MAHLE 2012/2013 | 1
WEATHERLY INDEX 300
Catalog No. GA-20-122012-2013
Supersedes GA-20-09Table of Contents
Technical service ....................................................................................................Page 3How to use this catalog .........................................................................................Page 4How to use a QR code ...........................................................................................Page 5Manifold installation sets .......................................................................................Page 6Solutions ..............................................................................................................Page 7Demand the Best ................................................................................................Page 8Cylinder head bolts ................................................................................................Page 9Cylinder head installation ......................................................................................Page 10Cylinder head bolt replacement ............................................................................Page 11Gasket materials .....................................................................................................Page 12Gasket terminology ................................................................................................Page 14Translations - English to French/Spanish ............................................................Page 43VIN / Engine code chart .........................................................................................Page 53Engine Gasket Applications
Acura ...........................................................................................................Page 66Acura Truck .................................................................................................Page 81Asuna ...........................................................................................................Page 85Audi .............................................................................................................Page 85BMW ............................................................................................................Page 102BMW Truck ..................................................................................................Page 124Chrysler ........................................................................................................Page 130Daewoo .......................................................................................................Page 173 Dodge Truck ................................................................................................Page 175Eagle Chrysler ..............................................................................................Page 215Ford .............................................................................................................Page 228Ford Truck ...................................................................................................Page 286Freightliner ...................................................................................................Page 363General Motors Corp ....................................................................................Page 365General Motors Truck ...................................................................................Page 444Honda ..........................................................................................................Page 520Honda Truck ................................................................................................Page 548Hummer .......................................................................................................Page 560Hyundai ........................................................................................................Page 566Hyundai Truck ..............................................................................................Page 587Infiniti / Infiniti Truck ......................................................................................Page 597Isuzu / Isuzu Truck .......................................................................................Page 611 Jaguar ..........................................................................................................Page 631Jeep .............................................................................................................Page 635Kia ...............................................................................................................Page 649Kia Truck ......................................................................................................Page 665Laforza .........................................................................................................Page 674Land Rover ..................................................................................................Page 675Lexus ...........................................................................................................Page 680Lexus Truck .................................................................................................Page 690Lotus ............................................................................................................Page 697
eng
lish
MAHLE 2012/2013 | 2
Engine Gasket Applications (cont.)Mazda ..........................................................................................................Page 698Mazda Truck ................................................................................................Page 720Mercedes-Benz ............................................................................................Page 739Mercedes-Benz Truck ..................................................................................Page 763Mini ..............................................................................................................Page 769Mitsubishi .....................................................................................................Page 771Mitsubishi Truck ...........................................................................................Page 795Navistar/International ....................................................................................Page 808Nissan ..........................................................................................................Page 809Nissan Truck ................................................................................................Page 829Panoz...........................................................................................................Page 842Porsche .......................................................................................................Page 843Saab / Saab Truck .......................................................................................Page 851Saturn ..........................................................................................................Page 863Saturn Truck ................................................................................................Page 872Scion............................................................................................................Page 881Sterling .........................................................................................................Page 883Subaru .........................................................................................................Page 885Subaru Truck ...............................................................................................Page 898Suzuki / Suzuki Truck ...................................................................................Page 903Toyota ..........................................................................................................Page 915Toyota Truck ................................................................................................Page 944Volkswagen ..................................................................................................Page 964Volkswagen Truck ........................................................................................Page 983Volvo ............................................................................................................Page 988Workhorse ...................................................................................................Page 1002
Model cross reference list .....................................................................................Page 1005Numerical listing .....................................................................................................Page 1010Drivetrain Gasket Applications (model related)
Dodge Truck ................................................................................................Page 1056Ford .............................................................................................................Page 1060Ford Truck ...................................................................................................Page 1063General Motors Corp ....................................................................................Page 1066General Motors Truck ...................................................................................Page 1077Hummer .......................................................................................................Page 1088Isuzu Truck ..................................................................................................Page 1089Jaguar ..........................................................................................................Page 1090Jeep .............................................................................................................Page 1090Mazda Truck ................................................................................................Page 1094Mitsubishi Truck ...........................................................................................Page 1095Saab Truck ..................................................................................................Page 1095Workhorse ...................................................................................................Page 1095
Exhaust pipe gasket specifications ......................................................................Page 1096Valve stem seal specifications ..............................................................................Page 1097Domestic and Import fuel injection systems .......................................................Page 1100Axle and transmission nomenclature ...................................................................Page 1101Axle shaft gasket identification chart ...................................................................Page 1102Drivetrain gasket silhouettes .................................................................................Page 1105Bulk gasket material ..............................................................................................Page 1109O-ring assortments ................................................................................................Page 1112O-ring size listing....................................................................................................Page 1113O-ring sealing fluid compatibility guide ...............................................................Page 1114Stocking and merchandising aids .........................................................................Page 1116Gasket sealant ........................................................................................................Page 1122Measurement equivalents ......................................................................................Page 1123Performance gasket pages can be found online at www.mahle-aftermarket.com.
MAHLE 2012/2013 | 3
Technical service
For Technical Service Call:1-800-248-9606
Hours: 8:30 am - 6:00 pm EST (Monday - Friday)
Use Of Clevite engine bearings, MAHLE
Original pistons and piston rings and Victor
Reinz gaskets products in aircraft or other
specialty equipment may be a violation of Local,
State or Federal Regulatory Agency laws, rules
and regulations.
These products are intended solely for
automotive applications. Under absolutely NO
circumstances should these products ever be
used in non-automotive applications including,
without limitation, aircraft engines, medical
equipment, atomic energy devices or reactors.
Federal, State and local laws restrict the
removal, rendering inoperative, or in some cases
the modification of factory installed emission
devices or systems. California restricts the use
of parts which could increase emissions in
vehicles designed for use on public streets or Teflon and Viton are registered trademarks of DuPont Corporation.
highways. The sale or installation on emission
controlled vehicles of certain emission control
components not approved by the California
Air Resources Board, which alter or modify the
original design or performance of such vehicles
emission control system is prohibited. Some
of the parts listed and offered for sale in this
catalog may fall within the above restrictions.
Such parts are intended only for use on off-road
vehicles competing in competitive events or on
other types of vehicles which are exempt from
the applicable emission control laws. Installation
of these parts on vehicles subject to emission
control laws may be prohibited.
MAHLE Clevite recommends that the applicable
emission control laws be reviewed before
considering the installation of add-on or modified
parts.
eng
lish
4 | MAHLE 2012/2013
How to use this catalog
The Master Gasket Catalog is listed in alphabetical
order by manufacturer. Listings are arranged by
liter size in ascending order in the main gasket
and miscellaneous gasket sections.
Select the appropriate model from the model
index and locate the applicable engine. Proceed
to the applicable engine in the engine index,
which precedes each vehicle listing. Refer to the
block shown for that engine, check the Engine
Heading and select the part type, the applicable
year, the model and then the part number. Models
are called out only noted when neccesary.
VIN / Engine Codes
With this catalog you will find late model vehicle
identification code listing (VIN Codes) with each
catalog listing. These VIN codes will be helpful in
identifying late model engines. The VIN codes may
be easily identified from the vehicle identification
plate located on the dashboard and may be
viewed through the windshield on the drivers
side of the vehicle.
Engine designations (Engine Codes) may be
contained within the VIN which will be called out
as VIN Code or may be not noted seperately as
Engine Code this may be found on the engine
block, consult manufacter specific materials for
further detail.
With over 10,000 gasket part numbers fitting several
thousand engines, it is extremely important that you
do the following: 1) Know the exact year, make, model
engine size and VIN code for the engine you are working
on. 2) Read the foot notes and additional information
listed for the particular gasket or gasket set you desire.
