12.Uni-dir.(NON-OP)-50°C>+200°C
Page 1 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 17 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 2 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ ELEVATED TEMP. (+200 °C.) ( HELIUM) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 0.0SPE 77/300
8 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 3 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ ELEVATED TEMP. (+200 °C.) (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description: Test Temp: °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
9 2 Seat A 5
SPE 77/300
10a 0.0 Seat A 1
b 0.0 Seat A 1
c 0.0 Seat A 1
11 0.0
12 17 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
13 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
C.4.4 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)C.4.4 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.4 +C.4.2.5
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 4 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Test Temp: 0 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
FUGITIVE EMISSION TEST RESULTS @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description:
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 5 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
TAT @ -20 °C (NITROGEN 100%) per Shell MESC description: Test Temp: -20 °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
14 2 Seat A 5
SPE 77/300
15a 0.0 Seat A 1b 0.0 Seat A 1c 0.0 Seat A 1
16 0.0
17 0.0 17 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
18 0.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ -20 °C. (HELIUM) per Shell MESC description: Test Temp: -20 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torques (BTO and ETC) at 1st cycle
C.4.6.1 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C)C.4.6.2 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torque (BTO and ETC)
C.4.6.4+C.4.2.5
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 6 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
TAT @ LOW TEMP (NITROGEN) per Shell MESC description: Test Temp: °C Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
19 0.0 Seat A seat leakage (N2, He if T<-110 °C)
SPE 77/30020 0.0
21 0.0 FE Time to carry out FE Fugitive Emission (He) See FE results below
FUGITIVE EMISSION TEST RESULTS @ LOW TEMP (HELIUM) per Shell MESC description: Test Temp: 0 °C
Part / Item:
Static Measure NOTES
Highest measured valueStem / ID Packing boxGland / OD Packing boxBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
C.4.6.4+C.4.2.5
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Allowable Leakage FE (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 7 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
22 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
23 7 Seat A seat leakage (N2) C.4.7
24 0.0 Seat A 1
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 8 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 9 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
12.Uni-dir.(NON-OP)-50°C>+200°C
Page 10 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
12. Uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Sequence 12. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from –50 °C to > +200 °C without extended bonnet (non-operable valve).
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
13.Uni-dir.(OP.)<-20°C>+200°C
Page 11 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 17 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
13.Uni-dir.(OP.)<-20°C>+200°C
Page 12 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ ELEVATED TEMP. (+200 °C.) ( HELIUM) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 0.0SPE 77/300
8 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
13.Uni-dir.(OP.)<-20°C>+200°C
Page 13 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ ELEVATED TEMP. (+200 °C.) (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description: Test Temp: °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
9 2 Seat A 5
SPE 77/300
10a 0.0 Seat A 1
b 0.0 Seat A 1
c 0.0 Seat A 1
11 0.0
12 17 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
13 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
C.4.4 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)C.4.4 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.4 +C.4.2.5
13.Uni-dir.(OP.)<-20°C>+200°C
Page 14 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
Test Temp: 0 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ LOW TEMP (NITROGEN) per Shell MESC description: Test Temp: °C Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
14 2 Seat A 5
SPE 77/300
15a 0.0 Seat A 1b 0.0 Seat A 1c 0.0 Seat A 1
16 0.0
17 0.0 17 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
18 0.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description:
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torques (BTO and ETC) at 1st cycle
C.4.6.1 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C)C.4.6.2 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torque (BTO and ETC)
C.4.6.4+C.4.2.5
13.Uni-dir.(OP.)<-20°C>+200°C
Page 15 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ LOW TEMP (HELIUM) per Shell MESC description: Test Temp: 0 °C
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
19 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
20 7 Seat A seat leakage (N2) C.4.7
21 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
13.Uni-dir.(OP.)<-20°C>+200°C
Page 16 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
13.Uni-dir.(OP.)<-20°C>+200°C
Page 17 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
13.Uni-dir.(OP.)<-20°C>+200°C
Page 18 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
13.Uni-dir.(OP.)<-20°C>+200°C
Page 19 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
13. Uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
Sequence 13. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from < –20 °C to > +200 °C with extended bonnet.
