MULTICONT Pulverized CoalLoss-in- Weight Feeders
Service Manual
FH 399 GB
Contact, Copyright
©Copyright 1999
SCHENCK PROCESS GmbH, Landwehrstrasse 55, D-64293 Darmstadt
All rights reserved. Any reproduction of the manual, regardless of method,
without prior SCHENCK PROCESS GmbH in writing, even by excerpt, is
prohibited.
Sales: Tel.: +49 (0)6151 32 - 10 28
Email: [email protected]
Application Segments Service:
Heavy Duty Weighing & Feeding
Service Tel.: +49 (0) 61 51 32 - 26 23
Service Fax: +49 (0) 61 51 32 - 32 70
Light Duty Weighing & Feeding
Service Tel.: +49 (0) 61 51 32 - 25 72
Service Fax: +49 (0) 61 51 32 - 17 49
Screening / Drying / Cooling
Service Tel.: +49 (0) 61 51 32 - 10 75
Service Fax: +49 (0) 61 51 32 - 30 96
Weighing in Transport & Dispatch Automation
Service Tel.: +49 (0) 61 51 32 - 24 48
Service Fax: +49 (0) 61 51 32 - 13 69
24h Emergency hotline: +49 (0) 172 - 650 1700
Email: [email protected]
Spare Parts:
Electrical: +49 (0) 6151 32 - 17 58
Mechanical: +49 (0) 6151 32 - 31 22
Fax.: +49 (0) 6151 32 - 36 32
Hotline: +49 (0) 171 - 225 1195
http://www.schenck-process.com
I. Table of Contents
1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1—1-5
1.1 The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 The MULTICONT System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 SIMPLEX Loss-in-Weight Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3.1 Fill Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3.2 Gravimetric/Volumetric Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3.3 Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
2. Modes of Operation and Functions. . . . . . . . . . . . . . . . . 2-1—2-14
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.1 Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.2 Fill Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.3 Discharge Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.4 Volumetric/Gravimetric Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.5 Check Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.3 Calibrating Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.1 Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.2 Tare Supply Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.3 Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.4 Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.5 Optimize DAE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.6 Adapt Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.7 Compensate Control Magnitude . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3.8 Set Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-99941
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Table of ContentsFH 399 GB/ I-1
2.3.9 Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.4 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.1 Display Parameters/Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.2 Enter Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.3 Print Parameters/Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.4.4 MULTIKEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.4.5 Default Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.6 Multi-Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.5 Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
3. Commissioning and Calibration . . . . . . . . . . . . . . . . . . . . 3-1—3-2
3.1 Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 System Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.5 Control Signals Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.6 Initial Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.7 Bypass Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.8 Control Magnitude Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.9 Controller Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.10 Setting of Disturbance-Auto-Elimination . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
4. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1—4-41
4.1 General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 List of Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
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Table of ContentsFH 399 GB/ I - 2
5. Parametrization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1—5-32
5.1 Parameter Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 List of Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
6. Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1—6-7
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 List of Event Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.1 System Faults SY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2 SC Safety Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.3 WE Safety Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.4 WM Safety Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.5 MF Safety Indications: Material Flow . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.6 IL Safety Indications : Interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.7 Controller CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.8 Calibration CA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.2.9 MAX Limit Values HI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.2.10 MIN Limit Values LO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Alphabetic Search List . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1—A-5
List of Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1—B-9
Digital Inputs DE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Digital Outputs DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Analog and Measuring Inputs AE, GA, LC . . . . . . . . . . . . . . . . . . . . . . . . B-7
Analog and Pulse Outputs AA, IM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1—C-1-2
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Table of ContentsFH 399 GB/ I-3
Special Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1—D-1-2
This manual applies to software: FDW 1202-01
Edition: 9941
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Table of ContentsFH 399 GB/ I - 4
1. General Comments
1.1 The Manual
The MULTICONT Loss-In-Weight Feeder ServiceManual FH 399 completes Operating Manual FH 398 byinformation on commissioning, calibration, configurationand parametrization.
The manual centers around Chapter 4 “Configuration”and Chapter 5 “Parametrization”. The presentation issuch that all requisite information can be conveyed at aglance with no need for explanatory texts. The generalcomments at the beginning of each chapter should beread. An overview in each chapter as well as a generalkey word search list in Annex A facilitate location ofdesired data.
Annex B comprises a list of interfaces complete with allsignals to which an interface can be assigned. Settingsdeviating from the default values can be entered into thislist.
Chapter 6 contains a list of all event messages completewith comments.
The modes of operation and functions accessible to theoperator as well as the relevant procedures aredescribed in Chapter 2 “Modes of Operation andFunctions”.
Chapter 3 “Calibration and Commissioning” conveysinformation on commissioning and calibration.
Section 1.2 gives a general survey of the MULTICONTsystem.
Section 1.3 completes Chapter 2 by operating principleand modes of operation of a Simplex Loss-in-WeightFeeder.
1.2 The MULTICONT System
The MULTICONT is a microprocessor-controlleddecentralized data acquisition and evaluation system forcontinuous weighers and feeders. Each weighingsystem basically comprises at least one FSE systemunit, one or several FEA input/output units and FMEmeasurement data acquisition units (RC version), or oneor multiple FEA input/output units (NC version). Theweighing systems are individually controlled andmonitored via one or two FLB machine control stationsor collectively via an FZB group control station, the latterenabling group rate control functions to be effected. Theunits communicate via serial buses. A host system canbe connected to the group control station.
The MULTICONT system is programmed for theapplication by software. The specific settings(adaptation to hardware, interface assignment,controller setting, etc.) are effected by configuration andparametrization. Access to these functions is protected.
Fig.1.1: Version NC (Normal Cabling)
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General CommentsFH 399 GB/ 1 - 1
The FSE System Unit monitors and controls allsequences of operation. The exchangeablemulti-memory module comprising the specific softwareplugs into the system unit.
Drive unit of feeder and auxiliary units are connected toFEA Input/Output Unit, in version NC also the load cell.
Being equipped with 6 digital inputs, one analog input,one load cell- and one speed input, FME MeasurementData Acquisition Unit (version RC) serves for localsignal acquisition..
In addition, the FME unit is equipped with a plugconnection allowing a machine control station to beconnected, for instance, in order to effect maintenancework.
The FLB Machine Control Station serves foroperation, configuration, and parametrization of eachsingle feeder. A maximum of two machine controlstations can be connected to one feeder.
FZB Group Control Station is designed for operatingand controlling several feeders, either as individualmachines or as a group of feeders enabling group ratefunctions to be effected. The FZB is connected to thebatch processor.
For commissioning and calibration feeder can becontrolled by means of a Local Control Box in LocalMode. Visual contact to feeder is required. Local modeoverrides any other mode of operation.
FNT L00x Power Supply Unit provides the supplyvoltage, in version RC exclusively for the electronicassemblies, in version NC also for the machine controlstation.FNT 005x Coupling Module supplies the measurementdata acquisition unit and the control stations.FAE Drive Unit serves for varying the feed drive.
Fig.1.2: Version RC (Reduced Cabling)
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General CommentsFH 399 GB/ 1 - 2
1.3 SIMPLEX Loss-in-Weight Feeders
The SIMPLEX loss-in-weight feeders are designed tooperate on the principle of controlled loss-in-weight, i.e.weighed is not the amount of material fed but the loss inweight of the supply bin, the latter being used for feedrate control. A weigh bin is mounted on one or severalload cells whose output voltage is proportional to theapplied force and thus to the fill weight. With fill unit shut,speed dF/dt of bin level variation corresponds to the feedrate of the discharge unit. An A/D converter prepares thevoltage for subsequent acquisition of the actual feed ratevalue by the feed rate calculator. The controllercontinues varying the control magnitude and thus thenumber of revolutions of the discharge unit until feed ratecorresponds to setpoint.
During the time of refilling, the actual feed rate cannotbe acquired due to the impacts exerted by the in-flowingmaterial. During this phase, the number of revolutionsof the discharge unit is kept constant. As controlmagnitude, a proportional setpoint component is usedsuperimposed by the latest controller output value. If therefilling time and thus volumetric discharge time is shortas compared to gravimetric discharge time and if feederis correctly rated, discharge variations during fillingphase are scarcely considerable and do not affectfeeding constancy.
Fig. 1.3 illustrates the operating principle of a SIMPLEXfeeder.
(A) Feeder is active and discharged down to binlevel HMIN1, i.e. bin contents is reduced to thematerial buffer. Command REFILL is routed tofill unit.
(B) After elapse of the response time, fill unit startsopening.
(C) After the opening time, fill unit is totally open.
(D) Bin level has reached level HMAX1, fill unitstarts closing.
(E) Fill unit is shut, impacts of in-flowing material onfeeder are dying down.
(F) After settling time TBRUHE, the actual measu-ring and control period commences, that is tosay, gravimetric feeding.
(G) Next filling cycle starts.
Significant procedures and values can be internallymonitored and set by parameters.
Fig. 1.3: SIMPLEX Operating Priciple
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General CommentsFH 399 GB/ 1 - 3
1.3.1 Fill Control
The fill control is prepared to control refilling of weigh binwhose contents is divided in buffer and feed amount.The buffer is the material amount required to bepermanently available in weigh bin so as to preventadverse effects on material discharge of feed unit. Thefeed amount refers to the quantity discharged duringfeeding.
The fill unit is controlled by pulses in order to avoid weighbin overflow or flushing with difficult-to-feed materials.Continuous refilling is possible. Limit values for controland monitoring of refilling mode are entered asparameters in Blocks P 06, P 07 and P 13.
In its basic version, fill control controls
> Initial filling (bin level h < HMIN2),
> Refilling (HMIN2 < bin level h < HMAX1),
in its extended version,
> Additional fill units (configuration Blocks K 17, K 18),
> Auxiliary fill devices (configuration Block K 19).
Initial filling can be started only in the OFF state offeeder. If automatic initial filling is turned ON (K 03.02FIL_AUT), refilling mode can be started by contact (seeChapter 2, Tab. 2.1) provided that the marginalconditions are given (feeder OFF, fill weight < HMIN2).Further, initial filling is started if event message SC 01“Bin Level < HMIN2" is acknowledged for the first timeafter power-up or power failure.If the automatic control is cut off, refilling mode requiresto be preselected (K 10.03 FIL_VOR) before start, thusallowing additional safety interrogations to be effected.
Refilling in feeding mode is started, or stopped,automatically if contacts HMIN1, or HMAX1, arereached.
The refilling mode can be
> totally controlled by external fill control,
> initiated, or blocked, externally through semi-auto-matic MULTICONT control,
> controlled by MULTICONT only,
> completely cut off.
Manual start or interruption of refilling is possible byusing the function distributor (s. 3.4.4). Cut-off can beconfigured.
Refilling mode requires to be cut off if no automatic fillunits are available and refilling is by manual intervention.Instead of the control signals, only a warning signal isoutput reporting that bin level has fallen below HMIN1.
HMAX1
HMIN1
HMIN2
AMOUNT
BUFFER
Fig.1.4: Terms of Refilling Mode
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General CommentsFH 399 GB/ 1 - 4
1.3.2 Gravimetric/Volumetric Mode
Gravimetric Mode is the mode for feeding. Load cellsignals are processed and used for feed rate control.During refilling and start-up phase, changeover toVolumetric Mode 1 is automatically effected. InVolumetric Mode, the number of revolutions ofdischarge unit is kept constant according to setpoint.Two volumetric modes are available:
Volumetric Mode 1
with stored correction variable,
Volumetric Mode 2,
with no correction variable.
With no correction variable, the number of revolutions iscontrolled by a control magnitude set uponcommissioning for each feed index in accordance withfeed rate setpoint. If a correction variable is used, thecontrol magnitude is acquired during Gravimetric Modeand stored.
Volumetric Mode 1 is activated
> in start-up period,
> in clearance mode, with bin level in buffer range,
> in refilling mode, with bin level beyond feed amount,
> by external contacts.
Except in the first two cases, volumetric discharge timeis monitored.
Volumetric Mode 2 is activated by
> Configuration (mode-dependent),
> Call via function distributor (mode-independent, acti-ve even after mode change),
> Changeover to Local Mode.
1.3.3 Batching Mode
In batching mode, the discharge unit is automatically cutoff after discharge of preset amount.
(A) Start batch with amount and feed rate set.
(B) Pre-act contact “Residual Amount” is reached,feed rate setpoint is limited to pre-act contact“Set Feed Rate”.
(C) Main contact “Residual Amount” is reached.Feed unit is cut off.
(D) If feed unit has come to standstill, set amount isdischarged.
Either residual amount Zd or amount fed Zb can bedisplayed.
Enter pre-act contact “Residual Amount”, pre-actcontact “Set Feed Rate” and main contact “ResidualAmount” as parameters. Main contact is self-optimizing,i.e. when a batch is terminated the difference betweenbatch setpoint and actually fed amount is acquired. Ifdeviation is too high, main contact “Residual Amount” iscalculated anew.
Fig.1.5: Batching Mode
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General CommentsFH 399 GB/ 1 - 5
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2. Modes of Operation and Functions
2.1 Overview
Table 2.1 shows all configurable functions complete withadmissible sources, determining access to individualfunctions. Depending on function, access can be set for
each main mode, or independent of individual mainmode, per configuration (see Chapter 4).Main modes Mode 0 and Mode 1 are provided for normal
FunctionsMain Modes
Mode 0 / Mode 1 Test Mode Local Mode Mode-Independent
Select Main Mode DE / SE / TT SE / TT DE
START/STOP Feeder DE / SE / TT DE / SE / TT DE
Enter Abs. SetpointEnter Rel. Setpoint
AE / SE / TT.0 /SE / TT
AE / SE / TT AE (controlmagnitude)
Preselect Refilling ModeSTART/STOP DE / SE / TT DE / SE / TT (DE)
.0 / SE / TT
Preselect Discharge Mode DE / SE / TT DE / SE / TT
Volumetric Mode 1 DE
Volumetric Mode 2 .0 / .1 .0 / .1
Reset Totalizing CounterStop Totalizing Counter
DE / SE / TT DE / SE / TTDE / SE
Acknowledge Event Message Independent of configuration, SE bus and keyboard act assources with equal priority.
DE
DAE Disturbance-Auto-Elimination
.0 / .1
Control Magnitude Compen-sation
.0 / .1
Feed Index See Configuration Block K 15.
Batching Mode See Configuration Block K 16.
Additional Fill UnitsAuxiliary Fill Devices
See Configuration Blocks K 17, K 18, K 19.
Discharge Gate See Configuration Block K 20.
Supply Bin Level Control See Configuration Block K 21.
Dead Time Element See Configuration Block K 24.DE = Digital Input; AE = Analog Input; SE = SE Bus (group control station); TT = Keyboard (machine control station) ; .0 =OFF; .1 = ON; Pabs = Absolute feed rate setpoint; Prel = Relative feed rate setpoint (For details, see Chapter 4.)
Tab.2.1: Main Modes, Functions and Sources
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Modes of Operation and FunctionsFH 399 GB 2-1
operation. In most cases, feeder is operated via a groupcontrol station in Mode 0 and via a machine controlstation in Mode 1.
Test Mode and Local Mode serve for commissioning andservice, the access is protected. In Local Mode,operation is via the local control box. In this mode, onlya limited number of feeder functions is accessible andactive.Some of the functions listed in Table 2.1 are operatedby function keys, others via function distributor. Table2.2 shows the sub-distributors and functions accessedvia function distributor. Access to the functions identified
by • can be protected by fuse-link contact (keylockswitch) and password. Password (7274) cannot bechanged, interrogation can be switched ON, or OFF, bymeans of Parameter P 00.01.Upon selection of function distributor, orsub-distributors, the sub-modes and functions activelast are displayed. With fuse-link contact being closed,the sub-distributor “Calibrating Functions” is selectedfirst.The functions identified by ¤ are displayed only if theyhave been configured actively and if the control stationin the active main mode has access privilege for thesefunctions.
Tab.2.2: Funktionsverteiler
Main Function . . . . . . . . . . . . . . . . Display
¤ Select batching mode . . . . . . BATCH MODE ON¤ Abort batching mode. . . . . . . BATCH MODE
OFF¤ Interrupt batching mode . . . . BATCH INT.¤ Select refilling mode . . . . . . . REFILL MODE ON¤ Start refilling mode . . . . . . . . START REFILLING¤ Stop refilling mode . . . . . . . . STOP REFILLING¤ Abort refilling mode. . . . . . . . REFILL MODE
OFF¤ Select discharge mode . . . . . DISCHARGE
MODE¤ Abort discharge mode. . . . . . DISCHARGE
STOP¤ Select feed index . . . . . . . . . FEED-INDEXVolumetric mode. . . . . . . . . . . . VOLUMETRICVoulm. Syn. . . . . . . . . . . . . . . . VOLUMETRISCH
SYNCHRONOUSGravimetric mode . . . . . . . . . . . GRAVIMETRICDisplay check . . . . . . . . . . . . . . DISPLAY CHECK• Calibrating functions . . . . . . . CALIBRATIONS• Programming . . . . . . . . . . . . PROGRAMMING• Restoring . . . . . . . . . . . . . . . RECOVER
Sub-function. . . . . . . . . . . . . . . . . Display
Programming
Display parameters. . . . . . . . . . READ PARAM.Display configuration data . . . . READ CONF.Enter parameters . . . . . . . . . . . ENTER PARAM.Configurate . . . . . . . . . . . . . . . . ENTER CONF.Print parameters . . . . . . . . . . . . DUMP PARAM.Print configuration data. . . . . . . DUMP CONFIG.Load parameters frommulti-memory module . . . . . . . . PARAM. MMM-SELoad configuration frommulti-memory module . . . . . . . . CONFIG. MMM-SEStore parameters inmulti-memory module . . . . . . . . PARAM. SE-MMMStore configuration inmulti-memory module . . . . . . . . CONFIG. SE-MMMLoad default parameters fromEPROM . . . . . . . . . . . . . . . . . . LOAD INIT. PAR.Load default configuration fromEPROM . . . . . . . . . . . . . . . . . . LOAD INIT. CONF.¤ Load parameters from
MULTIKEY . . . . . . . . . . . . . . PARAM. MK-SE¤ Load configuration from
Multikey . . . . . . . . . . . . . . . . CONFIG. MK-SE¤ Store parameters in
MULTIKEY . . . . . . . . . . . . . . PARAM. SE-MK¤ Store configuration in
MULTIKEY . . . . . . . . . . . . . . CONFIG. SE-MK
Sub-function . . . . . . . . . . . . . . . . . Display
Calibrating Functions
Taring . . . . . . . . . . . . . . . . . . . TW: TARE¤ Tare supply bin . . . . . . . . . . TF: SUPPLY BINCheck weight. . . . . . . . . . . . . . CW: CHECK QTest Mode . . . . . . . . . . . . . . . . TEST-MODEOptimize DAE . . . . . . . . . . . . . OPTIM. DAEAdapt controller . . . . . . . . . . . . CONTR. ADAPT.¤ Compensate control
magnitude . . . . . . . . . . . . . . YC: COMPENS.Enter time . . . . . . . . . . . . . . . . SET TIME
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SIMPLEX MULTICONT
Modes of Operation and FunctionsFH 399 GB 2 - 2
2.2 Main Functions
2.2.1 Batching Mode
Sequence:
FUNCTIONPRESELECTBATCH
P
Preset batching mode(feeder requires to be OFF),enter batch setpoint.
H 8Zt = xxxx.xx kg
J P
Enter batch setpoint whichhas to appear in the setpointfield. Open input field andenter value. Enterpre-contact and main contactresidual amount asparameters in Block P 12.
I 8Zb xxx.xx kgZd xxx.xx kg
In the input/output field,amounts fed,or residual amounts, can bedisplayed.
A
B
FUNCTIONABORT BATCH
P
FUNC TIONABORT BATCH
P
Batch is started, amount fedand residual value areinitialized.A running batch is stoppedby operating key “OFF” or byan ALARM message. Drive iscut off, all values remainstored. When feeder isrestarted, batch continuesbeing processed.
A running batch is aborted,drive is cut off. When feederis switched on, a new batchis started.
Drive is switched off,submode “batching mode” isreset and the batch setpointcleared. Feeder returns to itsprevious mode of operation.Function “ABORT BATCH” iscalled automatically if modeis changed during batching.
2.2.2 Fill Control
The fill control functions serve both for control of initialfilling and refilling of weigh bin.
Sequence:
FUNCTIONSELECT REFILLING
P
Call function, if bin level hasfallen below HMIN2 andfeeder is cut off. Not requiredif automatic initial filling isactive (K 03.02 FIL_AUT).
FUNCTIONSTART REFILLING
P
Call function whenever binlevel is between contactsHMIN2 and HMAX1.If automatic initial filling isON, function remains activeeven if bin level falls belowHMIN2.
FUNCTIONSTOP REFILLING
P0
If contact HMAX1 is reached,refilling is automaticallyterminated. Use stop functionor key STOP to stop refillingbefore limit value is reached.
FUNCTIONABORT REFILLING
P
Call only if refilling mode hasbeen selected.
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MULTICONT SIMPLEX
Modes of Operation and FunctionsFH 399 GB 2-3
2.2.3 Discharge Mode
In discharge mode, safety contact HMIN2 can beexceeded down so as to discharge feeder with refillingmode being suppressed. Discharge mode can beselected both in the ON and OFF state of feeder.
If bin level has fallen below contact HMIN2, initial fillingrequires to be initiated before restart of feeder in normalmode.
Sequence:
FUNCTIONDISCHARGE MODE
Display in function distributor.
P Call discharge mode todischarge connected feeder.
A Start feeder and discharge.
FUNCTIONDISCHARGE STOP
Abort discharge mode.
2.2.4 Discharge Upon Filling Error
In this special mode, feeding can go on even if filling isinterrupted due to missing material.The mode is permanently preselected via configurators.
K 03.07 = 1 START special mode
K 04.01 = W1 Monitor filling phase for Warnung 1
K 04.02 = W1 Monitor fill feed rate for Warnung 1
Mode 1: P 06.11 = 0
If limit value hmin 1 is reached, a normal filling cycle isinitiated. This is when bin level monitoring starts. As maybe selected, (conditions a...c), missing material isrecognized and filling mode ignored.
Discharge continues operating in gravimetrical mode.
a) Max. filling phase exceeded. Message : MF 01
b) Min. fill feed rate exceededdown.
Message : MF 03
c) Either a) or b). MF 01/03
Event messages MF 01/03 indicate status.
The operating mode can be aborted in two ways:
a) Initiate new filling cycle by acknowledgement ofevent.If feeder is shut off with subsequentacknowledgement, filling does not start before nextstart command.
b) Safety limit value hmin2 is reached.Feeder automatically shuts off and only be restartedafter an initial filling.
Mode 2: P 06.11 = 1
If bin level falls below hmin 2, feeder is not shut off, butchanges over to volumetric mode.Feeder can only be shut off by manual intervention.If event MF 01/03 is acknowledged, no refilling iseffected.After shut-off before hmin2, initial filling is required.
2.2.5 Volumetric/Gravimetric Mode
FUNCTIONVOLUMETRICVOLUM. SYNC.
P
Display in function distributor.Feeder is changed over toVolumetric Mode(see Chapter 1).
FUNCTIONGRAVIMETRIC
Display in function distributor.
P Gravimetric Mode is switchedON (see Chapter 1).
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SIMPLEX MULTICONT
Modes of Operation and FunctionsFH 399 GB 2 - 4
2.2.6 Feed Index
Feeder needs to be adapted to different materialproperties or varying feed rates asking for the use ofdifferent feed units. The rated data of each individualcase are stored with a code number, the socalled feedindex, and activated with the aid of functionFEED-INDEX. Data for up to 8 indices can be stored.Function may exclusively be called in the OFF state offeeder. If various indices have been configured, theindex valid each time is displayed in the event field.
FUNCTIONFEED-INDEX
Display in function distributor.
P Call function.
NUMBER XFEED-INDEX
Enter feed index.
P
NUMBER XOK? Y=1, N=0
Acknowledge accordingly.
1P Load data.
2.2.7 Check Display
While display is checked, display elements flash forapprox. 5 sec. before version no. of software isdisplayed. The version number stated in the table ofcontents has to be to FDW XXXX.
FUNCTIONDISPLAY CHECK
Display in function distribu-tor.
P Start display check.
MULTICONT FSE:FDWXXXX-YY ZZZZ
Final display.
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MULTICONT SIMPLEX
Modes of Operation and FunctionsFH 399 GB 2-5
2.3 Calibrating Functions
Sub-function distributor “Calibrating Functions”comprises all set-up and check programs as well asmain mode “Test Mode”. Before starting calibratingoperations, set parameters and configuration inaccordance with relevant Spec Sheet. Displayrepresentation does not make allowance for mainmodes and sub-modes.
2.3.1 Taring
Program “TW:TARE” is prepared to determine zeropoint of bin level display.
Start-up and Operating Conditions
• STOP Feeder,
• No material in weigh bin,
• No load cell simulation in Test Mode.
Program End:
Program results are stored as Parameters P 03.01 TaraFD and P 03.02 Tara FG.
FUNCTIONTW:TARE
Display in sub-functiondistributor.
P Start program.
TW:CALIB.ACTIVE
Running display.
Abw. x.xx%Tara x.xx%
Final display.Display shows deviationsfrom previous value and newtarevalue [% WZNENN].
P Store value.
N Abort program. No values arestored.
2.3.2 Tare Supply Bin
With program “TF: Supply Bin”, the load cell amplifier isoptimized and tare N of supply bin is acquired.
Start-up and Operating Conditions
• STOP Feeder,
• No material in supply bin.
Program End:
Tare N is stored as Parameter P 15.01.
Program Sequence:
FUNCTIONTF: SUPPLY BIN
Display in sub-functiondistributor.
