2020 W. Rascher Ave. Chicago, IL 60625Tel : Fax : racks@ser visure .comser visure .com
1.773.271.59001.773.271.3777
MANUFACTURERS OF TITANIUMANODIZING RACKS
Box Racks
Rigid frame box racks are mostefficient in their utilization of yourtank space. These titanium rackscan be hung along the length ofyour tank or modified slightly torun the width of the tank.
Servi-Sure’s rigid framebox racking system features:
n .050” fingers stamped “with the grain” of the titanium material to reduce breakage
n Hollow centers for maximum drainage and reduced carryover
n Notched 1/8” contact rails for better current conductivity without burning
n Single component require-ment for easy adding of additional tiers
n Spring fingers available on 1/2”, 3/4” and 1” centers
n Unique Servi-Sure frame member designed to act as spring limiter to stop finger action before elastic limit is reached
n Solid titanium slotted vertical spline allows easy vertical adjustments
Double Spline
NO. RF3618DDouble-Tier Box Rack18”Wide frame components36”High spline (double 3/8” square)
Standard box racks areavailable in 18”, 24” and 30”widths, wi th any splinestyle—see following pagesfor more details.
NO. RF3618Single-Tier Box Rack18”Wide frame components36”High spline (double 3/8” square)
Servi-Sure Corp. welcomes you toreview our extensiveline of titanium anodizing racks and related items. In thiscatalog, you will findonly a representativesampling of our work,because more thanhalf of our annualrack productioninvolves customwork. Therefore, ifyou don’t see whatyou need in this catalog, remember...
Look for this symbol on the pages of our catalog.
TITANIUM ANODIZINGRACKS? Why is this material,which is so much costlier than aluminum used in anodizing?
The answers are simple:
1. Aluminum racks are consumable. Anodic film builds up, necessitating stripping.
2. Titanium racks are consistentfrom run to run.
3. Titanium racks don’t anodize as do aluminum racks.Therefore, you can use your rectifier to anodize parts, not racks.
4. The higher initial cost oftitanium racks is more than offset by the in-process savings, better consistency and longer life advantages of titanium.
5. Above all, our titanium racks carry Servi-Sure quality and thought-through engineering into your tanks. The value of having Servi-Sure racks on the job will be realized again and again, in your anodizing.
From our customer service and sales people to engineering,plant operations and shipping personnel, Servi-Sure speaks volumes about doing a job theright way, every time, to the customer’s continued satisfaction.That’s why, for your anodizingoperation to be its best, talk to Servi-Sure.
Contents:Page
Box Racks 3-5
Disc Racks 6-7
Custom Racks 8-9
Master Frame 10-11
Utility Racks 12-15
Baskets 15
Clips & Tips 16-17
Splines & Structures 18
Titanium Fasteners 19
Titanium Material 19
2 3
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
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2020 W. Rascher Ave. Chicago, Illinois 60625 • Phone: (773) 271-5900 Fax: (773) 271-3777 • www.servisure.com • [email protected]
Box RacksRigid frame box racks are mostefficient in their utilization of yourtank space. These titanium rackscan be hung along the length ofyour tank or modified slightly torun the width of the tank.
Servi-Sure’s rigid framebox racking system features:
n .050” fingers stamped “with the grain” of the titanium material to reduce breakage
n Hollow centers for maximum drainage and reduced carryover
n Notched 1/8” contact rails for better current conductivity without burning
n Single component require-ment for easy adding of additional tiers
n Spring fingers available on 1/2”, 3/4” and 1” centers
n Unique Servi-Sure frame member designed to act as spring limiter to stop finger action before elastic limit is reached
n Solid titanium slotted vertical spline allows easy vertical adjustments
Double Spline
NO. RF3618DDouble-Tier Box Rack18”Wide frame components36”High spline (double 3/8” square)
Standard box racks areavailable in 18”, 24” and 30”widths, with any splinestyle—see following pagesfor more details.
NO. RF3618Single-Tier Box Rack18”Wide frame components36”High spline (double 3/8” square)
Servi-Sure Corp. welcomes you toreview our extensiveline of titanium anodizing racks and related items. In thiscatalog, you will findonly a representativesampling of our work,because more thanhalf of our annualrack productioninvolves customwork. Therefore, ifyou don’t see whatyou need in this catalog, remember...
Look for this symbol on the pages of our catalog.
TITANIUM ANODIZINGRACKS? Why is this material,which is so much costlier than aluminum used in anodizing?
The answers are simple:
1. Aluminum racks are consumable. Anodic film builds up, necessitating stripping.
2. Titanium racks are consistentfrom run to run.
3. Titanium racks don’t anodize as do aluminum racks.Therefore, you can use your rectifier to anodize parts, not racks.
4. The higher initial cost oftitanium racks is more than offset by the in-process savings, better consistency and longer life advantages of titanium.
5. Above all, our titanium racks carry Servi-Sure quality and thought-through engineering into your tanks. The value of having Servi-Sure racks on the job will be realized again and again, in your anodizing.
From our customer service and sales people to engineering,plant operations and shipping personnel, Servi-Sure speaks volumes about doing a job theright way, every time, to the customer’s continued satisfaction.That’s why, for your anodizingoperation to be its best, talk to Servi-Sure.
