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.eu..
shore.chainsystems and chainfex cables or
Special igus solutions or oshore industry
...05.2011...plastics or longer lie...
...www.igus.eu/oshore...
Mud resistant acc. NEK 606
II 2 GD
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...oil-resistant igus polymers...You can nd maintenance-ree igus products made rom tribo-polymers in many oshore applications
Unsupported short travels
Gliding long travels
Vertical hanging
Vertical standingSide-mounted
Rotary motion
Horizontal and vertical
Nested
Side by side
Combined motions
trong, modular, corrosion resistant and easy to install: igus
chains or heavy ll weights in harsh oshore environment
igus is a specialist in the area o polymer research,
with more than 40 years o experience. Special
high perormance polymers allow the use o igus
e.chains and bearings in almost all environments.
Heat, cold, corosion, humidity, dirt we have a
solution.
In more and more heavy duty applications, steel
systems are succesully replaced with igus plastic
e.chains, because o their extraordinary capabilities:
Corrosion ree, UV- and sea water resistant
Light weight AND high stabilityLow maintenance and long service lie
Resistant to dirt, sea water, chemicals, extreme
temperature
Easy to install
Flexible modular design
ATEX solutions available
igus e.chainsystems in combination with igus
chainfex cables
Corrosion resistant, mainte-
nance free plastic bearings are
used i.e. in subsea ROVs, and
valve applications, offering
high load capacity and
precisely calculated cycle life.
rylin R with XUM liner works
est with stainless steel
eal for subsea mechanical
andling equipment.
Corrosion ree, UV- and sea water resistant: Fully harnessed e.chain series 600 in a hanging application with high ll
weights and sea water resistant. (North Sea)
e.chain with reverse bend radius guides cable and hose
package on A-rame onboard anchor handler
Horizontal Trolley, National Oilwell Varco AS, Norway
Light weight AND high stability: Polymer e.chain tames
sti hydraulic hoses.
E4 Series 600 extension link long travel application onboard
West Navigator (Norway)
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...oil-resistant igus polymers...You can nd maintenance-ree igus products made rom tribo-polymers in many oshore applications
ght weight AND high stability:Short/cross travel application.
eries E4/4 guided in a stainless steel guide trough.
Rig skidding application on the Claymore, North Sea
us e.chain series 600 and igus drylin linear slides on a
oughneck V-Tech UniRough
Vertical boom on a riser handling crane or AKMH (West E Drill)
ow maintenance and long service lie: igus e.chain series
050 with reverse bend radius on port crane equipment
Series 600 with extension link in an igus designed special
guiding channel. (Caspian Sea)
pehandling application supplied by igus e.chain Horizontal Trolley or National Oilwell Varco AS, Norway
ATEX-Material
The conductive material igumid ESD has oered
explosion protection and protection against
electrostatic buildup since 2002. This material is
based on a material which was developed as early
as 1992, modied in 2002 and certied by the PTB
as early as eleven years ago.
igumid ESD with PTB certicateAll standard e.chains available in igumid ESDTested and successully proven in explosion-
protection areas or many yearsColor: Slate gray (similar to RAL 7015) or easy
dierentiation
ATEX Products your benets
Tested with over 100 million cycles or most
demanding requirements, also or long travels
Snap-open e.chains, snap-open e.tubes,
three-dimensional e.chains with mounting
brackets and interior separation available in
ESD/Atex version
Short lead times
Ordering and shipping rom 7 am to 8 pm plus
Saturdays rom 8 am to 12 pm (in Germany)
Marking: II 2 GD Special color o the ESD
e.chain color: gray (similar to RAL 7015)
Investigations required ater classication II 2 GD
in accordance with the standards and regulations
listed below were conducted and veried by the
PTB: Cenelec TR 50404:2003 previously: DIN
53482/VDE0303/Part 3, veriied by the PTB),
BGR 132:2003 and ZH1/200
ATEX tested conductive igus material prevents electrostatic
build-up. Delivered as ully harnessed readychain.
ATEX version igus e.chainsystem, series E4, harnessed with
hydraulic hoses and igus chainfex cables. Here shown on
a test stand, now in operation on Dalia FPSO (linear motion
o mooring)
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system E4.1: One e.chain or all
.one for all...universal...largest...
4.1 - long travels, large unsupported lengths,
imple installation and quiet operation
4.1 combines all design eatures o the systems
4/00 and E4/4 and is the best igus e.chain,
which is available with standard range.
