Low Parameter STG for
WHRS
Presentation By
APT Power Engineering Ltd
2
APT Power Engineering Ltd
Introduction
• Established in the year 1996 and dedicated to power sector.
• Promoted by Mr.DK Naidu and Mr.DVG Naidu
• Supply and Manufactures Balance of Plant equipment for Turbines.
• Specialized in Erection and Commissioning of various makes of
turbines including BHEL, Russian, Siemens and others.
• Supported by well experienced Technocrats.
• Represented Kaluga Steam turbine from 1998 to 2003.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
3
• We are representing M/s. Qingdao Jieneng Power Station (QJPS) China
from the year 2004, for supply of TG sets ranging from 5MW to 60MW
and its auxiliaries on turnkey basis in India and African countries. Since
then we have supplied & commissioned more than 63 machines (about
1085 MW in total).
• We are also representing M/s. Shanghai Turbine Works Co. Ltd., (STWC)
China for the supply, Erection and commissioning, Testing and Servicing
of TG sets ranging from 60 MW to 250 MW in India.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
APT QJPS Joint Business Activity
QJPS RESPONSIBILTY
• Supply of TG set with major equipment
APT RESPONSIBILTY
• Receiving enquiries from various customers
• Preparing and submitting the Techno-Commercial offers.
• Sorting out the all the technical queries.
• Finalization of price and commercial terms.
• Design, engineering procurement and supply of Balance of Plant
equipment to suit to the requirement of the STG.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
APT QJPS Joint Business Activity
• Submission of load details, preparation and submission of all drawings.
• Coordination with customer and consultants for approvals and
participation in all project co-ordinations.
• Complete Erection, Commissioning, testing and handing over of the
equipment.
• Supply of spares.
• After sales services of all the supplied equipments.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
M/s.QJPS WHRS
• QJPS has supplied more than 500 WHRS based TG sets all over world.
• In India about 90% of the WHRS machines are supplied by M/s.QJPS
only.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
About Low Parameter TG set for WHRB plants
• Specialized in design engineering and supply of low inlet steam parameter and
injection type turbines.
• Supplied TG sets to cement, sugar, steel and other process industries with low
inlet steam parameter and injection type.
• Turbine is designed with modular concept with LP blades of specially designed
to cater the low inlet parameter for better efficiency and longitivity.
• The low speed machine bearing sizes are bigger, so it can operate with out any
problem with a vast variation of inlet steam parameters.
• The low speed machines are more rugged and heavier with less vibrations.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
• The speed of Turbine and Generator are 3000 rpm, hence no Gear box is
required.
• Less noise level and no Gear box losses (Mechanical).
• Lower the speed, lesser the wear and tear.
• The time taken between overhauling is more.
• Number of Bearings are reduced in 3000 rpm machine i.e. only 4 No’s as against
8 No’s for high speed machine. Hence spares maintenance will be simple.
• Main oil pump is directly mounted on the shaft and run at 3000 rpm. Therefore
trouble free operation(for higher rpm, the oil pump is driven by gear train which
is susceptible to give problems).
Advantages of 3000 RPM Machine
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
Man Power of APT
We have our own young and talented engineers, experienced technicians and
skilled artisans guided by well experienced technocrats from corporate office
Total in house Man power- 700
• Erection and commissioning - 200
• Over hauling & Trouble shooting -50
• Corporate - 50 including well experienced technocrats heading the various
departments.
• Work shop maintenance - 150
• Operation and maintenance - 250
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
10
APT Infrastructure
APT is having fully furnished office with sophisticated engineering tools like
caesar ii, cad works & autocad etc. [[[
APT works division is facilitated with a fully established work shop (2 units)
having a working area of about 9000 sq. yards with sophisticated machineries
& following facilities:
• Heavy duty lathe (handle up to 40 tons).
• Medium duty lathe of various capacities.
• Heavy duty milling & drilling machines.
• Low speed balancing machine which can handle up to 25 tons rotors
machine.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
• NDT Equipments & Facilities.
• Latest & updated Welding Machines, sand blasting, High pressure water
jet tube cleaning devise for condenser and heaters, bolt heating device.
• EOT Crane of 40 T capacity.
• Pipe (Sheet) Rolling Machine up to a length of 2.5 M.
• Sophisticated & updated Welding Machines.