Contents:Page
Box Racks 3-5
Disc Racks 6-7
Custom Racks 8-9
Master Frame 10-11
Utility Racks 12-15
Baskets 15
Clips & Tips 16-17
Splines & Structures 18
Titanium Fasteners 19
Titanium Material 19
2 3
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
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2020 W. Rascher Ave. Chicago, Illinois 60625 • Phone: (773) 271-5900 Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 1
TO ORDER COMPLETERIGID FRAME BOXRACK SYSTEMS,PLEASE SPECIFY:
1. Rack width2. Spacing of fingers3. Length of spline4. Configuration of spline5. Number of tiers required
TO ORDER RIGIDFRAME BOX RACKCOMPONENTS, PLEASE SPECIFY:
1. Rack width2. Spacing of fingers3. Spring member or bottom
Standard, fingers on 1” centers
Parts/Tier
18” Wide No. RFSM18 3624”Wide No. RFSM24 4830”Wide No. RFSM30 60
Improved Capacity, fingers on 3/4” centers
Parts/Tier
18” Wide No. ICRFSM18 4824”Wide No. ICRFSM24 6430”Wide No. ICRFSM30 80
Bottom member, notches on 1/2”centers
18” Wide No. RF1824”Wide No. RF2430”Wide No. RF30
High Capacity, fingers on 1/2”centers
Parts/Tier
18” Wide No. HCRFSM18 7224”Wide No. HCRFSM24 9630”Wide No. HCRFSM30 120
These Servi-Sure racks feature all the advantages of double splineunits, plus one more. A single splineallows a box rack to run across the tank width, thereby increasingthe part density and your line productivity, depending on the physical and electrical capacities of your system.
No. SSRF3615DDouble-Tier Box Rack15”Wide frame components36”High spline (double 1/2” square) Fingers on 1” centers60-station capacity
No. SSRFSM15-15”Wide single spline spring member
No. SSRF15-15”Wide singlespline rigid member
Double Spline Box Rack Sections Large Parts
Direct AccessOption forBox RacksSingle Spline
Double Rail
Aluminum Contact Rail
Spring member withnotched rail Bottom
18” Wide, 12 -station (pictured) No. LPBR18 No. RF1824”Wide, 26-station No. LPBR24 No. RF2430”Wide, 20-station No. LPBR30 No. RF30
Double rail spring member Double rail Bottom
18” Wide No. RFSM18-DR No. RF18-DR24”Wide No. RFSM24-DR No. RF24-DR30”Wide No. RFSM30-DR No. RF30-DR
Many parts are too large or unstableto rack on a conventional box system. The Servi-Sure large partbox rack offers these advantages:
n For racking parts 4-1/2”wide and larger
n 3-point racking for stability and larger current requirements
n Built-in spring lifter for easier racking of heavier parts
n Heavy-duty 3/16” spring contact for superior conductivity
n Spring fingers on 1-1/2” centers
Certain parts will require additionalcontact and better stability,because of their size or surfacearea. Servi-Sure offers a solution in this double rail box rack system.3-point contact keeps parts frompivoting, while providing better conductivity. Spring fingers on 1” centers, notches on 1/2” centers.
(double rail bottom, standard singlerail top shown here)
This racking accessory slips over a titanium rail to provide superioraluminum contact when required.The rail easily mounts onto a rackrail and is held in place by the samespring pressure that holds the partsin place—no fasteners required. It can easily be removed andstripped after every run. Notchesare on 1/2” centers.
18” Wide No. ACR1824”Wide No. ACR2430”Wide No. ACR30
4 5
SERVI SURE CORPORATION 2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
The Direct Access option allowsyour rack to be adjusted from thefront of the rack rather than the side.Also, one bolt on each end holds therack in position without rocking.
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 2
TO ORDER COMPLETERIGID FRAME BOXRACK SYSTEMS,PLEASE SPECIFY:
1. Rack width2. Spacing of fingers3. Length of spline4. Configuration of spline5. Number of tiers required
TO ORDER RIGIDFRAME BOX RACKCOMPONENTS, PLEASE SPECIFY:
1. Rack width2. Spacing of fingers3. Spring member or bottom
Standard, fingers on 1” centers
Parts/Tier
18” Wide No. RFSM18 3624”Wide No. RFSM24 4830”Wide No. RFSM30 60
Improved Capacity, fingers on 3/4” centers
Parts/Tier
18” Wide No. ICRFSM18 4824”Wide No. ICRFSM24 6430”Wide No. ICRFSM30 80
Bottom member, notches on 1/2”centers
18” Wide No. RF1824”Wide No. RF2430”Wide No. RF30
High Capacity, fingers on 1/2”centers
Parts/Tier
18” Wide No. HCRFSM18 7224”Wide No. HCRFSM24 9630”Wide No. HCRFSM30 120
These Servi-Sure racks feature all the advantages of double splineunits, plus one more. A single splineallows a box rack to run across the tank width, thereby increasingthe part density and your line productivity, depending on the physical and electrical capacities of your system.
No. SSRF3615DDouble-Tier Box Rack15”Wide frame components36”High spline (double 1/2” square) Fingers on 1” centers60-station capacity
No. SSRFSM15-15”Wide single spline spring member
No. SSRF15-15”Wide singlespline rigid member
Double Spline Box Rack Sections Large Parts
Direct AccessOption forBox RacksSingle Spline
Double Rail
Aluminum Contact Rail
Spring member withnotched rail Bottom
18” Wide, 12 -station (pictured) No. LPBR18 No. RF1824”Wide, 26-station No. LPBR24 No. RF2430”Wide, 20-station No. LPBR30 No. RF30
Double rail spring member Double rail Bottom
18” Wide No. RFSM18-DR No. RF18-DR24”Wide No. RFSM24-DR No. RF24-DR30”Wide No. RFSM30-DR No. RF30-DR
Many parts are too large or unstableto rack on a conventional box system. The Servi-Sure large partbox rack offers these advantages:
n For racking parts 4-1/2”wide and larger
n 3-point racking for stability and larger current requirements
n Built-in spring lifter for easier racking of heavier parts
n Heavy-duty 3/16” spring contact for superior conductivity
n Spring fingers on 1-1/2” centers
Certain parts will require additionalcontact and better stability,because of their size or surfacearea. Servi-Sure offers a solution in this double rail box rack system.3-point contact keeps parts frompivoting, while providing better conductivity. Spring fingers on 1” centers, notches on 1/2” centers.
