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MAZATROL
MATRIX
CLASS ROOM
MAINTENANCE MANUAL
Mazak
IN
ONE
igital
M§JTUf@PMtOg
Solutions
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MATRIX Sale points
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MATRIX
C
type
INTE-M-INTE-eHU
Variaxis
II
-INTE-eVll
15
TFT
_
(XGA)
_
Pentium
in
_
1,26GHz
6
4
bit RISC
Dual
CPU
No.
of
steps:
128k
process
time: 16.6ns
MDS-DH
series
cycle
time :11
M
S
3000/
4000
r.p.m
(depend
on
motor)
:.S
machine
INTE-DI
•
INTE-e
12. 1
TFT
(SVGA)
Geode
300MHz
6
4
bit
RISC
Single
CPU
No.
of
steps
:64k
process
time:
160ns
MDS-CH
series
cycle
time:
55
MS
display
PC
CPU
NC
CPU
>1
V.'-v.
PLC
capability
Servo
AMP
servo
motor
encoder
capability
2000/3000
r.p.m
16,000,000
ppr
1,000,000
ppr
Windows 2000
(Windows
95)
PC
Windows
XP
OS
type
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Ergonomically Designed Control
Pane
1. Large display
(15inch)
n
Hi
1$
1
'1
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Key
layout by
function
2.
QWERTY
key
1
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,
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1 -VI
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3,
Acrylic key
top
j
for
easy
click
7. Same
design
for
all
machines
II
4.
Rotary
override
switches
-
dm
A
K
8. Tactile
feel switches
-
allow
an
operator
§
to detect by
feel
*
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5.
Operation
switches in
operator
side
3
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The
equipment
of
a
USB
interface as
standard
has
facilitated data upload/download and connection
to
peripheral equipments
that
support IJSB.
In
addition,
large
volumes of
data
can
be
transferred at high
speed
between
networks
with
the 100BASE-TX compliant
LAN and
that
realizes
seamless communications between
an
office
and a machine
in
a
factory.
Interface Connected to
Standard
'Front
/ 3chSB USB1.1
1
100BASE-TX/1
OBASE-T
jPC
Card
Standard
95/97 compliant
(CardBus)
iBack /
2
slots
-PC Card Standard
compliant
(PCMCIA_V2.
1,
JEIDA_4.2
compliant)
j
2
slots
Type
I/U ma
x
2, Type
IE:
1
iBack
/
lch
thernet
|
iPC
card
r
jPC Card
Standard
ATA
compliant memory
card
only
:
1
slot
Type
I/E
(Type
IE
cannot
be
used.)
C
card Front
/
1
slot
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Decrease
printed
circuit
boards
of
NO
unit
Reliability
up
because
decreasing
interfeces
between
each boards
WP
M640MP
r
o 13
boards
MATRIX
5
boards
s
sSIg
mm
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Decrease
start-up
time
in cold climates because of
equipment
hard disk
which
is used as car
navigation
V-
£
item
Operation
temperature
|
0°C NC
start-up
time
M640
5-55
°C
About
22 min
utes About
2 minutes
MATRTIX
0-55
°C
$
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In
addition
to the
existing
work simulation
for
checking programs,
th e machine
simulation
has
been
added
to
check
the
processing programs including a
machine
interference using fine 3D models of
such
as
the
machine,
a
workpiece
and
a
tool.
1)
Tins function
will
prevent a machine
interference or
collision before
actual
processing.
2)
Both
of
Mazatrol
and EIA/ISO
programs
can perform a
simulation.
*
The
EIA/ISO
program cannot perform a
work
simulation
of
the
5-axis
(4-axis)
simultaneous
machining.
:t:
The EIA/ISO
program cannot
perform a
work
simulation of the mold
machining using
the microsegment program
3)
This
function
simulates
the
machine
real
with
3D models
of
the
machine
and
equipped
tools.
(The
machine will be
delivered
with the 3D models
set.)
4)
A
simulation
can be
run
in
the
background.
Machine simulation
ork simulation
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The
intelligent safety
shield function
prevents
an
interference
or
a
collision
due
to
an
operational error
during the
manual
operation.
1)
During
the manual operation, the ganged operation
of
the actural
machine and
the
3D model simulation can
check
the
processing
status and
stop the
machine before an
interference
or a collision
ocurs.
2)
Checking
with 3D
models will
prevent
an
interference on
a
part
where
an operator
cannot
see
directly.
3)
The
integration of
the actual
machine
and 3D
models
simulates
the
machine movement
exactly.
4)
The
machine
can be
set up
quickly
because there is no need
to
worry
about
an interference
or
a
collision.
Actual Machine 3D Models
mm
m
m
i
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[Intelligent
Thermal
Slueld]
Outline
The traditional thermal
displacement
compensation
function
has
performed the compensation considering that
the thermal
deformation of
the
machine
was proportional
to the
temperature. Using
this
method,
the
thermal
displacement
could
be
compensated
with the high
accuracy in the steady
state.
However,
just
after
the
spindle
speed was
changed, it
could
not
be
compensated properly
because
the
constants did
not
match
between
the
times when the thermal
displacement
and the
measured temperature changed.
The thermal
displacement
compensation software
(MazakTdc)
estimates and
compensates the thermal
deformation
of
the
machine
based
on
the
spindle
speed and the
temperature.
And
it
monitors
the
spindle
speed
and
compensates the
thermal
displacement
according to
the
speed;
therefore,
it can
compensate
it
properly
even
in the
transient
state.
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The
MAZAK
voice
adviser
is
the
audio
messages by
MATRIX
itself
with
the
speaker
embedded
in CNC of
MATRIX,
notifying
the
safety
confirmation, the
contents
of
the
operation
during
the set up
of
the
machine and
others. It is
greatly
effective in
preventing
a
mistake due
to
the lack
of
attention
during
every working process.
1)14
languages (As
for
some
old Eastern
European countries,
please
use
English
or
a
neighboring country's
language.)
The
MAZAK
voice adviser has
52 messages
such
as
greetings
and
notifications
at
the machine set-up, when
starting
the
automatic
operation,
during
the
automatic
operation
or
during
the maintenance work.
&
Good
morning. Today
is <dayofweek>
<rnonth>
<day>
. Tins
is
manual
operation
at
10
times the feedrate.
' The
B-axis
is selected.
Pay
attention
for any
turret interference.
|
Tool
length measurement
for a tool has
not been completed.
|
Machine has
stopped
because optional stop is
effective.
|
Add
spindle
lubricant.
and
other messages.
M
:
Internal
speaker
I
:
<****?• vg*T-
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mmm
MI
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il i
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a
MR
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The
Mazatrol
program
has
made it
possible
to
control
the
upper
turret with the 1s t spindle and
the lower
turret
with the 2nd
spindle
simultaneously.
1st
and 2nd
process
simultaneous
cutting
1 1
rlFs y[i
Hi*]
31
31
ill
31
#
7
1
SfijHS
fjl
31
31
1B5B31
31
31
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t][r]
Processing which
used two programs (HEAD
-1,
HEAD -2)
like
Multiplex cannot
be
performed
in INTE
MATRIX
senes.
...
„ ,
Simultaneous cutting at
unrelated
work
pieces
Work
No.1
I
Work
No.10
mm
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1,
Alarm
history
1)
A
history
of 10,000
alarms
can
be saved.
(48
alarms
in case
ofM640)
2)
Tire
data
is
saved
in
the
text
format.
Therefore,
it
is
useful
for
gathering
the alarm information.
[C:\MC_sdgWarm\Alarm.bet]
3)
It
is
possible
to
register
48
alarms
that are not
saved
in
the
history
file, such
as
Alarm No.128
OUTSIDE
INTERLOCK
AXIS,
which occurs frequently.
4)
The
alarm
number
has
been increased
4 digits due
t o the addition of new functions.
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-I
.
Running Management
Display
,
1)
The running management
data
for
12
months
can be
displayed.
2)
The use status of
spindles
and the
alarm information
can
be
checked
each
day.
Use
status
of spindles (speed
and
load)
Alarm information
e
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3.
DIAGNOSIS MONITOR
Display
The
data
of
TO
MONITOR
DISP are always
displayed
in
both
SHORT
and LONG.
Also,
one block of
data
for MEMORY MONITOR DISP
and two blocks
of
data fo r
I/O
MONITOR
DISP
have
been
increased.
4. FLC
SIGNAL
Display
The
addresses
of
a
device
corresponding
to each
TITLE
are displayed.
5.
HARDWARE MONITOR
Display
The
contents
of
the
display
will
be
altered
due
to
the
hardware
change.
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6.
VERSION Display
The ladder version for the
virtual
machining is
displayed.
UNIT
ITEM
MAIN-21
MAIN-B
LG-ENG
LADDER-F
100
1W5
68-AO 016
LADDER-B
VERSION
1001W000-A*W0
1001W001-A*W0
1001W011-AXW0
10
0
1W568-A00
IB:
LGP
7. SERVO MONITOR & SPINDLE
MONITOR Displays
Tire
servo
data is
displayed
on the
SPINDLE
MONITOR
display,
as
the spindle
has
become
servo
type.
8.
Start
of
Application
Software from
MazatrolMenu
Application
softwares
can
be started from the
Mazatrol
menu
by editing
a text
file
for a
menu,
(e.g.:
C:\MC__s
dg\CustomMenu\CustomMenu.
txt)
9,
Standard Installation of
Print Screen
Software
on
NC
A
file
can
be saved
in
either of
the
TNG
and “BMP formats.
IS
Screen
3
:
& SAVE
Active Print Screen &
SAVE
10,
Operation Log
& Operation
Player
Softwares (M740Eye.exe
& M740Player.exe)
In
case
that
a
low
reproducible
trouble
occurs during a
complicated operation,
it
can be replicated by repeating
the
operation
using
the
operation
log
and
operation
player
softwares,
winch have been installed on NC
as
a
standard
specification.
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16
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17
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18
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Control
Overview
Control
unit
MI-P12-M2
board
CU7-MA513-22
\
N011
card
HN102
card
HN123
card
HN163
card
HN482
card
HN531card
.«*ÿ
[% ,
MI-P12-M2
HN011
HN102
HN123
HN163
HN482
:
Board
PC
unit
:
Relay
card
:PLC
engine
card
:
Sub-CPU card
: NC base
card
:
Memory
card
(FLROM/SRAIVI)
-.Axis
extension I/F
and
CardBus
slot
N
IK
HN531
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Back
Side
of
Matrix
(jBWi
• • • ; ÿV T ** ': C
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ail
P
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Right
Side
of
Back
K?
\
mf
:
• • ' :5
Rotary
2
settings
1
=
Pic
Stop
C
=
Initialize
m
-
S
<;ii
Battery
Plug
;
4J1S1
.
2 Usb
1.1 Plugsi
id
lw
§
:
la
Two
Leds
Display
Right
side
is
like
Fusion
Left
will
be
always 1 .
-
—
Rotary
Switch 1
Always
=
0.
*
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1
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Rotary
Switch 2
Like M640.
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Pf
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y
si.
H
V3
100
Megabyte
Ethernet
I
PI
s
Hi
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Hidden
Compact
Flash
-Drive
D-Used to
backup
the hard-drive
important
files
Top
of Unit
•
• .
WBSBSSBSBSSBSSSmmÿ
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Vt
Top
of
Matrix
2
Backlights,
top
and
bottom
2
large fans
2
Slot
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Bottom
of
unit
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To
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Opt
1
,
To
MDS-DH
Drives,
1st
Set of 8.
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MIP12M2
•
PC
Card.
•
1
.2
giga-hertz
•
256mb
memory
•
XP
Embedded
HN260
USB
Connector
Card
Considered
connection
point
for
the
2
back USB
1.1
devices.
Plugs into the
Pc Board
MIP12M2
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A
HN260 card
1-C73-M128 or
M1-P12-M256:
Main
PC
PCB
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RAM
DIMM:
256
MB
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HN01
1 :
PC to
NC
extender
bus
Also
called
Relay
card
as
relays
signals
between
the
PC
to
NC.
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HN163
or
HN154:
NC
main
PCB
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HN163-HN203-HN123
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HN102
m
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K&%i£'T
iiMaSs
Pic
Engine Card.
Where
the
plc(s)
resides.
•
Stores the pic ladder
and
11-
register
information
•
Also,
Latching
parameter
-
registers.
•
Capacitor
backed
up
for 30
minutes
Si®
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HN482
•
Main
Memory
Card
•
This
is
where the
Sram
data is
stored,
•
Machine
parameters,
Tool
data,
etc.
•
Contains
Main
A,
control
s.n,
and
the
Option
information
•
Capacitor
backup
for 30
minutes
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HN482:
NC main memory
PCB,
SRAM
and
FLROM
k
j
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i
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m
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This contains Main-
A,
Control
Serial
Number,
Options,
and
SRAM
data(parameters,tool
data,
etc.
Changing
this
requires
control s.n.
and options.
Like
Hrl
13
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HN531
:
PCMCIA
slots (2)
and
2nd
servo
interface
(OPT2)
CardBus
l/F
2
Slots
CardBus,
32
bit.
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HN251
•
Similar
to
HR251 on the
M640
•
Includes
the Compact
Flash card
input as
well
as
USB
connection.
•
USB connection
is
1
.1
version,
not
2.0.
•
G291 cable
connects
to
Pc
Card
for
USB
•
G160
cable connects
to HN163
for
compact
flash.
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HN251
: Front
slot
PC
card
and
USB
interfaces
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HN271/NH272:
LCD interface
PCB
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HN353
•
Similar to
HR353 card
•
Except the servos now
go
directly
to
the
NC by
fiber¬
optic cable.
•
Supports
14 Mr-J2
drives
•
Supports
the
Remote
I/O.
Communicates
to
HR371
remote
I/O cards.
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38
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NC
covers:
Top
and
middle
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CXA0385:
backlight
power
supply
for 15” LCD
i
inn
•
Jr'
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mm
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«s
'Q
NC cooling
fan:
Notice the
third wire
for
overheat detection
*“**ÿÿ“*:
V
ml
1
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i
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PD27
Power
Supply
•
Similar
to
PD25
Power
Supply
for
Fusion
and Mpro.
•
Outputs
24v
after
power
off to
maintain
voltage
to
hard
drive
for
controlled shutdown.
y
i
0
r
::
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ii
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Machine
Keyboard
•
Has
2
fuses
•
If fail,
recommend to
replace
complete
assembly.
i
tan
a
H
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SAMPLE.
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Hard Drive
•
Embedded
Windows XP software
•
20 Gigabyte
hard drive
•
No
need
for
heater as guarantee
to operate at 0
degree
weather. Similar to
hard
drive used in
car
GPS
systems.
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45
An
embedded
system
is
a
special-purpose
system
in
which the
computer
is completely
encapsulated by the
device
it controls. Unlike a general-purpose
computer,
such
as
a
personal
computer, an
embedded system
performs
one or a few
pre-
defined
tasks,
usually
with
verÿ
specific
requirements.
Since
the
system
is
dedicated to
specific tasks,
design
engineers
can
optimize
it,
reducing
the
size and cost of the product. Embedded
systems
are
often
mass-produced,
so
the cost savings
may
be
multiplied
by
millions
of items.
Handheld
computers
or PDAs are generally considered
embedded
devices
because
of
the
nature
of
their
hardware
design,
even
though they
are more
expandable
in
software
terms.
This
line
of
definition
continues
to
blur
as
devices
expand,
Physically, embedded
systems
range from
portable
devices such as
MP3
players,
to
large
stationary
installations
like
traffic
lights
or
factory
controllers.
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46
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3
..A
Connector
layout
drawing
NC
back
FAN
1
ON/OFF
AN2
CardBus
C ON NE CT IO N D ESC RIPT IO N
L
Fan 1 &
2
Fan connections
S3
z
in
f£TT3T
t
UJUV
UUUp-
BAT
CardBus
PCMCIA
I/F
x 2
OTO
NT
ON/OFF
SW connection
N/OFF
w
USB
7
¥
3
BAT 3.3V
battery
USB2
USB1
&
2 USB
I/F
x 2
I
CRT
External CRT
I/F
(not
used)
Internal
LCD I/FCD
LAN Ethernet I/F
uasassrs
CF25 External
+24V
(not
used)
CRT
Hard
drive
I/F
DD
(MvrVT)
FDD Floppy drive
I/F
LCD
EMG
Emergency
stop
Z3
LAN
Remote
ON/OFF to
PD27F24
CF01
Power
off
detection
+24V
from
DCOIJT
on
KB
C
IN
ZTT
:NV
Backlight inverter
I/F
NV
FRONT
OUT
Front
slot
l/F
o
1
cog
c
F*>
<y
so
cm
i/i
ro
1C
1
Ena
.
:
\
CF24
CiN
CFO
I
EMG FDD
HDD
OF25
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Connector
layout drawing
NC
bottom
CF55
0PT1
GI
2 CF10
OPT2
CF50
/
R
7
T
O
E
71
r
T
E
EE
04
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Mill
Mil
C ON NE CT IO N D ES CR IP TIO N
CGI
2 Keyboard
l/F
Bus
connection
Base I/O main
I/FF
10
Optical
servo I/FPTI
&
2
2' 1 servo
I/O
I/F
F50
Additional
I/O, servo
I/F
F55
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Connector
layout drawing
Keyboard unit
<PD27
t<D\m)
DCOUT CFOI
R21 CR31R2 2 J2
ON/OFF
INV DCINOUSE CGI 2
\
\
x
X
I
CONNECTION
DESCRIPTION
jn
Additional
I/O
I/FR21
&
22
m
i
\
7
Additional I/O I/F
R3
1
0
©
E
Soft
menu
key
I/F
12
<j
o
ON/OFF
SW
connection
N/OFF
E
H
m
o
CG12
KB I/F
r
-7Y2
+12V for
backlight
I/F
NV
m
i
0
DCIN +24
V
from PD27
M3
DCOUT
+24
V
to DCIN on
Main
PCB
Power off detectionFOI
*
CR32
9
©
Terminator
connection
I03
m
0
SIONC
& PC
RS232C
I/F
x
4
(2
CH
ea)
t:
s
PCON/OFF Internal
s/w
ON/OFF
g°
u
0
MPG HPG
I/F
littfr
»
a a
0
DC +24V
from
I/O PS
IMT
0:::v-
N
Sub
op
I/O
J3“IN,
J4+OIJT
13
&
4
©
J
mm
NC KB
I/F
m
NCKEY
1
i
MPKEY
NC
KB I/F
for
MPX
machine
only
TL
X
7
77 7
7
X
/
/
PCON/OFF
3
MPG
SPEAKER
R[03
PKEY
NCKEY J4
DC
SIOPC
SIONC
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Rotary
Switch &
Segment
LED
T\fT
T--
4-
'~:Z
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i
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LED2
•
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i
SW1
„
;p
i
J6
0
SW2
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i;
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Rotary
Switch
1
Note
osition
CPU
oot
Operation
begins
simultaneously
with
power supply ON.
Flush
ROM
Boot
CF/ATA-Flush
Boot
Network Boot
For development
of OS
reserved for
network)
It starts while
reset, and
operation of
the
reset
release
begins.
2 port Boot
For maintenance
tool
reserved
for 2
port)
6
spare
7 spare
Don’t use
Don’t
use
Don’t use
Don’t
use
For
maintenance tool
peration
begins
simultaneously
with
power supply
ON.
(reserved
for Flush
ROM)
(reserved for
Flush
ROM)
(reserved
for
Flush
ROM)
Reserved
for
equipment
on’t
use
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Rotary
Switch
2
2PORT
ROM
osition Operation
Note
c
.
,
•
,
,
Set
value in
product
ormal
erial
Console
Bus
0
p
I
onsole
PLc
STOP
Operate
V
'
'•
1
i A
• „
Start
up
script
“/from/0/1
dsys”
Start
up
script
“/cf/ldsys/”
Start
up
script
Nullification
5
Normal For handy
terminal
6
7
Bus
Serial
Console
8
Console
9
Serial
Console
Bus
A
Console
B
07
SRAM clear
P.
M
os
Normal
E2PR0M FROM
Not
start
2nd
CPU
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,}
7
segment
status
M640 only
1
status LED
MX
has 2
status LED
LED
2
is
CPU number:
0
=
CPU
#1,1=
CPU #2.
LED
1
is
CPU
status: Starts
at 8.-> 0
->count
up->
9 for
CPU
#1
then
O.X
count
up->9.
for CPU #2. So
during
normal
operation
you
should
either
see
09.
for
1
CPU
or
19 .
for
2
CPU.
For 2
CPU
system:
or
1
CPU
system:
->
1
8.
1
9.
0
9.
.
End
nd
Start
tart
Good
Bad
ystem start up
counting
M640
|
MX
NONE
0
or
1
ED
2
1
9.
CPU system
-v
0-9
8.-9.
ED
1
1
CPU
system
9. 0
-
V
Anything
except
9.
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57
TENTATIVE
CHAPTER
2
CONFIGURATION
2.1
System Configuration
This
system
are
usually
confabulated
of
following
components:
(1)
Control
unit
(2)
Display
unit
(3) Keyboard
unit
(4) I /O
interface unit
(5)
Servo/Spindle
drive unit
:
This unit
has
the
computation
processing
function
for numerical control.
:
Characters and figures are
displayed
on
this
unit.
: This
unit has
the
setting
function.
:
Input
and
output
of machine
signals
are
done
through
this
unit.
:
This
is a
servo/spindle
amplifier
composed of
a conductor
for
obtaining
DC
from
AC and an inverter for
obtaining
AC
from DC.
:
This
drive
motor moves
the
machine.6)
Servo/Spindle
motor
(7 )
Other peripheral
device
: Peripheral
device
such
as
external
memory
and
programming
support.
Installed
by
machine
loot
manufacturer
r
i
C
Card/K
I
—
USB
Devises
G
f
Ethernet
I
m
Printer
[CardBus]
NC
control
unrl
FlopDy
Disk Drive
[FDD
IF] PC
Keyboard
J
fuse]
cy
Display
Unit
PS'?
Mouse
M
j,
|
_
Prep/amina
Tool
_
j
[Optical communication]
Servo
Amp-’Spindlo
drive
urol
1
RS232C]
ezno
Bocal
s
sas
s
m
Keyboard
unit
Ma n
nil
Pulse
Generator
[delicate
IF]
O
LJUL-LJ
ooo
O
oooo
.
300
0101
rio
IF]
Servo
motor /
Spindle
motor
Machine
operation panel
t
70s
Servo
drive
unit
*
iu
E
1'jt-noiatS'
E1E
I
ZJ?
10
interface
I/O
mtciface
box usoinr,
by
Card-
sized
3/0
C
1* 0
interface
boxes
arc
installed
by
machine tool moruifacturc
:
7S
Servo motor
<Note>
The
noise
resistance
of
most
of
PCperipheral
devices
are lower
than
the
CNC
system.
If
such
a
low
noise resistance
devices
are
used
in
the
CNC system,
the noise
resistance
of
the
entire
NC
system
decreases,
and
noise trouble is
caused
occasionally.
Please
follows
notes
in
Chaper
7 when
you
use
PC
peripheral
devises.
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58
TENTATIVE
4.4.8
Connection
of
Power
Supply
The
PD27
power
supply is
used
to
protect
the hard disk.
By outputting
+24V tor
300msec
after the
200VAC
is
turned
off,
turning
off
of
the
power
during
writing
to
the
hard
disk can
be
prevented.
(1)
Power
Supply
System
Drawing
R S
1
-
AN
CNC
Unit
lC0
fCU? -MAS
13
ONAD-F
PC
Board
CRT
MOO
Ocuil
breaker
Cf?
5
CMC
Board
FDD
NU
ON
Off
nn
f«an
oul
D
XTXBUS
CflO
D
--
EMG
D
rso
p
F55
P
PT?
I
CardBus
j
.?ch
D
PT
cm
Cf?*
PO?7
IB
DC IN
US8
d
NJOFF
CGI?
:
AT;
-Q
CFO
USB?
CIN
DCOUT
f
110
Crrcuil
breaker
CG12
Keyboard Uni
FCU7-YZ08?
tnm
i7
Let
DCOUT
T-ÿiDClN
L-C3CF01
rno
iNV
[DC
KPG
SK3NC
SIOPC
VIM
|J3
RI03
(2)
Unit
specification
Specification
tem
200VAC
-
480VAC
(-15%.
+10%)
24VDC
8A
1
70mmx
65mm
x
230mm
Input
Output
Size
__
Back
up
time
(Note) The
power
cannot be
turned
ON
immediately
after the
PD25
power
has
been
turned
OFF.
Wait
approx,
two
seconds
before turnning
the
power
ON .
300ms
(3)
Connector
layout
and
pin assignment
ACIN :
200VAC
input
<Cable
side connector
type>
Connetor
Contact
Recommended
maker
1
ACIN
N
O
:
2-1
781
28-3
2
ACIN
H
.....
FG~
CIN
:
1
-1 752
1
8-5
:
AMP
1
ON/OFF
SW
:
Swich ON
(
t
upword)
Swich
OFF
ON/OFF
:
Connect to
the
escutcheon
ONOFF switch
—
24VDC
output
(
i
downword)— 24VDC output OFF
/
/
N
ore
sw
1
NC
<
Cable
side connector
type>
Connetor
Contact
Recommended
maker
0
2 P-OFF
:
1-1 78288-5
1-175218-5
:
AMP
ON.-OFF
3
0V
4
0
V
POWER
: Green
lamp
lights
during-*-24V
output
powf-n
OCOUT
m
DCOUT
:
_
n
n_
B.(V)
j
+24V
j
<
Cable side connector
type>
Connetor
Contact
Recommended
maker
A(X)
ACFAiL :3-1 78128-6
2 :
1
-1
7521
85
:
AMP
OV
OV
3
FG
FG
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59
TENTATIVE
CHAPTER
7
NOTIFICATION
OF
USING
PC
PERIPHERAL
DEVICE
This
chapter
describes
the
notification
of
using PC peripheral
devices.
7.1
Noise
measures
of USB and
Ethernet
USB
and
Ethernet
have
been
equipped
normally.
Please
refer to
Connection
of
the
USB equipment
execution
example.
Because
use
under
the
noise
environment is
not assumed
as
fo r a
personal computer
on
the
market such as
Mouse and
Keyboard,
operation
is not
guaranteed
under the
machine
operation
environment.
Please
use the cable
with
the
shield
Connection of Ethernet
for
connection
for the noise inclination.
Additionally, the
noise measures
by
the
ferrite
core like
the
figure
below
are
recommended.
Panel
thernet cable
USB
cable
USB cable
NC
unit
I
i
|
—
[ÿ ]
Mouse
i
ÿ
i
i
3p
Keyboard
ifcT
IU
m
Printer
Jj
i
S3Q
il
/
am
iih)
r
Ethernet
cable
Wraps
cable
around
the
ferrite
core.
i
7.2
Recommended
Devices
List
Introduce
the
recommended
devices that are
met the
Mitsubishi
quality
standard
and
the connectable
devices that
are
confirmed
operation
(although
not
met the Mitsubishi
quality
standard).
7.2.1
Front
Access
IC Cards
Supplier Type
Specification Class
Remarks
SDP3B-48-1
01CANDISK
SDP3B- *-ono
***:
Memory
size
(MB)
nnn:
Manufacturer’s
control number 101 is
standard
48MB
Recommended
SDP3B-96-1 01
Recommended
6MB
SDP3B-128-101
128MB Recommended
SDP3B-192-101 Recommended
92MB
SDP3B-256-1
01
Recommended
56MB
SDP3B-440-101 Recommended
40MB
10-
DATA
PCFCA-16M
Recommended
PCFCA-”‘M
Memory
size
(MB)
16MR
PCFCA-32M
Recommended
2MB
PCFCA-48M
Recommended8MB
PCFCA-96M
Recommended
6MB
PCFCA-1
28M
PCFCA-192M
Recommended28MB
192MB
Recommended
PCFCA-256M Recommended56MB
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60
TENTATIVE
7.2.2
CardBus
PC
Cards
Supplier
evice Type
Name
Specification
Bus
Type
Class
FLASH
SANDISK
SDP3B
series
PCMCIA
Recommended
Card
IO-DATA
PCFCA
series
PCMCIA
Recommended
LA N
3Com
Etherlll 10 BASE-T
Ether
PCMCIA
Connectable
Card
Etherll
PCC-T
10
BASE-T
Ether
PCMCIA
Connectable
orega
Fether
PCC-TXF
10/100
BASE-T
Ether PCMCIA
Connectable
Fether CB-TXL
10/100
BASE-T
Ether
Connectable
ardBus
BUFFALO
LPC2-T
PCMCIA
0
BASE-T Ether
Connectable
LPC4-TX
10/100
BASE-T
Ether
PCMCIA
Connectable
Notices
in
use
of
CardBus
type
PC card
(1)
Install
a
driver
software under
the
condition
that
only
the
target
CardBus
type
PC card
is
inserted.
Some
trouble
may
occurs
if
a
driver software
is
installed
under the
condition
that other
PC
card
is
inserted
together.
(2)
For
using
a
CardBus
type
PC
card,
turn on the
power
under
the
condition
that
the
target
PC
card
is
inserted. When the
PC
card
is
inserted
under
the
condition that
the
power
is
turned
on ,
the
PC card is
not
sometimes
recognized
by
the
combination
with
other
PC
cards.
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61
TENTATIVE
CHAPTER
8 DAILY
MAINTENANCE
AND
PERIODIC
INSPECTION
AND
MAINTENANCE
8.1 Maintenance
Tools
8.1.1
Measuring
Instruments
The
following measuring
instruments
are
used
to confirm that the
voltage is
being
supplied
correctly
to
the
NC
unit,
to confirm that
the
wiring
to
the
NC unit is
correct,
and
to
carry
ou t
simple troubleshooting.
_
Tool
Condition Application
Tester
To
check that the
wiring
to the NC
unit
is
correct
before
turning
the
power
ON .
C
voltmeter Measure the
AC
Power
voltage.
The
tolerable
error
is
+2%
or
less.
To measures
the
AC
power
voltage
being
supplied to
the
external
24VDC power
supply
unit.
DC
voltmeter
Max.
scale 30V The
tolerable
error
is ±2% or
less.
To
measures the DC
power voltage.
External
power
supply
24V
(control
section,
machine
input/output
interface)
Battery
voltage
DC
output
hase
rotation
meter
To
check
the
connection order of
the
AC 3-phase
input
power
supply.
_
Synchroscope
General
measurement
and
simple troubleshooting.
(Note
t)Currently, a high precision
digital
multi-meter
is
commonly
used as a
tester.
This
digital
multi-meter
can be
used
as
both
an
AC
voltmeter
and
an
DC
voltmeter.
(Note
2)A logic
analyser
(200MHz
or
more)
is required
for
complicated troubleshooting.
8.1.2
Tools
•
Screwdriver
(Large,
Medium,
Small)
Radio
pliers
8.2
Maintenance
Items
Maintenance
is categorized
into
daily
maintenance items
(items
to
be
carried
at
set
intervals) and
periodic
maintenance
(replacement
of
parts
when
life
is
reached).
Some
parts
(HDD,
FDD,
etc.)
will
not
function
in
a
hardware
manner
when
the
life
is
reached,
so
these
should
be
replaced
before the
life
is
reached.
Lifeame fnspection/Replacemeni
Escutcheon
Once/lwo
months
(Accordingly when dirty)
Cleaning of
floppy
disk
drive
(type
built
in
operation box)
Once/two months
Replacement
of
floppy
disk
sheet
(type
built
in operation
box)
_
3x106
passes/track
Replacement
of
floppy
disk drive
(lype
built
in
operation box)
12,000
access
hours
or 5
years
of
FDD
motor
rotation,
whichever
is
sooner
Refer
to left
Replacement of
hard disk
drive
5
years
or 20,000
hours
power
ON
_
5
years
or
20,000 power
ON hours
(specified
with
power
ON
lime where brightness drops
lo
less than
50%
at
25 cC)
Refer lo left
Replacement of LCD
backlight Replace
when
display
dims
Replacement of
batter
Cumulative data hold
time
5
years
When
battery drop
caution
alarm occurs
_
50.000
hours
(specified
with
rotation
time
when rotation
speed
drops
to
less
than
20%
of
initial
speed)
_
ooling
Ian
(control
section)
Refer to left
IQ6
punches
eyboard
Refer
to
left
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62
TENTATIVE
8.3
Maintenance
of
Escutcheon and
keyboard
8.3.1
Cleaning
of
Escutcheon
and
keyboard
Wipe
the
escutcheon
(display
unit
and plastic
frame
of
keyboard
unit)
and keyboard
surface
with
a
soft
dry
clean cloth.
If
the
escutcheon
is
heavily
dirtied,
soak
the cloth in a
neutral
detergent,
and
wipe the
display.
Do
not
use
an
alcohol
or
a paint
thinner,
etc.
The
escutcheon and the
keyboard
are
not for
waterproofing.
Be careful that a
liquid
doesn't
go
into inside
of
it.
8-3.2
Replacement
of
NC
Data
Key
The NC
data key
is
the
printed
circuit
board
which the switches
are
mounted
on
it,
and
is
included
into
the
keyboard
unit.
Replace
it
in
accordance with the following
procedure.
(1)
Check
that the
machine
power
is
turned OFF.
(If
the
power
is
not
OFF,
turn it
OFF)
(2)
Remove all the cables connected
at
the
back
of
the NC data
key.
(3)
Remove the
tablet
pointer
flexible
cable
and
keyboard
cable
from
the PCB (HN20x card).
(4)
Remove
six
screws,
and
remove the sheet
metal
adapter
and the
H
R201
card from the
keyboard
unit.
(5)
Remove fourteen
screws,
and
remove the NC data
key
from the
escutcheon
(6)
Install a
new NC
keyboard
with the
process
which
is
contrary
to
®
-
©.
Remove
Keyboard
cable
Remove Glide Pointer
cable
HN20X card
\
-
I:
IzsC'A
:
i
\
<r”
rH*
’
i
H
*\
&
4
A,
ssss??****
O
Remove
8 screws
(:
NC data
key
• <o
$
•
.
L
-o
Remove
18
screws
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63
TENTATIVE
8.3.3
Replacement
of
Menu
Key
The
menu
key
is
the
printed
circuit
board which the
switches
are mounted
on
it,
and
is included into the
display unit.
Replace
it in accordance with the
following
procedure.
(1
)
Check
that
the
machine
power
is
turned
OFF.
(If
the
power
is
not
OFF,
turn
it
OFF)
(2)
Remove
the
menu
key
cable
from
the
keyboard
unit. Because
the
menu
key
cable is soldered
on the
menu
key
PCB,
remove
it
at
the
keyboard
unit side.
(3)
Remove
8
screws,
and
remove
the
escutcheon
(4)
Remove
8
screws,
and remove the
menu key
(5)
Install
a
new menu key with
the
process
which
is
contrary
to
(D
-
(3).