• NDT Equipments.
• Approved by IBR Authorities for manufacturing of Deaerators & Heat
Exchangers.
• Well experienced & trained personnel working round the clock.
• Dynamic Balancing Machine of 30T capacity as per ISO 1940 Grade2.5
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
12
Services provided by APT
• With our vast experience in Turbine Island we have also entered into the design and supply of balance of plant for the complete power plant on EPC basis.
• We are also specialized in Repairs/refurbishment of the equipments and relocation/re- engineering of power projects.
• We provide Comprehensive services in Operation & Maintenance, Overhauling and Trouble shooting activities of Power Projects.
• Engineering, Procurement, Supply, Erection & Commissioning of IBR & Non-IBR piping systems.
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
13
APT worked with
• Avant-garde Engineers and Consultants Pvt Ltd
• Aquatherm Engineering Consultants (India) Pvt.Ltd., Chennai
• AKB power Consultants (P) Ltd ., Kolkata
• Cethar Consulting and Engineers Pvt Ltd
• Development Consultants Ltd., Kolkata
• M.N.Dastur & Co. Pvt Ltd., Chennai
• Fichtner Consulting Engineers (India) Private Limited.
• My Home Power Consultancy Services Limited, Hyderabad
• Holtech Consulting Private Limited, Gurgoan
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
14
Association with Overseas Consultants
• Bosch Projects, Durban, South Africa
• Mittal Steels , South Africa
• Sivest Project Management Division, South Africa
• TSB Sugar International, South Africa
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
15
S.No CUSTOMER
NAME
CONSULTAN
T NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
1. 1
.
CUSTOMER:
M/s. Digvijay Cement
Project ,
Jamnagar,Gujarath
EPC
CONTRACTOR :
M/s. Transparent
Energy System Pvt
Ltd , Pune
Single Injection cum condensing
TG set with Water–Cooled
condenser.
Power : 8.31 MW
Inlet Pressure : 26 ata
Inlet Temperature : 370 oC Inlet steam flow : 41.04 tph
Injection Parameters
Pressure : 4 ata
Temperature : 180 oC Exhaust Pressure : 0.2ata
Injection steam flow: 5.845 tph
The TG set is single injection cum
condensing turbine. The equipment
required for the smooth operation of TG
set within the battery limits is supplied
by M/s. APT Power Engineering
Limited. APT has successfully executed
Engineering, Supply, Erection &
Commissioning of the TG set.
COMMISSIONED
2013
2. CUSTOMER
M/s. Ultratech
Cement (at Awarpur
Project), Chandrapur. EPC BIDDER:
M/s.Transparent
Energy Systems Pvt
Ltd, Pune
M/s Holtech
Consulting Pvt
Ltd, Gurgoan
Straight condensing TG set with
Air– Cooled condenser.
Power : 13.4 MW
Inlet Pressure : 17 ata
Inlet Temperature : 370 oC
Inlet steam flow : 68.163 Tph
Exhaust Pressure : 0.2 ata
The TG set is straight condensing
turbine. The equipment required for the
smooth operation of TG set within the
battery limits is supplied by M/s. APT
Power Engineering Limited. APT has
successfully executed Engineering,
Supply, Erection & Commissioning of
the TG set.
COMMISSIONEDM
AY, 2014
Cement Plant Reference List
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
16
S.No CUSTOMER
NAME
CONSULTANT
NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
3. CUSTOMER
M/s. Chettinad
Cement Ltd, Kallur,
Karnataka.
EPC BIDDER:
M/s.Transparent
Energy Systems Pvt
Ltd, Pune
M/s Holtech
Consulting Pvt Ltd,
Gurgoan
Straight condensing TG set with
Air– Cooled condenser.
Power : 7.32 MW
Inlet Pressure : 13.5 ata
Inlet Temperature : 370 oC
Inlet steam flow : 41.64 Tph
Exhaust Pressure : 0.22 ata
The TG set is straight condensing
turbine. The equipment required for
the smooth operation of TG set within
the battery limits is supplied by M/s.
APT Power Engineering Limited.
APT has successfully executed
Engineering, Supply, Erection &
Commissioning of the TG set.
COMMISSIONED
JAN, 2014
4. CUSTOMER
M/s. Ultratech
Cement (ADITYA
Project).
