
HS5E/HS5B Precautions Note: Because deviation or dislocation of hinged doors may occur in actualapplications, make sure of the correct operation before installation.
• The heads of the HS5E/HS5B can be rotated in 90° increments after removingthe 4 screws on the corners of the head. Prevent entry of foreign objects intothe switch during removal of the head. Tighten these screws with torquedesignated in the instruction sheet. Improper torque may cause errors.
When using the HS9Z-A52 Actuator
• When the door hinge is on the extension line of the interlock switch surface:
Door Hinge Door Hinge
• When door hinge is on the extension line of the actuator mounting surface:
Minimum Radius of Hinged Doors
• When using the interlock switch on hinged doors, refer to the minimum radiusof doors shown below. When using on doors with small minimum radius, usethe angle adjustable actuator (HS9Z-A55).
Wire Connection
HS2B Precautions• Cracks or burrs on the conduit entry may deteriorate the housing protection
against water.• The HS2B has 3 conduit ports, which are closed as a part of the molded
switch housing.
• Make an opening for wire connection by breaking one of the conduit-portknockouts on the switch housing using a screwdriver.
• When breaking the conduit port, take care not to damage the contact block orother parts inside the switch.
• When changing to another conduit port, close the unused opening with anoptionalplug (Part No.HS9Z-P1).
Door Hinge
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
Factory Setting Head can be rotated.
Door Hinge
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Precautions
HS1E Precautions
Door Interlock Switches
Wire Connection
• Make an opening for wire connection by breaking one of the conduit-portknockouts on the switch housing using a screwdriver.
• Before breaking the knockout, temporarily remove the connector-fixing locknut from the switch.
• When breaking the knockout, take care not to damage the contact block orother parts inside the switch.
• Cracks or burrs on the conduit entry may deteriorate the housing protection.
• When changing to the other conduit port, close the unused opening with anoptionalplug (accessory).
1. This unlocking method is intended for an escape from a machine when a person islocked in. For access to the unlocking entry, an access hole should be opened on themounting panel. When opening the hole, apply proper protection against water or otherforeign objects.
2. Caution: After the unlocking operation, put the screw back into the unlocking entry for safety.
PlugType No. HS9Z-P1
Unlock
Normal Position
Unlock
Manual Unlocking Position
Manual Unlocking
• Remove the screw located on the unlocking entry at the side of the switch us-ing the key wrench included with the switch. Then insert a small screwdriver into the switch to push the lever inside of the switch toward the indicatoruntil the actuator is unlocked (refer to the diagram on the right).
• Insert a small screwdriver into the elliptical hole on the back of the switch,then push the lever inside of the switch toward the indicator until the actuatoris unlocked (refer to the diagram on the right).
HS1C Precautions• Regardless of door type, do not use the safety switch as a locking device.
Install a locking device independently, for example, using a metal latch (alsoapplicable to HS1E).
• The safety switch cover can be only removed with the special key wrench supplied with the switch or with the optional screwdriver (also applicable toHS1B and HS1E).
• Remove the screw located on the unlocking entry at the side of the switch us-ing the key wrench included with the switch. Then insert a small screwdriver into the switch to push the lever inside of the switch toward the indicatoruntil the actuator is unlocked (refer to the diagram on the right).
Caution: After the unlocking operation, put the screw back into the unlockingentry for safety.
Screwdriver
Screwdriver
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
M5
23.5
26
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Door Interlock Switches Precautions
Operation Precautions
Applicable Crimping Terminals
• (Refer to the Crimping Terminal 1 or 2 shown in the drawing below.)
• HS1CTerminals No. 1 to 6: Use solid or stranded wires only (crimping terminalsnot applicable).Terminals No. 7 and 8: Crimping Terminal 1Ground Terminal: Crimping Terminal 2
• HS1BGround Terminal: Crimping Terminal 2Other Terminals: Crimping Terminal 1HS2B, HS5B, and HS1ECrimping Terminal 1
3.6 min. 3.5 max.
ø3.6 min.
Applicable Connectors (As shown below)
• Use connectors which maintain the IP67 protection.
• ApplicableConnector Dimensions
• Flex Conduit: VF03 (Japan Flex) www.nipolex.co.jp
• Steel Connector (G1/2): ALC-103(PF13.5): RBC-103PG13.5
G1/2
Recommended Screw Tightening Torque
• HS1C: 5.0±0.5 N-m (approx. 50±5 kgf-cm)(4 or 6 pcs of M5 hex socket head cap screws)
• HS1B: 5.0±0.5 N-m (approx. 50±5 kgf-cm)Crimping Terminal 1
Use an insulation tube on the crimping terminal.