4-piece, openable e.chain or long travels
Large unsupported lenghts possible
Solid and quiet, o high speeds and ll weights
Inner heights 21 - 112 mm, also available as
e.tube
E4.1 light: Allround e.chain or high dynamics
The new E4.1 e.chains are perect or solving problems,
when easy handling and high dynamics must be
combined with high stability.
Crossbars are swivelable on both sides
Openable in inner- and outer radius
Inner height 48 mm
www.igus.eu/ecs-news
Shipping ater: 24-48 h www.igus.eu/eu/e4-1
plus 20%compared to E4/00
E4.350: World largest polymer e.chain*
Dirt-resistant outer contour
Large integrated gliding surace
Tongue and groove
side links for torsion
strength
Inner/outer links design or easy
asembly
Integrated wear pads or longer
cycle lie in gliding applications
Crossbars rom robust high tech polymer
Carrying plastice.chains to the extremesThe worlds largest* all-plastic e.chain yet
is predestined to carry thick, heavy and
sti cables and hoses. It is ideal or rough
use on oil platorms, in steel plants, or in
heavy duty machinery.
350 mm inner height / 200-1000 mm
inner width
Fill weights >100 kg/m
Maintenance-ree no grease or oil
needed to lubricate the joints
Modular design saves assembly time
Highly resistant to wear, corrosion and
sea water
Easy lengthening and shortening
Plastic material reduces noise
Electrically insulating
Interior separation available
*Issue 12/2008, available rom 2009
00.5
11.5
22.5
33.5
44.5
55.5
66.5
0
0.5
1
1.5
2
6
10
20
30
40
50
60
4
8
70
80
90
100
120
140
150
170
190
200
240
280
300
77.5
88.5
99.5
10
340
380
400
440
480
500
540
580
600/601
800/840
640
E4.350
600
0 2 4 6 8 1 0 1 2 14 16 18 20
00.5
11.5
22.5
33.5
44.5
55.5
66.5
0
0.5
1
1.5
2
6
10
20
30
40
50
60
4
8
70
80
90
100
120
140
150
170
190
200
240
280
300
77.5
88.5
99.5
10
340
380
400
440
480
500
540
580
600/601
800/840
640
E4.350600
0 2 4 6 8 1 0 1 2 14 16 18 20
Unsupported straight FLG
Unsupported sag FLB
S
S/2
470
4 5 0
D
i
= i 1
i
/
H - 4
5 0
HH
F =
H
i
= i 1
i
7
-
+
350.1 450.xxx
8001H1 8001H2
Bi
Ba=Bi+140
350
450
i-
i-
7,
Interior separation
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.accessories...self-guiding...
System autoglide or E2/000 e.chains: Gliding and
snap-open in the inner radius
Travels up to 50 m without guide trough
Speeds up to 1.5 m/s
Very compact, no trough in the working area
Fast installation times or long distances
www.igus.eu/eu/autoglide
Construction kit and accessories
System autoglide: Saving at long travels
autoglide is a sel-aligning e.chain, which can dispense
with guide troughs or up to 50 m travel. You save ac-
quisition and installation costs and can keep pathways
in your warehouse ree or klits or industrial trucks.
System autoglide or e.chainsystem E4.1 up to 80
mm inner height
Crossbars in the interior radius o the e.chain are
tted with molded-on glide shoes
Large gliding suraces and good sliding behavior
O one piece, no additional parts required
www.igus.eu/AG_Movie
www.igus.eu/troughsaving
Solutions or long travels without guiding troughs
Improved housing oot clamp or easy t into C-prole Integration with igus KMA mounting bra-
kets possible Clip-on tiewrap plates or opening crossbars Tiewrap plates with clip-on connection
or the C-prole Chainx clip - Modular snap-on or the C-prole Chainx Nugget
nterior separations
Mounting brackets
Chainx strain relie elements
Guide troughs
Aluminum Super Trough Basic Aluminum Super Trough Heavy-Duty Fixed end module, alu-
minum Super Trough Steel guide troughs Fixed end module, steel guide trough For support o the
ower run - Support Tray tool kit
KMA with attachment capability on all sides Mounting brackets with strain relie Mounting bra-
kets with C-prole KMA pivoting KMA, locking Mounting bracket made o steel
Aluminum Super Trough Basic Aluminum Super Trough Heavy-Duty Fixed end module, alu-
minum Super Trough Steel guide troughs Fixed end module, steel guide trough For support o the
ower run - Support Tray tool kit
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rom stock www.chainfex.eu
More than 950 types o cables available rom stock
.cables from stock...tested...