(double rail bottom, standard singlerail top shown here)
This racking accessory slips over a titanium rail to provide superioraluminum contact when required.The rail easily mounts onto a rackrail and is held in place by the samespring pressure that holds the partsin place—no fasteners required. It can easily be removed andstripped after every run. Notchesare on 1/2” centers.
18” Wide No. ACR1824”Wide No. ACR2430”Wide No. ACR30
4 5
SERVI SURE CORPORATION 2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
The Direct Access option allowsyour rack to be adjusted from thefront of the rack rather than the side.Also, one bolt on each end holds therack in position without rocking.
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 2
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
Disc Racks
TraditionalBlock Collar
Complete Disc Racks
No. HTR100
No. D353
No. HTR500 No. HTR900 No. HTR000
No. D553 No. D953
QD375S QD500S QD750R
No. D053
No. QC750R
No. D353A No. D553A No. D953A No. D053A
No. 127736”High double 3/8”square spline2 tiersDisc/RingStyle
No. 126636”High double 3/8”square spline 2 tiersDisc/DiscStyle
For your ordering convenience,Servi-Sure offers these two complete disc rack arrangements,including spline, hook, fasteners and disc/ring components.
To build your own system, simplyorder the discs and rings shown here, along with splines, hooks and fasteners shown on p. 18-19.
Discs and rings are available to fit:
n Double 3/8” square splines
n Double 1/2” square splines
n 3/4” round splines
n Other style splines-contact Servi-Sure
Not all titanium disc racks are alike. If yours are stamped from a single sheet,the fingers are probably snapping off as shown here. That’s because metal hasa “grain” and when the spring fingers run against that grain, they quickly fatigueand break off.
The engineer who founded Servi-Sure also developedthe notion of fabricating a disc by forming and welding aring of titanium to a support bracket. In this way, all thefingers run with the grain of the metal and this meansthey last a lot longer.
Standard Disc Featuresn Hollow centers for superior
drainage, no carryover
n 30 fingers per disc, standard
n .050” thick titanium
n 9” diameter standard
n Backup ring acts as spring limiter
n All discs and rings include fasteners
Designed for a 3/4” round spline, the Servi-Sure block collar has beentapped twice and will fit virtually allexisting discs. The hole configura-tions on all Servi-Sure discs, ringsand collars are made to industrystandards.
Fast LockCollarsFast Lock collars are a less expen-sive alternative to the traditionalblock collar. If the nut and bolt freezeup, simply break it off and replace itwith a new set.
Designed to work with standard discmounting holes for 3/4” round splinediscs. Also available for use on dou-ble 3/8” square splines and double1/2” square splines (for use withD053 disc).
No. QC750R – for 3/4” round SplineNo. QC375S – for double 3/8”
square splineNo. QC500S – for double 1/2”
square spline
Standard items are as follows:
No. BC900 Collar with no fastenersNo. BC901 Collar with square
head set screwNo. BC902 Collar with hex head
set screwNo. BC903 Collar with square
head set screw and mounting hardware
No. BC904 Collar with hex head set screw and mounting hardware
No. BSET Square head set screw only
Ring for double 3/8”squaresplines
Discs for double 3/8” squaresplines, including fasteners
Ring for double 1/2” squaresplines
Discs for double 1/2” squaresplines, including fasteners
Ring for 3/4” round spline, including block collar
Discs for 3/4” round splines,including block collar andfasteners
For double 3/8” square spline For double 1/2” square spline For 3/4” diameter round spline
Ring for 3/4” round spline,no block collar
Basic discs for 3/4” roundsplines, no block collar orfasteners
New!! Fast Lock Disc and Collar Assemblies Fast Lock Discs and Collarsoffer the following advantages:n Fast, one-bolt adjustment n Easy replacement of frozen and broken
locking screwsn Re-use of collar after disc failuren Fast Lock Rings also available
6 7
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 3
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
Disc Racks
TraditionalBlock Collar
Complete Disc Racks
No. HTR100
No. D353
No. HTR500 No. HTR900 No. HTR000
No. D553 No. D953
QD375S QD500S QD750R
No. D053
No. QC750R
No. D353A No. D553A No. D953A No. D053A
No. 127736”High double 3/8”square spline2 tiersDisc/RingStyle
No. 126636”High double 3/8”square spline 2 tiersDisc/DiscStyle
For your ordering convenience,Servi-Sure offers these two complete disc rack arrangements,including spline, hook, fasteners and disc/ring components.
To build your own system, simplyorder the discs and rings shown here, along with splines, hooks and fasteners shown on p. 18-19.
Discs and rings are available to fit:
n Double 3/8” square splines
n Double 1/2” square splines
n 3/4” round splines
n Other style splines-contact Servi-Sure
Not all titanium disc racks are alike. If yours are stamped from a single sheet,the fingers are probably snapping off as shown here. That’s because metal hasa “grain” and when the spring fingers run against that grain, they quickly fatigueand break off.
The engineer who founded Servi-Sure also developedthe notion of fabricating a disc by forming and welding aring of titanium to a support bracket. In this way, all thefingers run with the grain of the metal and this meansthey last a lot longer.
Standard Disc Featuresn Hollow centers for superior
drainage, no carryover
n 30 fingers per disc, standard
n .050” thick titanium
n 9” diameter standard
n Backup ring acts as spring limiter
n All discs and rings include fasteners
Designed for a 3/4” round spline, the Servi-Sure block collar has beentapped twice and will fit virtually allexisting discs. The hole configura-tions on all Servi-Sure discs, ringsand collars are made to industrystandards.
