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Immersive Oilfield Learning Solutions
© 2015 Drilling Systems (Middle East) FZ LLC
“improving safety, competency and operational performance for more than 25 years”
“Train until you cannot get it wrong”
www.drillingsystems.com [email protected]
Advanced Simulators for Multiple Solutions
By: Ameer Saib
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1. Competency – Scenario based well control and credentialing
2. Safety Management - Procedural discipline & communications
3. BOP Reliability Database
4. High Reliability Systems – barrier management / process safety
5. Reporting - Well Control Incidents / lessons learned
6. Kick Detection Automation Software
IADC / Well Control Institute – Priority Topics
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Why is Simulation Important
• Initial Assessment
• Provides Awareness
• Instils Knowledge
WE REMEMBER
• 10% of what we read
• 20% of what we hear
• 30% of what we see
• 50% of what we hear and see
• 75% of what we say
• 90% of what we say and do
• Improves Skills and Confidence
• Provides a Measured Competency Level
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About Drilling Systems
• Founded in 1988
• Installed over 900 simulators Drilling and Well Control Well Intervention Production and Process Cranes and Lifting
• Delivered many “world firsts”
• About 100 staff / support personnel Bournemouth, UK Houston, TX Dubai, UAE
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“DRILLING SYSTEMS IS DEEPLY ENTRENCHED WITH EVERY MAJOR PLAYER ACROSS EVERY FACET OF
THE UPSTREAM OIL AND GAS INDUSTRY”
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DrillSIM-5000 Classic DrillSIM-5000 Cyber DrillSIM-6x series
Older rig designs / drilling packages controlled with a “squeaky” brake
Older rig designs / drilling packages controlled with a joystick
5th / 6th / 7th generation cyber rigs
Generic with no / limited rig automation
Generic with no / limited rig automation
Fully customisable, high automation, with anti-collision and zone
management systems
Current DrillSIM Brand OTS
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DrillSIM-5000 series OTS
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DrillSIM-5000 - Abu Dhabi Polytechnic OTS
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DrillSIM : smaller units
• Well Control Certification 3 sizes of portable units
• PC-based Learning / rig site assessments
OTS
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DrillSIM-Educator
• For teaching Introductory
• Large Groups Classroom
Auditorium
• The Package DrillSIM-5 Instructor or DrillSIM Suite Manager
Graphics PC running surface and downhole graphics
OTS
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DrillSIM-Educator OTS
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• Online learning content
• Provides a Continuous Learning Environment (CLE)
• Reduces skills fade
• Provides consistency with Instructor Led Training (ILT) using DrillSIM simulators
Time (Years)
Year 0 Training
Completion
2 4 6
Pro
fici
en
cy L
eve
l
Current IADC / IWCF Training Model
Constant Currency through a CLE
CLE
“Personnel involved in active well operations should participate in continuous training rather than relying only on a bi-annual certification process”
Report # 476 (October 2012)
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CLE
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DrillSIM-6x Series - ART
• Advanced Rig Technology (ART)
• Typically used for Ultra Deepwater (UDW) Operations, but adaptable for any rig environment and control system, including land rigs.
• Integrated with other simulators including crane, dynamic positioning, shipbridge, engine room etc to create immersive environment for crew resource management (CRM) assessments.
OTS
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DrillSIM-6x : Nomenclature OTS
DrillSIM-6000 DrillSIM-600 DrillSIM-60 / RigSIM-60**
2 or more chairs 1 chair only Desktop
Dome Projection / Flat Screen Projection / 25 x LCDs (as above)
8 x LCDs Multiple Touchscreens
Plug and Play Panniers Plug and Play Panniers Digital Panniers
** The RigSIM-60 offering includes both drilling and offshore cranes/lifting training functionality on the same simulator
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DrillSIM-6x : Offshore OTS
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DrillSIM-6x : Offshore
• Drilling and well control
• Stand building / breaking
• Compensators – CMC, CMC-E, AHC, AHD
• Gas handler / Mud gas separator
• Casing
• Running riser, riser tensioners (incl. tide effects)
• BOP landing / Emergency disconnects
• BOP pressure testing rams
• Negative pressure test
• Connection fingerprinting / real time trending
OTS
Sample functionality
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Some DrillSIM Downhole Effects
• Bubble Point and Gas Flash Out
• Gas Expansion & Migration
• Bottom Hole Effects – ECD, Surge and Swab
• Wellbore Ballooning / Breathing
• Horizontal & Deviated Wells
• Hole problems Hole Cleaning, Turbulent, Laminar Flow Stuck Pipe, Sloughing, Differential Sticking, Key Seating, Pack-off etc
• Lost Circulation / Leak-off Test (LOT)
beyond just topside pipe-handling operations
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Equipment & Operational Malfunctions
• Hoisting System Malfunctions Motor failure, IBOP leaks, Erratic Torque
• Rig Equipment Malfunctions Pumps, BOP leaks, Accumulators
• Choke Malfunctions Choke Plugging, Seizure and Washouts
• Pressure Problems Wellhead leaks, Manifold Valve Leaks
Graphic Example
beyond just topside pipe-handling operations
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DrillSIM-6000 : 2 Chair, Dome Projection
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DrillSIM-6000 : 2 Chair, 4 Screen Projection
President of Mexico
DrillSIM-6000 : Dual Chair Configuration with 25 x 46” Thin Bezel LCDs
DrillSIM-6000 : Dual Chair Configuration with 25 x 46” Thin Bezel LCDs
DrillSIM-6000 : Dual Chair Configuration with 25 x 46” Thin Bezel LCDs
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DrillSIM-6x : Land Rigs OTS
• Drilling and well control
• Pipe-handling • Pick Up a Single from
Catwalk Machine
• Pull Out Single
• Tripping In Stand from Fingerboard
• Tripping Out a Stand
• Make Up Top Drive
• Break Out Top Drive
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DrillSIM-6x : Land Rigs OTS
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3d world enhancing learning OTS
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Coiled Tubing
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Wireline
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E-Line & Slickline
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Special Custom Projects (With 3D Visualization)
• Liner Operations
• Gravel Packing
• Drill Stem Testing
• Managed Pressure Drilling
• Client Specific Tools
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Cementing
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StabilitySIM – Stability Control, MEM
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ProdSIM-FES Production Field Equipment Simulator
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ProdSIM-FES Production Field Equipment Simulator
Installed at: Melun, France
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KraneSIM® - Low Level Cab Design
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KraneSIM® - Low Level Cab Design
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DrillSIM API ~ Application Programming Interface
Engineering Models
Core DrillSIM Models
Simulator Environment
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Client RTOC
Rig Site
Advanced Applications, Solutions and R&D
www.drillingsystems.com
“improving safety, competency and operational performance”
Houston - Bournemouth - Dubai
1988 – 2015 more than 25 years support to the Industry
© 2015 Drilling Systems (Middle East) FZ LLC
Ameer Saib Drilling Systems (Middle East) FZ LLC +971 50 6548334