<o
\
S
Remove
8 screws
and,
remove
escutcheon
I®
r
7
v«rf
fit
Si/
ri.s
Remove ON/OFF switch
connector
m
IH
1
'O
'O
• o
Remove
Keyboard
card
i
ft.
iPv
it
5
Menu
key
;
ill
r
•
T.V
/J
-'
4
\
iB
«5£s.
Remove
8 screws
and,
remove
menu
key
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64
TENTATIVE
8.4
Maintenance of Floppy Disk
Drive
8.4.1
Cleaning
of
Floppy Disk
Drive
(Head
Cleaning
)
When
the
floppy
disk drive is used
for
a
long
time,
magnetic
particles
or
dust
from
the disk
may
adhere onto
the
head surface.
This
can
cause
the
reading
and writing
processes
to be
inhibited. Clean the head
periodically
(
once
every
two
months
)
with
the
following
procedure.
(1)
Recommended
cleaning
disk
:
Japan
Morex
:
Morex
cleaning
floppy
for
double-sided
3.5-inch
: Dry
Maker
Type
Method
(2)
Cleaning
method
©
Insert
the
cleaning
disk into the
floppy
disk
drive
to
be
clearned.
(2)
Start the
cleaning
program,
and
follow the
instructions
given on
the
screen.
(3)
When the
program
is
completed,
eject
the
cleaning
disk.
Handling
of
Floppy Disks
Observe
the
following
items
to ensure
that
the
floppy disk
can be used for
a long
time.
8.4.2
(1)
Precautions
for
use
©
Never
tough the
magnetic
surface
with
hands.
Finger
prints
on
the
magnetic
surface
will inhibit the reading
process.
(2)
Do not
touch the
floppy
disk with hands dirtied with oil
or iron
chips.
M
D
Do
not
place
the
floppy
disk
near
cigarette
smoke.
Do not
apply
solvents
on
the
magnetic
surface.
@
Always
attach
the index
label
to
the
correct
position so that
it
will
not come
off. Do
not
layer
the
index labels.
(5)
Fill in the
index label before
attaching it
to the
floppy
disk.
When writing on
a
label
already
attached
to
the
floppy
disk,
use
a
felttip
pen
,etc.
(6)
Carefully
insert
the
floppy
disk
into
the
drive with
it
facing
the
correct
direction.
Rough handling
during
insertion and
ejection
could
damage the
floppy
disk.
©
When bringing
the
floppy
disk inside from outdoors
where
the
temperature
and
humidity
difference
are
great
from
indoors,
wait
at least 30
minutes before
starting
use.
(2)
Precautions
for
storage
©
Store
floppy disks that
are
not in
use and the
backup
floppy
disks
in plastic cases.
(2)
Do
not
place
the
floppy disk
where
it
will
be
subject
to direct
sunlight or near
heating
appliances.
©
Do
not
place
the
floppy disk
near
magnets
or
items
that
generate strong
magnetic
fields.
Magnetic
rings
and
necklaces could
also
damage
the
data
on
the
floppy
disk,
so avoid
wearing
these items when
handling
floppy
disks.
D
@
Do not
place
heavy
items
on
the
floppy
disk.
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65
TENTATIVE
8.4.3
Other
Precautions
for
Use
(1) Floppy
disk
drive
life
The
durability
of
the
floppy
disk drive is
guaranteed
for
five
years
of the
FDD motor rotation
or
12,000
access
hours,
whichever
is sooner.
However,
if
used
in
a
heavily
contaminated
environment,
the
reading
and
writing
processes
could
be
inhibited due
to
the adherence
of dust
or
foreign
matter.
Periodically
clean the head
to
prevent
this
type
of
trouble.
(2)
Recommendation
for
making
backups
Make
copies
of
the
floppy
disks
containing
important
data to
be
used
in
case
of
an accident
such as
damaging of
the
floppy
disk
or
destruction of the
data.
(3)
Operating
conditions
The
floppy
disk drive
and floppy
disks
are
extremely
sensitive
to
changes
in
the
temperature and humidity
and
to
dust,
so
always
observe
the
precautions
that have
been
described.
In
respect
to
the
temperature,
if
the
working
conditions are not
satisfied
(such as if
the
system
is
started
at
below freezing),
the data track
and
head
positions
may
deviate
and
prevent
the
data from
being
read
properly.
In
this
case,
wait
for
the
internal temperature
to
rise.
(4)
Writing
to
floppy
disks
The
temperature
must be
10 to 40
°C
when
writing
to the
floppy
disk.
Always
observe
the
temperature
conditions when
writing
data.
8.4.4
Replacement
of
Floppy Disk
Drive
©
Check
that the
machine
power
is
turned
OFF. (If the
power
i s not
OFF,
turn
it
OFF)
(2)
Remove
the
F1
30 cable
from
the floppy disk
unit.
Unit
for
connection
and
removal
of the F130 cable.
Connection
of
Floppy
Disk
(D
The
floppy
disk drive
is
covered
with
three
sheet metals. And
three
sheet
metals
are
fixed
with
eight
screws.
Remove
those
sheet
metals
referring
to
the figure
8.5.
@
Install
a
new floppy
disk
drive with the
process
which
is
contrary
to
©
~
(3).
NB
T
.*
f'*
A
A
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66
TENTATIVE
8.5
Maintenance
of
Hard
Disk
8.5.1
Handling
of
Hard
Disk
(1) Precaution
for
Use
-
Correct
connection
the
cable
-
Do
not
touch
the connector
section
with
hands
or
metal.
- Do not
apply
excessive
force on
the
connector section.
-
Do
not
drop or apply strong
impacts
on
the
drive.
-
Do
not disassemble
the
drive.
(2) Precaution
for
Storage
-
Avoid
strong
the
drive
in
high
temperature,
high
humidity
places.
- Do
not
place
the
drive near magnets
or
items
the
generate
strong
magnetic
fields.
8.5.2
Other
Precaution for
Use
(1) Recommendation
for making backup
The hard disk
is a
durable
device,
so
make a backup
of
the hard disk
to
save
important
data.
8.5.3
Replacement of
Hard Disk
Do not
handle
the
hard
disk without
metal
case
because
the
hard
disk
has
not
much
endurance
against
the
vibration
and
shock in
comparison
with
other electric devises.
Replace
the
hard disk
as the
Hard
Disk
Unit
(with the
metal
case
and
the stabilizing
rubber).
(1)
Check that
the
machine
power
is
turned
OFF.
(If
the
power
is not
OFF,
turn it
OFF)
(2)
Remove the
F140
cable
which is connected
between the
hard
disk
unit and
the
control
unit.
Remove
the
HEATER
cable
and
the
THM
cable
from
the
keyboard
unit.
(3)
Remove two
screws,
and
remove the
hard
disk unit
from
the
keyboard
unit.
(4)
Install
a
new
hard
disk
unit
with
the
process
which
is
contrary
to
©~@.
fgfeTTÿo
IE :'
ara®?-
T)
f|i
W
3
w
HI
O'
|
/j\
CAUTION
/j\
Hard Disk
Drive is
built
in this
product
Do
not
drop
and
do no t give a strong impact
to
the product
because
the hard
disk
drive
is
a
precise device
/\
The
hard disk drive
has
a
useful
life
Please
exchange
the hard disk drive
before
end
ot
the life
/t\
Please
make
a
backup
of the customers
files which
is
saved
in
the hard
disk
driveAt
the
breakdown
of
the
hard disk
drive
although
Mitsubishi
provides
exchange
service
of the
hard
disk
drive,
Mitsubishi
does not
guarantee
a customets files
which is
saved
in the hard disk
drive
And
Mitsubishi
does
not assume the
responsibility
concerning
the
damage caused
by
having damaged
the
hard
disk drive
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67
TENTATIVE
8.6 Maintenance of
LCD
8.6.1
Life
of
LCD
Backlight
CCFL
(Cold
Cathode Fluorescent
Lamp)
is used for
the
light
source
(backlight)
of the
LCD
panel.
The
estimated
life
of the
backlight
is
40,000
hours/25°C.
(Time
for
the
brightness
to
drop
to
50%
of the
initial
value).
Life
time
depends
on
temperature.
When the LCD
panel
is used
under
low
temperature
or
high
temperature
continuously,
the
life
time
has a tendency
to become short.
8.6.2
LCD
Characteristics
(1)
Luminance
Luminance
decreases
at
a
low
temperature
by
the
CCFL
characteristic.
And,
the
time
until luminance
meets
rated
value
after
power-on
is
about 10-15
minutes.
(2)
Uniformity,
Luminous
Dot,
Dark
Dot
It
i s not
defect or malfunction
though uniformity,
a small luminous
do t and
a
small
dark
do t
may appear
on
the
LCD
panel.
8.6.3
Replacing
LCD backlights
Before
replacing
LCD
backlight,
remove the
LCD
panel
from
the
escutcheon.
In
addition,
make
sure
that
the
machine’s
power
is
OFF
to
replace
LCD
backlights.
LCD
backlight
type for
replacement:
L502174G01
©
Remove the
cable
from the
backlight
connector connected to
the
LCD
backlight
power supply card.
©
Remove
the
cable
for menu keyboard from the
keyboard
unit.
(D
Remove
the
cable
for
ON/OFF switch
from the
keyboard
unit.
(D
Unscrew
the
M4 screws
(8 screws)
to remove the
escutcheon.
(§)
Press
the nail
during pull ing
the LCD
backlight
out. (Figure
8.8)
(D
Attach the
LCD
backlight for replacement
in
the reverse
order
of
1
) -4).
©
0
\
ill
n
fpBft
m i
H
r\,
:jprr=m
i
ho
I
—
s
8
l
(2)
:
'tT
0
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68
TENTATIVE
8.7 Maintenance of
Battery
All
data,
such
as Ihe parameter
and
machining
program
that need
to
be
backup
when the
power
is
turned
OFF,
are saved
by a
battery installed
in the control unit.
It is
easy
to get a
battery
because
a
familiar
mm-
Type
lithium
battery
is
being
used.
Replace
the
battery
as
a
standard
within
one
week
if
the
Battery
oltage
Drop
Caution
Alarm is
appeared.
If
the
battery
isn’t
replaced,
the
Battery
Voltage
Drop
Warning
Alarm is
appeared.
Then,
internal
backup data
could
be
damaged.
Battery
type
name:
CR17335SE-R-CH2
8.7.1
Handling
of
Battery
Double
oxidation
manganese
-
Lithium
battery
contains
inflammable
material
such
as
lithium, organic
solvent.
Erroneous
handling
of
lithium battery
may
result in
such
an
accident
of heat
generation,
explosion
or fire,
possibly
leading
to
personnel
injuries or
machine
malfunction.
CD
Do
not recharge,
disassemble,
apply
pressure,
heat,
directly
solder
or
dispose
in fire the
battery.
©
Insert the
battery
(+)(-)
correctly.
©
Do
not create short
circuit between (+) and (-}.
And do
not
carry
or store
the
battery
with
the
metal
goods
such
as
a necklace.
(3)
When
the
battery
is
stored
or
disposed,
do
not
stack
or
jumble
up
the
batteries
with
other
metal
goods.
Then, put a
insulating
tape
to
the
terminals
of the
batteries
to
prevent
a short circuit.
©
Do not
use
the
batteries
by
mixing
different
types
or
old batteries
together
with new
ones.
8.7.2
Replacement
of
Battery
©
Check that
the
machine
power
is
turned OFF.
(If
the
power
is not
OFF,
turn
it
OFF)
©
Remove
the
battery
cable from the control
unit.
©
Replace the
battery from
the
holder.
@
Install
the
battery
with
the
process
which
is
contrary
to
©~@.
H'
©Remove
the
battery cable
IT'D
©Remove
Ihe
ballery
7©
A
i
i
:-D
IT
:
\
a
Ur'
c
-
|
ACAUTION]
O
If
the
battery
low
warning
is
issued,
save
the
machining
programs
,
tool data
and
parameters
in
the
input
/output
device,
and
then
replace
the
battery
.
/K
Do not
short
circuit,
charge
overheat
, incinerate
or
disassemble
the battery .
/t\
Dispose of
spent
batteries
according
to local
laws
.
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69
TENTATIVE
8.8
Maintenance
of Cooling
Fan
Two
cooling
fans are
mounted
in
the control unit.
One cools
down the
NCCPU,
and
the
other
cools down the
PC
CPU.
These
two
fans
are same
part.
Type
Name of
Cooling
Fan
: MMF-06E24DS-RP3
8.8.1
Life of Cooling
Fan
The life
of the cooling
fan depends on
the
grease
life
of
the bearing.
The
rotation time
when 20%
of
the
rotation
speeds
decrease
more
than an
initial rotation
speed
is
defined
as
the
life,
and the
life is
50,000
hours.
8.8.2
Replacement of
Cooling Fan
©
Check that
the
machine
power
is
turned
OFF.
(If
the
power
is
not
OFF,
turn
it
OFF.)
(2 )
Remove
the
fan
cable
from
the
FAN1
connector located around
the
left
top
of
the NC
unit.
(D
Remove the
cover
with
opening
the
lock
latch.
@
Remove the
cooling
fan
©
Install a new
cooling
fan
with the
process
which i s
contrary
to
©
~
d).
©Remove
the
fan cable
©Remove
the cover
y
.
frs.
)/
A
lit
r
>*.
.....
.
sk.-'i
i
•
-sf
i
M
i
Remove
the
cooling
fan
IV
:
i.::
j...
r*
5
i'
i
(
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70
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71
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72
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73
1
asic
Operations for Maintenance
1
Basic
Operations
for
Maintenance
Th e
minimum
operations
required for system
maintenance
are
described
in this
chapter.
1-1
Unlocking
the Password Key
Lock
The
functions
and
screens
that
cannot
be
operated
by
the
user
are locked
with
a password
key,
and
normally
cannot
be
used.
Releasing
the
Key-lock
The key-lock
can
be
released
with
the
following
procedures. Once the
key-lock
is
released,
the
key
is
remained
unlocked
until
the
power
is turned OFF
but
is automatically
re-locked
when the
power
is
turned ON
again.
(1 )
Select
the
[DIAGNOS]
1-1-1
[VERSION]
screen.
TPS 0
2005/10/20
Id : 31 :
47
Vv\A
0
.
OOiii/nin
w
50*
Orp*»
POSITION SET UP PROGRAM
C-COND.OOL PARAM DIAGHOS
DATA
I/O
TOOL
DISPLAY
INFO.
DATA
LAYOUT
MAP
MS0*
ITPS 0
2005/10/20
Id :
33:
23
Orpn
‘V'vV>
0 .
OOin/miii
\/\j
50Y
'
SJ.JJI
VERSION
ALARM
ALARM
PLC
MAIHIEN
RUNNING GRAPHIC
DATA
ACCTJMD.
HISTORY CONTROL ERASE
IGNAL
CHECK
MA I NT
B. TIME
EH ®
TPS 0
2005/10/20
14:34:33
|
'\A; 50*
UQ >
VV\A
o ooiii/nii*
rp»
DlivCHOS
DIAGNOS
ERSION
OPTION
SERVO SPINDLE
HARDWARE
LADDER
MONITOR MONITORONITOR MONITOR MONITOR
(2)
Press the
menu
selection
and input
the keys in
the following
order:
3000[
INPUT
Following the
operation
above,
the
Hidden
screen
menu
will appear
when
the
menu selection
key
is pressed
t
t
Screen selection
key
Menu
key
Menu
selection key
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74
1
asic Operations
for
Maintenance
1-1-2
Normally
(locked
with
password
key) Prohibited
Operations
Setting
of
forced output
[Normal]:
Menu
on
DIAGNOS screen.
1.
[TPS
0
200S/10/20
;i4:34:38
*
:
so*
iLUJJ
vW*.
O .OOin/jairt
rp«j
DIAGHOS
VERSION
DIAGHOS OPTION SERVO SPINDLE
HARDWARE
LADDER
MONITOR
MON
DIOR
MOH1TOR
MONITOR
ONITOR
[Hidden]:
Select DIAGNOS
MONITOR menu.
HH&i
*3
TPS
0
2005/10/20
14:38:20
so *
TTTO
V
V\A
0
.
00
in/»
in
tpa
I/O
IAGNOS VE RSIO N
DIAGHOS OPT IOH
SERVO
SPENDLE
|
HOW ITOK
HARDWARE
LADDER
WRITE
i
MONITOR
MONITOR
MONITOR
MONITOR
WRITE
CANCEL
Setting
of
servo parameters
and
spindle
parameters
•
Parameter setting
menu
Servo Parameter
window
Spindle
Parameter window
2.
[Normal]: Menu
on
VERSION
screen.
i
Ell
aa
TPS
0
2005/10/20
14:34:30
i
im
'-A.-
50*
VVY-
0
.
OOiu/min
rpa
DIAGHOS
VERSION
SPINDLE
j
MONITOR
DIAGNOS SERVO HARDWAREPTION LADDEP.
I
ONITOR
MONITOR
MONITORONITOR
[Hidden]:
Select SERVO MONITOR or
SPINDLE MONITOR menu.
ESIloa.
93
JTPS
0
2005/10/20
14:38:51
’V v
SO*
iLjJJi
VV\A
O
.
OOin
/min
z'pn
r,
i
DIAGHOS
VERSION
DIAGHOS
OPTION SERVO
SPINDLE
HARDWARE LADDER P
ARAM.
MONITOR
MONITORONITOR MONITOR MONITOR
i.
When the
PARAM. setting
menu
is
pressed,
the
respective parameter
window
will
appear.
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75
1
asic
Operations
for Maintenance
3.
Setting of
system
parameters (SYSTEM
PARAM),
pitch
error
compensation (PITCH
ERROR)
and
display
of
key
history (KEY
HISTORY),
memory scope
(MEMORY SCOPE)
[Normal]:
Menu
on
VERSION
screen.
wm&\
TPS 0
2005/10/20
-14:34:38
:
*
'w
5
XEH?
VWV
0.00
in/miii
rpn
DIAGHOS
VERSION
DIAGHOS
SERVO SPINDLE
HARDWARE
PTION
LADDER
MONITOR
MONITORONITOR
MONITORONITOR
[Hidden]:
VERSION”
menu appears on
the
right
end.
a*j3
TPS
0
2005/10/20
14:39:17
*\f\j
SOY
:5TQ»
]VW
0 .
00in/».in
rp»
VERSION
IAGHOS
DIAGHOS
OPTION
SERVO
SPINDLE
HARDWARE
LADDER
VERSIOH
MONITOR
MONITOR MONITOR
MONITOR
ONITOR
I
TPS >3
0
2005/10/20
14:39:38
;
VWo.OOin/min
VX*
SO1.
Orpn
DIAGHOS SYSTEM
PITCH HEY
MEMORY
PARAM
HISTORY
RROR SCOPE
4.
Setting
of
cutting
parameter
(CUTTING
PARAM)
[Normal]: Menu
on
CUTTING CONDITION screen
TPS
0
2005/10/20
14:48:22
m ji
V\- 5
0
i
• VW
0. 00
in
/rain
lpn
WORK -MAT
C-SP
FR
C-COND. cur
C-OND
ORKMAT
.
TOOL-MAT
PERCENT
.
TURNING
LEARN
=Ll
[Hidden]:
CUTTING
PARAM
menu
appears
on
the
right end
mm*-
*>3
TPS
0
2005/10/20
14:40:13 I
' \A/
50
Y
JZD
VV'A
0
OOiu/mlti
rpn
*3
WORK
HAT
C-SD
FR
WORKMAT
. CUT CC'ND
|
CUTTIIJC
COND.
i
I
DOL-
MAT
LEARNERCENT
.
TURNING PARAM
:
I:
J
303 TPS
0
200S/1O/20
14.41:07
HD >
\;\.'
50*.
V-.V
0
OOin/min
r
p»
i
1
I
CUTTING
*
CUTT TNG
CUTTING
r
•
cmiD
s
(
PARAM
2
PARAM
3
ARAM l
:
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76
1
asic Operations
for
Maintenance
1-1-3
Exiting
the
MAZATROL
Screen
The
MAZATROL
screen
can
be
exited with the following
operation.
r
TES 0
:
2
505/10/20
14:42:2a
u
'XA
J
50
V
;VVV-
O
.
t)0in/tti.tt
rpa
DcM
Ax».~*re(
D
I
-i-liir.'i
r<:
9iy
-COND*
PARAM
OSITION
SET UP
PROGRAM
TOOL
DISPLAYOOL
1HFO.
DATA
LAYOUT
MAP
WXm
IPS
0
:
2
1
Debug Functions
Arrange windows
neatly
>
JD .
PARAH
T>%
I
z
When
the
password
key is
unlocked,
bring
the cursor
to
this
space
and click on
the
right mouse
button button
to
display the
window
above.
The
MAZATROL
screen
is exited when
Exit is selected.
1-1
-4
Returning the
Password Key
Lock
Releasing
State
When the NC
is
powered on,
it
is
always
in
the state of
key-loced”.
Select
Debug Functions
from
the
password
key lock
releasing
state
if
you
don't want to
turn
NC
power
supply
on again.
”11
31
Mode
from
the
window
avobe
to r etu rn to
the
normal state
u
ebugWindow
I-
m\
PS
0
2005/JE
cndchkFree
Debug
Menu
Button
r
GL
Functions
PLC
Menu
>
Arrange
windows
neatly
-
uisyiiKi
JT
MA P
Exit
1
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77
Basic Operations
for
Maintenance
1-2
Completely
Erasing
the
Memory
The
entire
syslem
memory
(SRAM) area is cleared when
the
card,
provided
with
memory, is
replaced
or
added.
1-2-1
Card
with
Memory
Mounted
HN482
(NC
memory
module board)
y
0
7
-2-2
Clearing
the
Memory
The
procedure for
erasing
the
SRAM
is
described below.
(1
)
Set
C to
NC
rotary
switch 2 [RotSw2].
Rotary
switch
1 [RotSwl] is 0”.
(Refer
to the
right
images.)
RotSw 1
<5
<p>
A
R n
1,
F
0
1
E
RotSw2
h
XX'?
2)
Turn
the
NC
power
ON.
r.
n
R
The
7-segment
LED
will change as
shown
below.
The
procedure
is
completed
when
Y
appears.
Changes at
a
high speed
between these
sections.
t
O
D
SRAM
clear
Power ON
(3)
The PC
side
of NC
is
started
while clearing the
memory. So when the
alarm
messages
are
displayed
while
starting
NC
screen,
click
the
OK
to
all
messages.
(Note:
The
operation
in MATRIX.
The
PC
side
is not
started in
M640.)
O
i
(4) After all
alarm
messages
are
cleared,
shutdown
the
PC from
the
Windows start
menu.
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78
1
asic
Operations
for
Maintenance
(5) After
the
shutdown is
completed, NC
power
is turn
to
OFF
(6)
Return
the
NC
rotary
switch
2
to
0
(Refer
to
the
right
image
v
CP
cP
A
£
8
1
x»
s?
<j>
SRAM clear
by
RotSw2
C executes the
following operation:
1
.
Memory
test
and
zero
clear
to
all
SRAM
area
2.
Zero clear to
PLC bit
RAM
and
word
RAM
O
9)
6
8
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79
1
asic
Operations
for Maintenance
1-4
Backing
Up
and
Restoring
the
SRAM
Data
Of
the
various data
used with
the MAZATROL
MATRIX,
some data is
backed
up
by a
battery
and
saved
in
SRAM
even
if
the
power
has been
turned
OFF.
Flowever,
this
saved
data
will be
erased when the
memory
is
cleared.
Also,
the SRAM
data
might
be
destroyed
when the
card
is
replaced,
etc.
/j\
Always
backup
the
SRAM
data
before carrying ou t
work that
could cause the SRAM
data
to
be
destroyed.
The
some data
(parameter
etc.)
in
SRAM
are registered
in
FLROM,
and
can
be
read when
required.
The
default
parameters
are always
registered
in
the FLROM when
shipped
from
the
Yamazaki factory.
1-4-1
Operation
Method of SRAM
Backing Up
FLROM
SRAM
Common,
local
variables
Common,
local
variables
Too
related tables
SRAM
.Some
data
arameters
Parameters
Jaw
shape
data
Cutting
conditions.
new
cutting conditions
Cutting
conditions.
new
cutting
conditionsaintenance
tool
lllfe'
Periodic
inspection
eriodic
inspection
|~
Extended
coordinate
-r:'
Gantry
control
data
antry
control
data
h.
HD
'-t
%
RA M
All
data
C
:
\ma
inte\s
ra
mbkf
.
dat
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80
a
asic
Operations
for Maintenance
1-4-2
Backing
Up and
Restoring the SRAM
SRAM
data is
backed
up
and
restored
using
the
maintenance
tool.
An outline is
shown below.
Start the
maintenance
tools,
and
select
the
BACKUP
screen.
ipZ',
BACKUP
-
FLASK ROM
SSAX
EJCT-I'ATA
UO
C
:
'-x-ai
n
.
tfat
UPDATEJ
MAIHTraAMCsl
BACKUP
[
OPTfOK EKIT
With the backup
function,
the
SRAM
data in
the NC
can
be
saved in
another
medium
Execute
the following
operations
using
the
button
(T)
to
@.
©
SRAIVH>FLROM
A part
of
SRAM
data in the NC
unit
(Note)
is
backed
up
in
FLROM in
the
NC
unit.
©
SRAM<-FLROM
A
part
of
SRAM
data
backed
up
in
FLROM
(Note) is
read
to SRAM.
SRAMÿHDD
The whole SRAM
data in the
NC
unit
(2MB),
as
well
as
the
PLC's BIT-RAM
and
WORD-RAM
area are backed up
in
HDD.
The
Names of backup
files
are
fixed
as
follows.
_
Content
Remarksize
ile
name
Whole
SRAM
C:\mainte\srambkf.dat
2MB
PLC’s
BIT-RAM/WORD-RAM
C:\rn
ainte\plcbkff
1
.
dat_
C:\mainte\plcbkfOf
,dat
1MB F
o
r
MATRIX
Standard
For
MATRIX
NEXUS4KB
@
SRAM<-HDD
The
above
files,
which have been
backed
up in
HDD,
are
read
to
the original
area
in
the NC
unit.
(Note)
A
part
the SRAM
data items
read/written
between
SRAMoFLROM
are
listed below
•
User
parameters
-
Machine
parameters
- R
registers
(R21
00
to
R2527)
•
Cutting
conditions
-
Cutting
conditions
learn
- Maintenance check
-
GL
(gantry)
parameters
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81
a
asic Operations
for Maintenance
1-5
Backing Up
the
Saved Data
Of all
the
data
stored
in
SRAM
and
HD ,
the data
indicating the
customer's machine conditions can
be
backed
up by
data
input/output
on
NC screen.
It
is
recommended to
backup
these
data
before
various
maintenance
operations
are worked.
Save
these
data as
the
customer's
current
machine condition
data if
any
troubles
or
fault
occurs.
1-5-1
Types of
the
Saved
Data
Device saved
data
Item
SRAM
HD
Machining
programs
O
Tool
data
O
o
Tool offsets
O
Tool
files
O
Jaw
shape
O
Cutting
conditions
O
Workpiece
offsets
O
User
parameters
O
Machine
parameters
O
Extended
coordinate
O
Macro
variables
O
Periodic
inspection
O
Note: R
registers
of
R2100
to R2527 and
R10500
to R11999
are
included
in
the machine
parameters.
Note: The
tool
data has
the
main
data
in
HD
and the
index
table
in SRAM.
1-5-2 Media
for
Backing
Up
the
Saved
Data
(1)
HD
The
data
of the
item
described
in
1-5-1
can
be backed
up
to
an
arbitrary
HD’s
folder of
NC.
(2)
IC
memory
card
(Using the NC front
slot)
The
data
of
the
item
described in 1-5-1
can
be backed
up
by using
the
IC
memory
card
from
NC
front
slot.
(3)
USB
memory
The data
of the item
described
in 1-5-1
can
be
backed
up by using
the
USB
memory from
NC
front USB
slot
or
USB
slot
on pendant box side
(extended
from
USB slot
on
the back
of NC).
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82
1
asic
Operations
for Maintenance
1-5-3
Backing
Up
the Saved
Data
For
example,
the
method
of
backing
up
the saved data
by
the
USB memory
is as
follows.
(1)
Press
the screen
selection key until
the
menu
in
the
figure below
appears,
and
select
DATA I/O from
the
menu
30
osmou
TOOL
PROGRAM
P
ARAM
OIACHOS
DATA
x/o
DISPLAYOOL C-COHD.
LAYOUT
DATA
3Xiur WAT
(2)
Input/output
the
data on
the
screen
below.
MCCRW
T
il
—
T
t
|V:
V=J
T.:.:
E
I
=F
tmUm
ITIIZZIZZZp:
•
i;
T
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•.
-
\*i.
L
rrr
r
TOT**
CAM
two
n
lAtl DMA
CUO
CCD
:
• n* « *w
s»
(3)
Select
the menu
key USB”.
USB
I/O
menu
is
displayed.
(4)
The
DEVICE
SELECT
screen
is
displayed
when
DEVICE
SELECT
of
the
USB
I/O
menu is
pressed.
The
D
drive is selected
(highlighted)
with
the
[
T
] key,
and click
[OK]
(or
press
the
[INPUT]).
SELECT
DATA
I/O
PAKAH.
MC<-OSD NC->USD DIR.IR.SD
LOAD
SAVE
CONTENT
DELETE SELECT
i'i
»
nr
IA:
\)
I
O
:
\
1
MAZATKOI.
(Effl
(Note)
When two
or more
USB memories are
inserted,
the E drive
or
more
might
be
assigned.
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83
0
asic
Operations
for Maintenance
(5)
When
the
menu
DIR. SELECT
is pressed,
the
selected
drive's
folder is displayed in
SELECT DIRECTORY
window. Select
the
folder
to
output
data.
• When
a folder is
newly
created,
input
a
folder name
with
the
keys
directly.
OTB
TT
tn
RECTORY:
»
r
n*>
CMM
PRtOOBAH
r
I
r
&
—
b~
r
r
n
IT
.
4
.
I
'r
[
[irÿV
[
TUC*
DATA
c*
T
T
r
i
ZZTJ
• AV
p.
Q6
i
n/min
RV
vn
LtniT*
OJ.T*
I/O
YiUtW.
MC
•
>oins
llBB
DtiATfcAD
tiltt
CSMCTtW* rcixcs
The
selected
folder
name is
displayed in
«
DIRECTORY
»
on
the
right
side
when
OK
is
clicked
or
<INPUT>
is
pressed.
/
usn <-r
nrr.rcroPT:
ntcxti* »
C
PROGRAM
PROGRAM
£
I
4
~:r
:p:
t
I
1.
-
OTnER DATA
OTHER
DATA
1
ESeSS'Ti
TPE
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20CS/10/1V
19:43:22
i
/v? so>
UUl VAS
O
00 in
/min
rpa
f
|
Hf '.-USA
K|
nma
x/o
C-
>USB
usn
narvr.
nip
DTA
.
'
DELETE
SELECT
.0
AD
VARAN.AVE
COWTEHT
SELECT
(6) Select
NC—
>USB
SAVE ,
and select
the
data
to
output.
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84
1asic
Operations
for
Maintenance
(7) Selecting
the
program
file
Press the menu
SELECT ALL .
When <INPUT>
is
pressed,
all
program
files
are
displayed
in
the
program
area on
the
upper
left.
If
not all
programs
are
displayed
in
the
program
area
at
a
time,
the
programs
can be
confirmed by moving
the
scrollbar
up
and
down.
*-
sfM
*y,
j irntc-roGr:
;<>
PBOCJIJ#*
pytfarJ
-s
i
EEEt
i
T
c
T
WtA
--
her.::::
TOOL,
riix
Ctroor
.TMT
[
ASM
W
_
;
_
__
Twissso; '? ' '
...
—
CTPS|tal
,>i>
JOWlo/ll
I ' H
I*
'ÿy,
:;ÿ>
JP»
>V'v*'
#*S0 in/min
iKtonirtK
cu MCOCOAM WIMBI.'X
»
I
rm
Tttt
roaiAt
nv.um
ST WIT
ki,f-
(8)
Selecting
other
data
Move
the
selected area from PROGRAM to
OTHER
DATA
by
using
TAB
key.
(When
TAB
key is pressed
once again,
the
area
is
moved
from OTHER
DATA
to
PROGRAM”.)
Select
and
highlight
all
items
by
inputting
INPUT”.
*h:
• •
JUKtt-JtHCf;
HAJ'SHV
>>
' • rPOGB-W
PDr*on«4
I
.
;
i
;
i
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r;;.:
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;
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• »» *'»
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r
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•
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rums
i
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tl:45.ni
j
0,3m TBAVGWIT -.IHVerS'..-
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CX*
-
'
S’”
At
J.
r
n»
(9)
When
START
menu
is pressed, the
copy
is started.
The
output
situation
is
displayed sequentially in the selected
directory column on the
right
side.
The
copy
is
completed
when
the
directory
column is the
same
as [NC]
on
the left
side.
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85
1
asic
Operations for
Maintenance
1-5-4 Restoring
the Saved
Data
Fo r example,
the
method
of
restoring
the
saved
data
backed
up
by the
USB memory
is
as
follows.
(1)
to
(5)
Set
the
USB memory's folder
name in the same
way
as
previous
section.
(6)
Selecting
the
backup
data
When US B
CONTENT
-*
START
is
pressed
from the
menu,
all
contents
of
selected
folder
is
displayed
on
the
right
side
column.
IH I
msKTiisr
.
HM57
'***
Jt
MUD
w>
253 A*A-‘
II
»rt«T
(7)
Loading
the
selected
data
When
NC<—
USB
LOAD
->
START
is
pressed
from
the
menu,
the
selected data
is
loaded
to
NC. The
output
situation
is
displayed sequentially
in the [NC] column
on
the
left
side.
The
loading
is
completed
when
the
directory
column is
the
same
as
[FID]
on the
right
side.
PtRtlftXBJU
HftT.-'VIIF
>i
Ppr ;i
P”*
.....
un -
i
pi
»»
potto
ft.'B
n,t
j
|.
imv:,’
.Mian
ti-.M.
VJiWy
I
mz<*
.
*;>
I
:
IJZJ
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86
a
asic Operations
for
Maintenance
1-5-5
Saving
to
the various
media
The
USB
memory
was
selected
as a medium
for
saving
in
the
above
example.
Hard disk
and
IC
card
(front)
can
be
used
as
a
medium
for
saving.
Select
the device
from
DATA
I/O
menu
in
the
previous
section
(2).
cnuo
lINUl)
usa
CAM
DATA
DJ2K
$AVIC
>
Select
USB
->ÿ
Select hard
disk
>
Select
IC
card (front)
(D
When a hard
disk
is
selected
As
for
the
drive and
the
folder, C:\MC_backup\Other
is
selected as
default.
Select the target
folder
from
under
the
above-mentioned
folder
by the
menu DIR SELECT .
(2)
When
a IC card
is
selected
The
drive
is
fixed on
front
IC
card.
Select
the target
folder
from
under the
ROOT
of
IC
card by the
menu
DIR
SELECT .
Other
operations
when the
hard
disk
and
IC card
are
selected
apply
correspondingly
the
USB
memory
in
the
previous
section.