Fast LockCollarsFast Lock collars are a less expen-sive alternative to the traditionalblock collar. If the nut and bolt freezeup, simply break it off and replace itwith a new set.
Designed to work with standard discmounting holes for 3/4” round splinediscs. Also available for use on dou-ble 3/8” square splines and double1/2” square splines (for use withD053 disc).
No. QC750R – for 3/4” round SplineNo. QC375S – for double 3/8”
square splineNo. QC500S – for double 1/2”
square spline
Standard items are as follows:
No. BC900 Collar with no fastenersNo. BC901 Collar with square
head set screwNo. BC902 Collar with hex head
set screwNo. BC903 Collar with square
head set screw and mounting hardware
No. BC904 Collar with hex head set screw and mounting hardware
No. BSET Square head set screw only
Ring for double 3/8”squaresplines
Discs for double 3/8” squaresplines, including fasteners
Ring for double 1/2” squaresplines
Discs for double 1/2” squaresplines, including fasteners
Ring for 3/4” round spline, including block collar
Discs for 3/4” round splines,including block collar andfasteners
For double 3/8” square spline For double 1/2” square spline For 3/4” diameter round spline
Ring for 3/4” round spline,no block collar
Basic discs for 3/4” roundsplines, no block collar orfasteners
New!! Fast Lock Disc and Collar Assemblies Fast Lock Discs and Collarsoffer the following advantages:n Fast, one-bolt adjustment n Easy replacement of frozen and broken
locking screwsn Re-use of collar after disc failuren Fast Lock Rings also available
6 7
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 3
While many job shop and even captive or dedicated anodizingoperations can utilize Servi-Surestandard racks to do quality work,there are also numerous jobs where a complete custom rack is necessary.
Tank size, part dimensions, rectifier capacity, high productionruns, automated handling lines, rack mark limitations and manyother factors can mandate a custom rack.
At Servi-Sure, over half our racks each year are custom.
Our customers rely on our engineering talent, our anodizingexperience and our 30 years of success in rack design to help them make the right choices.
If a standard rack is right for your job or your shop, we’ll say so.
If a custom rack is needed, we’ll say so.
To improve the productivity and profit in your anodizing operations,look to the leader in rackdesign...Servi-Sure.
Shown on these pages are examples of our custom racks in action. You may see a part which looks similar to yours. If so,call us and we’ll be glad to give youthe details on how we helped solvea problem. Often times, what mayseem an insurmountable challengeis one we’ve tackled already.
Don’t let the word “custom” scareyou, by the way. In applicationswhere you run high production orhigh-cost piece parts, the actualcost per station of a custom rackcan actually be less than trying to“get by with a standard rack.” Call us, we’ll prove it to you.
Custom Racks
8 Above photos courtesy of INTERNATIONAL HARDCOAT, Detroit, MI
Above photos courtesy of AUTO-ANODICS, Port Huron, MI
9
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 4
While many job shop and even captive or dedicated anodizingoperations can utilize Servi-Surestandard racks to do quality work,there are also numerous jobs where a complete custom rack is necessary.
Tank size, part dimensions, rectifier capacity, high productionruns, automated handling lines, rack mark limitations and manyother factors can mandate a custom rack.
At Servi-Sure, over half our racks each year are custom.
Our customers rely on our engineering talent, our anodizingexperience and our 30 years of success in rack design to help them make the right choices.
If a standard rack is right for your job or your shop, we’ll say so.
If a custom rack is needed, we’ll say so.
To improve the productivity and profit in your anodizing operations,look to the leader in rackdesign...Servi-Sure.
Shown on these pages are examples of our custom racks in action. You may see a part which looks similar to yours. If so,call us and we’ll be glad to give youthe details on how we helped solvea problem. Often times, what mayseem an insurmountable challengeis one we’ve tackled already.
Don’t let the word “custom” scareyou, by the way. In applicationswhere you run high production orhigh-cost piece parts, the actualcost per station of a custom rackcan actually be less than trying to“get by with a standard rack.” Call us, we’ll prove it to you.
Custom Racks
8 Above photos courtesy of INTERNATIONAL HARDCOAT, Detroit, MI
Above photos courtesy of AUTO-ANODICS, Port Huron, MI
9
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 4
Single Master FrameNo. SMF393039” solution depth30” long700 Amp capacity28 stations on 1” centers
Double Master Frame
No. DMF3930Two rows of racks for better utilization of tank width-allows for 4parts racked in the direction of travel
39” solution depth30” long700 Amp capacityClips on 1” centers to holdup to 28 racks per side, 56 racks per frame
Master Frame
The Master Frame system from Servi-Sure is already making big impacts throughout the anodizing industry. Whether you run a jobshop, a captive multi-line or single dedicatedoperation, you owe it to your future to look atMaster Frame from Servi-Sure.
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
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10 11
Servi-Sure has faced many racking challenges over our years in business. High density racking for high production runs and hardanodizing on small parts presentedus with particular difficulties overthat time. Then, as with most dramatic changes in any industry, an idea struck us. Why not design a rack for racks?
MASTER FRAME is a complete racking system. Servi-Sure engineered and perfectedthis idea, designed to maximize partdensity by holding individual racks,top and bottom, rather than havingthem swing through the tank on separate hooks.
Master Frame from Servi-Sure offersyou all these advantages:
1. Ease of Racking—rack sections are loaded off-line where there is ample workspace for loading and unloading parts or using automatic and semi-auto-matic racking machines.
2. Consistent Anodizing—evenly dispersed anodic film thickness is made more likely, since the current flows through the top and bottom of the rack. Especially good for small parts, run in big batches.
3. Improved Electrical Continuity—Master Frame can be fastened directly to the work bar.
4. Cost Savings—no more hooks and fasteners, plus the labor to affix them, handle them individually and replace them. Plus, the economies of scale in processing such large quantities simultaneously are substantial and quickly translate to your bottom line.