TF: xxxx %Tare xxxx %
Running display.The upper line showsresidual run time of program[% total time], in the lowerline, the acquired tare [%nominal fill weight FVNENN] isdisplayed.
Abw. xxxx %Tara xxxx %
Final display.Display shows deviation fromprevious value [% FVNENN]and newly acquired tare N[% FVNENN].
P Accept values.
N Abort program. No values arestored.
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SIMPLEX MULTICONT
Modes of Operation and FunctionsFH 399 GB 2 - 6
2.3.3 Weight Check
Effects from mechanical equipment (e.g. manufacturingtolerances) are compensated by program “WeightCheck”. With the aid of a check weight (P 02.06) a checkmeasurement is effected.
Start-up and Operating Conditions:
• STOP Feeder,
• No material in weigh bin,
• No load cell simulation in Test Mode.
Program End:
Acquired range correction is stored as ParameterP 03.03.
Program Sequence:
FUNCTIONCW: CHECK Q
Display in sub-functiondistributor.
P Start program.
CW:FG:xx,xxkg
Display shows load FG onload cell.
PLACE WEIGHTYES=ENT
Apply check weight (P02.06). Before restartof program, weigh bin mustbe in no-motion.
P Acknowledge weightapplication and restartprogram.
CW:xx.xxKOR:x.xxxxx
Final display.Display shows measuredweight CW and correctionfactor KOR of rangecorrection.
P Terminate program.Correction factor is stored.
O Abort program. Correctionfactor is not acquired.
2.3.4 Test Mode
Main mode “Test Mode” enables load cell- and speedtransmitter signals to be simulated, thus allowing allfeeder control signals to be checked with no load.
Sequence:
FUNCTIONTEST-MODE
Display in function distributor.
P Select main mode.
WZ SIMULATIONY=1, N=0
Select load cell simulation.
1P Load cell signal is simulated.Taring and weight checkcannot be called.
GA SIMULATIONY=1, N=0
Select speed simulation.
0 P Speed signal is notsimulated. Test Mode isactive.
2.3.5 Check Weight Automatic
Check weight automatic permits feeder to be easilycontrolled. Check result is displayed as service value onMULTICONT and in service diagnosis tool where it isused for more indicative information.
Before using check program, calibrate feeder using theWeight Check setting program.
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MULTICONT SIMPLEX
Modes of Operation and FunctionsFH 399 GB 2-7
Prerequisites:
Before starting test weight automatic, check to see that
1. Check weight is available whose value has beenentered as parameter.
2. Feeder is cut off
3. No setting program is running
4. Material level exceeds buffer amount.
Sequence:
1. Cut off feeder and wait for at least 10 seconds.
2. Apply check weight for at least 20 seconds.
3. Remove weight.
4. After approx. 20 seconds, feeder is ready to operate.
5. Evaluate result using service tool or service values.
2.3.6 Optimize DAE
This program serves for setting of theDisturbance-Auto-Elimination (K 11.11) and can bestarted no matter whether the DAE is ON or OFF.
Start-up and Operating Conditions
• START Feeder,
• No refilling.
Program End:
The acquired variance is stored as Parameter P 04.03.
Note:
Before program start, feeder should be running at meanpower for so long that normal operating conditions aregiven. Refilling during running program entails abort offunction. Whenever Parameters P 02.05 and P 04.01are modified, DAE system requires to be set anew.
Program Sequence:
FUNCTIONOPTIM.DAE
Display in sub-functiondistributor.
P Start program.
DAE:e-rel0.xxxxx % wz0
Running display.Display shows measuringnoise related to load cellrated capacity.
VARIANCE:x.xxxxx % wz0
Final display.Display shows acquiredvariance.
P Terminate program.Value on display is stored.
N Abort program.Value on display is not stored.
2.3.7 Adapt Controller
Program is prepared to preset controller on the basis ofdata entered.
Start-up and Operating Conditions
• Disturbance-Auto-Elimination (K 11.11) OFF.
Program End:
Acquired controller parameters P 05.03 and P 05.04 areautomatically stored.
Note:
Controller requires to be set anew after modification ofparameters as under:
P 01.02 Pnenn[i] Nominal feed rate [i],
P 02.05 wz_filt Load cell filter,
P 04.01 filter Filter time,
P 05.02 bn[i] Setpoint bypass [i].
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SIMPLEX MULTICONT
Modes of Operation and FunctionsFH 399 GB 2 - 8
Program Sequence:
FUNCTIONCONTR.ADAPT.
Display in sub-functiondistributor.
P Start program.Exit sub-function distributorafter termination of program.
2.3.8 Compensate Control Magnitude
Compensation-Points
Actual Feed Rate[%PNENN ]
ControlMagnitude [mV]
Point 110%
500
Point 2 30% 1500
Point 3 50% 2500
Point 4 70% 3500
Point 5 90% 4500
Program “Control Magnitude Compensation” serves foracquisition of the characteristic curve of a vibro-feederused as feed unit. Control magnitudes and feed rateactual values are measured for different setpoints andstored as parameters in Block P 05. Whencompensation is activated (K 11.12), values are used forcomputation of characteristic curve.To enable operational restrictions to be consideredduring set-up, (e.g. only certain setpoints possible),program is designed semi-automatic and requires to bestarted and terminated individually for each point. Thepoints can be processed in random sequence. However,the assignment of setpoints to the identification numbersof points has to be observed in any case; setpointincreases with increasing point number. The number ofcompensation points (maximum 5) used have to beacquired for computation is set as Parameter P 05.13.The values have to be acquired for each individual point, otherwise the default values are used for computation.
Start-up and Operating Conditions
Before Program Start
• Set control magnitude elevation Anh (P 05.08)such that vibro-feeder for set feed rate 0 kg/his just before start of feeding.
• Set setpoint bypass bn (P 05.02) to nominalfeed rate PNenn (P 01.02),
• Ascertain that compensation (K 11.12) is cutoff,
• Ascertain that Disturbance-Auto-Elimination(K 11.11) is cut off,
• Switch feeder to Volumetric Mode 2.
During running program
• Do not fill (program is aborted)
• Do not change setpoint.
• Abort after a maximum run time of 10 min.
• Do not acquire result if mean value is negative.
Program End:
Acquired values are stored as parameters in Block P 05.
Note:
After termination of program, monitoring becomes activeas soon as compensation is ON. If in computation ofcharacteristic curve an error is detected in theassignment of compensation point to feed rate, eventmessage CO 04 “COMP PAR.NOT OK” is output.After approx. 10 min, program automatically aborts anddeletes result.
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MULTICONT SIMPLEX
Modes of Operation and FunctionsFH 399 GB 2-9
Program Sequence:
Pt = xxxx. x kgP xxxx.x kg
Feeder active, no refilling,Display shows presetsetpoint and active setpoint.
JP Enter active setpoint inaccordance withcompensation point.
GP
28
P
Call set-up program insub-distributor “CalibratingFunctions”.
FUNCTIONYC: COMPENS.
Display in sub-functiondistributor.
P Start program.
NUMBER_
PEnter number ofcompensation pointcorresponding to feed rateset in accordance with table.
CY: XXXXX mVI: XXX,X %
Values of set feed rate andcontrol magnitude meanedover program run time aredisplayed (arithmetic meanvalue over total run time). Ifvalues have been sufficientlyreduced,terminate program.
P Terminate program.Values are stored.
N Abort program.No values are stored.
2.3.9 Set Time
Function “Set Time” serves for entry and interrogation ofsystem time. After call of function, year, month, day,hour, minute and second are interrogated. Enter in2-digit form.
2.3.10 Service Values
By using this function, the following displays can berolled into the input/output field:
EAx.AEx[V] Voltage analog input x,input/output unit x,measurement dataacquisition unit x
EAx.AAx[V] Voltage analog output x,input/output unit x
ab [%] Current load cell utilization
frq [Hz] Speed transmitter rawmeasured value
Y [V] Control magnitude
Yf [V] Meaned control magnitude
ED [h] Feed unit duty cycle
EAx_DE 000000 Digital input status,input/output unit x,measurement dataacquisition unit x
EAx_DA 000000 Digital output status,input/output unit x
DAE [%] ¤ DAE system utilization
IF [t/h] ¤ Fill unit, flow rate
avb [%] ¤ Current load cell utilizati-on, supply bin
PG_F [kg] Fill weightacquired by check weightautomatic
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SIMPLEX MULTICONT
Modes of Operation and FunctionsFH 399 GB 2 - 10
PG_T [HH.MM.SS] Time of last check weightidentification
PG_D [DD.MM.JJ] Date of last check weightidentification
PG_Kor [%] Error acquired by checkweight automatic
PG_Corr = Set−ActAct
⋅ 100%
The values marked by ¤ are displayed only if thecorresponding functions are activated.
2.4 Programming
With the aid of the programming functions, parametersand configuration data can be entered, stored internallyor externally, or loaded.
2.4.1 Display Parameters/Configuration
With these functions, parameters or configuration dataare exclusively displayed, they cannot be modified. Forsequence of operation, see parameter entry.
2.4.2 Enter Parameters / Configuration
These functions serve for entry. Parameters can beentered with feeder ON, configuration data with feederOFF only. Operating procedures are the same.Configuration data are exclusively entered by cursoroperation.
Program Sequence:
ENTER PARAM. Display in subfunctiondistributor.
P Select sub-function.Display first parameter.
P 00.01 Passakt* YES
Setpoint field shows name,input field value of parameter.Fields, whose values can bechanged by cursor operation,flash.
P0001Passakt*YES
ParameterBlockNumberSymbolNo default value.Current parameter value.Configuration data aredisplayed accordingly. Fordetails, see Chapter 4.
4 6 Use keys 4 and 6 to denoteblock, or number, keys 2 and8 for increasing, ordecreasing, the value of thedenoted field.
2 8
P
Open input field. Previousdisplay is replaced bydashes. Entry is left-flush.Some parameters can onlybe changed by cursoroperation (see parameter list).
K 03.02 T_MAX1DE -.NO W1
Select and changeconfiguration data by cursoroperation. Denote only suchfields whose values can bechanged.
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MULTICONT SIMPLEX
Modes of Operation and FunctionsFH 399 GB 2-11
P Acquire next value.Display next parameter.
O Delete faulty value.
N Abort entry by operating keyESCAPE.
N Operate ESCAPE again toterminate parameter entry.Sub-function distributor is left.
2.4.3 Print Parameters/Configuration
A commercial printer can be connected to the centralinterface of the system unit with interconnecting cableFSC 0006. (See Hardware Manual FH 369 E, pp. 13,14.)
Printer setting: Bit rate 9600 bps,No parity,1 stop bit,7 data bits.
FUNCTIONDUMP. PARAM.
P
Print version number ofsoftware, date, SE address,valid parameters.
FUNCTIONDUMP. CONF.
P
Print version number ofsoftware, date, SE address,valid configuration data aswell as assignments ofhardware inputs/outputs.
Deviations from default values are cross-marked.
2.4.4 MULTIKEY
MULTIKEY is an external memory module connected tothe FSE system unit for data transmission (centralinterface, activated per configuration K 00.10). Withfunctions “Param. MK-SE” and “Conf. MK-SE” data areloaded from MULTIKEY, with functions “Param. SE-MK”and “Conf. SE-MK” stored in MULTIKEY. Dataexchange is monitored, errors are instantaneouslyreported.Program sequence is the same for all memory functions.
Program Sequence:
FUNCTIONPARAM. SE-MK
P
Display in sub-functiondistributor.
Call function. Configurationdata can be loaded only iffeeder is OFF. The attempt toload data with running feederentails abort of program andmessage “CUT OFF” isoutput.
MK Code XYes=1, No=0
Display shows module code.
1P Enter 1 for acknowledgement.
FUNCTION OK!! Display after faultless datatransmission. Errors in datatransmission areinstantaneously reported.
OVERWRITE?OK? Y=1, N=0
If errors are detected uponstoring in MULTIKEY, errormessages are displayed.Then data in MULTIKEY canbe overwritten. Enter 1 foroverwriting, or abort byentering 0 or operating keyESCAPE.
Error Messages:
NO CONNECTION Memory module not properlyconnected.
NO CODE Memory module has nocode. Function is aborted.
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SIMPLEX MULTICONT
Modes of Operation and FunctionsFH 399 GB 2 - 12
WRITE ERRORREAD ERRORSTATUS ERRORQUANTITY ERRORWR. LENGTHCHECKSUM FAULT
Error in data transmission,repeat function. If message isrepeated, exchange module.
WRONG TYPE MULTIKEY contains data ofwrong feeder type, e.g.weighfeeder in MULTIKEY,SIMPLEX in active store.
WRONG VERS MULTIKEY and active storeMULTICONT containdifferent version numbers ofsoftware.
WRONG REV Error during check of currentprogram step.
WRONG P, K MULTIKEY and active storeMULTICONT containdifferent parameters orconfiguration data.
REFUSED Data could not be loaded.
MK NOT PROG! MULTIKEY from which dataare to be loaded is empty.
2.4.5 Default Values
With functions “Load Init. Par.” and “Load Init. Conf.” thedefault values listed in Chapters 4 and 5 are loaded. Forprogram sequence, see Item 2.4. Foracknowledgement, message “Data Accepted” is output.
2.4.6 Multi-Memory Module
Programmed and calibrated system data can bepermanently stored in backup memory of multi-memorymodule. With functions “Param. SE-MMM” and “Conf.SE-MMM” data are stored in module, with“Param.MMM-SE” and “Conf. MMM-SE” loaded frommodule.
FUNCTIONPARAM. SE-MMM
Display in sub-functiondistributor.
P Start program by operatingkey ENTER.
Yes=1, No=0Param. SE-MMM
Acknowledge accordingly.
1P Store data.
Error Messages:
CHECKSUM FAULTWRITE ERRORREAD ERROR
Error in data transmission,repeat function.
If message is repeated,exchange module.
2.4.7 Data Lost
Upon change of program version or data loss afterpower-on, parameters can be loaded from varioussources.Commissioning is in the dialog mode as under:
Upper display : Data lostLower display : SY 09 Restau. 0/1 ?
After Entry 1 (ENT) data are loaded from themulti-memory module.After Entry 0 (ENT), system prompts loading of defaultvalues.
Upper display : Data lostLower display : SY 09 Default values 0/1 ?
After Entry 1, default values are loaded; after 0, systemprompts:
Upper display : Data lostLower display : SY 09 Multikey 0/1 ?
After 1, data are loaded from multikey; after 0, systemreturns to first prompt.
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MULTICONT SIMPLEX
Modes of Operation and FunctionsFH 399 GB 2-13
2.5 Restoring
Function “Restoring” enables simultaneous loading ofconfiguration data and parameters stored in themulti-memory module. Function can be started only inthe OFF state of feeder.
Program Sequence:
FUNCTIONRECOVER
Display in sub-functiondistributor. Start function.
P
Yes=1, No=0_RECOVER
Acknowledge accordingly.
1P Load data.At first parameters arechecked and loaded, thenconfiguration data. Errorsentail abort of function.
Error Messages:
SWITCH OFFRECOVER
Feeder is not OFF. Onlyparameters have beenloaded. Cut off feeder andrestart function.
CHECKSUM FAULT Error in data transmission,repeat function.If message is repeated,exchange memory module.
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SIMPLEX MULTICONT
Modes of Operation and FunctionsFH 399 GB 2 - 14
3. Commissioning and Calibration
This chapter describes all operations for commissioning,or calibration, of a SIMPLEX loss-in-weight feeder whichare to be performed by the Multicont measuring andcontrol system. For individual operator steps such as,for instance, marginal conditions of set-up programs,see relevant sections of Chapter 3.
3.1 Power ON
Before powering feeder, check mechanical installationin accordance with manual and electrical connections inaccordance with circuit diagrams.After power-up, the feeder data stored are loaded fromthe E2PROM into the active store. This is when systemmessage “SCHENCK MULTICONT” is displayed. Ifsystem is ready to operate the message effaces and thecurrent operating state is displayed. For clearing of eventmessages, occurring e.g. due to a missing releasesignal, see instructions in Chapter 6.
3.2 System Adaptation
The feeder is factory-configured in accordance withspecification. Deviations have to be realized uponcommissioning. Configuration data and parametersrequire to be entered accordingly. For rated data offeeder, see relevant Spec Sheets.
The access authorization in the main modes for
• Feeder connection
• Main mode preselection
• Counter reset
• Fill and discharge mode Start/STOP
• Setpoint entry
is defined in Blocks K 06. to K 09.
The analog outputs (Block P 09.) and inputs (Block P10.) can be normalized; the pulse outputs of thetotalizing counters (Block P 01.) can be matched to
external indication instruments. Output assignment isspecified in Block K 10.
3.3 Taring
After entry of rated data (see also feed index), feedertares. The automatic taring program (s. 3.1.1) serves forelectrical compensation of acquired tare.
3.4 Weight Check
If weigh hopper is not exclusively mounted on load cells,but additionally guided by leaf springs or levers, a weightcheck (s. 3.2.2) is necessary. Disturbances caused bythe mechanical equipment not acquired by the taringprogram are compensated by the check program.
3.5 Control Signals Check
Weight control being effected, feeder is theoreticallyready to operate. In Test Mode feeder can be operatedin all sub-modes with no load. To that end, load cell andspeed signals are simulated enabling control signals(e.g. fill control) and operation of peripherals to bechecked. Enter fill time to be simulated in Block P 18.Signals can be checked with the aid of function “ServiceValues” (s. 3.2.7) at measurement data acquisition unitsand input/output units.
3.6 Initial Filling
All further setting operations have to be performed withmaterial loaded. As a consequence, initial filling isrequired. Time conditions (Block P 06) for filling are tobe defined in accordance with material properties.Material tending to flushing requires long settling pausesand short pulse times. Before feeder start, the materialmust have totally settled.
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9941
MULTICONT SIMPLEX
Commissioning and CalibrationFH 399 GB/ 3-1
3.7 Bypass Setting
In Volumetric Mode 2, setpoint bypass bn (P 05.02) isused as feed drive control magnitude. For bypasssetting, call volumetric mode via function distributor,enter nominal feed rate as setpoint and start feeder.Check actual feed rate during operation. Set parametersuch that the actual feed rate corresponds to setpoint.Do not exceed range from 4.5 V to 6.5 V; if necessary,adjust external feed drive controller accordingly.
3.8 Control Magnitude Compensation
This function is required only if a vibro-feeder is used asfeed unit, serving for compensation of its non-linearbehaviour. Via function distributor a program fordetermination of configuration values can be called(s.3.2.3). Subsequently compensation is activated byconfiguration (K11.12).
3.9 Controller Setting
Controller can be set automatically by program“Controller Optimization” (s. 3.2.5) or by manualintervention (P 05.03, 05.04). Dynamic factor (P 05.01)influences the dynamic controller properties andrequires to be set before program start.
3.10 Setting of Disturbance-Auto-
Elimination
After controller setting, the Disturbance- Auto-Elimination is set by program (s.3.2.4). Switch feeder togravimetric mode, enter a mean value as feed ratesetpoint and start feeder. Then start program. Whenprogram has run through and value is acquired, feederis ready to operate.
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9941
SIMPLEX MULTICONT
Commissioning and CalibrationFH 399 GB/ 3 - 2
4. Configuration
4.1 General Comments
The MULTICONT system is adapted to any user’srequirements by configuration. From the scope ofavailable functions only those required for theapplication are activated. Analog inputs and outputs areassigned to logical signals and data. The eventmessages are grouped in different classes. Entry is viafunction “Configuration” (s. 2.4.2). The values for sourcetype, source, and event class can be selected from theadmissible range by cursor operation.
The system is factory-configured in accordance withspecification. Modifications should exclusively beeffected by persons with comprehensive systemknowledge.
Section 4.2 “Overview” comprises a list of configurationblocks complete with available signals and functionsfacilitating location of individual data.
In Section 4.3 “Index”, all configuration data includingdefault values and setting ranges are listed. Therepresentation corresponds to the display of a machinecontrol station; additional symbols and block nameslargely reduce the need for explanatory texts.
As form of representation a bordered three-line blockhas been selected. The first line contains the name and(with inputs and outputs) a symbol. The indications inlines 2 and 3 correspond to the display in the setpointfield and in the input/output field of a machine controlstation. If the lines are dashed, no entry is possible.
Name
Number Symbol
Source Type Source Event Class
Range : Settable source types / event classesReference: To parameters
To event messagesNote : The note completes representation by
additional information.Together with symbol, source type and event message,the name of the signal describes the function. This nameis used in the alphabetic search list. The symbols besidethe names refer to the source type.
n Input
m Output
p N/C contact
o N/O contact
q Flank-controlled
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 1
The number serves for identification and is shown in thesetpoint field together with the symbol. It is compiled ofblock number, position of signal within the block and theletter K.
The symbol serves for explanation of signal on display.
The source type defines the type of interface, the signalcan be assigned to. The signal is either assigned to aninput or output or generated internally. The followingtypes are possible:
DE Digital Input,
DA Digital Output,
AE Analog Input,
AA Analog Output,
WZ Load Cell Input,
GA Speed Input,
IM Pulse Output,
SE SE Bus,
TT Keyboard (Machine Control Station),
IN Internally Generated Signal,
.0/.1 Not Active/Active.
The source defines unit and channel, or dummysources, with logical YES/NO in accordance with type.Depending on stage of extension, the following units canbe selected:
EA1 - EA3 3 FEA Input/output units,
ME1 - EA3 3 FME Measurement data acquisitionunits
LB1, LB2 2 FLB Machine control stations,
ZBS FZB Group control station,
PLS Interface to process control system,
IPC Diagnosis interface (planned),
YES/NO Logical YES/NO.
The table below shows all eligible configurations:
Source Type Source
Unit Channel*
DE(NE)
EA1 -EA3ME1-ME3
—-
DE1 - DE6DE1 -DE6YES / NO
DA(NA)
EA1 -EA3—-
DA1 -DA7
AE EA1 - EA3ME1 -ME3
—-
AE1AE1
AA EA1 -EA3—-
AA1 -AA2
WZ EA1 - EA3ME1 -ME3
—-
WZ1WZ1
GA EA1 - EA3ME1 -ME3
—-
GA1GA1
IM EA1 EA3—-
IM1
TT LB1 - LB2
SE ZBS, IPC, PLS
IN
.1 (YES)
.0 (NO)
* The number of available channels depends on the no.of units used.
All digital inputs and outputs can be inverted if NE isscrolled into display field in place of DE, or NA in placeof DA.
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 2
The event class defines the type of event message (seeChapter 6) assigned to the signal. The followingmessage types are available:
A ALARM,
W1 WARNING 1,
W2 WARNING 2,
IG IGNORE.
The range indicates the eligible source types, or eventclasses. If is permitted as source type, the permissiblelogical states are indicated with YES/NO .
Example
K 00.00 BSP
DE (NE) EA2.DE1 A
Range: DE (NE) / SE NO A / W1See : P 00.00 beispiel
E 00 “Example”Note : To signal “Example K 00.00 BSP”, a digital
input (N/O contact) is assigned as source type.As source, digital input 1 of input/output unit 2is determined. A missing signal is reported asALARM. As an alternative, source type SE busand event class Warning 1 can be assigned tothe signal. As sources, all active assemblieswith digital inputs, or interfaces, can beconfigured via SE bus. To source type solelylogical state NO can be assigned.If no source is assigned to the signal, —-.NOhas to be configured as source, otherwiseevent message “Example” would bepermanently available.