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87
a
asic
Operations for Maintenance
1-6
File
System Configuration
1-6-1 File
System Format
Each
size
of the
MAZATROL MATRIX
file
system
is
decided
by
the
number
of
programs
and
number
of tool
system
parameters. Up
to
960
programs
can
be
set as a multiple
of
16, and
up
to 4000
tools
can
be
se t
Setting
value
arameter
2
2
programs
0100
No. of
programs
16
56
programs
32
12
programs
960
programs
60
Fo r
0100,
set
the
No.
of
programs/16
value.
Note
1:
The
No .
of
tools
is
set
according
to the
machine
specifications.
Note 2: Refer to
section
1-8 Initializing
the
Data
for the
actual
formatting
operations.
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88
1asic
Operations
for
Maintenance
Setting
Data
with
Special
Operations
The
following
data cannot be set
easily
by
the user.
Special operations
are
required.
1-7
Setting
the Date
and
Time
Date
and
time of
MAZATROL
MATRIX
is
automatically
set when the
power
is ON
using
the
Windows
internal clock
as the reference.
Thus,
the date
and
time
are
set
with the Windows clock.
(1 )
Double-click
on
the
date
above
the
menu
or
time
area.
1-7-1
I
TPS
1
j
JOOS/1O/10
[l7:4J:J6
[vW'
50s
l
50,
POSITION
I
TOOL PROGRAM
I
LAYOUT
TOOL
DATA
DATA
I/O
DIAGHOS 3D
ARAH
DISPLAY
MAP
C-COND
SETUP
(2)
Date
and Time
Properties”
of
Windows
is
displayed,
se t
the
current date
and time.
The
set
data
is
validated
immediately.
Dale a.jd qhnB
Properties
[Yf
Date &
Time
j Tine Zone
ii
Internet
Tune
j
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f
zoos
it
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19
20
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22
23
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25
26
27
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tine rone:
Gf'lT
Dayl*gi>t
Time
[
CX Cancel
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89
1Basic
Operations for
Maintenance
1-7-2
Setting
the
Accumulated
Time
Five
types
of
accumulated times are displayed.
The
total t ime can
be
changed with
the
following
procedure.
(1)
Release
the password
key
lock.
Refer
to
the
section
1-1-1
Releasing
the
Key-lock .
(2)
Select
the
OPTION PARAM
screen,
and
turn
0106
bitO
ON.
Note: The
total
time cannot
be rewritten
unless
030
bit
6 is
turned ON .
(The
other
data will be
rewritten.)
(3)
Select
DIAGNOSIS
->
ACCUMU. TIME
(highlight),
and
open
the
ACCUMULATED
TIME
window.
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3
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rpa
VERSIOK MAINTEH
GRAPHIC
MAIHTE.
ALARM
ALARM
PLC ROHNIKG
DATA
S
1GHAL
TIME
OffTROL
ERASE
ISTORY
CHECK
(4)
Using
the cursor
keys,
move
the
cursor
to
TOTAL
TIME”
ACCUMULATED
TIME
-ifitfSl
pa
TX I
£«cl
jfe
-
aiiiSl
j
200o.dd.od:
(5)
Input
the
time
data to be
set,
and
then
press
the
INPUT
key to
complete
the
setting.
Ex.
To set 2000
hours:
INPUT
0
0
0
0 0 0 0
(6)
When
you
input
data
in
above
procedures,
the 0106
bitO
is
automatically
turned
OFF.
Please
select the
SYSTEM
PARAM
screen,
and
confirm that
0106
bitO is OFF.
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90
1
asic
Operations
for Maintenance
1-8
Initializing
the
Data
1-8-1 Initializing
the
Data
(1)
Turn
the
NC
power
ON.
(2)
Press
the screen
selection
key
until the following
menu
appears.
Select
[DIAGNOS]
-»
[DATA
ERASE]
from
this
menu.
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0
too
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MALHTE
,
|
ERASE
;•
MISTORY
SIG
(3) Using the arrow keys
and
INPUT
key,
validate the initialization
of
all data
on
the
displayed
window (highlight
in
blue).
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(4)
Follow the
message
under
the
data
selection
field,
input -9999
and
press
the
INPUT
key.
The initialization is
completed
when
the
DATA
ERASE
window
display
disappears.
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91
a
asic Operations
for Maintenance
1-8-2
Initializing
the
Programs
The
initialization
procedure
of
the area
where the
machining
program
is
stored
is
shown
below.
(1)
Turn the
NC
power
ON.
(2)
Press
the
screen
selection
key
until
the
following
menu
appears.
Select
[PROGRAM]
-»
[PROGRAM
FILE]
from this menu.
J
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I/O
C-COND.:
OSITION TOOL
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TOOL
DISPLAY
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ATA SETUP
(1,1)
INSERT
S
0
fvv
4ÿ
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so%
DIR.
CHANGE
WORK NO.
PROGRAM
f
FILE
|
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EDIT
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DISPLAY
CHANGE
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PROGRAM
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INPUT COPY
PART
SHAPE
NAME PROGRAM DIP.. PROGRAM
TRANSFER
PROGRAM
CHANGE
DIT
-
L
i
(3)
Select (highlight)
[ALL
ERASE]
from
thi s menu .
Using
the
operation
board keys, input
’’-9999
and
then
press
the
INPUT
key.
Initialization
of
the
programs
is
completed
when
the
highlighted
display
of ALL
ERASE
returns
to
the
normal display.
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DELETE
SELECT
i. PROGRAM
1
PROG.
DELETE
J
r~
i
(4)
When
DIR
CHANGE
is
pressed,
the
following dialog
is
displayed.
The
program
stored
area
can be
changed
by the
buttons.
For the
following
three
areas,
all erase
of
(3)
is operated.
f
>*ÿ*»
DIRFCTORv|ÿC:
Proqra«a«
jj-$
WORK
No
SIZE
J3
PKOT.P.AM KAHF.
(Selected
area)
-ÿ©STANDARD
PROGRAM
C:\MC_MachineProgurams
-E>(2)BACKUP
PROGRAM
C:\MC_Backup\Programs
-------
®HDD
OPERATION
PROGRAM
(Directory
display)
----
K
—
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iTANDAKI)
PROGRAM
HACK
UP
PROGRAM
HOI)
Ol’EKAT
I(KO<;KAM-
C:\MC_Direct
Mode
Programs
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92
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93
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94
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95
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96
List
of
data
backed
up
(If
the
folder/file do not
exist,
the
backup
is
unnecessary.)
Data
details Folder
(file)
name
1
Machining
programs
C:\MC_Machine
Programs
2
Machining
programs
for
HD
operation
_
C:\MC_Direct
Mode
Programs
3
Gantry
programs
C:\MC GL
Data
Machining
programs
for
backup
Sampling
data
tool
data
related
4
G:\MC_Backup
C:\MC
sdg
Operation
control
screen
data
C:\RUMMNG
7
Display
data
for
NIC screen C:\nm64mdata
8
Data
for
graphic
maintenance/
alarm
navigation
_
C:\m6y_ymw\Mplc
Custom
display
related
module
3D interference
check*Real
simulator*3D
data
for
setup
9
C:\Custom
Display
10
C:\MC_Machine
Database
Real
simulator
IN
I
FILE
1
C:\m6y ymw\M740\Bin\ReleaseVealsimjni
NC
system
software
2
C:\ncbackup
13 J2-CT
parameters
CAI2ctbus\Axisinfu.dat
C:\j2ctbusV***.
prm
14
Maintenance
data
C:\mainte\mnt_j3kup.dat
C:\mainte\(NC
serial
No.).opt
C:\mainte\(IMC
serial
No.).
opt.
old
Option
data
5
16
I
SRAM
backup
_
17
I
PLC internal
memory backup
C:\mainte\srambkf.dat
C:\mainteVpfcbkf1
1
,dat
(other
than
NEXUS)
C:\mainte\plcbkf01
.dat
(NEXUS)
_
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97
Matrix Data
To
Save
Added note in step
1
for
backup-inch folder(R3)
The data fo r the Matrix
control can
now
be
saved
to an USB Jump drive
which will
allows to
save
complete
folders
easily
. So,
the
data
to
save is
somewhat
revised
from
that
of the M640.
Data
To
Save
on
Installation
Checklist
1)
Through
Data
I/O
save
the machine parameters, user parameters, cutting
conditions.
Save to hard
drive under
Backup-inch folder
if in
inch
mode,
and Backup-mm
for
metric.(R3)
2)
Using
either
Printkey
or Printscreen3
(c:\mainte\printscreen3.exe)
save
the
following
4
pages:
A)
Go to privilege
mode.
(To
access:
Diagnos, Version,
Right
menu key
»,
1131
and Input.)
B) Option page.
C) Version page- (Note:
In
privilege
mode,
the Model number will be
displayed)
D)
O-Parameter page.
E)
Hardware
Monitor page.
3) Copy the
c:\m6y_ymw\Mplc
or
Tplc
folder.
4)
Copy the
C:MC_SDG\ Alarm
folder.
5) Copy the
Nm64mdata\eng
folder.
6)
Copy
*.prm
and
axisinfu.dat
file from the c:\Program
Files\j2ctbus
folder.
7) Save
a
new
mntbkup.dat file using
c:\mainte\mainte.exe maintenance
tool
to hard
drive.
Then copy
the
resulting
mntbkup.dat
and *.opt
file
from the
c:\mainte.exe
folder
to
USB drive.
8)
Save
any
9000 series programs either
by Data I /O or Explorer .
9)
Save
the
Pic
ladder. See Appendix
B
If
have a
Gantry
10)
Save parameter
and
programs
of
robot using Data I/O
on
robot side.
ll)Copy all
of
these into a folder
with S.N. Machine Type and
Customer
Name.
Then
compress
to
a
zipped
file
with
serial
number and
date(YYYYMMDD).
Example
184305_20060512.zip.
For
s.n 184305 and
May
5th,
2006.
12)
Place
this
on the
shared
on
“locutus”(S:) folder of
Address
|Z]
S:\MazdtroHMachineDataFromField\184305_QTN300_IPH
1
Sa|
Type:
“f
iHddfed
I
j
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ft
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184305_QTN300_IPNI
Folders
feme
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File
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12:15PM
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tortus'
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J
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MEAU
consignment parts
Mazatrol\MachineDataFromField
by
logging in
using VPN
or
having
someone in
the office placing
it there.
I
This
folder
is
Online.
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98
It is
up
to the
regions
how they
wish to
handle the data
as
they
probably wish to
have
their
own backup. See
Appendix
1 for
more
detail.
Data To
Save
on
Service Calls
if
updated
software.
1) Version page.
2) Alarm folder
3)
Pic ladder.
4)
*.LPC
file
if
upgraded.
5)
Machine
and use r parameters.
Appendix
A Saving
the
Mntbkup.dat
file
y
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Copy
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mntbkup.dat and
*.opt
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jump drive.
-'.it
i
Appendix
B- Saving of
the ladder.
1)
Press
DIAGNOS.
2)
Press
VERSION.
Select
>RIGHT
MENU>
key
and
enter
1131
and
press
Input.
3)
Press
LADDER
MONITOR
4
)
Select
NC
FILE
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99
5)
Press
OPEN.
6)
Select OPEN again.
A)Display
will
say
“Reading from
Pic”
B)
Display
will
say
P ic Onboard Complete
7)
Press
OK.
8)
Press
CLEFT MENUC
key
twice to see
LADDER in
black now.
9)
Select
MONITOR
and display will
actual
values .
10)
If still
not
showing
status,
select
START/
STOP
MONITOR
11)
If No comments then may
be
that
the
comments
aren't
selected to
be shown.
)
Press
CLEFT
MENUC key
till
see the VIEW, select it.
TOOLS
B)
Select
COMMENT
ISPLAY
C)Make
sure
there is
checkmark beside
| |
COMMENT .
D)
Press
SET
when
finished.
Still
No
comment?
This is
probably because
the
comment file
(*.wed)
wasn' t
Loaded
in
with
ladder
in
steps 5
and
6.
A)
Keep pressing CLEFT MENUC key
till
you
see
the
main
Mitsubishi Pic Programming Tools Copyright
screen
.
B)
Select
ENVIRON
.
SETTING
C)
Select
NC
FILE
SETTING
)
E)
Click
on
the STORAGE
PATH Box so it
is
highlighted
or
just press
arrow
down
key
to
highlight it.
F)
The
pathway should be
C:
\m6y_ymw\MPLC
G)
Press
SETTING menu key.
H)
Press the
Left
menu
key
an
select
NC
FILE
Repeat
steps
5 through 10
to
see
the
ladder with comments.
12)
If
ladder and
comments
are shown,
go to
next
step
to
save
ladder
and comment file.
13)
Press CLEFT
MENUC
key
till
see
the Copyright screen,
the
LADDER
must be
shown
as
solid
black.
14)
Press
NC
FILE
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100
15)
Press OPEN
16)
Press OPEN
again.
17)
Select
OK.
18)
Press
CLEFT
MENUC
key
till
see
Copyright
sc reen aga in .
19)
Select I EXTERNAL
FILE
20)
Press
SAVE
PROJECT
21)
Press
EXTERNAL
SAVE
)
22 )
If
a
USB
jumpdrive is
inserted,
then
make sure
that
the
Drive/Path
is
set
correct ly
to the
drive.
23 )
Select
PROJECT
NAME
24 )
Enter
in
an
appropriate
filename,
normally
ladder
version
.
25)
Press SAVE.
26)
Select
OK.
The
ladder
is now
saved
to
the
USB
Jumpdrive.
Note: When the
project ladder is
saved,
it will be a
folder
that
includes sub-folders
containing
the ladder and
comments. The
lathe, e-machine,
and
mill’s
file
structure are
different.
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101
Appendix
1
Connect
to shared
drive,
“Shared
on
Locutus”
by
entering the
Mazak
network
either
from
a
regional
office
or through
VPN.
It
is
best
to
map that
drive
so
you don’t
have
to
do
a
search via
Network Neighborhood.
i—J
Q
Mazatrol
Q
MC
parts
order
ClMCAM_POSTS
Cl
MEAU
WARRANTY
STOCK
Cl
MERGE FILES
Cl
MexicoTransf
erPrice
Cl
Midwest
4
->9
shared
on
'locutus'
(5:)
j
B
D
GCM
a
C
(2004-02-03)
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Update
i
$0]
0_ClassSyllabus
j
E-iCl
0_ClassWorkbooks
B-Q
00_MEAU
consignment parts
Ifl
Cl
10.0
CAPRMS Documentation
aCl
100
Series
APC
shared
on
'locutus'
(S:)
This
folder is
Online.
Select
an item
to
view
its
description.
fj
pjnn
Once
there,
simply
go to
the
Mazatrol
drive
and
copy
the
customer
information
by
using s.n. ,
machine
type, customer
name
in
folder.
Create
a
folder using this as
your
format.
|Cl
S:\Mazatrol\MachineDataFromField
3
J
x
Name
J
Cl
1
84305_QTN300
JPM
Cl
Mazatrol
:
E
C
MachineDataFromField
|
B
Cl
MATRIX_PRM
VIEWER
±j
.
j
Utilities
MachineDataFromFieli
The
zipped
file
with data
should
be named
by
serial number and date.
Address
|Q
S:
\ lÿza tro l \Mach ineDa :aFromFfeld \
1
84305JÿN300JFÿ1
3
$
Name
l
olders
X
Sj
184305_20060504.zip
ÿ
Cj
Mazatrol
:
E'CI
MachineDataFromField
|
B
-S)
184305
JQTN300
JPM
184305_QTN300_IPM
Once this
is placed
here,
it
will
be
copied
over to the
standard
service drive
for safe-keeping
and
will
be available
by either
intranet
or
through
the
service
web-site,
http://main.mazakcorp.com/service/.
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102
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103
@
ystem
Maintenance
Work
2
System
Maintenance
Work
2-1
Folder/File
Configuration
and
Device
Information
2-1-1
AT
Side
Module
and
File
List
The AT
side modules
and files
required
for
this
system.
These
contents are
planned to
be described
in
the next
edition.
2-1-2
HDD
Folder Configuration
The
configuration
of this
system's
HD
folders.
These contents
are
planned
to be
described in
the next edition.
2-1-3
Device
Information
The default
setting
information
for the
Windows
system device
manager.
These
contents
are planned
to be
described
in
the next edition.
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104
1
ystem Maintenance Work
2-2 Version Upgrading S/W
2-2-1
Preparing the Media
Upgraded
NC system
software
(MAIN-A)
and NC
application
software
(MAIN-B)
are
provided in
the
media
such as
CD-ROM.
In
order to
execute an upgrade,
prepare
for IC
card,
USB
memory,
etc. according to the
following
folder configuration.
(1)
When
IC
card (Front) is
used:
Folder
configuration
©
Create
a
Verup
folder
directly
below
the
device
(root),
and
put
a version-name
folder under the
Verup
folder.
(D
Only one
version-name folder is allowed under
the
Verup
folder.
(D
The configuration
of
the
folders/files under the version-name folder
is
as
shown
below.
@
Create
either/both
Atsys
or/and
Ncsys
for
the
folder(s)
under
the version-name folder.
(root)
The Verup folder
directly
below the device is the
only object
to
be
upgraded.
(The
other folders and
files are
ignored.)
Q
Hi
Verup
D
l
A1
Create
only
one version-name folder
in
the
Verup
folder.
CjJ
LH
Atsys
0
Diski
\-{h
>
Application (MAIN-B) upgrade file
Setup.exe
1
—
{ e
t
c. )
P
Ncsys
i~Q
Bootsys.ncs
NcentJ.ncs
Ncsystem.ncs
r-O
>
NC
system (MAI
N-A) upgraded
file
(2)
When a
medium,
such as
IC
card
(Back),
USB
memory,
etc.,
that
can be accessed as an external
drive of the NC
is used:
Folder configuration
©
The
file
configuration
under
the version-name folder
is as shown
below.
(2)
The
location and
number
of
version-name
folders are arbitrarily
determined.
(D
Create
either/both Atsys or/and Ncsys
for
the
folder(s)
under
the
version-name
folder.
Ck)
Cn
AO
in
AI
The location and
number
of version-name folders are
arbitrarily
determined.
CjD
CH
Atsys
p
Diski
>
Application
(MAIN-B)
upgraded
file
f-Q
Setup.exe
(
e.t.c.
)
1
dp
Ncsys
j-o
Bootsys
ncs
NcentJ.ncs
Ncsystem.ncs
>
NC system
(MAIN-A)
upgraded
file
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105
1]
ystem
Maintenance Work
(3)
When the version
backed
up
in
the
HD is
used:
When the
application
and NC
system
are
upgraded by using
the maintenance
tool,
the contents under
the version-name folder are
automatically copied
under the
HD's
C:\ncbackup.
(Note
that the
contents are
copied in
the Atsys
folder
when upgrading the
application, and in
the
Ncsys
folder when upgrading
the
NC system.)
Since
the
versions
previously upgraded
with
this
NC
are
backed up
in
the
HD,
it is
possible
to
retrieve
one
of those
versions
by selecting
an
arbitrary
version
No.
as
required.
(Example)
When
upgrading
the
application
of version
A1
C:
Device
Ncbackup
O
CH
AO
DAI
(root)
O
D
A1
Cj3
D
Atsys
Atsys
P
Lp
Diski
j~L— I
Setup
(
e t
c.
)
Diski
r-o
Setup.exe
(e.t.c.
)
.exe
i
All the
contents
under
the
version-name
folder,
including the file
to be upgraded,
are
copied
in
the
HD's
C:\ncbackup before
upgrading.
Ncsys
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106
1
ystem
Maintenance Work
2-2-2
Upgrading
Procedure
By
the
flow chart, the
upgrading procedure is
explained.
This
chart
explains
a
standard
prodecre,
so
please
confirm
the details by “Version upgrade
manual which will
be
offerd
when
every
new NC S/W version
is
released.
START
£
Back
up
the
customer’s current data for
attention.
Back
up
all data according
to
1-5-3
Backing
Up
the
Saved
Data .
Back
up
the
saved
data
ik
Farther, backup
SRAM data
in
the NC unit.
Backup
all
the
SRAM data
and PLC’s
data
area
according
to
®SRAM->HDD
of
1-4-2 Backing
Up
and Restoring
the
SRAM
Backup
of
the SRAM data
Install the
NC
PC
side
system
(MAIN-B).
Refer
to
section
2-2-4
Upgrading
PC
Side
System
(MAIN-B) for details.
Version
upgrade
the
PC
side
system
(MAIN-B)
£
Install
the
NC
system
(MAIN-A).
Refer
to
section
2-2-3
Upgrading
NC
system
(MAIN-A) for details.
Version upgrade
the
NC system
(MAIN-A)
The
saved
data
backed up
is restored.
Refer to
section
1-5-4 Restoring the
Saved
Data
for details.
Restore
the
back
up
data
No
Parameter
Change?
(1)
Add/Change
the parameters
according
to
Version
upgrade manual .
(2)
Back
up
the
parameters
according
to
(T)SRAM
->FLROM
of
1-4-2
Backing
Up
and
Restoring
the
SRAM
after
adding/changing.
(1 )
Add/Change
the
parameters
(2) Back
up
the parameters
after
changing
(1)
Confirm
the version
display
after the
operations
by
the
version
display
screen
from
the
menu
DIAGNOS
->
VERSION .
(2)
Request
the
confirmation
of
the machine
operation
to the customer after
upgrading.
Confirm after upgrading
EN D
(Notice)
Data backed
up
first will
be
used
only
when it
should
be
necessary
to
get
back to former
state
by
any
chance because of
unexpected phenomenon
occurs
after
upgrading the NC
system.
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107
2ystem
Maintenance Work
2-2-3
Upgrading
NC system
(MAIN-A)
Procedures for
upgrading
the NC
system
(MAIN-A)
is
given
below.
Start
Explorer
from the Windows
start
menu,
and double-click C:\mainte\mainte.exe to
open
the
maintenance
tool.
The
operation with the
maintenance tool
is
explained
as
follows.
urns
;
mwm
mm
j-: wrnrn
r
in>
START
|
©
Selection
of
device
Select
a
device
in
which
an
upgrading
file
is
included.
HCJWSTCH
URUTS
ic
wmm
cw
START
& 1X50.1
SWUX'
-
*
ic
WUMB cm
r.w
]
©
Execution
of
NC
system
upgrade
Click
the
[START]
button.
—
—
STAR?
[ ] MHHWKij
BI,B»F
DT
©
Confirmation
of execution
The
following
message
appears.
.-Always push
the
emergency stop
button
when
upgrading with
the actual
machine.
$
IS IT
OK
m
START-
0PDATXS&
K-C SYSTEH S»‘¥?
:
i
R.
Mt&r
eaBferjÿHscjp
st&p
buttgn
$
9
OVERWRITE
BOOT S'K
---
_____
CANCEL
r
—Leave the checkmark for
OVERWRITE BOOT
SA/V
OK
ON.
[OK]
Upgrading
process
is
continued.
—
>
Go to
@.
[CANCEL]
Upgrading
process
is
discontinued.
(4)
Exiting
the
application
When
executing
the maintenance
tool without
exiting
the NC
screen,
the NC screen
is
automatically
exited.
©
Designation
of
installation
file
•
When
IC MEMORY CARD is
selected for the
device,
go
to
©.
•
When HD is
selected for the
device,
a dialog
prompting
a
folder
selection
is
displayed.
Select a
version-name
folder and click
OK .
(By
simply selecting
a version-name
folder,
the
ncsys\Bootsys.ncs file
beneath
it
is
automatically
selected.)
Browse
For
Folder |
?
]fx]
Select
the
Ver.
Folder
c-:
D
nc
backup
Ss
L_j
AJJ3
B
D
B_A8
W
C_J
B_A8B
8
LJ
B_A8T
m
LJ
B_A8TE
&
CJ
B_AC
A-
Selecting a
version-name
folder
:+;
L_J
Atsys
nesys
v
Cancel
K
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108
2
ystem Maintenance
Work
©
Copying
of
installation
file
File to
be
installed
is copied under HD's
C:\ncbackup.
When
C:\ncbackup\(version-name
folder)
is specified for
the installation
file,
this
file will
not
be
copied.
When the folder
having
the same version name
already
exists
in C:\ncbackup,
the
folder is
overwritten
and
copied.
INSTALLER
FILES
BACK
UP,
(Message
during
copying)
Now
.
Setup
Files
Back
Up..
©
Execution
of
installation
with
the specified file
Stop
NC
operation
to
execute upgrading
with
the file in
which
system
software
in
the NC unit
(MAIN-A)
is
specified.
Then,
restart
the NC.
SOFTWARE UPDATE
DURING
NC SYS
TEM
RENEWAL
ENVIRONMENT
MAKING.
3S*
fH
(Upgrading
process
is
displayed.)
OVERWRITING
NC SYSTEM S/U
SOFTWARE UPDATE
DURING NC SYSTEM
RE-ACTIVATION
.
r
w
V
NC
SYSTEM
S/W
UPDATE
IS
DONE Vv'ITH SUCCESS.
PLEASE
TURN
ON
THE
POWER
SUPPLY
AGAIN.
OK
When the above
message appears,
press
OK to
complete the NC
system
upgrading
process.
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109
s
ystem
Maintenance
Work
2-2-4
Upgrading
PC
Side
System (MAIN-B)
Procedures
for
upgrading the NC
application
(MAIN-B)
is given below.
(1) Release the
password key
lock.
(
Refer to the section
1-1-1
Releasing
the
Key-lock )
(2)
Check
the
Windows
task
bar
in the
bottom
of
the
screen,
and
if
there
exist
any
applicatons
in
running,
close all
of
them.
(3)
Upgrading
procedure
with using the
maintenance
tool
Start
Explorer
from
the Windows
start
menu,
and double-click C:\mainte\mainte.exe
to
open
the
maintenance tool.
The
operation
with
the
maintenance tool
is explained
as
follows.
m
sijiftirf
Y
ipitU?
®
Selection
of
device
Select
a device in which an
upgrading
file
is
included.
mwm
mm-
-T,-—
-
rjmaemaat sorrtttSE
mtmt
&
ic
mam cm?
$rm
r
r
is>
(2)
Execution
of application upgrade
Click the
[START]
button.
—
*S
•
.
i*
ic
am*? a®
r
gp
START
idUttCT
srrup
TOOL
VP&ATS:
«
ic mam cu®
r
up
J
TART
(3)
Confirmation of execution
The
following message appears.
f
C-lt irmTC|
KIISTXKiKCEj
OACKVP OPTICK
EOT
15 IT OK TO START
INSTALLATION
?
[Yes]
Version
upgrading
is
continued.
-*
Goto
@.
[No]
Version
upgrading is
discontinued.
es
No
®
Exiting
the
application
When
the maintenance
tool
is
executed
without
exiting
the
NC
screen,
the
NC
screen is
automatically
exited.
(D
Designation
of installation file
•
When
IC MEMORY
CARD
is
selected
for the
device,
go
to
©.
•
When
HD
is
selected
for the
device,
a
dialog prompting a
folder
selection
is
displayed.
Select a
version-name folder and
click
OK .
(By
simply
selecting a version-name
folder,
the
Atsys\Disk1\Setup.exe file beneath
it
is
automatically
selected.)
m
rowse For Folder
Select
the Ver.Folder
ri
j
nc
backup
+•
LJ
AJJ3
+
:_]
B_AS
+'
_J
6_A8B
+ _J
B_A8T
to
U
B _A8TE
*
_J
B.AC
-
'±
i
_
j
Atsys
:_ j
ricsys
Selecting
a
version-name
folder.
OK
]
|
Cancel ]
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110
§
ystem
Maintenance
Work
©
Copying of installation file
A
file
to
be installed
is copied
under
HD's
C:\ncbackup.
When
C:\ncbackup\(version-name
folder)
is
specified
for the
installation
file,
this file
will
not
be copied.
When the
folder having
the
same
version
name already
exists in
C:\ncbackup,
the folder
is
overwritten
and
copied.
warn
(Message when
starting
to
copy)
Now .
Installer Fites
Back
Up
. . .
i
opying—
(Message
during
copying)
m
data2.cab
From
'Diskl'
to ’Diskl'
-
[ Cancel
j
N*
to-
—
;
<•
'
_
25
Seconds
Remaining
(7)
Uninstallation
of
existing
system
Uninstallation of an
existing
system
is
executed.
Go
to
®
when
initially writing
an
application
or when
uninstallation has
already
been executed.
a
(Executing
uninstallation)
o#
Sstfut
k
*
[Cancel]
Upgrading
process
is discontinued
upon
canceling the
uninstallation.
caa
i
(Completed
uninstallation)
p
:v
J
j
[Finish]
->
Goto
®.
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111
System Maintenance
Work
<D
Execution of
installation with
the
specified
file
The
installer
automatically
starts and
installation
is carried
out with the specified
file.
sssaaBr****’-
to*
&**aS$**&«VteMl
utsm
Sr'«.y*S>w
fcOMCMto iifck
ffe*4.
'
S
1
[Next]
Upgrading
process
is continued.
[Cancel]
Upgrading
process
is
discontinued
upon
canceling
the
installation.
jH&fcSDtb 'MMMM
c
3
1
......
w~3
(Message
during
installation)
CV.\M74flÿNÿÿwV5igeftN£L0IJL
|p|T
C;
VVV in
dow
s\system
3
2\d ri
vt;
rs \V irtiidldiivai.exe
jx)
Note:
When the
alarm shown
left
appears
immediately before
the
completion
of
installation,
click OK .
MANAGER
not exist
I
3
(Completed
installation)
tniUHVhwW
Wl.'ÿtrf
LTwptHn
P
tbviniifdtiMfiWumK-ii
iÿeRtA
FAT
tikf
FrusSÿj
m&.
f
,
[Finish]
Upgrading process
is
completed
upon
exiting
the
installer.
f
)
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112
i
ystem Maintenance
Work
2-3
Adding/Setting
Software Options
2-3-1
Preparing
S/W
Option
The
S/W
option
of
MATRIX
is
officially
sold and provided
in
the Windows
file
form.
The
file is
named (NC
serial No.).opt .
For
example,
if
this
NC's serial No.
is
M7123456789,
the
option
file is provided
under the
file
name
of M71
23456789.
opt.
Copy
the
option
file
officially
provided
onto the USB
memory or
IC
card
(front)
for
the
preparation.
(1)
When USB
memory
is used
(Recommended)
The option
file
installed
is selected with the maintenance tool.
So,
the option file can be
stored on an
arbitrary
folder.
(2)
When
IC
card
(front)
is
used
Store
only
one
option
file
(The
extension
.opt ) to
root
of IC
memory
card. (It
is not
possible
to select the fi le by the maintenance
tool.)
Difference
from
conventional
option
The option
was
provided by
ROM
cassette
until
M640 series. When purchasing an
option fo r
the
second time
or
later, only
difference
information
between
the
previous
time and this time is
written
in
ROM
cassette.
Therefore,
two
or more
ROM
cassettes exist
when
the
S/W option
is
purchased
additionally.
For
example, when
NC
unit is exchanged, all
the
stored ROM
cassettes must
be
installed in
order.
In
MATRIX,
the option
is supplied
by
file
(fixed
file
name is given
for
each
NC
serial
No.).
So,
even
if
the options
are
purchased
two
or
more
times,
all
option
data reflected
fo r
past
purchase
history
i s writ ten to
the
latest option
file. The differences
of
option
handling
between
the
conventional
model
and
MATRIX
are
described
below.
MATRIX
series640 series
Type
Option
file
(Windwos
file)
ption
ROM
cassette
Media
USB
memory,
IC
card,
etc.
edicated ROM cassette
Option
data
Data of
difference
from last
time
The always
latest
option
data
Keeping after
option is installed
All
option
ROM
cassettes
are
attached to
the machine.
The latest option file
is
saved
in
the
following
of NC's
FID.
(automatic
saving
with
maintenance
tool)
C:\mainte\(NC
serial
No
).opt
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113
i
ystem Maintenance Work
2-3-2
Adding/Setting
Software Options
The S/W
option
addition and
setup
methods are
explained
as an
example
of using
the USB
memory
use.
(1)
Set the USB
memory
stored option
file
to NC unit.
(2)
Start
Explorer
from
the Windows start
menu,
and double-click
C:\mainte\mainte.exe
to
open
the maintenance
tool.
51
S«J'*i.‘niMANa
ickns
(3) (Only
when
S/W option
is
added)
Select MAINTENANCE
mepu,
and click
[>]
button.
xutnteuHcc
.
JK
?
:
W”
mriFT
BACKUP
“Sail.
IT
wi-
5j itc
aemur
~
*
®123«S«?85
OFTIO * BATA
O5KTK0I,
WIT rm
FCW-WSlSKW
BC
SttUU
xniuttTH
The
current
NC's
option
contents
are written to
C:\mainte\(NC
serial
No.).
opt
by
this
operation.
Normally, the file
is
automatically
created
when the
option
is se t
last
time as
described later.
When
the option is set for
the
first
time,
this
operation
is
not required because there
is
no
option
data
in
NC.
OFTIOK
PAT
A
. m mm
ism
I
eoifraji
wit
ww'
iitrer
j
NC
SSSIS.U
MSOT j
a
mtvim
ptat%
:
|
m KFOATE
OFTI
OK
_
li®
pOtS
(4)
Select
the
OPTION
menu, and
display
the Select
a
Option
Files-
screen.
err
i
os
;
SOTUiC
&
.t.o nmm
w
sores
to
(5)
Select
the
[HD]
of
SETTING
menu.
Select
[1C
MEMORY
CARD]
when
option
file
is
prepared
in
front 1C
card.
\
UPDATE
[
«Al i i fENAKOE|
DACRt#
OFT
IOK
EXIT
(6)
Click
the
SETTING
button.
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114
@
ystem
Maintenance
Work
A
dialog
prompting
an option file selection
is
displayed.
Specify
drive/path/option
file
name.
(When
the 1C memory
card
is
selected,
this
dialog
is
not
displayed.)
Sitfcil .1
Optkw
Hlrs
|
3
fee};
US*
Cjtxea
SfyBixxs*
13ft
i3
'
:
;
•
-U
0
M?
&$<*#**&
5
3B
m
f
mSem
—
Ftes
r_w~
FfcgiSS
a?
Specify
a
file and click
the
Open button. The
specified
file
is
copied to
C:\mainte\,
and the
contents
of
option
file
is
ready
to
be set
in
the NC
unit.
When the
option
file
having
the
same
file
name
as
that of the
specified
file
already
exists in
C:\mainte\,
confirmation
message
for
overwriting
appears.
[Yes]
The
file is overwritten
and
option setting
is
started.
Note
that
the extension
of
the
original option
file
must
be
changed from
opt
to
opt.old
when
saving.
V
MA Y
I OVERWRITE
?
[No] The
file
is not
overwritten
and
option setting
is
discontinued.
HIIIE:::)]
No
Note that when
specifying
the option
file
in
C:\mainte\,
option
is
set
to the NC
unit
by
the
file
specified
without
copying.