The descriptions below are broadly accurate, but
cannot take into account all the possible variations
encountered from engine to engine and manufacturer
to manufacturer.
Each engine listing is divided into the following:
Main gasket section includes major gasket sets
and related items and is arranged by popularity.
Miscellaneous gasket section includes all
engine gaskets and seals not listed in main section
and is arranged in alphabetical order.
Each block has the following pertinent information
to that part number:
1. Block no.
2. Engine Application Detail
3. Product Category
4. Product Description
5. Year Range
6. VIN and Engine Codes
7. Product and Application Notes
8. Part Number
9. Per Engine Quantity
How To Use This Catalog
FORD TRUCK
ENGINE YEAR BLOCK
38 363 CID (6.0L) 32V Turbo. V8 3.74" (95.0mm) International Power-Stroke DIESEL 38 VIN Codes: '- [VT365]' (2004-2007), 'P [VT365]' (2003-2010)
ENGINE GASKETSHead Set 2009-2010 (20mm Cylinder Head Dowel; Contains Crankcase To
Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54579 1
2008 (20mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)E-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After HS54579 1
2005-2007 P E-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & AfterF-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After(20mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54579 1
2004-2006 P E-Series from Serial # 137,745 to # 299,092F-Series, Excursion from Serial # 6,155,637 to # 6,723,721(18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54450 1
2003 (18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)F-Series, Excursion from Serial # 6,155,637 to # 6,723,721 HS54450 1
Lower Set 2003-2009 P (Use with Head Set to Make Full Set) CS54450 1
Engine Kit Gasket Set 2009 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head Bolts 95-3641VR 1
2008 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head BoltsE-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After 95-3641VR 1
2005-2007 P 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head BoltsF-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & AfterE-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After 95-3641VR 1
2004-2006 P E-Series from Serial # 137,745 to # 299,092F-Series, Excursion from Serial # 6,155,637 to # 6,723,721(18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) 95-3629VR 1
2003 (18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)F-Series, Excursion from Serial # 6,155,637 to # 6,723,721 95-3629VR 1
66 | MAHLE 2012/2013
2
7
6
89
3
4 5
1
MAHLE 2012/2013 | 5
How to use a QR code
What were originally developed in the early 1990s
to track parts in vehicle manufacturing, Quick
Response Codes (QR codes) can today be seen
virtually everywhere, such as in this catalog and
will soon be included on the labels of MAHLE
Clevite products.
QR Codes are two-dimensional bar codes, but
instead of a traditional bar code consisting
of a series of only vertical lines QR codes are
made up of a grid of tiny black squares on a
white background in both vertical and horizontal,
arranged in the form of a square pattern. QR
Codes often direct users to product websites
where they can then learn about a particular
item or place. They can also be used to provide
tracking information for products, routing data
on a product label, or contact information on a
business card. In order to translate the code, free
QR code reader apps for Smartphone devices can
be downloaded and used to uncover the encoded
information. Open the reader you downloaded
and position your phone over the QR code. Scan
it using the camera on your phone. Depending
on the QR code reader installed, you will then be
shown a link to the web address associated with
the QR code, or directed to the page it is linked to.
MAHLE Clevite Inc. is committed to being at the
forefront of electronic capabilities and the inclusion
of QR codes on product labels is the latest of this
initiative. Rather than simply taking the user to the
MAHLE Clevite website, the QR codes placed on
MAHLE Original, Clevite and Victor Reinz product
packaging will automatically direct the end-user to
a search page here they can input a product part
number to instantaneously retrieve specifications
on that particular part.
What is a QR code and how do you use it?
eng
lish
6 | MAHLE 2012/2013
When servicing the intake manifold on late model
engines, technicians often need to buy additional
gaskets that are not normally found in traditional
intake manifold gasket sets. These may include
valve cover gaskets, injector o-rings, water and
emissions connections, and other miscellaneous
gaskets.
MIS kits include all of the gaskets and seals
needed for a technician to properly re-install the
intake manifold.
Part Number Application
MIS16166 GM 3.1L VIN M 93-96 (1ST DESIGN W/BOLT AND NUT ROCKERS)
MIS16167 GM Truck 5.0L VIN M 96-02, 5.7L VIN R 96-02
MIS16168 GM Truck 4.3L VIN X 96-08, VIN W 96-05, IsuTrk; 97-99
MIS16168A GM Truck 4.3L Vin X 08-09
MIS16191 GM 3.8L 1995-1997 VIN K (FIRST DESIGN W/OUT LOCATING PINS)
MIS16203A GM 3.8L (2ND DESIGN W/LOCATING PINS) 1997-2008
MIS16230-1 GM 3.8L Vin K 97-05, Vin 2 04-08 (2ND DESIGN W/LOCATING PINS)
MIS16259 GM 3.1L VIN J 99-05, 3.4L LA1/VIN E 99-05, GM TRK 3.4L LA1/VIN E 96-05
MIS16259WB GM 3.1L VIN J 99-05, 3.4L LA1/VIN E 99-05, GM TRK 3.4L LA1/VIN E 96-05
(Contains Intake Manifold Bolts)
MIS16294 Ford Truck 3.8L Vin 4 1999 (Windstar)
MIS16340 GM Truck 294 (4.8L), 325 (5.3L), 365 (6.0L) (1999-2006)
MIS17892 GM 3.1L VIN M 95-99 (2ND DESIGN W/ROLLER ROCKERS)
MIS19276 Dodge Truck 5.7L 03-08, Jeep 5.7L 05-08 (Hemi)
MIS19311 Ford Truck V8, 363 (6.0L), Diesel (Power Stroke) 2003-2006
MIS19316 Ford Truck 244 (4.0L) OHV ENG. VIN X,1990-2000
MIS19377 GMC 2005-2008 VIN F 3.4L V6 207 C.I.D. (Equinox, Torrent)
MIS19377WB GM Truck 3.4L Vin F 2005-2009 (Equinox, Torrent) (Contains Intake Manifold Bolts)
MIS19402 GM Truck 6.6L Duramax Diesel 2001-2005 VIN 1, and 2
MIS19403 GM Truck 6.6L Duramax Diesel 2006-Up VIN 2, 6, and
MIS19490 Saturn Truck 3.0L DOHC VIN B 02-03, 1st Design - To Engine # 779874 (Vue),
Saab 3.0L DOHC VIN W 95-97 (9000)
MIS19490A Saturn Truck 3.0L DOHC VIN B 2003, 2nd Design - From Engine #(s) 779875 (Vue)
MIS19509 GM 3.5L (12V) Vin 8 04-06, GM Truck 3.5L (12V) Vin L 05-07
MIS19510 GM 3.5L (12V) Vin K/N 06-11, GM 3.9L (12V) Vin 1/3/M/R/W 06-10
MIS19689 GM Truck 6.6L Diesel Vin 6 07-10 (Duramax)
MIS19751 Dodge Truck 6.7L L6 Turbo Diesel VIN A 07-08, Vin L 09-10 (Cummins) denotes a new part number
All the Gaskets Needed to Replace the Intake Manifold
Manifold installation sets
MAHLE 2012/2013 | 7
Solutions
For All Your Tough Sealing Problems...
Victor Reinz is devoted to providing you the
most complete line of sealing products available
in the aftermarket.
Victor Reinz gaskets has your Solution for
all your tough sealing problems. Our one-page
Solutions technical bulletins provide innovative
resolutions to todays most difficult sealing
problems.
Solutions bulletins:
Define the problem Offer resolution Give you the part number and applications
If you are looking for the solution for your sealing
problem, Solutions bulletins are available from
your local MAHLE Clevite Sales Representative,
or on the web at www.mahle-aftermarket.com
under Products & Services/Support.
eng
lish
8 | MAHLE 2012/2013
Demand the Best
A Step Above the Competition...