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 3
4.2 Overview
Block K 00. Hardware Configuration
Measurement DataAcquisition Unit 1 K 00.01 ME1_AKTMeasurement DataAcquisition Unit 2 K 00.02 ME2_AKTInput/Output Unit 1 K 00.03 EA1_AKTInput/Output Unit 2 K 00.04 EA2_AKTInput/Output Unit 3 K 00.05 EA3_AKTMachine Control Station 1 K 00.06 LB1_AKTMachine Control Station 2 K 00.07 LB2_AKTBatch Processor K 00.08 SE*_AKTSE Memory K 00.09 SE_MEMMultikey K 00.10 MK_AKTNo SI Units K 00.11 NON-SI
Block K 01. Safety Indications: General
Bin Level < HMIN2 K 01.01 FHMIN2Feeder Blocked K 01.02 BLOCKSCDAE Time Monitoring K 01.03 T_DAEDAE Active K 01.04 DAE_AKTMaintenance IntervalReached K 01.05 WARTUNG
> Error: Load Cell Overload K 01.06 WZUEBER
Block K 02. Safety Indications:Electrical Equipment of Feeder
< Drives OK K 02.00 ANTR_OKPower Failure K 02.01 NETZAUS
> Error: Feed Drive Overload K 02.02 MS_DOSA> Error: Feed Drive Controller K 02.03 REG_DOS> Error: Agitator Overload K 02.04 MS_RUER> Error: Auxiliary Drives
Overload K 02.05 MS_HILACable Breakage/ShortCircuit K 02.06 F_KABELSetpoint Analog InputRange > MIN K 02.07 FP_ANAL
> Feed Drive Temperature TooHigh K 02.08 DA_TEMP
Block K 03. Fill Control
Fill Control START/STOP K 03.01 FIL_STAutomatic Initial FillingSTART/STOP K 03.02 FIL_AUT
> Suppress Filling K 03.03 NOFILL
< START Refilling K 03.05 FIL_EIN< Message: Feeder Fills K 03.06 FIL_AKT
Discharge With Filling Error K 03.07 FILST_SPEZ
Block K 04. Safety Indications: Material
< Material Flow OK K 04.00 MATFL_O< Refill Time Exceeded K 04.01 TFIL_MA< Volumetric Discharge Time
Exceeded K 04.02 TVOL_MA< Fill Feed Rate < IFMIN K 04.03 IF_MIN
Block K 05. External Interlocking
> Emergency Stop K 05.01 NOTAUS> Safety Disconnector K 05.02 FREISCH> Release 1 K 05.03 FREI_1> Release 2 K 05.04 FREI_2> Release 3 K 05.05 FREI_3< No Release K 05.06 NO_FREI< Electrical Equipment Ready K 05.07 EL_BER> Ready in Mode 0 K 05.08 M0_BER< Ready in Mode 1 K 05.09 M1_BER< Ready to Start in Mode 0 K 05.10 M0_EBER< Ready to Start in Mode 1 K 05.11 M1_EBER< No EMERGENCY STOP K 05.12 NO_NOT
Block K 06. Local Mode Sources
START Feed Unit K 06.00 LO_EIN> Preselect Local Mode K 06.01 LO_VORW
> Start Feed Unit K 06.02 LO_STAR> Stop Feed Unit K 06.03 LO_STOP> Fill Gate Open K 06.05 LO_FKLA> Start Agitator K 06.06 LO_RWEI> Start Feed Screw K 06.07 LO_SCHN> Drive Signal Speed K 06.08 LO_STEL< Local Mode Preselection
Active K 06.09 LO_AKT
Block K 07. Test Mode Sources
Start Feeder K 07.00 TM_EINPreselect Test Mode K 07.01 TM_VORW
> START/STOP K 07.02 TM_I/O> Reset Totalizing Counter 1 K 07.03 TM_RES1> Reset Totalizing Counter 2 K 07.04 TM_RES2> Start Refilling K 07.05 TM_FSTA
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 4
> Stop Refilling K 07.06 TM_FSTO> Preselect Discharge Mode K 07.07 TM_LVOR< Test Mode Preselection
Active K 07.08 TM_AKTVolumetric Mode 2 K 07.09 TM_VOL2
> Absolute Feed RateSetpoint K 07.10 TM_PABS
Block K 08. Mode 0 Sources
Start Feeder K 08.00 M0_EIN> Preselect Mode 0 K 08.01 M0_VORW> START/STOP K 08.02 M0_IO> Reset Totalizing Counter 1 K 08.03 M0_1RES> Reset Totalizing Counter 2 K 08.04 M0_2RES> Start Refilling K 08.05 M0_FSTA> Stop Refilling K 08.06 M0_FSTO> Preselect Discharge Mode K 08.07 M0_LVOR< Mode 0 Preselection Active K 08.08 M0_AKT
Volumetric Mode 2 K 08.09 M0_VOL2> Absolute Feed Rate
Setpoint K 08.10 M0_PABSRelative Feed RateSetpoint K 08.11 M0_PREL
Block K 09. Mode 1 Sources
Start Feeder K 09.00 M1_EIN> Preselect Mode 1 K 09.01 M1_VORW> START/STOP K 09.02 M1_IO> Reset Totalizing Counter 1 K 09.03 M1_1RES> Reset Totalizing Counter 2 K 09.04 M1_2RES> Start Refilling K 09.05 M1_FSTA> Stop Refilling K 09.06 M1_FSTO> Preselect Discharge Mode K 09.07 M1_LVOR< Mode 1 Preselection Active K 09.08 M1_AKT
Volumetric Mode 2 K 09.09 M1_VOL2> Absolute Setpoint K 09.10 M1_PABS
Relative Feed RateSetpoint K 09.11 M1_PREL
Block K 10. Mode-Independent Sources andDestinations
< Start Feed Drive K 10.00 EIN_DOS> Acknowledge Event
Message K 10.01 STCLRVolumetric Mode 1 K 10.02 VOL1_EIPreselect Refilling Mode K 10.03 FIL_VOR
< General Alarm K 10.04 S_ALARM< General Warning K 10.05 S_WARN< Start Agitator K 10.06 RW_EIN< Message: Scale Staretd K 10.07 W_EIN< Totalizing Counter 1 K 10.08 FM1_IA
< Totalizing Counter 2 K 10.09 FM2_IA> Bin Level, Load Cell Input K 10.10 QU_FGEW> Number of Revolutions K 10.11 QU_DREH< Feed Unit Control
Magnitude K 10.12 STL_DOS< Actual Feed Rate 1 K 10.13 P_IST1< Actual Feed Rate 2 K 10.14 P_IST2< Bin Level K 10.15 FGEW< Setpoint K 10.16 P_SOLL< Number of Revolutions K 10.17 DREHZ< Feed Amount K 10.18 AA_HUB< Message: Auxiliary
Drive started K 10.19 H_EINSpeed / Frequency Display K 10.20 rin_frq
Block K 11. Controller
> Activate EmergencySetpoint K 11.01 QU_NOTSController Memory K 11.02 MERKREG
< Message: Deviation K 11.03 DA_REGA< Message: Setpoint Limited K 11.04 NOTSOL< Controller Out Of Limit K 11.05 REG_ERR
Setpoint 0 K 11.06 PSOLNUL< Deviation K 11.10 AA_REGA
START/STOP DAE K 11.11 DAE.AKTSTART/STOP ControlMagnitude Compensation K 11.12 ST_KOMP
< Vibration Feeder Range K 11.13 STINDEXSTART/STOP SpeedController K 11.14 NREG_IO
Block K 12. Limit Values
< Feed Rate < PMIN K 12.01 K_PMIN< Feed Rate > PMAX K 12.02 K_PMAX< Bin Level < BMIN1 K 12.03 K_BMIN1< Bin Level < BMIN2 K 12.04 K_BMIN2< Bin Level > BMAX1 K 12.05 K_BMAX1< Bin Level > BMAX2 K 12.06 K_BMAX2< Speed < NMIN K 12.07 K_NMIN< Speed > NMAX K 12.08 K_NMAX
Block K 13. Calibration Event Messages
LC Input < MIN K 13.01 WZ_MINLC Input > MAX K 13.02 WZ_MAXPLL Overflow K 13.03 GA_ERRAmplification MAX K 13.04 VERST_MPreload < 5 % K 13.05 VORL_MINLoad > Load Cell RatedCapacity K 13.06 F_WZNENHMIN1 < HMIN2 K 13.07 HMIN2_MHMIN1 > HMAX1 K 13.08 HMAX1_MSimulator Active K 13.09 SIM_AKT
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 5
Block K 14. Mode-Independent Sources andDestinations (Extended Version)
> Stop Totalizing Counter 1 K 14.01 QU_Z1ST> Stop Totalizing Counter 2 K 14.02 QU_Z2ST< Start Vibrator K 14.03 RUET_EI< Volumetric K 14.04 VOL_AKT
Measuring System K 14.05 mes_sysNegative Feed Rate Output K 14.06 I2_INV
< Analog Output Inverted K 14.07 INV_AKT< Actual Feed Rate 3 K 14.08 P_IST3> Store Feed Rate 3 K 14.09 I3_Store
Block K 15 Not Active )
Block K 16. Batching Mode
> Preselect Batching Mode 0 K 16.01 M0_BATQ> Preselect Batching Mode 1 K 16.02 M1_BATQ> Preselect Batching
Test Mode K 16.03 TM_BATQ> Abort Batch, Mode 0 K 16.04 M0_BATA> Abort Batch, Mode 1 K 16.05 M1_BATA> Abort Batch, Test Mode K 16.06 TM_BATA< Pre-contact K 16.07 VORKON< Main Contact K 16.08 HAUPTK
Not Dedicated K 16.09Batch Setpoint Mode 0 K 16.10 M0_PBATBatch Setpoint Mode 1 K 16.11 M1_PBATBatch Setpoint Test Mode K 16.12 TM_PBAT
Block K 17. Fill Gate
Fill Gate Available K 17.01 FKL_DA> Fill Gate Closed K 17.02 FKL_RMZ> Fill Gate Open K 17.03 FKL_RMA< OPEN Fill Gate K 17.04 FKL_AUF
Fill Gate Does Not Open K 17.05 F_FKLAUFill Gate Does Not Close K 17.06 F_FKLZUNot Dedicated K 17.07
< Fill Gate Closed K 17.08 DA_FKLA< Fill Gate Open K 17.09 DA_FKLZ
Block K 18. Fill Device
Fill Device Available K 18.01 FILOR_D>: Error: Fill Device Overload K 18.02 MS_FILO< Fill Device Active K 18.03 FILOR_R
Start Fill Device K 18.04 FILOR_EFill Device Inactive K 18.05 F_AUSFIMessage: Fill Device Active K 18.06 F_EINFI
Block K 19. Auxiliary Fill Devices
Auxiliary Devices Active K 19.01 HIFIL_D> Vent Valve Open K 19.02 RMAUF_E> Start Local Funnel Blow-Out K 19.03 TRIAUS< OPEN Vent Valve K 19.04 ELKL_AU
Vent Valve Does Not Open K 19.05 F_ELKLA< Start Supply Bin Ventilation K 19.06 BL_VORB< CLOSE Ventilating Valve K 19.07 BLKL_ZU> Ventilating Valve Shut K 19.08 RMZU_BL< Ventilating Valve Does Not
Close K 19.09 F_BLKLZ< Start Funnel Blow-out K 19.10 TRIAUS< Clean Suction Filter K 19.11 SAUGFIL< Clean Compressed Air Filter K 19.12 DRUCKFIL
Invert Vent ValveLimit Switch K 19.13 ELKL_INInvert Ventilating ValveLimit Switch K 19.14 BLKL_IN
Block K 20. Discharge Gate
> Discharge Gate Open K 20.01 RM_ATK< OPEN Discharge Gate K 20.02 ATK_AUF
Discharge Gate DoesNot Open K 20.03 F_ATKInvert Limit Switch K 20.04 ATKL_IN
Block K 21. Supply Bin Level
> Bin Level Source K 21.01 QU_FGVB< Bin Level Output K 21.02 FGVB< Bin Level < FVBMIN K 21.03 FVB_MIN< Bin Level > FVBMAX K 21.04 FVB_MAX< Start Supply Bin Fill Device K 21.05 FILORVB
Supply Bin Load CellInput < MIN K 21.06 WZVB_MISupply Bin Load CellInput > MAX K 21.07 WZVB_MA
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 6
Block K 22. Dead Time Element
> Preselect DeadTime Element Setpoint M0 K 22.01 TOT_VM0
> Preselect DeadTime Element Setpoint M1 K 22.02 TOT_VM1
> Start Setpoint DeadTime Element Cycle M0 K 22.03 TOT_TM0
> Start Setpoint DeadTime Element Cycle M1 K 22.04 TOT_TM1
> Preassign DeadTime Element Setpoint K 22.05 TOT_VOR
> Initialize DeadTime Element Setpoint K 22.06 TOT_INI
> Dead Time ElementSTART/STOP, Preselect M0 K 22.07 TOT_IM0
> Dead Time ElementSTART/STOP, Clock ON M1K 22.08 TOT_IM1
> Dead Time ElementSTART/STOP, Clock ON M0K 22.09 TOT_TI0
> Start Cycle START/STOPDead Time Element M1 K 22.10 TOT_TI1
< Dead Time ElementsPrecelected K 22.11 TOT_GEW
< Setpoint Dead TimeElement Active K 22.12 TOT_PON
< Dead Time ElementSTART/STOP Active K 22.13 TOT_ON
Block K 23. Zero Setting
> Set Error to Zero K 23.01 QU_NUL< Set Error to Zero K 23.02 ERR_NUL
Block K 24. Pressure Compensation
> Pressure CompensationInput K 24.01 D_QU
< Pressure < d-min K 24.02 D_MIN< Pressure > d-max K 24.03 D_MAX
Load Cell Input (Pressure)< MIN K 24.04 D_MEMINLoad Cell Input (Pressure)> MAX K 24.05 D_MEMAX
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 7
4.3 List of Configuration Data
K 00. Hardware Configuration
Assemblies used require to be activated, assemblies notused to be de-activated.
Measurement Data Acquisition Unit 1
K 00.01 ME1_AKT
.1 A
Range: .0 / .1 ASee : SY 01 “ME1 DATA LINK”
Measurement Data Acquisition Unit 2
K 00.02 ME2_AKT
.0 A
Range: .0 / .1 ASee : SY 02 “ME2 DATA LINK”
Input/Output Unit 1
K 00.03 EA1_AKT
.1 A
Range: .0/.1 ASee : SY 03 “EA1 DATA LINK”
Input/Output Unit 2
K 00.04 EA2_AKT
.0 A
Range: .0 / .1 ASee : SY 04 “EA2 DATA LINK”
Input/Output Unit 3
K 00.05 EA3_AKT
.0 A
Range: .0 / .1 ASee : SY 05 “EA3 DATA LINK”
Machine Control Station 1
K 00.06 LB1_AKT
.1 A
Range: .1 A / IGSee : SY 06 “LBS DATA LINK”Note : Machine control station 1 cannot be
de-activated. Configure event message as“IG”.
Machine Control Station 2
K 00.07 LB2_AKT
.0 A
Range: .0 / .1 A / IGSee : SY 07 “LBS 2 DATA LINK”
Batch Processor
K 00.08 SE*_AKT
.0 A
Range: .0 / .1 A / W2See : SY 08 “SE* DATA LINK”
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 8
SE Memory
K 00.09 SE_MEM
IN A
See : SY 09 “MEMORY FAIL”
Multikey
K 00.10 MK_AKT
.0
Range: .0 / .1
No SI Units
K 00.11 NON-SI
.0
Range: .0 / .1See : Chapter 5.1 “Parameter Designation”Note : The SI units are converted into American units.
Upon system start, all parameters, counterreadings and setpoints are converted. The SEbus message continues transmitting data in SIunits. A running batch is aborted.
K 01. Safety Indications: General
Bin Level < HMIN2
K 01.01 FHMIN2
IN A
See: P 06.02 HMIN2SC 01 “BIN LEVEL < HMIN2"
Feeder Blocked
K 01.02 BLOCKSC
IN IG
Range: A / IGSee : SC 02 “FEEDER BLOCKED”
P 05.28
DAE Time Monitoring
K 01.03 T_DAE
IN A
Range: A / W1 / W2See: K 11.11 DAE_AKT
P 04.04 twachSC 03 “DAE TIME MONITORING”
DAE Active
K 01.04 DAE_AKT
IN W2
Range: W1 / W2 / IGSee : K 11.11 DAE_AKT
P 04.02 warfakSC 04 “DAE ACTIVE”
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 9
Maintenance Interval Reached
K 01.05 WARTUNG
IN W1
See : P 02.07 wartintSC 05 “MAINTENANCE INTERVAL”
n o Error: Load Cell Overload
K 01.06 WZUEBER
DE —-.NO A
Range: W1/ASee : SC 06 “L/C OVERLOAD CONTACT”
Latest measurement is used as long as signalis available.
Standby
K 01.07 standby
IN IG
Range: IN W1 / W2 / IGSee : P 05.28, P 05.29, SC 07
K 02. Safety Indications: Electrical Equipment of Feeder
m o Electrical OK
K 02.00 ANTR_OK
DA
Range: DA (NA)
Power Failure
K 02.01 NETZAUS
IN A
Range: IN A / IGSee : WE 01 “POWER DOWN”
n o Error: Feed Drive Overload
K 02.02 MS_DOSA
DE EA1.DE2 A
Range: DE (NE) NO ASee : WE 02 “FEED DRIVE OVERLOAD”
n p Error: Feed Drive Controller
K 02.03 REG_DOS
DE —-.NO A
Range: DE (NE) YES / NO ASee : WE 03 “FEED DRIVE SCR FAIL”
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 10
n p Error: Agitator Overload
K 02.04 MS_RUER
DE EA1.DE4 A
Range: DE (NE) NO A / W1 / W2 / IGSee : WE 04 “AGITATOR OVERLOAD”
n p Error: Auxiliary Drives Overload
K 02.05 MS_HILA
DE —-.NO W2
Range: DE (NE) YES/NO A / W1 / W2 / IGSee : WE 05 “ADD. DRIVE OVERLOAD”
Cable Breakage/Short Circuit
K 02.06 F_KABEL
IN A
Range: ASee : WE 06 “CABLE SHORT OR INT.”Note : Only with NAMUR inputs.Special case: IG
Contact connection possible.Open : Level 1Closed : Level 0
Setpoint Analog Input Range > MIN
K 02.07 FP_ANAL
IN A
Range: IN A/IGSee : P 10.01 adan1
P 10.02 adbe1 [i]WE 07 “ANALOG INPUT P”
n o Feed Drive Temperature Too High
K 02.08 DA_TEMP
DE —-.NO A
Range: DE (NE) NO ASee : WE 08 “FEED DRIVE TEMPERATURE”
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 11
K 03. Fill Control
See : Block K 17. Fill GateBlock K 18. Fill DeviceBlock K 19. Auxiliary Fill DevicesBlock P 06. Fill Control
Note : With fill control extended by Blocks K 17 toK 19, signal K 03.05 cannot be used.
Fill Control START/STOP
K 03.01 FIL_ST
.1
Range: .0 / .1See : K 03.05 FIL_EIN
P 06.01 hmin1Note : Cut off fill control, if no automatic fill devices are
provided (e.g. manual refilling).If fill control is cut off, signal K 03.05 is outputwhen bin level falls below P 06.01. All other fillcontrol functions are inactive.
Automatic Initial Filling START/STOP
K 03.02 FIL_AUT
.0
Range: .0Note : If bin level FG has fallen below safety limit value
HMIN2, event message SC 01 configured asALARM triggers and feeder stops. For safetyreasons, no refilling is possible. Initial fillingrequires to be effected.If critical materials are fed, cut off automaticinitial filling. Preselect refilling mode (K 10.03)before refilling is started.With easy-to-feed materials, automatic initialfilling can be activated, enabling initial filling tobe started via contact by using command“START Filling”.Refilling is equally started if event message SC01 “Bin Level < HMIN2" is acknowledged forthe first time after power-up, or power failure.
n o Suppress Filling
K 03.03 NOFILL
DE EA2.DE3
Range: DE (NE) YES / NONote : SE bus acts as source of equal priority,
independent of configuration.no
Fig.4.1: Fill Control Time Sequence
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 12
m o START Refilling
K 03.05 FIL_EIN
DA EA1.DA3
Range: DA (NA)Note : If auxiliary fill devices are activated, signal is
irrelevant.If fill control is cut off, signal is output when binlevel has fallen below HMIN1.
m o Message: Feeder Fills
K 03.06 FIL_AKT
DA EA1.DA6
Range: DA (NA)
Discharge With Filling Error
K 03.07 FILST_SPEZ
.0
Range: .0.0 : Normal filling..1 : If filling cycle is interrupted, discharge
continues.
See : Parameters P 06.10, P 06.11, OperatingInstructions.
K 04. Safety Indications: Material
m o Material Flow OK
K 04.00 MATFL_O
DA —-
Range: DA (NA)
m o Refill Time Exceeded
K 04.01 TFIL_MA
DA —- W1
Range: DA (NA) A / W1 / W2See : P 06.09 tfuell
MF 01 “REFILLING TIME EXC”
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 13
m oVolumetric Discharge Time Exceeded
K 04.02 TVOL_MA
DA —- W1
Range:DA (NA) A / W1 / W2See : P 11.03 tvolum
MF 02 “VOL. DISCHARGE TIME”
m o Fill Feed Rate < IFMIN
K 04.03 IF_MIN
DA W1
Range: DA (NA) W1 / W2 / IGSee : P 08.11 if_min
MF 03 “If < MIN”
K 05. External Interlocking
n p Emergency Stop
K 05.01 NOTAUS
DE —-.NO A
Range: DE (NE) NO ASee : IL 01 “EMERGENCY STOP”
m p Safety Disconnector
K 05.02 FREISCH
DE EA1.DE1A
Range: DE (NE) NO ASee : IL 02 “LOCAL MAIN SWITCH”
n o Release 1
K 05.03 FREI_1
DE EA1.DE6
Range: DE (NE) /SE YES / NO
n o Release 2
K 05.04 FREI_2
DE —-.YES
Range: DE (NE) / SE YES / NO
n o Release 3
K 05.05 FREI_3
DE —-.NO
Range: DE (NE) / SE YES / NO
n o No Release
K 05.06 NO_FREI
DA —- W2
Range: DA (NA) W2See : IL 03 “NO RELEASE”
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 14
m o Electrical Equipment Ready
K 05.07 EL_BER
DA —-
Range: DA (NA)
n o Ready in Mode 0
K 05.08 M0_BER
DA EA1.DA5
Range: DA (NA)
m o Ready in Mode 1
K 05.09 M1_BER
DA —-
Range: DA (NA)
m o Ready to Start in Mode 0
K 05.10 M0_EBER
DA —-
Range: DA (NA)
m o Ready to Start in Mode 1
K 05.11 M1_EBER
DA —-
Range: DA (NA)
m o No EMERGENCY STOP
K 05.12 NO_NOT
DA —-
Range: DA (NA)Message “No EMERGENCY STOP = NO” does notefface until input signal “EMERGENCY STOP” isinactive and event message IL 01 is acknowledged.
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 15
K 06. Local Mode Sources
START Feed Unit
K 06.00 LO_EIN
IN
n o Preselect Local Mode
K 06.01 LO_VORW
DE ME2.DE1
Range: DE (NE) YES / NONote : Contact precedes any other main mode.If Local Mode is cut off, feeder automatically stopsand returns to its previous mode. After power failurefeeder is in Mode 0.
n oq Start Feed Unit
K 06.02 LO_STAR
DE ME2.DE2
Range: DE (NE) YES / NO
n oq Stop Feed Unit
K 06.03 LO_STOP
DE ME1.DE3
Range: DE (NE) YES / NO
n oq Fill Gate Open
K 06.05 LO_FKLA
DE ME2.DE4
Range: DE (NE) YES / NO
n oq Start Agitator
K 06.06 LO_RWEI
DE ME2.DE5
Range: DE (NE) YES / NO
n oq Start Feed Screw
K 06.07 LO_SCHN
DE —-.NO
Range: DE (NE) YES / NO
n Drive Signal Speed
K 06.08 LO_STEL
AE ME2.AE1
Range: AESee : P 10.03 I_adan1
P 10.04 I_adbe1Note : The drive signal is set in manual on local control
box and controls the discharge unit directly.
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 16
m o Local Mode Preselection Active
K 06.09 LO_AKT
DA —-
Range: DA (NA)
K 07. Test Mode Sources
Start Feeder
K 07.00 TM_EIN
IN
Preselect Test Mode
K 07.01 TM_VORW
TT LB1
Range: SE/TT
n oq START/STOP
K 07.02 TM_I/O
TT LB1
Range: DE (NE) /SE/TT
n o Reset Totalizing Counter 1
K 07.03 TM_RES1
TT LB1
Range: DE (NE) / SE / TT YES / NO
n o Reset Totalizing Counter 2
K 07.04 TM_RES2
TT LB1
Range: DE (NE) / SE / TT YES / NO
n oq Start Refilling
K 07.05 TM_FSTA
TT LB1
Range: DE (NE) / SE / TTYES / NONote : If YES is selected, refilling is initiated upon start
of feeder whenever bin level falls belowHMAX1.
n oq Stop Refilling
K 07.06 TM_FSTO
TT LB1
Range: DE (NE) / SE / TT
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 17
n o Preselect Discharge Mode
K 07.07 TM_LVOR
TT LB1
Range: DE (NE) / SE / TT
m o Test Mode Preselection Active
K 07.08 TM_AKT
DA —-
Range: DA (NA)
Volumetric Mode 2
K 07.09 TM_VOL2
.0
Range: .0 / .1Note : If configuration is active, feeder automatically
changes over from Test Mode to sub-modeVolumetric Mode 2.
n Absolute Feed Rate Setpoint
K 07.10 TM_PABS
TT LB1
Range: AE / SE / TTSee : P 10.01 adan1
P 10.02 adbe1 [i]
K 08. Mode 0 Sources
Start Feeder
K 08.00 M0_EIN
IN
n oq Preselect Mode 0
K 08.01 M0_VORW
TT LB1
Range: DE (NE) / SE / TT
n oq START/STOP
K 08.02 M0_IO
SE ZBS
Range: DE (NE) / SE / TT
n o Reset Totalizing Counter 1
K 08.03 M0_1RES
SE ZBS
Range: DE (NE) / SE / TT YES / NO
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 18
n o Reset Totalizing Counter 2
K 08.04 M0_2RES
SE ZBS
Range: DE (NE) / SE / TT YES / NO
n oq Start Refilling
K 08.05 M0_FSTA
SE ZBS
Range: DE (NE) / SE / TT YES/ NONote : If YES is selected, refilling is automatically
initiated upon start of feeder if bin level fallsbelow HMAX1.
n oq Stop Refilling
K 08.06 M0_FSTO
SE ZBS
Range: DE (NE) / SE / TT
n o Preselect Discharge Mode
K 08.07 M0_LVOR
SE ZBS
Range: DE (NE) / SE / TT
m o Mode 0 Preselection Active
K 08.08 M0_AKT
DA
Volumetric Mode 2
K 08.09 M0_VOL2
.0
Range: .0 / .1Note : If configuration is active, feeder automatically
changes over from Mode 0 to sub-modeVolumetric Mode 2.
n Absolute Feede Rate Setpoint
K 08.10 M0_PABS
SE ZBS
Range: AE / SE / TTSee : P 10.01 adan1
P 10.02 adbe1[i]
Relative Feed Rate Setpoint
K 08.11 M0_PREL
.0
Range: SE / TT / .0
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 19
K 09. Mode 1 Sources
Start Feeder
K 09.00 M1_EIN
IN
n oq Preselect Mode 1
K 09.01 M1_VORW
TT LB1
Range: DE (NE) / SE / TT
n oq START/STOP
K 09.02 M1_IO
TT LB1
Range: DE (NE) / SE / TT
n o Reset Totalizing Counter 1
K 09.03 M1_1RES
TT LB1
Range: DE (NE) / SE / TT YES / NO
n o Reset Totalizing Counter 2
K 09.04 M1_2RES
TT LB1
Range: DE (NE) / SE / TT YES / NO
n oq Start Refilling
K 09.05 M1_FSTA
TT LB1
Range: DE (NE) / SE / TT YES / NONote : If YES is configured, refilling mode is
automatically initiated upon start of feeder if binlevel has fallen below HMAX1.
n oq Stop Refilling
K 09.06 M1_FSTO
TT LB1
Range: DE (NE) / SE / TT
n o Preselect Discharge Mode
K 09.07 M1_LVOR
TT LB1
Range: DE (NE) / SE / TT
m o Mode 1 Preselection Active
K 09.08 M1_AKT
DA
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 20
Volumetric Mode 2
K 09.09 M1_VOL2
.0
Range: .0/.1Note : If configuration is active, feeder automatically
changes over from Mode 1 to sub-modeVolumetric Mode 2.
n Absolute Setpoint
K 09.10 M1_PABS
TT LB1
Range: AE / SE / TTSee : P 10.01 adan1
P 10.02 adbe1[i]
Relative Setpoint
K 09.11 M1_PREL
.0
Range: SE / TT / .0
K 10. Mode-Independent Sources and Destinations
m o Start Feed Drive
K 10.00 EIN_DOS
DA EA1.DA1
Range: DA (NA)
n o Acknowledge Event Message
K 10.01 STCLR
DE EA1.DE5
Range: DE (NE) YES / NONote : Independent of configuration event messages
can be acknowledged both via machine controlstation and SE bus.