EPC BIDDER:
M/s. Transparent
Energy Systems Pvt
Ltd, Pune
M/s Holtech
Consulting Pvt Ltd,
Gurgoan
Single injection cum condensing
TG set with Air– Cooled
condenser.
Power : 16.05 MW
Inlet Pressure : 13.5 ata
Inlet Temperature : 353 oC
Inlet steam flow : 81 Tph
Injection Parameters
Pressure : 4.5 ata
Temperature : 180 oC
Exhaust Pressure : 0.2ata
Injection steam flow: 12.8 tph
The TG set is single injection cum
condensing turbine. The equipment
required for the smooth operation of
TG set within the battery limits is
supplied by M/s. APT Power
Engineering Limited. M/s APT has
taken the complete responsibility of
material reaching site, erection &
commissioning of the TG set.
COMMISSIONED
JAN, 2015
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
17
S.No CUSTOMER
NAME
CONSULTAN
T NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
5. CUSTOMER
M/s.Penna Cement
Industries Limited ,
Ganesh pahad, A.P
EPC BIDDER:
M/s. Transparent
Energy Systems Pvt
Ltd, Pune
Single injection cum condensing TG
set
with Water– Cooled condenser
Power :6.8 MW
Inlet Pressure :29 ata
Inlet Temperature : 410 oC
Inlet flow :28.33 tph Injection Parameters
Pressure : 3.5 ata
Temperature : 180 oC
Injection steam flow: 5.207 tph
Exhaust Pressure : 0.1ata
The TG set is single injection cum
condensing turbine. The
equipment required for the smooth
operation of TG set within the
battery limits is supplied by M/s.
APT Power Engineering Limited.
M/s APT has taken the complete
responsibility of material reaching
site, erection & commissioning of
the TG set.
UNDER
EXECUTION
6 CUSTOMER
M/s.Penna Cement
Industries Limited ,
Boyareddypalli, A.P
EPC BIDDER:
M/s. Transparent
Energy Systems Pvt
Ltd, Pune
Single injection cum condensing TG
set
with Air– Cooled condenser
Power :9.5 MW
Inlet Pressure :31 ata
Inlet Temperature : 430 oC
Inlet flow :40.368 tph Injection Parameters
Pressure : 3.5 ata
Temperature : 180 oC
Injection steam flow: 6.225 tph
Exhaust Pressure : 0.2ata
The TG set is single injection cum
condensing turbine. The
equipment required for the smooth
operation of TG set within the
battery limits is supplied by M/s.
APT Power Engineering Limited.
M/s APT has taken the complete
responsibility of material reaching
site, erection & commissioning of
the TG set.
UNDER
EXECUTION
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
18
S.No CUSTOMER
NAME
CONSULTANT
NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
7.
CUSTOMER:
M/s.Shree Cement
Limited, Rajasthan.
EPC
CONTRACTOR:
M/s. Cethar Vessels
Limited EPC.
M/s.Cethar
Consultants and
Engineers
Controlled Single Injection cum
condensing TG set with Air– Cooled condenser.
Power : 10MW
Inlet Pressure : 16 ata
Inlet Temperature : 360 oC Injection Parameters
Pressure : 4ata
Temperature : 170 oC Flow : 16.8 TPH
The TG set is special low
parameter inlet with single
injection cum condensing turbine.
The equipment required for the
smooth operation of TG set within
the battery limits is supplied by
M/s. APT Power Engineering
Limited. APT has successfully
executed Engineering, Supply,
Erection & Commissioning of the
TG set.
COMMISSIONED
22/1/2010
8. CUSTOMER:
M/s. Shree Cements
Limited, Rajasthan.
EPC
CONTRACTOR:
M/s. Cethar Vessels
Limited EPC.
M/s.Cethar
Consultants and
Engineers
Controlled Single Injection cum
condensing TG set with Air– Cooled condenser.
Power : 15MW
Inlet Pressure : 16 ata
Inlet Temperature : 360 oC Injection Parameters
Pressure : 4ata
Temperature : 170 oC Flow : 25.2 TPH
Max.
: 27.4 TPH
The TG set is special low
parameter inlet with single
injection cum condensing turbine.
