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INPEX ICHTHYS ONSHORE LNG FACILITIES
LOWER TIER SUBCONTRACTOR
BRIEFING
FOR COMBINED CYCLE POWER PLANT
Ichthys LNG Project
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Combined Cycle Power Plant
AGENDA
• Introduction - Neil Cass (JKC Australia LNG)
• Welcome to Country
• CH2M HILL-UGL GE - Welcome and Introduction
• Combined Cycle Power Plant (CCPP) Project Structure
• CCPP Project details
• Australian Industry Participation (AIP), Aboriginal & Torres Strait Islander (ATSI) engagement and Industry Capability Network (ICN)
• Project Requirements – Health, Safety, Environment and Quality
• Lower Tier Subcontractor / Supplier packages
• Lower Tier Subcontractor / Supplier selection process
• Open discussions
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Combined Cycle Power Plant
INTRODUCTION
by
NEIL CASS
AIP Local Content Manager
Ichthys Project
JKC Australia LNG Pty Ltd
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Combined Cycle Power Plant
JKC Australia LNG Pty Ltd
Welcome to Country
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Combined Cycle Power Plant
WELCOME
Peter Jones Deputy Project Manager – CH2MHILL-UGL GE
John Mazunik Project Procurement Manager – CH2MHILL-UGL GE
Greg Gowans Director of Logistics – CH2MHILL-UGL GE
Manish Kolhe Sourcing Leader – CH2MHILL-UGL GE
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Combined Cycle Power Plant
CH2M HILL-UGL GE INTRODUCTION
• Global Firm providing EPC services in multiple market
sectors including power:
• EPC - 630 MW Combined Cycle Power Plant for Origin
Energy at Darling Downs
• EPC- 540 MW Combined Cycle Plant for Xcel Energy
at St Paul, Minnesota
• EPC - 635 MW Combined Cycle Power Plant for Empire
Generation Co LLC at New York
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Combined Cycle Power Plant
• Global leader in Engineering, Construction. Property, Asset
management
• UGL capabilities in power
• Gas Turbine power stations
• Diesel power stations
• Hydro power stations
• Cogeneration power stations
• Steam turbine power stations
• Current power project : Solomon power station for Fortescue
Metals Group
CH2M HILL-UGL GE INTRODUCTION
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Combined Cycle Power Plant
CH2M HILL-UGL GE INTRODUCTION
• GE works in all areas of power generation, the energy
industry - including renewable resources such as wind and
solar; biogas and alternative fuels; and coal, oil, natural gas
and nuclear energy
• GE power generation equipment and technology is used to
generate a quarter of the world’s electricity every day
• Recently executed works in Australia:
• Darling Downs 630 MW plant
9E Gas Turbine Generators – 3 units
Steam Turbine Generators – 2 units
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Combined Cycle Power Plant
JKC Australia LNG Pty Ltd
CH2M Hill & UGL (JV) and GE & GEII
Lower Tier
Subcontractors
COMBINED CYCLE POWER PLANT PROJECT STRUCTURE
CH2M Hill and
UGL JV
Lower Tier
Vendors
GE and GE
International
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Combined Cycle Power Plant
• Provision of complete engineering, procurement, construction,
commissioning for Combined Cycle Power Plant (CCPP)
• Assistance to start-up of a new and operable CCPP
• CCPP designed to meet approximately 500 megawatts of
electrical power demand
PROJECT SCOPE
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Combined Cycle Power Plant
• Fabricate and supply 2000 tonnes of structural steel
and approximately 1300 tonnes of piping
• 15,000 m3 structural concrete
• 3000 m3 of stabilised sand formation
• Steam and gas turbine generators
• Heat recovery steam generators (HRSG)
• Air cooled condensers (ACC)
• Utility boilers
• All plant electrical equipment and cables
• Piping
• Tanks
• Full construction and commissioning of all supply
• Temporary construction facilities, and
• related works…..
PROJECT SCOPE - DETAIL
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Combined Cycle Power Plant
COMBINED CYCLE POWER PLANT– PROJECT SCOPE.
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Combined Cycle Power Plant
• Register your interest and capability with the Industry
Capability Network (ICN)
Note: Several Long Lead Packages are already in the
Procurement Process
• Register your interest against the specific packages on
ICN Gateway:
www.ch2m_ugl_jv.icn.org.au
www.generalelectric.icn.org.au
PROJECT STATUS : UNDERGOING DESIGN PHASE.