Victor Reinz employs application engineering to
design engine gaskets as a system. This involves
research and testing to apply the optimum mix
of materials and technology to each engine
appliation. Working with virtually every global
engine manufacturer helps Victor Reinz continue
to lead the way in gaskets for new vehicles.
The Demand the Best flyers are designed to
highlight the benefits Victor Reinz offers over
the competition. Designing and manufacturing
more gaskets than any other company puts
Victor Reinz in the forefront for replacement
gaskets. Demand the best from Victor Reinz,
with their unmatched engineering resources and
experience to being first in technical innovation
and service information.
Demand the Best flyers are available from your
local MAHLE Clevite Sales Representative, or on
the web at www.mahle-aftermarket.com under
Catalogs & Literature/Literature.
MAHLE 2012/2013 | 9
Cylinder head bolts
Connecting Element
Cylinder head bolts are the connecting elements
between engine block, cylinder head gasket,
and cylinder head. The bolt tightening force is
an important factor for the mutual sealing of the
combustion chamber, oil and coolant channels,
and the ambient air a task that must be
performed perfectly with cold or extremely hot
engines, at negative and high positive pressures.
Strong Joints for Perfect Sealing
Surface Pressure
When tightening (torquing) the cylinder head
bolts, the bolt force generates the so-called
surface pressure, which is essential for achieving
a perfect seal. Hereby, and in combination with
the applied torquing method, the bolts have a
strong effect on surface pressure quality.
When torquing the cylinder head bolts, the bolt force generates a surface pressure, which is essential for achieving a perfect seal.
Area with high bolt force
Area with low bolt force
Torque-angle method using pre-torque and tightening
angle.
(lb-ft)
eng
lish
10 | MAHLE 2012/2013
Cylinder head installation
Practical Tips: Preparation and Cylinder Head Installation
1. Carefully clean the sealing surfaces of the engine block and cylinder head dirt and gasket remnants on the surfaces are a frequent source of trouble.
3. Remove any gouging, component distortions, grooves or scores, e.g. by surface grinding in a specialist workshop.
6. Position the head gasket accurately on the engine block. Do not use any additional sealing compounds, grease or oil.
2. Use a straightedge to check the surface flatnesses; longitudinally and transversely.
5. Clean the bolt hole threads, and remove any contamination, oil and water, e.g. with a blast
of compressed air.
4. Observe the minimum dimensions of the engine block and cylinder head according to the
manufacturers specifications, as well as the specified head gasket thickness.
Centering bolts
MAHLE 2012/2013 | 11
Cylinder head bolt replacement
Replacing the Cylinder Head Bolts
8. Always use new head bolts.
9. Lightly lubricate the bolt thread and the bottom of the bolt head by applying a small quantity of oil to a rag and rotating the bolt in the oily rag.
DO NOT DIP IN OIL!
11. Always follow the latest manufacturers instructions regarding the tightening sequence for the head bolts the instructions are not only different according to manufacturer, but can also vary depending on engine type.
10. If the manufacturer specifies the use of a washer, lightly lubricate both sides.
7. Fit the cylinder head, and take care not to damage the head gasket during assembly.
12. Only use approved and recommended antifreeze agents and corrosion inhibitors.
eng
lish
12 | MAHLE 2012/2013
Gasket materials
Intellicoat CoatingSteel Layers
Non-AsbestosFacings
Stainless SteelFlange
TeflonCoating
Steel CorePre-Flattened
Wire Ring
Perforated Steel Core
SteelFlange Teflon
Coating
Non-AsbestosFacings
Perforated Steel Core
Teflon
Coating(optional)
GraphiteFacing
Stainless Steel
Flange
Wire Ring
Non-Asbestos FacingsStainless
Steel FlangeSteel Core Wire Ring
Solicor Head and Exhaust Manifold Gaskets Made of Teflon coated non-asbestos facing
material
Chemically bonded to a solid steel core Solid steel core provides superior radial strength Pre-flattened wire ring withstands higher cylinder
pressures
VR-2000 Head and Intake Manifold Gaskets Teflon coating ensures a secure seal through
thermal expansion
Removes clean from block without sticking Never need to re-torque Stainless steel core available for marine
applications
Multi-Layered Steel Head & Manifold Gaskets Maintains all OE tolerances and requirements Intellicoat polymer coated for positive fluid seal Ultimate temperature resistance Lower clamping force means less bore distortion
Nitroseal Head and Manifold Gaskets Stays cool at temperature up to 1800 F Designed to seal minor surface irregularities No re-torque required Teflon coating optional
VR500 Head Gaskets No re-torque required Superior radial strength Restores deck height Two Nitroseal gaskets bonded to a solid steel
core
Head & Intake Manifold Gasket Materials
MAHLE 2012/2013 | 13
Gasket materials
Tuff-Cork Oil Pan, Timing Cover and Differential Gaskets Prevents over-tightening Improves torque retention Simplifies installation Highly chemical resistant
Steel CoreAdhesive Cork Rubber
Facing
Woven Steel Core
Adhesive Non-Asbestos Facing
Anti-Stick Coating
Victo-Foam Water Outlet Gaskets Consists of silicone foam rubber mechanically
bonded to a perforated steel core
Holds shape well Conforms to surface irregularities Provides exceptional seal against engine fluids
Perforated Steel Core Foam Layers
Victo-Tech Valve Cover and Oil Pan GasketsNo joints means increased durabilitySealants not requiredCompression limiters prevent over-tighteningNo torque loss or shrinkage
Molded Rubber
Steel Grommet
Steel Layer (optional)
Performaseal Timing Cover, Water Pump and Differential Gaskets Contains a woven, perforated steel core Chemically and mechanically secured to
composition facing
Provides superior strength for sealing irregular surfaces
Resists gasket fretting
Valve, Timing Cover, Oil Pan & Other Gasket Materials
eng
lish
14 | MAHLE 2012/2013
Gasket terminology
Head Set
Contains all the gaskets necessary to remove
and replace a cylinder head on an inline engine or
heads on V-6 and V-8 engines.
Lower Set
When combined with a Head Set, contains all
the gaskets necessary to completely assemble
an engine.
Engine Kit Gasket Set/Full Set
Contains all the gaskets necessary to completely
assemble an engine.
Cylinder Head Gasket
OE style, replacement head gasket for the model
years listed. Head gaskets are sold individually.
Some engines use a left and right gasket and
some engines require gaskets of a specific
thickness, so be sure to have all the details when
you spec the gasket part number.
Cylinder Head Bolt Set
Contains all the head bolts necessary to replace
one cylinder head.
Valve Cover Set
Contains the valve cover gasket(s), spark plug
tube seals when required and any grommets
required to remove and replace the valve cover.
One set does both valve covers on V-6 and
V-8 engines. On some popular engines, valve
cover gaskets are sold individually. When sold
individually, tube seals and grommets are not
included.
Valve Stem Oil Seal, Exhaust/Intake
This kit contains enough valve stem seals to
replace all the exhaust/intake seals on one engine.
Manifold Set, Exhaust/Intake
This set contains an original equipment style
exhaust manifold gasket, or in the case of a V-6
or V-8 engine, gaskets needed to replace an
exhaust/intake manifold.
Manifold Master Set, Intake
Also referred to as a Manifold Installation Set, this
set contains premium intake manifold gaskets,
valve cover gaskets and all associated and related
gaskets needed to replace an intake manifold.
Intake Manifold Bolt Set
Original equipment style replacement manifold
bolt set for engines requiring the technician
replace the manifold bolts when removing the
intake manifold.
