FPSO ( Floating Production, Storage & Offloading )
PRESENTED BY :
INDONESIAN OIL AND GAS COMMUNITY (KMI) - BATAM
PREPARED BY : ABRAHAM IMAM MUTTAQINDEFRI MARTHA SUCI TRI ASIHERIS RISUDAGRACE LILIANA KAELANBAMBANG PURNOMO
KMI Batam Goes To Campus2004
FPSO (Floating Production, Storage and Offloading)
J. Ray McDermott
FPSO COMPONENTS
• Hull System– Hull– Mooring Support Structures
• Top Side Facilities– Modules– Central Pipe Racks– Flare Boom– Living Quarter– Control and Workshop Building– Riser Porches– Cranes
J. Ray McDermott
FPSO BELANAK FIELD PROJECT
FPSO BELANAK OVERVIEW (1)
J. Ray McDermott
FPSO BELANAK OVERVIEW (2)• SPREAD MOORED FPSO• 1 MILLION BARRELS OF STORAGE• 120 PEOPLE ACCOMMODATION WITH HELIDECK• HULL DIMENSIONS (175.000 TONNES)
– 285 M OVERALL– 58 M BEAM– 27 M DEPTH– 255,000 TONNES DISPLACEMENT (APPROX)
• HULL DRY WEIGHT 44,000 TONNES• TOPSIDES WEIGHT : DRY WEIGHT : 23,240 t PLUS LQ
(1,218 T), OPERATING WEIGHT : 30,202 T• SERVICE LIFE OF 30 YEARS
FPSO BELANAK OVERVIEW (3)
Living QuarterRiser Porches 2
Riser Porches 1
Flare Boom
6 Portside Modules
7 Starboard Modules
Hull
J. Ray McDermott
3 Central Pipe Racks
PROJECT SEQUENCES
Engineering Design Procurement Fabrication/Assembly
o Structural Frame/Pancake Assemblyo Deck Plate / Grating Installationo Mechanical / Equipment Installationo Piping, E&I Installationo Loadout
Installation/IntegrationLifting Modules to Hull and tie ins modules to modules
Pre-Commissioning / Mechanical Completion Commissioning
FPSO BELANAK PROJECT HIGHLIGHTS
• Fabrication, Integration and Mechanical Completion of Top Side Facilities in PT McDermott Indonesia Batam -Fabrication Yard
1. Production Modules (Starboard and Portside)- Module S1 : Chemical Injection- Module S2 : Export Gas Compressor Train A- Module S3 : Regeneration Module- Module S4 : LPG Gas Processing Train A- Module S5 : LP Compressor/Export Import- Module S6 : Utility- Module S7 : Power Generator Train C, D, E
Cont’d FPSO BELANAK PROJECT HIGHLIGHTS
- Module P1 : Chemical Injection- Module P2 : Export Gas Compressor Train B- Module P3 : Gas Cooling and Treating- Module P4 : LPG Gas Processing Train B- Module P5 : Oil Separation- Module P7 : Power Generator Train A, B
2. Central Pipe Racks C1, C2, C3
3. Riser Porches R1 and R2
4. Flare Boom (F1)
5. Two units cranes
FABRICATION SEQUENCE
J. Ray McDermott
MODULE FABRICATION/ASSEMBLYStructural and Equipment Assembly
J. Ray McDermott
MODULE FABRICATION/ASSEMBLYStructural Details Assembly
J. Ray McDermott
MODULE FABRICATION/ASSEMBLYComplete In-Ground Module Assembly
J. Ray McDermott
MODULE LOADOUT
J. Ray McDermott
INTEGRATION / INSTALLATION SEQUENCE
J. Ray McDermott
MODULE INSTALLATION / INTEGRATION
J. Ray McDermott
FPSO BELANAK FACTS
• One of the most complex processing systems ever installed offshore in the world
• The biggest FPSO ever built in Asia Pacific Upstream Region
• Belanak FPSO uses 9 Flexible Risers from FPSO to subsea PLEMS for import export
• Belanak FPSO uses 63 MW Power Generation through Avon-Driven Turbine Generators
• Total Equipment in FPSO (Vessels and Skid) = 270 units