COMMENCING PROCUREMENT PHASE
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Combined Cycle Power Plant
AUSTRALIAN INDUSTRY PARTICIPATION
• CH2MHILL-UGL GE actively supports Australian
Industry Participation (AIP) as a core principle for the
project
• CH2M HILL-UGL GE is committed to working
constructively with Australian Industry
• CH2MHILL-UGL GE will provide full, fair and
reasonable opportunity to Australian industry
• CH2MHILL-UGL GE will ensure use of ICN Gateway to
communicate subcontracting and supplier opportunities
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Combined Cycle Power Plant
AUSTRALIAN INDUSTRY PARTICIPATION
• Project Engineering / Design Managers will be responsible
for ensuring the incorporation of applicable AIP
considerations throughout the project design / engineering
activities
• AIP will be considered as part of the commercial bid evaluation. Where bids are assessed as being equal in all other respects and both commercially and technically acceptable, preference will be given to the tenderer with AIP qualifications
• To maximise local industry participation, sourcing will consider:
• Darwin local area • Northern Territory • Interstate • International
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Combined Cycle Power Plant
ABORGINAL AND TORRES STRAIT ISLANDER (ATSI) ENGAGEMENT
• CH2MHILL-UGL GE will actively implement INPEX and JKC
ATSI policy
• CH2MHILL-UGL GE will have a specific point of contact for
ATSI engagement (to be advised when identified)
• CH2MHILL-UGL GE is using the JKC ATSI business register
and ATSI business assessments as a basis to identify and
review the capability of ATSI businesses to undertake
specific Lower Tier Subcontracting (LTSC) opportunities
• CH2MHILL-UGL GE will engage suitable ATSI businesses and
persons to work through use of the JKC ATSI business
register, liaison with local ATSI groups, such as the Larrakia
Development Corporation and Ironbark.
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Combined Cycle Power Plant
ABORGINAL AND TORRES STRAIT ISLANDER (ATSI) ENGAGEMENT
• CH2M HILL-UGL GE in consultation with its engineering
and design departments will review procurement strategy,
particularly in regard to package size and scope definitions
to assist ATSI businesses
• CH2M HILL-UGL GE is already in dialogue with Ironbark,
Industry Services Australia and Larrakia Development
Corporation
• Preference will be awarded to ATSI businesses subject to
technical and commercial comparability
• CH2MHILL-UGL GE will ensure that their LTSC are aware
of the obligations with respect to ATSI employment
opportunities on the project
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Combined Cycle Power Plant
ABORGINAL AND TORRES STRAIT ISLANDER (ATSI) ENGAGEMENT
• CH2MHILL-UGL GE actively supports engagement of
ATSI people into the Lower Tier Subcontractors on
project works, and will:
• Give ATSI people every opportunity to participate,
including aiming to source, train and develop local ATSI
people
• Provide workplace induction and training for ATSI
people
• Provide cultural awareness training for non-ATSI
employees
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Combined Cycle Power Plant
INDUSTRY CAPABILITY NETWORK (ICN)
• CH2M HILL-UGL GE will utilise ICN Gateway as a tool to
communicate its project needs
• CH2M HILL-UGL GE has started uploading Scope of works
for LTSC and Supply packages seeking Expression Of
Interest (EOI) on the ICN Gateway (It’s Free )
• CH2M HILL-UGL GE will ensure sufficient duration is
available for prospective bidders to register their EOI’s
• Registrations can be for:
• Tier 1: Capability to execute / supply total scope of
package works
• Tier 2: Capability to execute / supply partial scope
of package works
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Combined Cycle Power Plant
INDUSTRY CAPABILITY NETWORK (ICN).
• Register your interest against the specific packages on ICN Gateway:
www.ch2m_ugl_jv.icn.org.au
www.generalelectric.icn.org.au
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Combined Cycle Power Plant
• Health Safety Security & Environment (HSSE) is integral to everything CH2MHILL-UGL GE does
• CH2MHILL-UGL GE promotes an injury-free environment and works on the basis that all injury and damage is preventable
• All Safety, Quality and Environmental management systems accredited to ISO certifications
• CH2MHILL-UGL GE will ensure that they and all their Lower Tier Subcontractors are compliant with JKC guidelines on site specific additional Safety, Quality and Environmental requirements
PROJECT REQUIREMENTS: Health, Safety, Environment and Quality
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Combined Cycle Power Plant
• Safety management plan, Quality management plan, and
Environmental management plan all specifically designed
for the project
• All CH2M HILL-UGL GE Lower Tier Subcontractors will
be required to comply with the Project requirements on
Health, Safety, Environment and Quality
PROJECT REQUIREMENTS: Health, Safety, Environment and Quality
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Combined Cycle Power Plant
Gas Turbine /
Generator
components
+ +
US GE Contact: Jesse Middelkoop, Thermal Sourcing Operations Leader
+1-518-385-7104, [email protected]
Typical Combined
Cycle Power
Plant
Procurements
• Traditionally longer cycle, engineering intensive, technically
complex scope with very stringent quality requirements
• Seeking suppliers with demonstrated experience for similar
product/component in the oil & gas, power generation, or like
industry with stringent quality requirements
=
Steam Turbine /
Generator
components
Plant
accessories
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
ICN Package Status:- Tier 1: Open Tier 2: Open
PACKAGE DESCRIPTION
• Air Inlet Filter House. Inlet and exhaust system, support
and acoustic enclosures
• Air processing unit.
