Page 1
Implemented by
Page 1
1st Meeting of Project Advisory Committee (PAC) for
“Sustainable and Environmental-friendly Industrial Production (SEIP)”
Project site – Uttrakhand.
2:30 pm, 29 December 2016, SIIDCUL IIE - Haridwar
Page 2
Implemented by
Page 2
PAC Structure
Chairman:
Mr. H. R. Nautiyal,
Regional Manager,
SIIDCUL - Haridwar
Convenor:
Mr. LK Mishra
Manager
SIIDCUL - Haridwar
Memebrs:
Mr. PK Joshi, Regional Officer, UEPPCB Roorkee
Mr. Harindra Garg, Chairman – SMAU
Mr. Anil Sharma, President – APM, SMAU
Mr. Sudhir Mehta, Gen Sec - SIA
Mr. Himesh Kapoor, Gen Sec – SEWA
Mr. Digvijaya Sharma, HR Head - HUL
Mr. Arun Raghav, HR Head - ITC
Mr. Sunil Mishra, Business Head – M&M
Mr. Mukesh Goyal, Plant Head – Hero Motor Corp
Mr. Amit K Singh, CETP Project Manager SIIDCUL - Haridwar
Mr. Hemant Verma, Technical Advisor – GIZ-SEIP, Uttrakhand
PAC: to monitor, review and advise project activities and
progress.- Review of project progress by PAC members
- Discussion on issues of concern
- Planning of project activities for the next quarter
Page 3
Implemented by
Page 3
Objective: “Private and public stakeholders jointly implement strategies for efficient,and environmental and climate-friendly industrial development.”
Towards Reduction of Pollution by 20%, Advise New Measures inpolicies/plans/programmes and Faciliate Replication/Scaling up
Duration: 3 yrs (June 2015 to May 2018)
Budget: 5 mn EUR+1.5 mn EUR for augmenting the activities for controlling industrial pollution toRiver Ganga.
Partners: MoEFCC, GoI and GIZ are the main project partners. (Implementation Agreement signedon 16th June 2016). CPCB a technical arm of MoEFCC, playing an important role.
Project Sites: Haridwar, Uttarakhand; Delhi, Vapi (Gujrat)
Key Stakeholders at Uttrakhand: SIIDCUL, Industry Bodies - SMAU, SIA, SEWA, APM; UEEPCB,CETP; Companies at IIE Haridwar, etc.
Project Overview
Page 4
Implemented by
Page 4
Modernisation/Upgradation of CETP/ETPs, ZLD, Improve Conveyance/Drainage Solutions for up-gradation/modernisation solutions for CETP and ETPs (10 nos) , Design/redesign retrofitting of wastewater conveyance; storm water drainage, ZLD solutions - recycle/reuse of treated wastewater, Business and management model for CETP
Environment Improvement in IndustriesPromotion of BAT in industries (monthly meetings), Technical solutions from German experts (target – 50 industries of relevant sectors), Enable replication of successful models in IIE Haridwar and other industrial areas
Skills Development – ETP/CETP Operators (Helpers, Technicians)Baseline surveys to be conducted by GIZ team, Skills development programmes (2 rounds in 2016/17) for 60 helpers and 60 technicians, Monitor results – before and after skills
Other Activities for IIE Haridwar/UttarakhandManagement structures for IIE Haridwar to be proposed by German experts, Inventory, GIZ based mapping of industrial pollution in the river basin to River Ganga , Strategic/Action Plan for industrial pollution control to River Ganga, Environmental drives, workshops, meetings, conferences
Complementary Activities of SEIP ProjectTechnology platform - industry led platform will be established on a viable business model, Green Rating and Certification System for Industrial Areas, New measures for pollution control under policies/plans/programmes, Upscaling/replication of successful models, Online Monitoring System for ETPs/CETP
Priority Activities under SEIP Project for Uttarakhand
Page 5
Implemented by
Page 5
Chronology of Activities in 201624 Feb 2016 Meetings at SIIDCUL Dehradun: Prioritisation of Activities for Uttarakhand- SEIP
11 Mar 2016 Meetings at SIIDCUL Haridwar: Scoping of Prioritised Activities for Uttarakhand- SEIP
Jul 2016 GIZ SEIP cell operational at SIIDCUL Dehradun
04 Aug 2016 Meeting of GIZ-SEIP and SIIDCUL on scoping of prioritised activities for SIIDCUL IIE Haridwarand regarding allocating office space
29 Aug - 3 Sep 2016 6 days of Skill Development Training Programme at Vapi for ETPs/CETP Helpers/technicians - 4 participants from Haridwar.