Volumetric Mode 1
K 10.02 VOL1_EI
DE EA2.DE4
Range: DE (NE) YES / NONote : In this sub-mode feeder operates with filtered
control magnitude YF (see also ServiceValues).Independent of configuration, the SE bus hasequal priority.
Preselect Refilling Mode
K 10.03 FIL_VOR
TT LB1
Range: SE / TT / .0
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 21
m o General Alarm
K 10.04 S_ALARM
DA EA1.DA2
Range: DA (NA)
m o General Warning
K 10.05 S_WARN
DA EA1.DA7
Range: DA (NA)
m o Start Agitator
K 10.06 RW_EIN
EA1.DA4
Range: DA (NA)See : P 08.09 rwerk
m o Message: Scale Started
K 10.07 W_EIN
DA —-
Range: DA (NA)
m Totalizing Counter 1
K 10.08 FM1_IA
IM EA1.IM1
Range: IMSee : P 01.09 fm1dim
P 01.10 fm1puls
m Totalizing Counter 2
K 10.09 FM2_IA
IM EA2.IM1
Range: IMSee : P 01.11 fm2dim
P 01.12 fm2puls
n Bin Level, Load Cell Input
K 10.10 QU_FGEW
WZ ME1.WZ1 A
Range: WZ ASee : SY 10 “qb WRONG UNIT”
n Number of Revolutions
K 10.11 QU_DREH
GA ME1.GA1 A
Range: GASee : SY 11 “n WRONG UNIT”
m Feed Unit Control Magnitude
K 10.12 STL_DOS
AA EA1.AA1
Range: AASee : P 05.02 bn[i]
P 05.06 goP 05.07 guP 05.08 anh
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 22
n Actual Feed Rate 1
K 10.13 P_IST1
AA EA1.AA2
Range: AASee : P 09.01 P1_Anh
P 09.02 P1_Ber[i]
m Actual Feed Rate 2
K 10.14 P_IST2
AA —-
Range: AASee : P 09.03 P2_Anh
P 09.04 P2_Ber[i]
m Bin Level
K 10.15 FGEW
AA EA2.AA2
Range: AASee : P 09.05 FG_Anh
P 09.06 FG_Ber[i]
m Setpoint
K 10.16 P_SOLL
AA —-
Range: AASee : P 09.09 PS_Anh
P 09.10 PS_Ber[i]
m Number of Revolutions
K 10.17 DREHZ
AA —-
Range: AASee : P 09.11 n_Anh
P 09.12 n_Ber[i]
m Feed Amount
K 10.18 AA_HUB
AA —-
Range: AASee : P 09.07 H_Anh
P 09.08 H_Ber[i]
m oMessage: Auxiliary Drive started
K 10.19 H_EIN
DA —
Range: DA (NA)
Speed / Frequency Display
K 10.20 rin_frq
.0
Range: .0 / .1See: P 01.15 frqnenn.0 : Display speed in lower display field.1 : Display vibro feeder frequency
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 23
K 11. Controller
n o Activate Emergency Setpoint
K 11.01 QU_NOTS
DE EA2.DE5
Range: DE (NE) / SE YES / NOSee : P 05.12 Emergency Setpoint LimitNote : The emergency setpoint limit can be activated
externally enabling feed rate to be immediatelyreduced in case of need.
Controller Memory
K 11.02 MERKREG
.1
Range: .0 / .1Note : Applies to start-up operation. With memory
activated the control magnitude YF stored lastis used when feeder is started.
m o Message: Deviation
K 11.03 DA_REGA
DA —- W1
Range: DA (NA) A / W1 / W2See: P 05.09 diffmax
P 05.10 regtimCO 01 “DEVIATION”
m o Message: Setpoint Limited
K 11.04 NOTSOL
DA —- W1
Range: DA (NA) W1 / W2 / IG / ASee: P 05.12 notsol
P 01.02 pnennCO 02 “SETPOINT LIMITED”
m o Controller Out Of Limit
K 11.05 REG_ERR
DA —- W1
Range: DA (NA) W1 / W2 / IGSee: P 05.06 go
P 05.07 guCO 03 “CONTROLLER OUT LIMIT”
Setpoint 0
K 11.06 PSOLNUL
.1
Range: .1Note: For feeder OFF, setpoint can be set to 0 kg/h.
Enter new setpoint upon restart of feeder.
m Deviation
K 11.10 AA_REGA
AA
Range: AASee : P 09.13 r_Anh
P 09.14 r_Ber
START/STOP DAE
K 11.11 DAE.AKT
.0
Range: .0 / .1Note : Start DAE for feeding and cut off for controller
setting.
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 24
START/STOP Control MagnitudeCompensation
K 11.12 ST_KOMP
.0
Range: .0 / .1See : P 05.14 - P 05.23Note : This function serves for compensating the
non-linary behaviour of a vibro-feeder. Uponcommissioning, the control magnitudes fordifferent feed rates are acquired. These valuesare stored as Parameters P 05.14 to P 05.23and serve for computation of the feedercharacteristic curve used for compensation (s.function “Compensation”) . During valueacquisition, compensation requires to be cutoff.
m o Vibration Feeder Range
K 11.13 STINDEX
DA —-
Range: DA (NA)See : P 05.27Select operating ranges INDEX 1/2 of vibrationfeeder.
START/STOP Speed Controller
K 11.14 NREG_IO
.0
Range: .0 / .1See: P 05.30...The special speed controller is active only if:
1. K11.14 = .1
2. Speed input has been activated with K 10.11
3. Input is configured for speed with K 10.20.Controller operates in volumetric and gravimetricmode.
K 12. Limit Values
m o Feed Rate < PMIN
K 12.01 K_PMIN
DA —- W2
Range: DA (NA) A / W1 / W2 / IGSee : P 08.01 pmin
LO 01 “FEED RATE I LO”
m o Feed Rate > PMAX
K 12.02 K_PMAX
DA —- W2
Range: DA (NA) A / W1 / W2 / IGSee : P 08.02 pmax
HI 01 “FEED RATE I HI”
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 25
m o Bin Level < BMIN1
K 12.03 K_BMIN1
DA —- W2
Range: DA (NA) A / W1 / W2 / IGSee : P 08.03 bmin1
LO 02 “BIN LEVEL < BMIN1"
m o Bin Level < BMIN2
K 12.04 K_BMIN2
DA —- W2
Range: DA (NA) A / W1 / W2 / IGSee : P 08.04 bmin2
LO 03 “BIN LEVEL < BMIN2"
m o Bin Level > BMAX1
K 12.05 K_BMAX1
DA —- W2
Range: DA (NA) A / W1 / W2 / IGSee : P 08.05 bmax1
HI 02 “BIN LEVEL > BMAX1"
m o Bin Level > BMAX2
K 12.06 K_BMAX2
DA —- A
Range: DA (NA) ASee: P 08.06 bmax2
HI 03 “BIN LEVEL > BMAX2"
n o Speed < NMIN
K 12.07 K_NMIN
DA —-
Range: DA (NA) ASee : P 08.07 nmin
LO 04 “SPEED LO”
m o Speed > NMAX
K 12.08 K_NMAX
DA —- A
Range: DA (NA) ASee: P 08.08 nmax
HI 04 “SPEED > nmax”
K 13. Calibration Event Messages
LC Input < MIN
K 13.01 WZ_MIN
IN A
Range: IN ASee : CA 01 “LC OUT < MIN”
LC Input > MAX
@BLOCK 2 = K 13.02WZ_MAX
IN A
Range: IN ASee : CA 02 “LC INP > MAX”
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 26
PLL Overflow
K 13.03 GA_ERR
IN A
See : K 10.11 QU_DREHCA 03 “PLL OVERFLOW”
Note : Speed input overamplified.
Amplification MAX
K 13.04 VERST_M
IN W1
Range: IN W1 / ASee : CA 04 “AMPLIFICATION MAX”
Preload < 5 %
K 13.05 VORL_MIN
IN A
See : CA 05 “PRELOAD < 5%”
Load > Load Cell Rated Capacity
K 13.06 F_WZNEN
IN A
See : CA 06 “PREL + BUFF + FEED > NOM”
HMIN1 < HMIN2
K 13.07 HMIN2_M
IN A
See : CA 07 “HMIN1 < HMIN2"
HMIN1 > HMAX1
K 13.08 HMAX1_M
IN A
See : CA 08 “HMIN1 > HMAX1"
Simulator Active
K 13.09 SIM_AKT
IN W2
See : CA 09 “SIMULATION ACTIVE”
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 27
K 14. Mode-Independent Sources and Destinations (Extended Version)
n o Stop Totalizing Counter 1
K 14.01 QU_Z1ST
DE —-.NO
Range: DE m(NE) / SE YES / NO
n o Stop Totalizing Counter 2
K 14.02 QU_Z2ST
DE —-.NO
Range: DE (NE) / SE YES / NO
m o Start Vibrator
K 14.03 RUET_EI
DA —-
See : P 08.10 vibro
m o Volumetric
K 14.04 VOL_AKT
DA EA2.DA7
Range: DA (NA)
Measuring System
K 14.05 mes_sys
.0
Range: .0 / .1
Changeover from controlling system to exclusivelymeasuring system.
Both systems operate on the discharge principle.
.0 : Controlling System
.1 : Measuring SystemPreset setpoint is output via controller bypass.Controller does not operate.
Negative Feed Rate Output
K 14.06 I2_INV
.0
Range: .0 / .1See: K 14.07 INV_AKT.0 : Analog outputs K 10.13 and K 10.14 are
designed for output of positive feed rate.Feed rates smaller than zero are limited to theelevation.
.1 : Analog output 2 (K 10.14) is designed foroutput of negative feed rates.Internally, the sign of the feed rate to be outputis reversed.
If fill control is activated, estimated discharge is outputduring filling.
m o Analog Output Inverted
K 14.07 INV_AKT
DA —-
Range: DA(NA)
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 28
See: K 14.06
Feed rate is negative and configuratorK 14.06 is set to 1.
m Actual Feed Rate 3
K 14.08 P_IST3
AA —-
Range: AASee: P 09.15 P3_Anh
P 09.16 P3_BERP 07.02 pdatauK 14.09 I3_Store
Outputs feed rate amount. Value output can be storedvia input K 14.09.
n oq Store Feed Rate 3
K 14.09 I3_Store
DE —-.NO
Range: DE(NE) NOSee: K 14.08 P_IST3
With positive edge, current feed rate value for analogoutput K 14.08 is stored.If input changes to LOW, current value is output.
K 15 Not Active
Modifications of configurators in Block 15. have noeffects.
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 29
K 16. Batching Mode
See: Block P 12.
n o Preselect Batching Mode 0
K 16.01 M0_BATQ
SE ZBS
Range: DE (NE) / SE / TTYES / NO
n o Preselect Batching Mode 1
K 16.02 M1_BATQ
TT LB1
Range: DE (NE) / SE / TTYES / NO
n o Preselect Batching Test Mode
K 16.03 TM_BATQ
TT LB1
Range: DE (NE) / SE / TTYES / NO
n o Abort Batch, Mode 0
K 16.04 M0_BATA
SE ZBS
Range: DE (NE) / SE / TT NO
n o Abort Batch, Mode 1
K 16.05 M1_BATA
TT LB1
Range: DE (NE) / SE / TTNO
n o Abort Batch, Test Mode
K 16.06 TM_BATA
TT LB1
Range: DE (NE) / SE / TTNO
m o Pre-contact
K 16.07 VORKON
DA —-
Range: DA (NA)
m o Main Contact
K 16.08 HAUPTK
DA —-
Range: DA (NA)
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 30
Not Dedicated
K 16.09
Batch Setpoint Mode 0
K 16.10 M0_PBAT
SE ZBS
Range: SE / TT
Batch Setpoint Mode 1
K 16.11 M1_PBAT
TT LB1
Range: SE / TT
Batch Setpoint Test Mode
K 16.12 TM_PBAT
TT LB1
Range: SE / TT
K 17. Fill Gate
See: Chapter 1, “Fill Control”,Block K 03,Block K 18,Block K 19.
Fill Gate Available
K 17.01 FKL_DA
.0
Range: .0 / .1
n o Fill Gate Closed
K 17.02 FKL_RMZ
DE ME1.DE3
Range: DE (NE) YES / NO
n o pFill Gate Open
K 17.03 FKL_RMA
DE ME1.DE2
Range: DE (NE) YES / NO
m o OPEN Fill Gate
K 17.04 FKL_AUF
DA EA2.DA2
Range: DA (NA)
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 31
Fill Gate Does Not Open
K 17.05 F_FKLAU
IN A
Range: IN ASee: WM 01 “FILL GATE NOT OPEN”
Fill Gate Does Not Close
K 17.06 F_FKLZU
IN A
Range: IN ASee : WM 02 “FILL GATE NOT CLOSED”
Not Dedicated
K 17.07
m o Fill Gate Closed
K 17.08 DA_FKLA
DA —-
Range: DA (NA)Prerequisite: K 17.01 = 1
m o Fill Gate Open
K 17.09 DA_FKLZ
DA —-
Range: DA (NA)Prerequisite: K 17.01 = 1
K 18. Fill Device
Activate this block if a fill device (screw or feeder) is usedrequiring to be monitored. Combined operation of fillgate and fill screw is possible. For time sequence ofcontrol signals, see Block K 19.
Fill Device Available
K 18.01 FILOR_D
.0
Range: .0 / .1
n p Error: Fill Device Overload
K 18.02 MS_FILO
DE —-.NO W1
Range: DE (NE) NO A / W1 / W2See: WM 03 “FILL DEVICE OVERLOAD”
m o Fill Device Active
K 18.03 FILOR_R
DE —-.NO
Range: DE (NE) NO
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 32
Start Fill Device
K 18.04 FILOR_E
DA —-
Range: DA (NA)
Fill Device Inactive
K 18.05 F_AUSFI
IN W1
Range: IN A / W1 / W2See: WM 04 “FEEDBACK FILL DEVICE”
Message: Fill Device Active
K 18.06 F_EINFI
IN A
Range: IN A / W1 / W2See : WM 05 “FILL DEVICE ACTIVE”
K 19. Auxiliary Fill Devices
Note : Activate this block if auxiliary fill devices areused requiring to be monitored. Activation ispossible only in conjunction with Block K 17.and/or Block K 18. The following versions aresupported:
Fill device:Fill gate orFill screw orFill feeder orFill screw and fill gate.
Auxiliary devices:Supply bin ventilation,Funnel blower,Compressed air filter or suctionfilter.
Auxiliary Devices Active
K 19.01 HIFIL_D
.0
Range: .0/.1
n o Vent Valve Open
K 19.02 RMAUF_E
DE ME1.DE4
Range: DE (NE) NO
n oq Start Local Funnel Blow-Out
K 19.03 TRIAUS
DE ME2.DE6
Range: DE (NE) YES / NO
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 33
Fig.4.2: Fill Control Flow Chart
P13.06 tvsP13.04
tn2P06.06
tbruheP13.03
Start P06.09 tfuell
1) Initiate Filling
a) Start Filling HMIN P 06.01 IN
b) Stop Filling HMAX P 06.03 IN
2) Volumetric Mode K 14.04 DA
3) Filter Cleaning
3.1 Compressed Air Filterwith, or without, cycle
K 19.12 DAP 13.05
control
3.2 Suction Filter K 19.11 DA
4) Start hopper Blow-out K 19.10 DA
5) Vent Valve
a) OPEN K 19.04 DA
b) Open K 19.02 DE)
6) Ventilating Valve
a) SHUT K 19.07 DA
b) Closed K 19.08 DE
7) Fill Gate
a) OPEN K 17.04 DAP 06.06
b) Closed K 17.02 DE
c) Open K 17.03 DE
8) Start Supply BinVentilation
K 19.06 DAP 13.01P 13.02
9) Fill Device
a) START K 18.04 DA
b) Active K 18.03 DE
10) Feeder Fills K 03.06 DA
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 34
m o OPEN Vent Valve
K 19.04 ELKL_AU
DA EA2.DA3
Range: DA (NA)
Fill Control Sequence:
Fig. 4.2 shows the time sequence of the logicalsignal levels. All available signals arementioned. Signals of Blocks K 03 to K 19 towhich an input has been assigned as defaultvalue have to be configured with —-.NO if theyare not required.
3) Signal “Cleaning Compressed Air Filter” isavailable for pre-suction time tvs (P 13.06) ascycled signal. The break times are set withParameter P 13.05. If break time is set to 0 acontinuous signal is generated.
5)6)
Separate vent and ventilating valves aresupported as well as tandem valves, to beconnected as vent valves.
7)8)
If only a fill gate is provided, fill device K 18.01has to be configured with .0. The fill gate canbe controlled cyclically. Pulse times andintervals are set with Parameters P 06.06 andP 06.07. For initial filling, times are set with P06.04 and P 06.05. With no fill device, unittimes tn1 and tn2 are started by closing of fillgate.
Vent Valve Does Not Open
K 19.05 F_ELKLA
IN W1
Range: IN A / W1See : WM 06 “VENTING”
m o Start Supply Bin Ventilation
K 19.06 BL_VORB
DA EA2.DA4
Range: DA (NA)
m o CLOSE Ventilating Valve
K 19.07 BLKL_ZU
DA EA2.DA5
Range: DA (NA)
Fig.4.3: Suction Filter Scheme
Supply Bin
CompressedAir FilterWeigh Hopper
HMAX 1
HMIN1
Supply BinVentilation
Fill Device
FunnelBlow-Out
Feed Amount
Puffer
Supply Bin
Supply BinVentilation
Fill Device
FunnelBlow-Out
Weigh Hopper
HMAX 1
Suction Filter
VentValve
Feed Amount
Buffer
Fig.4.4: Suction Filter Scheme
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 35
n o Ventilating Valve Shut
K 19.08 RMZU_BL
DE ME1.DE5
Range: DE (NE) NO
m o Ventilating Valve Does Not Close
K 19.09 F_BLKLZ
IN W1
Range: IN A / W1See : WM 07 “VENTILATION”
m o Start Funnel Blow-out
K 19.10 TRIAUS
DA EA2.DA6
Range: DA
m o Clean Suction Filter
K 19.11 SAUGFIL
DA —-
Range: DA (NA)
m o Clean Compressed Air Filter
K 19.12 DRUCKFIL
DA —-
Range: DA (NA)
K 20. Discharge Gate
The signals in this block serve for control of a dischargegate mounted on feed unit.
n o Discharge Gate Open
K 20.01 RM_ATK
DE —-.NO
Range: .0 / DE (NE)Note : .0 = No discharge gate provided.
Contact closed (DE = HIGH):
Fault in feeder STOP state
Contact open:
Fault in feeder START state
(Initial) filling is possible at all times, even if ALARMWM08 “AT Gate” is available.
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 36
m o OPEN Discharge Gate
K 20.02 ATK_AUF
DA —-
Range: DA (NA)
moDischarge Gate Does Not Open
K 20.03 F_ATK
DA —- A
Range: DA (NA) A / IGSee: WM 08 “DISCHARGE GATE”
K 21. Supply Bin Level
The parameters for supply bin fill control are determinedin Blocks P 15 and P 16. The fill device is started via P16.03 and P 16.04. Contacts K 21.03 and K 21.04 arefreely assignable.
n Bin Level Source
K 21.01 QU_FGVB
WZ —- A
Range: WZ / SESee : SY 12 “qvb WRONG UNIT”
m Bin Level Output
K 21.02 FGVB
AA
Range: AASee : P 14.06 vbanh
P 14.07 vbdakor
m o Bin Level < FVBMIN
K 21.03 FVB_MIN
DA —- W2
Range: DA (NA) W1 / W2 / IGSee : P 16.01 vbmin
LO 05 “SUPPLY BIN LO”
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 37
m o Bin Level > FVBMAX
K 21.04 FVB_MAX
DA —- W2
Range: DA (NA) W1 / W2 / IGSee : P 16.02 vbmax
HI 05 “SUPPLY BIN HI”
m o Start Supply Bin Fill Device
K 21.05 FILORVB
DA —-
Range: DA (NA)See : P 16.03 vhmin
P 16.04 vhmax
Supply Bin Load Cell Input < MIN
K 21.06 WZVB_MI
IN A
Range: IN A / W1See : CA 10 “LC SUPPLY BIN < MIN”
Supply Bin Load Cell Input > MAX
K 21.07 WZVB_MA
IN A
Range: IN A / W1See : CA 11 “LC SUPPLY BIN > MAX”
K 22. Dead Time Element
One dead time element is provided for setpoint and onefor START/STOP command. The dead time element forsetpoint can be initialized externally, pre-assigned withthe available setpoint and held. Both elements can beselected separately in Mode 0 and Mode 1. The inputsare not monitored for double assignment so that with oneinput both dead time elements can be selected at thesame time. Enter the dead times for both elements withParameter P 17.01.
n o Preselect DeadTime Element Setpoint M0
K 22.01 TOT_VM0
DE —-.NO
Range: DE (NE) / SE YES / NO
n o Preselect DeadTime Element Setpoint M1
K 22.02 TOT_VM1
DE —-.NO
Range: DE (NE) / SE YES / NO
n o Dead Time Element SetpointCLock ON M0
K 22.03 TOT_TM0
DE —-.NO
Range: DE (NE) / SE YES / NO
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 38
n o Dead Time Element SetpointCLock ON M1
K 22.04 TOT_TM1
DE —-.NO
Range: DE (NE) / SE YES / NO
n o Preassign DeadTime Element Setpoint
K 22.05 TOT_VOR
DE —-.NO
Range: DE (NE) / SE YES / NONote : Setpoint is assigned to dead time element.
n oq Initialize Setpoint DeadTime Element
K 22.06 TOT_INI
DE —-.NO
Range: DE (NE) / SE YES / NO
n o DeadTime Element START/STOP, Clock ON M0
K 22.07 TOT_IM0
DE —-.NO
Range: DE (NE) / SE YES / NO
n o DeadTime Element START/STOP, Clock ON M1
K 22.08 TOT_IM1
DE —-.NO
Range: DE (NE) / SE YES / NO
n o DeadTime Element START/STOP Clock ON M0
K 22.09 TOT_TI0
DE —-.NO
Range: DE (NE) / SE YES / NO
n o DeadTime Element START/STOP Clock ON M1
K 22.10 TOT_TI1
DE —-.NO
Range: DE (NE) / SE YES / NO
m o Dead Time ElementsPreselected
K 22.11 TOT_GEW
DA —-
Range: DA (NA)
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 39
m o Dead TimeElement Setpoint Active
K 22.12 TOT_PON
DA —-
Range: DA (NA)
m o Dead TimeElement START/STOP Active
K 22.13 TOT_ON
DA —-
Range: DA (NA)
K 23. Zero Setting
n oq Set Error to Zero
K 23.01 QU_NUL
DE —-.NO
Range: DE (NE) NOSee: K 23.02 ERR_NUL
P 19.01 erg_nulP 19.02 gr-Nul
Sets fill weight display FG to zero if set difference toprevious zero setting operation is not exceeded(P19.02).The time of mean value formation for zero setting isapprox. 1 s.
m o Set Error to Zero
K 23.02 ERR_NUL
DA —- W1
Range: DA(NA) W1 / IGSee: K 23.01 QU_NUL
Event HI 09, Zero Setting LimitP 19.01, P 19.02
Zero setting difference is exceeds threshold P 19.02.Result is not acquired.
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SIMPLEX MULTICONT
ConfigurationFH 399 GB/ 4 - 40
K 24. Pressure Compensation
Non-compensated pressure variations in feed hoppercause erroneous forces and thus feeding errors.Compensation can be performed by mechanicalcompensators or electricallyIn the second case, pressure is measured, routed toMULTICONT as electrical signal, normalized anddeducted from actual but wrong weight signal.Compensator input data and connections areidentical with normal load cell input.For pressure sensors with current input, a converterwith 0...20mA input can be supplied as option.
n Pressure Compensation Input
K 24.01 D_QU
WZ —-
Range: L/C W1 / W2 / A / IGSee: SY13 “Wrong Unit”
Presets measuring input for pressure compensation.With “—-” compensation is cut off.
mo Pressure < d-min
K 24.02 D_MIN
DA —- W2
Range: DA(NA)See: LO 06 “Measured Value Comp. < MIN”
P 20.03 d_min
mo Pressure > d-max
K 24.03 D_MAX
DA —- W2
Range: DA(NA)See: HI 06 “Measured Value Comp. > MAX”
P 20.04 d_max
Load Cell Input (Pressure) < MIN
K 24.04 D_MEMIN
IN A
Range: W1 / ASee: CA12 “Comp. Input < MIN”
With input signals <d_vork (P 20.06), message CA12is output.