Plenum Chamber Gasket
For engines having a plenum chamber (upper
intake manifold), this is an original equipment style
replacement gasket.
Oil Pan Gasket
Contains the gasket(s) required to remove and
replace an oil pan.
Rear Main Seal Set
Contains both the rear main seal/rear main seal
carrier and the rear main seal carrier gasket when
required.
Timing Cover Set
Contains the timing cover seal and where required,
the timing cover gasket(s). Many popular engines
have the timing cover seal and gaskets available
separately as well as in a set, so check your
engine listing.
Gasket Terminology
MAHLE 2012/2013 | 15
INDEX WEATHERLY 300
Catalogue no GA-20-122012-2013
Supersedes GA-20-09
Service technique ...................................................................................................Page 17Comment utiliser ce catalogue .............................................................................Page 18Comment utiliser un Code QR ..............................................................................Page 19Installation des ensembles de collecteur .............................................................Page 20Solutions ..............................................................................................................Page 21Demand the Best ................................................................................................Page 22Boulons de culasse ................................................................................................Page 23Installation de culasse ...........................................................................................Page 24Remplacement de boulons de culasse ................................................................Page 25Matriaux des joints ...............................................................................................Page 26Terminologie joints .................................................................................................Page 28Traductions - Englais Franais - Espagnol .......................................................Page 43Numro didentification du vhicule .....................................................................Page 53Application Joints Moteur par marques
Acura ...........................................................................................................Page 66Acura Camion ..............................................................................................Page 81Asuna ...........................................................................................................Page 85Audi .............................................................................................................Page 85BMW ............................................................................................................Page 102BMW Camion ...............................................................................................Page 124Chrysler ........................................................................................................Page 130Daewoo .......................................................................................................Page 173 Dodge Camion .............................................................................................Page 175Eagle Chrysler ..............................................................................................Page 215Ford .............................................................................................................Page 228Ford Camion ................................................................................................Page 286Freightliner ...................................................................................................Page 363General Motors Corp ....................................................................................Page 365General Motors Camion ...............................................................................Page 444Honda ..........................................................................................................Page 520Honda Camion .............................................................................................Page 548Hummer .......................................................................................................Page 560Hyundai ........................................................................................................Page 566Hyundai Camion ...........................................................................................Page 587Infiniti / Infiniti Camion...................................................................................Page 597Isuzu / Isuzu Camion ....................................................................................Page 611 Jaguar .........................................................................................................Page 631Jeep .............................................................................................................Page 635Kia ...............................................................................................................Page 649Kia Camion ..................................................................................................Page 665Laforza .........................................................................................................Page 674Land Rover ..................................................................................................Page 675Lexus ...........................................................................................................Page 680Lexus Camion ..............................................................................................Page 690Lotus ............................................................................................................Page 697
fran
ais
Table des matires
MAHLE 2012/2013 | 16
Applications joints de moteur (Suite)Mazda ..........................................................................................................Page 698Mazda Camion .............................................................................................Page 720Mercedes-Benz ............................................................................................Page 739Mercedes-Benz Camion ...............................................................................Page 763Mini ..............................................................................................................Page 769Mitsubishi .....................................................................................................Page 771Mitsubishi Camion ........................................................................................Page 795Navistar/International ....................................................................................Page 808Nissan ..........................................................................................................Page 809Nissan Camion .............................................................................................Page 829Panoz...........................................................................................................Page 842Porsche .......................................................................................................Page 843Saab / Saab Camion ....................................................................................Page 851Saturn ..........................................................................................................Page 863Saturn Camion .............................................................................................Page 872Scion............................................................................................................Page 881Sterling .........................................................................................................Page 883Subaru .........................................................................................................Page 885Subaru Camion ............................................................................................Page 898Suzuki / Suzuki Camion ...............................................................................Page 903Toyota ..........................................................................................................Page 915Toyota Camion .............................................................................................Page 944Volkswagen ..................................................................................................Page 964Volkswagen Camion .....................................................................................Page 983Volvo ............................................................................................................Page 988Workhorse ...................................................................................................Page 1002
Liste dinterchange par modles ..........................................................................Page 1005Liste numrique ......................................................................................................Page 1010Applications de joints Groupe Motopropulseur (Par modle)
Dodge Camion .............................................................................................Page 1056Ford .............................................................................................................Page 1060Ford Camion ................................................................................................Page 1063General Motors Corp ....................................................................................Page 1066General Motors Camion ...............................................................................Page 1077Hummer .......................................................................................................Page 1088Isuzu Camion ...............................................................................................Page 1089Jaguar ..........................................................................................................Page 1090Jeep .............................................................................................................Page 1090Mazda Camion .............................................................................................Page 1094Mitsubishi Camion ........................................................................................Page 1095Saab Camion ...............................................................................................Page 1095Workhorse ...................................................................................................Page 1095
Spcifications pour joint dchappement ............................................................Page 1096Spcifications joints de tige de soupape .............................................................Page 1097Systmes dinjection pour vhicules domestiques et imports ........................Page 1100Nomenclature de la transmission et essieu .........................................................Page 1101Charte didentification pour joints darbre de roue motrice...............................Page 1103Profile des joints pour transmission .....................................................................Page 1105Matriau dtanchit en vrac ...............................................................................Page 1110Assortiments de joints toriques ............................................................................Page 1112Liste de grandeur de joints toriques par no. de pice ........................................Page 1113Compatibilit dtanchit liquide des joints toriques .......................................Page 1115Accessoires de marchandisage ............................................................................Page 1118Scellant pour joints ................................................................................................Page 1122quivalents de mesure ...........................................................................................Page 1123Les joints de performances peuvent tre trouvs en-linge au: www.mahle-aftermarket.com
MAHLE 2012/2013 | 17
fran
ais
Pour joindre le service technique, veuillez composer le : 1-800-248-9606
Heures : de 8 h 30 18 h HNE (du lundi au vendredi)
Lutilisation de coussinets et de pices de
moteur Clevite, de segments de piston MAHLE
Original et de joints dtanchit Victor Reinz
dans des avions ou dautres types dquipement
spcialis peut contrevenir aux lois et aux
diffrentes rglementations municipales,
provinciales ou fdrales.
Ces produits sont conus uniquement pour les
vhicules automobiles. Ces produits ne doivent
en AUCUN cas tre utiliss pour des applications
autres que les vhicules automobiles, y compris,
mais sans sy limiter, des moteurs davion,
du matriel mdical, des instruments ou des
racteurs dnergie atomique.
Les lois municipales, provinciales et
fdrales restreignent le retrait, la mise hors
de fonctionnement et, dans certains cas, la
modification des dispositifs ou des systmes
antipollution installs en usine. Ltat de
Californie limite lutilisation de pices qui
pourraient accrotre les missions polluantes
des vhicules conus pour circuler sur les voies Tflon et Viton sont des marques dposes de DuPont Corporation.
ou autoroutes publiques.
Il est strictement interdit de vendre ou
dinstaller sur des vhicules dots dun systme
antipollution certains composants antipollution
non approuvs par le California Air Resources
Board et qui modifient la conception ou la
performance dorigine du systme antipollution
de ces vhicules. Certaines des pices figurant
dans ce catalogue peuvent tre assujetties
de telles restrictions. Ces pices sont destines
uniquement aux vhicules hors route utiliss dans
des preuves de comptition ou dautres types
de vhicules non touchs par les lois en vigueur
sur le contrle des missions. Linstallation de
ces pices sur des vhicules assujettis aux lois
sur le contrle des missions peut tre interdite.
MAHLE Clevite recommande de prendre
connaissance des lois en vigueur sur le contrle
des missions avant de procder linstallation
de pices complmentaires ou modifies.