5. Rack Interchangeability—note the variety of rack sections available from Servi-Sure for the Master Frame system. All 2-way racks shown on p. 12-15 can be easily modified to run in a Master Frame.
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 5
Single Master FrameNo. SMF393039” solution depth30” long700 Amp capacity28 stations on 1” centers
Double Master Frame
No. DMF3930Two rows of racks for better utilization of tank width-allows for 4parts racked in the direction of travel
39” solution depth30” long700 Amp capacityClips on 1” centers to holdup to 28 racks per side, 56 racks per frame
Master Frame
The Master Frame system from Servi-Sure is already making big impacts throughout the anodizing industry. Whether you run a jobshop, a captive multi-line or single dedicatedoperation, you owe it to your future to look atMaster Frame from Servi-Sure.
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
nnnnnnnnnnnnnnnnnnnnnn
nnnnnnnnnn
nnnnnnnnn
10 11
Servi-Sure has faced many racking challenges over our years in business. High density racking for high production runs and hardanodizing on small parts presentedus with particular difficulties overthat time. Then, as with most dramatic changes in any industry, an idea struck us. Why not design a rack for racks?
MASTER FRAME is a complete racking system. Servi-Sure engineered and perfectedthis idea, designed to maximize partdensity by holding individual racks,top and bottom, rather than havingthem swing through the tank on separate hooks.
Master Frame from Servi-Sure offersyou all these advantages:
1. Ease of Racking—rack sections are loaded off-line where there is ample workspace for loading and unloading parts or using automatic and semi-auto-matic racking machines.
2. Consistent Anodizing—evenly dispersed anodic film thickness is made more likely, since the current flows through the top and bottom of the rack. Especially good for small parts, run in big batches.
3. Improved Electrical Continuity—Master Frame can be fastened directly to the work bar.
4. Cost Savings—no more hooks and fasteners, plus the labor to affix them, handle them individually and replace them. Plus, the economies of scale in processing such large quantities simultaneously are substantial and quickly translate to your bottom line.
5. Rack Interchangeability—note the variety of rack sections available from Servi-Sure for the Master Frame system. All 2-way racks shown on p. 12-15 can be easily modified to run in a Master Frame.
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 5
n For racking in I.D.’s from .140” to 3/8”
n Fingers made from .050” thick grade 4 titanium
n Available in various spring thickness and finger spacing
n Fingers on 1” centers at 90° vertical
n Specify suffix “A” for fingers angled up 30°
No. SC248 2-way, 48 stations, 25” solution depthNo. SC2722-way, 72 stations, 36” solution depth
No. SC4964-way, 96 stations, 25” solution depthNo. SC41444-way, 144 stations, 36”solution depth
n Modification of our popular fishbone style designed to rack in very small holes, to .070” diameters
n Fingers made from .032” grade 4 titanium
n Fingers angled up for better drainage and part density
n Clips on 3/4” centers, angled up 30°
No. TP2642-way, 64 stations, 25” solution depthNo. TP2922-way, 92 stations, 36” solution depth
No. TP41284-way, 128 stations, 25”solution depthNo. TP41844-way, 184 stations, 36”solution depth
n Split finger design allows all 4 contacts to act as springs
n Insures 4 points of contact
n Formed tips apply pressure in correct direction to hold parts of many shapes and sizes
n Clips are .050” thick and 1/2” wide
n Clips on 1 -1/2” vertical centers
No. SF2342-way, 34 stations, 25” solution depthNo. SF2482-way, 48 stations, 36” solution depth
No. SF4664-way, 66 stations, 25” solution depthNo. SF4964-way, 96 stations, 36” solution depth
12 13
As the name suggests, these rackscan do a lot of different things for you.
And, in answer to the most frequentquestion we’re asked at Servi-Sure,yes, any of these racks can be modified to your specifications.
Among the modifications we can make:
n Spline thickness to improve current carrying capacity
n Finger thickness, width and length
n Clip spacing
n Clip angle to reduce air pocketing, improve drainage
n Rack length to suit any tank in the world
n Automatic racking machine use
Our utility racks all include thesestandard features:
n Spring temper titanium fingers
n With-the-grain construction to maximize life
n Titanium fasteners and aluminum hooks
NOTE: All Servi-Sure’s 2 -way racks are made with top and bottom tabs to permittheir use in rackingmachines and our ownMaster Frame system(see p. 10-11).
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
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nnnnnnnnnn
nnnnnnnnn
Ulitity Racks
Step Clip Racks Tiny Parts Racks1/2” Split Finger Racks
4-1/2"
25" or 36"
4-1/2"
1-1/2"1-1/2"
4-1/2"
25" or 36"
4-1/2"
2WAY
RACKS
2WAY
RACKS
4WAY
RACKS
4WAY
RACKS
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 6
n For racking in I.D.’s from .140” to 3/8”
n Fingers made from .050” thick grade 4 titanium
n Available in various spring thickness and finger spacing
n Fingers on 1” centers at 90° vertical
n Specify suffix “A” for fingers angled up 30°
No. SC248 2-way, 48 stations, 25” solution depthNo. SC2722-way, 72 stations, 36” solution depth
No. SC4964-way, 96 stations, 25” solution depthNo. SC41444-way, 144 stations, 36”solution depth
n Modification of our popular fishbone style designed to rack in very small holes, to .070” diameters
n Fingers made from .032” grade 4 titanium
n Fingers angled up for better drainage and part density
n Clips on 3/4” centers, angled up 30°
No. TP2642-way, 64 stations, 25” solution depthNo. TP2922-way, 92 stations, 36” solution depth
No. TP41284-way, 128 stations, 25”solution depthNo. TP41844-way, 184 stations, 36”solution depth
n Split finger design allows all 4 contacts to act as springs
n Insures 4 points of contact
n Formed tips apply pressure in correct direction to hold parts of many shapes and sizes
n Clips are .050” thick and 1/2” wide
n Clips on 1 -1/2” vertical centers
No. SF2342-way, 34 stations, 25” solution depthNo. SF2482-way, 48 stations, 36” solution depth
No. SF4664-way, 66 stations, 25” solution depthNo. SF4964-way, 96 stations, 36” solution depth
12 13
As the name suggests, these rackscan do a lot of different things for you.