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
14.Uni-dir(NON-OP)-50>80≤200°C
Page 20 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
14.Uni-dir(NON-OP)-50>80≤200°C
Page 21 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
14.Uni-dir(NON-OP)-50>80≤200°C
Page 22 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
TAT @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description: Test Temp: °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 2 Seat A 5
SPE 77/300
8a 0.0 Seat A 1
b 0.0 Seat A 1
c 0.0 Seat A 1
9 0.0
10 26 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
11 0.0 Seat A 1
Test Temp: 0 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
C.4.4 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)C.4.4 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.4 +C.4.2.5
FUGITIVE EMISSION TEST RESULTS @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description:
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
14.Uni-dir(NON-OP)-50>80≤200°C
Page 23 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ -20 °C (NITROGEN 100%) per Shell MESC description: Test Temp: -20 °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
12 2 Seat A 5
SPE 77/300
13a 0.0 Seat A 1b 0.0 Seat A 1c 0.0 Seat A 1
14 0.0
15 0.0 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
16 0.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ -20 °C. (HELIUM) per Shell MESC description: Test Temp: -20 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torques (BTO and ETC) at 1st cycle
C.4.6.1 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C)C.4.6.2 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torque (BTO and ETC)
C.4.6.4+C.4.2.5
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
14.Uni-dir(NON-OP)-50>80≤200°C
Page 24 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ LOW TEMP (NITROGEN) per Shell MESC description: Test Temp: °C Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
17 0.0 Seat A seat leakage (N2, He if T<-110 °C)
SPE 77/30018 0.0
19 0.0 FE Time to carry out FE Fugitive Emission (He) See FE results below
FUGITIVE EMISSION TEST RESULTS @ LOW TEMP (HELIUM) per Shell MESC description: Test Temp: 0 °C
Part / Item:
Static Measure NOTES
Highest measured valueStem / ID Packing boxGland / OD Packing boxBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
C.4.6.4+C.4.2.5
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Allowable Leakage FE (mbar*l/s)
14.Uni-dir(NON-OP)-50>80≤200°C
Page 25 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
20 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
21 7 Seat A seat leakage (N2) C.4.7
22 0.0 Seat A 1
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
14.Uni-dir(NON-OP)-50>80≤200°C
Page 26 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
14.Uni-dir(NON-OP)-50>80≤200°C
Page 27 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
14.Uni-dir(NON-OP)-50>80≤200°C
Page 28 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
14.Uni-dir(NON-OP)-50>80≤200°C
Page 29 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
14. Uni-directional (on/off) valve from –50 °C to > +80 °C and ≤ +200 °C without extended
bonnet (non-operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Sequence 14. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from –50 °C to > +80 °C and ≤ +200 °C without extended bonnet (non-operable valve).
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
15.Uni-dir.(NON-OP)-50°C≤80°C
Page 30 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 42 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
15. Uni-directional (on/off) valve from –50 °C to ≤ +80 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
15.Uni-dir.(NON-OP)-50°C≤80°C
Page 31 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
15. Uni-directional (on/off) valve from –50 °C to ≤ +80 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
15.Uni-dir.(NON-OP)-50°C≤80°C
Page 32 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
15. Uni-directional (on/off) valve from –50 °C to ≤ +80 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
TAT @ -20 °C (NITROGEN 100%) per Shell MESC description: Test Temp: -20 °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 2 Seat A 5
SPE 77/300
8a 0.0 Seat A 1b 0.0 Seat A 1c 0.0 Seat A 1
9 0.0
10 0.0 42 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
11 0.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ -20 °C. (HELIUM) per Shell MESC description: Test Temp: -20 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torques (BTO and ETC) at 1st cycle
C.4.6.1 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C)C.4.6.2 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torque (BTO and ETC)
C.4.6.4+C.4.2.5
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
15.Uni-dir.(NON-OP)-50°C≤80°C
Page 33 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
15. Uni-directional (on/off) valve from –50 °C to ≤ +80 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
TAT @ LOW TEMP (NITROGEN) per Shell MESC description: Test Temp: °C Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
12 0.0 Seat A seat leakage (N2, He if T<-110 °C)
SPE 77/30013 0.0
14 0.0 FE Time to carry out FE Fugitive Emission (He) See FE results below