09 Sep 2016 MoEFCC Meeting on “Finalizing action plan” for 3 states of SEIP Project under Indo-German technical cooperation.
18 Oct 2016 Planning workshop with SIIDCUL, Industry Associations, Industry Reps, UEPPCB, CETP
25 Oct - 15 Nov 2016 Questionnaire survey on ETPs for preliminary data collection
18 Nov, 2016 ETP Visits to Industries by Expert from GOPA Infra started for preliminary assessment
29 Nov 2016 1st Facilitation Team Meeting on Environmental Drives and Outreach
30 Nov 2016 1st Facilitation Team Meeting on Wastewater Pollution Reduction
08 Dec 2016 1st Facilitation Team Meeting on Production Process Improvement
09 Dec 2016 1st Joint Steering Committee Meeting (JSCM) by MOEFCC at New Delhi
15 Dec 2016 Meeting with BHEL-PCRI for their affiliation with SCGJ for Skill Development Trainings
29 Dec 2016 1st Project Advisory Committee Meeting at SIIDCUL IIE Haridwar
Page 6
Implemented by
Progress Details -
20/01/2017
1. Project Management Structure
2. Preliminary Data Collection Activities
3. Expert Assisted Comprehensive Programmes
4. Quick Response 5R6M Activities
5. Capacity Development activities
6. Replication Activities
Page 7
Implemented by
1. Project Management Structure
20/01/2017
Planning Workshop Conducted in Oct 2016
Co-Operation AgreementBetween GIZ-SEIP, SIIDCUL and IAH (viz. SMAU,SEWA & SIA)
Cleared by SMAU, SEWAClearance pending from SIIDCULSIA not responding
APM keen to join
Project Advisory Committee (PAC)
PAC constituted1st Meeting of PAC in the last week of December 2016
Facilitation Teams on -- ETP improvement
- Environment Drive- Production Process Improvement
All 3 Facilitation Teams in place- 1st meeting conducted in Nov 2016- 1st Meeting conducted in Nov 2016- 1st meeting of conducted in Dec 2016
Page 8
Implemented by
20/01/2017
Planning Workshop on 18th October 2016at SIIDCUL’s Integrated Industrial Estate, Haridwar
Page 9
Implemented by
20/01/2017
2. Preliminary Data Collection Activities
Questionnaire Survey
1. on basic profile of Water usage and waster water generation pattern and Skill set of ETP personnel deployed in ETP owning companies. (20/26 ETP owning companies)
2. on identification of Improvement Ares in Individual Industries (Cleaner Production Process, Pollution Reduction and Resource Efficiency Concerns). (12 /50 companies)
3. Evaluation of Skill Development for Technicians and helpers of Industrial Wastewater Treatment Plants (Before/After)
(2/4 Personnel)
Page 10
Implemented by
20/01/2017
0
50
100
150
200
250
300
350
400
Effluent and Sewage discharge Quantum by various industry sectors at IIE Haridwar
No of Units Effluent in KLD Sewage in KLD
Page 11
Implemented by
20/01/2017
3. Expert Assisted Comprehensive Programmes
Modernization/Upgradation of ETPs and CETP (9+1)
- Expert team from Gopa Infra from Germany started preliminary assessment visits
Improvement in Production Process of Individual Industries (50)
- Participation invited from companies – 12 Cos out of Target 50 responded so far
- Selection of Expert agency from Germany in Process – Expected to start from Jan 2017