Air processing unit to supply
compressed air to the filter cleaning
system
• Cooling System Off base coolers for cooling of the
gas turbine and generator
• Fire suppression system CO2 LP type for fire protection in
turbine area
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
ICN Package Status:- Tier 1: Open Tier 2: Open
PACKAGE DESCRIPTION
• Electrical items Lighting, cable trays, bus ducts
etc.,
• Ventilation system
Centrifugal Blower complete with
motor, heating resistor, pressure
sensor etc.,
• Water injection skid
Skid complete with frame,
trunnions, pumps, electrical and
instrumentation with acoustical
enclosure
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
ICN Package Status:- Tier 1: Closed Tier 2: Open
PACKAGE DESCRIPTION
• Gas turbine and steam
turbine castings
Open sand pit or flask type ranging
from 230kg to 13,000 kg in various
grades of iron and steel
• Gas Turbine and Steam
Turbine Engineered
Systems
Gas conditioning systems, oil lube
systems, liquid fuel handling systems
• Electrical kits
Specialised junction box assemblies,
conduits, brackets, sleeves,
switches, relays, O-rings, etc.,
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
ICN Package Status:- Tier 1: Closed Tier 2: Open
PACKAGE DESCRIPTION
• Hardware kits
Thermocouple wells, dowels, pipe
plugs, bolts, gussets, gaskets,
flanges and custom fabricated nuts
and studs
• Piping kits Gauge assemblies, specialized
welded pipe assemblies etc.,
• Wrench and tool kits
Heavy duty socket wrenches,
sledging wrenches, spanner
wrenches, electrical bolt heaters,
alignment tools, guides, eyebolts
etc.,
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
ICN Package Status:- Tier 1: Open Tier 2 : Open
PACKAGE DESCRIPTION
• Bypass Stack
Design, fabrication and delivery of
5 Bypass stacks of diameter
approximately 3m with 6mm
thickness.
• Diverter Damper
Design, fabrication and delivery of
5 continuous operation Diverter
Damper systems capable of
modulation between simple cycle
and combined cycle operation.
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Combustion hardware Precision machined gas turbine
hardware
• Transition pieces Precision machined gas turbine
hardware
• Small machined
fabrications
• 2nd tier HRSG opportunities
Specialized welded/machined
components
Sub components on the heat
recovery steam generators
ICN Package Status: Coming shortly…..
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
ICN Package Status:- Tier 1: Closed Tier 2: Open
PACKAGE DESCRIPTION
• International Freight and
Customs.
International freight forwarding
services.
• Heavy Haul Transportation
Darwin to site/ on site Road trucks , trailers, SPMT's etc.
• Inland Transportation
Australia
Inland over the road and air
transportation
• Local Transportation
Passenger cars and vans
• Marine Warranty Surveyor
Cargo inspection
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Pumps (as separate
Packages)
Vertical sump pumps, Centrifugal
pumps, Condensate pumps, Boiler
Feedwater (6.6KV) etc.,
• Shop Fabricated Tanks -
Underground
Storage tanks – Fuel and other liquids
- fabricated to engineered drawings
• Transformers Step up transformers
• Heat Exchanger Heat exchanger for fuel gas heating
ICN Package Status:- Tier 1: Closed Tier 2: Open
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Structural Steel package
Structural steel and pipe racks
including platforms, staircases,
monorails, walkways etc.,
• Civil and Concrete works Foundations, earthwork, concrete
• Temporary site office facilities Provision of crib rooms, ablution
sheds, etc.,
ICN Package Status:- Tier 1: Closed Tier 2: Open
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Maintenance facilities Cleaning and servicing of all
temporary construction facilities
• Water Tankers Supply of water tankers for dust
management
• Early civil works Minor earthworks, Construction of
shelters, fencing etc.,
• Skids Ammonia and Phosphate Skids-
fabricated to engineered drawings
ICN Package Status : Tier 1:Closed Tier 2 :Open
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Deareators Design and supply of Deareators as
per specifications
• Miscellaneous structural
steel Fabrication of shelters, panels etc.,
• Precast fire walls Supply of precast fire walls for
transformers
• Construction plant and
equipment
Provision of construction plant and
equipment
ICN Package Status:- Tier 1: Open Tier 2: Open
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Pipe bulk fittings Supply of couplings, elbows,
reducers, tees, etc.