Option setting is completed
when the
display
of the SETTING
button
in
the
option setting
screen
turns
to
normal
from
the grayed
state.
Alarm
message appears
in
the
following
cases,
and
the
option
setting is discontinued.
When C:\mainte\(NC serial
No.).
opt
is a
file
with a
different
serial
No.
from
that of
NC .
2 or
more
option
files
exist
in
C:\mainteV
2
or
more
option files
are created
by
copying
the
specified file
in
to C:\mainteV
(*)
In
other
word,
the
number
of
option
files
(file having the
extension
name
of
.opt )
in
C:\mainte\
has
to
be
only
one and
its file name
has
to have
the
same serial
No. as that
of
NC
unit.
B’-.
y
-Q
OPTION ERROR
(7)
The
maintenance
tool
is
ended.
(8)
Confirm
the
option effective
setting has been updated
on
the
option
screen
after
turning
NC
power
supply
ON
again.
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115
i
ystem
Maintenance
Work
2-3-3
Attention for
adding
S/W
option
The state
of option setting
is
changed
from
«A »
to «B»
by adding
an
option.
The
following
indicates the transition of the option setting.
Before
setting
the
option
addition
NC
Option
«A »
HD
C:\mainte
L
(NC
serial
No.).
opt
.
-
-Option
«A »
After
setting
the
option
addition
NC
Option
«B»
HD
Renamed
and seved
USB
memory
(NC
serial
No.)
.opt
Option
«B»
C:\mainte
t;
(NC
serial
No.).
op t
NC
serial
No.).
opt.
old
Option
«B»
Option «A »
The
latest option
file is saved
on HD
as
(NC
serial
No.).
opt ,
and the second last
option
file
is
saved
as
(NC
serial No
).op t
old .
When the option
setting is different
from
the customer
intended
state
by a
wrong
purchase/order
etc. of
the
option,
return to the state
of
option «A»
according to
the
following
procedures, and confirm
the
option
arrangement again.
Method
of return to
the
previous
option state
Rename
the
option
file
under C:\mainte on
Explorer:
(NC
serial
No
).
opt
—
>(NC
serial
No.).new
(NC
serial
No.).opt.old->(NC
serial
No
).
opt
Install the
option
file
C:\mainte\(NC serial
No.).
opt
from
maintenance tool
again.
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116
@ystem
Maintenance Work
2-4
Servicing with
the
Maintenance
Tool
(1)
Start
up
Explorer from
Start menu
(right click),
and
then start the
maintenance
tool
(C:\mainte\mainte.exe).
Select MAINTENANCE
menu
to
open
the
MAINTENANCE
screen.
The
NC
model,
serial
No.
and
control
unit
type
can be
input
on
the screen.
Refer
to
the
Maintenance Tools
Instruction
Manual (BNP-B3934-902)
for
details.
3
MAINTENANCE
TOOLS §8®
MAINTENANCE
'
NC
BACKUP
---
NC
MODEL
FCA750PY-N02
CONTROL
UNIT
TYPE
FCU7-MA513-22
NC
SERIAL#
M7123456789
OPTION
DATA
“(C)
(a)
_i l
(b)DEL.
>j
NC
MODEL
FCA750PY-N02
CONTROL
UNIT
TYPE
FCU7-MA513-22
NC
SERIAL#
M7001234567
OPTION
DATA
;
j
(d)
NC MODEL INPUT
A
production
number
note
to
a
service
part
(e)
CONTROL UNIT
TYPE
INPUT
NC
SERIAL# INPUT
(g)
S/W
UPDATE
MAINTENANCE BACKUP EXIT
PTION
The
correspondence
of
each
button
is explained
in
the
following section.
(This is
not
related to
the work
procedures.)
(a) Backing
up
from
FLROM
to
HD
The NC
model,
serial No. control unit
type
and
option
data
registered
in FLROM
are
written to
HD,
C:\mainte\mnt_bkup.dat
• • •
Maintenance
data
C:\mainte\(NC
serial
No.J.opt
• •
-Option
data
ARE YOU
SURE
TO
SAVE
DATA TO BACKUP FILE ?
Yes No
(b)
Deleting
backup
files
The
HD
backup
files
(C:\mainte\mnt_bkup.dat)
are
deleted.
V
?
j
AR E YOU SURE
TO
DELETE
BACKUP
FILE
?
Yes No
(c) Writing
from
HD
to
FLROM
The
NC
model,
serial
No.,
control
unit
type
and
option
data
(
\mainte\(serial No.).opt)
saved
in
the
HD backup
file
(C:\mainte\mnt_bkup.dat) are
registered
in
the
FLROM
1J
AitF
YOU
Sf SlF
TO
RFSsO
iif
DATA ftACfrt P
FIiF
>
Nr
Yes
f4o
si
ORD
_
|
A
password is
required
to
return
the
product
information
to
the
NC.
Only
Mitsubishi
personnel
can
carry
ou t
this
procedure
-r
CA1ICEL
|
CLEAR
K
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117
2ystem Maintenance
Work
(d)
NC mode l
input
The NC
model can
be
selected
from the combo
box
or can
be
directly input.
After
inputting
the NC
model,
click on the OK” button.
The
NC
model
in
the
backup
file
(C:\mainte\mnt_bkup.dat)
will
be
updated, and the NC
MODEL
in
the display window
of
the
MAINTENANCE
screen
will
be
updated simultaneously.
Press CANCEL
to
cancel
input
of
the NC
model,
and
press
CLEAR
to
clear
the
items input
in
the
combo
box.
J
r
• 3
OK
]
CANCEL
|
CLEAR
(e)
Control
unit type
input
n:n:ir
The
control
unit type
can
be
selected
from the combo
box
or can be
directly input. After inputting
the control
unit
type,
press
on
the
OK
button. The control
unit
type
in
the
BACKUP
display
window of the
MAINTENANCE
screen
will be
updated.
OK
1 CANCEL
j
CLEAR
(f)
NC
serial
No.
input
Input nine
characters after
M7.
After inputting the
serial
No.,
click on the
OK
button.
The
input
will
be
checked.
In
the
input
check,
the
No.
of
input
characters
and
the
validity
of the
characters
will
be
checked.
If
the
input check
is
okay,
the
NC
SERIAL
#
in the
BACKUP
display window of the MAINTENANCE
screen
will
change.
The
backed
up options
will be
cleared
when
the
serial
No. is
changed.
Note
that
the options
will be cleared
when the
password is
input
and
the
NC data
is written
NC SERIAL*
i
M?r
OK CANCEL
CLEAR
in.
FLROM
of
service
part
unitg)
Writing
to
HD
The NC
model,
serial
No. control unit
type
and option
data
written in the
HD
backup file
(C:\mainte\mnt_bkup.dat)
are
written
to
FLROM
of
the
service
part.
The service
part
is
a special
unit
whose “serial
No.” is
(Two
characters
following M7 are
0.
A&F
YOU
to
aesto&e
DATA
FROM
fc&oarn
F
>
Vet Mu
M700’
Arbitrary characters since the
third
character.)
The
function
is same
as
C,
but
the
password input is
not
required
when writing
in
the service
part.
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118
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119
2
System Maintenance
Work
2-5
Inputting and
Outputting Ladders
The
ladders
stored
in the NC's
FLROM
can
be
output
to
the external
media
by
ladder
monitor.
Conversely,
the
ladders
stored
on
the external
media
can
be
input to
the
NC's
FLROM/SRAM.
Starting
the ladder
monitor
The
ladder monitor
is
starded
in
1
131mode
EUlsiilP®--
”s
*
'SO«S/i«/*o
*/3
. W
so*
]ia
Orpe
rVV'A
0
.
OOSn/ttir*
DIACWOS
VERSION
SPINDLE
JIPADtJALE
|
LADDER
VERSION
IftGNOS
OPTION
SERVO
MONITOR MONITOR MONITOR MONITOR
§
MONITOR
Tw o
ladders
exist because
the ladders
are operated by
two
CPUs
in NC
unit.
The
ladder input/output
must execute
both COS1
and
COS2.
2-5-1
Saving to
External
Media
The
procedure
is
shown
below:
©
Open
the
ladder which
runs
in NC
on onboard
edition area.
©
Save
the
opened
ladder in
external
media.
NC
HN123card
(Vertual:COS2 side)
External
©
7?
Projectÿ/\ÿ
—
Project
Open
NC
HN482card
(SRAM/FROM)
NC
HN163card
(Real:COS1
side)
Save
/
V
*4 .
PC
A
ROM area
side
/
-*
/
ROM
wrile
rea
for
COS1
Save
Temporary
storage
area
Onboard
edition
area
Area
for
COS2
Copy
when
the
power
is
Open
I
\
N
n—
<=
T
Execute
ladder
Edit/Monitor
(a)
Click
ENVIRON. SETTING
-ÿ CONNECT
NC
Setting
to
select
the ladder
of
COS1
side.
I
Ull
r~
‘Vlf
£
r
iLC
1
ill
u©
(b)
Select
M01
from
the
list,
and
press SET .
(The
selected environment
is displayed
on
the
the
lower
right
of
the screen. M01
is
displayed
in
case of
the
COS1
side. M02
is
displayed
in
case of the
COS2 side.)
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120
2ystem
Maintenance
Work
CONNECT
Hfr
SETTING .
x
OTjilJeiMiirsa
SET
Warning:
When
connection destination WC is
changed,
the
PL C
data on
onboard
is lost.
i
i
i
aT'
SST
:
i
(c )
Return
to
the
following
screen
pressing
F1
key , and
click
NC
FILE .
i I
M
SC
nir
OTOM/L
rut
Df/IKH.
JITHhC
ill
Wuswi.
(tlP
••
\
:
(d)
Click
‘• OPEN .
i
i
t$i
I
*C
WJ1E BSS?
5§OP
ik
Sflfc
VUUFY
ten
it
riawi
(e)
Click
OPEN
->
OK .
X
-
373»j>:
1
1S
» tt
er
PLC/»«tw*rk
05/10/20 20:50:20
130
532Bvt«
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05/10/20 20:50:20
33
&
Bv
t e
SELECT
PARAM.
+
PFDC.
SEL.
ALL
/CANCEL
PEN
(0
Return
to the
following
screen
pressing
F1
key
twice,
and
click
EXTERNAL
FILE .
I
»i
i
rs£c c-sr
U
ulABWs. If IF
(M3
L
(g)
Click SAVE
PROJECT
|
M)1
I
r
*35£.
j
r fixicT
s
(h)
Click
EXT
ERNAL
SAVE .
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121
2
ystem Maintenance Work
a
SAVE- PROJECT
a
-J
g] PROCRAM
-0
373HXI19
051017
'.r:
{*3 Parameter
0
parent
SELECT
PARAM.
i
PROC.
EXTERNAL SEL.
ALL
/CANCEL
AVE
(i)
Set
DRIVE ,
Path
and
Project
name .
Click SAVE .
0
XTERNAL SAVE -
ffra
j
RIVE
LIST
PLC
ty
pel
Dale
of
creating
|
Heading
Oi
rectory
Fi le
name
m..
Drive/Polh
_
[D'Vtenp
l«d_O5O0O5|
Title
SAVE
CANCEL
(j)
When the
following
dialog
is
displayed,
the
saving
is
completed.
Click OK .
m
CospIctecJ.
,
-l‘ v
;sv>
m&m
(k) Return to
the
following
screen
pressing
”F1
key
twice.
i
|
toll
I
|
i
;
fill
ta r
eve
CiTXur flWOi.XttF.
j.
(I)
Click
ENVIRON.
SETTING .
(This work is not
necessary
when there is
no
COS2
side.
Jump
to
(o),
and
end
the
ladder monitor.
t
I
Oil
i
uu
LUGKX.
?
“itr
“
j
ar
tiV*.
C«ICt
C* */XG.
CtR
;
(m) Select
M01
from
the list, and
press
SET
on
CONNECT
NC
SETTING .
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122
2
ystem
Maintenance
Work
CONNECT NC SETTING
,
-
'
IS
SE T
m
Warning:
When
connection
destination
NC
is
changed,
the
PL C
data
on
onboard
is
lost.
(n)
Operate
(c)
to (k),
and
save the COS2 side
ladder.
(o) End
the
ladder
monitor
clicking
END .
i I
til
t
SOW
|
JU
u
iCYICC
ClJJJQSGS.
JCU1
DC
tWR
?}MA.
2-5-2
Loading from
External
Media
The
procedure
is
shown
below:
©
Clear
the
ladder
which
runs
in temporary
storage
area.
(2)
Open
the
project
saved
in
external
med ia on
the
onboard
edition area.
©
Load
the
opened
ladder
to
the
temporary
storage
area
in
NC .
@
Save the
ladder
in
ROM area.
if the
steps
of
(2)
and
©
are
executed
without
deleting
the
ladder
of
step
©
when the
project
name
between the ladder
executed
in
the temporary
storage
area and
the ladder
saved
in
the
external media differ,
two
ladders
are
registered
(multi-ladder specification).
NC
HN123card
(Vertual
:COS2
side)
External
media
©
Project
/x
SaveZ
r
Project
Open
NC
HN482card
(SRAM/FROM)
NC
HN163card
(Real
:COS1
side)
0
Erase
ladder
©
©
side
ROM
area
ROM
write Save
Area
for
COST
J
Temporary
storage
area
Onboard
edition
area
Area
for
COS2
Copy
when
the
power
is
ON
Open
Execute
Edit/Monitor
(a)
Click
ENVIRON. SETTING
COS1
side
CONNECT
NC
SETTING
to
select
the
ladder
of
i
I
tfil
'
j
SISS
I
'siV-JW-
I
(
il<
*
ME
m tevicr
nr-jn.
iCLP LUi
JitiK
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123
2
ystem
Maintenance
Work
(b)
Select
M01
from
the
list,
and
press
SET . (The
selected
environment
is
displayed
on the
the
lower right
of the screen.
M01
is
displayed
in
case
of
the
COS1 side.
M02
is
displayed
in case
of
the COS2
side.)
CONNECT NC
SETTING
x
SI
SE T
i
Warning:
When
connection
destination
NC
is
changed,
the
PLC data
on
onboard
is
lost.
I
arjp
i
CT
i
'
(c)
Return
to
the
following
screen
pressing
”F1
key ,
and click
NC
FILE .
i
| Ml
i
C
rju:
DCDHiU.
rite
Wirot.
;
2T11HC
\
U.
*1P
W)
i
(d)
Click
, ,DELETEM.
t
i
Mi
i
Cftt
fcrawTAYt vtwrr ICXTE
i
(e) Click
SEL.
ALL/CANCEL ,
and all
data
is selected.
X
-
£/\
373»lX
l
13
05101?
•'
Pirsroete/
PLC/M«two/h
05/10/20
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130S$?0yt«
03/10/20 2 0.5 0: 20 3360vtc
$CLECT
f
sa.
AIL
|
/cwa
ELETE
(0
Click
DELETE .
i
Wl
&Sf
S&
I~I
I
—
(g)
Click YES on
DELETE
CONFIRMATION
screen.
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124
2ystem Maintenance
Work
3
It»
aÿcil
iwJ I
He
i®
deleted.
Is
ii
all riiM1?
El
SO
(h)
If the
ladder
is “RUN
state,
STOP
is urged.
Click
YES”.
FtC
»*
»ri
s
ftlW
stile,
J*
&Ieiipn
«>rfc»r®ed
ifl*r
»lgp
Pt,C?
E
f
NO
(i)
When the
following dialog
is
displayed,
the
deleting is
completed. Click
OK .
ftSMsttid
.
»
,-E
P|
—
,
CcfttpJeletJ.
-V»
ft,;
(j)
Return to
the
following
screen
pressing
F1
key
twice,
and click EXTERNAL FILE .
rant
uivu‘
w
text
I
|
Ml
SB ®
j
I
B7a*
c
rSLT
lit
IM?
j.
1
(k) Click
OPEN PROJECT .
*3
iaitr
I
I
tail
i
rgg.
n&<
j
|
ffi
(I)
Set
DRIVE
and
File
name ,
and
click
SELECT1.
0
:$aECI;
PROJECT?
DRIVE
I
PLC
typeFPate
of
tins
[Head i
nr
iilsjsff,
E&..
c
i
ea
Di
rectory
B:
i
|
Dr
i
ve/Pftt
h
jD:
Vlcmp
Project
moie
[ij>d_05030fi
i
SELECT CANCEL
(m )
Click
OPEN .
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125
System Maintenance
Work
m
PE N
PROJECT
:
• a
Iÿ.CS0805.,:|
rKUUHAM
Q
373HX1
13
051017
Parameter
£2
param
SaECT
PARAH.
PROG.
SEL.
ALL
/CANCEL
SELECT
PROJECT
P
EH
(n)
When a
message
that prompts
you
to comfirm overwriting is
displayed, click
ALL
YES .
UP--
•-
X
The
program
(373MX119.«P?)
already
exists.
Are
you
sure OK to overwrite?
YES
A LL Y ES NO
(o)
When
the
following
dialog
is
displayed,
the
loading is completed.
Click
OK”.
a
HE.Mwrij -
Cc«»lete«3.
i
sail
(p)
Return to
the
following screen
pressing
F1
key
twice,
and click NC
FILE”.
i i
»>i
ÿ • • • n ' t.
;.5U5.';
H.I*
:
i
S
I
:
rue
il>
HflH
(q)
Click
’'SAVE”
4
t
|
eat)
JSk
ft't
SAVE
VERIFY
tGLU
FCfirUT
(r)
Click
SAVE .
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126
2
ystem
Maintenance
Work
x]
-FREE
SPACE VOLLWE
•
LARGEST
CONTIGUOUS
j=
“a
PROGRAM
..£2
373WX
\ 19 051017
3
[arÿ
Par ansttr
Par
am
r
BYTE
TOTAL
FREE
SPACE
r
BYTE
FREE
SPACE
YOLUUE
SELECT
PARAM.
+ PROG.
SEL. ALL
/CANCEL
AVE
(s)
When
the
following
dialog
is
displayed,
the
loading
is
completed.
Click
OK .
;X
Collet
c4;
(1)
Return to the
following
screen
pressing
F1 key ,
and
click ROM
WRITE .
esni; j.ifi'.-fr.
TO
zrp
I
|
;
:
WSl'.*’
eran
i
ra
iCLZK
l
(u)
Click
YES .
PW
wire
• -•
X
•
TStflPiAflV
»H3KY
1J
d.lt
or
CfCAHIC
I'-Alt
t>
CREA1
1»;
IV)
>co
tr
It*
it
In RGB?
(v)
When
a message
that
prompts
you
to
comfirm
overwriting ROM
is
displayed, click
ALL
YES .
wsm
AM
data
in
the
lar
Ihe
program
rersory
get *i 11
be
deleted,
dale
oil
I bs written into ISe
target.
NO
ES
Do
you
lly
*on(
to
execute?
(w) When the
following
dialog
is
displayed,
the
ROM
writing
is
completed.
Click
OK .
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127
2ystem
Maintenance
Work
a
C«*ol«leiJ.
$
'
llilll
(x)
Click PLC
RUN/STOP,,.
¥
i
« i
-&>
|
gg
|
M
wire
roi
SAVE VIR1FY
rcfÿi
GITC
I
f
(y) Click
YES
xl
m
TATUS
[SlS
Is
PLC
started?
NO
(2)
Return to the
following
screen
pressing
F1
key
once.
|
SO I
?
i
i
« j
nr
Ltfotn tcvict tar
«wi.
KlAGfCi.
(aa)
Click ENVIRON.
SETTING .
(This
work
is not
necessary
when
there
is no
COS2
side.
Jump
to
(dd),
and
end the
ladder
monitor.)
i I
ai l
fii
«;
fits.
ILE
soviet/iCtT*
rlf-JU.
?|ACME.
• nr
M)
JL
(bb)
Select
MOT'
from the
list,
and
press
SET on CONNECT NC SETTING .
CONNECT
NO SETTING
-
f
\
*
X
'TTTT'f
Tj
SET
iasa«g«8afflHI
Wa
rn
i
ng
:
When connection
destination NC
is
changed,
the
PLC
data
on onboard is
lost.
(cc)
Operate
(c)
to
(z). and
save
the
COS2
side ladder.
(dd)
End
the
ladder
monitor
clicking
END .
1
I
dt
}
“Sr SI'S
j
-w
ILL
:evKt
iff}*.
Dfl
iCCP
C-
IfirtZ.
i
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128
System
Maintenance
Work
2-6 Replacing
the
HD
2-6-1
Replacing
the
HD
Preparation
•
HDD
unit for
replacement
(Installed
NC
system
(MAIN-B)
of the same
version
as
customer)
When
MAIN-B
has
not
been
installed in
the HDD unit,
prepare
NC
system
for
upgrading
by
the
USB
memory
etc.
•
USB
memory
for
data backup
The
replacement
procedure
of HD
is
shown below.
Note:
This
method
assumes
that
the
NC
is
running properly.
If Windows does not
start,
this
method
cannot be used.
START
Back
up
the
customer’s
current
data.
Back
up
all
data
according
to
1-5 Backing
Up
the
Saved
Data. .
Backup
of
the saved data
4
Backup
the HDD
internal
data.
Refer
to
section
2-6-2 Backup
data of
HD
for
details.
ackup
of
HDD
internal
data
The
HDD
unit
is
removed,
and
it
is
replaced
by
a
new HDD unit.
At
this
time, replace
a
front
cover
of a new
HDD
unit to
a
front
cover
of former
HDD
unit
(The
name
plate and the
WindowsCOA
seal are
affixed).
Replacement
of
HDD unit
V
Upgrading
of
NC
application
When MAIN-B
has
not
been
installed
to
replaced
HDD
or when the version should be upgraded to
the
latest
version,
install
prepared
MAIN-B
according
to 2-2-4
Upgrading PC
Side
System
(MAIN-B) .
Erase
the
all
program
area
on
PROGRAM
FILE
screen.
Refer to section 1-8-2
Initializing the
Programs
for details.
\7
All erase in program
area
Restore
the
backed
up
data by
following steps.
(T)
Restore
the
backed
up
data
to
HDD
according
to 2-6-3
Restoring
the
Backed
up
Data”.
©
Restore
the
all saved
data
according
to
1-5-4
Restoring
the
Saved
Data
.
Back
up
the
NC
side
data to
new
HDD.
Refer
to
section
2-6-4 Backing
up
the NC Side
Data
to
HD
fo r details.
Restoration of
backup
data
V
Data backup
to
HDD
END
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129
System
Maintenance
Work
2-6-2
Backup
data of
HD
Copy
the
specific
files
in
HD
to
an
external
memory of the
USB
memory
etc.
by
the
Explorer.
List
of
data
backed up (If
the
folder/file
do
not
exist,
the
backup is unnecessary.)
Data details
Folder
(file)
name
1
Machining programs
C:\MC_Machine
Programs
2
Machining
programs
for
HD
operation
_
antry programs
_
C:\MC_Direct
Mode
Programs
3
C:\MC
GL
Data
Machining
programs
for
backup
Sampling
data,
tool
data
related
4
C:\MC
Backup
5
C:\MC
.....
dg
Operation
control
screen
data
C:\RUMMNG
Display
data
for
NC
screen
Data
for
graphic
maintenance/
alarm
navigation
_
7
C:\nm64mdata
8
C:\m6y_ymw\Mplc
9
Custom
display
related
module
C:\Custom
Display
3D
interference check-Real
simulator-3D data for
setup
10
C:\MC_Machine
Database
11
Real
simulator INIFILE
C:\m6y_ymw\M7401Bin\Release\realsim.ini
NC
system
software
2
C:\ncbackup
J2-CT
parameters
C:\j2ctbus\Axisinfu.dat
C:\j2ctbusV“*.prm
13
Maintenance
data
4 C:\mainte\mnt_bkup.dat_
C:\mainte\(NC serial
No.).
op t
C:\mainte\(NC
serial
No.).
opt.
old
Option
data5
16 SRAM
backup
C:\mainte\srambkf.dat_
:\mainte\plcbkf11.dat
(other
than
NEXUS)
C:\mainte\plcbkf01.dat
(NEXUS)
_
LC internal
memory backup7
Note:
For
applications
installed
after
shipment
and the network
settings
made
after
shipment,
check
with
Yamazaki and
backup if
necessary.
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130
HI
ystem Maintenance
Work
2-6-3
Restoring
the
Backed
up
Data
The backed
up
data according to
Backup
of
HDD
internal
data
is restored to
replaced
HD.
List of
data
restord
(If the
folders/files
listed
in the table
below
do
not exist
at
backup, it is
unnecessary
to
restore.)
Items
marked
with
•
under [Resore] in
the table below are
restored.
It
is
unnecessary
for the
items with
O
to
restore,
because
these
items are
directly
restored
from
NC
internal
data by the
maintenance tool
in the
next
step.
Data details Folder
(file)
nameestore
Machining
programs
C:\MC_Machine Programs
2 Machining
programs
for
HD
operation
_
C:\MC_Direct
Mode
Programs
Gantry programs
C:\MC
GL
Data
Machining programs
for
backup C:\MC_Backup
5
Sampling
data,
tool
data
related
Operation
control screen
data
C:\MC_sdg
6
C:\RUMMNG
7
Display
data for NC
screen
C:\nm64mdata
Data
for graphic
maintenance/
alarm
navigation
_
8
C:\m6y_ymw\Mplc
9 Custom
display
related module C:\Custom
Display
3D
interference
check-Real
simulator-3D data
for
setup
10
C:\MC_Machine
Database
11
Real simulator INIFILE C:\m6y
ymw\M740\Bin\Release\realsim.ini
NC
system
software
2 C:\ncbackup
13
J2-CT
parameters
C:\j2ctbus\Axisinfu.dat
C:\j2ctbus\***.prm
O4
Maintenance
data
C:\rnainte\mnt
bkup.dat
O
5
Option
data
SRAM
backup
C:\mainte\(NC
serial No.).
opt
C:\mainte\(NC
serial
No.).opt.old
O
6
PLC
internal
memory
backup
C:\mainte\srambkf.dat
O
7
Machining programs C:\mainte\plcbkf1
1.dat
(Other
than
NEXUS)
C:\mainte\plcbkf01.dat
(NEXUS)
_
Note:
Fo r
applications
installed
after
shipment
and
the
network
settings
made
after shipment,
check with Yamazaki
and
reset if
necessary.
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131
2
ystem
Maintenance
Work
2-6-4
Backing
up
the
NC
Side
Data
to
HD
The
data
of
the item with
O
in
the previous
page
is
restored by
backing
up
to
HD
in
which
NC
side data
has been
exchanged.
(1)
SRAM
data
and
PLC
internal
memory backup
Start
Explorer
from
the
Windows
start
menu,
and double-click
C:\mainte\mainte.exe
to
open
the maintenance
tool.
Select
the
BACKUP
screen
on
MAINTENANCE
TOOLS .
t
'.‘;l
• SACK®?
i
FLASH
KOX
JJ
ECT-DATA
IxO
_id
C
do
t
l
a
-V
BACKUP
L
PTIOK
EXIT
Click the
[>]
button
on
the lower
right.
Backup
the
some all
SRAM data (2MB)
in
NC
and
PLC internal
memory area to
HDD.
Refer
to
the
®
of
1-4-2
Backing
Up
and
Restoring
the
SRAM
for
detail.
(2)
FLROM
maintenance
data (the
NC
model,
serial
No.
and option, etc.)
backup
Select MAINTENANCE
screen
on
MAINTENANCE TOOLS .
/
m
KAIUTTJJAiiCE
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/<i
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Click
the
[>]
button
on
the
upper
right.
The
NC
model,
serial
No.
and option data
registered in
FLROM
are
backed
up
to
HD.
The
Names
of
backup
files
are fixed as
C:\mainte\mnt_bkup.dat
and
(NC
serial
No).opt .
Refer
to
the
(a)
of
”2-4
Servicing
with
the Maintenance
Tool for details.
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132
System Maintenance
Work
2-7
Replacing
Control
Unit
2-7-1
Replacing
Control
Unit
Preparation
•
HDD
unit
for
replacement
(Installed
NC
system
(MAIN-B)
of the same version
as
customer)
When
MAIN-B
has not
been installed
in the
HDD
unit,
prepare
NC
system
for
upgrading
by
the
USB
memory
etc.
•
USB
memory
for
data
backup
The
replacement procedure
of NC
unit is shown below.
CÿSTARTÿ)
Back
up
the
customer's
current
data
Back
up
all data
according
to
1-5 Backing Up
the
Saved Data .
Backup
of
the saved
data
£
Backup
the
NC
unit
internal data.
The
target
data
is
the
following
data.
(D
All
SRAM data and
internal PLC
data
@
The maintenance
data
in FLROM
(including
the
options)
®
The
ladders
in FLROM
Refer
to
section 2-7-2
Backing
up
the NC
Unit
Internal Da1a for
details.
Backup of
the NC
unit
internal
data
V
The
control
unit is
removed,
and
it
is
replaced
by
a
new
control unit.
At
this
time,
replace
a
front cover
of
a
new
control
unit
to
a
front cover
of
former control unit (The
name plate
is
affixed).
Replacement
the
control unit
r
Clear
the data in
the
SRAM mounted
in
the
replaced
control unit's
HR482. Refer to
section
1-2
Completely
Erasing
the Memory
for
details.
Clearing
of
SRAM area
<0
Install the
NC
system
software to
NC unit's
FLROM.
Refer
to
section
2-2-3
Upgrading
NC
system
(MAIN
A)
for
details.
Installation of
NC
system
Restore the backed
up
data
by
following steps.
(D
Restore
the
backed
up
data
according
to
2-7-3
Loading
the
Backup
Data
.
®
Restore
the
all
saved
data according to
1-5-4
Restoring the
Saved Data
.
Set the date
and
time.
Refer to section 1-7-1
Setting
the Date
and
Time
for
details.
Restoration
of
backup
data
Calender
setting
A
Data
backup
fo r emergency
Back
up
a
part
of
the
SRAM
data
like
the
parameter
etc.
to
FLROM in
preparation
for
various data
areas'
breaking
down. Refer to
section
2-7-4
Backing
Up
Data for
Emergency
Purposes
for
deÿis.
END
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133
2
ystem Maintenance
Work
2-7-2
Backing
up
the NC
Unit Internal
Data
The
following
NC
unit
internal
data is backed
up.
©
Al l
SRAM
data and internal
PLC
data
(2)
The
maintenance
data
in
FLROM
(Including
the
options)
(3)
The
ladders
in
FLROM
(1)
SRAM
data and
PLC
internal
memory
backup
Start
Explorer
from
the
Windows
start
menu,
and double-click
C:\mainte\mainte.exe
to
open
the
maintenance tool.
Select
the
BACKUP
screen
on
MAINTENANCE
TOOLS .
/
D
iUEfnH«K£;rqG6.s
-BACXOF
FLASK
ROX
IZLii
/
/
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s
t
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51-mLOct
/
/
/
lAHCEj
j
DACJOIP
J|| OfTICH j
ft'iTE
Mill EXIT
Click the
[>]
button on
the lower
right.
Backup the
some
all
SRAM
data
(2MB) in
NC
and PLC
internal
memory
area
to
FIDD.
Refer
to
the
(3)
of
1-4-2
Backing
Up
and
Restoring
the SRAM
for
detail.
(2)
FLROM
maintenance
data
(the
NC
model,
serial
No.
and
option, etc.) backup
Select
MAINTENANCE screen on MAINTENANCE TOOLS”.
/
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/
/
1
i
S
-V
irTOXTEj
mi;iTEMiMCz||
ornoir
EXIT
,.;l
...
i
Click the
[>]
button
on
the
upper right.
The
NC
model,
serial
No.
and option data
registered
in
FLROM
are
backed
up
to
HD.
The
Names
of
backup
files
are fixed
as C:\mainte\mnt_bkup.dat
and
(NC
serial
No).
opt .
Refer to
the (a)
of 2-4 Servicing
with
the
Maintenance
Tool for
details.
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134
System
Maintenance
Work
(3)
FLROM
ladder
backup
Backup
the
ladders on
LADDER
MONITOR screen
of
NC.
Refer to the
section
2-5-1
Saving
to
External
Media of 2-5 Inputting and
Outputting
Ladders
for
details.
Two
ladders
exist because the ladders
are operated
by
two CPUs
in NC unit.
The
ladder must
backup
both
COS1 and
COS2.
(Example)
The
step
( i) of the
drive,
path
and
project name settings
are
as
follows:
Drive/path
C:\mainte\ladder
Project
name
COS1
side—
>cos1
COS2
side—
>cos2
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135
2ystem
Maintenance
Work
2-7-3
Loading
the Backup
Data
The
following
backed
up
data
is loaded
to NC unit.
®
All RAM
data
and PLC
internal
data
(D
The maintenance data
in
FLROM
(including
the
options)
(3)
The
ladders
in
FLROM
(1)
Loading
SRAM
data
Stard the
maintenance
tool,
and
select
the BACKUP screen.
J
m
i
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Ti/l/Q
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|(
OPTION
j
'K
UPDATE
EXIT
ACKUP
Click
the
[<]
button
on the lower left .
C:\mainte\srambkf.dat and
C:\mainte\plcbkf11.dat
(or
plcbkf01.dat )
in FIDD
are
loaded
to
SRAM
in
NC
unit.
(2 ) Loding
FLROM
maintenance
data (the
NC
model,
serial
No.
and
option,
etc.)
Select
MAINTENANCE
screen
on
MAINTENANCE
TOOLS .
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UPDATE
OPTIOK
EXIT
Click
the
[<]
button on
the
upper
left.
C:\mainte\mnt_bkup.dat
in
FIDD
is loaded
to
FLROM
in
NC
unit.
Refer to
the
(b)
of
2-4
Servicing
with
the
Maintenance
Tool
for
details.
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136
2
ystem Maintenance Work
(3)
Loading
FLROM
ladder
Load the
ladders
on
LADDER
MONITOR screen
of NC.
Refer to
the
section 2-5-2
Loading
from External Media” of 2-5 Inputting and
Outputting
Ladders
for details.
In
the
step
(i)
of
the
drive,
path
and
project
name
settings,
select
the
drive,
path
and
project
name
set
in
(3)
of
2-7-2 Backing
up
the
NC
Unit
Internal
Data ,
and load
both
COS1/COS2
ladders.
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137
System Maintenance
Work
2-7-4
Backing
Up
Data
for
Emergency Purposes
Backup
the
parameters,
etc.,
into the FLROM
for
emergency
purposes.
Stard
the maintenance
tool,
and
select
the
BACKUP screen.
L
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It'S
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OPI'ATE
BACKUP
EXIT
/
Click
the
[>]
button
on
the
lower
right.
Backup
the
some SRAM data
in
NC
to
FLROM
in
NC.
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138
3
ppendix
3
Appendix
3-1
Using
the
DIAGNOSIS Screen
3-1
-1
DIAGNOSIS
(ALARM
Screen)
This is the main
diagnosis
screen. Detailed information
is
given
fo r
up
to
16
current
alarms.
3-1-2
VERSION
Screen
The
system
software,
spindle
version,
servo
version,
system
model
name
and
serial No. are
displayed.