Service technique
18 | MAHLE 2012/2013
Comment utiliser ce catalogue
Le catalogue principal des joint dtanchit est
class en ordre alphabtique croissante, par
manufacturier. Ensuite les applications sont liste
en ordre croissante de cylindr dans la section
principale de joint et dans la section joints divers.
Selectionner le modle partir de lindex et
localiser le moteur appropri. Ensuite procder
lindex des moteurs
Numros de srie et codes moteur
Ce catalogue vous permet didentifier les modles
rcent par Numro didentification de vhicule
(No. de srie) Les N.I.V. se trouvent facilement sur
chaque vhicule, habituellement par le pare-brise
du cot du conducteur.
Les codes de moteur peuvent tre contenus
dans le V.I.N. ou sparment sur le moteur,
habituellement sur le bloc moteur. Consulter le
manufacturier pour plus de dtails.
Avec au del de 10,000 numros de joints couvrant
plusieurs dizaines de milliers de moteurs, il est
extremement important que vous connaissiez: 1.
Lanne exacte du moteur, marque, modle, cylindre
et le code du moteur du vhicule sur lequel vous
traivailler. 2. Lisez toutes les remarques et linformation
supplmentaire au sujet du jeux de joints dont vous
penser avoir besoin. Les descriptions suivantes sont
gnrales, et ne peuvent tenir compte de toute les
variations rencontres dun moteur lautre et dun
manufacturier lautre.
Chaque liste de moteur est divis en deux
sections:
La section Joints principales inclus les joints
les plus courants et sont identifis en ordre de
popularit.
La section Joints divers inclus tous les joints
non-lists dans la section principale et classs en
ordre alphabtique.
Chaque comporte linformation suivante:
1. Numro de block
2. Dtails application moteur
3. Catgory de produit
4. Desription de produit
5. Annes en productions
6. No. de srie et code moteur
7. Notes sur produits et applications
8. No. de pice
9. Quantit par moteur
Comment utiliser ce catalogue
FORD TRUCK
ENGINE YEAR BLOCK
38 363 CID (6.0L) 32V Turbo. V8 3.74" (95.0mm) International Power-Stroke DIESEL 38 VIN Codes: '- [VT365]' (2004-2007), 'P [VT365]' (2003-2010)
ENGINE GASKETSHead Set 2009-2010 (20mm Cylinder Head Dowel; Contains Crankcase To
Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54579 1
2008 (20mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)E-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After HS54579 1
2005-2007 P E-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & AfterF-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After(20mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54579 1
2004-2006 P E-Series from Serial # 137,745 to # 299,092F-Series, Excursion from Serial # 6,155,637 to # 6,723,721(18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54450 1
2003 (18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)F-Series, Excursion from Serial # 6,155,637 to # 6,723,721 HS54450 1
Lower Set 2003-2009 P (Use with Head Set to Make Full Set) CS54450 1
Engine Kit Gasket Set 2009 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head Bolts 95-3641VR 1
2008 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head BoltsE-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After 95-3641VR 1
2005-2007 P 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head BoltsF-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & AfterE-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After 95-3641VR 1
2004-2006 P E-Series from Serial # 137,745 to # 299,092F-Series, Excursion from Serial # 6,155,637 to # 6,723,721(18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) 95-3629VR 1
2003 (18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)F-Series, Excursion from Serial # 6,155,637 to # 6,723,721 95-3629VR 1
66 | MAHLE 2012/2013
2
7
6
89
3
4 5
1
MAHLE 2012/2013 | 19
Comment utiliser un code QR
Le code QR ft dvelop originalement pour
lidentification de pices pendant lassemblage
et la consturction dautomobiles. Les codes QR
(Quick Response Codes) sont maintenant utiliss
presque partout, tel que dans les catalogues
et sur les empaquetages des produits MAHLE
Clevite.
Les codes QR sont bi-dimentionels, contrairement
au codes barres traditionels qui eux consistent de
lignes vertical seulement, les codes QR consiste
dune grille de petits carreaux noirs sur fond
blanc, dans les deux directions horizontales et
verticales placs en forme carr. Les codes QR
dirigent les utilisateurs vers des sites WEB, o ils
peuvent trouver de linformation pertinente aux
produits, par le biais dun tlphone intlligent,
ou dun lecteur de code QR. Ils peuvent aussi
fournir de linformation pour le suivi, acheminage
partir de lempaquetage. De nombreuses
applications pour tlphone intelligents peuvent
tre tlchargs et utilis pour dcouvrir de
linformation supplmentaire. partir de votre
tlphone intelligent, ouvrer votre logiciel de
lecture, ensuite lire le code QR, votre tlphone
intelligent vous ammnera laddresse internet
associe ce code.
MAHLE Clevite Inc. innove toujours en vous offrant
les possibilits dutiliser la technologie. Les codes
QR ont lavantage de vous amener sur notre
site web lendroit prcise du produits ou de
linformation que vous chercher, en vous rferant
au code QR de nos catalogues ou produits.
Quest-ce quun code QR et comment lutiliser?
fran
ais
20 | MAHLE 2012/2013
Lors du service de collecteur dchappement
sur les nouveaux modles de vhicules, les
techniciens ont souvent besoin dacheter
des joints supplmentaires qui ne sont pas
inclus dans les jeux de joints de collecteur
dchappement traditionels. Ces pices souvent
consistes de joints toriques, joints pour les
couvecles de soupapes etc. Les kit MIS inclus
toutes les pices requise pour completer le
travail.
No. de pice Application
MIS16166 GM 3.1L VIN M 93-96 (1ST DESIGN W/BOLT AND NUT ROCKERS)
MIS16167 GM Truck 5.0L VIN M 96-02, 5.7L VIN R 96-02
MIS16168 GM Truck 4.3L VIN X 96-08, VIN W 96-05, IsuTrk; 97-99
MIS16168A GM Truck 4.3L Vin X 08-09
MIS16191 GM 3.8L 1995-1997 VIN K (FIRST DESIGN W/OUT LOCATING PINS)
MIS16203A GM 3.8L (2ND DESIGN W/LOCATING PINS) 1997-2008
MIS16230-1 GM 3.8L Vin K 97-05, Vin 2 04-08 (2ND DESIGN W/LOCATING PINS)
MIS16259 GM 3.1L VIN J 99-05, 3.4L LA1/VIN E 99-05, GM TRK 3.4L LA1/VIN E 96-05
MIS16259WB GM 3.1L VIN J 99-05, 3.4L LA1/VIN E 99-05, GM TRK 3.4L LA1/VIN E 96-05
(Contains Intake Manifold Bolts)
MIS16294 Ford Truck 3.8L Vin 4 1999 (Windstar)
MIS16340 GM Truck 294 (4.8L), 325 (5.3L), 365 (6.0L) (1999-2006)
MIS17892 GM 3.1L VIN M 95-99 (2ND DESIGN W/ROLLER ROCKERS)
MIS19276 Dodge Truck 5.7L 03-08, Jeep 5.7L 05-08 (Hemi)
MIS19311 Ford Truck V8, 363 (6.0L), Diesel (Power Stroke) 2003-2006
MIS19316 Ford Truck 244 (4.0L) OHV ENG. VIN X,1990-2000
MIS19377 GMC 2005-2008 VIN F 3.4L V6 207 C.I.D. (Equinox, Torrent)
MIS19377WB GM Truck 3.4L Vin F 2005-2009 (Equinox, Torrent) (Contains Intake Manifold Bolts)
MIS19402 GM Truck 6.6L Duramax Diesel 2001-2005 VIN 1, and 2
MIS19403 GM Truck 6.6L Duramax Diesel 2006-Up VIN 2, 6, and
MIS19490 Saturn Truck 3.0L DOHC VIN B 02-03, 1st Design - To Engine # 779874 (Vue),
Saab 3.0L DOHC VIN W 95-97 (9000)
MIS19490A Saturn Truck 3.0L DOHC VIN B 2003, 2nd Design - From Engine #(s) 779875 (Vue)
MIS19509 GM 3.5L (12V) Vin 8 04-06, GM Truck 3.5L (12V) Vin L 05-07
MIS19510 GM 3.5L (12V) Vin K/N 06-11, GM 3.9L (12V) Vin 1/3/M/R/W 06-10
MIS19689 GM Truck 6.6L Diesel Vin 6 07-10 (Duramax)
MIS19751 Dodge Truck 6.7L L6 Turbo Diesel VIN A 07-08, Vin L 09-10 (Cummins) denotes a new part number
Tous les joints requis pour le remplacement de collecteurs dadmission
Installation des ensembles de collecteur
MAHLE 2012/2013 | 21
Solutions
Pour tous vos problmes de scellement difficile...