And, in answer to the most frequentquestion we’re asked at Servi-Sure,yes, any of these racks can be modified to your specifications.
Among the modifications we can make:
n Spline thickness to improve current carrying capacity
n Finger thickness, width and length
n Clip spacing
n Clip angle to reduce air pocketing, improve drainage
n Rack length to suit any tank in the world
n Automatic racking machine use
Our utility racks all include thesestandard features:
n Spring temper titanium fingers
n With-the-grain construction to maximize life
n Titanium fasteners and aluminum hooks
NOTE: All Servi-Sure’s 2 -way racks are made with top and bottom tabs to permittheir use in rackingmachines and our ownMaster Frame system(see p. 10-11).
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
nnnnnnnnnnnnnnnnnnnnnn
nnnnnnnnnn
nnnnnnnnn
Ulitity Racks
Step Clip Racks Tiny Parts Racks1/2” Split Finger Racks
4-1/2"
25" or 36"
4-1/2"
1-1/2"1-1/2"
4-1/2"
25" or 36"
4-1/2"
2WAY
RACKS
2WAY
RACKS
4WAY
RACKS
4WAY
RACKS
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 6
14 15
n Same split finger features as 1/2” racks
n Clips are .050” thick and 3/8” wide
n Clips on 1 -1/4” vertical centers
No. TES2402-way, 40 stations, 25” solution depthNo. TES2582-way, 58 stations, 36” solution depth
No. TES4804-way, 80 stations, 25” solution depthNo. TES41144-way, 114 stations, 36”solution depth
n Tapered fingers ideal for small holes
n .040” fingers taper down from 1/2” to 1/16” at tip(tip rounded to prevent scratching)
n Clips on 1” centers at 90° to vertical
n Specify suffix “A” for fingers angled up 30°
No. 2W482-way, 48 stations, 25” solution depthNo. 2W722-way, 72 stations, 36” solution depth
No. 4W964-way, 96 stations, 25” solution depthNo. 4W1444-way, 144 stations, 36”solution depth
n For racking O.D.’s from 3/16” to 3/4”
n Fingers made from .050” x 3/8” grade 4 titanium
n Stations on 1 -1/2” centers
n Can be modified to rack smaller or larger O.D.’s
No. WF322-way, 32 stations, 25” solution depth
No. WF482-way, 48 stations, 36” solution depth
Ulitity Racks3/8” SplitFinger Racks
n For racking O.D.’s from 5/32” to 1/2”n Clips are 1/4” wide at contact area,
3/8” wide at flexing point for better spring action
n Clips made from .050” thick grade 4 titanium
n Clips use split finger design to ensure 4-6 points of contact
n Clips on 1.05” centers
No. SWF482-way, 48 stations, 25” solution depth
No. SWF722-way, 72 stations, 36” solution depth
n For racking small parts on O.D.
n Especially suited for O-ring grooves
n .090” dia. wire (also available .060” dia.)
n Clips on 1 -1/2” centers
No. WCR2342-way, 34 stations, 25” solution depth
No. WCR2482-way, 48 stations, 36” solution depth
No. WCR4664-way, 66 stations, 25” solution depth
No. WCR4964-way, 96 stations, 36” solution depth
For bulk anodizing small parts suchas nuts, bolts, screws, stampingsand more, this all-titanium basketfeatures:
n Fast and easy loading/unloading...a few turns of the T-handle and the entire lid comes right out
n Completely adjustable for various size loads
n No tools required
n Sturdy construction
n 1/8” dia. holes on 3/16” centers, staggered
n Usable as a dipping basket
n G10 plastic nut for easy, low cost maintenance...won’t damage screw
No. AB815 includes 2 aluminum hooksand titanium fasteners
Wiggle Finger Racks
Small Wiggle Finger Racks Wire Clip RacksFishbone Racks
AnodizingBasket
2WAY
RACKS
2WAY
RACKS
4WAY
RACKS
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
nnnnnnnnnnnnnnnnnnnnnn
nnnnnnnnnn
nnnnnnnnn
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 7
14 15
n Same split finger features as 1/2” racks
n Clips are .050” thick and 3/8” wide
n Clips on 1 -1/4” vertical centers
No. TES2402-way, 40 stations, 25” solution depthNo. TES2582-way, 58 stations, 36” solution depth
No. TES4804-way, 80 stations, 25” solution depthNo. TES41144-way, 114 stations, 36”solution depth
n Tapered fingers ideal for small holes
n .040” fingers taper down from 1/2” to 1/16” at tip(tip rounded to prevent scratching)
n Clips on 1” centers at 90° to vertical
n Specify suffix “A” for fingers angled up 30°
No. 2W482-way, 48 stations, 25” solution depthNo. 2W722-way, 72 stations, 36” solution depth
No. 4W964-way, 96 stations, 25” solution depthNo. 4W1444-way, 144 stations, 36”solution depth
n For racking O.D.’s from 3/16” to 3/4”
n Fingers made from .050” x 3/8” grade 4 titanium
n Stations on 1 -1/2” centers
n Can be modified to rack smaller or larger O.D.’s
No. WF322-way, 32 stations, 25” solution depth
No. WF482-way, 48 stations, 36” solution depth
Ulitity Racks3/8” SplitFinger Racks
n For racking O.D.’s from 5/32” to 1/2”n Clips are 1/4” wide at contact area,
3/8” wide at flexing point for better spring action
n Clips made from .050” thick grade 4 titanium
n Clips use split finger design to ensure 4-6 points of contact
n Clips on 1.05” centers
No. SWF482-way, 48 stations, 25” solution depth
No. SWF722-way, 72 stations, 36” solution depth
n For racking small parts on O.D.