FUGITIVE EMISSION TEST RESULTS @ LOW TEMP (HELIUM) per Shell MESC description: Test Temp: 0 °C
Part / Item:
Static Measure NOTES
Highest measured valueStem / ID Packing boxGland / OD Packing boxBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
C.4.6.4+C.4.2.5
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Allowable Leakage FE (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
15.Uni-dir.(NON-OP)-50°C≤80°C
Page 34 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
15. Uni-directional (on/off) valve from –50 °C to ≤ +80 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
15 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
16 7 Seat A seat leakage (N2) C.4.7
17 0.0 Seat A 1
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
15.Uni-dir.(NON-OP)-50°C≤80°C
Page 35 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
15. Uni-directional (on/off) valve from –50 °C to ≤ +80 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
15.Uni-dir.(NON-OP)-50°C≤80°C
Page 36 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
15. Uni-directional (on/off) valve from –50 °C to ≤ +80 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
15.Uni-dir.(NON-OP)-50°C≤80°C
Page 37 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
15. Uni-directional (on/off) valve from –50 °C to ≤ +80 °C without extended bonnet (non-
operable valve):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
Sequence 15. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from –50 °C to ≤ +80 °C without extended bonnet (non-operable valve).
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
16.Uni-dir.(OP)<-20>80°C≤200°C
Page 38 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 10.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 3.5 Seat A 1
C.4.2.3b 7.0 Seat A 1
c 11.0 Seat A 1
4 11.0C.4.2.4
5 10.0 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 10.0 Seat A 1
16. Uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended
bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
16.Uni-dir.(OP)<-20>80°C≤200°C
Page 39 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
16. Uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended
bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
16.Uni-dir.(OP)<-20>80°C≤200°C
Page 40 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
16. Uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended
bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
TAT @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description: Test Temp: °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 2 Seat A 5
SPE 77/300
8a 0.0 Seat A 1
b 0.0 Seat A 1
c 0.0 Seat A 1
9 0.0
10 26 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
11 0.0 Seat A 1
Test Temp: 0 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
C.4.4 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)C.4.4 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.4 +C.4.2.5
FUGITIVE EMISSION TEST RESULTS @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description:
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
16.Uni-dir.(OP)<-20>80°C≤200°C
Page 41 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
16. Uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended
bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
TAT @ LOW TEMP (NITROGEN) per Shell MESC description: Test Temp: °C Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
12 2 Seat A 5
SPE 77/300
13a 3.5 Seat A 1b 7.0 Seat A 1c 11.0 Seat A 1
14 11.0
15 10.0 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
16 10.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ LOW TEMP (HELIUM) per Shell MESC description: Test Temp: 0 °C
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torques (BTO and ETC) at 1st cycle
C.4.6.1 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C)C.4.6.2 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torque (BTO and ETC)
C.4.6.4+C.4.2.5
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
16.Uni-dir.(OP)<-20>80°C≤200°C
Page 42 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
16. Uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended
bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
17 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
18 2 Seat A seat leakage (N2) C.4.7
19 10.0 Seat A 1
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
16.Uni-dir.(OP)<-20>80°C≤200°C
Page 43 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
16. Uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended
bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
16.Uni-dir.(OP)<-20>80°C≤200°C
Page 44 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
16. Uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended
bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
16.Uni-dir.(OP)<-20>80°C≤200°C
Page 45 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
16. Uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended
bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low / Cryogenic Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Sequence 16. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from < –20 °C to > +80 °C and ≤ +200 °C with extended bonnet.