• Valves manual &
motorised
Supply of manual and/or motorised
valves
• Valves - general low
pressure
Supply of low pressure motorised
valves
• Electrical cables Supply of high/medium and low
voltage and instrument cables
ICN Package Status:- Tier 1: Open Tier 2: Open
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Station service
transformers
Supply of Station service
transformers
• Local Electrical Rooms
and Local Instrument
Rooms (approx 11 rooms)
Local Electrical and Instrument
rooms to house switchgear and
instruments
• Motor Control centre. Manufacture and supply of 440 V
motor control centres
• Switchgear
Low and medium voltage
switchgear
ICN Package Status:- Tier 1: Open Tier 2: Open
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Variable Frequency drives Supply of medium voltage variable
frequency drives
• Uninterruptible power
systems
Supply of Uninterruptible power
systems including batteries,
chargers etc.,
• Cathode protection system Design and supply of Cathodic
protection system
• Bus Duct Non Segregated Design and supply of Bus ducts
ICN Package Status:- Tier 1: Open Tier 2: Open
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Shop Fabrication - Piping Fabrication of piping works
• Instrumentation
Supply of process instrumentation
(field mounted and in line
instrumentation)
• Pipe supports Piping supports, engineered spring
supports, pipe anchors etc
• Precast pits and sumps Supply of precast pits and sumps,
electrical vaults
• Panels Fabrication of panels for sample
analysis as per engineered drawings
ICN Package Status:- Coming shortly…..
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACT PACKAGES
PACKAGE DESCRIPTION
• Batteries and chargers Supply of batteries and chargers
• Fire Extinguishers Supply of fire extinguishers – plant
wide
• Safety Showers Supply of safety showers.
• Consumables Safety, Electrical and Mechanical
tools
ICN Package Status:- Coming shortly…..
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACTOR (LTSC) and
SUPPLIER SELECTION PROCESS
• Brief Scope of work for package listed on ICN Gateway
• Prospective LTSC / Suppliers to register interest for
specific packages
• LTSC / Supplier evaluation by ICN and by CH2M HILL-
UGL GE broadly based on :
• Safety, Environmental and Quality capability
evaluation
• Technical capability evaluation
• Previous similar project experience
• Resource capacity
• Extent of value adding in Australia (not necessary in the same order)
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACTOR (LTSC) and
SUPPLIER SELECTION PROCESS
• Request for expression of interest (REOI) will be
issued to the shortlisted LTSC/ Suppliers.
• REOI will contain confidentiality agreement,
specifications, drawings, draft terms and conditions
and project specific requirement's
• The responses to REOI will be evaluated for work
specific technical capabilities, resource capabilities,
compliance to site requirements, IR compliance and
reference checks
• A final list of shortlisted LTSC/ suppliers will be
generated to which complete tender package enquiry
will be issued
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACTOR (LTSC) / SUPPLIER SELECTION
PROCESS – Tender
• Tender packages issued to shortlisted LTSC / Suppliers containing:
• Tender invitation letter • Scope of work • Contract conditions including site specific conditions • Technical specifications • Related drawings, maps, plans as required • Construction schedule
• Pre-Bid meetings, if required • CH2M HILL-UGL GE reviews the tender submission • Post bid meetings, if required • Award of Lower Tier Subcontract / Supplier package
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Combined Cycle Power Plant
LOWER TIER SUBCONTRACTOR (LTSC) / SUPPLIER SELECTION
PROCESS – Key Considerations
• Ability to meet AIP requirements • Local participation commitment • Ability to meet or better HSES requirements
• Ability to meet programme timeline
• Methodology proposal
• Acceptance of Commercial Terms and Conditions including
project specific requirements
• Ability to meet quality and technical / regulation standards
• Price
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INPEX
Ichthys Project
Onshore LNG Facilities
OPEN DISCUSSION
Ichthys LNG Project
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Combined Cycle Power Plant
COMBINED CYCLE POWER PLANT– PROJECT SCOPE.