Load Cell Input (Pressure) > MAX
K 24.05 D_MEMAX
IN A
Range: W1 / ASee: CA13 “Comp. Input > MAX”
With input signals >Smax, message CA 13 is output(see P 20.01).
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MULTICONT SIMPLEX
ConfigurationFH 399 GB/ 4 - 41
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5. Parametrization
5.1 Parameter Designation
Parameters complete configuration and serve for totalsystem definition. All rated data, calibration andevaluation data as well as controller settings, limitvalues, and standard interfaces are entered asparameters. All functions required for parameter settingcan be accessed via the function distributor. Theoperating functions are described in Chapter 2“Functions and Operating Modes”.For rated data, calibration and evaluation data, seerelevant data sheets.
Section 5.2 “Overview” comprises a list of all parameterblocks which enables instantaneous survey andfacilitates location of individual parameters.
In Section 5.3 “Index”, all parameter blocks includingdefault values and eligible settings are listed.
The parameter units can be converted from theinternational (SI) to the American system of units byconfiguration (K 00.11 Nonsi).
ConversionIntl. Units => American Units
g => oz 1 oz = 28.3703 g
kg => lb 1 lb = 0.4535925 kg
t => t 1 t = 2000 lb
mm => inch 1 inch = 25.4 mm
m => f 1 f = 0.3048 m
The representation in Section 5.3 follows the display ofa machine control station. All parameters arerepresented in a bordered three-line block. The first linecontains the parameter name. The indications in lines 2and 3 correspond to the display in the setpoint field andthe input/output field of a machine control station.
Name
Number Symbol
Value
Range: A...Z (Setting range, value can becontinuously changed.)
0 / 1 / 2 (Setting range, select fromvalues displayed, select bycursor operation)
Reference: To configuration, see Chapter 4.To event messages, see Chapter 6.
Note: Additional information.
The parameter name refers to the function and servesas search key in the alphabetic search list.
The parameter number is composed of block number,position of parameter within the block and the letter P.This number serves for identification and is shown in thesetpoint field together with the symbol.
The symbol as such serves for identification ofparameter on display.
The value shows the current parameter setting. Theindex comprises the default values of the standardversion. They can be loaded any time with sub-function“Load Init. Par.”. Deviating values are marked on displayby a * at the beginning of the line.
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 1
5.2 Overview
Block P 00. Dialog Behaviour
Password Active P 00.01 PassaktLanguage P 00.02 spr
Block P 01. Rated Feeder Data
Feed Rate,Dimension andDisplay Format P 01.01 pdimNominal Feed Rate PNENN P 01.02 pnenn[i]Fill Weight, Display Format andDimension P 01.03 bdimFeed Amount FD, Unit andDisplay Format P 01.04 hdimNominal Feed Amount FDNENN P 01.05 hub[i]Buffer Amount P 01.06 puffer[i]Nominal Fill Weight FGNENN P 01.07 bnenn[i]Nominal Speed NNENN P 01.08 nnennTotalizing Counter 1, Displayand Output Format P 01.09 fm1dimTotalizing Counter 1, PulseLength P 01.10 fm1pulsTotalizing Counter 2, Displayand Output Format P 01.11 fm2dimTotalizing Counter 2, PulseLength P 01.12 fm2pulsFill Feed Rate IF, Unit andDisplay Format P 01.13 if_dimNominal Fill Feed Rate IFNENN P 01.14 if_nennVibro Feed Rated Frequency P 01.15 frqnenn
Block P 02. Calibrating and Evaluating Data
Load Cell Rated CapacitiesWZNENN P 02.01 wz_nennLoad Cell Characteristic ValueE P 02.02 wz_kennLever Ratio ü P 02.03 fmechVS Characteristic Value P 02.04 fgeberLoad Cell Filter P 02.05 wz_filtCheck Weight P 02.06 pruefMaintenance Interval P 02.07 wartintMeasuring Reserve P 02.08 mes_resSPC Time P 02.09 spczeitSPC Filter P 02.10 xdfilterSPC Number P 02.11 spcanza
Block P 03. Calibrating Results
Tare (FD) P 03.01 h_rest[i]Tare (FG) P 03.02 p_rest[i]Range Correction P 03.03 kor_ber
Preload Compensation (FG) P 03.04 b_vork[i]
Block P 04. Differentiator, DisturbanceAuto-Elimination (DAE)
Filter Time P 04.01 filterProbability Factor P 04.02 warfakVariance P 04.03 varianzMonitoring Time P 04.04 twachBlending Prolongation P 04.05 TB_DAE
Block P 05. Controller
Dynamic Factor P 05.01 dynfakSetpoint Bypass P 05.02 bn[i]P Component KP P 05.03 kp[i]Setback Time TN P 05.04 tn[i]Lead Time TV P 05.05 tv[i]Upper Control Magnitude Limitgo P 05.06 goLower Control Magnitude Limitgu P 05.07 guControl Magnitude ElevationANH P 05.08anhMessage: Threshold Deviation P 05.09 diffmaxMessage: Deviation MonitoringTime P 05.10 regtimControl Magnitude Filter GTAU P 05.11 gtauEmergency Setpoint Limit P 05.12 notsolNumber of CompensationPoints P 05.13 komppktControl Magnitude YKomp1 P 05.14 Y_1[i]Actual Feed Rate IKomp1 P 05.15 I_1[i]Control Magnitude YKomp2 P 05.16 Y_2[i]Actual Feed Rate IKomp2 P 05.17 I_2[i]Control Magnitude YKomp3 P 05.18 Y_3[i]Actual Feed Rate IKomp3 P 05.19 I_3[i]Control Magnitude YKomp4 P 05.20 Y_4[i]Actual Feed Rate IKomp4 P 05.21 I_4[I]Control Magnitude YKomp5 P 05.22 Y_5[i]Actual Feed Rate IKomp5 P 05.23 I_5[i]Max. Setpoint Increase P 05.24 delta+Max. Setpoint Change P 05.25 delta-Max. Increase in STOP State P 05.26 delta_fVibration Feeder Range P 05.27 STINDEX[i]Anti-Blocking Time P 05.28 t_blkschStand-By Limit P 05.29 standbySpeed Control P-Component P 05.30 Kp_nSpeed Control Setback Time P 05.31 tn_nSpeed Reset P 05.32 norm_n
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 2
Block P 06. Fill Control
Feed Amount HMIN1 P 06.01 hmin1Feed Amount HMIN2 P 06.02 hmin2Feed amount HMAX1 P 06.03 hmax[i]Initial Filling, Pulse Time P 06.04 te_pulsInitial Filling, Pulse Interval P 06.05 te_pausRefilling, Pulse Time P 06.06 tf_pulsRefilling, Break Time P 06.07 tf_pausSettlingTime P 06.08 tbruheMaximum Refilling Time P 06.09 tfuellFilling Error Request P 06.10 FIL_MODEDischarge Limit With FillingError P 06.11
LEERSPEZ
Block P 07. Display and Output Filter
Actual Feed Rate Display P 07.01 plbtauActual Feed Rate AnalogOutput P 07.02 pdatauActual Feed Rate SE Bus P 07.03 psetauFeed Amount P 07.04 htauFill Weight Filtre P 07.05 btauNumber of Revolutions P 07.06 ntauMean Value Deviation P 07.07 etau
Block P 08. Limit Values
Actual Feed Rate, Limit ValuePMIN P 08.01 pminActual Feed Rate, Limit ValuePMAX P 08.02 pmaxBin Level Limit Value BMIN1 P 08.03 bmin1Bin Level Limit Value BMIN2 P 08.04 bmin2Bin Level Limit Value BMAX1 P 08.05 bmax1[i]Bin Level Limit Value BMAX2 P 08.06 bmax2[i]NMIN P 08.07 nmin
Speed, MAX Limit Value P 08.08 nmaxAgitator Threshold P 08.09 rwerk[i]
Vibrator Threshold P 08.10 vibro[i]Fill Feed Rate, Limit ValueIFMIN P 08.11 if_min
Block P 09. Analog Outputs Normalization
Actual Feed Rate 1, Zero Point P 09.01 P1_Anh.Actual Feed Rate 1, Range P 09.02 P1_Ber.[i]Actual Feed Rate 2, Zero Point P 09.03 P2_Anh.Actual Feed Rate 2, Range P 09.04 P1_Ber.[i]Fill weight, Analog Output,Elevation P 09.05 FG_Anh.Bin Level, Range P 09.06 FG_Ber[i]
Feed Amount, Zero Point P 09.07 H_AnhFeed Amount, Range P 09.08 H_Ber[i]Setpoint, Zero Point P 09.09 Ps_AnhSetpoint, Range P 09.10 Ps_Ber.[i]Speed, Zero Point P 09.11 n_Anh.Speed, Range P 09.12 n_Ber.Deviation, Zero Point P 09.13 r_Anh.Deviation, Range P 09.14 r_BerActual Feed Rate 3, Zero Point P 09.15 P3_AnhActual Feed Rate 3, Range P 09.16 P3_BER
Block P 10. Analog Inputs Normalization
Setpoint, Zero Point P 10.01 adan1Setpoint, Range P 10.02 adbe1[i]Local Speed Setpoint, ZeroPoint P 10.03 I_adan1Local Speed Setpoint, Range P 10.04 I_adbe1
Block P 11. Preset Times
Afterflow Totalization P 11.01 tnachStart-Up Time P 11.02 tanfahrVolumetric Discharge Time P 11.03 tvolum
Block P 12. Batching Mode
Feed Rate Pre-act Contact P 12.01 pvorResidual Amount Pre-ActContact P 12.02 vbatResidual Amount Main Contact P 12.03 hbatAdaptation Factor P 12.04 hkadap
Block P 13. Auxiliary Fill Devices
Supply Bin Ventilation, PulseTime P 13.01 tv_pulsSupply Bin Ventilation, PulseInterval P 13.02 tv_pausSuction Time tn1 P 13.03 tn1Ventilation Time tn2 P 13.04 tn2Filter Cleaning, Pulse Interval P 13.05 tfilterPre-suction Time tvs P 13.06 tv_sReaction Time tk P 13.07 tklapp
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 3
Block P 14. Supply Bin, Rated Dataand Calibration
Display Format and Units P 14.01 vbdimNominal Bin Level FVNenn P 14.02 vbnennLoad Cell Rated Capacities P 14.03 vwz_nenLoad Cell Characteristic E P 14.04 vwz_kenLoad Cell Filter P 14.05 vb_filtOutput Normalization, ZeroPoint P 14.06 vbanhOutput Normalization, Range P 14.07 vbdakor
Block P 15. Supply Bin, Calibration Results
Tare N P 15.01 vb_taraRange Correction KORFV P 15.02 vb_korPre-load Compensation P 15.03 vb_vork
Block P 16. Supply Bin Fill Control
Supply Bin VBMIN P 16.01 vbminSupply Bin VBMAX P 16.02 vbmaxSupply Bin VHMIN P 16.03 vhminSupply Bin VHMAX P 16.04 vhmax
Block P 17. Dead Time
Dead Time P 17.01 Totzeit
Block P 18. Simulator
Simulated Refill Time P 18.01 tsim_fu
Block P 19. Zero Setting
Set Result to Zero P 19.01 erg_nulSet Limit to Zero P 19.02 gr_nul
Block P 20. Pressure Compensation
Upper Full Scale Value P 20.01 d_nennPressure Compensation Range P 20.02 d_normPressure < d_min P 20.03 d_minPressure > d_max P 20.04 d_maxZero Point PressureCompensation P 20.05 d_taraLower Full Scale Value P 20.06 d_vorkPressure Compensation Filter P 20.07 wztau
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 4
5.3 List of Parameters
P 00. Dialog Behaviour
Password Active
P 00.01 Passakt
N
Range : J=Yes/N=NoNote : 7274
Language
P 00.02 spr
ENGLISCH
Range: DEUTSCH / ENGLISH / FRANCAIS /ITALIANO / ESPAGNOL
P 01. Rated Feeder Data
Feed Rate, Unit and Display Format
P 01.01 pdim
——.-kg/h
Range : ——.-g/h ... ——— t/hNote : Inclusive decimal point, 6 places with a
maximum of 3 decimal places are displayed.Format and units are selected by operatingcursors UP and DOWN.
Nominal Feed Rate PNENN
P 01.02 pnenn[i]
1000.0 kg/h
Range : 0.1 kg/h ... 999990 kg/h
Fill Weight, Display Format and Dimension
P 01.03 bdim
——.-kg
Range : ——-.-g ... ———- tNote : Maximum 7 digits can be displayed. For entry,
see P 01.01.
Feed Amount FD, Unit and Display Format
P 01.04 hdim
——.—kg
Range: ——-.-g... ———- tNote: Maximum 7 digits can be displayed. For entry,
see P 01.01.
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 5
Nominal Feed Amount FDNENN
P 01.05 hub[i]
50.0 kg
Range : 1 kg ... 100 000 kgNote : Change feed amount only in OFF state of
feeder.
Buffer Amount
P 01.06 puffer[i]
20.0 kg
Range : 0 kg ... 100 000 kgChange feed amount only in OFF state offeeder.
Fill Weight Filter FGNENN
P 01.07 bnenn[i]
Note : No entry. Value is computed from FD andbuffer and serves as reference value for limitvalues. Excess is reported by event message.
Nominal Speed NNENN
P 01.08 nnenn
1500 rpm
Range : 300 rpm ... 5000 rpm.Note : Display is in revolution per minute (rpm).
Totalizing Counter 1, Display and OutputFormat
P 01.09 fm1dim
——— kg
Range : ——.-g...———-tSee : K 10.08 FM1_IANote : Inclusive decimal point, up to 7 places with
maximum 3 after-comma places can bedisplayed. Select format and units byoperating cursors UP and DOWN. One pulsecorresponds to the smallest digit on display.
Totalizing Counter 1, Pulse Length
P 01.10 fm1puls
50 ms
Range : 50 ms ... 250 ms
Totalizing Counter 2, Display and OutputFormat
P 01.11 fm2dim
——— kg
Range : ——-.-g ... ———-tSee : K 10.09 FM2_IANote : Inclusive decimal point, 7 places with
maximum 3 decimal places are displayed.Select form and units by operating cursorsUP/DOWN. One pulse corresponds to thesmallest place on display.
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 6
Totalizing Counter 2, Pulse Length
P 01.12 fm2puls
50 ms
Range : 50 ms ... 250 ms
Fill Feed Rate IF, Unit and Display Format
P 01.13 if_dim
——— t/h
Range: —.—- kg/h ... ——— t/h
Nominal Fill Feed Rate IFNENN
P 01.14 if_nenn
100000.0 kg/h
Range: 100. kg/h ... 999999.9 kg/h
Vibro Feed Rated Frequency
P 01.15 frqnenn
50
Range : 0 ... 1000 1/sSee : K 10.20Active only if K 10.20 is set to .1.All limit values and analog outputs related to speed nthen refer to frqnenn.
P 02. Calibrating and Evaluating Data
Load Cell Rated Capacities WZNENN
P 02.01 wz_nenn
220.00 kg
Range: 2.00 kg ... 500 000 kg.Note: WZNENN is the total of all load cell rated
capacities.
Load Cell Characteristic Value E
P 02.02 wz_kenn
2.850 mV/V
Range: 0.5 mv/V ... 9.999 mV/V
Lever Ratio ü
P 02.03 fmech
1
Range: 0.5 ... 2This parameter makes allowance for themechanical connection between weighhopper and load cell.
FG = ü ⋅ WZ
FG: Bin level
WZ: Load on load cell
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 7
VS Characteristic Value
P 02.04 fgeber
30 I/U
Range : 5 I/U ... 200 I/UNote : Characteristic value = Number of pulses of
the speed generator per revolution of pulsegenerator.
Load Cell Filter
P 02.05 wz_filt
1
Range : 0 / 1 / 2 / 3Note : 0 = Smallest filter time.
Check Weight
P 02.06 pruef
30.000 kg
Range : 0.1 kg ... 100 000 kgNote: Use check weight for additional calibration
check.
Maintenance Interval
P 02.07 wartint
3000 h
Range : 1h ... 10 000 hSee : K 01.05 WARTUNGNote : When the set time has elapsed, event
message SC 05 is displayed.
Measuring Reserve
P 02.08 mes_res
1
Range : 1.0 ... 3.0Use mes_res to extent measuring range.
Measuring range AMOUNT:-h_rest ... AMOUNT • mes_res.
Measuring range BIN LEVEL:-h_rest ... (AMOUNT • mes_res + buffer).
Event message CA 01 : Bin level < -h_rest.Event message CA 02: Bin level > 1.1 • AMOUNT •mes_res.
mes_res should not be set higher than 1, except invery special cases, and only be changed in OFFstate of feeder.Beyond measuring range, feeder changes over tovolumetric mode.
SPC Time
P 02.09 spczeit
8h
Range: 1...24h
Monitoring time of diagnosis and quality tool for:
1. Acquisition of max. feed rate during this timeinterval
2. Acquisition of non-gravimetric operation duringthis time interval
Time interval is floating.Monitoring stops when feeder is cut off. Uponpower-up, monitoring value starts with 0.
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 8
SPC Filter
P 02.10 xdfilter
60s
Range: 1...600s
Filter time for diagnosis and quality tool for acquisitionof deviation variance.
Prerequisites: Feeder ON, Gravimetric Mode.
Initialization starts with power-up.
SPC Number
P 02.11 spcanza
1
Range: 1...60
Number of filling operations used to arithmeticallymean diagnosis value “Totalized Amount MeanValue”. Value is evaluated by the diagnosis andquality tool.Initialization starts with power-up.
P 03. Calibrating Results
Note: Parameters P 03.01, P 03.02 and P 03.04 aredetermined by calibrating programs and mustnot be changed. Each formula requiresindividual calibration.
Tare (FD)
P 03.01 h_rest[i]
0.000 kg
Range : 0.0 kg ... 100 kgNote : Parameter mes_resUse h_rest to extend measuring range to negativeinput signals. The smallest value is 1 % ofWZNENN. The negative component does notbecome active before taring program has elapsed.With empty hopper and reduced tare(contamination), excess of measuring range(message “Measuring Range Exceeded CA 01") canthus be avoided. Measuring resolution limited,values exceeding 10% of feed amount (P 1.5)should be avoided.
NOTE:If h_rest is entered in manual, select same valuefor each feed index.
Tare (FG)
P 03.02 p_rest[i]
0.000 kg
Range : 0.0 kg ... 10000 kg
Range Correction
P 03.03 kor_ber
1.00000
Range : 0.95 ... 1.25Note : Result from weight check “CW: CHECK Q”.
Preload Compensation (FG)
P 03.04 b_vork[i]
0.0 % WZ
Range : 0 % ... 100 % WZNENN
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 9
P 04. Differentiator, Disturbance Auto-Elimination (DAE)
Filter Time
P 04.01 filter
4.0 s
Range : 0.5 s ... 300sNote : Enter differentiator filter time for feed rate
acquisition.
Probability Factor
P 04.02 warfak
5
Range : 2 ... 20See : K 01.04 DAE_AKTNote : Probability factor + variance = Response
threshold of disturbance auto-elimination.
Variance
P 04.03 varianz
0.05000 % wz0
Range : 1E-5% ... 100 % WZNENNNote : Acquired with setting program “OPTIM. DAE”.
Monitoring Time
P 04.04 twach
30 s
Range : 0.600 sSee : K 01.03 T_DAENote : The monitoring time is the period a
disturbance has to be continuously above theDAE response threshold to be output as eventmessage.
Blending Prolongation
P 04.05 TB_DAE
0 s
Range: 0 ... 10 s
With P 04.05 the DAE blending process can beprolonged, e.g. for filling with no fill control.Message CA 04 (DAE active) report total blendingtime.
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 10
P 05. Controller
The controller is designed as PID controller with setpointbypass.
Dynamic Factor
P 05.01 dynfak
1.000
Range : 0.5 ... 2Note :@BLOCK 6 = The dynamic factor is active only in
conjunction with program CONTR. ADAPT. andinfluences the dynamic controller characteristicsproportionally. In range 0.5 to 0.999 its behaviourcorresponds to that of an I controller, in range 1 to thatof a PI controller.
Setpoint Bypass
P 05.02 bn[i]
5000 mV
Range : 0 mV ... 20 000 mVNote : Active only in submode “Volumetric Mode 2",
the setpoint bypass is to be set such that theactual feed rate corresponds to the nominalfeed rate entered as setpoint. The parametervalue should be between 4.5 V and 6.5 V.
P Component KP
P 05.03 kp[i]
18.8 mV/%
Range : 0 ... 1000 mV/%Note : KP = 0 = > I controller
Setback Time TN
P 05.04 tn[i]
2.147 s
Range : 0s ... 6000 sNote : TN is the time in which in case of abrupt
deviations the change in control magnitudecaused by the I component is the same ascaused by the P component.TN < 0.14 s = > P controller.
Lead Time TV
P 05.05 tv[i]
0.000 s
Range : 0 s ... 6000 s
Upper Control Magnitude Limit go
P 05.06 go
10000 mV
Range : 0 mV ... 10 000 mVSee : K 11.05 REG_ERR
CO 03 “Controller Out Limit”Note : Enter maximum admissible control
magnitude for setpoint 0 %. For setpoint100 %, control magnitude is limited to 10 V.
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 11
Lower Control Magnitude Limit gu
P 05.07 gu
0 mV
Range : 0 mV ... anh_1/anh_2See : P 05.08 anh
K 11.05 REG_ERRCO 03 “Controller Out Limit”
Note : With settings anh_1 and anh_2, the controlmagnitude is limited to value of ParameterP 05.08. In OFF state of feeder, controlmagnitude is set to 0 mV (setting anh_1), orvalue of Parameter P 05.08/setting anh_2.
Control Magnitude Elevation ANH
P 05.08 anh
0 mV
Range : 0 mV ... 10 000 mVNote : This parameter serves for elevating the
control magnitude zero point and can equallybe selected as lower control magnitude limit.
Message: Threshold Deviation
P 05.09 diffmax
3.0 % pn
Range : 0 % ... 15 % PNENNSee : K 11.03 DA_REGA
CO 01 “DEVIATION”
Message: Deviation Monitoring Time
P 05.10 regtim
20.0 s
Range : 0 s ... 3000 sSee : K 11.03 DA _REGA
CO 01 “DEVIATION”
Control Magnitude Filter GTAU
P 05.11 gtau
3.0 s
Range : 0.5 s ... 60 sNote : The filtered value replaces the controller
control magnitude in all volumetric modephases except in submode activated viafunction key.
Emergency Setpoint Limit
P 05.12 notsol
0.0 kg/h
Range : 0 kg/h ... 100 000 kg/hSee: K 11.01 QU_NOTSNote : The active setpoint can be limited to the
emergency setpoint. Activation is with K11.01.
Number of Compensation Points
P 05.13 komppkt
5
Range : 1 ... 5See : K 11.12 ST_KOMPNote : Maximum 5 points can be entered for
definition of the vibro-feeder characteristiccurve. For each point, a feed rate setpointrequires to be preset, actual feed rate andcontrol magnitude are stored.
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 12
Control Magnitude YKomp1
P 05.14 Y_1[i]
500 mV
Range : 1 mV ... 10 000 mV
Actual Feed Rate IKomp1
P 05.15 I_1[i]
10.00 %
Range : 0.1 % ... 500 % PNENN
Control Magnitude YKomp2
P 05.16 Y_2[i]
1500 mV
Range : 1 mV ... 10 000 mV
Actual Feed Rate IKomp2
P 05.17 I_2[i]
30.00 %
Range : 0.1 % ... 500 % PNENN
Control Magnitude YKomp3
P 05.18 Y_3[i]
2500 mV
Range : 1 mV ... 10 000 mV
Actual Feed Rate IKomp3
P 05.19 I_3[i]
50 %
Range : 0.1 % ... 500 % PNENN
Control Magnitude YKomp4
P 05.20 Y_4[i]
3500 mV
Range: 1 mV ... 10 000 mV
Actual Feed Rate IKomp4
P 05.21 I_4[I]
70 %
Range: 0.1 % ... 500 % PNENN
Control Magnitude YKomp5
P 05.22 Y_5[i]
4500 mV
Range: 1 mV ... 10 000 mV
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 13
Actual Feed Rate IKomp5
P 05.23 I_5[i]
90 %
Range: 0.1 % ... 500 % PNENN
Max. Setpoint Increase
P 05.24 delta+
25.0 %
Range: 2.0 ... 100.0 % of PNENN
This parameter serves for limiting absolute orpercentage setpoint increases entered by keyboardto preset difference delta+.If higher values are entered, message VALUE TOOHIGH is displayed for a short period of time. Onlyadmissable change delta+ is accepted.Bigger changes can be realized by multiple entry.The limitation is active in Volumetric and GravimetricMode.If absolute and percentage setpoint can be changedvia keyboard, the limitation acts on the setpointcurrently being changed.
Max. Setpoint Change
P 05.25 delta-
25.0 %
Range: 2.0 ... 100.0 % of PNENN
Function corresponds analogously to Parameterdeltat. Message VALUE TOO LOW appears.