Victor Reinz est engag vous fournir la gamme
la plus complte de produits de scellement
disponible sur le march daprs-vente.
Les produits dtanchit Victor Reinz offre une
solution tout vos problmes de scellements.
Nos bulletin dune page Solution fournissent
des solutions innovatrices pour les prolmes les
plus difficiles.
Bulletins Solutions
Dfinition du problme Options de rsolution Applications et numros de pices
Si vous tes la recherche de solutions pour
vos problmes de scellement, les bulletin
Solutions sont disponibles par le biais de votre
reprsentant locale MAHLE Clevite, ou sur notre
site web au www.mahle-aftermarket.com sous
la rubrique Produits et Soutiens
fran
ais
22 | MAHLE 2012/2013
Demand the Best
Un pas en avant de la comptition...
Victor Reinz dveloppe et fait la conception des
joints en systme. Ce processus implique
de la recherche et des tests au prs des
manufacturiers, pour chaque moteurs et chaque
vhicule.
Les brochures Exigez le meilleur Demand
the Best sont dvellops afin de rehausser les
avantage quoffre Victor Reinz par rapport la
comptition. Victor Reinz dvellope et produit
plus de joints que toute autre compagnie.
Exiger le le meilleur de Victor Reinz, avec nos
ressources en ingnerie, exprience et service
technique.
Exigez le meilleur Demand the Best
flyers sont disponibles par le biais de votre
reprsentant local MAHLE Clevite, ou sur notre
site web au www.mahle-aftermarket.com sous
la rubrique Catalogs & Literature.
MAHLE 2012/2013 | 23
Boulons de culasse
lements de connection
Les boulons de culasse sont les lements de
connection entre le bloc moteur, le joint de
culasse et la culasse. Le serrage des boulons
est un facteur crucial pour assurer le scellement
ncessaire de la chambre de combustion,
passages dhuile, liquide de refroidissement
et lair ambient. - Une tche qui doit tre
perfrome de faon parfaite pour soutenir les
Des joints forts pour scellement parfait
tempratures extrmes froides et chaudes, et de
grandes pressions ngatives et positives.
Pression de surface
Lors de la phase de serrage (torquing) des
boulons, les boulons gnrent se que lon appelle
pression de surface lequel est essentiel pour
obtenir un rsultat parfait. De cette faon en
appliquant les bonnes normes et mthode, les
boulons assurent la qualit du scellement.
Lors de la phase de serrage des boulons, les boulons gnerent une pression de surface essentiel aux rsultats dun scellement parfait.
Zone de pression forte
Zone de pression faible
Mthode de serrage en angle.
(lb-ft)
fran
ais
24 | MAHLE 2012/2013
Installation de culasse
Conseils pratiques: Prparation et installation de culasse
1. Nettoyer soigneusement la surface de scellement du bloc et de la culasse. Les dbris et les restants de joints sur les surfaces sont souvent la source de tous les problmes.
3. Enlever toutes les rainures, liminer les distor-tions, marques, ex. en utilisant une rectifieuse en atelier mcanique.
6. Position le joint de culasse prcisment sur le bloc. Ne pas utiliser aucun produit de scellement supplmentaires, tels que huile, graisse.
2. Utiliser une rgle rectifie pour vrifier la surface du bloc de long en large.
5. Nettoyer les trous de boulons et les filets, enlever toute contamination, en utilisant par example de lair comprime.
4. Respecter les dimensions minimum du bloc moteur et la culasse selon les normes du manu-facturier, ainsi que lpaisseur spcifie du joint.
Boulons de centrage
MAHLE 2012/2013 | 25
Remplacement des boulons de culasse
Remplacement des boulons de culasse
8. Toujours utiliser de nouveau boulons.
9. Lubrifier lgrement les filets du boulon et le dessous du boulon en appliquant une petite quantit dhuile sur un chiffon en tournant le boulon dans le chiffon.
11. Toujours suivre les dernires recommendation du manufacturier au sujet de la phase et squence de serrage des boulons. Les instructions sont non seulement diffrent dun manufacturier lautre mais dun moteur lautre.
10. Si le manufacturier spcifie lutilisation de ron-delles, lubrifier de chaque cot.
7. Prparer la culasse, prenez soins de ne pas endommager le joint de culasse durant son installation.
12. Utiliser seulement des liquides de refroidissement approuvs.
fran
ais
26 | MAHLE 2012/2013
Matriaux des joints
Recouvrement ''Intellicoat''
Couches mtalliques
Surface sans amiante
Flasque en acier inoxidable
Surface de Teflon
AcierAnneau
d'acier plat
Acierperfore
Flasque en acier Surface
de Teflon
Surface sans amiante
Acier perfore
Surface de Teflon optionelle
Couche de graphiteFlasque en
acier innoxidable
Anneau d'acier
Surfaces sans amianteFlasque en
acier inoxidableAcier Anneau
d'acier
Joints de culasse et collecteur dchappement Solicor
Surface de scellement fait de Teflon sans amiante Mont sur acier pour assurer une force radiale
accrue
Solid steel core provides superior radial strength Anneau mtallique pr-forme pour retenir la
pression provenant des cylindres
VR-2000 Joints de culasse et collecteurs dadmission Surface en Teflon pour assurer un scellement
resistant aux expansions thermiques
Senlve facilement du bloc sans laisser de rsidues Aucun besoin de resserage Disponible en acier inoxidable pour les applications
marines
Joints en acier couches-multiples pour culasse et collecteur dchappement Offre les mmes xigences que lquipement dorigine Couche de scellement au polymer Intellicoat Ultime rsistence la chaleur Force de serrage rduite resultant mois de distortion
Nitroseal Joints pour culasse et collecteur dchappement Ne chauffe pas jusqu des tempratures de 1800F Conu pour sceller sur surface avec petites
imperfections
Pas de resserage requis Surface au Teflon disponible
VR 500 Joints de culasse Pas de resserage requis Force radial suprieure Rtablie la hauteur dentre-pont (Deck Height) 2 joints Nitroseal lamin sur acier robuste
Matriaux de joints de culasse et collecteur dadmission
MAHLE 2012/2013 | 27
Matriaux des joints
Tuff-Cork Joints pour pannes lhuile, cou-vercles de distribution et diffrentiels Prvient le serrage excessif Amliore la retenue de serrage Simplifie linstallation Trs rsistant au produits chimiques
AcierAdhsif Surface en lige
Acier tiss
Adhsif Surface sans amiante
Surface anti-adhsive
Victo-Foam joints pour sorties deau Fabriqu de caoutchouc mousse silicone
mcaniquement adhr la surface
Conserve bien sa forme Se comforme bien aux irrgularits Scellement exceptionel contre les fluids des moteurs
Acier perfor Couches de mouse
Victo-Tech joints pour couvercles de soup-apes et pannes lhuileSans joints augmente la durabilit Aucun scellant requisLimitateurs de compresion pour viter un surplus
de serrage
Aucune perte de serrage ou diminution
Caoutchouc moul
Oeuil d'acier
Couche d'acier(optionel)
Performaseal joints de couvercles de dis-tribution, pompes eau et diffrentiels Contient du mtal tiss Matriel chimiquement et mcaniquement attach Offre force suprieure pour sceller des surface
irrgulires
Rsiste lusure prmature
Matriaux pour joints de soupape, distribution, carter dhuile et autres
fran
ais
28 | MAHLE 2012/2013
Terminologie joints
Jeux pour culasse
Contient tous les joints ncessaires pour enlever
et remplacer une culasse sur un moteur en-ligne
ou des moteurs V-6 et V-8.