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No. Display
item
Details
1
UNIT
Control
unit
type
2
SERIAL Serial
No.
3
MODEL
NC
model
4
MAIN-A
NC
software
version
5
MAIN-B
Screen software version
LG-
Currently
selected
language
version
Ladder
(COS1
side)
version
LADDER-F
8
LADDER-B
Ladder
(COS2 side)ÿyersion
Currently selected
PLC language version
Servo
unit
software version
9
LGP
SRV-1 to
16
0
SPN-1
to 8
1
Spindle
unit
software
version
12
J2CT-1
to
14
J2CT unit
software
version
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139
3ppendix
3-1-3
HARDWARE
MONITOR
Screen
The
hardware
mounted
on
the control unit and board is
displayed.
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3
kxlA3
Bifrtd
[ETHER]
is
displayed
when
031-Bit4
is
ON .
Display
item
Details
CNC
HN163 The
CNC
card
name
and
sub-version
are
displayed.
The
C
NC card
name
and
sub-version
are
displayed.
N123
PLC
The
PLC
card
name and sub-version
are
displayed.
MEM
HN482 The SRAM/FROM card name and sub-version
are
displayed.
EXT
HN531
The axis
extension
card
name
and
sub-version
are displayed.
IC
USB
HN251
The
front
IC card/USB
l/F
card
name
and sub-version
are
displayed.
THER Only
the item
is
displayed
when there
is
an
Ethernet option.
RIO
RIO
1 RIO 2 RIO
3
RIO
4
RIO
5
RIO
6 RIO 7
RIO 8
1
2
HN203
HN203
4
5
6
I
The
IC
card
name
used
each
part system
or
channel
is
displayed.
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140
3
ppendix
3-1
-4
SERVO
MONITOR
Screen
The servo
monitor
is
configured
of the
following
five screens. The status of
the
servo
is
displayed
on
each
screen.
-
SERVO
MONITOR
screen
(Servo
monitor)
1/2
SERVO MONITOR screen
(Servo
monitor)
2/2
•
ABSOLUTE
MONITOR
screen
(Absolute
value
monitor)
•
SERVO
DIAGNOSIS
screen
(Servo
diagnosis)
•
SERVO STATUS screen
(Servo status)
The screens
can be
changed in
the
following
order
with the
page
feed
keys.
SERVO MONITOR
screen
1/2
I
NEXT
key
T
BACK key
SERVO
MONITOR screen
2/2
l
NEXT
key
T
BACK
key
ABSOLUTE
MONITOR
screen
i
NEXT
key
t
BACK
key
SERVO
DIAGNOSIS screen
I
NEXT
key
t
BACK
key
SERVO
STATUS screen
Note: The SPINDLE
STATUS screen
is
displayed
only while
releasing
the key
lock.
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141
Appendix
(1)
SERVO MONITOR
(Servo monitor)
The
servo
status
is
displayed on
this screen.
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Display
item
o.
Details
The
status
of
the position
loop
gain
is
displayed.
Position
loop
gain
refers
to the
following:
GAIN (1/sec)
Gain
[1/SEC]
Feedrate
(mm/sec,)
Tracking
delay
error
(mm))
The error of the
actual machine
position
to
the
commanded
position
is called
droop.
_
ROOP
(i)
Droop
[Command unit]
SPEED
(1 /min)
Speed
[1/min]
This is
the actual
motor speed.
FEED RATE
(mm/s)
Feed
rate
[mm/s] The
feed
rate
of
machine end is displayed. (Only Vx )
The
motor
current
is
displayed
with a
continuous current
conversion
during
stalling.
__
URRENT
Load
current
%)
[%]
The
current
FB
percentage
in respect to
the
current
limit
is displayed.
The
peak
value
is
constantly
sampled,
and
updated
every
second.
_
MAX
CUR1
(%)
Max.
current
1 (%]
The
currenl
FB
percentage
in
respect
to
the
current
limit
is
displayed.
The
max.
value
of
the
current
FB
peak sampled
after
the
power
is
turned ON
is
displayed.
_
AX CUR2
(%)
Max.
current
2
[%]
The
FB value
of
the
motor current
in
terms
of
continuous
current during
stalling
is
displayed.
An
absolute
value
of the
current
FB
peak
value
sampled
in most
recent
2
seconds
is
displayed.
MAX
CUR3
(%)
Max.
current
3 [%]
OVER LOAD
(%
Overload
1%
1
This data is used for
monitoring
the
motor
overload.
_
This
dala
is
used
for
monitoring
the
resistance
load
state
when
the
power
supply
for resistor regeneration
is
connected.
The
estimated
disturbance
torque
in
terms
of
stall rated
torque
when
the
disturbance
observer
is
valid
is
displayed.
The
estimated
disturbance
torque
in
terms
of
stall
rated
torque
when
the collision
detection function
is
adjusted
is
displayed.
An absolute
value of
the estimated disturbance
torque
peak
value sampled
in
most
recent 2
seconds
is
displayed.
OVER REG
0
Regenerative
load
%)
[%]
Estimated
disturbance torque
ST
FORCE
1
(%)
[%}
MAX
estimated
disturbance
torque
AX
DST FORCE
2 <%)
[%]
The estimated
load
inertia ratio
when
the
collision
detection
function is
adjusted
is
displayed.__
The
present
operation
frequency
of
the
adaptive filter
is
displayed.
___
The
present
filter
depth of the adaptive
filter is
displayed.
INERTIA
RATIO
3
(%)
Load
inertia
ratio
[%]
AFLT
FREQ
4 (Hz)
AFLT
frequency
[Hz]
15
AFLT
GAIN
(dB)
AFLT
gain
IdB]
AMP
DISP
6 Amplifier
display
The
driver's
7-segment
LED
display
is
shown.
_
Alarms
and
warnings other
than the
amplifier
display
are
displayed.
___
_
LARM7
Alarm
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142
3ppendix
(2)
SERVO MONITOR
(Servo
monitor)
2/2
The
servo status
is
displayed
on this screen.
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No.
Display
item
Details
The position
pe r
rotation
of
the encoder
delecto r is
displayed.
The
grid
point 's value is used
as
the
0
position
and the
position
per
rotation
is displayed
in
the
range
of
0 to
RNG
(movement unit)
multiplied by 1000.
_
CYC
CNT
(P)
Cycle
counter
[pulse]
The
grid spacing
for reference
point
return
is
displayed.
The
unit
is
[deg]
when
using a
rotary
axis.
_
The
distance from
the dog off to g ri d poi nt when
dog-type
reference
point return has
been
carried
ou t
is displayed.
The
grid
mask
distance
is
not
included.
_
GRID
SPACE
(mm)
Grid
spacing
[mm]
GRID (mm)
Grid
distance [mm]
This is the
position
on
the
NC’s
basic machine coordinate
system.
AC
POS (mm)
Machine position
[mm]
MOTOR
POS Motor
end FB
The feedback
position
of the
speed
detector
is
displayed.
(mm)
[mm]
SCA
FB
(mm)
[mm]
l
The
feedback
position
of
the
position
detector
is
displayed.
achine
end
FB
Remain
command
EMAIN
(mm)
The
remain
command
value
is displayed.
mm]
Current
position
WORK POS
The
current
position is
displayed.
(mm)
[mm]
J2L
Manual
interrupt
amount
mm)
MANUAL IT
The
amount
of
manual
interrupt
is
displayed.
mm]
the
error
of
between
the
motor
end FB and
machine
end
FB is
displayed.
B
ERROR
0
(i)
FB
error
[Command
unit]
The
compensation pulse
amount
for
dual feedback
control
is
displayed.
FB
COMP
1
(0
DFB error
[Command unit]
12
CMP1
Control
input
1
Control
input
2
MP2
3
CMP3
4
Control
input
3
CMP4
5
Control
input
4
CMP5
Control inp
ut
5
Control
output 1
16
17
STS1
STS2
STS3
Control
output
2
0
19
Control
output
3
20 STS4
Control
output 4
21
STS5
Control output
5
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143
3
ppendix
(3) ABSOLUTE
MONITOR
Screen
(Absolute
value
monitor)
The servo’s
absolute
position is
displayed
on
this
screen.
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Display
item
Details
ABS SYS
Detection
system
The
state
of the
absolute
position
detection
system
on the
servo side
is displayed.
ES
:
Semi-closed encoder
EC : Ball
screw
end
encoder
LS
:
Linear
scale
MP
: MP
scale
ESS
: Semi-closed
high-speed
serial
encoder
ECS
:
Ball
screw
end
high-speed
serial
encoder
INC
:
Incremental
2
POP
POS
Power
OFF
position
The
absolute
position
at NC
power
OFF
is
displayed.
mm) [mm]
PON POS
Power
ON
position
[mm]
The
absolute
position
at
NC
power
ON
is
displayed.
This
is created from
the absolute
position
when the NC
power
is turned
ON.
__
mm)
MAC
POS
Current
position
[mm]
The
coordinate
value at
the
NC
basic
machine
coordinate
system
is displayed.
_
mm)
5 RO
6 PO
EO
Rn
Cumulative
number
of
rotation
The cumulative
number
of
the
motor
rotation
is
displayed.
Pn
Phase The position
in
one
rotation
is displayed.
Each
rotation is divided
by
4096,
The
range
is
0
to
4095.
The
absolute
position
basic
point
is displayed.
This
is the
FB position
memorized
during
basic
point
setting.
10
ABS0
Basic
point
ABSn
Current
position
1
The
current
absolute
position
is
displayed.
12
,
MPOS
Scale offset
The
initial
offset distance for
the
MP
scale
is
displayed.
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144
3ppendix
(4)
SERVO
DIAGNOSIS
Screen (Servo diagnosis)
The servo mounting
state and
alarm
history
are
displayed
on
this
screen.
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Display
item
UNIT
TYPE
Details
Amplifier
type
This is the
servo
amplifier type.
2
Amplifier
serial
No.
This is
the
servo
amplifier
serial No.
NIT
No.
Software
version
S/W VERSION. This
is
the
servo
amplifier
software version.
CONTROL
Control
method
SEM1 :
Semi-closed
loop
CLOSED :
Closed
loop
DUAL
:
Dual feedback
ENC
TYPE
Motor
end detector This is the motor end detector
name
ENC
SERIAL
No.
Motor
end
detector
serial No.
6
This
is
the motor
end detector
serial
No.
MC DT
Machine end
detector
This
is
the machine end detector
type.
Only
displayed
when CLOSED
or
DUAL
of
control method.
SCALE
SERIAL
No.
Machine
end
detector
serial
No.
This
is
the machine
end
detector
serial
No.
Only displayed
when
CLOSED
of
control method.
MOTOR
Motor
This is
the motor
type.
WORK
TIME
__
ALM
HIST
1
to 8
10
Work
time T
he
cumulative
ready-ON
time
is
displayed.
Alarm history
The Nos.
of
the
past
servo
alarms are
displayed.
1
12
MAINTE HIST
Maintenance
record
The amplifier’s maintenance history
or
NVRAM
(special memory
in
servo)
status
is
displayed.
_
MAINTE STS
3
Maintenance
status
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145
3ppendix
(5)
SERVO
STATUS
(Servo
status)
The
servo
statuses
are
displayed
on
this screen.
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Display
item
o.
Details
ALARM
COUNT
Alarm
No .
The
servo
alarm No .
Count
The
number of
times
of
servo
alarm condition
implemented
after
servo
amplifier power
ON.
_
DA
ADDRESS
DA
output
L
Servo
parameter
svQ61
setting
value
(address)
DA
OUTPUT
Servo
parameter
svQ61
setting
address data
Servo
parameter
sv063
setting
value
(address)
A
ADDRESS
DA OUTPUT
Servo
parameter
sv063
setting
address
data
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146
3
ppendix
3-1-5
SPINDLE
MONITOR Screen
The spindle monitor
is
configured
of
the
following five screens.
The status
of the spindle is
displayed
on
each screen.
-
SPINDLE
MONITOR
screen
(Spindle
monitor) 1/2
•
SPINDLE MONITOR screen
(Spindle monitor) 2/2
•
SPINDLE
DIAGNOSIS
screen
(Spindle diagnosis)
•
PS
DIAGNOSIS
screen
(Power supply
diagnosis)
SPINDLE
STATUS
screen
(Spindle status)
The
screens
can be
changed
in
the
following
order with
the
page
feed
keys.
SPINDLE
MONITOR
screen
1/2
I
NEXT
key
T
BACK
key
SPINDLE MONITOR
screen
2/2
I
NEXT key
t
BACK
key
SPINDLE
DIAGNOSIS
screen
1
NEXT
key
t
BACK
key
PS
DIAGNOSIS
screen
I
NEXT
key
t
BACK
key
SPINDLE
STATUS
screen
Note: The
SPINDLE
STATUS
screen is
displayed
only
while
releasing
the
key lock.
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147
3ppendix
(1)
SPINDLE
MONITOR
(Spindle
monitor)
The
spindle
status is
displayed on
this screen.
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Display
item Details
GAIN
The
spindle
position
loop gain
(1/s)
is
displayed.
The
value
is
no t
set when
in
control modes other than
position
loop
control.
_
1/msec)
Gain
[1/msec]
DROOP (i)
Droop
The
feedback
tracking
delay
to Ihe
commanded
position
is
displayed.
This is
valid
only during
position loop
control
as
with
item
1.
[Command
unit]
3 SPEED
(1/min)
Speed
[1/min]
This is
the actual motor
speed.
FEED
RATE
(mm/min)
[mm/s]
The
feed rate of
machine
end
is
displayed.
(Only
Vx )
eed
rate
LOAD
(%)
Load
The
motor load
is displayed
with a continuous
current
conversion
during
stalling.
__
%]
MAX
CUR1
(%)
The
current
FB
percentage
in
respect
to
the current
limit
is
displayed.
The
peak
value is
constantly
sampled,
and
updated
every
second.
__
___
_
6
MAX current
1
[%]
MAX
CUR2 (% ) The current
FB
percentage
in
respect
to
the
current
l imit i s
displayed.
The
max. value of
the current
FB
peak sampled
after
the
power
is
turned
ON
is
displayed.
_
%]AX
current
2
MAX
CUR3
The
FB
value
of
the motor
current
in
terms
of
continuous current
during
stalling
is
displayed.
An absolute value
of the current FB
peak
value
sampled in
most
recent
2 seconds is
displayed.
_
3 (%)
l%]
AX
current
3
OVER LOAD
{%)
Overload
(%]
This data
is
used for
monitoring
the
motor overload.
OVER
REG
{% )
0
This data
is used for
monitoring
the resistance load
slate
when
the
power
supply
for
resistor
regeneration
is
connected.
Regenerative
load
[%]
(%)
The estimated
disturbance
torque
in
terms
of stall
rated
lorque when
the disturbance observer
is
valid is
displayed.
_
The
estimated disturbance
torque in
terms
of
stall
rated
torque
when the
collision detection
function
is
adjusted
is
displayed.
An
absolute
value
of the
estimated
disturbance
torque peak
value
sampled
in
most
recent
2
seconds is
displayed.
The
estimated
load inertia ratio when
the
collision
detection
function
is
adjusted
is
displayed.
_
The
present
operation
frequency
of
the
adaptive
filter
is
displayed.
he
present
filter
depth
of
the adaptive
filter
is
displayed.
The spindle
motor
temperatureis displayed.
11
DST. FORCE
Estimated
disturbance
torque
__
[%]
MAX DST
FORCE
2
(%)
MAX
estimated
disturbance
torque
[%]
INER1IA
RATIO
Load
inertia
ratio
13 (%)
(%J
AFLT
FREQ
4 AFLT
frequency
(Hz)
[Hz]
15
AFLT
GAIN
(db)
AFLT
gain
[dB]
TEMPERATURE
Spindle
motor [°C]
temperature
Amplifier
display
16
(X)
AMP
DISP
ALARM”’”
17
The
driver's
7
-segment
LED
display
is
shown
This item is
displayed
when
alarms and
warnings
other
than
the
amplifier
display
is
occurring simultaneously.
18
Alarm
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148
3
ppendix
(2)
SPINDLE MONITOR
(Spindle
monitor)
The
spindle
status
is
displayed.
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Display
itemo.
Details
This
displays
the
position
within
one
rotation of
the
encoder
detector.
The position is
displayed within
one rotation
in
the
range
of
0 to
RNG
(movement units)
*
1000 using the
grid point
value as
0
_
YC
CNT
(P)
Cycle
counter
[Pulse]
The
grid
space for
the reference
position
return
is
displayed.
When
rotary
axis,
the
unit
is
[degj.
_
RID
SPACE
(mm)
Grid
space
[mm]
This
displays
the
distance
from the
dog-off
point
to
the
grid
point
when
the dog-type
reference
position
return is
displayed. Th e
grid
mask
amount
is
not included
_
RID
(mm)
Grid
[mm]
The
NC
basic
machine coordinate system
position
is
displayed.
__
AC
POS
(mm) Machine
position
[mm]
MOTOR
POS (mm)
Motor
end FB
.mm]
The
feedback value
of
the
speed
detector is displayed.
REMAIN
Remain command
[mm]
Current
posirion
WORK
POS
[mm]
121
Manual
interrupl
amount
ANUAL
IT
[mm]
SCAFB
(mm)
Machine end
FB
The
feedback
value
of
the
position
detector
is
displayed.
mm]
[Command
unit]
_
The
error
of
between
the
motor end
FB
and
machine
end
FB is
displayed.
_
B ERROR
0
(i)
FB error
[Command
unit]
_
The compensation
pulse amount for
dual feedback
control
is
displayed.
FB COMP (i)
DFB
error
1
CMP1
2
Control
input
1
CMP23
Control
input
2
CMP3
4
Control
input
3
15 CMP4
Control
input
4
CMP56
Control
input
5
17
STS1
Control
output
1
STS28
Control
output
2
Control
output
3
9
STS3
STS4
0
Control
output
4
STS51
Control
output 5
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149
3ppendix
(3)
SPINDLE
DIAGNOSIS Screen
(Spindle diagnosis)
The
spindle
mounting
state
and alarm
history
are displayed
on
this
screen.
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Detailso.
UNIT
TYPE
Amplifier type
This is the
spindle
amplifier
type.
This is the serial No. of the
spindle
amplifier.
NIT
No. Amplifier
serial No .
S/W
VERSION.
Software
version
This is the version of the spindle side software.
SEM1
:Semi-closed
loop
CLOSED
:
Closed
loop
DUAL
:
Dual
feedback
CONTROL
Control
method
5 ENC.
TYPE
This
is the
motor end
detector name.otor end detector
Motor
end detector serial
ENC
SERIAL
No.
This
is
the
motor end
detector serial
No .
No.
This is
the
machine end
detector
type.
Only
displayed
when
CLOSED
or
DUAL
of
control
method.
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ENC TYPE
Machine
end
detector
This is
the
machine
end
detector
serial No.
Only
displayed
when CLOSED of control method.
Machine
end
detector
serial
No.
UB
ENC
SER
No .
This is the
spindle
motor
type.
OTOR
Spindle
motor
The cumulative
ready-ON
time
is displayed.
0
WORK
TIME
Work time
ALM
HIST1
to
8
The
Nos.
of the
past spindle
alarms are
displayed.
larm history
1
MAINTE HIST The
maintenance
history
is
displayed.
2
Maintenance
record
MAINTE
STS
Status
The
NVRAM
(special
memory
in
servo)
status
is
displayed.
3
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150
3
ppendix
(4)
PS
DIAGNOSIS
Screen (Power
supply diagnosis)
The
power
supply mounting
state
and
alarm
history
are
displayed
on this screen.
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This is the
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Software
version
This
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side
software.
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The
driver
connected
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unit
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displayed.
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This
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minimum
PN
bus
voltage
after
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ON.
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absolute
value)
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bus
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power ON .
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in
most
recent
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seconds
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displayed.
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maximum
PN
bus
voltage
in
most
recent
2
seconds is
displayed,
(absolute
value)
_
MIN
VOLT
1
MIN voltage 1
MA X
VOLT1 MAX
voltage
1
MIN VOLT2
MIN
voltage
2
MAX
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voltage
2
9
WORK
TIME
Work
time
The
cumulative
ready-ON
time
is displayed.
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history
of
the
servo
alarm
No.
and
time
generated
in
the
past
ar e
displayed.
_
_
LM HIST1
to 8
0
Alarm history
Maintenance
history
_
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The
maintenance
history
is
displayed.
Maintenance
status
AINTE
STS
2
The
NVRAM
(special
memory in servo)
status is
displayed.
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151
3
ppendix
(5)
SPINDLE
STATUS
(Spindle
status)
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spindle
status is
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ALARM COUNT
Alarm
No.
The servo alarm No.
Count
The
number of times of
servo alarm
condition
implemented after
servo
amplifier
power
ON.
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A
output
L
DA ADDRESS
Spindle parameter
Spindle parameter
setting
value
(address)
DA OUTPUT
setting
address
data
DA
ADDRESS
setting
value
(address)
pindle
parameter
DA OUTPUT
setting
address data
pindle parameter
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152
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153
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154
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165
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Memory
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Memory Scope
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Memory Scope
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In
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signal No. 6
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signal.
(X145)
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Memory
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Memory
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'i
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sampling
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expires.
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184
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Maintenance
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mu
Machine
function
continues,
even
after the
display
of
time
elapsed
exceeds the target time
2
pages,
8
lines
each,
16 items
total
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187
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Display
selector key
DIAGNOS
—
>
MAINTEN
CHECK
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188
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Display
selector
key
-->
DIAGNOS
-->
MEINTEN
CHECK
->
LONGTERM DATA
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u
Mazatrol
Fusion
640M
MAINTENANCE
CHECK Dtspl-ay
Function:
•
Pertodls
c
fleet
Herrs. the
lasl
dale
of
sheeting. and
ti e time that
has elapsed
since ine I3&1
dsie or
cPEcv.lr-g
are
displayed.
•
Periodls elect
Items
car
ba
regls'.arec.
£8.173
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machine
will
net stop even
rT:ne
display
df die.
time wfclsh: has elapsed since
tne
lastdate
oT
checking exc-aecs
'fie
target
lime.
Data
display
1.
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data
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P
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Me.
tem
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Data
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n
CAficK
number
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ire rate
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art
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periodic
cire-rt
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REV30US
OJZCK
PJ<;C
Page
number
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3.
Registering
the
data for
regular
check itei
A. Presetting,
the target
time
or the
current
time
f
1
)
Moÿ/e
the
cursor to r.he
data
item
sstiere data
is
to c<=
preset.
(2‘f
Enter
‘me.
Example:
Specify
fc90
and press
ihe
INPUT
icey to
input
90 .
Note:
Entry cf
toe
current
time
updates
the
date of
date item
[5]
(PREVIOUS
CHECKS
Data
display
for Cong-term
check
items (1500
and 3000
hours
check
items)
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data
CHECK
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minber
8/21/2019 Mazak Mazatrol Matrix Control Classroom Maintenance Manual C740MT0201E
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Maintenance
Check
Display
Display
operations
The display
status
of
cata
item
will
reverse
when- the
oirrent
time reaches
the
target,
time.
After
a:m
per.cn
of checking.
rrÿ
the cursor
to
No.”
using
the cursor key
and
then
press
the INPUT
key. The
display
cf
data item will then return
from the
.reverse status
to Che
rarmac
status.
Entry
of the
check
items to be displayed
The
check items
to
fee
displayed
cannot be entered
directly
on
the MAINTENANCE CHECK
display.
This subsea
cn
cescrbes
the
procedure
for
adding cr deleting
the
check
items
to be
displayed.
1
) Save
the
factory-set data
cf display items
beforehand into
the
file.
21
Execute the
File
Write
function
to
create a file
under
the
specified directory (see Item 2
below).
3) Edit the text
file as
required
l
see
hen
1
betcw).
*5) Execute
the File
Read
function
tc
fetch
the data onto
the
display
(see
Item 2
below).
1
.
Registering
the data of the
check
itemrs
Using a
comnerciavy
aval
able
edrtcr.
open the
text fi©
of
the folcwng
format under the
spec
flee
directory tom 64mdstai
engVnai
rnenan
ce.txt
).
(urcon]
; .n*stf*rof c-en'cai-c
cr,czv.
terns'
.Cc'ur-enr Vn»
i, CHECK
-JUICE V&Y
LUB-OIL
2-4,
n'es*ar
Zff ate
c£
,Tdm
z
rail
IS ]
;
I.CKAHJE
HVDFJtULIC
UNIT
OIL
32.
[TW13-0];
1,
CHECK
HACHItfE
LEVEL
Weakerof
KtC-nrs cnec*.
terns
32 ,
Note: “eng'
in
the directory name
cone
spends
with
the language currently
selected
for
the
display
mate.
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Maintenance Check
Display
Entry
of the check
items to be
displayed
A. Dataformat of the
periodic check
items
-
lJp
to
24
items
can
be
registered.
-
Se t
the
description after the serial
number
and
comma.
[urconj
P-ixic-ali-s
ebacÿb
icinto
1,
-TÿE-TT:
ma
WAY
LUP-OTL
24
The
description
can
oonsst of
up
to 4D characters
(a
two-byte
code i s
counted
as
two
characters).
Excess
items
or
characters
will
be
ignored.
Note:
B.
Data
form
at
of
the lo ng-term
ched items
-
Up
to 32
items
cam: be
registered.
-
Set
the
description alter
the serial number
and
comma.
[insllS]
r h*c c
it.ana
l,
• :m> ?
eg
HSHE53JLI£
SSSU.
OIL
22
[BSil-Q]
2,.
CHECK
WACKIKE
LEVEL
SCOO-hr*
c
Ic
22,
Note:
The description can consist
of up to
40
characters
{a two-byte code is
counted
as
two
characters).
Excess
items
or
characters
will
be
ignored.
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2*
Read and
Write
of
check items’
text file
A> the
check
items
presented
cn
the
MAINTENANCE
CHECK display
can
be
read
in
from,
and'
written
into,
the
specified
text
file. Use
a commercially
avaBable ed&ar
to
prepare
a
text
file
ccnlainirÿi
the
desired
check
items
to be read
m
and
presented
cn the
display.
A.
File Read
Using
a
commercially
available
edftar<
prepays
a
text file (containing
the
desired
check
items}
and
copy
it
into the
specified
cirecsory.
j&>MAIMTEHAN6E
CHECK
iu7
My,
Film
File ftead
zazcic.z
Filÿhoi
Select
the
option
'File Reac
through
the
item
Tile
cn Ihe
menu
bar to
start
data
loading. The
contents
thus reaa
In
vrill
be
displayed
as
shown betow
upon
completion of loading.
:/«iMiinewawe
cure*
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B.
Rle Write
Select the
option
Tile
Write
through
the
item
Tile'
on
the
nvsnu
bar
to save
the display
data.
A
text file
containing the
current
display
data
will
be
created
under
the
specified directory.
yfeMAIttfrewroE
CHECK
WrÿsTl-ksIp
• . ÿ •? ÿ
H~d-”v
fisrirar
r
filu,
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194
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Procedure :
Display
selector
key
-->
PAPJy>vl
POINT
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Operation
Procedure
: Display selector
key
-->
PARAM
-->
DLA.
CHINE
PARAM.
IvIEASURE
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197
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Operation
Procedure
:
Display
selector
key
-->
PARAM
PLC
PARAMETER
->
TIM
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Servo Drives
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Mr-J2sB-CT4
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disconnect instead
of
terminal
blocks
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Spindle
PLG
•
Spindle
Pig
TS5690
is
a
serial
type
and
is
used
by
Mazak.
Every
machine
but
Integrex
•
Consists of
a
pig
pickup
and connects
directly to
the
spindle amplifier.
(No PreAmp).
• Waveform
adjustment
is
not
needed.
Only
need
to
set
the
gap
distance
of
.3mm
»
Cannot
view
waveform,
so
Mitsubishi
is
preparing
a
diagnostic
function
in
future
to
determine
whicn
pig
or
drive.
Checks
position
and
speed.
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Spindle
Pig
cont.
•
Used on
Igx200
to
400
series
ERM289 plus
APE391
H
(H/H)
Heidenhiem
•
Reason
that
we use
is that
the
Heidenhiem
can
get
to
higher resolution
than
can
be
obtained
from the regular
pig unit.
•
Phase
A
waveform
rides 2.5
v with
peak
to peak
of
1
.0
volt.
Turn
dial
on
pre-amp,
one
is
for
volume,
other
is
for
phase-shiÿ.T
•
Phase
B
has
same adjustment.
•
Adjust
phase
Z
so that is 60
percent
of
Phase
A.
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Spindle
Pig
cont.
•
Spindle
Pig
TS5691
is
also
a
serial
type
and is used
by
Mazak
only on
Mpx
or
Igx
machine
for
lower
milling
turret.
Gap
is
.15mm
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279
MDS-D/DH-SP series
The
adjustment
manual
for
the
spindle
PLG
TS5691
(Spindle
serial
detector)
Tentative
version
*
The
adjustment
manual contents
of
the
serial detector
TS5691
series
*
1
.Application
P2
2.Type name
P2
----
2
.Serial
detector
TS5691
composition
P3
.
Adjustment
procedure
flow
5.Adjustmet method
P4-P8
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280
1.
Application
This book
applies
the adjustment
points
of cereal
detector
TS5691
series
(MDS-D/DH
exclusive
use).
2.Type name
TS5691series
3.
Serial
detector
TS5691
composition
(1)
The
serial detector
TS5691
is composed of
the
sensor,
the
preamp,
and
the
detection
gear.
The entire composition
and the
closeup of
PCB
are shown in Figure
1,
and
the function of each volume is shown
in
Table
1
and
the
function of
each
check
pin is
shown
in
Table
2.
M
Whole
composition
chart
Sensor part
PCB (
refer
to Figure
)
Closeup
Preamp
part
Sensor
holder
9
m
1H3
i
Preamp
connector
(White)
__
,
Sensor
connector
(white)
e
Detection
gear
J
Check
pin
(PO)
|p)inted
wiring
board
closeup
iigurq
Check
pin
(PA.PB,PZ.PC)
PA
PZ
PO
15
5
r
o
I
jTn
PB
PC
• VR2 :
VR4
T
[©]
I.
it
i
L
ilÿVRI
VR 3
VR5
'////
-J
Figure
1.
Closeup
of
PCB and
the
composition
of the
entire detector
Table
I.
Function of volume
Fable 2. Function
of
check
pin
l%i
name
Function Pin
name
Function
olume
Function
A
phase signal
A
PB
B
phase signal
Rl A
phase
ofTset
adjustment
A
phase
gain
adjustment
PZ Z
phase
signal
PC
Middle
point
Voltage
R2
PO
Ground
(0v)
VR3 B
phase
offset
adjustment
VR4 B
phase
gain
adjustment
(Z
phase
width
adjustment)
<ÿ
VR5
Basically, It
is not
necessary.
(2)
In this
detector,
A phase,
B
phase, and
Z
phase
are
output
from
the sensor to
the
preamp
as the
analogue
signal.
It
is
output
from
the
preamp
to
control
amplifier
(MDS-D/DPFSP) as the
serial
signal.
(3) Please
use
the sensor
and the
preamp
by
the
same
serial
number’s
combination.
(4)
Please
note
handling
enough
so
as not
to
apply
the
scar to
each
part.
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281
4.Adjustment procedure
flow
The confirmation
and
the
adjustment of
the
output
signal
of
TS5691 are done
according
to
the
following flow.
Start
V
(Step.1)
Sensor
holder
installation
(Gap
adjustment)
Install
the
sensor
holder
on the
motor.
The
gap
is 0.1
5mm
between the
sensor
and
detect
gear.
X
(Step.2)
Preamp PCB
Installation
v
(Step.3)
Connection
of
cables
V
(Step
.4)
Adjustment
of
A/B
phase
signal
Adjust
the
output
amplitude of each
A/B
phase
signals
by
using
the
volume
to
2000mV
±
1
0mV.
V
(Step.4)
Check Z
phase
signal
It
is
not
necessary
to
adjust
it
basically
only
by
a
wavy
confirmation.
V
END
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282
5. Adjustment method
«
Step
1
»
Sensor
holder
installation
(Gap adjustment)
M5 screw
Sensor holder
Sensor
Installation surface
Detect
gear
Figure
2.
Installation
of
the
sensor
holder
c
O
S
ensor
holder
_
_j
n
Sensor
&
Gap=0.1
5+0.01
mm
Detect surface
/-\r}
Outer
of
detect
gear
Detect
gear
Figure
3.
Adjustment
of
the
gap
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283
« Step
2
»
Installation
of
Preamp
PCB
Screw
Protection
cover
\
Preamp PCB
Don’t insert the insulation
washer
into
these
spaces
]
Stud
Y
Y
Figure
4.
Installation
of
preamp
on stud
«
Step
3
»
Connection of
cables
(1)Connect the sensor cable and Preamp
connector
[TCD
I
I
1
[©]
[©]
To
the
spindle
unite
i
L
I
H
EK BB S
a
T
Preamp
connector
ISensor cable connector(White)
To
the
Sensor
Figure
5.
Connection
of
Preamp
and
Sensor
connector
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284
(2)Connect
the
preamp
cable
to
PLG
F/B
cable (CNPE1
).
Preamp
/
a
„
<
Connect to CN2A
E
§
PI
I
J)
I'O)
I PLG
cable
(CNPE1)|
[Preamp
connector
iH
IP‘»n»v*H
Spindle
unit
Figure
6. Connection of
PLG
cable
(3) The chart
of
PLG
cable
connecting wires
Amplifier side
connector
(Japanese
Molex
Inc.)
54593-101
1
(connector
housing)
54594-101
5(plug
cover
A)
54595-1 005(plug
cover
B)
58935-1
000(shell cover)
58934-1
000(shell
body)
58937-0000(cable clamping)
Detector side connector
Pin:
1
70363
-4(AMP)
Housing:
172
169-
1
(AMP)
PLG
cable (CNPE1)
Signal
name
;
0.2mm2
SD
7
X
X
SD*
8
0.2mm2
RQ
3
X
RQ*
4
0.2mm2
MTl
-
H
5
>o<
6
MT2
0.5mm2
7
xzzx
+5.0V
0.2
mm2
0.5mm2
+
2
X
X
5G
0.2mm2
9
FG
Figure
7.
Chart
of PLG cable
connecting
wires
•
Recommended
electric
wire:
Made of
Bandoudensen
BD20288
(The
shield
cable
of
compound
six
pairs specification
No.
-17145)
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285
«
Step
4
»
Adjustment
of
A/B
phase
signal
(1)
Setting of
the
open
loop
control
*1)
In case
of
IM
motor (SP017=0xxx
or
2xxx),
Set
bit1=1
ofSP018
parameter,
then turn
off/on the
power
line once.
*2)
In
case
of IPM
motor
(SP0
1
7=1
xxx
or
3xxx),
Set
bit1=1 of
SP01
8
parameter,
and set SP1
13=10 (speed
setting
for
open loop control),
then turn off/on
the
power line
once.
