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Industrial Training
Mohd Khalid bin Mohd Ashri
54268209085
BETA Mechanical
Supervisor : Dr Mohd. Khalil
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Introduction
Manufacturing services to OEMs
Ems ( Electronic Manufacturing services)
Provide broad range of services includingdesign, prototyping, assembly, testing,product assurance, supply chain management,fulfillment services world wide distribution
and after-sales services. Goal is to become the Solid partners and
Flexible Solution industry by setting thebenchmark for the industry in these key areas.
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History
Established in1917 as manufacturing arm of
IBM Canada
In 1994, became wholly-owned subsidiary of
IBM Canada
Celestica management and Onex acquired the
company from IBM in 1996
Celestica Malaysia Sdn Bhd was established
since 1999
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Overview
Celestica Kulim (CMY) serve in communication
and aerospace sector, currently defense sector
Class 3- high performance electronic product Includes equipment and products where continued performance or
performance on-demand is critical.
(Life Support (Medical equipment), Warfare equipment (missiles), High End
Frame Server, Flight Control System and Aerospace)
Customer: Honeywell, Thales Avionics
Equipment and products where continued performance or performance
on-demand is critical.
Equipment downtime cannot be tolerated and equipment must function
when required.
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Product
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QR & A Organization Chart
QRA Manager
CK Ong
Supplier Focus(SQE)
SupplierEngineering
Receiving and IQASupplier
Engineering
Operation Focus
Quality System
Training andDevelopment
IPQA
Customer Focus(CQE)
Honeywell
Thales
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QR & A Department
Ensures that all aspects of the quality system are properly enforced andmaintained
Co-ordinates and conducts in-process audits
Participates in supplier assessment surveys
Performs inspections in accordance with the quality plans and maintains
quality records Administers the corrective action system
Stops product, process, equipment that do not conform to requirements
Ensures maintenance and calibration of measuring and test equipment
Interfaces with customers and suppliers on quality-related issues
Participates in periodic reviews of the quality system
Provides timely quality reports
Provides training
Defines workmanship standards
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Supplier Focus
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Supplier Focus (SQE) Department
Ensures that all aspects of the quality system are properly enforced andmaintained
Co-ordinates and conducts in-process audits
Participates in supplier assessment surveys
Performs inspections in accordance with the quality plans and maintains
quality records
Administers the corrective action system
Liaise with supplier on quality-related issue
Establish and maintain corrective and preventive action system to prevent
any products from not meeting Celestica & supplier workmanship
standard.
Manage supplier complaints and product safety compliance
Participates in periodic reviews of the quality system
Provides timely quality reports
Defines workmanship standards
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Main Activities and Trainee
Responsibility
Perform First Article Inspection Report
Support IQA & FA lab
Support SQE
Thales In-Flight Entertainment (IFE)
Expose to Machine use in Production
SMT
Wave Soldering Washing Machine
Selective Wave
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First Article
First Article Inspection is one of the primary methods for the
"inspection and testing of vendor components.
FAIR purpose
to provide objective evidence that all engineering design and
specification requirements are properly understood, accountedfor, verified, and documented
to provide a consistent documentation requirement.
FAIR must meet AS9102 aerospace standard that consist 3 main
form:
Form 1 Part Number Accountability
Form 2 Product Accountability
Form 3 Characteristic Accountability, Verification and
Compatibility Evaluation
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Yellow- required
Blue - conditionally require
White - optional
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FAIR require 4 main task Dimension measurement inspection
Optical gauging product (OGP)
Coordinate measuring machine (CMM)
Profile projector
Internal visual inspection(micro-section)
External visual inspection (board appearance)
Ionic Test
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Incoming Quality Assurance (IQA)
Manage receiving inspection operation for inspection ofraw materials received from suppliers / customer / otherCelestica sites.
Initiate IQA MRB meeting to reduce and control materials
inventory in Most Responsible Physician (MRP) and RoomTemperature Vulcanizing (RTV) areas.
Prevent non-conforming materials escape from incominginspection to production floor.
Execute supplier Quality Performance Measure (STS) /Skip Lot inspection program at IQA.
Support SSE on raw material First Article Inspection (FAI).
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IQA flow chart
Start ReceivingIQA
inspectionStore
MRB
RTVScrap
UAI Rework
Vendor
Store
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Supplier Quality Engineering (SQE)
Thales In-Flight Entertainment (IFE)
- Smart Video Display Unit(SVDU)
Quality inspection
- Functional
- Visual mechanical inspection(VMI)
- Cosmetic
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Example of defect component
Bending
Dented
Scratches
Bending
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Spring Helicoil out
Helicoil
out
No Hole
Pem Nut Out
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Machine use in Production
SMT machine- method for constructing electronic circuits in which the components
are mounted directly onto the surface of PCBs. It replaced the through-hole
technology(PTH) construction method of fitting components .
SMT DEK
Glue (GL-V)
XPF/CP
BTU OVEN
POST REFLOW
QP/GSM
BTU Oven
QP/GSM XPF/CP
Glue (GL-V)
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Washing machine-cleaning system provides automated, aqueous cleaning,
contaminant fluid and particle removal from PCBA while minimizing
overall cost.
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Conclusion
Wide exposure and exploration to real workingenvironment, culture and challenges especially in
aerospace industry.
Gain more knowledge and information aboutworking environment guide with experience
worker with different level.
Improve skill in communication, technical,
management and team-work.
Experience ethical and professional work culture.
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Recommendation
Students need to expose a complete
preparation and expectations to real
working environment.
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Thank You