Jeux de joints infrieurs
Si combin avec un jeux de joint de culasse,
il contient tous les joints ncssaire pour
r-assembl un moteur complet.
Jeux de joint pour moteur complet
Contient tous les joints ncssaires pour
assembler un moteur complet.
Joint de culasse
De style dquipement dorigine pour les
modles lists. Les joints de culasse sont vendus
individuellement. Certain moteurs utilisent un joint
gauche et droit et requiert une certaine paisseur.
Assurez-vous davoir tous les dtails avant de
commander.
Jeux de boulons pour culasse
Contient les boulons ncssaires pour remplacer
une culasse.
Jeux de joint de couvercle de soupape
Contiens les joints pour le couvercle de soupapes,
les tubes pour bougies (si requis) et les autres
pices requises quand ncessaires. Un jeu
fait pour les v-6 et v-8, pous autres modles
populaires les joints de couvercles de soupapes
sont aussi disponible sparment. Quand ils ont
vendu sparment, les tubes et les yeux ne sont
pas inclus.
Jeux de joints pour collecteur primaire
Pour les moteurs quips dun collecteur primaire
(Collecteur dadmission suprieur) Ces joints sont
de type Equipement dorigine
Joints pour tiges de soupapes et collecteur
dchappement
Ce jeux comprends suffisament de joints pour
tiges de soupape pour le remplacement complet
(admission et chappement) sur un moteur.
Jeux pour joints de collecteur dadmission
et dchappement
Ces jeux contiennent des joints de style
Equipement dorigine pour remplacement
complet sur moteur V-6 and V-8
Jeux dinstallation pour collecteur
dadmission
Connu aussi sous le nom de Manifold Installation
Set ce jeux contients toutes les pices requises
pour sont remplacement.
Jeux de boulons pour collecteur
dadmission
Ces boulons sont de style Equipement dorigine
pour les moteurs ncssitant le remplacement.
Jeux de joint pour pannes lhuile
Contient le ou les joints ncessaires pour remplac
la panne lhuile.
Jeux pour joint principal arrire
Contient les deux joints arrire principaux, porte-
joint si requis.
Jeux pour joints de couvercles de
distribution
Contiens les joints pour le couvercle si requis. Des
joints individuels sont souvent disponible pour
plusieurs moteurs et sont vendus sparment.
Terminologie Joints
MAHLE 2012/2013 | 29
NDICE DE TEMPORADA 300
Catlogo No.GA-20-122012-2013
Supersede a GA-20-09
Servicio Tcnico .....................................................................................................Pag 31Como Utilizar este Catlogo .................................................................................Pag 32Como Utilizar un Cdigo QR .................................................................................Pag 33Instalacin de Juegos para Mltiples ...................................................................Pag 34Solutions ..............................................................................................................Pag 35Demand the Best ................................................................................................Pag 36Tornillos para Cabeza ............................................................................................Pag 37Instalacin de la Cabeza ........................................................................................Pag 38Reemplazo de Tornillos para Cabeza ...................................................................Pag 39Materiales para Juntas ..........................................................................................Pag 40Terminologa para Juntas ......................................................................................Pag 42Traducciones - Ingles a Francs/Espaol ............................................................Pag 43Tabla de Cdigos de Motor/VIN ............................................................................Pag 53Aplicaciones de Juntas para Motor
Acura ...........................................................................................................Pag 66Acura Camionetas ........................................................................................Pag 81Asuna ...........................................................................................................Pag 85Audi .............................................................................................................Pag 85BMW ............................................................................................................Pag 102BMW Camionetas ........................................................................................Pag 124Chrysler ........................................................................................................Pag 130Daewoo .......................................................................................................Pag 173 Dodge Camionetas ......................................................................................Pag 175Eagle Chrysler ..............................................................................................Pag 215Ford .............................................................................................................Pag 228Ford Camionetas ..........................................................................................Pag 286Freightliner ...................................................................................................Pag 363General Motors Corp ....................................................................................Pag 365General Motors Camionetas .........................................................................Pag 444Honda ..........................................................................................................Pag 520Honda Camionetas ......................................................................................Pag 548Hummer .......................................................................................................Pag 560Hyundai ........................................................................................................Pag 566Hyundai Camionetas ....................................................................................Pag 587Infiniti / Infiniti Camionetas ............................................................................Pag 597Isuzu / Isuzu Camionetas .............................................................................Pag 611 Jaguar .........................................................................................................Pag 631Jeep .............................................................................................................Pag 635Kia ...............................................................................................................Pag 649Kia Camionetas ............................................................................................Pag 665Laforza .........................................................................................................Pag 674Land Rover ..................................................................................................Pag 675Lexus ...........................................................................................................Pag 680Lexus Camionetas ........................................................................................Pag 690Lotus ............................................................................................................Pag 697
ndice
esp
ao
l
MAHLE 2012/2013 | 30
Aplicaciones de Juntas para Motor (cont.)Mazda ..........................................................................................................Pag 698Mazda Camionetas ......................................................................................Pag 720Mercedes-Benz ............................................................................................Pag 739Mercedes-Benz Camionetas ........................................................................Pag 763Mini ..............................................................................................................Pag 769Mitsubishi .....................................................................................................Pag 771Mitsubishi Camionetas .................................................................................Pag 795Navistar/International ....................................................................................Pag 808Nissan ..........................................................................................................Pag 809Nissan Camionetas ......................................................................................Pag 829Panoz...........................................................................................................Pag 842Porsche .......................................................................................................Pag 843Saab / Saab Camionetas .............................................................................Pag 851Saturn ..........................................................................................................Pag 863Saturn Camionetas .......................................................................................Pag 872Scion............................................................................................................Pag 881Sterling .........................................................................................................Pag 883Subaru .........................................................................................................Pag 885Subaru Camionetas ......................................................................................Pag 898Suzuki / Suzuki Camionetas .........................................................................Pag 903Toyota ..........................................................................................................Pag 915Toyota Camionetas ......................................................................................Pag 944Volkswagen ..................................................................................................Pag 964Volkswagen Camionetas ..............................................................................Pag 983Volvo ............................................................................................................Pag 988Workhorse ...................................................................................................Pag 1002
Lista de Intercambios ............................................................................................Pag 1005Lista Numerica ........................................................................................................Pag 1010Aplicaciones de Juntas para Tren Motriz (modelos relacionados)
Dodge Camionetas ......................................................................................Pag 1056Ford .............................................................................................................Pag 1060Ford Truck ...................................................................................................Pag 1063General Motors Corp ....................................................................................Pag 1066General Motors Camionetas .........................................................................Pag 1077Hummer .......................................................................................................Pag 1088Isuzu Camionetas .........................................................................................Pag 1089Jaguar ..........................................................................................................Pag 1090Jeep .............................................................................................................Pag 1090Mazda Camionetas ......................................................................................Pag 1094Mitsubishi Camionetas .................................................................................Pag 1095Saab Camionetas .........................................................................................Pag 1095Workhorse ...................................................................................................Pag 1095
Especificaciones dejuntas para tubo de escape .................................................Pag 1096Especificaciones para sellos de vlvulas .............................................................Pag 1097Sistemas de Inyeccin de combustible nacionales e importados.....................Pag 1100Nomenclatura de eje y transmisin ......................................................................Pag 1101Indentifcacin de la junta para eje o flecha .........................................................Pag 1104Siluetas de juntas para tren motriz.......................................................................Pag 1105Materiales de juntas a granel ................................................................................Pag 1111Juego y/o estuche de o-rings ...............................................................................Pag 1112Lista de dimensiones para o-rings .......................................................................Pag 1113Gua de compatibilidad para sellados en fludos ................................................Pag 1115Ayudas en almacenaje y comercializacin ..........................................................Pag 1120Sellador para Juntas ..............................................................................................Pag 1122Tabla de conversiones ...........................................................................................Pag 1123Las paginas para juntas de alto rendimiento pueden ser encontradas en www.mahle-aftermarket.com
MAHLE 2012/2013 | 31
esp
ao
l
Para asistencia tcnica marque:01-800-38-MAHLE (62453)[email protected]
Horario: 8:00 am - 5:30 pm hora central (Lunes - Viernes)
El uso de productos MAHLE Original, Clevite y
Victor Reinz en aeronaves u otro tipo de equipo
especial, puede ser una violacin de leyes
locales, estatales o de la Agencia Federal de
Regulaciones.