Crimping Terminal 2 (2 or 4 pcs. of M5 hex socket head cap screws)
• HS2B: 5.0±0.5 N-m (approx. 50±5 kgf-cm)(2pcsofM5hexsocketheadcapscrews)
Wire Approx. 4mm Crimping Terminal • HS5B: 4.0±0.4 N-m (approx. 40±4 kgf-cm)(2pcsofM4hexsocketheadcapscrews)
• HS1E: 5.0±0.5 N-m (approx. 50±5 kgf-cm)Insulation Tube
Installation Examples (see the diagrams below) Mounting on Sliding Doors
Door
HS9Z-A1 Actuator
Door Stop
Mounting on Hinged Doors
HS9Z-A1 Actuator
(4 or 6 pcs of M5 hex socket head cap screws)
• Actuator(HS9Z-A1/A2)5.0±0.5 N-m (approx. 50±5 kgf·cm)
• (2 pcs. of M6 hex socket head cap screws)Actuator (HS9Z-A51/A52)
• 2.0±0.2 N-m (approx. 20±2 kgf·cm)(2 pcs of M4 hex socket head cap screws)
• 1.0±0.2 N-m (approx. 10±2 kgf·cm)(2pcsofM4Phillipsscrews)
The screws are supplied by the user.
Applicable Wire Size
• HS1C: 0.5 to 0.75 mm2 (Terminals No.1, 2, 5 to 8)1.0 to 1.25 mm2 (Terminals No.3, 4, and grounding terminal)
• HS5B: 0.5 to 1.25 mm2
• HS1E: 0.5 to 1.25 mm2
Latch
9 mm max.
3.5 min. 3.8 max.
ø4.1 min.
HS9Z-A2 Actuator
Overview
X Series E-Stops
Door Interlock Switches
Enabling Switches
Barriers AS-Interface Safety at W
ork
6.9
max
.
7.6
max
.
30 m
m
max
.
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Precautions Door Interlock Switches
Actuator Angle Adjustment • Using the screw (M3 hex socket head screw), the actuator angle can be
adjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚
• The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch.
• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)
• After adjusting the actuator angle, apply loctite or the like to the adjustment screw so as to prevent its loosening.
Minimum Radius of Hinged Door • When using the interlock switch on hinged doors, refer to the minimum radius
of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A55). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation.
When using the HS9Z-A52 Actuator • When the door hinge is on the extension line of the interlock switch surface:
Horizontal Swing
Vertical Swing
Door Hinge Door Hinge
• When door hinge is on the extension line of the actuator mounting surface:
When using the HS9Z-A55 Angle Adjustable Actuator • When door hinge is on the extension line of the interlock switch surface:
50 mm
• When door hinge is on the extension line of the actuator mounting surface: 70 mm
Actuator Angle Adjustment for the HS9Z-A55 • Using the angle adjustment screw, the actuator angle can be adjusted (see
figures on page 370. Adjustable angle: 0 to 20°
• The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening.
• After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch.
• After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen.
Use a cable gland with a degree of protection IP67
G1/2, PG13.5, M20
Applicable Cable Glands When Using Multi-core Cables (Example)
When Using Flexible Conduits (Example) Flexible conduit example: VF-03 (Nihon Flex)
all dimensions in mm
• Different cable glands are used depending on the cable sheath outside diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath outside diameter.
• When using a 1/2-14NPT cable gland, use the HS5B interlock switch with M20 conduit port (Part No.: HS5B-***BM) together with an adapter (Part No.: MA-M/NPT 20X1.5 5402-0110, K-MECS) and a gasket (Part No.: GP M20, K-MECS). Install a gasket between the interlock switch and the adapter. Apply sealing tape between the cable gland and the adapter to make sure of IP67 protection for the enclosure.
9 max.
Door Hinge
Door Hinge
Door Hinge
Door Hinge
Door Hinge
AS-In
terf
ace
Safe
ty a
t Wor
k Ba
rrie
rs
Enab
ling
Switc
hes
Door
Inte
rlock
Sw
itche
s X
Seri
es E
-Sto
ps
Ove
rvie
w
30 m
ax.
Door Hinge
Conduit Port Size Plastic Cable Gland Metal Cable Gland
G1/2 SCS-10* (Seiwa Electric)
ALS-16** (Nihon Flex)
PG13.5 ST13.5 (K-MECS)
ABS-**PG13.5 (Nihon Flex)
M20 ST-M20X1.5 (K-MECS)
ALS-**EC20 (Nihon Flex)
Conduit Port Size Plastic Cable Gland Metal Cable Gland
G1/2 — RLC-103 (Nihon Flex) PG13.5 — RBC-103PG13.5 (Nihon Flex) M20 — RLC-103EC20 (Nihon Flex)
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]