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
17.Uni-dir.(OP)<-20°C≤80°C
Page 46 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 42 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
17. Uni-directional (on/off) valves from < –20 °C to ≤ +80 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
17.Uni-dir.(OP)<-20°C≤80°C
Page 47 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
17. Uni-directional (on/off) valves from < –20 °C to ≤ +80 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
17.Uni-dir.(OP)<-20°C≤80°C
Page 48 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
17. Uni-directional (on/off) valves from < –20 °C to ≤ +80 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
TAT @ LOW TEMP (NITROGEN) per Shell MESC description: Test Temp: °C Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 2 Seat A 5
SPE 77/300
8a 0.0 Seat A 1b 0.0 Seat A 1c 0.0 Seat A 1
9 0.0
10 0.0 42 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
11 0.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ LOW TEMP (HELIUM) per Shell MESC description: Test Temp: 0 °C
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torques (BTO and ETC) at 1st cycle
C.4.6.1 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C)C.4.6.2 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torque (BTO and ETC)
C.4.6.4+C.4.2.5
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
17.Uni-dir.(OP)<-20°C≤80°C
Page 49 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
17. Uni-directional (on/off) valves from < –20 °C to ≤ +80 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
12 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
13 7 Seat A seat leakage (N2) C.4.7
14 0.0 Seat A 1
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
17.Uni-dir.(OP)<-20°C≤80°C
Page 50 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
17. Uni-directional (on/off) valves from < –20 °C to ≤ +80 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
17.Uni-dir.(OP)<-20°C≤80°C
Page 51 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
17. Uni-directional (on/off) valves from < –20 °C to ≤ +80 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
17.Uni-dir.(OP)<-20°C≤80°C
Page 52 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
17. Uni-directional (on/off) valves from < –20 °C to ≤ +80 °C with extended bonnet:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Low / Cryogenic Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
Sequence 17. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from < –20 °C to ≤ +80 °C with extended bonnet.
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
18.Uni-dir.≥-20°C>+200°C
Page 53 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 17 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
18. Uni-directional (on/off) valves from ≥ –20 °C to > +200 °C:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
18.Uni-dir.≥-20°C>+200°C
Page 54 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
18. Uni-directional (on/off) valves from ≥ –20 °C to > +200 °C:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ ELEVATED TEMP. (+200 °C.) ( HELIUM) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 0.0SPE 77/300
8 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
18.Uni-dir.≥-20°C>+200°C
Page 55 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
18. Uni-directional (on/off) valves from ≥ –20 °C to > +200 °C:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ ELEVATED TEMP. (+200 °C.) (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description: Test Temp: °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
9 2 Seat A 5
SPE 77/300
10a 0.0 Seat A 1
b 0.0 Seat A 1
c 0.0 Seat A 1
11 0.0
12 17 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
13 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
C.4.4 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)C.4.4 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.4 +C.4.2.5
18.Uni-dir.≥-20°C>+200°C
Page 56 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
18. Uni-directional (on/off) valves from ≥ –20 °C to > +200 °C:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
Test Temp: 0 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
14 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
15 7 Seat A seat leakage (N2) C.4.7
16 0.0C.4.2.4
17 0.0 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
18 0.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description:
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
18.Uni-dir.≥-20°C>+200°C
Page 57 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
18. Uni-directional (on/off) valves from ≥ –20 °C to > +200 °C:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
18.Uni-dir.≥-20°C>+200°C
Page 58 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
18. Uni-directional (on/off) valves from ≥ –20 °C to > +200 °C:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
18.Uni-dir.≥-20°C>+200°C
Page 59 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
18. Uni-directional (on/off) valves from ≥ –20 °C to > +200 °C:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
18.Uni-dir.≥-20°C>+200°C
Page 60 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
18. Uni-directional (on/off) valves from ≥ –20 °C to > +200 °C:
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.NOTE: ALL WHITE CELLS TO BE
COMPLETED BY THE VALVE MANUFACTURERDesign Temp. Range (°C):
Sequence 18. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from ≥ –20 °C to > +200 °C.