Max. Increase in STOP State
P 05.26 delta_f
1.0
Range: 1.0 ... 10.0
In Stop state of feeder, setpoint can be changed byvalue delta + x delta_f.
Vibration Feeder Range
P 05.27 STINDEX[i]
0
Range : 0 / 1See : K 11.130 : Preselect INDEX 1 for vibration feeder1 : Preselect INDEX 2 for vibration feeder.
Anti-Blocking Time
P 05.28 t_blksch
10 s
Range: 0 ... 1000 sSee: K 01.07, Message SC 07
If, at a 0 control magnitude, drive stops for a longertime than set with P 05.08, message SC 02 is output.
Stand-By Limit
P 05.29 standby
2 %
Range: 0 ... 100 %See: K 01.07, Message SC 07
Stop of feed drive (not of feeder) after 3 s withsetpoints below P 05.29. Switching back is withoutdelay.
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 14
Speed Control P-Component
P 05.30 Kp_n
0.40
Range : 0.00 ... 1000.00See : K 11.14, P 05.32
Speed Control Setback Time
P 05.31 tn_n
0.6 s
Range : 0.0 ... 6000.0 sSee : K 11.14, P 05.32In STOP state of feeder, I component is reset.
Speed Reset
P 05.32 norm_n
5,0
Range : 0.0 ... 10 000.0 mV/UpmSee : K 11.14With norm_n the speed controller actual value isstandardized to bypass P 05.02.
norm_n = P05.02n
in mVrpm
n = Speed for feeder nominal feed rate at nominalconditions.
P 06. Fill Control
See : Block K 03.
Feed Amount HMIN1
P 06.01 hmin1
10.0 % FD
Range : -2000 ... 100 % FDNote : If bin level falls below HMIN1 during normal
operation, refilling is initiated. HMIN1 mustexceed HMIN2.
Feed Amount HMIN2
P 06.02 hmin2
-5,0 % FD
Range : -10.0 % ... 100.0 % FDSee : K 01.01 FHMIN2
SC 01 “Bin Level < HMIN2"
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 15
Feed amount HMAX1
P 06.03 hmax[i]
70.0 % FD
Range : 0 % ... 100 % FDNote : If bin level HMAX1 is reached, filling is
terminated.
Initial Filling, Pulse Time
P 06.04 te_puls
3.0 s
Range : 1.0 s ... 4.0 sNote : The fill device is pulse-controlled. Set pulse
length and pulse intervals for settling ofmaterial in accordance with materialproperties. For continuous filling, set pulseinterval to 0 s.
Initial Filling, Pulse Interval
P 06.05 te_paus
20 s
Range: 0 s ... 6000 s
Refilling, Pulse Time
P 06.06 tf_puls
3 s
Range : 1 s ... 6000 s
Note : Refilling mode can be pulse-controlled so thatweigh hopper overflow can be avoided evenwith critical materials or oversized fill units.
Refilling, Break Time
P 06.07 tf_paus
0 s
Range : 0 s ... 6000 sNote : For continuous filling, set break time to 0 s.
SettlingTime
P 06.08 tbruhe
5 s
Range : 0 s ... 10000 sNote : The settling time determines duration of
volumetric mode after end of refilling.
Maximum Refilling Time
P 06.09 tfuell
60 s
Range : 1 s ... 10000 sSee : K 04.01 TFIL_MA
MF 01 “REFILLING TIME EXC”
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 16
Filling Error Request
P 06.10 FIL_MODE
0
Range : 0 / 1 / 2See : Operating InstructionsActive only if K 03.07 reads 1 (Discharge With FillingError). Set event classes K 04.01, K 04.03 to W1.
0 :Discharge, although max. filling phase isexceeded (P 06.09).
1 :Discharge, although min. fill feed rate isexcceded down (P 08.11).
2 :Discharge in addition to Case 0 or 1.
Discharge Limit With Filling Error
P 06.11 LEERSPEZ
.0
Range : .0 / .1See : P 06.110 :Discharge up to max. hmin 2
1 :Discharge even below hmin 2
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 17
P 07. Display and Output Filter
Actual Feed Rate Display
P 07.01 plbtau
3.0 s
Range: 0 s ... 600 s
Actual Feed Rate Analog Output
P 07.02 pdatau
3.0 s
Range: 0 s ... 600 s
Actual Feed Rate SE Bus
P 07.03 psetau
3.0 s
Range: 0 s ... 600 s
Feed Amount
P 07.04 htau
3.0 s
Range: 0 s ... 600 s
Bin Level
P 07.05 btau
3.0 s
Range: 0 s ... 600 s
Number of Revolutions
P 07.06 ntau
3.0 s
Range 0 s ... 600 s
Mean Value Deviation
P 07.07 etau
3.0 s
Range: 0 s ... 600 s
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 18
P 08. Limit Values
Actual Feed Rate, Limit Value PMIN
P 08.01 pmin
5.0 % pn
Range : -10 % ... 200 % PNENNSee : K 12.01 K_PMIN
LO 01 “FEEDRATE LO”
Actual Feed Rate, Limit Value PMAX
P 08.02 pmax
95.0 % pn
Range : -10 % ... 200 % PNENNSee : K 12.02 K_PMAX
HI 01 “FEEDRATE HI”
Bin Level Limit Value BMIN1
P 08.03 bmin1
@BLOCK 3 = 5.0 % fg
Range : -10 % ... 300 % FGNENNSee : K 12.03 K_BMIN1
LO 02 “BIN LEVEL < BMIN1"
Bin Level Limit Value BMIN2
P 08.04 bmin2
0.0 % fg
Range : -10 % ... 300 % FGNENNSee : K 12.04 K_BMIN2
LO 03 “BIN LEVEL < BMIN2"
Bin Level Limit Value BMAX1
P 08.05 bmax1[i]
95.0 % fg
Range : 0 % ... 200 % FGSee : K 12.05 K_BMAX1, P 02.08 mes_res
HI 02 “Bin Level > BMAX1"Note : bmax1 is automatically limited to BUFFER +
FEED AMOUNT • mes_res.
Bin Level Limit Value BMAX2
P 08.06 bmax2[i]
100.0 % fg
Range : 0 % ... 200 % FGNENNSee : K 12.06 K_BMAX2, P 02.08 mes_res
HI 03 “Bin Level > BMAX2"Note : bmax2 is automatically limited to BUFFER +
FEED AMOUNT • mes_res.
Speed, MIN Limit Value NMIN
P 08.07 nmin
3.0 % nn
Range : -10 % ... 200 % nNENNSee : K 12.07 K_NMIN
LO 04 “Speed LO”
Speed, MAX Limit Value
P 08.08 nmax
100.0 % nn
Range : -10.0 % ... 130.0 % nNENNSee : K 12.08 K_NMAX
HI 04 “Speed HI”
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 19
Agitator Threshold
P 08.09 rwerk[i]
30.0 % pn
Range : 0 % ... 200 % PNENNSee : K 10.06 RW_EINNote : Agitator starts if setpoint exceeds set
threshold.
Vibrator Threshold
P 08.10 vibro[i]
60 % pn
Range : 0 % ... 200 % PNENNSee : K 14.03 RUET_EI
Start-up Conditions1) Feeder ON.2) Setpoint > vibro .3) No clearance mode.
Fill Feed Rate, Limit Value IFMIN
P 08.11 if_min
00.0 % If0
Range : -200.0 % ... 200.0 % IFNENNSee : K 04.03 IF_MIN
MF 03 “If < MIN”Monitoring starts 4 s after message “Feeder Fills”(K 03.06).
P 09. Analog Outputs Normalization
Actual Feed Rate 1, Zero Point
P 09.01 P1_Anh.
2.00 V
Range : 0 kg/h = 0 V ... 10 VSee : K 10.13 P_IST1
Actual Feed Rate 1, Range
P 09.02 P1_Ber.[i]
10.00 V
Range: PNENN [i] = 0 V ... 100 V
Actual Feed Rate 2, Zero Point
P 09.03 P2_Anh.
2.00 V
Range : 0 V ... 10 VK 10.14 P_IST2
Actual Feed Rate 2, Range
P 09.04 P1_Ber.[i]
10.00 V
Range: 0 V ... 10 V
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 20
Fill Weight, Analog Output, Elevation
P 09.05 FG_Anh.
2.00 V
Range : 0 kg = 0 V ... 10 VSee : K 10.15 FGEW
Bin Level, Range
P 09.06 FG_Ber[i]
10.0 V
Range: FGNENN [i] = 0.00 V ... 100.0 V
Feed Amount, Zero Point
P 09.07 H_Anh
2.00 V
Range : 0 kg = 0 V ... 100 VSee : K 10.18 AA_HUB
Feed Amount, Range
P 09.08 H_Ber[i]
10.00 V
Range: FDNENN [i] = 0 V ... 10000 V
Setpoint, Zero Point
P 09.09 Ps_Anh
2.00 V
Range : 0 kg/h = 0 V ... 10 VSee : K 10.16 P_SOLL
Setpoint, Range
P 09.10 Ps_Ber.[i]
10.00 V
Range: PNENN [i] = 0 V ... 100 V
Speed, Zero Point
P 09.11 n_Anh.
2.00 V
Range : 0 rpm = 0 V ... 10 VK 10.17 DREHZ
Speed, Range
P 09.12 n_Ber.
6.00 V
Range: nNenn = 0 V ... 100 V
Deviation, Zero Point
P 09.13 r_Anh.
5.00 V
Range : 0 % = 0 V ... 10 VSee : K 11.10 AA_REGA
Deviation, Range
P 09.14 r_Ber
20.00 V
Range: 100 % PNENN = 0 V ... 100 V
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 21
Actual Feed Rate 3, Zero Point
P 09.15 P3_Anh
2.00 V
Range: 0.00...10.00 V for 0%I
See: K 14.08 P_IST3
Actual Feed Rate 3, Range
P 09.16 P3_BER
10.00 V
Range: 0.00...100.00 V for 100%I
P 10. Analog Inputs Normalization
Setpoint, Zero Point
P 10.01 adan1
2.00 V
Range : 0 kg/h = 0 V ... 10 VSee : K 07.10 TM_PABS
K 08.10 M0_PABSK 09.10 M1_PABS
Setpoint, Range
P 10.02 adbe1[i]
10.00 V
Range: PNENN[i] = 0 V ... 100 V
Local Speed Setpoint, Zero Point
P 10.03 I_adan1
0.00 V
Range : 0 rpm = 0 V ... 10 VSee : K 06.08 LO_STEL
Local Speed Setpoint, Range
P 10.04 I_adbe1
5.00 V
Range : nNENN = 0 V ... 100 V
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 22
P 11. Preset Times
Afterflow Totalization
P 11.01 tnach
3.0 s
Range : 0.1 s ... 10 000 sNote : For the set time, feed amount is acquired by
totalizing counter after cut-off of feeder.
Start-Up Time
P 11.02 tanfahr
2.0 s
Range : 0s ... 300 sSee : K 04.02 TVOL_MA
MF 02 “Vol. Discharge Time”Note : For the defined start-up time, feeder runs in
volumetric mode. As control magnitude eithera stored value or the bypass value can beused. The smallest start-up time is approx.2 • filter (P4.1) independent of parameter.
Volumetric Discharge Time
P 11.03 tvolum
20.0 s
Range : 1 s ... 6000 sNote : The discharge time serves for monitoring and
determines the duration of volumetric modeuntil output of event message.
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 23
P 12. Batching Mode
See : P 01.09 fm1dimNote : Batching counter display format = Format of
totalizing counter 1.
Feed Rate Pre-act Contact
P 12.01 pvor
50.0000 kg/h
Range: 0 kg/h ... 10 000 kg/h
Residual Amount Pre-Act Contact
P 12.02 vbat
10.0000 kg
Range: 0 kg ... 10000 kg
Residual Amount Main Contact
P 12.03 hbat
0.0000 kg
Range : 0 kg ... 10000 kg
Adaptation Factor
P 12.04 hbatadap
0.0
Range: 0.0 ... 1.0
Residual quantities P 12.02 and P 12.03 areself-optimizing.The two parameters are adapted by value“Batch Error • P 12.04".
P 12.04 = 0 : No adaptation= 1 : Full adaptation
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 24
P 13. Auxiliary Fill Devices
Supply Bin Ventilation, Pulse Time
P 13.01 tv_puls
1.0 s
Range: 1 s ... 60 s
Supply Bin Ventilation, Pulse Interval
P 13.02 tv_paus
2.0 s
Range: 1 s ... 60 s
Suction Time tn1
P 13.03 tn1
6.0 s
Range: 1 s ... 60 s
Ventilation Time tn2
P 13.04 tn2
2.0 s
Range: 1 s ... 60 s
Filter Cleaning, Pulse Interval
P 13.05 tfilter
0 s
Range : 0 s ... 60 sSee : K 19.12 DRUCKFILNote : This parameter determines the pulse
intervals of filter cleaning during pre-suctiontime. Pulse duration is permanently set.
Pre-suction Time tvs
P 13.06 tv_s
3.0 s
Range : 1 s ... 60 sSee : K 19.12 DRUCKFIL
Note : Pre-suction time tvs defines the time requiredfor cleaning of compressed air filter.
Reaction Time tk
P 13.07 tklapp
3.0 s
Range : 1.0 s ... 10.0 sNote : This parameter holds for all gates,
determining the maximum admissible timebetween gate control and feedback signal.Any excess is reported as event message.
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 25
P 14. Supply Bin, Rated Data and Calibration
Display Format and Units
P 14.01 vbdim
———-kg
Range : g / kg / tNote : Display shows maximum 7 places, with up to
3 after-comma places. Select by operatingcursors UP/DOWN.
Nominal Bin Level FVNenn
P 14.02 vbnenn
10000.0 kg
Range: 100.0 kg ... 1000000 kg
Load Cell Rated Capacities
P 14.03 vwz_nen
30000 kg
Range : 100.0 kg ... 1000000 kgNote . Enter total of all load cell rated capacities.
Load Cell Characteristic E
P 14.04 vwz_ken
2.850 mV/V
Range: 0.5 mV/V ... 9.999 mV/V
Load Cell Filter
P 14.05 vb_filt
1
Value range: 0 / 1 / 2 / 3
Output Normalization, Zero Point
P 14.06 vbanh
2.00 V
Range: 0 V ... 10 V
Output Normalization, Range
P 14.07 vbdakor
10.0 V
Range: 0.00 V ... 100.0 V
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 26
P 15. Supply Bin, Calibration Results
Parameters are acquired by calibrating programs.
Tare N
P 15.01 vb_tara
0.0 kg
Range: 0 kg ... 100 000 kg
Range Correction KORFV
P 15.02 vb_kor
1.00000
Range: 0.5 ... 2
Pre-load Compensation
P 15.03 vb_vork
0.0 % WZ
Range: 0 % ... 100 % WZNENN
P 16. Supply Bin Fill Control
Parameters apply to supply bin fill control (Block K 21.)
Supply Bin VBMIN
P 16.01 vbmin
5.0 % FV
Range: 0 % ... 100 % FVNENN
Supply Bin VBMAX
P 16.02 vbmax
95.0 % FV
Range: 0 % ... 200 % FVNENN
Supply Bin VHMIN
P 16.03 vhmin
10.0 % FV
Range: 0 % ... 100 % FVNENN
Supply Bin VHMAX
P 16.04 vhmax
90.0 % FV
Range: 0 % ... 100 % FVNENN
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MULTICONT SIMPLEX
ParametrizationFH 399 GB/ 5 - 27
P 17. Dead Time
Dead Time
P 17.01 Totzeit
0.00 s
Range: 0 s ... 600 s
The dead time applies to all dead time elements.
P 18. Simulator
Simulated Refill Time
P 18.01 tsim_fu
15.0 s
Range : 0 s ... 300 sNote : With simulator being switched on, parameter
determines time for refilling of feed amount.
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ParametrizationFH 399 GB/ 5 - 28
P 19. Zero Setting
Set Result to Zero
P 19.01 erg_nul
0.00 kg
Range: -100000.00...+100000.00 kg
See: K 23.02 ERR_NULP 19.02 gr_nul
Store old zero setting result.
Set Limit to Zero
P 19.02 gr_nul
5.0 %
Range: 0.0...100.0% FG (P01.07)
See: K 23.02 ERR_NULP 19.01 erg_nul
If zero setting difference differs from previous valueerg_nul by more than gr_nul, message HI 09 isoutput.Das Result is not acquired.
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ParametrizationFH 399 GB/ 5 - 29
P 20. Pressure Compensation
Upper Full Scale Value
P 20.01 d_nenn
100.0
Range: 0.0...100.0 %
See: K 24.05 D_MEMAX, Message CA 13P 20.06 d_vorkP 20.02 d_norm
Adaption of measuring amplifier to input signal.
Most users can simply use the 100% and 0% defaultvalues of parameters d_nenn and d_vork.
Max. input signal Smax may amount to:
Smax ≈ d_nenn100%
⋅ nenn
Nenn =20mA if 0...20mA converter is used
Nom = Fo 2.85mV/VE
if load cell input is usedFo = Nominal load (pressure)E = Sensitivity in mV/V
Service display KOMP%:
KOMP% = S%−d_vork
S% = i20mA
⋅ 100% with converter
S% = FFo
⋅ 2.85mV/VE
⋅100% with L/C input
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ParametrizationFH 399 GB/ 5 - 30
Pressure Compensation Range
P 20.02 d_norm
0.000 kg/%
Range: - 100 000...+100 000 kg/%
See: P 20.05 d_tara
d_norm normalizes pressure from % to kg.
Service display KOMPkg:
KOMPkg = (KOMP% -d_tara) d_norm in kg
KOMP%: See P 20.01
Value KOMPkg is used to correct measured weightvalue.
Pressure < d_min
P 20.03 d_min
0.0%
Range: -100.0....100.0% (see Fig.)
See: K 24.02, Message LO 06
Pressure > d_max
P 20.04 d_max
105.0%
Range: -100.0...+200.0% (see Fig.)
See: K 24.03, Message HI 06
Zero Point Pressure Compensation
P 20.05 d_tara
0.0%
Range: 0.0...100.0%
See: P 20.02 d_norm
Lower Full Scale Value
P 20.06 d_vork
0.0%
Range: 0.0...100.0%
See: P 20.01 d_nenn, message CA 12P 20.02 d_norm
MIN input signal may amount to:
Smin ≈ d_vork100%
⋅ nenn
Nenn: See P 20.01
Pressure Compensation Filter
P 20.07 wztau
0.00s
Range: 0.00...3.00s
Filter can be used to adapt weight channel timebehaviour to pressure channel.
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ParametrizationFH 399 GB/ 5 - 31
Calibration Suggestion:
Pressure is measured with a 4...20mA sensor.However, the maximum pressure to be measuredcorresponds to 10mA.
1. Set P 20.01 (d_nenn) to 10/20 • 100% = 50%(at best, somewhat higher).With 100% setting, signal is also measured, butamplifier is not fully utilized.
2. Set P 20.08 (d_vork) to a value just below 4/20• 100% = 20%.Measurement also uses the 0% setting (seeItem 1).After changing Parameter P 20.01 or P 20.08,repeat these steps:
3. Set P 20.02 (d_norm) to 0.
4. Remove power from system and read offdisplays.
a) Service display KOMP%(1) in %
b) Fill weight FG(1) in kg
5. Enter KOMP%(1) in Parameter P 20.05 (d_tara).
6. Apply mean pressure to system and read offdisplays.
a) Service display KOMP%(2) in %
b) Fill weight FG(2) in kg
7. Compute calibration P 20.02 (d_norm) and entervalue.
d_norm = FG(2)−FG(1)KOMP%(2)−KOMP%(1)
in kg%
8. Fill weight display must now be independent ofpressure.
9. Try to reduce dynamic changes caused bypressure shocks using filter P 20.07.
10. Set Disturbance Auto Elimination System (DAE).
Attention!
Maximum possible pressure must be considered inParameter P 02.03 (mes_res).Taring program may be used only in depressurized stateand with compensation precisely set.
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SIMPLEX MULTICONT
ParametrizationFH 399 GB/ 5 - 32
6. Event Messages
6.1 General
The MULTICONT system monitors the hardware as wellas the signals and parameters decisive for feedingoperation and operating safety. Malfunctions ordeviations from setpoints are reported as events. Eventclasses and reactions are assigned per configuration.
There are four event classes with the followingreactions:
ALARM Stop feeder,
Warning 1 Display W1,
Warning 2 Display W2,
IGNORE Suppress display.
The event messages are grouped so as to facilitatetrouble-shooting.
SY System Faults,
SC Safety Indications: General
WE Safety Indications: Electrical Equipment ofFeeder,
WM Safety Indications: Mechanical Equipmentof Feeder,
MF Safety Indications: Material Flow,
IL Interlocking,
CO Controller,
CA Calibration,
HI MAX Limit Values,
LO MIN Limit Values.
For identification on control station display and for dataexchange each message is complete with a code
resulting from group index and position number withinthe group.
6.1.1 Display
The event messages are displayed in the event field asfollows:
ALARM underscored and flashing,
W1 underscored and permanent,
W2 permanent.
If several events occur at the same time, priority is asunder:
ALARM before W1 before W2,
Within an event class in accordance with re-spective group as per group sequence in theevent list,
Within a group as per position number.
Displays of classes “Alarm” and “W1" require to beacknowledged. Display as W2 event follows, however,with the correct status being internally maintained. Afterremedy of cause display effaces. Displays of class W2need not be acknowledged; they disappear after remedyof course.The acknowledgement has a general effect on all eventmessages available at the same time.After start of feeder, all event messages of groups HIand LO which would occur in normal operation aresuppressed during start-up phase.
Local Mode:Only alarms of WE class entail cut-off of feeder.
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6.2 List of Event Messages
6.2.1 System Faults SY
This group comprises the messages of the configurationcheck. The following errors are reported:
(a) Double assignment of digital and analogoutputs,
(b) Double assignment of load cell inputs,
(c) Plausibility of assignment of channel tochannel type,
(d) Actual existence of units activated,
(e) Existence of channels assigned on unit.
If the error is recognized at once, entry is aborted.Certain errors, however, cannot be recognized beforecommunication with the respective unit is started for thefirst time. Only then message is displayed.
Check configuration upon commissioning, check cablingand connections, check assemblies for correctinstallation. Assembly errors are displayed by LEDs.Replace defective assemblies.
SY 01: ME1 DATA LINKMeasurement data acquisiti-on unit.
K 00.01 ME1
SY 02: ME2 DATA LINKMeasurement data acquisiti-on unit.
K 00.02 ME2
SY 03: EA 1 DATA LINKInput/output unit EA1. K 00.03 EA1
SY 04: EA 2 DATA LINKInput/output unit EA2. K 00.04 EA2
SY 05: EA 3 DATA LINKInput/output unit EA3. K 00.05 EA3
SY 06: LBS 1 DATA LINKMachine control station . 1K 00.06 LB1_AKT
SY 07: LBS 2 DATA LINKMachine control station 2. K 00.07 LB2_AKT
SY 08: SE* DATA LINKBatch processor. K 00.08 SE_AKT
SY 09: MEMORY FAILSE memory. K 00.09 SE_MEM
SY 10: qb WRONG UNITBin configuration. K 10.10 QU_FGEW
SY 11: n WRONG UNITSpeed transducer configura-tion.
K 10.11 QU_DREH
SY 12: qvb WRONG UNITSupply bin configuration. K 21.01 QU_FGVB
SY 13: WRONG UNITPressure compensation con-figuration
K 24.01 D_QU
6.2.2 SC Safety Indications
SC 01: BIN LEVEL < HMIN2Bin level below HMIN2. K 01.01 FHMIN2
P 06.02 HMIN2
Bin level has fallen below contact HMIN2. Refillupon commissioning, tare feeder. Detect reasonduring operation (e.g. change in materialbehaviour), check parameters. Start initial fillingand restart feeder.
SC 02: FEEDER BLOCKEDDrive blocked. K 01.02 BLOCKSC
Drive is blocked for too long time although drivesignal is available. Check discharge unit andmaterial discharge. Check motor.
SC 03: DAE TIME LIMITTime monitoringDAE System.
K 01.03 T_DAEP 04.04 twach
The DAE System is active for time twach.If message occurs frequently, check system fordisturbances. Try to remedy cause.
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SC 04: DAE ACTIVEDAE System active. K 01.04 DAE.AKT
P 04.02 warfakP 04.03 varianz
Cause:DAE System responds. Disturbances exceed setresponse threshold.
SC 05: MAINTENANCEMaintenance intervalreached.
K 01.05 WARTUNGP 02.07 wartint
SC 06: L/C OverloadLoad cell is overloaded. K 01.06 WZUEBER
Monitoring is by external limit switch.
SC 07: Stand-ByK 01.07 standby
Feeder is in stand-by mode, e.g. setpoint issmaller than preset limit value. Drive is cut off,feeder continues reporting START.
6.2.3 WE Safety Indications
WE 01: POWER DOWNPower failure. K 02.01 NETZAUS
Power switch turned OFF or power failure. Whenrestarting feeder, observe process-specificstart-up conditions and watch for effects of failureon process.
WE 02: FEED DRIVE OVERLOADFeed drive overload. K 02.02 MS_DOSA
Motor protective switch has triggered. Checkmotor, motor protective switch, motor ventilation,and load on discharge unit. When starting feeder,observe process-specific start-up conditions.
WE 03: FEED DRIVE SCR FAILController feed drive. K 02.03 REGDOS
Failure of controller built-in in feed drive unit. Fortrouble shooting, see manufacturer’s instructions.
WE 04: AGITATOR OVERLOADAgitator motor protectiveswitch.
K02.04 MS_RUER
See WE 02.
WE 05: ADD. DRIVE OVERLOADAuxiliary drive protectivemotor switch.
K 02.05 MSHILA
See WE 02.