(2)
Turn
on the spindle unit
and
NC,
rotate the
spindle
head
to
CCW
direction
by the
standard
rotation
speed.
PLG gear
type
(p/
rev)
Standard
rotation
speed (r/m
in)
arameter
SP020
8000
10012
6000
384
140
4000
256
200
2000
128
400
*
The
calculation
formula for the
standard rotation speed.
The
standard rotation speed(r/min)=200(r/min)x(256/PLG
gear
teeth
number)
<
Example
>
In
case
of
PLG
gear
teeth
number
is 1
28
p/rev,
200x256/128=400r/min.
(3)
Adjust
A/B
phase
signals
by using
the
volume
to2000mV±10mV.
V(TP
1000mV±5mV
B
phase signal
A
phase
signal
Vdc 0±10mV
VP.p
2000mV±10mV
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286
« Step
5
»
Check Z
phase
signal
(1
)
Confirm whether the
Z
phase width
is
60%±5 of
A
phase
signal
at
one
cycle.
A
phase
1
ÿ
100%
Z
phase
60
±5%
Z
phase width
becomes about 0.7ms
at
the
standard rotation
speed
When
the
adjustment ends,
stop
the
motor
rotation
,
and
press
the
emergency stop
button.
And
return “0 to“1” of
bit
1 of SP018 (SP113
is returned
to
0
for IPM).
Finally, turn off
the
power
supply
of NC and
the
spindle
unit
,and turn on
it
.
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Spindle
Open
Loop/Orient
•
To
place
spindle
in
open
loop,
set
SP018
bit
1
to on.
Parameters
are
different.
•
This
is
now
a
servo
type
spindle,
so
parameters
are
greatly
different.
•
Switches back and
forth
from
speed
command
to
position
command on
CH,
however on
DH,
will be
automatic.
Spindle
control
signal
for
diagnostic display.
See
page
5-
25,26,27,28,29.
•
Spindle Orient
Shift
is
parameter
SA96.
•
If
trouble
with sync. Tapping, change SP
8, 9,
and
1
0.
•
NoAutoTune
Synchronization
New
for
DH
Non-Interpolation.
Spindle
mode-
Speed
& Orient
mode
Interpolation
mode. Same as
CH
C-axis
mode.
Contains
C-
axis
and
Synchronous Tap.
SP003
P001 (new
for
SP002
os.
Gain
DH )
SP5.SP6.SP7
P8.SP9.SP10
P5.SP6.SP7
peed
Gain
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290
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291
Technical
Notification
25.
Sep,
2006
Model
$
H
Unit
7)
m
Magnetic
pole
positioning
of
1PM spindle
motor
with MDS-DH spindle
drive unit
1.
Outline
When
the
current
model,
MDS-C1/CH
spindle
drive unit,
is
equipped
to
a machine with an
IPM
spindle
motor,
magnetic
pole
positioning
is
necessary
during
machine's
setup* (Automatic
phase
Z
tuning).
In the
automatic
phase
Z
tuning
function,
the
tuning
result
(magnetic
pole
shift amount)
will be
written
in
the
spindle
drive
unit's
memory
at
the
completion
of tuning,
and
thereafter,
the
result in
the
memory
will
be
used.
Thus, when replacing
the
spindle
d rive uni t
whose automatic
tuning
is
complete, it is
necessary
to perform
automatic
tuning
again
fo r the new drive unit
in order
to
write
the
tuning
result
in
the
memory.
However,
in
the case of
MDS-DH
spindle
drive
unit,
the
tuning
result
mentioned
above can
be
set
in
a
parameter,
so
it
is
unnecessary
to
perform
magnetic
pole
positioning again
at
replacing drive units.
In
addition,
please
refer
to
below
for differences
between
MDS-DH and
the
current
MDS-C1/CH in
magnetic pole positioning
due to
the change
above.
’Magnetic pole
positioning is
to
memorize the
relative
position
of
the
detector's
phase
Z
and motor’s
magnetic
pole
position.
As
IPM spindle
motor
is
permanent
magnet
motor,
it
is necessary
to
constantly
grasp
the
motor's
magnetic
pole
position. Owing
to
magnetic
pole
positioning,
it is
possible
to grasp
the
accurate magnetic
position
by
referring
to
the memorized
magnetic pole position
at
delecting
the
detector's
phase
Z.
2
.Difference
From
Current
Model
Regarding
Magnetic
Pole
Positioning
The
following
table
compares
DH
and C1/CH
regarding
the
major
items
in
magnetic pole
positioning
0
What
is
different from the
current model
ajor item
Current
MDS-C1/CH
MDS-DH
spindle
drive
unit
-Machine
setup
-Motor
exchange
(Including
detection
gears)
-Drive
unit
exchange
_
_
(1) Set the
spindle
parameter
SP205=0->1,
and
turn the
spindle
ON .
(2) Positioning
complete in
up
to
90
seconds.
(3)
Turn
the
NC ON again.
When to
perform the
positioning
-Machine
setup
-Motor
exchange
(Including
detection
gears)
Not necessary
in
replacing
drive
units.
q
(1)
Let the motor
detector's
phase
Z
pass.
(2)
Set
spindle
parameter
SP225/bit4
to
1,
and
turn
the spindle
ON.
(3)
After
10s.
write
down the
value
on
the
spindle
monitor screen.
(4) Turn OFF
the
spindle , and
set
the
value
in
(3)
in
the
spindle
parameter
SP118
Even
though
the procedure
steps
increase,
necessary
time
will
be
reduced.
1
o
Procedure
and
necessary
time
(5)
Turn the
NC
ON
again
The
magnetic
pole
shift amoun t can
be
checked on
the
spindle
monitor
screen
or
by the
setting
value
of the
parameter
SP118.
Result
of
positioning
(magnetic
pole
shift
amount)
cannot
be
checked.
Magnetic pole position
result
can
be
checked.
thers
3.
Details
of Magnetic
Pole Positioning
with
MDS-DH
Spindle
Drive
Unit
To
this
document,
procedure
of
magnetic
pole
positioning
(magnetic
pole
shift
measurement)
is
attached.
When
MDS-DH
spindle drive
unit
is
connected to a
machine
with an
IPM spindle
motor,
please perform
magnetic
pole
positioning
following
this
procedure.
[Machine
s
to
perform
the
positioning (Mx)l
:
INTE200/300I II
upper milling spindle.
MPT/INTE
low
er
milling sp i
n
d
Ie,
QTN250MS
(Y)
sub
spindle
4.
When the Change
Starts to
Apply
0
0
Magnetic
pole
positioning
(magnetic
shift amount
measurement)
by MDS-DH drive unit is
supported
from
the software
version
A4
(high-speed
synchronous
tapping will
be supported
from
A4E).
As
the
version
A3 and
before
doesn’t
suppon
magnetic
pole
positioning,
there will
be 5
seconds
of display time
at the initial
start of
the spindle
every
time
the
power
is
turned
ON.
This
can
be
solved
by
upgrading the
software
to
A4
and after,
and
performing magnetic pole
positioning.
-Added
magnetic
pole
posilioning lo
Outline
066-A
1
0,
Aug.
2005
Issued
by
Authorized
by
Sales
Dept.
Drive
System
Fundamental
Development
Sec.,
Drive
System
Dept.,
Nagoya
Works,
Mitsubishi Electric
Corp.
5-1-14,
Yadaminami,
Higashi-ku,
Nagoya461-8670
JAPAN
TEL
FAX
Sawaki
Sano Tsutsui
Added models to
which
the
change
applies
-Changed
the supported
software
version
-Added
cautions to
procedure
of
magnetic
pole
shift amount
measuring
066-B
31.Oct 2005
0
ft)
25
Sep
2006
25.Sep
2006
25.S(*j>.
2006
O
+81
52
712
2298
+
81
52
712
3960
#
BNP-B8959- 240-*(BNP-B8959-066-B)
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292
[Procedure
of
magnetic pole
shift
amount
measurement with MDS-DH
drive
unit]
0
hen
SP142=0,
set
as
follows,
and
turn the
NC ON
again.
INTE200/300
III
upper
milling
spindle:
SP
142=1
333
MPT/INTE
lower
milling
spindle
QTN250MS
(Y)
sub
spindle
SP142=U1
SPI42-1 n
(Note
1)
tart
Set
all
SP125.
126
and
127.
Normally,
set
all
to 0.
1.
Setup
for magnetic
pole
shift amount
SP226/bit5=1
(Pulse
application
magnetic
pole
estimation
valid)
1
Spindle forward
rotation
(About
S60)
<
“CYC CNT
on spindle
monitor is not
0
N
J
2.
Check
if
phase
Z
is
passed
Y
Spindle
stop
(Servo
OFF)
SP225/bit4=1
.(DC
excitation
mode start)
I
Spindle
forward
rotation
(Arbitrary S
setting)
U
3.
Measure
magnetic
pole
shift
amount
Weak excitation
lime
passed.
Normally.
10s
N
<
Y
Write
down the
value
of
'AFLTdB on
spindle
monitor
I
Spindle
stop
(Servo
OFF)
I
Magnetic pole
shift amount
SP118=Value
that
was
written down
I
SP225/bit4=0
(DC
excitation
mode stop)
V
4
Set
magnetic
pole
shift
amount
(Note
2)
r
Turn
the
NC
ON
again
i
Finish
m
[Notes]
1
Perform
magnetic pole
shift amount
measurement without workpieces and
tools
With
workpiece
and
tool,
the measurement
result may
be
incorrect.
2.
When
the measurement
is complete,
make
sure
to perform
DC
excitation
mode
stop
(SP225/bit4=0).
Otherwise,
after
turning
the NC
ON
again,
the initial
parameter
error
alarm 37
will
occur
3. Magnetic pole
shift
amount
is
different
depending
on
each machine.
When importing
the
parameter
from
another machine
(SRAM
data),
make sure
to change
the SP118 value
to
the one
suitable
for
the
machine
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293
[Related
parameters]
Parameters
with
an
asterisk
*
in
the
abbreviation
are validated with
the NC power
turned
ON again.
Description
• r e¬
setting
range
(Unit)
Abrv,
Name Details
• i i;
Magnetic
pole
shift
amount
Set
the magnetic pole
shift
amount
of I PM
spindle
motor.
When set
to
0 .
shift
won't
be
performed
When performing
pulse
application magnetic pole
estimation,
setting is necessary.
-18000
to 18000
(Electrical angle
1°/100)
MSFT
P118
When in DC
excitalion
mode
D/A
output
channel
1
data
#
Set the excitation
rate
in
the
weak
excitation
range
in
the
unit
of
motor short
time
ratio %.
P125
DA1NO
-32768 to
32767
When
set
to ‘0 .
it
will
be
20%.
Normally,
set to “0 .
_
W/hen
in
DC
excitation
mode
Set the
excitation rate in
the
weak excitation range
in
the
uni t o f motor short
time
ratio
%.
When set to
“0 .
it will
be
50%.
Normally,
set
to
P .
D/A
output
channel
2
data
#
DA2NO
P126
-32768
to 32767
When in
DC
excitation
mode
Set
the
weak
excitation
time in
the
ms unit.
When
set
to
‘0 ,
it
will
be
10000ms.
Normally,
set to
0
_
D/A
output
channel
1
output
scale
DA1MPY
P127
-32768
to
32767
In
the
case
of
IPM
spindle
motor
Used
in
initial
magnetic
pole
detection
of
IPM
spindle
motor.
Set the
time
and coil
to
apply
pulse,
and
estimated
magnetic
polarity
in
pulse
application
magnetic
pole
estimation.
As
this
setting
is specific
for
motor,
normally
set the
value in
the
spindle
parameter
list.
1
.
Time
to apply pulse:
Set in
the
[ps]
unit.
(0<Application
time<350)
2.
Coil
to
apply pulse:
W/hen selecting low-speed coil,
add
1000
to Ihe
application
time.
3.
Estimated
magnetic polarity:
W/hen
setting the opposite polarity,
set negative
sign
to
the values
of
1.
and
2.
Flux control
ratio
6
F6*
P142
-32768
to
32767
E
g.)
Perform
333ps
of pulse application
magnetic
pole estimation
with low-speed
coil.
Estimated polarity
is
the
opposite
polarity.
SP142
=
-(333+1000)
=
-1333
_
it Name When set
to
0 When
set
to
1
0
1
2
3
ded
Normal
DC excitation
mode start
5
6
Spindle
function
5
P225
SFNC5
7
8
9
A
B
C
D
Overshoot
compensation type
3
Non-sensitive band setting
(Unit
is
2°/1000)
vsn
E
i
F
bit
Name
When
set
to
0 When
set
to
1
0
1
2
3
4
IPM
spindle pulse application
magnetic
pole
estimation
valid
_
Normal
on
Spindle
function
6
6
SP226
SFNC6
7
8
9
A
B
C
D
E
T
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294
PROJECT
NAME:
PLG
Adjustment of Matrix
Control
The
new
PLG
TS5690 of
Matrix Control
does
NOT
need to
do PLG
automatic
compensation
function(SP245) like
current
PLG
TS5276
in
order
to
adjust
A and
B-phase sine
wave signal
input
into
spindle
drive.
Also
there
is
NOT
a
PLG PCB, it
is NOT
necessary
to check voltage
of each-phase
sine
wave
signal
on
synchroscope.
M640
CH-SP
liiSi
Bus Line
Analog
CN5
jj-
Pri-Amp
|
PLG
I*
(TS5276)
Si
Thermal
m
’
Spindle
Power
Line
Mx
DH-SP
v
Optical
Cable
Serial
CN2t
I
Thermistor
New
PLG
(TS5690)
Spindle
Power
Line
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295
Replacement
of
Unit
Fan
When
an
alarm
and/or
a warning
is
displayed
about
the coolant fan
on
the NC
monitor
screen
and
the
LED
portion of the
unit,
replace
the
unit fan.
Drive
Unit Alarm
r
Alarm
o.
Description
A cooling
fan built in
the
drive unit
stopped,
and the
loads
on
the
unit exceeded
the
specified value.
an stop
5
1
Power
Supply
Alarm
I
No.
/LED
Alarm
Description
Power
supply:
A
cooling fan built
in
the power
supply
unit stopped,
and
Fan
stop
72/
overheat
occurred
in
the
power
module.
[Drive
Unit
Warning
Alarm
Description
A cooling
fan
built
in
the
drive
unit
stopped.
No.
A6
Fan
stop
warning
[Power
Supply Warning
No.
/
LED
|
Alarm
Power
supply:
Fan
stop warning
Description
0
[A
cooling
fan built in
the
power
supply
unit
stopped.
EE/
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296
Replacement
parts
Model
Size
fl09P0424H3D
1
3
pMF
-
04C24D
Sÿ-RC
A p40mm
(for
other
than
MDS-D-CV)
{MMF
-
0
6F
24ESÿRM5
p60mm
MlvlJ-
0
9D24TS
-RR15
p90
|MMF-T2D24PSÿM5
Dl20mm
p40mm
(for
MDS-D-CV)
mm
m
i
1
1
. Turn
off
the
breaker
for
the
input
power
and
j
(remove
the
drive
unit
after
the
charge lamp
on
|
the power
supply
unit turns
off
|
|
ft
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297
H
V
2.
Unscrew
the
mounting
screws at
4
places
to
remove
the
fan
guard
on the
backside
of the
drive
unit.
BiiP
tv,*
I
V
jj i
#
SalllS
i
5
\3.
Remove
the hooks
(at
4
places
x
2) from
the
jfan
guard
and then
remove the
fan
guard.
in
pS
ir..>
5
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298
El
Igp
%
8pgf|l
*
fter
removing
the
fan
guard
SO
11
/
i
sBiSl
4.
Unscrew
2
screws for
mounting the
fan.
I
m
M
11
I:
E
:
i
...
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299
Si
Wm
i*
-O
5. Remove
the
rubber
bushing
for
the
fan
power line
and
disconnect
the
connector.
m
:
m
emove
the
connector
and
replace
the
fan.
c
{dire
assembly should be
performed
in
the
reverse order
of
removal.
lit*
fe,
-•
• •
m
B
/
J
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300
MATRIX
Maintenance
Modes
Ivlaintenance
modes which
are
added
newly
on
the
MATRIX
machines are the
operation
restriction functions
with various
interlocks
used
at
the
service
and
the
maintenance
To perform
safe
servicing and
maintenance
operations,
the
functions
including
the feedrate
limitations
and
the
axis movement
interlocks
other than
the
equipment
required
the
adjustment are
operated, and
then,
servicing
and
maintenance
can be
provided.
1. Selecting a
maintenance
mode
The
following
selection
conditions
must
be
satisfied:
-The
machine
is
in
a stopped
status.
-Manual
operation
mode
or
MDI mode is
valid.
-The
setup
switch
is
set
to
the
ON
position (1)
with
the
door
open.
(1)
Press
the
DIAGNOS
menu key
in
the
POSITION
screen.
EOS XT
10)1
SET
UP
FROCRJIM
TOOT.
DATA
c-eoiw ormnios
DAT
.A
I/O
TOOL
DISPLAY
ARAM
INFO.
LAYOUT MAP
IN
(2)
Press
the
VERSION menu
key.
VERSION
ALARH ALARM
PLC
MAIHYEH
RUNNING
GRAPHIC
DATA
ACCUMlf
-
HISTORY
SIGNAL
MAIWTE-HECK CONTROL ERASE TIME
IN
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301
I
enu
select
key
i
enu
key
8
m
I
I
P
=
r r rn rgÿ iTOTy
§
mtt-iHof
i
lp|liijF0l
ri
JL
|
fejai
—
-
't
kpy
PÿS'i
i
(3)
After
the
DIAGNOS
screen is
displayed,
press the
menu
select
key
—
K*
_
.
Then
enter
password
1131
and
press
the INPUT key.
select
key
i
once.
The
MAINTE.
MENU
menu
item
4)
Press
the
machine
menu
key
and
then
press
the
screen
will be
displayed.
(5)
Press the
MAINTE. MENU
menu key.
MA1HTE.
MENU
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302
(6)
The
items
provided
for
maintenance purposes are: ‘MAINTE. MODE
ATC,
MAINTE.
MODE
PC,
MAOSTIE.
MODE
AXIS,
MAINTE.
MODE
SPINDLE,
and MAINTE. MODEDBB. Select die appropnate
item
according
to
particular
needs.
The
selected item
will
have its display
highlighted
on the screen. Select the
menu items
as
required
one
by
one.
|
WS
J
O'
j
200u/0€/Q?
[l3:23;d2
_L
W
50%
(~'3D
Onlti~u
[VW
Onon/ula
MAXrtTE
.
UODB
MC
U&Xin'E.
MODE MODS
AXIS
tlRIMTE.
MODE
SPJHELB
M3LTWTB
.
MODE
PC
DBB
<Display
in
maintenance mode>
The
WAAMITNG;
MAINTE.
MODE
AAA
is
displayed
as an alarm
message.
(AAA:
Selected maintenance
mode).
Then the selected
maintenance
mode
will
have
its
display
highlighted on
the
screen.
When
the maintenance
mode
is
cancelled,
above
display will
be
cancelled.
Cancellation
of the
selected
maintenance
mode>
Tie
selected maintenance
mode
will
be
cancelled:
-When
die door is
closed
-When
the
setup
switch
is
turned
to
the
OFF
position
(O)
-When power
is
turned
of f
-When
the
selected menu key
is
pressed
again
(to
clear
the
highlighting of
the
menu
item).
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303
2.
Operation
hi
maintenance
modes
The door
interlock
is
cancelled under
the following
functional
limitations:
(1)
Functional
limitations
on
each
maintenance
mode
<Maintenance
Mode
ATC>
-ATC/
magazine-related
maintenance
menu
key
operations
are
possible.
-Only
ATC-related
M-code
operations
are
possible in
MDI
mode.
(Usable M-c
odes:
M6,
M17,
Ml
8,
M19.M149)
[Ml
5,
M16: M-code for
ATC
cover (Option)]
<Maintenance
Mode
PC>
-Pallet
change-related
maintenance
menu
key
operations
are possible.
-Only pallet
change-related
M-code operations
are
possible
in
MDI mode. (Usable
M-codes:
M70,
M71.M72)
<Maintenance
Mode
Axis Move>
-Movement
at
tlie
maximum
speed is possible
by
pressing
the axis feed
switch
and the
MF1
and
MF2
keys
at.
the
same
time. Releasing
any
keys stops the movement.
-If
neither
the
MF1
nor
MF2
key
is
pressed, the
maximum speed
will
be
limited
to
2
m/min
(if
it
is
rotation
axis,
surface
speed is
limited
to
2
m/min)
-The
maximum
speed
operation
is
also possible
for
axis movement
in
MDI
mode.
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304
<Maintenance
Mode Spindle
Rotate
>
-Operation
at
the
maximum
spindle
speed
is possible by
pressing
the
spindle starting
switch
and
the
MF
1
and MF2
keys
at the
same
time.
Releasing any
keys
stops the
rotation.
-If
neither
the
MF1
nor
MF2
key is
pressed,
the
maximum
speed
will
be
limited
lower
(The
maximum
speed
depends
on
the
machine
type.).
-The
maximum
speed
is
also
possible
for
spindle
rotation
starting
in MDI mode.
(Usable
M-codes:
M3, M4,
M5,
M19)
<Maintenance Mode
DBB>
-Automatic
operation
starting
is possible.
-Axes
movements
are permitted
(Usable
M-codes:
MO,
Ml, M2,
M30,
M99)
(2)
Hand
pulse
operation for
axis movement
is
possible,
even
during
maintenance mode.
(3)
The chip
conveyor/
screw conveyor
comes
to a
complete stop.
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306
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Matrix
Special
Menu
•
Allows
customer
to
add their
own
menu
keys
to
call
up special
softwares
•
Example shows
setting for printscreen
functions.
•
Edit
c:\MC_sdg\CustomMenu\CustomMenu.txt
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310
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311
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312
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313
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314
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316
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Mazatrol
Fusion
Remote
10
Communication error count
I
j
Spec
Tins
function
is
always
activated
(
Note
In
case
of lathe parameter
088
bit
0
should be on
This function is
that
it. can
output counter value
of
communication
error corresponding
to the
R
register
table below.
Each
count value
accumulated in R
registers
can be
made cleat '
by
R5
1
28
setting
P.5
1
28
bit
0:
Clear Max value
(make
0 for R5000 -Eh 0631
bi t 1
:
Clear accumulated
value
(make
0 for
R5064-R51
27)
*When
this bit
is
set .
start
ot
clear ,and
at
same
time
thus bit will be
off
automatically
looking at
these
registers
is
helpful,
it
is
not.
1
00 %
accurate
as
telling
where
the
problem
is.
There
have
been
cases
where
the
P.-register may
be
higher,
but
problem
was actually
on
another
station
where
R-register
count
was
lower.
While
Station
S tation S tatio n
tation Station Station Station Station
Signal
name
System
1
4
5
6
3
7
8
Max
value 1
R5 000 R5001 R5002 R5003 R5004 R5005 R5
006
R5007
Commnicaiton
sV.A.'.AW.A.V.AW .Aÿ.\W/v
2
R5008 R5
009
R5011
R5012 R5013 R5014 R5015
5010
3 R5017
R5Q18
R5019
R5020
R5021 R5022
R50235016
R5024
R5025
R5026 R5 027 R5029
R5030 R5031
R5028
Max value R5034 R5035 R5037 R5039P.5032
R5033
R5036 R5038
R5040
R5043 R5044
R5045
R5C46
R5047
RC R5041
R5042
3 R5 048
R5 049 R5050
R5051 R5052
R5053 R5054 R5055
4 R5 056 R5057
P.5
058
R5059
R5
060
R5061 R5062 P.5
063
Accumutated P.5064 R5068 R5 069 P.5070 P.5071P.5 065
R5066 R5067
Value
P.5074
P.5072
P.5073
R5075 R5076
R5077 P.5078 R5079
Communication
P.5
080
P.5081 R5082 R5083 R5084 R5085 R5086
P.5
087
4
R5088 R5089 R5090 R5091
R5092 R5093 R5095
5094
Max
value 1
R5096
P.5
097
R5098 P.5099
P.5100
R5101
R5102
R5103
CRC
'V
R5104
R5105
P.5 106
R5107
R5108 R5109 R5110 R5
111
R5112 R5113
P.5114
R5115
P.5116
P.5
1
17 P.5118
R5119
->
4
R5120 R5121 R5122 R5123 P.5
1
24
R5125
R5126 P.5127
Counter
clear
Flag
R5128
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REMOTE D
I/O SYSTEM
DISTRIBUTION
FUSION 640
CONTROLS
Mills
Only
The
relationship o f PLC
address
with
remote I/O
systems
and stations:
ROTARY
INPUTS
OUTPUTS USAGE
SW
N/A
tation
1
X000-X00F Y000-Y00F HR337 / HR353
N/A
tation
2 X010-X01F
Y010-Y01F
HR337 /
HR353
N/A
/ 5
tation
3 X020-X02F
Y020-Y02F
HR337
/
HR371
N/A/
4
tation
4
X030-X03F
Y030-Y03F HR337
/
HR371
Bus
System
No.1
3
tation 5
X040-X04F Y040-Y04F
HR371
2
tation 6
Station 7
X050-X05F Y050-Y05F
HR371
1
060-X06F
Y060-Y06F
HR371
0
tation 8
X070-X07F
Y070-Y07F
HR371
7
tation 1
X 080-X08F Y080-Y08F
HR371
6
tation
2
X090-X09F Y090-Y09F
HR371
5
tation 3 X0A0 -X0AF Y 0A 0-Y 0A F
HR371
4
tation 4
X0B0-X0BF
Y0B0-Y0BF HR371
System
No. 2
us
3
tation 5 X 0C 0-X 0C F Y 0C 0-Y 0C F
HR371
2
tation
6
X0D0-X0DF Y0D0-Y0DF
HR371
1
tation
7
XOEQ-XOEF
X0F0-X0FF
Y0E0-Y0EF
HR371
0
tation
8
Y0F0-Y0FF
HR371
Station
1
X100-X10F Y100-Y10F
HR371
Station
1
X110-X11F
Y110-Y11F
HR371
peration
Board
System
No.
3
Station
2 X120-X12F
Y120-Y12F HR371
Station
2
X130-X13F
Y130-Y13F
HR371
7
tation
1
X280-X28F
X290-X29F
Y280-Y28F
HR371
6
tation 2
Y290-Y29F
HR371
5
tation 3 X2A0-X2AF
Y2A0-Y2AF
HR371
System
No.4
(HR337
DOES
NOT
HAVE.)
4
tation 4
X2B0-X2BF Y2B0-Y2BF
HR371
Star
3
tation
5 X2C0-X2CF
Y2C0-Y2CF
HR371
2
tation
6
X2D0-X2DF
Y2D0-Y2DF HR371
1
tation
7 X2E0-X2EF
Y2E0-Y2EF
HR371
0
tation 8
X2F0-X2FF
Y2F0-Y2FF HR371
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329
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330
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There
is
the
ELEMENTARY
DIAGRAM
LIST
on
page 2
that
serves as the
contents
in
the
ELECTRIC WIRING DIAGRAM. As an
example,
look
at
TOOL
EYE
(OPTION)
enclosed
by a
red
frame
in the table
below.
The
figures
32000340362
indicates
a
drawing
number.
EL£.5l:H»Afft DIAGRAM
LIST
SET
3
PP32300030
16
Draw
By
__
ChftcV.od
By
:
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LIST
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32000340323 *2*5
REMOTE
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COMMON
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COMMON
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(OPTION)
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32000340380
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32000340430
C-AXIS SOLENOID
'Mil
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A
drawing
number
is
written
on
the bottom-
right
corner
of
each
drawing,
as
shown
by
a
red
arrow.
Open
a
page related
to the
TOOL
EYE.
rmarma7
?
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i
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*
A
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MACHINE SIOE
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05
MAIN
SPINDLE
CONNECTION
BOX
m KM
KA5
TOOL EYE
MOTOR
TYPE E2211-444
U.
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II.
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No.
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2
’06-6/10 H.H
DRWN No
32CD
0340302
This
*rPc
I
product
is
subject
to all
the
applicable
Japanese Foreign
Exchange
and
Foreign
Trade Law
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1)
KA3,
KA4
and
KA5
are
relay
contactors
and
numeric characters
5
and 8M and ”9
and
12”
under the
contactors indicate
a
relay
terminal number
connected
to
a
relay.
KM
*
M
8
9 -YT2
036213
036214
8
036212
KA5 KA4
036214
036213
036212 ,
036213 and 036214
show
the
area
related to
a
function
of these
relay
contactors.
SOT
TITLE
2)
To
see
036212
of
KA3,
for example,
the
last
four
digits
(0362)
of
the drawing
number
enclosed
by
a
red
frame shows
the
page
number
that
covers
KA3
in its
12th
line.
TOOL
EYE
(OPTION)
D RWN II o
32000340362
md Fore
ii
gin
Trade
Law
M-3
<
sfr 5T
%
ag
k
L
5f t
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„
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MACHi
ME
SIDE
MAIM
SPINDLE
CONNECT OH
BOX
)
This section
shows
a
motor
circuit
of
the
tool
eye.
MIO is
a
motor
and
BROWN,
BLACK, BLUE and
YELLOW/GREEN
show
each
color
of
motor
wires.
X40
1
1
BROWN
»
AX401
MIO
2
BLACK
J
»
M
X401
is a
number
of
the
connector,
and
the
numeric
characters
1
to
4 are
pin
numbers
of
the
connector.
A3
BLUE
i
»
X40I
©
YELLOVf/GREEN
NC
TERMINAL
BOARD A3
5)
This section
indicates
a
signal output
and
Y3,
Y4 and
Y5
transfer
confirmation
signals
to the
NC board.
XCF33
Y3
17B
TOF.
Id
TOF.M,
TOR.M
and
TOU.M
are
names
used in
the
ladder.
Y4
16B
0
TOR.
M
XCF33 is
a
name
of
a
connector
and 17B,
16B
and
15B indicate a wiring
place of
the
connector.
Y5
15B
TOU. M
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i
6)
KA3, KA4 and KA5
are
relay coils and
numeric
characters
1
and
16
indicate
a
relay
terminal number
connected to
a
relay.
1M
m
1
n
to
TOOL
EYE AR M
HIGH
a
I
036206
b
i
n
is
TOOL
EYE
FORWARD
a/036206 ,
b/036206
and
a/036207
written
under
the names
indicate
the
areas related
to
a
function
of
these
relays.
a
indicates
the place of
contact
a
and
b indicates contact
b respectively.
alMS206
&IOW2Q7
t
16
TOOL
EY E
REVERSE
a\mm
o
mm
TITLE
7)
To
see
a/036206
of
KA3,
fo r
example,
the
last four
digits
(0362)
of the
drawing
number
enclosed by
a red
frame
shows
the
page
number
that
covers
KA3 in its
06th
line.
TOOL
EYE
(OPTION)
D
RWN
N
c
32000340362
arid
Faineipt Tr8ds_Law
,
T?
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in
the
06th
line
on
page 0362
is
the
portion
related
to KA3.
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•
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TERMINAL
BOARD
A3
I
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9) This
section indicates
a
signal input
and
X198
transfers
a
confirmation
signal to
the
NC
board.
X198
SKIP
(TOOL
EYE
1)
v,
1M
SKIP COMMON
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A
list of
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abbreviations
used
to
write
this manual
can
be
located
in
the
front
section of
the
Electrical
Circuit
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IS
7
I
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m
Electrical
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te,
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• The
60 Hz
machines
manufactured
in
the
U.S. are
designed
for
230V
+
10%
(thus
a
I'ange
of 207~253VAC).
V
,
r
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fel;
• The
25
3VAC
upper limit is
to
be
considered
an
important
factor and
every
effort
to
avoid
exceeding
this
limit
should
be
made.
The
best continuos
voltage
range for machine
operation
is
208~230VAC.
V
Ui
**
'
m
mi
l Ifcs
pr
• Normal
acceleration
&
deceleration of spindles generate
3.5%
~
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m,
i
w*
• W hen
using
a transformer,
the
210VAC
secondary
is
the
appropriate
target
for machine operation,
selecting a
supply
voltage
on the
low
range allows
for
positive variances without
adversely
affecting
the
machine.
it
i
:
t;
J
|
m
1
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Electrical
Circuit
Diagrams
I
• W hen
a
problem
develops on a
machine, more
than
likely
the
problem
will
be on
the hardwired
side,
;
»
&#
•
• Before
assuming
that
the
problem
is definitely
on
the
machine
side,
trace
the
problem
back to the
PLC
input
or output.
He
|
ll
• A fter
identifying
PLC address,
view
the
state
of
the
address
on the
Diagnosis
Monitor Screen.
I
p*-
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Electrical Circuit
Diagrams
fe
How to
locate the PLC
address.
Example:
The
coolant pump
motor
is
not
turning
on *
’'Tii
Jr-
Step
1*
With
the
Elementary Diagram
List search for the
drawing numbers
with
the
(4
series) included. Once
the
4 series is
located,
read through
the title
column
for a related item
and
then
view
the
drawing.
t
m
Examples:
|
146
|
35400840220,0
|
AUX.
MOTORS
~
167
|
35400840550,0
|
POWER
PANEL
CONTACTORS
1
|
222
|
35400841140,0
|
AC-PCBPC OUTPUT
RELAY
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1
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Electrical
Circuit
Diagrams
Vi
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This
is a
newer
example
of
the
Electric
Circuit Diagrams
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21
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should say
Hydraulic System
34
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LUBE
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This
product
is
subject
to
all
applicable
export
control
laws
and regulations by Japanese
Governnent
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355
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356
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Its
important
to
understand
the
difference
between
how Electrical
Ladder and PLC
Ladder
function.
Electrical
Ladder
it
based
on
physical
closing
and
opening
of
contacts.
PLC
Ladder
is
based
on
logical
status
of
contacts.
Instead
of
close
or
open,
PLC
contacts
are 1
or
0.
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To
better
understand PLC
Ladder
we need to review
a
few
basic
electronic
logic
circuits.
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•
Digital signals
have
only
two
values,
• Ml
and
“0 ,
•
“High
and
“Low ,
or
•
“On and
“Off ,
or
• “True
and
“False .
High
On
Off
Low
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Logic:
Switches
in
Series
(AND)
*
SI S2
Lit
0 0
0 1
1
0
1 1
0
0
0
1
SI S2
•
The
bulb
will
light
only
under certain
conditions: what?
•
The
bulb
will
turn
on
only
when
switches
SI
AND
S2
are
closed,
for
all other
combinations
the bulb is
off.
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1
Logic:
Switches
in
Parallel
(OR)
6
Lit
I
S2
0
0
0
1
1
0
1
1
0
/
1
1
SI
1
/
S2
•
The
bulb
will
light under certain conditions:
what?
•
The
bulb
will
turn
on
when
switches
SI OR S2
are
closed,
for
all other combinations
the bulb
is
off.
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Logic:
Opposites (NOT)
Lit
S
0
1
1
0
•
The
bulb will
light
under certain conditions:
what?
•
The
bulb
will
turn on
when
switch
S
is
OFF,
and
turn
off
when
switch
S
is ON.