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
19.Uni-dir.≥-20<0°C>80°C≤200°C
Page 61 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
19. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (including elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
19.Uni-dir.≥-20<0°C>80°C≤200°C
Page 62 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
19. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (including elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description: Test Temp: °C. Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 2 Seat A 5
SPE 77/300
8a 0.0 Seat A 1
b 0.0 Seat A 1
c 0.0 Seat A 1
9 0.0
10 26 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
11 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
C.4.4 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)C.4.4 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.4 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.4 +C.4.2.5
19.Uni-dir.≥-20<0°C>80°C≤200°C
Page 63 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
19. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (including elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Test Temp: 0 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ LOW TEMP (NITROGEN) per Shell MESC description: Test Temp: °C Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
12 2 Seat A 5
SPE 77/300
13a 0.0 Seat A 1b 0.0 Seat A 1c 0.0 Seat A 1
14 0.0
15 0.0 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
16 0.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description:
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torques (BTO and ETC) at 1st cycle
C.4.6.1 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C)C.4.6.2 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torque (BTO and ETC)
C.4.6.4+C.4.2.5
19.Uni-dir.≥-20<0°C>80°C≤200°C
Page 64 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
19. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (including elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ LOW TEMP (HELIUM) per Shell MESC description: Test Temp: 0 °C
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
17 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
18 7 Seat A seat leakage (N2) C.4.7
19 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
19.Uni-dir.≥-20<0°C>80°C≤200°C
Page 65 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
19. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (including elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
19.Uni-dir.≥-20<0°C>80°C≤200°C
Page 66 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
19. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (including elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
19.Uni-dir.≥-20<0°C>80°C≤200°C
Page 67 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
19. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (including elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
19.Uni-dir.≥-20<0°C>80°C≤200°C
Page 68 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
19. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (including elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient, Elevated
and Low Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Sequence 19. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to > +80 °C and ≤ +200 °C (incl. soft/elastomeric seals/seats/components).
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
20.Uni-dir≥-20>80≤+200°C nosoft
Page 69 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 25 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
20. Uni-directional (on/off) valves from ≥ –20 °C to > +80 °C and ≤ +200 °C (without
elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
20.Uni-dir≥-20>80≤+200°C nosoft
Page 70 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
20. Uni-directional (on/off) valves from ≥ –20 °C to > +80 °C and ≤ +200 °C (without
elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description: Test Temp: °C. Date: dd/mm/yyyy
Step Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 2 Seat A 5
SPE 77/300
8a 0.0 Seat A 1
b 0.0 Seat A 1
c 0.0 Seat A 1
9 0.0
10 26 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
11 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.5.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
C.5.4 +C.5.2.2
SPE 77/300 para C.5.12 Table C.11
seat leakage (N2)C.5.4 +C.5.2.3
Shell / Body Test
SPE 77/300 para C.5.12 Table C.10
body/shell leakage (He), no pressure drop. C.5.4 +
C.5.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.5.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.5.4 +C.5.2.5
20.Uni-dir≥-20>80≤+200°C nosoft
Page 71 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
20. Uni-directional (on/off) valves from ≥ –20 °C to > +80 °C and ≤ +200 °C (without
elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Test Temp: 0 °C.
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyy
Step Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
12 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
13 7 Seat A seat leakage (N2) C.4.7
14 0.0C.4.2.4
15 0.0 33 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
16 0.0 Seat A 1
FUGITIVE EMISSION TEST RESULTS @ MAXIMUM ELEVATED TEMP. (NITROGEN 100%) per Shell MESC description:
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
20.Uni-dir≥-20>80≤+200°C nosoft
Page 72 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