WE 06: CABLE SHORT OR INT.Cable breakage /shortcircuit.
K 02.06 F_KABEL
Cable breakage or short circuit in a line withNAMUR limit switch.
WE 07: ANALOGUE INPUT PAnalogue input. K 02.07 FP_ANAL
K 07.10 TM_PABSK 08.10 M0_PABSK 09.10 M1_PABSP 10.01 adan1P 10.02 adbe1[i]
Analog input setpoint range exceeded down.Signal at analog setpoint input is out of admissiblerange. Check connection, cabling and setpointtransducer.
WE 08: FEED DRIVE TEMPERATUREFeed drive temperature toohigh.
K 02.08 DA_TEMP
Motor protective switch has triggered.
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6.2.4 WM Safety Indications
This group comprises the messages of the external fillunits and auxiliary devices.The signals of the individual devices are not available atthe inputs or, if available, at the wrong time. Checkconfiguration and time parameters upon commis-sioning. Check actual input assignment, cabling andconnections. Check valve limit switches and signallevels (see Chapter D4, K17).
WM 01: FILL GATE NOT OPENFill gate does not open (withfill command available).
K 17.05.F_FKLAUK 18.05 F_AUSFI
WM 02: FILL GATE NOT CLOSEDFill gate does not close(during gravimetric dis-charge).
K 17.06 F_FKLZU
WM 03: FILL DEVICE OVERLOADMotor protective switch hastriggered.
K 18.02MS_FILO
WM 04: FEEDBACK FILL DEVICEFill device not active(with fill command available).
WM 05: FILL DEVICE ACTIVEFill device is active (during-gravimetric discharge)
K 18.06 F_EINFI
WM 06: VENTINGVent valve does not open. K 19.05 F_ELKLA
WM 07: VENTILATIONVentilating valve does notclose.
K 19.09 F BLKLZ
WM 08: DISCHARGE GATEDischarge gate does notopen.
K 20.03 A_ATK
6.2.5 MF Safety Indications: Material Flow
MF 01: REFILLING TIME EXCRefill time exceeded. K 04.01 MATFL_O
P 06.09 tfuel.
Filling time was exceeded during feedingoperation. If refilling is initiated by signal ormenue, no message is output. Check bin level. Incase of overflow (flushing material) change timeconditions for refilling mode. Check auxiliary fillunits and control signals.
MF 02: VOL. DISCHARGE TIMEVolumetric discharge timeexceeded.
K 04.02 TVOL_MAP 11.03 tvolum
Volumetric discharge time during feeding wasexceeded. During discharge operation andvolumetric mode, selected by contact or menue,no message is output. See MF 01.
MF 03 If < MINFill feed rate < MIN. K 04.03 IF_MIN
P 08.11 if_min
Fill feed rate has fallen below set limit value.Check parameters upon commissioning, check fillunit and material.
6.2.6 IL Safety Indications : Interlocking
IL 01: EMERGENCY STOPEmergency stop. K 05.01 NOTAUS
Emergency stop switch was operated.
IL 02: LOCAL MAIN SWITCHLocal main switch. K 05.02 FREISCH
Local main switch signal not available.
IL 03: NO RELEASERelease 3. K 05.06 NO_FREI
K 05.03 FREI_1K 05.04 FREI_2K 05.05 FREI_3
Release 1 and 2 signals, or release 3 signal notavailable or Local Mode is active.
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6.2.7 Controller CO
CO 01: DEVIATIONDeviation. K 11.03 DA_REGA
P 05.08 diffmaxP 05.09 regtim
Deviation exceeds the set time threshold. Checkparameters upon commissioning. Check fill unitfor tightness. Check discharge unit and materialdischarge, check for disturbing effects on weighbin (DAE switched off?). Check controller settingupon commissioning.
CO 02: SETPOINT LIMITEDSetpoint limited. K 11.04 NOTSOL
P 05.12 notsolP 01.02 pnenn
Feed rate setpoint is too high and was reduced tonominal feed rate, or emergency setpoint wasactivated.
CO 03: CONTROLLER OUT LIMITController out of limit. K 11.05 REG_ERR
P 05.06 goP 05.07 gu
Controller control magnitude is limited by upperor lower control magnitude limit. Frequentoccurance can affect feeding accuracy.Adapt external controller, calibrate (uponcommissioning). If message occurs frequently,check material discharge and controller settingduring operation.
CO 04: COMP. PAR. NOT OKControl magnitude compen-sation error.
K 11.12 ST_KOMPP 05.13 or P 05.23
The characteristic curve computed fromcompensation points does not rise monotonously.Cut off compensation, check compensation pointvalues.
6.2.8 Calibration CA
CA 01: LC OUT < MINLoad cell input underampli-fied.
K 13.01 WZ_MIN
Input of load cell measured value transducer isunderamplified. In case of frequent occurance,check mechanical and electrical equipment.
CA02: LC OUT > MAXLoad cell input overampli-fied.
K 13.02 WZ_MAX
Input of load cell measured value transducer isoveramplified, measured value not reliable.Check mechanical equipment, check bin foroverflow and impacts on bin.
CA 03: PLL OVERFLOWPLL overflow. K 13.03 GA_ERR
Discharge unit speed transducer does not provideusable signal. Check speed transducer andcabling.
CA 04: AMPLIFICATION MAXMAX amplification. K 13.04 VERST_M
Load cell measured value transducer operateswith maximum amplification factor ( approx. 3%of load cell rated capacity). Check rated data(upon commissioning). With rated data beingcorrect, measuring capability is not affected.
CA 05: PRELOAD < 5%Preload below 5%. K 13.05 VORL_MI
Dead weight is below 5 % of load cell ratedcapacity. Check mechanical equipment forpositive connection, check transit restraints andrated data upon commissioning.
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CA 06: PREL + BUFF + FEED > NOM.Preload + buffer + amountmes_res exceeds load cellrated capacity.
K 13.06 F_WZNENP 01.05 hub[i]P 01.06 puffer[i]P 02.01 wz_nennP 02.08 mes_res
The totals weight (tare, buffer, feed amount) ishigher than load cell rated capacity. Checkparameters. Acknowledge message and adaptParameter P 01.05, or P 02.08.
CA 07: HMIN1 < HMIN2HMIN1 below HMIN2. K 13.07 HMIN2_M
P 06.01 hmin1P 06.02 hmin2
Set contact HMIN1 is smaller than safety contactHMIN2. Change parameters.
CA 08: HMIN1 > HMAX1HMIN1 exceeds HMAX1. K 13.08 HMAX1_M
P 06.03 hmax[i]
See CA 07.
CA 09: SIMULATION ACTIVESimulator active. K 13.09 SIM_AKT
Load cell or speed signal simulator is active inTest Mode.
CA 10: LC SUPPLY BIN < MinSupply bin load cell inputunderamplified.
K 21.06 WZVB_MI
See CA 01.
CA 11: LC SUPPLY BIN > MaxSupply bin load cell inputoveramplified.
K 21.07 WZVB_MA
See CA 01.
CA 12: INPUT COMP < MINK 24.04 D_MEMIN
Pressure compensation lower full scale valueexceeded down.
CA 13: INPUT COMP > MAXK 24.05 D_MEMAX
Pressure compensation upper full scale valueexceeded up.
6.2.9 MAX Limit Values HI
HI 01: FEEDRATE I HIFeed rate higher PMAX. K 12.02 K_PMAX
P 08.02 pmax
Actual feed rate exceeds set maximum feed rate.Check setpoint and parameters.
HI 02: BIN LEVEL > BMAX1Bin level exceeds BMAX1. K 12.05 K_BMAX1
P 08.05 bmax1[i]
Bin level exceeds limit value BMAX1.
HI 03: BIN LEVEL > BMAX2Bin level exceeds BMAX2. K 12.06 K_BMAX2
P 08.06 bmax2[i]
Bin level exceeds limit value BMAX2.
HI 04: SPEED HISpeed exceeds NMAX. K 12.08 K_NMAX
P 08.08 nmax
Discharge unit speed exceeds set maximumspeed. Check material for discharge behaviour,check parameters and discharge unit.
HI 05: SUPPLY BIN HISupply bin level exceedsVBMAX.
K 21.04 FVB_MAXP 16.02 vbmax
Supply bin level exceeds set maximum value.
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HI 06: MEAS. VAL. COMP > MAXPressure > MAX K 24.03 D_MAX
P 20.04 d_max
HI 09: ZEROING LIMITZero setting limit exceeded. K 23.02 ERR_NUL
P19.02 gr_nul
Refers to zeroing of bin level display via externalcontact.
6.2.10 MIN Limit Values LO
LO 01: FEDDRATE I LOFeed rate below PMIN. K 12.01 K_PMIN
P 08.01 pmin
Actual feed rate has fallen below set minimumfeed rate. Check feed rate setpoint, checkparameters.
LO 02: BIN LEVEL < BMIN1Bin level below BMIN1. K 12.03 K_BMIN1
P 08.03 bmin1
Bin level has fallen below limit value BMIN 1.
LO 03: BIN LEVEL < BMIN2Bin level below BMIN2 K 12.05 K_BMIN2
P 08.04 bmin2
Bin level has fallen below limit value BMIN2.
LO 04: SPEED LOSpeed below NMIN. K 12.07 K_NMIN
P 08.07 nmin
Discharge unit speed has fallen below setminimum speed. See HI 04.
LO 05: SUPPLY BIN LOSupply bin level belowVBMIN.
K 21.03 FVB_MINP 16.01 vbmin
Supply bin level has fallen below set minimumvalue.
L0 06: MEAS. VAL. < MINPressure < MIN K 24.02 D_MIN
P 20.03 d_min
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Annex A: Alphabetic Search List
Abort Batch, Mode 1 K 16.05 M1_BATAAbort Batch, Test Mode K 16.06 TM_BATAAbort Batch, Mode 0 K 16.04 M0_BATAAbsolute Feed Rate Setpoint K 09.10 M1_PABSAbsolute Feed Rate Setpoint K 07.10 TM_PABSAbsolute Setpoint K 08.10 M0_PABSAcknowledge Event Message K 10.01 STCLRActivate Emergency Setpoint K 11.01 QU_NOTSActual Feed Rate, Limit Value
PMAX P 08.02 pmaxActual Feed Rate IKomp1 P 05.15 I_1[i]Actual Feed Rate IKomp3 P 05.19 I_3[i]Actual Feed Rate IKomp4 P 05.21 I_4[I]Actual Feed Rate IKomp2 P 05.17 I_2[i]Actual Feed Rate 1, Zero Point P 09.01 P1_Anh.Actual Feed Rate 3, Zero Point P 09.15 P3_AnhActual Feed Rate 3, Range P 09.16 P3_BERActual Feed Rate 2, Range P 09.04 P1_Ber.[i]Actual Feed Rate 1, Range P 09.02 P1_Ber.[i]Actual Feed Rate Analog Out-
put P 07.02 pdatauActual Feed Rate 3 K 14.08 P_IST3Actual Feed Rate 2 K 10.14 P_IST2Actual Feed Rate 1 K 10.13 P_IST1Actual Feed Rate 2, Zero Point P 09.03 P2_Anh.Actual Feed Rate SE Bus P 07.03 psetauActual Feed Rate Display P 07.01 plbtauActual Feed Rate, Limit Value
PMIN P 08.01 pminActual Feed Rate IKomp5 P 05.23 I_5[i]Adaptation Factor P 12.04 hkadapAfterflow Totalization P 11.01 tnachAgitator Threshold P 08.09 rwerk[i]Amplification MAX K 13.04 VERST_MAnalog Output Inverted K 14.07 INV_AKTAnti-Blocking Time P 05.28 t_blkschAutomatic Initial Filling
START/STOP K 03.02 FIL_AUTAuxiliary Devices Active K 19.01 HIFIL_D
Batch Setpoint Mode 1 K 16.11 M1_PBATBatch Setpoint Mode 0 K 16.10 M0_PBATBatch Setpoint Test Mode K 16.12 TM_PBATBatch Processor K 00.08 SE*_AKTBin Level, Range P 09.06 FG_Ber[i]Bin Level Source K 21.01 QU_FGVBBin Level < HMIN2 K 01.01 FHMIN2Bin Level < BMIN1 K 12.03 K_BMIN1Bin Level Limit Value BMIN2 P 08.04 bmin2Bin Level Limit Value BMIN1 P 08.03 bmin1Bin Level Limit Value BMAX1 P 08.05 bmax1[i]
Bin Level Limit Value BMAX2 P 08.06 bmax2[i]Bin Level K 10.15 FGEWBin Level > FVBMAX K 21.04 FVB_MAXBin Level < FVBMIN K 21.03 FVB_MINBin Level, Load Cell Input K 10.10 QU_FGEWBin Level Output K 21.02 FGVBBin Level < BMIN2 K 12.04 K_BMIN2Bin Level > BMAX2 K 12.06 K_BMAX2Bin Level > BMAX1 K 12.05 K_BMAX1Blending Prolongation P 04.05 TB_DAEBuffer Amount P 01.06 puffer[i]
Cable Breakage/Short Circuit K 02.06 F_KABELCheck Weight P 02.06 pruefClean Compressed Air Filter K 19.12 DRUCKFILClean Suction Filter K 19.11 SAUGFILCLOSE Ventilating Valve K 19.07 BLKL_ZUControl Magnitude YKomp3 P 05.18 Y_3[i]Control Magnitude Elevation
ANH P 05.08 anhControl Magnitude YKomp5 P 05.22 Y_5[i]Control Magnitude YKomp4 P 05.20 Y_4[i]Control Magnitude Filter GTAU P 05.11 gtauControl Magnitude YKomp2 P 05.16 Y_2[i]Control Magnitude YKomp1 P 05.14 Y_1[i]Controller Memory K 11.02 MERKREGController Out Of Limit K 11.05 REG_ERR
DAE Time Monitoring K 01.03 T_DAEDAE Active K 01.04 DAE_AKTDead Time Elements
Preselected K 22.11 TOT_GEWDead Time P 17.01 TotzeitDead Time Element
START/STOP, Preselect M0 K 22.07 TOT_IM0Dead Time Element
START/STOP Active K 22.13 TOT_ONDead Time Element Setpoint
Active K 22.12 TOT_PONDead Time Element
START/STOP, Clock ON M0 K 22.09 TOT_TI0Dead Time Element
START/STOP, Clock ON M1 K 22.10 TOT_TI1Dead Time Element Setpoint
Clock ON M0 K 22.03 TOT_TM0Dead Time Element Setpoint
Clock ON M1 K 22.04 TOT_TM1Deviation, Range P 09.14 r_BerDeviation, Zero Point P 09.13 r_Anh.Deviation K 11.10 AA_REGADischarge Gate Does Not Open K 20.03 F_ATK
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Alphabetic Search ListFH 399 GB/ A - 1
Discharge Gate Open K 20.01 RM_ATKDischarge Limit With Filling
Error P 06.11 LEERSPEZDischarge With Filling Error K 03.07FILST_SPEZDisplay Format and Units P 14.01 vbdimDrive Signal Speed K 06.08 LO_STELDrives OK K 02.00 ANTR_OKDynamic Factor P 05.01 dynfak
Electrical Equipment Ready K 05.07 EL_BEREmergency Stop K 05.01 NOTAUSEmergency Setpoint Limit P 05.12 notsolError: Feed Drive Controller K 02.03 REG_DOSError: Agitator Overload K 02.04 MS_RUERError: Fill Device Overload K 18.02 MS_FILOError: Load Cell Overload K 01.06 WZUEBERError: Auxiliary Drives
Overload K 02.05 MS_HILAError: Feed Drive Overload K 02.02 MS_DOSAFeed Amount P 07.04 htauFeed Amount FD, Unit and
Display Format P 01.04 hdimFeed Rate, Dimension and
Display Format P 01.01 pdimFeed Amount, Zero Point P 09.07 H_AnhSetpoint, Zero Point P 09.09 Ps_AnhFeed Rate Pre-act Contact P 12.01 pvorFeed amount HMAX1 P 06.03 hmax[i]Feed Amount HMIN2 P 06.02 hmin2Feed Amount HMIN1 P 06.01 hmin1Feed Amount, Range P 09.08 H_Ber[i]Feed Amount K 10.18 AA_HUBFeed Rate < PMIN K 12.01 K_PMINFeed Rate > PMAX K 12.02 K_PMAXFeed Drive Temperature Too
High K 02.08 DA_TEMPFeed Unit Control Magnitude K 10.12 STL_DOSFeeder Blocked K 01.02 BLOCKSCFill Gate Does Not Open K 17.05 F_FKLAUFill Gate Open K 17.03 FKL_RMAFill Gate Does Not Close K 17.06 F_FKLZUFill Gate Closed K 17.02 FKL_RMZFill Device Inactive K 18.05 F_AUSFIFill Feed Rate, Limit Value IF-
MIN P 08.11 if_minFill Feed Rate < IFMIN K 04.03 IF_MINFill Gate Open K 06.05 LO_FKLAFill Feed Rate IF, Unit and
Display Format P 01.13 if_dimFill Gate Open K 17.09 DA_FKLZFill Control START/STOP K 03.01 FIL_STFill Gate Available K 17.01 FKL_DAFill Device Active K 18.03 FILOR_RFill Gate Closed K 17.08 DA_FKLAFill Device Available K 18.01 FILOR_D
Filling Error Request P 06.10 FIL_MODEFilter Cleaning, Pulse Interval P 13.05 tfilterFilter Time P 04.01 filterFill Weight, Analog Output, Ele-
vation P 09.05 FG_Anh.Fill weight, Display Format and
Dimension P 01.03 bdimFill Weight Filter P 07.05 btau
General Alarm K 10.04 S_ALARMGeneral Warning K 10.05 S_WARN
HMIN1 < HMIN2 K 13.07 HMIN2_MHMIN1 > HMAX1 K 13.08 HMAX1_M
Initial Filling, Pulse Time P 06.04 te_pulsInitial Filling, Pulse Interval P 06.05 te_pausInitialize Dead
Time Element Setpoint K 22.06 TOT_INIInput/Output Unit 3 K 00.05 EA3_AKTInput/Output Unit 2 K 00.04 EA2_AKTInput/Output Unit 1 K 00.03 EA1_AKTInvert Limit Switch K 20.04 ATKL_INInvert Ventilating Valve Limit
Switch K 19.14 BLKL_INInvert Vent Valve Limit Switch K 19.13 ELKL_IN
Language P 00.02 sprLead Time TV P 05.05 tv[i]Lever Ratio ü P 02.03 fmechLoad Cell Rated Capacities
WZNENN P 02.01 wz_nennLoad Cell Filter P 14.05 vb_filtLoad Cell Characteristic Value
E P 02.02 wz_kennLoad Cell Characteristic E P 14.04 vwz_kenLoad Cell Filter P 02.05 wz_filtLC Input > MAX K 13.02 WZ_MAXLoad Cell Input (Pressure)
> MAX K 24.05 D_MEMAXLoad > Load Cell Rated
Capacity K 13.06 F_WZNENLoad Cell Rated Capacities P 14.03 vwz_nenLC Input < MIN K 13.01 WZ_MINLoad Cell Input (Pressure)
> MIN K 24.04 D_MEMINLocal Speed Setpoint, Zero
Point P 10.03 I_adan1Local Mode Preselection
Active K 06.09 LO_AKTLocal Speed Setpoint, Range P 10.04 I_adbe1Lower Control Magnitude Limit
gu P 05.07 guLower Full Scale Value P 20.06 d_vork
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SIMPLEX MULTICONT
Alphabetic Search ListFH 399 GB/ A - 2
Machine Control Station 1 K 00.06 LB1_AKTMachine Control Station 2 K 00.07 LB2_AKTMain Contact K 16.08 HAUPTKMaintenance Interval Reached K 01.05 WARTUNGMaintenance Interval P 02.07 wartintMaterial Flow OK K 04.00 MATFL_OMax. Setpoint Change P 05.25 delta-Max. Increase in STOP State P 05.26 delta_fMax. Setpoint Increase P 05.24 delta+Maximum Refilling Time P 06.09 tfuellMean Value Deviation P 07.07 etauMeasurement Data Acquisition
Unit 2 K 00.02 ME2_AKTMeasurement Data Acquisition
Unit 1 K 00.01 ME1_AKTMeasuring Reserve P 02.08 mes_resMeasuring System K 14.05 mes_sysMessage: Feeder started K 10.07 W_EINMessage: Threshold Deviation P 05.09 diffmaxMessage: Feeder Fills K 03.06 FIL_AKTMessage: Deviation Monitoring
Time P 05.10 regtimMessage: Deviation K 11.03 DA_REGAMessage: Setpoint Limited K 11.04 NOTSOLMessage: Fill Device Active K 18.06 F_EINFIMessage: Auxiliary Drive star-
ted K 10.19 H_EINMode 1 Preselection Active K 09.08 M1_AKTMode 0 Preselection Active K 08.08 M0_AKTMonitoring Time P 04.04 twach
Negative Feed Rate Output K 14.08 I2_INVNo Release K 05.06 NO_FREINo EMERGENCY STOP K 05.12 NO_NOTNo SI Units K 00.11 NON-SINo Release K 05.06 NO_FREINominal Bin Level FVNenn P 14.02 vbnennNominal Speed NNENN P 01.08 nnennNominal Fill Weight FGNENN P 01.07 bnenn[i]Nominal Feed Rate PNENN P 01.02 pnenn[i]Nominal Feed Amount FDNENN P 01.05 hub[i]Nominal Fill Feed Rate IFNENN P 01.14 if_nennNot Dedicated K 17.07Not Dedicated K 16.09Number of Compensation
Points P 05.13 komppktNumber of Revolutions P 07.06 ntauNumber of Revolutions K 10.11 QU_DREHNumber of Revolutions K 10.17 DREHZ
OPEN Vent Valve K 19.04 ELKL_AUOPEN Fill Gate K 17.04 FKL_AUFOPEN Discharge Gate K 20.02 ATK_AUFOutput Normalization, Range P 14.07 vbdakor
Output Normalization,Zero Point P 14.06 vbanh
P Component KP P 05.03 kp[i]Password Active P 00.01 PassaktPLL Overflow K 13.03 GA_ERRPower Failure K 02.01 NETZAUSPre-contact K 16.07 VORKONPre-assign Setpoint Dead
Time Element K 22.05 TOT_VORPre-suction Time tvs P 13.06 tv_sPre-load Compensation P 15.03 vb_vorkPreload < 5 % K 13.05 VORL_MINPreload Compensation (FG) P 03.04 b_vork[i]Preselect Discharge Mode K 07.07 TM_LVORPreselect Mode 0 K 08.01 M0_VORWPreselect Local Mode K 06.01 LO_VORWPreselect Dead
Time Element Setpoint M1 K 22.02 TOT_VM1Preselect START/STOP Dead
Time Element M1 K 22.08 TOT_IM1Preselect Refilling Mode K 10.03 FIL_VORPreselect Dead
Time Element Setpoint M0 K 22.01 TOT_VM0Preselect Test Mode K 07.01 TM_VORWPreselect Batching Test Mode K 16.03 TM_BATQPreselect Discharge Mode K 09.07 M1_LVORPreselect Mode 1 K 09.01 M1_VORWPreselect Batching Mode 0 K 16.01 M0_BATQPreselect Batching Mode 1 K 16.02 M1_BATQPreselect Discharge Mode K 08.07 M0_LVORPressure Compensation Filter P 20.07 wztauPressure Compensation Input K 24.01 D_QUPressure Compensation Range P 20.02 d_normPressure > d-max K 24.03 D_MAXPressure > d-max P 20.04 d_maxPressure < d-min K 24.02 D_MINPressure > d-min P 20.03 d_minProbability Factor P 04.02 warfak
Range Correction P 03.03 kor_berRange Correction KORFV P 15.02 vb_korReaction Time tk P 13.07 tklappReady to Start in Mode 1 K 05.11 M1_EBERReady in Mode 0 K 05.08 M0_BERReady in Mode 1 K 05.09 M1_BERReady to Start in Mode 0 K 05.10 M0_EBERRefill Time Exceeded K 04.01 TFIL_MARefilling, Break Time P 06.07 tf_pausRefilling, Pulse Time P 06.06 tf_pulsRelative Feed Rate Setpoint K 08.11 M0_PRELRelative Feed Rate Setpoint K 09.11 M1_PRELRelease 1 K 05.03 FREI_1Release 3 K 05.05 FREI_3Release 2 K 05.04 FREI_2
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Reset Totalizing Counter 1 K 07.03 TM_RES1Reset Totalizing Counter 2 K 09.04 M1_2RESReset Totalizing Counter 2 K 07.04 TM_RES2Reset Totalizing Counter 1 K 08.03 M0_1RESReset Totalizing Counter 1 K 09.03 M1_1RESReset Totalizing Counter 2 K 08.04 M0_2RESResidual Amount Pre-Act
Contact P 12.02 vbatResidual Amount Main Contact P 12.03 hbat