Estos productos estn destinados
exclusivamente para aplicaciones automotrices.
Bajo ninguna circunstancia deben utilizarce
en aplicaciones que no sean automotrices,
incluyendo sin limitaciones a motores de
aeronaves, equipos mdicos, aparatos de
energa atmica y reactores.
Leyes federales, estatales y locales restringen
el retiro, hacer inoperante o en algunos casos
la modificacin de los dispositivos o sistemas
de emisiones de fabrica. El estado de California
restringe el uso de componentes que puedan
incrementar emisiones en las unidades utilizadas Teflon y Viton son marcas registradas de DuPont Corporation.
en calles o carreteras publicas, adems de la
venta o instalacin de ciertos componentes
no aprobados por el California Air Resources
Board, los cuales alteran o modifican el diseo
original del sistema de control de emisiones.
Algunos de los componentes indicados y
ofertados para venta en este catlogo pueden
encontrarse dentro de las restricciones antes
descritas. Tales componentes estn destinados
a utilizarse en vehculos todo terreno (off-road)
que participan en diferentes competencias o en
otro tipo de vehculos que estan excentos de las
leyes aplicables para el control de emisiones. La
instalacin de estos componentes en vehculos
sujetos a dichas leyes pueden estar prohibidos.
MAHLE recomienda revisar las leyes aplicables
para el control de emisiones antes de considerar
la instalacin de este tipo de componentes o
partes modificadas.
Servicio Tcnico
32 | MAHLE 2012/2013
Como utilizar este catlogo
El Catalogo Master de Juntas se encuentra en
orden alfabtico por fabricante. Los listados estn
organizados por el tamao en litros de forma
ascendente en las secciones principales para
juntas y miscelaneos.
Seleccione el modelo apropiado desde el ndice
y localice el motor que aplica. Dirjase al motor
que aplica de acuerdo al ndice, el cul precede
a cada lista de vehculos. Refierase al bloque
que muestra el motor, revise el Titulo del Motor
y elija el tipo de pieza, el ao de aplicacin, el
modelo y posteriormente el nmero de parte.
Los modelos son mencionados solo cuando es
necesario hacerlo.
Codigo de Motor / VIN
Con este catlogo podr encontrar los cdigos
de identificacin (Cdigos VIN) con cada lista
del catlogo. Estos cdigos VIN sern tiles al
identificar motores muy recientes. Los cdigos
VIN pueden ser fciles de identificar en la placa
de identificacin del vehculo hubicada sobre el
tablero y puede verse a travs del parabrisas del
lado del conductor.
La designacin del motor (Cdigo de Motor)
puede estar contenida dentro del cdigo VIN
o puede encontrarse de forma separada como
Cdigo de Motor, esto puede ser localizado en el
bloque del motor, consulte materiales especficos
por cada fabricante para ms detalles.
Con ms de 10.000 nmeros de parte en juntas y
cubriendo varios miles de motores, es de suma
importancia hacer lo siguiente: 1) Conocer la fecha
exacta, marca, modelo, tamao y el cdigo VIN del
motor que se est trabajando. 2) Leer las notas al
pie de pgina y la informacin adicional para alguna
junta en particular o para algn juego de juntas que
usted desee. Las siguientes descripciones son en gran
medida exactas, pero no se puede tener en cuenta las
posibles variaciones encontradas de motor a motor y
de fabricante a fabricante.
Cada listado de motores esta dividido como sigue:
La seccin principal de juntas incluye
los juegos ms importantes y los articulos
relacionados, los cuales estn organizados por
popularidad.
La seccin de miscelaneos incluye todas las
juntas y sellos que no aparecen en la seccin
principal, adems de encontrarse ordenadas en
orden alfabetico.
Cada bloque tiene la siguiente informacin para
cada nmero de parte:
1. No. de Bloque
2. Detalles de la Aplicacin
3. Categora de Producto
4. Descripcin de Producto
5. Rango de Aos
6. Cdigo de Motor / VIN
7. Notas Adicionales
8. Nmero de Parte
9. Cantidad por Motor
Como Utilizar este Catlogo
FORD TRUCK
ENGINE YEAR BLOCK
38 363 CID (6.0L) 32V Turbo. V8 3.74" (95.0mm) International Power-Stroke DIESEL 38 VIN Codes: '- [VT365]' (2004-2007), 'P [VT365]' (2003-2010)
ENGINE GASKETSHead Set 2009-2010 (20mm Cylinder Head Dowel; Contains Crankcase To
Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54579 1
2008 (20mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)E-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After HS54579 1
2005-2007 P E-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & AfterF-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After(20mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54579 1
2004-2006 P E-Series from Serial # 137,745 to # 299,092F-Series, Excursion from Serial # 6,155,637 to # 6,723,721(18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) HS54450 1
2003 (18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)F-Series, Excursion from Serial # 6,155,637 to # 6,723,721 HS54450 1
Lower Set 2003-2009 P (Use with Head Set to Make Full Set) CS54450 1
Engine Kit Gasket Set 2009 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head Bolts 95-3641VR 1
2008 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head BoltsE-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After 95-3641VR 1
2005-2007 P 20mm Cylinder Head Dowel, Contains Crankcase To Head Tube Seals, Crankcase To Head Tubes Not Included without Cylinder Head BoltsF-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & AfterE-Series, Serial #(s) 299,093 & After, Serial #(s) 3,723,722 & After 95-3641VR 1
2004-2006 P E-Series from Serial # 137,745 to # 299,092F-Series, Excursion from Serial # 6,155,637 to # 6,723,721(18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts) 95-3629VR 1
2003 (18mm Cylinder Head Dowel; Contains Crankcase To Head Tube Seals; Crankcase To Head Tubes Not Included; without Cylinder Head Bolts)F-Series, Excursion from Serial # 6,155,637 to # 6,723,721 95-3629VR 1
66 | MAHLE 2012/2013
2
7
6
89
3
4 5
1
MAHLE 2012/2013 | 33
Como utilizar un cdigo QR
Lo que fue desarrollado originalmente en la dcada
de 1990 para rastrear partes en la fabricacin de
vehculos, los Cdigos de Respues