The equipment required for the
smooth operation of TG set within
the battery limits is supplied by
M/s. APT Power Engineering
Limited. APT has successfully
executed Engineering, Supply,
Erection & Commissioning of the
TG set.
COMMISSIONED
22/12/2009
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
19
S.No CUSTOMER NAME CONSULTANT
NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
9. M/s. Shree Cement Limited,
Beawar, Rajasthan.
M/s.Cethar
Consultants and
Engineers
Controlled Single Injection cum
condensing TG set with Air– Cooled condenser.
Power : 18MW
Inlet Pressure : 26 ata
Inlet Temperature : 370 oC Injection Parameters
Pressure : 4ata
Temperature : 180 oC Flow : 17.9 TPH
Max flow : 19.69
TPH
The TG set is special low
parameter inlet with single
injection cum condensing
turbine. The equipment
required for the smooth
operation of TG set within the
battery limits is supplied by
M/s. APT Power Engineering
Limited. APT has successfully
executed Engineering, Supply,
Erection & Commissioning of
the TG set.
COMMISSIONED
31/01/2010
10. CUSTOMER M/s Birla Vikas Cement
EPC BIDDER: M/s Dalian, China
M/s. Cethar
Consultant
Limited
Single injection cum condensing
TG set with Water– Cooled
condenser.
Power : 7.5 MW
Inlet Pressure : 25 Ata
Inlet Temperature : 390 oC
Injection Parameters
Pressure : 3 ata
Temperature : 175 oC
Exhaust Pressure : 0.1ata
The TG set is condensing turbine.
COMMISSIONED
Oct 2010
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
20
S.No CUSTOMER
NAME
CONSULTANT
NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
11. CUSTOMER
M/s Birla Satna
Cement
EPC BIDDER: M/s Dalian , China
M/s. Cethar Consultant
Limited
Single injection cum condensing TG
set with Water– Cooled condenser.
Power : 7.5 MW
Inlet Pressure : 25 ata
Inlet Temperature : 390 oC
Injection Parameters
Pressure : 3 ata
Temperature : 175 oC
Exhaust Pressure : 0.1ata
The TG set is condensing
turbine.
COMMISSIONED Oct 2010
12. CUSTOMER
M/s Birla Chanderia
Cement
EPC BIDDER:
M/s Dalian , China
M/s. Cethar
Consultant Limited
Single injection cum condensing TG
set with Water– Cooled condenser.
Power : 9 MW
Inlet Pressure : 25 ata
Inlet Temperature : 390 oC
Injection Parameters
Pressure : 3 ata
Temperature : 175 oC
Exhaust Pressure : 0.1ata
The TG set is condensing
turbine.
COMMISSIONED
Feb 2011
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
21
S.No CUSTOMER
NAME
CONSULTANT
NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/
APT
STATUS
13. CUSTOMER
M/s. Ultratech
Cement (Rajashree
Project). EPC BIDDER:
M/s. NTK, China
M/s Holtech Consulting
Pvt Ltd, Gurgoan
Single injection cum condensing TG
set with Air– Cooled condenser.
Power : 10 MW
Inlet Pressure : 17.5 ata
Inlet Temperature : 335 oC
Inlet steam flow : 45.6 Tph
Injection Parameters
Pressure : 4.5 ata
Temperature : 180 oC
Exhaust Pressure : 0.2ata
Injection steam flow: 19 tph
The TG set is single
injection cum
condensing turbine.
COMMISSIONED,
2015
14. CUSTOMER
M/s. Ultratech
Cement (Rawan
Project). EPC BIDDER:
M/s. NTK, China
M/s Holtech Consulting
Pvt Ltd, Gurgoan
Single injection cum condensing TG
set with Air– Cooled condenser.
Power : 15 MW
Inlet Pressure : 17 ata
Inlet Temperature : 350 oC
Inlet steam flow : 64.3 Tph
Injection Parameters
Pressure : 4 ata
Temperature : 185 oC
Exhaust Pressure : 0.2 ata
Injection steam flow: 28 tph
The TG set is single
injection cum
condensing turbine.
COMMISSIONED,
2015
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
22
S.No CUSTOMER
NAME
CONSULTANT
NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
15. CUSTOMER
M/s. Siddi Vinayaka
Cement EPC BIDDER:
M/s. ISGEC
M/s Holtech
Consulting Pvt
Ltd, Gurgoan
Condensing TG set with Air– Cooled
condenser.
