Allena Group, an ISO / TS 16949-2009 certified company was established in 1976.
Our Manufacturing Units in India
Delhi Punjab
Allena Auto Industries Pvt. Ltd., Delhi Est. 1976
Guru Dave Industries, G.T. K. Road, Delhi. Est 1984
Guru Dave Industries, Kirti Nagar, Delhi. Est 2004
Allena Auto Industries Pvt. Ltd. Plant II, Mohali. Est 1996
Allena Auto Grooved Wheels Division, Mohali. Est 2004
Allena Network
Plants :-
Allena Auto Industries Pvt.Ltd.
Delhi 1976 B-68,Wazirpur Ind.Area,Delhi
Punjab 1996 C-116,Phase-7, Ind Area, Mohali
Punjab 2004 D-164,Phase-7, Ind Area, Mohali
Gurudave Industries
Delhi 1984BGF-7,Dilkhush Industrial Estate, G.T.Karnal Road,Delhi
Delhi 2004A-20-21, DSIDC Packaging Complex, Kirti Nagar, Delhi
Office:-
Chandigarh Delhi Jamshedpur Pune Chennai
Original Auto Parts Manufacturer and Supplier.
Certified with ISO/TS 16949 .
Supplier to most of Original Equipment Manufacturers.
Reckoned for being a client centric company.
Equipped with competent and focused team members and workers.
Self certified vendor of Maruti Suzuki India Ltd , Tata Motors Ltd and Subros Ltd.
ALLENA GROUP OF INDUSTRIES
To be a world class corporate and to work constantly for furthering the interests of its stake holders .
Our Vision
Customers :- To consistently work for customer satisfaction and to create lasting relationship by
providing superior value for their money.
Employees:- To create an organization that incubates and promotes innovation and excellence & to work towards improving the quality of life of its employees.
Suppliers:- To establish a lasting relationship so as to produce quality & competitive products for the ultimate benefit of customers and its end users.
Community and nation:- To proactively participate in reshaping the country's economic growth, to become internationally competitive and have positive approach towards environmental protection.
Our Mission
ORGANIZATION CHART
1976
1977
1980
1985
1986
1990
1996
1998
ALLENA AUTO INDUSTRIES PVT. LTD., Delhi established
Major Customer Enrolled - M/s HMT Tractor (with CHEZK REPUBLIC).
Major Customers Enrolled - M/s Escorts, M/s Ford Tractors.
Major Customers Enrolled - M/s TATA Motors, M/s Kirloskar Engine, M/s Simpson (Perkins).
Major Customer Enrolled - M/s Maruti Udyog Ltd.
Major Customer Enrolled - M/s Punjab Tractors.
Established new plant at Mohali (Punjab).
Major customer enrolled- M/s International Tractors Ltd, M/s Gujrat Tractors Ltd.
2002 Accreditation: ISO 9000.
MAJOR MILESTONES
2003
2004
2005
2007
2008
2010
2011
Major Customers Enrolled - M/s Subros Ltd., M/s Mahindra & Mahindra, M/s Delphi Automotives Ltd
Established new plant Grooved Wheels at Mohali
Major Customers Enrolled - M/s Lucas TVS, M/s Indofarm, M/s Caterpillar, M/s Tafe Ltd. Accreditation: ISO/TS 16949:2002
Major Customer Enrolled - M/s ZF Steering Gear India Ltd.
ALLENA became single source for TATA NANO for four components.
ALLENA became single source for CUMMINS B 3.3 ENGINE for five components
ALLENA developed three components for EICHER LCV PLANT, Pithampur.
Major Customer Enrolled - M/s Ashok Leyland, Rudrapur.
Major Customer Enrolled - M/s Volvo Eicher, Major Customer Enrolled – M/s Bridgstone TVS Ltd., Gurgaon
2012Major Customer Enrolled - M/s Trelleborg Automotive Asia, Noida
MAJOR MILESTONES
STRENGTHS Men:
Learning organization, think "customer", respect for Individual, feeling of ownership
Low cost, High Skill Technically qualified & professional management Motivated and committed young work force
Means:
Sound financial health Good banking relations Infrastructure
Methods:
Management by objectives Responsibility and accountability accepted by
management Efficient process design capability Continuous training on Japanese best practices like
TPM, TPS, 5S & Kaizan
Machines:
State of the art machines Reliable production equipment Preventive and predictive maintenance
system
Measurable:
High customer satisfaction Low development lead time due to in-house
pattern and SPM making facilities Stringent Quality controls at incoming, in
process and customer ends. Relevant certification, TS and ISO Sales growth Sustainable profitability Growing customer base High production efficiency Escalability in production Inventory control
STRENGTHSCluster Approach:
ALLENA is a part of numerous clusters to get training inputs in a group environment. This helps in constant benchmarking of processes against Maruti and Suzuki groups and also in maintaining a healthy competitive spirit.
MACE:In FY04-05 we joined the Maruti Centre for Excellence cluster with the objective of achieving World Class Levels in terms of Quality, Cost , Technology and lean management.