n Especially suited for O-ring grooves
n .090” dia. wire (also available .060” dia.)
n Clips on 1 -1/2” centers
No. WCR2342-way, 34 stations, 25” solution depth
No. WCR2482-way, 48 stations, 36” solution depth
No. WCR4664-way, 66 stations, 25” solution depth
No. WCR4964-way, 96 stations, 36” solution depth
For bulk anodizing small parts suchas nuts, bolts, screws, stampingsand more, this all-titanium basketfeatures:
n Fast and easy loading/unloading...a few turns of the T-handle and the entire lid comes right out
n Completely adjustable for various size loads
n No tools required
n Sturdy construction
n 1/8” dia. holes on 3/16” centers, staggered
n Usable as a dipping basket
n G10 plastic nut for easy, low cost maintenance...won’t damage screw
No. AB815 includes 2 aluminum hooksand titanium fasteners
Wiggle Finger Racks
Small Wiggle Finger Racks Wire Clip RacksFishbone Racks
AnodizingBasket
2WAY
RACKS
2WAY
RACKS
4WAY
RACKS
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
nnnnnnnnnnnnnnnnnnnnnn
nnnnnnnnnn
nnnnnnnnn
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 7
1/2"6- 3/8"
1-3/4" 0.105"
7/16"
0.187"
1/2"
These all-titanium clips and tips are in stock for immediate shipment.All clips have 9/32” holes and clearance for 1/4” screws. They easily mount to our structuralmembers and splines (see p. 18) or to your aluminum rack structures.
NOTE: These drawings are for reference only. Contact Servi-Surefor additional dimensional info andmaterial specifications.
Clips & Tips
1-1/2"
1-1/2"
1-1/4"
1-1/4"
1- 3/4"
7/8"
7/8" 2"
1"
1-5/8"
3/8" 2-1/2"
3/8"
3/4"
1/4" T-Bolts
2-1/4"
2-1/2"
1"
6"
5/8"
.050" x 5/8" x 6"
5/8"1"
1-3/4"
1/2"
6-3/8"
1-3/4"
3/8"
6-1/4"
1-1/2"
5-3/4"
1-1/8"
1/4"
3"
3/8"
1/2"2"
3/4"3"
1-1/4"4"
2-1/4"
1"
16 17
No. W41
No. W41L
No. W43
No. W43L
No. 04CC No. X69 No. NC2
No. SF1
No. SC1
No. SF3
No. WF1
No. SF2
No. NC1 No. CC1
No. 0626
No. GC501
No. GC502
No. 0406
No. 0516
.040 thick
.040 thick
1/8” Wire
1/8” Wire
1/8” Wire
1/8” Wire
.060 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
4-1/2"
1/2"
No. LP1
.060 thick
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
1" 4-1/4"
7/8"
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 8
1/2"6- 3/8"
1-3/4" 0.105"
7/16"
0.187"
1/2"
These all-titanium clips and tips are in stock for immediate shipment.All clips have 9/32” holes and clearance for 1/4” screws. They easily mount to our structuralmembers and splines (see p. 18) or to your aluminum rack structures.
NOTE: These drawings are for reference only. Contact Servi-Surefor additional dimensional info andmaterial specifications.
Clips & Tips
1-1/2"
1-1/2"
1-1/4"
1-1/4"
1- 3/4"
7/8"
7/8" 2"
1"
1-5/8"
3/8" 2-1/2"
3/8"
3/4"
1/4" T-Bolts
2-1/4"
2-1/2"
1"
6"
5/8"
.050" x 5/8" x 6"
5/8"1"
1-3/4"
1/2"
6-3/8"
1-3/4"
3/8"
6-1/4"
1-1/2"
5-3/4"
1-1/8"
1/4"
3"
3/8"
1/2"2"
3/4"3"
1-1/4"4"
2-1/4"
1"
16 17
No. W41
No. W41L
No. W43
No. W43L
No. 04CC No. X69 No. NC2
No. SF1
No. SC1
No. SF3
No. WF1
No. SF2
No. NC1 No. CC1
No. 0626
No. GC501
No. GC502
No. 0406
No. 0516
.040 thick
.040 thick
1/8” Wire
1/8” Wire
1/8” Wire
1/8” Wire
.060 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
.050 thick
4-1/2"
1/2"
No. LP1
.060 thick
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
1" 4-1/4"
7/8"
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 8
For those anodizers who make theirown titanium racks, we encourageyou to take advantage of our material inventory. Because we are primarily a rack manufacturer, wehave an extensive supply of thoseshapes and sizes needed for rack fabrication and maintenance.
Our stock includes.
Sheet—Spring & SoftWire—Spring & SoftPlateSquare BarRound BarWeld Rod
Material can be sheared to your size requirements anddeburred at a very reasonable cost. Shipments can normally be made within 24 hours. Contact us for pricing and availability of your specificmaterial requirements.
DOUBLE SQUARE ROUND SPLINESPLINE
Construction Angles
1” x 1” angle made of .070” thick titanium, with 9/32” diameter holes,1/4” screw clearance on 1”centers. Sold inany length, pricedby the inch. Canbe run vertically, horizontally or used to build a grid.
