Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Implementation of Industrial IoT to Deliver Value
Keith Nosbusch
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 2
Leading global provider of industrial power, control and information solutions
at A GLANCE
AUTOMATION SOLUTIONS for a broad range
of industries
80+ COUNTRIES
22,500 EMPLOYEES
$6.3B
Innovation
Domain expertise
Culture of integrity & corporate responsibility
SERVING
CUSTOMERS FOR
112 YRS
FISCAL 2015 SALES
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 3
MANUFACTURING – THEN Man and Machine
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MANUFACTURING – NOW Virtual (IT) and Physical (OT)
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Supply Chain
Headquarters
Distribution Center
Smart Grid
Customers
Production
Field-Based Assets
Optimized for Rapid Value Creation
THE CONNECTED ENTERPRISE
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Transactional data: orders, supply network, product design …
OT
IT
CONVERGENCE
MATERIAL & TRANSPORT
CONTROLLERS SENSORS, ACTUATORS
LABELERS & PRINTERS
MACHINES & EQUIPMENT
FINANCIALS HR LOGISTICS QUALITY CUSTOMERS ERP
Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, …
…
…
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Smart Manufacturing Leadership Coalition
Industrie 4.0
China Manufacturing 2025
Manufacturing Innovation 3.0
Usine du Futur
INDUSTRY CONSORTIA
$
Faster Time to Market
Improved Asset Utilization
Enterprise Risk Management
TH
E C
ON
NE
CT
ED
EN
TE
RP
RIS
E D
EL
IVE
RS
Lower Total Cost of Ownership
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INDUSTRIAL Smart Assets • Machine to machine coordination high speed
• Mission critical safety, security
• Integrated control and information self-aware + system aware
• Less time critical
• Human centric
• Stand alone self-aware
CONSUMER Smart Assets
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Mobility & Visualization
Scalable Computing (Control, Edge, Cloud)
Multi-discipline Control & Information
Secure Network Infrastructure
Information Management & Analytics
Smart Assets
Industrial IoT Technologies Enhance The Connected Enterprise
SMART ASSETS ARE SELF-AWARE & SYSTEM AWARE
“Things”
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Implementing Industrial IoT Systems
IoT Reference Model*
Industrial IoT Technologies
*Rob Soderbury, Cisco, 2014 IoT World Forum
7. Collaboration &
Processes
6. Application
5. Data Abstraction
4. Data Accumulation
3. Edge Computing
2. Connectivity
1. Physical Devices
& Controllers
Mobility & Visualization
Scalable Computing (Control, Edge, Cloud)
Multi-discipline Control & Information
Secure Network Infrastructure
Information Management & Analytics
Smart Assets
“Things”
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Smart. Productive. Secure.
CO
NT
RO
L
INF
O. M
GM
T.
SA
FE
TY
MP
C, O
TH
ER
INF
O
A High Performance Architecture Built Upon Contemporary Technologies
is Needed For Industrial IoT Systems
TRUSTED REFERENCE ARCHITECTURE
SELF-AWARE, SYSTEM-AWARE SMART ASSETS
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Most Advanced Track & Trace System in
all of China for Baby Formula.
Productivity Increase 3% Labor
Costs 7%
- China Food Drug Administration (CFDA)
Reduced production prep/dispatch time
Speeds up delivery, auto-fill BOM
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OT Infrastructure as a Service (IaaS) A subscription for plant network, virtual server instance and 24x7x365 infrastructure monitoring
Virtually Eliminating Network & Server Issues
Reduction in Troubleshooting Time 90%
24x7 Proactive Support led to
Offsite Advanced Technologies
Support
ELIMINATED
100% OF CAPEX
with Redundant Expandable Architecture and a Fully Managed Support Contract
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DATE: 11/17/15 9:30AM
STATUS: RUNNING
SMART ASSET: TANK
BATCH: A32468050-02
TEMPERATURE: 90º
FLOW: 32 psi FLOW: 28 psi
Business Value Example: Real-time Analytics
Analyze Contextualize Take Action
Part #: FlowMeter 243-0c ordered for Tank XRT485Z
Replace Flow Meter Thursday, 9:30am
Divert Mixer to Tank BRT491C for Batch 04 – 09
Real-time Analytics result in Real-Time Actions
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Real-time Analytics Implementation
IoT Reference Model Industrial IoT Applications
Smart Assets in the Field
Plant-wide Smart Assets
7. Collaboration &
Processes
6. Application
5. Data Abstraction
4. Data Accumulation
3. Edge Computing
2. Connectivity
1. Physical Devices
& Controllers
ON PREMISE
IN-CLOUD
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The Connected Enterprise in Action:
CONNECTED PRODUCTION
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Monitor > Analyze / Predict > Optimize
Pump Fillage Optimization IMPROVES Well Production
PREDICTING Failure Modes Minimizes Unscheduled Downtime
UN
AN
CH
OR
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STA
TIC
VA
LVE
LE
AK
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AV
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VA
LVE
LE
AK
GA
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OC
KE
D
TAP
PIN
G U
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TAP
PIN
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OW
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WO
RN
PU
MP
HO
LE IN
BA
RR
EL
SURFACE
DOWNHOLE
DOWNHOLE CARD MODEL
PUMP CONDITIONS
PREDICTION
Real-time Analytics: Prediction of Potential Failures
CO
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AN
ALY
TIC
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SA
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MP
C
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EXTENDED WELL LIFE
INCREASED ENERGY SAVINGS
IMPROVED SYSTEM RELIABILITY
INTEGRATED CONTROL
SIMPLIFIED START-UP
Networked Oil Wells Provide Insight Into Field Operations With Real-time Data
ELECTRIC SUBMERSIBLE PUMP
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“We’re making more educated decisions based on real-time and
historical operations data that we can access anywhere. We’ve been
able to significantly improve company profitability as a result.” - Brian Sloan, Engineering Manager
99.5% AVAILABILITY
Business Decisions Based On REAL-TIME & HISTORIAL DATA
$2.3 M Saved in Maintenance and Downtime
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Industrial Technology Refresh Cycles
Security and Data Privacy
Reference Architecture & Standards
Legacy System Connectivity
Competency Gaps
INDUSTRIAL IoT
CHALLENGES
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World-Class Partners and Ecosystem Are ESSENTIAL for Industrial IoT
COMMON SECURE NETWORK INFRASTRUCTURE
OT
IT
...
...
Secure cellular, satellite connectivity Cloud, mobility solutions
Process instrumentation Physical network infrastructure solutions
CNCs, Robotics
Secure network infrastructure
100+ partners for automation solutions
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that delivers transformational value in productivity, sustainability
and global competitiveness
Faster Time to Market
Improved Asset Utilization
$ Lower Total Cost
of Ownership Enterprise Risk Management
INDUSTRIAL IoT Enhances THE CONNECTED ENTERPRISE
I n n o v a t i o n
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