TPM:In FY 07-08 ALLENA joined the cluster group of Subros for MUL commonly known as MASSIF (Maruti and Subros Supplier Improvement Forum) to acquire guidance for implementing TPM activity and related Japanese Best Practices in the organization.
Training : ALLENA is committed to meeting customer requirements by implementing its Quality Policy through training and involvement of all its employees.
Internal & external training on 5S, Kaizen, SPC, MSA, PFMEA, APQP, PPAP are all being percolated to the lowest level in the organization to achieve active involvement of all members of ALLENA family.
At the same time, management development courses on leadership, motivation etc are conducted to promote the overall growth of employees and to promote an amicable but highly charged environment.
QUALITY POLICY
ALLENA Group pledges itself to maximize customer satisfaction by continual improvement through ongoing development manufacture and sale of cost effective and quality products of international standards.
ALLENA strives for continued improvement in quality, new product development efficiency and productivity within all its plants. It has strong commitment to improve quality of life of its people through improved work practices and social welfare schemes.
QUALITY CONTROLS Having realized the importance of WYMIWYG, we at ALLENA have strived to employ the right Gauging and Inspection Instruments from day one.
Profile Projector
3D CNC Co-ordinate Measuring Machine (CMM)
Surface Roughness Tester
Digital Height Gauges
Digital Vernier Calipers and Micrometers
Air Gauges
Hardness Tester
Micro Image Analyzer
HUMAN RESORCESThe main objective of ALLENA is to attract, motivate and retain high performing people in all areas of our business. All employees are encouraged to be innovative, participative, contributing to the growth of the company.
The staff values integrity, openness, support for others and is committed to highest standards of achievement.
Production, 514
Inspection/QAC, 40
Others ,30
OUR BUSINESS CUSTOMERS
21%
21%
10%9%
12%
5%
5%
3%
5%
4%
3% 2%
Chart Title
TATA
MARUTI
SIMPSON
SUBROS
ESCORT
EICHER
TAFE
ITL
MAHINDRA & MAHINDRA
TVS
CATERPILLAR
OTHERS
SHARE OF BUSINESS
0
500
1000
1500
2000
2500
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
729.30 788.35
875.951070.14
1500.13
2000.58
SALES (Current and Projected)
0
500
1000
1500
2000
2500
3000
3500
'06-07 '07-08 '08-09 '09-10 '10-11 '11-12
3374
1949
1262
760
130 125
3000
1500
1000
500
250100
PP
M
YEAR
PPM
TARGET
CUSTOMERS’ PPM LEVEL
OUR PRODUCT RANGE
OUR PRODUCT RANGE
OUR PRODUCT
OUR PRODUCT
OUR PRODUCT
OUR PRODUCT
Oil Filter Range
TATA 692 (30 micron)
TATA 697 (COMPLETE) TC IC (20 micron)TATA 692 (30 micron)
TATA 697 (COMPLETE) TC IC (20 micron)
TATA RTV SPACIO
TATA 407
TATA 497 EURO –III (20 micron)
OIL FILTER RANGE
TATA FILTER ELEMENT (30 MICRON) TATA RTV ELEMENT (SPACIO)
TATA 407 ELEMENT
OIL FILTER ELEMENT
TATA 497 EURO-III (GENSET)
TATA 497 EURO –III (GENSET)
TATA 697 SPIN-ON
ESCORTS SPIN-ON
SPIN-ON OIL FILTER
OUR FACILITIES TYPE: - VERTICAL MILLING CENTER
MODEL: - LV - 55
MAKE / MADE: -LMW
AVAILABLE QTY.: - 04
TYPE: - VERTICAL MILLING CENTER
MODEL: - TURBO 450 R46
MAKE / MADE: - BFW
AVAILABLE QTY.: - 02
OUR FACILITIES
TYPE: - CNC TURNING CENTER
MODEL: -PILATUS - 20T
MAKE / MADE: - LMW
AVAILABLE QTY.: - 08
TYPE: - VERTICAL MILLING CENTER
MODEL: -BMV45 - T20
MAKE / MADE: - BFW
AVAILABLE QTY.: - 14
OUR FACILITIES
TYPE: - VERTICAL MILLING CENTER
MODEL: -VF- 30 - SURYA
MAKE / MADE: - BFW
AVAILABLE QTY.: - 04
TYPE: - VERTICAL MILLING CENTER
MODEL: - VF – 30 - AKSHARA
MAKE / MADE: - BFW
AVAILABLE QTY.: - 04
OUR FACILITIES
TYPE: - VERTICAL MILLING CENTER
MODEL: - CHIRON (USA)
MAKE / MADE: - VMC
AVAILABLE QTY.: - 03
TYPE: - VERTICAL MILLING CENTER
MODEL: - DMG (GERMANY)
MAKE / MADE: - VMC
AVAILABLE QTY.: - 01
TYPE:- GENERATOR 500 KVA & 250KVA
MAKE / MADE:- 10K 18TA (KIRLOSKAR)
QUANTITY:- 02
TYPE:- CNC / CMM
MODEL:- P-20
MAKE / MADE:- BROWN & SHARP (USA)
SIZE:- 500 x 700 x 500
AVAILABLE QTY:- 01
OUR FACILITIES
TYPE: - CRACK DETECTOR MACHINE
MODEL: - MEGNAFLUX
AVAILABLE QTY.: - 1
INHOUSE SPM’s PRODUCTION FACILITIES
OUR FACILITIES
In-House SPM’s Production Facilities
WE ARE MANUFACTURING SPM’s AS PER THE COMPONENTS
WE ARE MANUFACTURING SPM’s TO CONTROL CPK VALUES 1.4 – 1.5
ENGINEERING AND DESIGN
PRO-E SOFTWARE CNC USED FORTOOL ROOM
Product innovation is the main focus of Allena Group . It has a complete range of software including Pro-E, Auto CAD and CNC for in-house pattern making.