Page 12
Implemented by
20/01/2017
Modernization/Upgradation of CETP/ETPs
22 + 6 Companies having ETPs Identified at IIE Haridwar
1 CETP identified at IIE Haridwar
Gopa Infra Team with GIZ-SGR working with GIZ-SEIP UK
24 Cos having ETP visited so far by Expert from GOPA Infra to collect initial data/information.
2 Cos - Yet to be approached
10 Cos - No ETPs, Not interested / insignificant Scale
Dr. Jurgren Porst and Mr. John Thomas from GOPA Infra visited the CETP at Haridwar for initial meeting and assessment
12 Cos confirmed for ETP program -
AG Industries, KKG IndustriesSurya Process FoodsMD Printing & PackagingRSPL LtdLotus Beauty CareWipro Ltd.
Akums Drugs & Pharma, Pure & Cure HealthcareKwality Poly Thread Pvt Ltd.Havells India Ltd.Vansal Narayan Engg Works
2– Pharma; 1- Textile; 2 - Electrical3 - Cosmatics/Chemical2 – Food Process; 2 – Auto Comp
Page 1313
ETP visits to industries by experts from GOPA Infra
Page 14
Implemented by
20/01/2017
Page 15
Implemented by
Improvement in Production Process of Individual Industries
20/01/2017
Objective:
Environmental improvements in selected industries throughimplementation of technically sound and financially viable techniques/technologies for:
• process optimisation
• resource efficiency (materials, water, energy)
• recycle/reuse/close-loop measures
• cleaner production etc
To support in reduction of consumption of raw materials, water and energy besidessupporting in reduction of pollution levels at individual industry level.
50 industries to be identified, Detailing of solutions in 10 industries.
Page 16
Implemented by
Page 16
Programme Methodology
Problem identification: selection of industries and assessment of environmental improvementneeds.
Detailing of solutions: development of an approach for the implementation of environmentperformance improvement measures in the selected industries and providing of customisedsolutions.
Support during implementation: advisory support for implementation of environmentalimprovement measures.
Establishment and monitoring of baselines
Documentation: documentation of results from implementation, case examples and bestpractices.
Measures for dissemination and replication of successful models by providing appropriatedocumentation and instructions for implementation
Improvement in Production Process of Individual Industries
Page 17
Implemented by
Page 17
1 Cello Industries
2 Arvind chemisynthetics Pvt. Ltd.
3 Asian Galaxy Pvt. Ltd.
4 Halonix Pvt. Ltd.
5 MD Printing and Packaging Pvt. Ltd.
6 Akashyog Healthcare Products Pvt. Ltd.
7 Lotus Beauty Care Product Pvt. Ltd.
8 Rohit Surfactant Pvt. Ltd.
9 Satyam Auto Components Pvt. Ltd
10 US Metal Products
11 KKG Industries
12 Geneka Group
13 Pure and Cure Health Pvt. Ltd
14 Vansal Narayan Engg. Works
15 Creative Industries
Page 18
Implemented by
Page 18
4. Quick Response 5R6M Activities
Promote Cross Learning and Implement Environmental friendly improvements through Facilitation teams
Three teams has been constituted:
• Facilitation Team - Water Pollution Reduction (waste water reduction, treatment, recycle and reuse)
• Facilitation Team – Cleaner Production in Industries
• Facilitation Team - Environmental Drives and Outreach
These three committees will meet on monthly basis and invite industries to participate in the discussions and will identify measures that could be implemented and would follow-up to showcase success stories.