•
This
circuit
is
for
illustration
only
•
If
this
was
a real
circuit,
what would
happen
to
the
battery
when switch 5
was
dosed?
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Logic
Gates}
AND
mm
mm
I
n> ;
bacasmi
s
»
;
'
I
mm
\
'
'
'
:
:r
y-'
f
i
m
'msemSBm
B
|
Q
I
ii
1
1
;
,•
.
I
m
mmmm
m
immm
o
NtaS
fa
si
Frmn+
Am&rte
wo-Ii
Pill
.
mm
|i
IIRHS&I
-
m
i
:-<:
I
;r
H
The
output
of
an
AND
gate
is
1
only
when
all
inputs
are
1.
Only
when
Input
A
/\N0
Input
B
are
1.
the
output
is
1.
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Logic
Sates:
OR
OR
W'l
......
Truth
Table
[I
A
B
Q
0
0
0 1
1
0
1 1
0
Two-Input
OR
Sate
1
1
1
The
output
of
an
OR gate
is
1
when
any
input
is 1.
When
Input
A
R
Input
B
is
1,
the
output is 1.
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Logic
Gates:
NOT
NOT
Truth
Table
fm
r
Q
l
NOT Sate
1
0
Note that NOT
gates
have
only one
input.
The
output
of
a
NOT
gate is the
opposite
of
the
input.
When
Input
A
s
0,
the output
is
1.
When Input
A
is
1,
the
output
is 0
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Summary
of
Logic
Sates
and
Truth
Tables
•
Logic
gates may
have
one
or
more
inputs.
AND
Gate
OR Gate
NOT
Gate
A
B Q
A
B
Q
A
Q
0
0
0
1
1
0
1
1
0
0
0
0
1
1
0
1 1
0
0 1
0
1
1
0
0 1
1
1
1
isi
m
88H
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Basic
PL
C
ontacts
In
PLC Ladder
the
NO
contact is
representing
the
value
of
1
.
In
PLC
Ladder
the
NC contact
is
representing
the
value of
0.
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Basic
PL
C
ontacts
If
this
NO
contact
which
represents
a
logic
1
is
not
highlighted
then its not
true
and must be a
0.
If
this
NO
contact
which
represents
a
logic
1 is
highlighted
then
its
true
and must
be
a
1
.
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Basic
PL
C
ontacts
If this NC
contact
which
represents
a
logic
0
is
not
highlighted
then
its
not
true
and
must
be
a
1
.
If
this
NC
contact
which
represents
a
logic
0
is
highlighted
then its
true
and must
be a
0.
IV
mm
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Electrical
Ladder
vs
PL
Lodder
(AND)
3
1
S2
II—
( )
XI
X2
yi
Lets
compare
a
electrical circuit
to
an
PLC
circuit.
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Electrical
Ladder vs
PL Ladder
MNC))
*
SI
S2
Jli
ii—
( )
XI
yi
2
S1
physically closes and
X1
highlights
to
show
you
that
the logic
1
is
True.
PLC contacts
won’t
change
from NO
to
NC
on
the PLC
monitor because
they
are
logical
not
physical.
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Electrical Ladder vs
PL
Ladder
MND)
SI S2
_
II
II
XI
X2
yi
Now S1 and
S2
are
physically
closed
and
X1
and
X2 are both
highlighted
to show
you
that the
logic
1
is
True
for
both. Both
outputs
will
now
be 1
.
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List
of
Commonly
Used
Abbreviations
for Mazatrol
PLC
Devices
PRS
=
Proximity
Switch
*(xxx)
=
*denotes
active low
SS
=
Select
Switch
RS
=
Reed Switch
SW
=
Switch
PB
=
Push
Button
.M
=
Machine
Side
PS
=
Pressure
Switch
LS
=
Limit Switch
CD
=
Command
INT
=
Interlock
.B
=
Button (typically
on
operation
panel)
.N
=
Signal
to or
from
the
NC
,L
=
Lamp
(indicator lamps on
operation
panel)
.P
=
Parameter
related
CL
=
Clamped or
Closed
UCL
=
Unclamped
OP
=
Open
EXT
=
Extend
RET
=
Retract S
=
Solenoid
ST
-
Start T
=
Timer
FIN
=
Finish
R
=
Relay
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Assume
that Alarm 250:
SPINDLE
START MISOPERATION has
occurred. The
following explains
a
procedure
to investigate
a cause
of the
alarm
using
the
ladder
circuit.
(The
INTEGREX series
is
used
here
as
an example
and
the
trace
procedure for
other models is
basically
the
same.)
P250
Ml
209
HI
{TOR
R7000
H2000
R700o}
Ml 209
{WAND
R7000 HDFFF
R7000}
P251
M200
{iNC R2130}
1
F252
M200
200
15
4
M200
Hf
{PLS
Ml
2
28}
Ml
2
28
XI
11
HMf
{SET M5003}
1
XI11
M5003}
RST
M200
R7000}
WOR
R7000 HI
8
M200
XI
56
K4
*
{MOV
HFFFF
Y310
}
3
R7000=
641 R2130= -14887
JW<
jHeiaory
(
10775
/
3Z718
Step)
Mode
JMONITOR
)
III
II
RUN/
HI
>00
L
END
EAD
STOP
..
When the
MONIT
OR menu key above
is
pressed,
the
following screen
will be
displayed
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Next ,
Press
the -< >-
Menu
Key
P2
50
Ml
209
R7000}
HI
[TOR
R7000
H2000
Ml209
R7000}WAM)
R7000
HDFFF
P251
M200
[INC
R2130}
M200
i
11
P
252
M200
15
M200
[PLS Ml
2
28}
Hf
Ml
2
28
XI11
M5003}
SET
HI-iHf
1
XI
11
[RST
M5003}
M200
R7000}
TO R
R7000
HI
8
M200 XI
56
K4
[MOV HFFFF
Y310
}
*
3
R2130= 238917000=
641
Mode
f
jyy
'
Ti
\
Memory
<
1077S
/
32718
St-ep)
HI- HP—
HH
H
>-
>[
Y-
TRIGGER
RE0IST.
HEX
8
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Enter F50
using
the numeric keypad,
so the
F50
ladder
circuit
will
be displayed on the screen.
T4S
M3433
M3110
F50
1ST92
4
F50 is
“ON”.
F50 was turned
On
by :
1. T45
2.
M3430
3. M3417
113430
M3454
-
1
\
M3417 F9S
-
1 \
F97
—
I
H
There is no reason to look for
the
(3)
three
signals.
Instead , you
should
focus on
why
M3433
is a
“0” it
should
be a
“1”.
“Reset
will
get rid
of the alarm
but,
it
will reappear as
soon as
you
try to
start
the spindle
again.
M3433 must
be
brought to
a
“1”
before you can run the
spindle.
Ml
50
3
M2Q2
M3111
HI-
H
Ml
50
4
KEY SIGNALS
M3
110 (S-MODE)
Spindle Mode
M3433 (ENBST)
Spindle Start Enable
T45
(SJOG.T)
Spindle
Jog
Timer
M3430
(SPST)
Spindle Start
M3417 (SPRNM) Spindle
Run
Memory
M3454
(ENBRUN) Spindle
Run
Enable
Ml 9
HI-
MIS
_
|
j
_
Ml?
RESET
PB
Ml6
“
I
\—
Nl/
F50
X140
F50
II
32718 Step
)
Mode
jttOHITOR
|
riemory
(
1077 S
/
-[
]-
TRIGGER REGIST.
—
II
--
t—
HH
4F
j
HEX
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Enter M3433
using
the numeric keypad,
so
the M3433
ladder circuit will be displayed on the
screen.
M3501 M4053
Y4E0
M5135 M5133
M3432
M3705 M3433
< >
lil
lil
III
6768
M5128 M2601 M5326
Hf-Hl
M6948
HI
I
MISS I
IS
32718
Step
) Mode
(HOKITGI*.
.....
>-
M3433
(Memory
<
107
7
S
/
j|
If
I
_
1 1
_
I
1
i
H
:
L
I
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Enter
M3501 using
the
numeric keypad, so
the M3
501
ladder circuit
will
be
displayed
on the screen.
X444
X445
M3501
-
<
>
T80 D40
5725
M5375 M3498
M3498
>
X444
is PC
input
signal from
TOOL
EYE
forward
end
confirmation sensor
and
X445
is
PC input signal
from
TOOL EYE
reverse
end confirmation
sensor .
M3501 has a
function to rotate the
spindle that
is
enabled
only when
the X445
is
on .
The
alarm
occurred
because
X445 was
not
on .
If the TOOL EYE
is
retracted,
the
TOOL EYE
reverse
confirmation
sensor
must
be
malfunctioning.
ISO
=
20
rso
=
o
D40 20
-
M3
501
Step;
Mode
{ttOHITOR
EÿC
Memory
1077S
/
32718
jfl.
—
i
—
j|
—
i
i,
j-f
i
I
JSSE5
—
C
]
—
TRIGGER
REGIST.
mmm
HEX
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DIAGNOSIS
(MAKER)
-
LADDER MONITOR
Display
2. Display
data
description
No.
Unit
Data
description
tem
This
key is used
to
exit
the
ladder display,
xit
Th
is
key is
used
to
return to
the
previous
menu
on the display,
This
key
is
used to search
by
Iad5erstep
numbers?
This key is used to
search
nocvrestricted
by
device
number.
2
Previous
3 StepNo.
Dev.No.
This key is used
to
search
normally'open
contacts,
This
key
is
used
to
search
normally
closed
contacts.
5
-I
-
6
-
/
-
This
key
is
used
to search
for
coils,
-< >-
This key
is
used
to
search
for
instructions.
A t
This
key is
used
to change
the
displayed
data
to decirraL
This
key
is
used
to change
the
displayed
data to
hexadecimal
This
key
is used
to
freeze the screen when
a
monitored
device
changes
state.
_
_
_
_
_ __
This
key
is
used to
display a
device
status
of
either
ON
or
OFF at
the
bottom
of the
screen.
9
Dec
Hex
0
11 Trigger
12
Regist.
This
key
is
used
to
RUN
or
STOP
the PLC.
This
key
is
used
to
transfer
date
from
IC-Card
to
NC.
This
key
is
used
to transfer
data
from
NC
to
IC-Card.
Run/Stop
3
NC<-IC
4
NC->IC
5
This
key
Is used
to
transfer
data from
Hard
Drive to
NC,
This
key
is
used to
transfer data from
NC
to
Hard
Drive
This key
is
used
to
transfer
dab
between FLASH
ROW
and
RAM.
_
_____
_
___
This key
is used
to
transfer data between
FLASH ROW
and
LANGUAGE
FILE
16
NC<-HD
NO>HD
7
ROMCOPY
8
19
PLCLANG
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381
Instruction Function
WAND
’AND’
Instruction
(16 Bits)
DAND
• AND*
Instruction (32
Bits)
WOR
’OR’
Instruction
(16
Bits)
DOR
‘DOR* instruction
(32
Bits)
’MOVE*
instruction
(16
Bits)
OV
DMOV
MOVE*
Instruction
(32
Bits)
FMOV
• FORCE
MOVE1
Instruction
BMOV
• BIT MOVE Instruction
SET
ADDRESS
SET
Instruction
RST
ADDRESS
RESET
Instruction
(Resets
a
noted
address
that
has been
set)
COMPARE Instruction
(168Ey
COMPARE
instruction
(32 Bits)
>,<
D>,CK
EQUAL
TO
Instruction
(16 Bits)
D=
EQUAL
TO
instruction
(32 Bits)
BCD BINARY
TO
BCD
Conversion
]
BIN ‘BCD
TO
BINARY*
Conversion
BINARY
ADDITION*
Instruction
E
‘BINARY
SUBTRACTION Instruction
DIVISION’
instruction
L
'• #
BINARY
MULTIPLICATION’ Instruction
PLS
’PULSE
ON
Instruction
(Each
Scan)
PLF PULSE
OPPHnstrudion
(Each Scan)
CALL
SUB-PROGRAM CALL’ Instruction
i
CONDITIONAL
JUMP
Instruction
J
RET
’RETURN*
To Main
Sequence
Proyam
INC
INCREMENT
ADD
1
instruction
DEC
DECREMENT
Subtract 1
instruction
XCH
‘EXCHANGE
Data
Instrudion
BIT
ON*
Instruction
IT
Bll
BIT
OFF’
Instruction
WXOR
OR* Exclusive
Instruction
(16
Bis)
SFL
SHIFT
LEFT
By
Binary
of
K
value
SHIFT
RIGHT
By Binary
of
K
value
FR
HEX
Value
-
CONSTANT
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382
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383
G;
TiaOR
R7000
H2000 R700ol
CBÿ
P250
H1209
0
M1209
*
[ M AUD
R7000
HDFFF
R700o}
PZ51
H200
t
{iNC
R2130}
H200
ZS2
H200
t
S
A
M2 00
[f'LS
H122GJ-
E;
1228
Xlll
21Hhr4f
[SET
H500ÿ-
4
lll
f
HS003J
ST
H200
f
R7000}
MOR
R7000
HI
6
200 X156
K4
¥
-[HOV
n
Fypy
Y3io
R7000=
641
R2130= 22639
R7000
=
DECIMAL
641,HEX
0281
or
BINARY
0000
0010 1000 0001
BINARY
0010 0000 0000 0000
BINARY
0010
0010 1000
0001
The result
of
the
WOR
INSTRUCTION
is
now stored in R7000.
WOR
When
WOR
with
HEX
2000
The
result will be
HEX
2281
WAND
R7000
=
DECIMAL
641, HEX
0281
or BINARY
0000 0010 1000 0001
When
WAND
with
HEX
DFFF
The
result
will
be
HEX
0281
BINARY
1101 1111
1111
1111
BINARY 0000
0010 1000 0001
The result
of
the
WAND
INSTRUCTION
is now
stored in R7000.
The
contacts of
M5003 will now
be
true.
The
contacts
of
M50O3 will
now
be false.
SET
RST
HEX
VALUE
The
HEX
VALUE
to
be
used
in
the
instruction.
If the
K is
to
the
outside
of
the
instruction,
it
states
a
limited
amount
of
BITs
to
use.
If
the
K
is
to
the
inside of
the
instruction, it
states
a
decimal
value
to use.
Constant BIT values
K3
=
12 BITS
K7
=
28
BITS
5
6
CONSTANT
K1
=4
BITS
K5
=
20
BITS
K2
= 8
BITS
K6
=
24
BITS
K4 =
16 BITS
K\
=
32
BITS
3
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384
1
200
t
}
498
D170
2170
K10
P28
2
454
U
}
57 9
7
D23
K2
D24
}
23 D25
H470
{=
}
—
IF
D25
62 1
KO D29 D29
}>•
-[CALL
P89
869
H5
D89
HO D89
4
5
R2170
=
2000
D170
=
20000
D23
=
22
D2S
24
=
0
=
O
BINARY
MULTIPLICATION
R2170
=
DECIMAL
(2000)
MULTIPLICED
by
CONSTANT
10
The
result
will
be
(20000)
and
stored
in
D
1
70 .
1
/ BINARY
DIVISION
D23
=
DECIMAL (22)
DIVIDED
by
CONSTANT (2)
The result
will
be
(if)
and stored
in
D24.
~~
EQUAL
TO
If
D29 EQUALS
CONSTANT
0,
then
instruction is
true.
GREATER
THAN
If
HEX
5
is
GREATER
THAN the data
in
D89, then
the
instruction is
true.
3
4
>
LESS
THAN
If
HEX
0
is
LESS
THAN the data in
D89,
then
the instruction
is true.
5
<
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385
dk
230
H23S
H230
}
—
Ih
M
{HOV
R20
73 4
D617
}
ll
}
CALL
P16
2
H230
}
618
20
K900
[CALL
P12
}
}
CALL
P19
3
H200
}
t
040
+
D23
K1
D7S
£>23
=
22
D7S
=
23
>617
=
0
=
o
D618
=
O
MOVEOV
Move the data from R20 to
D617.
BINARY
SUBTRACTION
Subtract
the CONSTANT
(900) from
the
data
in R20
(0).
The
result
will
be
(0)
and stored
in
D618.
-MNARYkDDlTlON
ADD
the
CONSTANT
(1)
to
the
data in
D23
(22).
The
result will
be
(23)
and stored in
D75.
+
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386
H12Z8
Xlll
\hr~M-
{sBT
HEOOÿ-
Xlll
t
{RST
MS003}
MZOO
t
{HOV
}
62
R1937
D80
1
}
8
FR
D80
2
H491
H512
u
{
1
-
[{BIT
R2109 K6
J
R1994]-
853
XCH
R1999
4480
HH
RZ109 K6
}
{HOV
HI
}
89
3
R1937= O
D80
=
0
R1999=
3
Z109=
0
R1994= 0
SFR
SHIFT
RIGHT
The
16
BIT
BINARY value
in
D80
will
shift
8
places to the
right,
filling
the
vacant
places
with 0’s.
Example:
If D80
=
24755 or Binary
0110
0000
1011 0011
_
0000 0000
0110 0000
1011
BIT
INVERSE (OFF)
The
instruction is
true
when
R2109
BIT
6
is
0.
BII
Will
be
Deleted
IT
BIT
ON
The
instruction
is true
when R2109
BIT
6
is
1.
XCH
EXCHANGE
The
value
in
R1999
(3)
and
R1994 (0) will exchange.
The
result being R1999 (0) and
R1994
(3).
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387
Clk
203
MZ7S
t
[DHC
D4
{
51 3
2
2014
M540
\br*r
R199?}
76 9
H201S
—
I
H
{=
R1997J R1997J-
HOV
KO
774
K13
XI
50
X109
3
Ih-H
}
404
PLF
M744
M5003
nsoo3
J-HH
{BIT
R7005
K6
]ÿ
[PLS }
42 4
H378
R1997=
1
4 =3
R7
0 05
=
640
DEC
DECREMENT
(SUBTRACT
1)
i
Subtract
(1)
from the data
in
D4
(3).
The
result will
be
D4
=
(2).
INCREMENT
(ADD
1)
NC
Add
(1) to the
data
in
R1997
(1).
The
result will
be
R
1997 =
(2).
PLF
PULSE
OFF
Address
M744 will
be OFF for one
scan of the
PLC.
3
PLS
PULSE ON
Address M378
will
be
ON for one
scan
of
the PLC
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388
MZOO
XI
56
K4
JHOV
}
3
HFFFF
Y310
G\
23C
I
I
}
BCD
R44
43 3 D93
}
/
D94
44 K5
H594
4
}
<
>
O
D95
2
H1199
}
[FMOV
KO
887
R1S8
K4
H229
if
}
FHOV
KO K20
S4
H378
w
}
BHOU
R2782
481
D1006 K14
R44
=
0
D93
=
0
R1S8
=
0
9S
=
0
94
=
0
BINARY
TO BCD
The
BINARY
DATA in R44
will be changed to BINARY
CODED
DECIMAL and
moved
to
D93.
Example:
If R44
=
1
3
5 or
BINARY
0000 0000
1000
0111
The BCD
stored
in D93 would
=
0000
0001
0011
0101
BCD
FMOV
FORCED
MOVE
BATCH
TRANSFER
OF
MULTIPLE 16
BIT DATA BLOCKS .
A
(0)
will
be
moved into
R158
~
R161.
BMOV
BIT
MOVE
16
BIT
DATA
BLOCK
TRANSFER
The
first 14
BITS
beginning
with
BIT
0
from R2782
will
be moved
to
D1006.
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389
1
220{BIT
R414
}
|
[CALL
PI
1S
H200
t
PI
XI5B
-\\
}
93 9
iPLS
M852
2
}
957
RET
H200
t
P10
}
34 0
PXO
H200
f
{DHOV
HI
}
52 3
D100
]ÿ
65 3
R414
=
22672
D100
=
1
I
1
CALL
SUB
-PROGRAM
CALL,
Call
SUB-PROGRAM
PI
REtURU TO
MAIO-PROGRTM
ET
RETURN
back
to
the
LdcRr
sequence
where
sub-program
was
called
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390
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391
Matrix Ladder
Troubleshooting
Introduction
Troubleshooting
with
the
Matrix
Ladder
software
takes
a bit more effort
than
using
the previous control’s ladder tools. However
the advantage of
having
comments displayed while
viewing
ladder symbols will make up fo r
the
added
keystrokes.
First, you must load
the ladder into the
on-board
area.
Follow
the
instructions, Matrix
Ladder Monitor
-
Appendix
A
Simple
troubleshooting.
Once
the ladder monitor
is
displayed
along
with
comments,
the
next step
is
to do
a
search
for the
contact
or coil that
is
causing
the problem. In
most
cases it
is
to
search
for
the
alarm generated
on
the
screen.
See
the
ladder’s
element
or
comment
list
for the most complete
listing
of alarms.
An
example
is
alarm 217.
Alarms
200 to
399
which are
generated
by
the
machine itself, simply
subtract
200
and
do
a
search.
In
this
example,
this
would
be FI
7.
Now,
the Matrix deviates from the M640/Mpro.
Alarms
1200 to
1399
are searched
by
subtracting
1000.
Example:Alarm
1208
is
searched
by
F208.
Alarms
200 to
399
on
Head
2 of
a
multiplex
will
add
200.
Example:
Alarm
250
on Head
2
will be
searched
by F450.
Alarms
1200
to
1399
on Head
2
of
a
multiplex
will
Su
6
7
R
ftcT
Example:
Alarm/301
will
be
alann
searched by F701
.
Alarms
200 to
399
on
Robot of multiplex
will
need
addffifrfl.
LJO0
Example:
Alarm
202
on
the
GL
will
be
searched
by
F602.
Assuming
that you now have
the ladder displayed
with comments, press
the
left
menu
key
till
you
see
the
menu
key
Monitor
Pressing
Monitor, you will
see contacts
highlighted in
blue
when
on .
If
there
isn’t anything
highlighted,
ensure that
the
top
display doesn’t
say
monitor
stop.
If
it
does,
select the
Start/Stop
to
toggle
it on.
Monitor
Another display
at
the
top
to pay
attention
to is
the
ladder file
that
it
being
viewed.
When
searching
fo r
a
contact
or
coil,
the
current
ladder
will be
searched.
At
the end of the ladder, it will state:
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392
m
LC Onboard
The
find
target
could
not
be:
found. Find another
program.
B
NO
Enter yes, and
will
to
another
ladder file within
the
M01 area. Remember
there
are multiple
ladder
files.
Pic Run
Or Stopped
Which
Ladder
file
Being
viewed
T
Til
X
Monitor
Mode
«**
»*«
XMC
Or
1*
-a***?*
i
T
•
l£*t
Monitor Stop
1385
{
urn
*1/08 mi
t
S3
??*;
if
LnJ
j
r
IF
;
:E
I
s
CI-iSÿCE
MDNlTm
i€Dto:
I?
Searching
for a
contact or coil.
1 )
If
yourf
screen
looks
similar
to the one above,
press
the left menu
key
till
you
see
FIND
REPLACE
2) After selecting this
menu
key
will
allow you
to select
FIND
CONTACT
OR
COIL
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393
3)
Enter
in FI
7
for
alarm
217.
and
it
will
stop
at
the first
contact
or
coil
of
FI
7
it
finds.
4)
Pressing
the
TARGET menu key
will
toggle between contact
and coil.
H3h-Th
N971B
k
F17
8775
-tf-
OM.T
irf
X7
M9720
h-
0
NTE
Itl
H
TARGET
PROGRAM
3
)MAIN374
3
F17ÿ
H8010
N6011
TARGET
|
CONTACT
h:;M
RE
M
s'
I
RIP
W .
<9718ÿ
FIND
HV
JT432ÿ
F18
8787
D
|
M01
$10
PROGRAM
CHANGE
: TARGET
PROGRAM
ARGET
FIND
EVICE
Example
above shows the search
for
F17
and
the
target
selected for
coil.
When
you
are
finished searching,
then
keep
pressing
the
left menu
key
until
display
shows
the
copyright screen.
Select
END
and
will
exit.
You
will
probably
see the
following menu
display.
Ignore its
warning
and
say YES
to exit.
There
is
date
not
preserved
efter
it
edits
Aili
'»
.
Mi
»V”'
d
in
the
onboard
edit area.
The
content
o
,
-
____
he edit is
lost
when
ending
as
it
Is.
COPYRIGHT©
2004
• i
EH
NO
—I
L
RIGHTS
RESERVED
1
|
MO
YES NO
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394
Appendix-A
Matrix
Ladder Mon ito r
1)
Press
DIAGNOS.
2)
Press
VERSION.
3)
Press
LADDER
MONITOR
4
)
Selec t
NC
FILE
5)
Press
OPEN.
6)
Select OPEN
again.
A)
Display will
say
Reading from Pic
B)
Display
will
say
Pic Onboard
Complete
7)
Press
OK.
8)
Press
<LEFT
MENU<
key twice to
see LADDER in black
now.
9)
Select MONITOR
and display w ill ac tu al values .
10)
If
still
not showing status,
select
START/
STOP
MONITOR
11)
If
No
comments
then may
be
that
the comments
aren't
selected
to be shown.
)
Press CLEFT
MENUC key
till see
th e
VIEW,
select it.
TOOLS
B)
Select
COMMENT
DISPLAY
C)Make
sure
there
is checkmark
beside
|
|
COMMENT .
D)
Press
SET
when
finished.
Still No
comment?
This is
probably
because th e
comment
file
(*.
wed)
wasn' t
Loaded
in
with
ladder
in
steps
5
and 6.
A)
Keep
pressing
CLEFT
MENUC
key
till you see th e
main
Mitsubishi
Pic
Programming
Tools
Copyright
screen .
B)
Select ENVIRON .
SETTING
C)
Select NC FILE
SETTING
)
E)
Click on
th e STORAGE
PATH Box
so
it
is
highlighted
or
just
press
arrow
down
key
to
highlight
it.
F)
The
pathway
should be
C:
\m6y_ymw\MPLC
G)
Press
SETTING
menu key.
H)
Press
the
Left
menu
key
an select
NC
FILE
I)
Repeat
steps
5 through
11
to
see
th e lad der with
comments
.
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395
Matrix
Ladder Save Procedure.
Ensure both
ladder and
comments are saved.
1)
Press
DIAGNOS.
2)
Press
VERSION.
Select >RIGHT
MENU> key
and
enter 1131
and
press
Input.
3)
Press
LADDER
MONITOR
4
)
Select
NC
FILE
5
)
Press
OPEN .
6)
Select
OPEN
again.
A)Display
will
say
“Reading from
Pic”
B)
Display
will say
Pic
Onboard
Complete
7
)
Press
OK.
8)
Press
CLEFT MENUC
key twice
to see
LADDER
in black now.
9)
Select
MONITOR
and
display
w ill ac tu al
values
.
10)
If
still
not
showing status,
select
START/
STOP
MONITOR
11)
If
No
comments
then
may
be
that
the comments
aren't
selected
to be
shown.
)
Press
CLEFT MENUC
key
till
see
the
VIEW,
select
it.
TOOLS
B)
Select COMMENT
DISPLAY
C)Make
sure there is
checkmark
beside
| |
COMMENT
.
D)
Press
SET
when
f inished.
Still No
comment?
This is
probably
because
the
comment
file
(*.
wed)
wasn' t
Loaded
in
with
ladder in
steps
5 and
6.
A)
Keep
pressing
CLEFT MENUC
key till
you
see the
main
Mitsubishi
Pic
Programming
Tools
Copyright
screen .
B)
Selec t
ENVIRON
.
SETTING
C)
Select
NC
FILE
SETTING
)
E)
Click
on
th e
STORAGE
PATH Box
so
it is highlighted
or just
press
arrow
down
key to
highlight
it.
F)
The
pathway should
be C:
\m6y_ymw\MPLC
G)
Press
SETTING
menu
key.
H)
Press
the Left
menu
key
an
select
NC
FILE
Repeat steps
5
through
10
to
see the ladder with comments.
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396
12)
If
ladder
and
comments are shown,
go
to
next
step
to
save ladder
and
comment
file.
13)
Press
CLEFT
MENUC
key
till
see
the
Copyright
screen,
th e
LADDER
must
be shown
as
solid
black.
14)
Press
NC
FILE
15)
Press OPEN
16)
Press
OPEN
again.
17)
Select
OK.
18)
Press
CLEFT
MENUC
key
till
see
Copyright
screen again.
19)
Select
I EXTERNAL
FILE
20)
Press
SAVE
PROJECT
21)
Press
EXTERNAL
SAVE
22)
If
a
USB jumpdrive
is
inserted,
then
make
sure
that
the
Drive/Path
is set correctly
to
th e
drive.
23)
Select
PROJECT
NAME
24)
Enter
in
an
appropria te
fi lename,
normally
ladder
version .
25 )
Press SAVE.
26)
Select
OK.
The ladder is
now
saved
to
th e
USB
Jumpdrive.
Note: The
LPC
file is
not
saved
with
the
ladder.
It
must be
copied from
the
c:\m6y
ymw\mplc
or
tplc folder.
27)
Save the
*
.
lpc
and
*.alm
and
*.bmp
files
from th e
c:\m6y_ymw\mplc
or tplc
folders using Windows
Explorer.
Note: N ote:
When
the
project
ladder
is
saved
,
it
will
be
a
folder that inc ludes
sub-
folders containing the
ladder
and
comments
.
The
lathe,
e-machine,
and
mill's
file
structure
are
different.
Following
example
shows for Integrex Mark
IV .
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397
S~€3
373MX11B
j
B-Q
Resource
• l __ J
Others
JC*U~
B-y
Pou
_
I
_
Size
|
Type
>«*
_
ame
>
LJ
HM
SV'fe
U
Resource
&)Gppw.gpj
_
Project.inf
Select
an item
to
view
its
description.
ProjectDB.mdb
File Folder
1 KB
GX
Developer
Project
3 KB
GX
Developer Project
1
KB
Setup
Information
78
KB
Microsoft Access
Da.
..
373MX11B
l_J
Body
The
Gppw
.
*
, Pro ject
.
in f
, and ProjectDB.mdb
are
structure
files
for
pic.
Do
not
change/remove any
of
these
from the
project's ladder
fi lename.
Under Resource
folder
is addit ional folders,
Others,
Pou,
and
the
file
param.wpa.
Do
not
change/al
ter/remove
any.
I
I
‘JOII1C
[_]
Others
,*7.7*
L-JPOU
11
esource
param.wpa
Name
Size j
Type
317
KB
WCD File
LT:N---
j
wwanwifllt
if]
373MX1
lB.wcd
fe-
Others
The
Others folder
contains
the
comments for
the
ladder
which
is
used for
ladder
display.
Under
the
Pou
folder is a
folder called Body
which contains
the
actual l adder
file
.
Name
/
bize
Type
Li
LIWIWIJ
*]
373MX1
A8 .
wpg
207 KB
WPG
File
Body
As
stated
earlier,
E -mach in e and
Mills
file/folder
structure
may be
different for
the
pic
ladder.
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398
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399
M atrix
Pic
Ladder Update
Procedure R4 .
Added
saving of
ladder to hard
drive
c:\ladder(step
1
and
13
revised(R4))
1)
Backup the
existing
ladder if not
done
already
and
copy
in the
new
ladder from
portable
device,
probably USB
drive
to
C
:
\Ladder
(R4
)
.
This
ensures that
the ladder
will
be
backed
up
properly
in
future
using the
backup
softwares
.
Note:
Power
off
and
on
between
backup
of ladder so that
the
Ladder Onboard
Sram
doesn ' t
have existing
ladder
in
it
.
First
part
will be to
load
into the
Ladder-F
(M01
area)
,
2nd part
is
to
load into Ladder-B
(M02
area)
.
The
M01
area
controls
actual
machine
and M02
controls
simulation.
These
ladders
are
identical
so
only
need
backup M01 area.
2)
Press
DIAGNOS.
3)
Press VERSION.
Select >RIGHT
MENU>
key
and enter
1131
and
press Input.
4
)
Press
LADDER
MONITOR
5)
Select
NC
FILE
6)
Select
PLC
Run/
Stop
7)
Select YES to
stop
the
pic. Status before
yes
is RUN.
Question
box will
disappear.
Note that doesn' t
say
PLC STOP
like M640.
8)
Press
DELETE
.
again
and
select
)
Press Then
YES
EL. ALL
/CANCEL
DELETE
10)
Press OK.
In
red,
you'll see
WRITE
LADDER
TO ROM.
11)
Press left
menu key twice Select
EXTERNAL
FILE
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400
12)
Select OPEN
PROJECT
13)
Highlight
the file
folder
containing
new
pic.
This
should
be
d irec ted to new file
that
was
copied
to
c:\ladder
folder
is
step
1.
(R4)
14)
Press th e
SELECT
button.
15)
Select
OPEN
16)
Press
OK.
17)
Press
CLEFT
MENUC
till
see
copyright screen.
18
)
Select
NC
FILE
19)
Press
SAVE.
20)
Press
SAVE
again(2nd time).
If
it
asks
if
you
wish to
overwrite, say ALL YES.
21)
Press
OK.
22)
Press
CLEFT
MENUC
key.
23)
Press
RO M
WRITE
This
will clear
out
the
ladder from
SRAM
area.
24 )
Select
YES.
25 )
Select
YES
again
(2nd
t ime)
when it
asks
you if
you
really
want
to
execute.
If the
pic
is
somehow
running,
th e
following wil l
be
as
ked
.
A)
Select
YES
again
(3rd
t ime)
It wil l
ask you again, PLC is
in
Run
state,
Is a ROM write
performed,
after stop PLC?
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401
Translation:
Pic
is
now running, the
p ic
will
automatically
stop
and
do
a
ROM write .
Is this okay?
B)
Select
YES
(4th
t ime)
when
message
will
say
PLC
is in
a
STOP STATE.
Is
PLC
changed into a
RUN
state?
26)
Press
OK.
27)
Select
PLC
Run/
Stop
28)
Select
YES
if
the
status
window says:
STATUS:
STOP.
If
says STATUS: Start,
then
proceed
to
step
29 to
update
the
second
ladder
Ladder-B
(M02)
29)
Press
CLEFT
MENUC
key
till
see
menu
ENVIRON
SETTING
30)
Select
CONNECT
NC
SETTING
31 )
Press the
Down
Arrow key or
click
on
drop
down
menu
so
that
is displays
M02
in
box.
and M02 wil l be displayed in
Orange
M022)
Press
SET
color
at
the lower
r ight
hand side
of
display.
33)
At this
point
repeat
steps
5
through
28
to load
in
th e
pic
to
the
Ladder-B side
(M02)
34 )
Before
exiting
go
back to
ENVIRON.
SETTING,
CONNECT
NC
SETTING,
and
press
Down Arrow key to
reselect
M01
.
35)
If
the
lpc
file is to be
updated,
delete
or
rename
the
current lpc file in
the
c:\M6y_ymw\M_plc
or
T_plc
folder.
The
copy
the new file into that
directory.
36)
Power
off
and
on
and
update
is
complete.
Verify by
looking
at
the
version screen.