More than 950 chainfex cables developed
especially or the use in e.chainsystems
Wear resistant TPE, PUR and oil-resistant
PVC outer jackets
Halogen-ree and/or fame-retardant materials
Different certicates: UL, CSA, CE, DESINA, CEI
Smallest radii rom 4 x d
Certicates and approvals or chainfex cables
Twistable cables
Pneumatic hose
Power cables
Servo cables
Measuring system cables
Fibre optic cable
Bus cables
Data cable Koax
Data cable Thermo
Data cable Twisted pair
Data cable Twisted pair
Data cable braiding in layers
Control cables
Selected chainfex cables or oshore industry
CF77.UL.D & CF78.UL chainfex PUR control cables
PUR control cables or high load requirements, PUR-outer jacket (CF78.UL shielded), oil- and coolant-resistant, fame-retar-
dant, notch-resistant, PVC- and halogen-ree, bending radius 6,8 - 7,5 x d
Large igus cable stock with more than 950 cables
CF112 & CF113 chainfex PUR data cables
PUR data cables or high load requirements, PUR-outer jacket, double-shielded, twisted-pair, oil- and coolant-resistant, fame-
retardant, notch-resistant, PVC- and halogen-ree, hydrolysis- and microbe-resistant, bending radius 10 x d
CF113.D chainfex PUR measuring system cables
PUR measuring system cables or maximum load requirements, PUR-outer jacket, shielded, oil- and coolant-resistant, fame-
retardant, notch-resistant, PVC- and halogen-ree, hydrolysis- and microbe-resistant, bending radius 10 x d
CF27.D chainfex PUR servo cables
PUR servo cables or maximum load requirements, PUR-outer jacket, shielded, oil- and coolant-resistant, fame-retardant,
notch-resistant, PVC- and halogen-ree, hydrolysis- and microbe-resistant, bending radius 7,5 x d
IGUS CHAINFLEX
CF10.INI
CF10.INI chainfex shielded initiators
sensor/actuator cables with 5 x d or e.chains, direct line 360 shielded, M12 x 1: socket with ree cable end
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.ready to use...pre-harnessed...readychain: Pre-harnessed e.chainsystems in 3-10 days
Quickpin 2.0
Connector-Cable-
Congurator
www.igus.eu/quickpin
eadycable - harnessed drive technology
arnessed cables after the spezications of folllowing manufacturers: Allen Bradley, B&R, Baumller, Beckhoff, Berger Lahr, Control
echniques, Danaher Motion, ELAU, Fagor, Fanuc, Heidenhain, Jetter, Lenze, LTi DRiVES, NUM, Omron, Rexroth, SEW, Siemens,
ber... and many more on request.
rom stock www.igus.eu/readycable
readychain:
Assembly-optimized e.chainsystems
700 systems per week in 11 readychain actories worldwide.
From single piece
Easing your capacities
Minimized assembly time
100% tested
Eliminate storage costs or cables, e.chains and connectors
Shorten turnaround times by halFlexible response to order fuctuations
Reduce the number o subcontractors and related orders by 75%
Minimize your machine downtimes
Transport racks in your color and design
Assembled and runs
System guarantee depending on application
100 readychain-specialists care or
your project
Assembly-optimized delivery
Shipping ater: 3-10 days www.readychain.eu www.igus.eu/RC_Movie
eadycable - in 24-48h or today
gus oers more than 1300 harnessed cables or drive systems according to 16 dierent manuacturers.
roessional manuactured, 100% tested.
Servo, Power and Signal-/encoder cables
No cutting costs, no minimum order quantity, no costs or packaging
Cable length according to customer requirements
Smallest bending radii rom 7,5 x d
Reduce stockcosts and increase cashfow
Flexible response to order fuctuations
Creating a new conguration
Opening o existing congurations
Verication o cable congurations
Acquisition o existing congurations via the download manager or cable macros
s
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.100% lubrication-free...Maintenance-ree iglidur plain bearings, iglidur PRT slewing ring bearings, and drylin linear technology
glidur
: Maintenance- and lubrication-ree Bearings,made rom high-tec polymers Lietime predictable
40 dierent materials
Corrosion-resistance
High dirt resistance
High vibration dampening
Low coecient o riction
High wear-resistance
Shippi ng ater: 24 48h www.iglidur.e u www.igus.eu/igli dur-lubricationree
iglidur
PRT - Slewing Ring Bearingiglidur PRT is an economical, maintenance-ree slewing ring table with
tribo-optimized iglidur polymer sliding parts.