Hooks
Made of 1/4” x 1” aluminum - consult factory regarding titanium or copper hooks
TiTiTiTi
Splines & Structures Titanium Fasteners
TITANIUM
Solid Titanium Splines
36” 42” 48” 60”Double 3/8” square V336 V342 V348 V360Double 1/2” square V536 V542 V548 V560Double 3/4” square V736 V742 V748 V760
3/4” round V936 V942 V948 V960
Consult factory for other lengths.
Box Rack Components.050” spring temper titanium box rack stampings for “old style” box racks - availablein standard widths of 18”, 24” and 30”.
Wide Series - 1/2” fingers on 1” centers, Nos. WS18, WS24, WS30
Narrow Series - 3/8” fingers on 1/2” centers, Nos. NS18, NS24, NS30
Horizontals - Double 3/8” square bars for attaching box rackstampings. Clamp plate on each end for attachment to verticals.Nos. H318, H324, H330
8"8"
SizeAcross Length
Size Flats 1/2” 3/4” 1” 1-1/4” 1-1/2” 1-3/4” 2” 2-1/2”
10-24 5/16” 3 3 3 3 3 3
1/4-20 3/8” 3 3 3 3 3 3 3 3
5/16-18 1/2” 3 3 3 3 3 3 3
3/8-16 9/16” 3 3 3 3 3 3 3
No.HS100 No.HT101
18 19
3 — Indicates item is normally in stock, available for same day shipment
Hex Head Bolts
SizeAcross
Size Flats Thickness
10-24 3/8” .125 3
1/4-20 7/16” .215 3
5/16-18 1/2” .265 3
3/8-16 9/16” .325 3
Hex Nuts
Flat Washers & Lock Washers
Double 3/8” Square (1/4” Bolt) 3
Double 1/2” Square (1/4” Bolt) 3Double 1/2” Square (5/16” Bolt) 3
Double 1/2” Square (3/8” Bolt) 3
Saddle WashersFor Fastening to Double Square SplinesBolt Size Thickness O.D. Flat Washers Lock Washers
#10” .050 5/8" 3 3
1/4” .060 5/8" 3 3
5/16” .060 3/4” 3 3
3/8” .060 7/8” 3 3
n No Minimum order requirementn Other sizes are available, call for informationn Threaded rod also available
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
nnnnnnnnnnnnnnnnnnnnnn
nnnnnnnnnn
nnnnnnnnn
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]
210230 ServiSure Body_24346 body new 9/29/10 11:56 AM Page 9
For those anodizers who make theirown titanium racks, we encourageyou to take advantage of our material inventory. Because we are primarily a rack manufacturer, wehave an extensive supply of thoseshapes and sizes needed for rack fabrication and maintenance.
Our stock includes.
Sheet—Spring & SoftWire—Spring & SoftPlateSquare BarRound BarWeld Rod
Material can be sheared to your size requirements anddeburred at a very reasonable cost. Shipments can normally be made within 24 hours. Contact us for pricing and availability of your specificmaterial requirements.
DOUBLE SQUARE ROUND SPLINESPLINE
Construction Angles
1” x 1” angle made of .070” thick titanium, with 9/32” diameter holes,1/4” screw clearance on 1”centers. Sold inany length, pricedby the inch. Canbe run vertically, horizontally or used to build a grid.
Hooks
Made of 1/4” x 1” aluminum - consult factory regarding titanium or copper hooks
TiTiTiTi
Splines & Structures Titanium Fasteners
TITANIUM
Solid Titanium Splines
36” 42” 48” 60”Double 3/8” square V336 V342 V348 V360Double 1/2” square V536 V542 V548 V560Double 3/4” square V736 V742 V748 V760
3/4” round V936 V942 V948 V960
Consult factory for other lengths.
Box Rack Components.050” spring temper titanium box rack stampings for “old style” box racks - availablein standard widths of 18”, 24” and 30”.
Wide Series - 1/2” fingers on 1” centers, Nos. WS18, WS24, WS30
Narrow Series - 3/8” fingers on 1/2” centers, Nos. NS18, NS24, NS30
Horizontals - Double 3/8” square bars for attaching box rackstampings. Clamp plate on each end for attachment to verticals.Nos. H318, H324, H330
8"8"
SizeAcross Length
Size Flats 1/2” 3/4” 1” 1-1/4” 1-1/2” 1-3/4” 2” 2-1/2”
10-24 5/16” 3 3 3 3 3 3
1/4-20 3/8” 3 3 3 3 3 3 3 3
5/16-18 1/2” 3 3 3 3 3 3 3
3/8-16 9/16” 3 3 3 3 3 3 3
No.HS100 No.HT101
18 19
3 — Indicates item is normally in stock, available for same day shipment
Hex Head Bolts
SizeAcross
Size Flats Thickness
10-24 3/8” .125 3
1/4-20 7/16” .215 3
5/16-18 1/2” .265 3
3/8-16 9/16” .325 3
Hex Nuts
Flat Washers & Lock Washers
Double 3/8” Square (1/4” Bolt) 3
Double 1/2” Square (1/4” Bolt) 3Double 1/2” Square (5/16” Bolt) 3
Double 1/2” Square (3/8” Bolt) 3
Saddle WashersFor Fastening to Double Square SplinesBolt Size Thickness O.D. Flat Washers Lock Washers
#10” .050 5/8" 3 3
1/4” .060 5/8" 3 3
5/16” .060 3/4” 3 3
3/8” .060 7/8” 3 3
n No Minimum order requirementn Other sizes are available, call for informationn Threaded rod also available
ANY RACK SHOWN HERE CAN BE MODIFIED TO MEET YOUR CUSTOM REQUIREMENTS
nnnnnnnnnnnnnnnnnnnnnn
nnnnnnnnnn
nnnnnnnnn
2020 W. Rascher Ave. Chicago, Illinois 60625 Phone: (773) 271-5900 • Fax: (773) 271-3777 • www.servisure.com • [email protected]