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402
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403
1 Outline
This
document
describes the maintenance
of
the
thermal
displacement
compensation
software
(MazakTdc).
The traditional
thermal
displacement compensation
function
has
performed
the
compensation
considering
that
the
thermal
deformation
of
the machine was
proportional to the
temperature. Using
this
method,
the thermal
displacement
could
be compensated
with
high
accuracy
in the
steady
state.
However, just
after
the
spindle speed
was
changed,
it
could
not
be
compensated
properly
because
the
time
constants
for the
temperature
change
are
significantly
different between the thermal
displacement
and
the measured
temperature.
The thermal
displacement
compensation
software
(MazakTdc)
estimates
and
compensates
the
thermal
deformation
of
the
machine based
on
the
spindle
speed
and
the
temperature.
It
monitors
the
spindle
speed
and
compensates
the thermal
displacement according
to
the
speed.
Therefore,
it can
compensate
it properly
even
in the
transient
state.
2
Installation
of
the
MazakTdc software
2.1
Function
setting on
Matrix
The
software
has been
pre-installed
in the
hardware
on Matrix.
To
validate the software
function,
set the
parameter
as
follows:
Step
1
Set
the parameter
042 bit4
to
1.
That
will allow
“MazakTdc.exe” to
be
started
when
the
power is
turned on.
2.2
Individual installation
The following
describes
the
procedure
for the
individual
installation
of the
MazakTdc”
software.
Step
1
Create a
new
folder
named C:¥Mazaktdc.”
Step
2
Copy the
“MazakTdc.exe file from a media such
as
a
USB
memory
or
a
floppy disk to the
created
folder “C:¥Mazaktdc.
If
you already
have
a
parameters
file,
copy it to
the same
folder
as the
EXE
file.
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404
3 Version upgrade
of the
MazakTdc software
3.1
Version
upgrade
on
MATRIX
The version
upgrade
of
“MazakTdc.exe” will be automatically
performed
when
upgrading
the
version
of the NC software.
The
operations
described in
”3.2
Full version
upgrade
of the MazakTdc
software”
might be
required
due
to
a
modification
to
“MazakTdc.exe.”
In
that
case,
that
will be
informed
in the
NC
software
release
notice.
3.2
Full
version
upgrade of the MazakTdc
software
When
upgrading
the version
of
the
“MazakTdc”
software after
its
data
structure is
changed,
the
parameters
used in the previous
version
might
possibly
be
applied after
the
version
upgrade
is
completed,
resulting
in a malfunction.
Therefore,
perform
the
following procedure to
prevent
the
previous
parameters
from
being
applied
after the
version upgrade:
Step
1
Before
starting
the NC
version upgrade,
open
the
“MazakTdc”
window and
save
the
current
parameters
in
the
folder
“C:¥Mazaktdc.”
•
As
for how
to
open
the
“MazakTdc”
window,
refer
to
“5
Opening
the
window.”
•
As
fo r how to
save
a parameters file,
refer
to
“8
Controlling
the
parameters.”
•
If
no
change
was made
to the
parameters on
a
customer’s
machine,
it is not
needed to
save
the
parameters
because
the
file
of
the
default
parameters
at delivery
already
exists in the
folder
“C:¥Mazaktdc.”
Clicking on
the
Sr
button will
open
the
dialog
of
''Coefficient2 Setting..,
shown on
the right.
Step
2
H
*J
Coefficient2
Setting.
X Y Z
Cl
|
o'oOOOOE+00
92
I
0.000Q0E+Q0
d
|
......
nnr-nn
c2
|
0.00000E+00
cl
j
9.88000E-01
c2|
790oioOE-03
There
are
12
parameters
to
be
set,
e1 to e4,
for
X,
Y
and
Z
in
the
lower
part
of the
dialog
cii;
j
o.oooooE+00
d2
j
0
OOOOOE+OO
d1
|
8.823S3E-01
d1 j
O.OOOOOE+00
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]
O.OOOOOE+OO
2 3.2941
0E-02
Set
all
the values
of
these
parameters to
“0.”
0.00 ei 0.00
el
J
0.00
e2
2
0.00
e2
0.00
0.00
e’3 0.00 e3
0.00
0.00 0.00
Then,
click the “OK” button
after changing
the
parameters
to
close
the
dialog.
e4
0.00
4
e4
L
_
«
CANCEL
Step
3
Exit
the running
“MazakTdc” software.
Refer
to
“4.2 Exiting
the software.”
Step
4
Perform
the
NC
version upgrade
Step
5
Restart
the
NC unit.
Confirm
that
the
“MazakTdc” software was
started.
The icon will
appear
in
the
task
tray.
Step
6
Stop
the
thermal
displacement
compensation.
Click
the
M button
to
stop
the compensation.
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405
Step
7 Import
the
parameters
file.
Open
the
window, referring
to “5
Opening
the
window.”
Import
the
new parameters
file, referring
“8
Controlling the
parameters.”
Step
8 Check
the
parameters.
Confirm
that
the
parameters
set to
0
in
Step
2
returned
to
1.
Step
9 Restart
Exit the
“MazakTdc”
software
and
restart
the NC unit.
3.3
Individual
version
upgrade
of
the
MazakTdc
software
The
following
describes
the procedure
for the individual
version
upgrade
of the “MazakTdc
software,
which is not
involved
in
the version
upgrade
of
the
NC software.
Step 1 Open
the MazakTdc” window
and save the current
parameters
as
a
file
in the
folder
“C:¥Mazaktdc.”
•
As
for
how
to
open
the
“MazakTdc”
window,
refer to
“5
Opening
the
window.”
•
As for how to
save
the
parameters file, refer
to
“8
Controlling
Parameter.”
•
If no
change
was made
to
the
parameters for
a
customer’s
machine,
it
is
not
needed
to
save
a
parameters
file
because
the
file of
the
default
parameters
at
delivery
already
exists
in the folder
“C:¥Mazaktdc.”
i::
I
m
*
tep
2
Clicking on the
&
button
will
open
the
dialog
of
“Coefficient2
Setting..,”
shown on
the right.
Coefficient
Setting;.
X
v
z
C1
j
OOOOOOE+OO
:
C1
|
O.OOOOOE+OO
C1
'ÿ]
9.88000E
01
e2 j
0.00000E+00
c2|
O.OirULE-IO
c2
j
7.90C€ObTT
There
are 12
parameters
to
be
set,
e1 to
e4,
for
X,
Y
and
Z
in
the
lower
part of
the
dialog
Set all the values
of
these
parameters
to
d1
j
O.OOOOOE+OO
02
j
O.OOOOOE+OO
dl
j
8.82353E 01
02
|
3 2941
OE-02
d1 j
0.00000E+00
d2
|
O.OOOOOE+OO
“0.”
0.00
0.00
e i
o.oo
1
e2
0
00
e3
j
0.00
64
0.00
64
0.00 0.00
4
Then, click
the
“OK”
button after
changing
the
parameters
to
close
the
dialog.
lr~:g<
J
CANCEL
Step
3 Exit
the
running
MazakTdc” software
Refer to “4.2
Exiting
the software.”
Step
4
Open the folder
”C:¥Mazaktdc”
through
the
Explorer
and
change
the name of the
“MazakTdc.exe file
by
adding
the
version
number
that
is currently
installed
in
order
to
prevent
the file
from
being
overwritten.
(For example, the
name
of
the
old
version
file
was
changed
to
“MazakTdc62.exe”
in
the
figure
on
the
next page.)
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406
Step 5
Copy
the
“MazakTdc.exe”
file from a
media
such as
a USB
memory
or
a floppy
disk to the folder.
HSBj
lj
Iÿtl-7
-
CÿMazakTdo
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MazakTdc
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MC_Direct
Mode
Prograr||l
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MC_Machine Programs
|||
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360KB
7V.
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MazakTdc.exe
MazakTdc62.exe
Parameter txt
|
360KB
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3KB
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Para meter0505
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x
Step
6
Double
click
on
“MazakTdc.exe.’’
Confirm
that
the
“MazakTdc”
software
was
started.
The
icon
will
appear
in
the task
tray.
Step
7 Check
the
version of
the “MazakTdc” software.
As
for
the
check
procedure,
refer
to
“4 Basic function
operations.”
Step
8 Import a
parameters
file.
Open
the window,
referring
to
“4
Basic
function
operations.”
Read
a
new
parameters
file
in,
referring to
“8
Controlling
the
parameters.”
Step 9
Check the
parameters.
Check
that
the
parameter
value
changed
to
0
in Step
2 returned
to
1
.
Check
the
value
of
each
parameter,
referring
to “7
Functions in the
window.”
Step 10 Restart
Exit
the
“MazakTdc”
software
and restart
the NC unit.
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407
4
Basic
function
operations
4.1
Manual start of the
software
Step
1
To
manually
start
the
software,
double
click
on
“MazakTdc.exe.”
—
The icon
will
appear
in the
task
tray.
__
:1
?
The
thermal
displacement
compensation
will
begin just
after
the software is started.
4.2
Exiting
the
software
Step
1
Move
the mouse
pointer over the
icon
in
the task
tray.
jMazakTdc‘|
m
,a49
Step
2 Right
click
on
the
icon.
-*ÿ
The
“Exit” menu
will
appear.
f
U
1
j?;58
About MasakTcb...
Exit
Step
3 Left click on the
“Exit”
menu.
-»
The software will be exited.
When the software
is exited,
the thermal
displacement
compensation
will
stop.
4.3 How
to
check the software version
Step
1
Move
the
mouse pointer over the
icon in
the
task
tray.
[l£ 19:49
Step
2 Right
click
on the icon.
—
>•
The
“About MazakTdc...”
menu will
appear.
Exit
|P'~
II
About MazakTdc...
S
20:00
Step
3
Left click on the
“About MazakTdc...”
menu.
—
1
•
The
dialog
with the version
information
will
appear.
a
bout
Ma2akTDC
3
azakTdc Version
Beta
6.6
OK
Copyright
(C) 2005
Yamazaki Mazak
Corp.
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408
5
Opening the window
Opening the
window
will
allow you to
set,
change,
save and
import
the
parameters.
To
open
the
window,
it
is
required
to
enter
the
password.
5.1
Entering
the password
Step
1
Move
the
mouse
pointer
over
the
icon
in the
task
tray.
I
fMazakTdc’l
19:49
Step
2
Double click
on
the icon.
-*
The
“Password”
dialog will
appear.
Password
rÿr~i CANCEL
Step
3
Enter the
password
”1131”
and
then
press
the
“OK”
button
[3
assword
II
r
]
CANCEL
h
The
“Mazak
Thermal
Displacement Compensation”
window
will
appear.
HE
Simulation Mode-
Mazak
Thermal Deformation
Compensation
issiti
ile
Edit
Compensation:
Setting..
View Help
:
jjH
:
JJfe
m
ffi
foj
ab
Cd
;
§
f
j
I
j
’
[HUM
j
:ÿ
;
Ready
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409
6 Contents shown
in the
window
The
window provides
the
software
processing
information, the
measured
temperatures,
the
spindle
speed, the
spindle
load
and
the
offset
amounts.
The
following
shows
the
state
of
the window just after the
compensation
begins.
Mode-
Mazak
Thermal Deformation
Compensation
-in|xi
File Edit
Compensation
Setting.
View
Help
B
ab
ced
#
fj
3
Loading
DataCom OK .
.NCTable
is attached
correctly
;Data
Initialize
OK .
;Fin>t
Temperature : 20.80
;Start
thermal deformation
compensation
;ye
a
r/d ate/time
T1
05/06/27
19:46:09;
20.85
20.75
21.98
20.52
0.00
Processing
information
T2
T3
mSp
mLd
4
T5
cmp.X
cmp.Y
cmp.Z
6.000
-6.000
16.0004
Iv
V
V.
V. J
V
NUM
-
Offset
amount
-
X,
Y
&
Z
...4.
.
jf||
Compensation
time
—
ear/Month/Day
Hours:Minutes:Seconds
r-r
Measured
temperature
ch1,
2,
3, 4
& 5
Spindle
Info.
Speed
& load
|
After
the
compensation
begins,
only
the
compensation information
is
displayed in
the
windows as
the
time passes.
The measured temperatures
will
be
shown
in
the
order of
ch1, ch2, ch3,
ch4
and
ch5
immediately
after the
“time” column.
-
~|xj
Simulation
Mode-
Mazak
Thermal
Deformation
Compensation
File
Edit
Compensation
Setting..
View
Help
i
H
|
&
m
[
m
m
ab
%«
TToil
'20.47
Food
22.07
|
j
20
52
1
I 0.00
20.47
|
I
0.00
20.47 |
|
0.00
20.47
I
I
0.00
22.03 20.47
]
|
0.00
21.98
I
20.47
I
I
0.00
05/06/27
19:48:03:
20.95
05/06/27 19:43:13;
20.95
05/06/27 19:48:23
;
20.95
05/06/27 19:43:33
;
20.95
05/06/27
19:43:43
;
20.98
05/06/27
19:43:53;
20.95
05/06/27
19:4903;
20 95
j
20.75]
20.70
20.75
20.75
20.75
20.75
|
20.75
|
t.
000
3000
3000
3000
3000
3000
3000
4.500
4.500
4.500
4.500
4.500
4.500
4.500
-6.500
12.500
-6.500 12.500
-6.500
12.500
-6.500
12.500
-6.500 12.500
-6.500
12.500
-6.500 12.500
7
22.03
22.12
22.03
7
7
7'
[
.........
NUM
eady
§§
ch1
ch2 ch3
ch4 ch5
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410
7
Functions
in
the
window
7.1
Functions
Menu
Bar Title
Icon
The
description
of the function
File
Save
Overwrite
save the text in the window to the specified
file in
the
Text
format.
Save
As..
Save
the
text
in
the
window as
a
new
file
in
the
Text
format.
Import
Parameter
Import
the
parameters
file (extension: *.txt). However,
it
cannot
be
imported
while
performing
the
thermal
displacement compensation.
If
you try
to import the
file
during
the
compensation,
the alarm
“Please Stop
Compensating
will
appear.
_
xport
and
save
the
parameters
to a file (extension: *.txt)
xport
Parameter
Exit
Exit
the
software.
Edit
Undo
Undo
the
previous
editing
operation.
Cut
Cut
the
selected
text
in
the
window.
&
Copy
Copy
the
selected
text
in the
window.
fli
Paste
Paste the copied
or
cut
text to
the
window.
Select All
Select
all
the
texts
in
the
window.
Compensation
Start
Start
the thermal displacement
compensation.
ffi
Stop
Stop
the
thermal
displacement
compensation.
Setting..
Inter Face Open
the
Inter Face
parameters
setting dialog.
Coefficient Open
the Coefficient
parameters
setting
dialog.
ab
Coefficient2 Open
the Coefficient2
parameters
setting
dialog.
View
Toolbar
Show
or
hide
the tool bar.
Status
Bar
Show
or
hide
the
status bar.
Hide
Window
Hide the
“Mazak
Thermal Displacement Compensation”
window.
(To show
the
window
again,
double click
the
icon in
the
task
tray.)
elp
About
Mazak Tdc..
Show
the version
dialog.
f
7.2
Setting
the
interface
parameters.
Clicking the
button on
the
tool
bar
will
open
the
“Inter
Face Setting” dialog. The following
table
provides
the description
of
each parameter.
a
Inter
Face
Setting..
j—
NC
Type
-
|
C
M640T,MT,TE,MT-5X,T
Nexus
;
C
M64DM,
M-5X, M
Nexus
j C
M640M
Pro
j
r
M640MT Pro
i
f?
MATRIX
Interval
(sec)
0
ollow
up
(hour)
Time
Constant
10emp filter
20
register
IJF
Compensation
Load filter
Temperature
RT1
|
2234
)001
mm
ound Unit
RX
2501
|
2230
Y
(2500
RT2
i
RZ 2226
RT3
]
2232
RT4
fo
RT5
[
0
r
Restore Log File
Rsts
j
0
iLlgilJl
CANCEL
jo.uOOQI
mm
|
nit
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411
Parameter
Default
Set
Range
I/O
Object*
Description
NO
Type
Select
Select
the
type
of
the
NC
unit for the machine.
If
no NC
type
is
selected
(which is
the
default
state),
the
compensation
will not
begin.
_
N/A
Interval
(sec)
10 0 to
3599
The
interval
that the
thermal
displacement
compensation is
performed.
If
the
set value
is
0,
the compensation
will be
automatically
performed
at
the
interval
of 10
seconds,
which
is
default.
O
Follow
up
(hour)
3
Oto
24
Follow-up
time. If the
se t value is
0,
the
follow-up
will
not
be
performed.
_
O
Time
Constant
0 Oto 30
Width
of the dead
zone
Temp
filter
0
Oto 30
Number
of
the
moving
average
filters
to be
input
for the
temperature
data
_
Load
filter 0
0
to 30
Number
of
the moving
average
filters
to be
input
for the
load data
_
Round
Unit 0.0005mm
Rounding
unit.
Basically apply
the same unit as
that
of
the
NC
interpolation.
_
RX
0 0 to
20000 R
Register No.
which the
X-axis thermal
displacement
offset
amount is written
to.
If
the
set
value is
0,
the
offset amount
will not be
written.
O
RY
0
0
to
20000
R Register
No. which the
Y-axis
thermal
displacement
offset amount
is written
to.
If
the
set
value
is
0,
the offset
amount will
not
be
written.
O
RZ
0
0
to
20000
R Register
No. which
the
Z-axis
thermal
displacement
offset
amount
is
written to.
If
the
set
value
is
0,
the
offset
amount will not
be
written.
O
Rsts
Read
the
state of
the machine
in.
RT1 0
0
to
20000
R
Register No.
from
which the
NC
value of the
temperature
sensor
1
is read
in.
If
the
set
value
is
0,
the
NC
value of
the
temperature
sensor
will not be read
in.
(The
value
will
be
0.)
_
O
RT2
0
0 to 20000
R Register
No. from which the NC
value
of
the
temperature
sensor
2
is
read in
If
the
set
value
is
0,
the
NC value
of
the
temperature
sensor
will not
be read
in .
(The
value
will
be
0.)
_
O
RT3
0
0
to 20000
R
Register
No. from which
the
NC value
of
the
temperature
sensor
3
is read
in.
If
the
set
value
is
0,
the NC
value of the
temperature
sensor
will
not be read
in.
(The
value
will
be
0.)
_
O
RT4
0 0
to
20000 R
Register
No. from which
the NC
value
of
the
temperature
sensor
4
is read in . If the
set
value
is
0,
the
NC
value
of
the
temperature
sensor
will
not be
read in.
(The
value will
be
0.)
_
O
RT5
0
0
to
20000
Number
of R
register
f rom which the
NC
value
of
the
temperature
sensor 5 is
read
in.
If the
set value
is
0,
the
NC
value
of the
temperature
sensor
will not be
read in .
(The
value
will
be 0.)
O
Unit
0.0001mm
Unit of
offset
amount
Restore
Log
File
Check
Checking
this
check
box
will
automatically
save
the
thermal
displacement
compensation history
to
the “C:¥MazakTdcLog.txt”
file. This function
is valid
at debugging.
However,
if
debugging
with this
parameter
checked,
the
file
size
will
gradually
increase,
running
out
free
space
on
the hard
drive.
Therefore,
this
parameter
is not
checked
every
time
when
starting
the software
as default.
X
N/A
NOTE: The mark
“O”
indicates
a
parameter
that is
subject
to
and the
mark
“x
indicates
a
parameter
that is
not subject to
the
Import
Parameter
or
the
Export
Parameter
function.
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412
7.3
Setting
the
parameters
(coefficients
a & b).
Clicking the
button on
the tool
ba r
will
open
the
following
“Coefficientl setting..” dialog.
The
description of
each
parameter
is
provided
in
the
table
below.
ill
oefficientl Sett
ing..
_
9
X
Y
b
—
z
9.9S552E-01
b1
j
O.OOOOOE+OO
b1
j
9
96222E
01
b2
|
-1 09026E-05
b2
|
UOOOOOE+OO
b2
1
-8.54373E-06
b3
mSSFEg' '
b3
|
0
OOOOOE+00
b3
jTo6663E-10
9
2UnB(ir-14
b4
|
0 ODOOOE+OO
b4
j
-4 07307E-1
3
z X
Y
:
M(1
1
|
-7.33
1
-1
.23
a1
-5
98
a2
j
2
24
o2
179
a2
9
76
a3
j
-3.92
a3|
6
91
a3[~278
j
04
1
3.05
o4
|
-1
.56
a4
I
1.73
i
t*r
j
b5 }*
1
12160E 07
b5
I
0
00000E+00
b5
I
-1
68425E-06
5|
0
00 as
j
o
no
as
j
0.00
a6
j
-23
.16
a6
j
-27.70
j
b6
I
-7
79079E-04
b6
|
0
OODOOE+OO
b7
|
-2 58678E-04
b7
|
0 00C0CIE+00
b7
j
5.91
733E-03
0
OODOOE+OO
b8|
O.OOOOoifoO
b8 j
0
OOCOOE+OO
|
b9
1
0.000C0E+00 b9
j
O.OOOOOE+OO
b9
j
0
00C00E+G0
0.00000E+00
b10
j
-5.00000E+01
b6
j
-1
892S2E-036|-291
'
.
j
j
bs l
Wm
V
-
I
b10
j
-2
S000UE+01
b10j
BBSs
Ik
S3
j
y
CANCEL
Parameter
Default Set Range
I/O
Description
Object*
-3.0e38
to +3.0e38
1 0
Coefficient of the
temperature
term
for
the structure
thermal displacement
compensation
_
-3.0e38 to
+3.0e38
2 0
Coefficient of
the
temperature
term
for the structure
thermal displacement
compensation
O
-3.0e38
to +3.0e38
3 0
Coefficient of
the
temperature
term
for
the
structure
thermal displacement
compensation
Coefficient
of
the
temperature
term
for
the
structure
thermal displacement compensation
_
O
-3.0e38
to +3.0e38
4
O
-3.0e38
to +3.0e38
5 0
Coefficient of
the
temperature
term
for the structure
thermal
displacement
compensation
Constant
of
the
structure
thermal
displacement
compensation
O
-3.0e38
to
+3.0e38
6 0
O
-3.0e38
to +3.0e38
1 0
Coefficient of the
displacement
term
for the
spindle
response
surface
O
-3.0e38
to
+3.0e38
2 0
Coefficient of
the speed term
for
the
spindle response
surface
O
-3.0e38
to +3.0e38
3 0
Coefficient of
the
speed squared
term for the
spindle
response
surface
-3.0e38
to
+3.0e3r4
0
Coefficient of
the speed
cubic
term
for
the
spindle
response
surface
O
-3.0e38
to
+3.06ÿ
5 0
Coefficient
of the (speed
x
displacement) term
for
the
spindle
response
surface
O
-3.0e38
to +3.0e38
6
0
Speed
ON/OFF for
the
spindle response
surface
-3.0e38 to
+3.0e38
7
0
Speed
UP/DOWN
for the
spindle response
surface
-3.0e38
to
+3.0e35'
8
0
Squared nominal
load
coefficient
for
the
spindle
response
surface
O
-3.0e38 to +3.0e38
9
0
Not used
-3.0e38 to
+3.0e38
10
0
Determine the
limit
(the range
of
the
offset
displacement).
The
offset
amount
by
the
spindle
response
surface
is limited to
the
range
of b10
to
0
if
b10
<
0;
and 0
to b10
if
b10
>
0.
(If
b10
=
0,
no
limit.)
O
NOTE: The mark
“O”
indicates
a
parameter
that is
subject
to
and the
mark
“
x
’’
indicates
a
parameter
that
is
not
subject to
the
Import
Parameter or
the Export
Parameter
function.
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413
7.4
Setting
the
parameters
(coefficients
c,
d
& e).
Clicking the button on
the
tool bar will open
the
following
“Coefficientl setting..” dialog. The
description of each parameter
is provided
in
the
table
below.
*J
1
X Y
2
d
r
f
1
|
0.00000E+00
C2
f
n
OOOOOE+OO
c2
j
O.OOOOOE+00
0
00000E+00 9 88000E-01
c2
7.90000E-03
m
d1
|
0.00000E+00
eft
]
852353F
-01
d2
faoooooF+00
e1
1
di
O.OOOOOE+OO
d2 [
d2
f
.2941
0E-02
0 OOOOOE+OO
e1
1.00
1.00
1
00
82
1
e3
e3
(
e2
I
1
00
00
2
0.00
e3
10000
j—
e4T
oc 1 00
e4
0
00
4
iniMzm
CANCEL
l
Parameter
Default
Set Range I/O
Object*
Description
-3.0e38~+3.0e38
1 0
Displacement compensation
coefficient 1
in
natural
cooling
at
the
spindle stop.
_
O
-3.0e38~+3.0e38
2 0
Displacement
compensation
coefficient
2 in
natural
cooling
at
the spindle
stop.
_
-3.0e38~+3.0e38
1
0
Distortion
compensation
coefficient
1
in natural
cooling
at
the
spindle
stop.
_
-3.0e38~+3.0e38
2
0
Distortion
compensation
coefficient
2 in
natural
cooling
at
the spindle
stop.
-3.0e38~+3.0e38
1
0
Structure
thermal
displacement
compensation
is
valid
O
-3.0e38~+3.0e38
2 0
Spindle
thermal displacement compensation with
the spindle
response
surface
i s va lid
_
O
-3.0e38~+3.0e38
3
0
Displacement
compensation
in
natural
cooling
at
the
spindle
stop
is
valid
_
-3.0e38~+3.0e38
4
0
Distortion
compensation in
natural
cooling
at the
spindle
stop
i s val id
_
8/21/2019 Mazak Mazatrol Matrix Control Classroom Maintenance Manual C740MT0201E
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414
8 Controlling the
parameters
8.1
Saving the
parameters
to
a
file
Save
the current
setting
to
a parameters
file
(*.txt).
Step
1 Click
“File”
and
then
“Export
Parameter.”
The
following
dialog
will
appear.
Coirc-n.
jturv
g
Save
Import
Parameter
Save
Export
Parameter
&it
Step
2
Set the
file name
and
click the
“Save” button.
Save
In:
|
.jj
t,ta».w«io
Parartveter.txt
IBBHH-
]
ilename:
Save
astute
fiTI
Save
Cancel
]
FilesOMxO
8.2
Importing
the
parameters
from the
file
Import
the
parameters
file (*.txt). It
is
required
to
save the
parameters
file in
the
“Mazaktdc”
folder.
(However,
the parameters
cannot
be
imported during
the
thermal
displacement
compensation.)
Step
1
Click “File”
and
then
“Import
Parameter.”
The following
dialog will
appear.
Edit
.Compensation
Save
.
CtrKS
Save As.
:
Export
Parameter
Exit;
Step
2
Select the
parameters
file
to
be
used
from
the
“Mazaktdc”
folder
and then click the
“Open”
button.
H
aJdjl=Tj
ave;|n:
j
Mazaktdc
ll)
Farameter.txt
Save
]
ilename:
..
Save
as
type:
j
T*
:< t
Files
(ÿ
txO
Cancel
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415
Step 3
Exit the
“Mazaktdc” software
once
and restart it.
(As for
how
to exit
or start
the
software,
refer to “3
Basic function
operations.”)
By
performing
the above
steps,
the
parameter
will be
saved
in
the
registry.
8.3
Name of the
parameters
file
Define
and
identify
the
name
of
the
parameters file
as
follows:
Machine standard
parameter
tdcOOOAAAAA.txt
Identifies
that
it is
the
thermal
displacement
parameters
file.
Machine code
A
A
A
A A
:
Identifies
the
added
number,
the
machine specification or the
parameter
version.
Determine
the
string
and
the
digit
number
for
every machine
tdc
OOO
EX)
tdc
372A0000.txt
(in
case of
INT100)
tdc
OOODHBAA.txt
O: Machine
code
Version
identification
A:
Special-ordered
A:
Revision to the
special-ordered one
9 Work
involved
in
the
hard-disk
replacement
When
replacing
the
hard
disk,
perform
the
following
procedure
to the
MazakTdc” software.
Item
necessary
to
be
prepared:
Media such as
a
USB
memory
Step
1
Save
(export)
the
parameters.
Save
the
parameters in
the
M azaktdc”
folder,
referring
to
“8.
Controlling
the parameters.
Note:
If
no
change
was made to the
parameters
on a
customer’s
machine,
it
is not
needed
to
save
the parameters
because
the file
of
the
default
parameters
at delivery
already
exists in the folder
C:¥Mazaktdc.”
Step
2
Save
the
“*.txt files under the
“C:¥Mazaktdc”
folder to
the
media.
Step
3
Replace
the
hard
disk.
Step 4
Turn
on
the
power
and
copy
the
*.txt”
file
in
the
media
to
the
“C:¥Mazaktdc”
folder.
Step
5
Import
the
parameters,
referring to
“4
Basic function
operations,” “5
Opening
the
window
and
“8
Controlling the
parameters.”
Step
6
Turn
off
and
then
turn
on
the
power
to check that
the
MazakTdc”
software
is started
up.
8/21/2019 Mazak Mazatrol Matrix Control Classroom Maintenance Manual C740MT0201E
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416
10
Recovering
the wire
breaking on a
thermistor
The alarm
“THERMAL
DISPLACEMENT OFFSET
ERROR”
will
arise
when
the wire
breaking occurs
on
a
thermistor.
The
CH
temperature
value will change
for a
thermistor
with the
wire
breaking
and
the
offset amount
will considerably change
in
the
“Mazaktdc”
window, as
shown
in
the
figure
below.
-
a)x|
Simulation
Mode-
Mazak
Thermal Deformation
Compensation
File
Edit
Compensation
Setting..
View
Help
ab
%< l
:
®c
v
3V
ffi
Z
20.521
goo
ill
5/06/27
19:48:03;
20.95
05/06/27
19:48:13;
20.95
05/06/27
19:48:23;
20.95
05/06/27
19:48:33;
20.95
05/06/27
19:43:43; 20.98
05/08/27
19:43:53;
20.95
05/06/27
19.49:03;
20 95
20.75
20.70
20.75
20.75
20.75
20.75
2075
21.98
22.07
22.03
22.12
22.03
22.03
21.93
6.500 12.50l>
6.500
12.500
6.500 12.500
6.500 12.500
6.500
12.500
6.500 12.500
6.500
12.500,
0.00
3000
3000
3000
3000
3000
3000
3000
7
1
0.00 7 4.500
4.500
4.500
4.500
4.500
Normal
state
0.47
0.00
20.47
0.00
20.47
0.00
20.47
/
0.00
£0.4/
0.00
7
7
J
7
7
jo o
1
Jll:
rÿm
r™
4
eady
Considerably
change
Simulation
Mode-
Mazak
Thermal
Deformatio|i
Cot
warn
in|x|
File
Edit
Compensation
Setting.
View
Help
H
'
*>
BV
ff i
tefr
ab
Cfl
) ffjfe
r
.3
5/08/27
19:58:03;
20.95
05/06/27
19:53:13;
20.95
05/08/27
19:58:23;
20.95
05/06/27
19:58:33;
20.95
05/06/27
19:58:43;
20.98
05/06/27
19:58:53;
20.95
05/06/27
19:59:03;
20.95
20.75
20.70
20.75
20.75
20.75
20.75
20.75
21.98
22.07
22.03
22.12
22.03
22.03
21.98
\-44.1i
£44.1
a 0.00
-44.16\
0.00
-44.16 1
0.00
-44.16
j
0.00
-44.16
I
0.00
-44.161
0.00
7
#7?)
.500
-49.500 -36.500*
76.500 -53.500
-41.000
82.500
-57 .500 -45 .500
88.500 -61.500 -50.000
98.500 -65.500
-54.500
100.000
-69.500 -59.000
'WO
.000
-73.500
-63.500
State at the
wire
breaking
3000
3000
3000
3000
3000
3000
3000
7
7
7
|
7
-J
7
0.00 7
d
il
[RUM
f
eady
i
-Simulation
Mode-
Mazak
Thermal
Deformatioij
Compent ,IOjxj
Recovered
ile
Edit
Compensate
Setting..
View
a
m
ui
ffi
--
.b
w
@
?
V
i
~j
Will
not recover
Il
i
soon
after action
I
State
that the
wire
breaking
was
recovered
3
5/06/27
20:03:03;
20.95
05/06/27 20
:03
:
1
3;
20
.95
05/O6/27
20:03:23;
20.95
05/06/27
20:03:33;
20.95
05/06/27
20:03:43;
20.98
05/06/27
20:03:53; 20
95
05/06/27 20:03:03;
20.95
20.75
21.98
20.70 22.07
20.75
22.03
20.75
22.12
20.75
22.03
20.75 22.03
20.75
21.98
-44
16
0.00
-44 16
0.00
0.00
0.00
20.47\
0.00
20.47
0.00
20.47/
0.00
-80.500
• 85 000
• 8 9.500
«yÿv000
'SfoO.OOO
-81.500
-89.5(315%
-100.000 -77 500 -85.000
-100.000
-73.500
-S0[5G0ÿ
.500
• 8#0
3000
3000
3000
3000
7
-1Q|
7
7
7
d
Ready
;NUM
l
A
After finding
the wire
breaking on
a thermistor,
recover
it
according
to
the procedure
below.
Step
1
Open
the
MazakTdc”
window and
check
the
temperature
values
and the
offset
amounts
of
the thermistor
channels (CH
1
to
5)
for
wire
breaking.
Step
2 Press
the “Emergency”
button on the machine.
Step
3
Recover
the wire breaking
of
a
thermistor.
Step
4 Confirm
that
the
temperature
value
of
a
channel
with the
wire
breaking
was recovered
on
the
“MazakTdc” window.
(It
will take a
longer
time
for the
offset
amount
to return to
the
normal state due
to the
filders.)
Step
5 Restart the
“MazakTdc”
software.
(As
fo r how to exit and
start
the
“MazakTdc”
software
refer to “4
Basic
function operations.”
Step
6
Confirm
that
the temperature
value
and
the
offset
amount
were
recovered.
8/21/2019 Mazak Mazatrol Matrix Control Classroom Maintenance Manual C740MT0201E
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11
Handling
procedure
after turning the production
machine
ON
It
is
required
to
import
the
parameters
after
turning
the
production
machine
ON .
The
following
provides
the
procedure.
Step 1
Copy
the
specified
parameters
file
“*.txt” to
the
“C:¥Mazaktdc” folder.
[ W.tj'grl
- n|x|
azaktdc
PS.-OTP
:. SrSW
:
MW*
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X* j| I
iÿNiMasakTde.exe
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Step
2 Start
“MazakTdc.exe”
manually.
Refer
to
“4
Basic
function operations.”
Step 3 Open
the
window.
Refer to
“5
Opening
the window.”
Step
4
Import
the
parameters.
Refer
to
“8
Controlling
the parameters.”
Step
5
Click the
button
to close the
window.
Step
6
Exit “MazakTdc.exe.” Refer to
“4.2 Exiting
the software.”
Step 7
Set the
parameter
for the
software
functions
on Matrix so
that
the
“MazakTdc” software