8/10/2019 Lesson Plan DP1
1/5
LESSON
PLAN
cHE 684/686
DESIGN PROJECT
I
FACULTY
OF
CHEMICAL
ENGINEERING
UNIVERSITI
TEKNOLOGI
MARA
PAGE
1
1.0
COURSE
INFORMATION
DESIGN PROJECT
I
cHE686/
CPe644
F.H.22O
6 and7
3.0
2.0
CORE
: CHE531
-
CHEMICAL
PROCESS
PRINCIPLES
II
CHE6O4/CHE644
-
PLANT
DESIGN
AND
ECONOMICS
SYNOPSIS
The
Design
Project
course
is
the
pinnacle of
the
Chemical
Engineering
program.
Students
are required
to
carry
out a
project on
related
topic
to chemical
engineering.
Although
this course
is
designed
as
a
team
work,
much
emphasis
is
given to the
individual
effort
in
carrying
out
of the
task.
This
course
focuses
on the
literature
study
of
the
project including
process background,
market
analysis,
site
selection,
environmental
safety
consideration,
detailed
mass
energy
balances
and
process
simulation
OBJECTIVES
Upon
completion
of this
course,
students
should
be able
to:
L
Identify
different
steps
taken
to
perform
a
research
or
developmental
work
of
a
chemical
engineering
design
project.
2.
Perform
detailed
chemical
engineering
calculations
using
manual
calculation
and
prove
it
using
Hysys
simulation
3. bptimized
design
of
chemical
engineering
plant in
compliance
with local
legislation.
METHODS
OF
INSTRUCTION
Students
will
proceed
with
the
detailed
design
of
the
whole
process as
stated
in the
Guideline
for
besign
Project
I
-
CHE
684.
Supervisors
of the
respective
group will
supervise
the
group till
the
end of
the
semester.
Please
refer
to
the Guideline
for
Supervisor
of
Design
Project
I
(cHE
634)
Design
Project
II
(cHE
694).
LESSON
PLAN
I Process
background
process
introduction,
process background
and
process
details
(i.e.
chemistry,
kinetics
and
thermodYnamics)
COURSE
TITLE
CODE
PROGRAM
SEMESTER
CREDIT
HOURS
CONTACT
HOURS
C.OURSE
STATUS
PRE-REQUISITE
2.0
3.0
4.0
5.0
8/10/2019 Lesson Plan DP1
2/5
LESSON
PLAN
cHE
684/686
DESIGN PROJECT
I
FACULTY OF CHEMICAL
ENGINEERING
UNIVERSITI
TEKNOLOGI MARA
PAGE
2
2
Market
analysis
Supply and
demand study,
market
analysis
and
break
even
analysis.
3 Site
selection
Site
location study and
proposal
of
the
plant
site
4 Mass
and
energy
balance
Detailed
mass and energy balance
5
Process
simulation
Process
simulation
using HYSYS.
6 Environmental
and safety
consideration
6.1 Safety
for
'start-up
and shut
down'
procedure
6.2HAZOP
study
6.3
Emergency
Response
Plan
(ERP)
6.4 Environmental
Impact
Assessment
(EIA)
7
Waste
prevention
and treatment
Process
synthesis
and
description of the
waste treatment facility.
Students
are
required
to
follow
strictly the
manual
provided
before
embarking
on
the
Design
Project.
6.0 ASSESSMENTS
1. Continuous
Assessment
(20o/o)
Course supervisor
will assess
the
progress report based
on
group
activities.
The
progress
report
will
cover
the following topics:
i.
Process
Background/Selection
(GROUP)
ii.
Market
Analysis
(GROUP)
iii.
Site
Location
(GROUP)
iv.
Environmental
and Safety
Consideration
(GROUP)
v. Mass Balance
(GROUP)
vi. Energy Balance
(GROUP)
vii. Process
Simulation
(ASPEN
PLUS/HYSYS)
(GROUP)
2.
Report
Presentation
Assessment
by
allied supervisor
(20 )
Allied supervisor
will assess
the
report
presentation of the
design
project
I.
The
assessment
will
be
based
on
group
activities
and
the topics that
will be covered
are the
same
with the
final
assessment.
3.
Final Report
Assessment
by
second
examiner
(20 )
The
Final Report
will be
assess
by
a
group
of
lecturer
in
one
workshop.
8/10/2019 Lesson Plan DP1
3/5
LESSON
PLAN
cHE
684/686
DESIGN
PROJECT
I
F'ACULTY
OF
CHEMICAL
ENGINEERING
UNIVERSITI
TEKNOLOGI
MARA
PAGE
a
J
4.
supervisors
will
assess
the
students'
attitude
such
as
follows
(l0o/o'12
.
Time
management
o
Cooperation
o
Comrnitment
o
Initiative
o
Independency/
Self-directed
Presentation
(20o/o)z
The
marks
for
the
presentation
will
be
allocated
as individual
and
group
marks.
Individual marks:
Presentation
o
Structural
of
Presentation
o
Techniques
(Any
Audio-Visual
Aids/props)
o
Effectiveness
of
Delivery
(Eye
contact,
voice,
non-verbal
communication,
pace,
physical
appearance)
.
Response
to
Questions
Group
marks:
Presentation
o
Process
Background/
Process
selection/
pFD/
process
Details
.
Supply
Demand/
Market
Survey/
Economic
Data
o
Site
Location
Data/
Criteria
of the
Site
Selection
o
Environmental
and
Safety
Consideration/
MSDS/
Waste
Treatment/
Waste
Management
o
Material
Balance
o
Energy
Balance
o
HYSYS
Simulation
Peer
Evaluation
(107o)
REFERENCES
l.
Perr),R.H.,
Green
D.w.
(1997).
Perry's
Chernical
pngineering
Handbook
(1th
ed.).
McGraw-Hill.
r'
,{
r,,.
,r,*,.1\'.1
Seider
w.D.,
Seader J.D.
and
Lewin
D.R.
(2004).
Product
anil
process
Design
Principles.
(2nd
ed.).
John Wiley
and
Sons
Inc.
Turton
R.,
Bailie
R.c.,
whiting
N.B.
and
shaeiwitz
J.A.
(2003).
Anarysis
synthesis
and
Design
of
chemicql
Process
(2nd
ed.).
prentice-Hall,
New
Jersey.
Fakulti
Kejuruteraan
Kimia
uirM.
(2003).
Guidelinesfor
Design
project
L
All
other references
relevant
to
Design
Project.
5.
6.
7.0
.,
J.
4.
5.
8/10/2019 Lesson Plan DP1
4/5
LESSON PLAN
cHE
6841686
DESIGN PROJECT
I
FACULTY
OF
CHEMICAL
ENGINEERING
I'NIVERSITI
TEKNOLOGI
MARA
PAGE
4
8.0
OTHER INT'ORMATION/DETAILS
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5
MARCH
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