Power : 4.5 MW
Inlet Pressure : 12 Ata
Inlet Temperature : 385 oC
Inlet steam flow : 25.5 Tph
Exhaust Pressure : 0.2ata
The TG set is condensing
turbine.
UNDER EXECUTION
16. CUSTOMER:
M/s.Shree Cement
Limited, Rajasthan.
EPC
CONTRACTOR:
M/s. Dalian, China.
M/s.Cethar
Consultants and
Engineers
Controlled Single Injection cum
condensing TG set with Air– Cooled
condenser.
Power : 22MW
Inlet Pressure : 17 ata
Inlet Temperature : 440 oC Injection Parameters
Pressure : 3.7 ata
Temperature : 170 oC Flow : 35.8 TPH
The TG set is special low
parameter inlet with single
injection cum condensing
turbine.
UNDER
EXECUTION
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
23
S.No CUSTOMER
NAME
CONSULTANT
NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
17. CUSTOMER
M/s. Ambuja
Cement. EPC BIDDER:
M/s Sinomas, China
Single injection cum condensing TG set
with Air– Cooled condenser.
Power : 6.14 MW
Inlet Pressure : 13 Ata
Inlet Temperature : 327 oC
Inlet steam flow : 33.5 Tph
Injection Parameters
Pressure : 2.5 ata
Temperature : 157 oC
Exhaust Pressure : 0.2ata
Injection steam flow: 8.8 tph
The TG set is single injection
cum condensing turbine.
UNDER EXECUTION
18. CUSTOMER
M/s Heidelburg
Cement EPC BIDDER:
Chinese EPC
Single injection cum condensing TG set
with Air– Cooled condenser.
Power : 13.5 MW
Inlet Pressure : 16.5 Ata
Inlet Temperature : 320 oC
Inlet flow :73.52 Tph
Injection Parameters
Pressure : 2 ata
Temperature : 150 oC
Injection flow : 7.26 tph
Exhaust Pressure : 0.22ata
The TG set is condensing
turbine.
UNDER
EXECUTION
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
24
S.No CUSTOMER NAME CONSULTAN
T NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
19. M/s. Shree Cement
Limited, Beawar,
Rajasthan. (GPP-5
Unit)
Single Injection cum condensing TG
set
with Air– Cooled condenser. Power :
30 MW
Inlet Pressure : 17 ata
Inlet Temperature : 440 oC Injection Parameters
Pressure : 3.36ata
Temperature : 180 oC Flow : 32 TPH
Max flow : 137 TPH
Exhaust pressure : 0.116 ata
The TG set is special low
parameter inlet with
single injection cum condensing
turbine. The
equipment required for the smooth
operation
of TG set within the battery limits
is supplied
by M/s. APT Power Engineering
Limited. APT
has successfully executed
Engineering,
Supply, Erection &
Commissioning of the TG
set.
UNDER
EXECUTION
20. M/s.Emami Cement
Limited
M/s.LNV
Technology
Pvt.Ltd
Single Injection cum condensing TG
set
with Air– Cooled condenser. Power :
9.54 MW
Inlet Pressure : 11.5 ata
Inlet Temperature : 378 oC
Flow:44.8
Injection Parameters
Pressure : 3.36ata
Temperature : 197 oC
Flow : 16.46 TPH
Exhaust pressure : 0.22 ata
The TG set is with single injection
cum condensing type turbine.
UNDER
EXECUTION
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
25
S.No CUSTOMER
NAME
CONSULTANT
NAME
INLET STEAM
PARAMETERS
SCOPE OF QJPS/ APT STATUS
21. M/s.JK Lakshmi M/s.LNV
Technology
Pvt.Ltd
Single Injection cum condensing
TG set
with Air– Cooled condenser.
Power : 9.54 MW
Inlet Pressure : 14 ata
Inlet Temperature : 385 oC
Flow:29.5tph
Injection Parameters
Pressure : 4.8ata
Temperature : 183 oC
Flow : 8 TPH
Exhaust pressure : 0.183 ata
The TG set is with single injection
cum condensing type turbine.
UNDER
EXECUTION
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
27
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified
28
THANK YOU
APT POWER ENGINEERING LIMITED ISO 9001:2008
Certified