LEAKAGE TESTING MACHINE
EQUIPMENTS FOR FILTERS
Oil Filter Test Equipments
Particle Efficiency Test Rig With On line Particle Counter As
per ISO 4548- 12 Burst Test Equipment
Mean & Max Pore Test Equipment
Hydrostatic Pulse Durability Test Equipment along with
oscilloscope
Oil Filter Test Equipments
ASSEMBLY LEAKAGE TESTING Filter Element End Leakage Testing
Assembly Leakage Testing
PARALLELISM CHECKING SEAMING PROCESS
PARALLELISM CHECKING & SEAMING PROCESS
OUR ACHIEVEMENTS
BEST VENDOR AWARD FROM
M/S MARUTI SUZUKI INDIA LIMITED
BEST CLUSTER VENDOR AWARD FROM
M/S MARUTI SUZUKI INDIA LIMITED
OUR ACHIEVEMENTS
BEST QUALITY FROM
M/S SUBROS LTD. PUNE (2007-2008)
BEST VENDOR AWARD FROM
M/S SUBROS (2008-09)
Achievements In Customer Delight
BEFORE: - Existing 16 components: -W.P. Body, Pulley, Impeller, Shaft, Oil Seal, Spacer, Plug-2, Cir clip, Bearing-2, Bolt, Spring Washer, Nylon Nut, MS Washer, Unitized Seal.
AFTER: - Presently 8 components: -W.P. Body, Pulley, Impeller, Plug-2, Bolt,
Spring Washer, Unitized Seal, Shaft Bearing (FPS-14).
Rate reduction Rs. 50/pcs Supply start from 4.08.2003.
PREVIOUS SCHEDULE WAS 2000 PULLYES PER MONTH. AFTER
IMPLEMENTATION, ALLENA BECOMES SINGLE SOURCE FOR
17000 PCS. PULLEYS PER MONTH TO SIMPSONS & COMPANY CHENNAI.
ALLENA proposed for Induction hardening and implemented.
To increase the life of Engine Oil Seal and to prevent the wear out
of Pulley area.M/s Simpson gives permission
for implementation.
ACHIEVEMENTS IN CUSTOMER DELIGHT
BEFORE: - Heavy field failures in extremely hot climates due to less cooling to engine (less flow rate of W.P. Assembly ) in
existing design.
AFTER: - Allena modifies design of W.P. Assembly with
same mountings which is accepted by Simpson. Flow rate increases as per below given table minimizing field
failures to ZERO.
125.003000
105.002500
81.002000
54.001500
30.001000
EXISTING LPMRPM
147.003000
120.002500
90.002000
67.001500
37.001000
EXISTING LPMRPM
NEW PRODUCT DEVELOPMENT PLAN
50,000 pcs40,000 pcs4BRACKETSM/S ASHOK LEYLAND
5
50,000 pcs1MTG. BRACKETM/S TRELLEBORG4
1,20,000 pcs2MTG. BRACKETM/S BRIDGSTONE TVS
2
26,000 pcs
60,000 pcs
APP. REQ. QUANTITY IN
2012-13
16,000 pcs4PULLEY & BRACKET
M/S SIMPSON CUMMINS
3
---1INTERMEDIATE SHAFT ASSY.
M/S MSIL1
APP. REQ. QUANTITY IN
2011-12
NO. OF COMPONENTS
COMPONENTCUSTOMERSR. NO.
RANGE OF COMPONENTS
CUSTOMER: M/S MSIL
COMPONENT: ARM CLUTCH RELEASE
WEIGHT: 400 GRAM
CUSTOMER: M/S VOLVO EICHER
COMPONENT: BRACKET ACTUATOR
WEIGHT: 9.5 KG
FUTURE NEW PROJECTS(UPSER FORGING, HAMMER FORGING, COLD FORGING)
WATER PUMP ASSEMBLY
BALANCER SHAFTSHAFT ASSEMBLY, DRIVE INTERMEDIATE
FLY WHEEL
Allena Group M/s Allena Auto Industries (P) Ltd.
B-68, Industrial Area, Wazirpur, Delhi, India – 110052Phone No. : +91-11-27417508 / 27453703 / 27453704Fax No. : +91-11-27417507Email ID [email protected]
C-116, Phase - 7, Industrial Area, Mohali, Punjab, India – 160055Phone No. : +91-172-4232229 / 2236315 / 3258723 Fax No. : +91-172-2236602Email ID : [email protected]
http://www.allenaautoindustries.com/