Ready to install
Robust, corrosion-resistant bearing or high loads
For extreme torques
For the use in changing environments
Maintenance- and lubrication-ree
For low to medium gliding speeds
New with toothed outer ring
Shipping ater: 24 48h www.iglidur.eu/eu/prt www.igus.eu/PRT_Movie
drylin T Heavy Duty: For the most extreme environmental conditions
Linear guide carriage or extreme conditions (dirt, glue resins, chips, mud, etc.)
Polymer sliding elements o iglidur J are xed by the metal end caps and cannot be lost
Dimensions equivalent to standard recirculating ball bearings
Shipping ater: 24 48h www.drylin.eu
nspection equipment or oshore drilling riserplant Linear guides and tie bars
Application with igus Polymer Bearings
On the drilling platorms in search o new oil and gas wells in the oshore industry, so-called drilling risers
re used as connecting elements between drill platorm and the ground o the sea. The use o these risers
aggressive media and under extreme mechanical stress (corrosion, abrasion, erosion, deormations)
equires a regular inspection o the riser or saety and environmental reasons. [...]
he bolts o the articulations are equipped with polymer bearings GFM-0810-05. The bearings support the
ansmission the enormous orces with low riction ree o stick-slip. The heart o the sensor adjustment
re linear guides and tie bars. Every single sensor is mounted onto a miniature-guide drylin NK-02-17.
..] All in all, a high eciency and economy are achieved.
Reinhold Kammann / Manred Worms, Tuboscope Vetco (Germany) GmbH, Celle
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Quality rom the igus laboratory
...igus.tests...
se level test insid an igus
ustic cell
sion test-set or chainfex-
les and trifex R
h Pull orces speed up to 10
, ac ce lera tion up to 200 m/
re tested
igus test laboratory
Applications involving high cycle counts, speeds and accelerations or de-
manding environmental conditions require proven systems especially when
it comes to e.chains, cables, polymer slide bearings and linear systems.igus regularly conducts tests at its own laboratory under realistic condi-
tions. Every year, we conduct more than 2,000 tests on e.chains and
cables, and over 5,000 tests on plain bearings.
Video: www.igus.de/labor
26 Online tools, special websites and Online Shop
...igus.online...
A selection o important Online-Tools or oshore industry
QuickChain.100Calculation & layout o
e.chains
QuickChain.13product nder up to 13 m
QuickLieService lie e.chains
www.igus.eu/e cs-expert www.igus.eu/quickchain13 www.i gus.eu/ecs-lieti me
QuickFindProduct nder
QuickFille.chain lling expert
QuickCad ofinee.chains with circular
motion
www.igus.eu/ecs-nder www.igus.eu/lling-congurator www.igus.eu/quickcad-download
QuickCableProduktnder Leitungen
Product nder cables
QuickLieService lie calculation
QuickPin 2.0Connector-cable
congurator
www.igus.eu/quickcable www.igus.eu/c-lietime www.igus.eu/quickpin
QuickBearingiglidur product nder
= QuickLieService lie calculation
or linear units
QuickFindproduct nder drive
technology
www.igus.eu/iglidur-productnder www.igus.eu/drylin-expert www.igus.eu/sht-productnder
Special website for offshore industryYou can nd inormation, applica-
tions, videos and product details or
machine tools on
www.igus.eu/oshore
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Ordering and deliveries weekdays rom 7.00 am to 8.00 pm,
Saturday rom 8.00 am to 12.00 pm. No minimum order quantities,
no surcharges. 80,000 products available ex-stock. Quick delivery.
www.igus.eu8.00pm
.eu/24
www.igus.eu/oshore
9001.2008Certied according to DIN ISO 9001:2008
Online shopping 24h!
More brochures and catalogs online.
igus GmbH Spicher Str. 1a D-51147 Cologne
Phone +49-2203-9649-0 Fax +49-2203-9649-222
[email protected] www.igus.eu
Congured in minutes.....delivered in hours...
..made for years!
www.igus.eu/e-chains
www.igus.eu/24h
www.igus.eu/lietime
.eu...