20. Uni-directional (on/off) valves from ≥ –20 °C to > +80 °C and ≤ +200 °C (without
elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
20.Uni-dir≥-20>80≤+200°C nosoft
Page 73 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
20. Uni-directional (on/off) valves from ≥ –20 °C to > +80 °C and ≤ +200 °C (without
elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
20.Uni-dir≥-20>80≤+200°C nosoft
Page 74 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
20. Uni-directional (on/off) valves from ≥ –20 °C to > +80 °C and ≤ +200 °C (without
elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
20.Uni-dir≥-20>80≤+200°C nosoft
Page 75 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
20. Uni-directional (on/off) valves from ≥ –20 °C to > +80 °C and ≤ +200 °C (without
elastomeric / rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and
Elevated Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Sequence 20. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from ≥ –20 °C to > +80 °C and ≤ +200 °C (without soft/elastomeric seals/seats/components)
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
21.Uni-dir.≥-20≤80°C nosoft
Page 76 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 92 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
21. Uni-directional (on/off) valves from ≥ –20 °C to ≤ +80 °C (without elastomeric / rubber
seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
21.Uni-dir.≥-20≤80°C nosoft
Page 77 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
21. Uni-directional (on/off) valves from ≥ –20 °C to ≤ +80 °C (without elastomeric / rubber
seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
12 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
13 7 Seat A seat leakage (N2) C.4.7
14 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
21.Uni-dir.≥-20≤80°C nosoft
Page 78 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
21. Uni-directional (on/off) valves from ≥ –20 °C to ≤ +80 °C (without elastomeric / rubber
seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
21.Uni-dir.≥-20≤80°C nosoft
Page 79 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
21. Uni-directional (on/off) valves from ≥ –20 °C to ≤ +80 °C (without elastomeric / rubber
seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
21.Uni-dir.≥-20≤80°C nosoft
Page 80 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
21. Uni-directional (on/off) valves from ≥ –20 °C to ≤ +80 °C (without elastomeric / rubber
seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
21.Uni-dir.≥-20≤80°C nosoft
Page 81 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
21. Uni-directional (on/off) valves from ≥ –20 °C to ≤ +80 °C (without elastomeric / rubber
seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Sequence 21. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from ≥ –20 °C to ≤ +80 °C (without soft/elastomeric seals/seats/components).
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.
22.Uni-dir.≥-20°C<0°C≤80°C
Page 82 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
PRE TESTING CHECK LISTSPE 77/300 (CMT / MESC ver. 13.0)SPE 77/300A, SPE 77/300B, SPE 77/300D (all CMT / MESC ver. 13.0)
ConfirmDoes the test rig conform to C.2 of SPE 77/300 and figures C.1a, C.1b, C.1c? YES / NO
YES / NO
Is the tank and valve strong enough to withstand all forces exerted during the handling of the valve ? YES / NOIs the purity of the Helium equal to or higher than 97%? YES / NOIs the test rig suitable for testing the valve in both directions ? YES / NOAre the test rig valve end connectors provided with a pressure vent connection and a suitable thermocouple connection ? YES / NO
TEST VALVE
Is the test valve in accordance with the general arrangement drawing? YES / NOIs there a bill of material and does it indicate for every material the max. and min. temperature, hardness values and the origin of the industry standards? YES / NOHas a MESC buying description or valve DATA sheet been produced for the test valve? YES / NOHas test valve assembly been witnessed by Shell-GSI or its representative? YES / NOHas a HSE plan been produced for all testing work to be carried out? YES / NOAre test valve internals dry and thoroughly cleaned and degreased,dust and oil free? YES / NOHave pre-condition photographs been taken prior to valve assembly? YES / NOHas the valve passed the normal production tests in accordance with the manufacturers testing procedures? YES / NO
Ensure the test pressure to be applied falls between 20% and 80% of the pressure gauges full scale. YES / NOWhich device is to be used to measure leakage through the test valve ? SPECIFY
YES / NO
TAT @ AMBIENT TEMP. (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.1 0.0 Run-in Time to cycle Mech. Cycle
SPE 77/300
C.4.2.1
2 2 Seat A 5 C.4.2.2
3a 0.0 Seat A 1
C.4.2.3b 0.0 Seat A 1
c 0.0 Seat A 1
4 0.0C.4.2.4
5 42 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
6 0.0 Seat A 1
22. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to ≤ +80 °C (including elastomeric /
rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
APPLICABLE DOCUMENTS
TEST RIG CONNECTION &
SUPPORTS
For prototype- and production leak (pneumatic and FE) testing, do the testing operators have the NDT method leak testing levels LT1, LT2 or LT3, qualification/competences in accordance with BS-EN 473 (2008) and/or ISO 9712 (2005) + CORR.1 (2005) and/or ASNT SNT-TC-1A (2006)?