Page 19
Implemented by
20/01/2017
Facilitation team meetings
30 Nov 2016 ETP Improvement
29 Nov 2016 Environment Drive
8 Dec 2016 Production Process improvements
Page 20
• First Facilitation team meeting on waste water pollution reduction
• 22 industry representatives participated including officials from UEPPCB
• Experts from GOPA Infra made basic presentation on ETP improvemets
• 3 new industries agreed to participate
• First Facilitation team meeting on Environment drives and outreach
• 17 participants attended the meeting
• Bi-monthly Physical surveys
• WhatsApp group created
• SEWA, SMAU/APM proposed to adopt 2 parks
• First Facilitation team meeting on Improvement in production process
• 11 industry representatives participated
• Satyam Auto Components Pvt Ltd. confirmed their participation
• 9 Responses collected for Questionnaire on Production Process Improvement
20
Page 21
Implemented by
Page 21
Rawali Rao drain
Page 22
Implemented by
Page 22
Open drain and waste dumping
Page 23
Implemented by
Page 23
Landscaping and Waste dumping
Page 24
Sites & Parks identified for improvement
Page 25
Implemented by
Page 25
Page 26
Implemented by
Skill Development – ETP/CETP Operators
20/01/2017
• Meeting with BHEL – Pollution Control & Research Institute (PCRI)
– Meeting with PCRI Conducted
– PCRI expressed its willingness for the affiliation with SCGJ and will conduct trainings/skilling programmes for ETP personnel.
• Documentation and upload of success story on skill development at website
• Meenakshi Polymers Pvt Ltd
• Reduction in ETP operation costs
5. Capacity Development Activities
Page 27
Implemented by
Page 27
Success Story
Skill Developmentweb link: http://seip.igep.in/content/e62771/e64483/e64794/e65212/
Page 28
Implemented by
Page 28
Pollution reduction through skilling of operators- Meenakshi Polymer Pvt. Ltd-
• As an outcome of a 6-day skills development course conducted by GIZ underthe “Sustainable and Environment-friendly Industrial Production” (SEIP) projectfor selected technicians and helpers working at the industrial wastewatertreatment plants.
• the effluent treatment plant at M/s Meenakshi Polymers Pvt. Ltd. in Haridwarhas started showing remarkable improvement by reducing pollution levels aswell achieving cost reduction
Page 29
Implemented by
Page 29
Monthly Consumption of Sodium Metabisulphate and Caustic Soda - before and after skilling
Page 30
Implemented by
Page 30
Testimonials
Page 31
Implemented by
Page 31
Page 32
Implemented by
Page 32
Discussion on issues of concern
• Issues on Data Sharing by Industries
• Participation of Industries in the SEIP programmes and activities
• Availability and Sharing of Best Available Techniques by companies in Industrial Estate
• Any other Issues
Page 33
Implemented by
Page 33
Project Activities for the Next Quarter
Ongoing Programmes and Activities –
1. Modernization/Upgradation of CETP/ETPs2. Improvement in Production Process of Individual Industries3. Quick Response 5R6M Activities
New Programmes and Activities –
1. Management Structure for IIE Haridwar by German Expert
2. Design/Redesign Retrofitting of waste water conveyance; stormwater drainage
Page 34
Implemented by
Page 34
• Weber Site Consulting GmbH hasbe contracted by GIZ-SEIP Project forproviding customized viablesolutions/models for establishingmanagement structures andservice platforms to selectedIndustrial areas in Haridwar, Vapi, andDelhi.
• Review of existing managementstructures and develop new ormodified business models withadequate organisational andeffective process structures. Dr. Micheal Weber
Page 35
Implemented by
Page 35
PAC Comments and Feed Back
Page 36
Implemented by
1/20/2017
As a federal enterprise, GIZ supports the German Government in achieving its objectives in the field of international cooperation for sustainable development.
Published byDeutsche Gesellschaft fürInternationale Zusammenarbeit (GIZ) GmbH
Registered offices, Bonn and Eschborn, Germany
Sustainable and Environment-Friendly Industrial Production Project
Indo- German Environment Partnership Programme for Urban and Industrial Development
1st Floor, B 5/1, Safdarjung Enclave
New Delhi 110029
T +91 11 49 49 53 53F +49 11 49 49 53 51
E [email protected] www.giz.de, www.igep.in
ResponsibleN. Raghu Babu
Author(s)Gurpreet Kaur
Photo creditsGIZ; Others
LayoutGIZ Corporate Design Centre
Implemented by
Thank You