Saftey Disconnector K 05.02 FREISCHSE Memory K 00.09 SE_MEMSet Error to Zero K 23.01 QU_NULSet Error to Zero K 23.02 ERR_NULSetback Time TN P 05.04 tn[i]Set Limit to Zero P 19.02 gr_nulSetpoint Bypass P 05.02 bn[i]Setpoint, Range P 09.10 Ps_Ber.[i]Setpoint, Range P 10.02 adbe1[i]Setpoint, Zero Point P 10.01 adan1Setpoint 0 K 11.06 PSOLNULSetpoint K 10.16 P_SOLLSetpoint, Analog
Input Range < MIN K 02.07 FP_ANALSet Result to Zero P 19.01 erg_nulSettlingTime P 06.08 tbruheSimulated Refill Time P 18.01 tsim_fuSimulator Active K 13.09 SIM_AKTSPC Time P 02.09 spczeitSPC Number P 02.11 spcanzaSPC Filter P 02.10 xdfilterSpeed, Limit Value MAX P 08.08 nmaxSpeed, Limit Value MIN P 08.07 nminSpeed, Zero Point P 09.11 n_Anh.Speed Reset P 05.32 norm_nSpeed, Range P 09.12 n_Ber.Speed > NMAX K 12.08 K_NMAXSpeed Control Setback Time P 05.31 tn_nSpeed / Frequency Display K 10.20 rin_frqSpeed Control P-Component P 05.30 Kp_nSpeed < NMIN K 12.07 K_NMINStand-By Limit P 05.29 standbySTART/STOP K 07.02 TM_I/OSTART/STOP K 09.02 M1_IOSTART/STOP K 08.02 M0_IOStart Supply Bin Ventilation K 19.06 BL_VORBStart Feed Screw K 06.07 LO_SCHNStart Local Funnel Blow-Out K 19.03 TRIAUSStart Agitator K 06.06 LO_RWEIStart Fill Device K 18.04 FILOR_EStart Feeder K 09.00 M1_EINStart-Up Time P 11.02 tanfahrStart Feeder K 08.00 M0_EINStart Feed Unit K 06.02 LO_STARStart Vibrator K 14.03 RUET_EI
Start Refilling K 09.05 M1_FSTAStart Feeder K 07.00 TM_EINStart Agitator K 10.06 RW_EINStart Funnel Blow-out K 19.10 TRIAUSStart Refilling K 07.05 TM_FSTAStart Supply Bin Fill Device K 21.05 FILORVBStart Refilling K 08.05 M0_FSTAStart Feed Drive K 10.00 EIN_DOS
START Refilling K 03.05 FIL_EINSTART/STOP DAE K 11.11 DAE.AKTSTART/STOP Speed Controller K 11.14 NREG_IOSTART Feed Unit K 06.00 LO_EIN
START/STOP Control Magnitu-de Compensation K 11.12 ST_KOMP
Stop Refilling K 09.06 M1_FSTOStop Refilling K 08.06 M0_FSTOStop Totalizing Counter 1 K 14.01 QU_Z1STStop Totalizing Counter 2 K 14.02 QU_Z2STStop Feed Unit K 06.03 LO_STOPStop Refilling K 07.06 TM_FSTOStore Feed Rate 3 K 14.09 I3_StoreSuction Time tn1 P 13.03 tn1Supply Bin VHMAX P 16.04 vhmaxSupply Bin VHMIN P 16.03 vhminSupply Bin Ventilation, Pulse
Time P 13.01 tv_pulsSupply Bin Ventilation, Pulse
Interval P 13.02 tv_pausSupply Bin Load Cell
Input > MAX K 21.07 WZVB_MASupply Bin Load Cell
Input < MIN K 21.06 WZVB_MISupply Bin VBMAX P 16.02 vbmaxSupply Bin VBMIN P 16.01 vbminSuppress Filling K 03.03 NOFILL
Tare (FG) P 03.02 p_rest[i]Tare N P 15.01 vb_taraTare (FD) P 03.01 h_rest[i]Test Mode Preselection Active K 07.08 TM_AKTTotalizing Counter 1, Display
and Output Format P 01.09 fm1dimTotalizing Counter 1, Pulse
Length P 01.10 fm1pulsTotalizing Counter 2, Pulse
Length P 01.12 fm2pulsTotalizing Counter 2 K 10.09 FM2_IATotalizing Counter 1 K 10.08 FM1_IATotalizing Counter 2, Display
and Output Format P 01.11 fm2dim
Upper Control Magnitude Limitgo P 05.06 go
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Upper Full Scale Value P 20.01 d_nenn
Variance P 04.03 varianzVent Valve Open K 19.02 RMAUF_EVent Valve Does Not Open K 19.05 F_ELKLAVentilating Valve Does Not
Close K 19.09 F_BLKLZVentilating Valve Shut K 19.08 RMZU_BLVentilation Time tn2 P 13.04 tn2Vibration Feeder Range P 05.27 STINDEX[i]Vibration Feeder Range K 11.13 STINDEXVibrator Threshold P 08.10 vibro[i]Vibro Feed Rated Frequency P 01.15 frqnenn
Volumetric Mode 2 K 08.09 M0_VOL2Volumetric Discharge Time Ex-
ceeded K 04.02 TVOL_MAVolumetric Discharge Time P 11.03 tvolumVolumetric Mode 2 K 09.09 M1_VOL2Volumetric Mode 1 K 10.02 VOL1_EIVolumetric K 14.04 VOL_AKTVolumetric Mode 2 K 07.09 TM_VOL2VS Characteristic Value P 02.04 fgeber
Zero Ponit Pressure Compen-sation P 20.05 d_tara
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Annex B: List of Interfaces
B.1 Digital Inputs DE
NAME NUMBER CODE DEFAULT VALUE VALUE SWITCH
Error: Load Cell Overload K 01.06 WZUEBER —-.NO A oError: Feed Drive Overload K 02.02 MS_DOSA EA1.DE2 A p
Error: Feed DriveController
K 02.03 REG_DOS —-.NO A pError: Agitator Overload K 02.04 MS_RUER EA1.DE4 A pError: Auxiliary Drives
OverloadK 02.05 MS_HILA —-.NO W2 p
Feed Drive TemperatureToo High
K 02.08 DA_TEMP —-.NO A oSuppress Filling K 03.03 NOFILL EA2.DE3 o
EMERGENCY STOP K 05.01 NOTAUS —-.NO A pSafety Disconnector K 05.02 FREISCH EA1.DE1 A p
Release 1 K 05.03 FREI_1 ¤ EA1.DE6 oRelease 2 K 05.04 FREI_2 ¤ —-.YES oRelease 3 K 05.05 FREI_3 ¤ —-.NO o
Preselect Local Mode K 06.01 LO_VORW ME2.DE1
Start Feed Unit K 06.02 LO_STAR ME2.DE2 oqStop Feed Unit K 06.03 LO_STOP ME2.DE3 oqFill Gate Open K 06.05 LO_FKLA ME2.DE4 oqStart Agitator K 06.06 LO_RWEI ME2.DE5 oq
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List of InterfacesFH 399 GB/ B - 1
Start Feed Screw K 06.07 LO_SCHN ¤ —-.NO oqSTART/STOP K 07.02 TM_I/0 ¤ LB1 oq
Reset Totalizing Counter 1 K 07.03 TM_RES1 ¤ LB1 oReset Totalizing Counter 2 K 07.04 TM_RES2 ¤ LB1
Start Refilling K 07.05 TM_FSTA ¤ LB1 oqStop Refilling K 07.06 TM_FSTO ¤ LB1 oq
Preselect Discharge Mode K 07.07 TM_LVOR ¤ LB1 oPreselect Mode 0 K 08.01 M0_VORW ¤ LB1 oq
START/STOP K 08.02 MO_IO ¤ ZBS oqReset Totalizing Counter 1 K 08.03 M0_1RES ¤ ZBS oReset Totalizing Counter 2 K 08.04 M0_2RES ¤ ZBS o
Start Refilling K 08.05 M0_FSTA ¤ ZBS oqStop Refilling K 08.06 M0_FSTO ¤ ZBS oq
Preselect Discharge Mode K 08.07 M0_LVOR ¤ ZBS oPreselect Mode 1 K 09.01 M1_VORW ¤ LB1 oq
START/STOP K 09.02 M1_IO ¤ LB1 oqReset Totalizing Counter 1 K 09.03 M1_1RES ¤ LB1 oReset Totalizing Counter 2 K 09.04 M1_2RES ¤ LB1 o
Start Refilling K 09.05 M1_FSTA ¤ LB1 oqStop Refilling K 09.06 M1_FSTO ¤ LB1 op
Preselect Discharge Mode K 09.07 M1_LVOR ¤ LB1 o
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List of InterfacesFH 399 GB/ B - 2
Acknowledge EventMessage
K 10.01 STCLR EA1.DE5 oVolumetric Mode 1 K 10.02 VOL1_EI EA2.DE4 o
Activate EmergencySetpoint
K 11.01 QU_NOTS ¤ EA2.DE5 oVibration Feeder Range K 11.13 STINDEX —- o
Activate EmergencySetpoint
K 11.01 QU_NOTS ¤ EA2.DE5 oVibration Feeder Range K 11.13 STINDEX —- o
Stop Totalizing Counter 1 K 14.01 QU_Z1ST ¤ —-.NO oStop Totalizing Counter 2 K 14.02 QU_Z2ST ¤ —-.NO o
Store Feed Rate 3 K 14.09 I3_Store ¤ —-.NO oqPreselect Batching Mode 0 K 16.01 M0_BATQ ZBS oPreselect Batching Mode 1 K 16.02 M1_BATQ LB1 o
Preselect Batching TestMode
K 16.03 TM_BATQLB1 o
Abort Batch, Mode 0 K 16.04 M0_BATA ZBS oAbort Batch, Mode 1 K 16.05 M1_BATA LB1 o
Abort Batch, Test Mode K 16.06 TM_BATA LB1 oFill Gate Closed K 17.02 FKL_RMZ ME1.DE3 opFill Gate Open K 17.03 FKL-RMA ME1.DE2 op
Error: Fill Device Overload K 18.02 MS_FILO —-.NO W1 pFill Device Active K 18.03 FILOR_R —-.NO oVent Valve Open K 19.02 RMAUF_E ME1.DE4 op
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Start Local FunnelBlow-out
K 19.03 TRIAUS ME2.DE6 oqVentilating Valve Shut K 19.08 RMZU_BL ME1.DE5 opDischarge Gate Open K 20.01 RM_ATK .0 opPreselect Dead Time
Element Setpoint Mode 0K 22.01 TOT_VM0
¤ —-.NO oPreselect Dead Time
Element Setpoint Mode 1K 22.02 TOT_VM1
¤ —-.NO oDead Time Element
Setpoint Clock ON M0K 22.03 TOT_TM0
¤ —-.NO oDead Time Element
Setpoint Clock ON M1K 22.04 TOT_TM1
¤ —-.NO oPreassign Dead Time
Element SetpointK 22.05 TOT_VOR
¤ —-.NO oInitialize Dead Time
Element SetpointK 22.06 TOT_INI
¤ —-.NO oqDead Time Element
START/STOP, Clock ONM0
K 22.07 TOT_IM0¤ —-.NO o
Dead Time ElementSTART/STOP, Clock ON
M1
K 22.08 TOT_M1¤ —-.NO o
Dead Time ElementSTART/STOP, Clock ON
M0
K 22.09 TOT_TI0¤ —-.NO o
Dead Time ElementSTART/STOP, Clock ON
M1
K 22.10 TOT_TI1¤ —-.NO o
Set Error to Zero K 23.01 QU_NUL ¤ —-.NO oq
¤ Other source types are eligible as well.
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B.2 Digital Outputs DA
NAME NUMBER CODE DEFAULT VALUE VALUE SWITCH
Drives OK K 02.00 ANTR_OK oStart Refilling K 03.05 FIL_EIN EA1.DA3 o
Message: Feeder Fills K 03.06 FIL_AKT EA1.DA6 oMaterial Flow OK K 04.00 MATFL_O —- o
Refill Time Exceeded K 04.01 TFIL_MA —- W1 oVolumetric Discharge
Time ExceededK 04.02 TVOL_MA —- W1 o
Fill Feed Rate < IFMIN K 04.03 IF_MIN W1 oNo Release K 05.06 NO_FREI —- W2 o
Eletrical Equipment Ready K 05.07 EL_BER —- oReady in Mode 0 K 05.08 M0_BER EA1.DA5 oReady in Mode 1 K 05.09 M1_BER —- o
Ready to Start in Mode 0 K 05.10 M0_EBER —- oReady to Start in Mode 1 K 05.11 M1_EBER —- oNo EMERGENCY STOP K 05.12 NO_NOT oLocal Mode Preselection
ActiveK 06.09 LO_AKT —- o
Test Mode PreselectionActive
K 07.08 TM_AKT —- oMode 0 Preselection
ActiveK 08.08 M0_AKT o
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List of InterfacesFH 399 GB/ B - 5
NAME NUMBER CODE DEFAULT VALUE VALUE SWITCH
Mode 1 PreselectionActive
K 09.09 M1_AKT oStart Feed Drive K 10.00 EIN_DOS EA1.DA1 oGeneral Alarm K 10.04 S_ALARM EA1.DA2 p
General Warning K 10.05 S_WARN EA1.DA7 pStart Agitator K 10.06 RW_EIN EA1.DA4 o
Message: Feeder ON K 10.07 W_EIN —- oMessage: Auxiliary Drive
ONK 10.19 H_EIN —- o
Message: Deviation K 11.03 DA_REGA —- W1 oMessage: Setpoint Limited K 11.04 NOTSOL —- W1 o
Controller Out of Limit K 11.05 REG_ERR —- W1 oFeed Rate < PMIN K 12.01 K_PMIN —- W2 oFeed Rate > PMAX K 12.02 K_PMAX —- W2 oBin Level < BMIN1 K12.03 K_BMIN1 —- W2 oBin Level < BMIN2 K 12.04 K_BMIN2 —- W2 oBin Level > BMAX1 K 12.05 K_BMAX1 —- W2 oBin Level > BMAX2 K 12.06 K_BMAX2 —- W2 o
Speed < NMIN K 12.07 K_NMIN —- W2 oSpeed > NMAX K 12.08 K_NMAX —- W2 oStart Vibrator K 14.03 RUET_EI —- o
Volumetric K 14.04 VOL_AKT EA2.DA7 o
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List of InterfacesFH 399 GB/ B - 6
NAME NUMBER CODE DEFAULT VALUE VALUE SWITCH
Analog Output Inverted K 14.07 INV_AKT —— oPre-act Contact K 16.07 VORKON —- oMain Contact K 16.08 HAUPTK —- o
OPEN Fill Gate K 17.04 FKL_AUF EA2.DA2 oFill Gate Closed K 17.08 DA_FKLA —- oFill Gate Open K 17.09 DA_FKLZ —- o
Start Fill Device K 18.04 FILOR_E —- oOPEN Vent Valve K 19.04 ELKL_AU EA2.DA3 oStart Supply Bin
VentilationK 19.06 BL_VORB EA2.DA4 o
CLOSE Ventilating Valve K 19.07 BLKL_ZU EA2.DA5 oStart Funnel Blow-out K 19.10 TRIAUS EA2.DA6 oClean Suction Filter K 19.11 SAUGFIL —- o
OPEN Discharge Gate K 19.12 DRUCKFIL —- oDischarge Gate Does Not
OpenK 20.02 ATK_AUF —- o
Bin Level < FVBMIN K 20.03 F_ATK —- A oBin Level > FVBMAX K 21.03 FVB_MIN —- W2 o
Start Supply K 21.04 FVB_MAX —- W2 oBin Fill Unit K 21.05 FILORVB —- o
Dead Time ElementsPreselected
K 22.11 TOT_GEW —- o
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List of InterfacesFH 399 GB/ B - 7
NAME NUMBER CODE DEFAULT VALUE VALUE SWITCH
Dead Time ElementSetpoint Active
K 22.12 TOT_PON —- oSTART/STOP Dead Time
Element ActiveK 22.13 TOT_ON —- o
Set Error to Zero K 23.02 ERR_NUL —- oPressure < d-min K 24.02 D_MIN —- oPressure < dmax K 24.03 D_MAX —- o
B.3 Analog and Measuring Inputs AE, GA, LC
NAME NUMBER CODE DEFAULT VALUE VALUE
Drive Signal K 06.08 LO_STEL ME2.AE1
Absolute Setpoint K 07.10 TM_PABS LB1
Absolute Setpoint K 08.10 M0_PABS ZBS
Absolute Setpoint K 09.10 M1_PABS LB1
Bin Level, Load Cell Input K 10.10 QU_FGGEW ME1.WZ1
Number of Revolutions K 10.11 QU_DREH ME1.GA1
Bin Level Source K 21.01 QU_FGVB —- A
Pressure Compensation Input K 24.01 D_QU —-
B.4 Analog and Pulse Outputs AA, IM
NAME NUMBER CODE DEFAULT VALUE VALUE
Totalizing Counter 1 K 10.08 FM1_IA EA1.IM1
Totalizing Counter 2 K 10.09 FM2_IA EA2.IM1
Feed Unit Control Magnitude K 10.12 STL_DOS EA1.AA1
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List of InterfacesFH 399 GB/ B - 8
NAME NUMBER CODE DEFAULT VALUE VALUE
Actual Feed Rate 1 K 10.13 P_IST1 EA1.AA2
Actual Feed Rate 2 K 10.14 P_IST2 —-
Bin Level K 10.15 FGEW EA2.AA2
Setpoint K 10.16 P_SOLL —-
Number of Revolutions K 10.17 DREHZ —-
Feed Amount K 10.18 AA_HUB —-
Deviation K 11.10 AA_REGA
Actual Feed Rate 2 K 14.08 P_IST3 —-
Bin Level Output K 21.02 FGVB —-
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List of InterfacesFH 399 GB/ B - 9
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Annex C:
As from Version FDW 1202-01
K 02.06 Cable Breakage Fixed to AK 03.02 Automatic Initial Filling Fixed to .0K 03.07 Spezial Füllsteuerung Fixed to .0
K 07.05 Start FillingK 08.05 Start FillingK 09.05 Start Filling
No automaticinitial fillingpossible
K 11.06 Setpoint with OFF Fixed to .1K 12.06 Bmax2 Fixed to AK 12.07 Nmin Fixed to AK 12.08 Nmax Fixed to AK 13.01 Amplifier Underamplifed Fixed to AK 13.02 Amplifier Overamplified Fixed to AK 15. ... Feed Index Not possibleK 17.05 Fill Gate Does Not Open Fixed to AK 17.06 Fill Gate Does Not Close Fixed to AK 23.01 Set Error to Zero Fiexed to
DE —-.NOK 24.01 Compensation Fixed WZ
P 01.14 Nominal Fill Feed Rate Max.999999.9
P 05.24 Max. Setpoint Incresse Max. 100.0%P 05.25 Max. Setpoint Change Max. 100.0%
P 05.26 Max. Incesse at OFF Max. 10.0P 06.02 Hmin2 Max. 100.0P 06.04 Initial Filling Pulse Time Max. 4.0sP 06.05 Initial Filling Break Time Min. 0.0 sP 08.08 Nmax Max. 130 %P 08.11 Fill Feed Rate Max. 200.0%P 09.06 Bin Level Range Max. 100.0
P 13.07 Gate Response Time Max. 10.0sP 14.07 Output Normalization Max. 100.0 V
New Configurators:
K 01.06 WZUEBER L/C Input OverloadK 01.07 standby With message SC 07K 02.08 DA_TEMP Not realizedK 03.07 FILST_SPEZDischarge with Filling ErrorK 05.12 NO_NOT Not realizedK 10.19 H_EIN Not realizedK 10.20 rin_frq Display Vibro Feeder Fre-
quencyK 11.13 STINDEX Range Selection
Vibration FeederK 11.14 NREG_IO Special Speed ControlK 17.08 DA_FKLA Fill Gate ClosedK 17.09 DA_FKLA Fill Gate Open
New Parameters:
P 01.15 frqnenn Vibro Feeder FrequencyDisplay
P 02.08 mes_res Measuring reserveP 02.09...11 SPC Parameter for
diagnosis and quality toolP 04.05 TB_DAE DAE Blending TimeP 05.24 ps_delta Max. setpoint changeP 05.25 delta- Limits setpoint decreases.P 05.26 delta_f Factor for setpoint
limitation in cut-off state offeeder.
P 05.27 STINDEX[i] Range SelectionVibration Feeder
P 05.28 t_blksch Ant-Blocking TimeP 05.29 standbyP 05.30...32 Special Speed ControlP 06.10 FIL_MODE Discharge With Filling ErrorP 06.11 LEERSPEZ Discharge With Filling ErrorP 12.04 hbatadap Batching Adaptation
Factor, message CA 12 isomitted.
Changes in Parameter Function:
P 05.07 gu Range: 0 mV/anhWith feeder OFF control magnitude is set to 0 mV.
P 09.06 FG_Ber Range: 0 V ... 100 VP 09.08 H_Ber Range: 0 V ... 100 V
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MULTICONT SIMPLEX
Annex CFH 399 GB/ C - 1
Operation:
After operation of HELP key, the most significant eventmessage is displayed in plain language.
Changes in Parameter Function:
P 03.01 h_rest[i] Providing negativemeasuring range
P 08.05 bmax1[i] Now with feed indexP 08.06 bmax2[i] Now with feed indexP 08.09 rwerk[i] Now with feed indexP 08.10 vibro[i] Now with feed index
Local Mode:
Solely alarms of Group WE (Electrical Equipment ofFeeder) entail cut-off. If Local Mode is aborted, feederreturns to its previous mode of operation and cuts offautomatically.
Configurers with Changed Functions:
K 02.06 F_KABEL Contact connection toNamur inputs possible.
Parameters With Changed Function:
P 05.24 delta+ Setpoint entry ofincrease, or decrease, se-parately limited.
Configurer With Changed Function:
K 07.03 Additional sourceK 07.04 for counter resetK 08.03K 08.04K 09.03K 09.04K 11.04 Extended by alarm
In addition, all configurators for digital inputs and out-puts cater for inversion of switching levels.K 17.07, K 19.13, K 19.14, K 20.04 are thus omitted.
Parameters With Changed Function:
P 03.04 b_vork [i] Extended by feed index
New functions and displays:
1.Installation procedure upon data loss afterpower-on.
2.“Volumetric” display also in STOP state offeeder.
3.Check weight automatic for monitoring tool.
4.Outputs K 22.12 and K 22.13 are set if deadtime elements are running. (Earlier settingrequires preselection.)
Configurers with Changed Functions:
K 06. 05 LO_FKLA Now edge-controlledK 06.06 LO_RWEI Now edge-controlledK 06.07 LO_SCHN Now edge-controlledK 19.03 TRIAUS Now edge-controlled
New Function:
Volumetric Synchronous ModeCheck Weight AutomaticAutomatics Service Values
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SIMPLEX MULTICONT
Annex CFH 399 GB/ C - 2
Annex D:
Special Hints
1. Many configurators and parameters have a limitedsetting range as compared to the normal version.See Annex C.
2. Alarm :Load cell amplifier underamplified, or overamplified.
Use parameters h_rest and mes_res to extendmeasuring range up or down. Frequent cut-off canthus be avoided.
mes_res is entered as factor to the feed amountand should not exceed 1.5.Measurement is then possible up to 1.5 AMOUNT.
h_rest is preset in kg.Value is active only after taring. A valueof approx. 5% of BUFFER is recommen-ded.
3. Utilization of Bin Volume.The selected total bin level BUFFER + AMOUNT mes_res must not exceed 95 % of bin volume.For check purposes, bin can be filled up to this valuevia the local control box or the fill gate solenoid valveafter initial filling.
4. Limit value hmin1 START FillingRecommended: 10 %
5. Limit value hmax STOP FillingRecommended: 50 % ... 70 %
6. Limit values bmax1, bmax2.Both values are automatically limited to the rangepreset by values mes_res and AMOUNT.
MAX = BUFFER +(AMOUNT ∗ mes_res)BUFFER + AMOUNT
⋅ 100 %
If bmax is set to a value lower than MAX, the MAXmessage is output before Message CA 02(LC OUT > MAX).Bmax2 is preset as alarm, the event class of bmax1can be selected.
7. Restart after Excess Filling.After alarm, feeder can only be cleared via localcontrol box.If no such device is available, parameters mes_resor the feed amount can be temporarily extended.
After a fault, reset changed parameters toprevious values.
8. Monitoring Unit.This circuitry monitors the relation betweenarmature voltage and feed rate setpoint and requiresto be thoroughly adjusted.
a) Preselect feeder nominal feed rate.
b) On limit switch -A13/49-8 a voltage V(SET) ofapprox. 8 V should come up. Jot V(SET) value.Effect corrections with parameter PS_BER.
ALARM CA 02
bmax
+
0
-
+
0
-
hmax
hmin1
hmin2
h_rest
DISPLAY
FILLWEIGHT
FEEDAMOUNT
AMOUNT*mes_res
AMOUNT
BUFFER
MEASUREMENTTERMINATED
ALARM CA 01
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MULTICONT SIMPLEX
Annex DFH 399 GB/ D - 1
c) Use Potentiometer R1 (large pot) to adjust avoltage of 2/3 * V(SET) in separating stage -U10(ZW2001) on limit switch -A13/9-8.Multicont is cut off at 33 % speed excess.
d) Limit switch -A14 must respond at armaturevoltages below 20 V and cut off feeder.
e) Both limit switches may have a hysteresis setter.Do not select hysteresis too high.
f) Set start-up bridging (Relay -K2) to approx. 2 s.
g) Set fault response time (Relay -K3) to approx.1 s.
9. Controller in Multicont.P 2.5 Load cell filter : 1 (Default)P 4.1 Filter time differentiator: 4 ... 8 sP 5.1 Dynfak : 0.7 ... 0.9P 5.2 Setpoint bypass : 4.5 ... 6.5 V
Thoroughly adjust speed control circuit and callfunction REGLEROPT.Do not fail to call function REGLEROPT after havingchanged one of the above parameters.Dynfak must not exceed nor equal 1. With pulverizedcoal feeders, the resulting PI controller entails inad-missibly high control magnitude variations.
10. PressuresHopper blow out : Recommended 1 barSurge bin ventilation: Recommended 0.8 barThe maximum setting value at both pressurereducers is 2 bar.
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SIMPLEX MULTICONT
Annex DFH 399 GB/ D - 2