TEST EQUIPMENT Do all test/measuring equipment and instruments have a system calibration certificate, traceable to (inter)national standards, to guarantee accuracy and have a valid calibration date not exceeding 3 (per ISO 15848) months
for the mass spectrometer and 12 months for other equipment, prior to any test?
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torques (BTO and ETC) at 1st cycle
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2)
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. (+soapy water test on castings)
Continious formation of bubbles? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.2.5+ C.4.2.2
22.Uni-dir.≥-20°C<0°C≤80°C
Page 83 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
22. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to ≤ +80 °C (including elastomeric /
rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ AMBIENT TEMP. (HELIUM) per Shell MESC description:
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Cooling Down procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT @ LOW TEMP (NITROGEN) per Shell MESC description: Test Temp: °C Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
7 2 Seat A 5
SPE 77/300
8a 0.0 Seat A 1b 0.0 Seat A 1c 0.0 Seat A 1
9 0.0
10 0.0 42 Time to cycle and carry out FE Mech. cycle + Fugitive Emission (He) See FE results below
11 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torques (BTO and ETC) at 1st cycle
C.4.6.1 +C.4.2.2
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C)C.4.6.2 +C.4.2.3
Shell / Body Test
SPE 77/300 para C.4.12 Table C.10
body/shell leakage (He), no pressure drop. C.4.6.3 +
C.4.2.4
Visible leakage / pressure drop? (YES/NO)
Mech. Cycle + FE
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2, He if T<-110 °C) +torque (BTO and ETC)
C.4.6.4+C.4.2.5
22.Uni-dir.≥-20°C<0°C≤80°C
Page 84 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
22. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to ≤ +80 °C (including elastomeric /
rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
FUGITIVE EMISSION TEST RESULTS @ LOW TEMP (HELIUM) per Shell MESC description: Test Temp: 0 °C
Part / Item:
Static Measure Dynamic Measure NOTES
Highest measured value (mbar*l/s)Stem / ID PackingGland / OD PackingBody / BonnetBody / Closure ABody / Closure BEnd Flange A (ref.)End Flange B (ref.)Sealant Inj. SEATSealant Inj. STEMDrainVentOthersOthers
Warming up procedure - Measure temperature: DN150 < every 30 mins, DN 200 to DN 350 every 45 mins DN 400 > every 60 mins
Time Notes
TAT; LOW & HIGH PRESSURE SEAT TEST @ AMBIENT TEMP (NITROGEN 100%) per Shell MESC description: Date: dd/mm/yyyyStep Activity Press Description Number Hold Time Measurement Reference Document Measured Values Accept. Criteria
Item (barg) Test cycles (min) Test Test Procedure Para.
12 2 Seat A seat leakage (N2)
SPE 77/300
C.4.7
13 2 Seat A seat leakage (N2) C.4.7
14 0.0 Seat A 1
Allowable Leakage FE (mbar*l/s)
Highest measured value (mbar*l/s)
Valve body Temperature (outside)
(TV1) °C
Closure member Temperature (internal)
(TV 2) °C
Stem packing area Temperature (outside)(TV3) °C
Room Temperature(Amb) °C (TV4)
BTO (Nm)
ETC (Nm)
TimeStart
TimeFinish
Seat leakage (ml/min) Allowable seat leakage
(ml/min)
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
SPE 77/300 para C.4.12 Table C.11
seat leakage (N2) +torque (BTO and ETC)
C.4.7.6 +C.4.2.5
22.Uni-dir.≥-20°C<0°C≤80°C
Page 85 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
22. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to ≤ +80 °C (including elastomeric /
rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
STRIPDOWN TEST (MESC SPE 77/300 Section C.4.8)
Part Mat. Ht. No's. & Markings Record Observations Regarding Condition of Parts
BODY BONNET / COVERCLOSURE ACLOSURE BOBTURATORSTEMSEAT RING ASEAT RING BSEAT INSERT ASEAT INSERT BBONNET EXTENSIONSTEM EXTENSIONGLANDGLAND BUSHGLAND FLANGELIP-SEALSPACKING TOP / BOTTOMPACKING INTERMEDIATERTJ GASKETFS GASKETBOLTSNUTSSEALSOthersOthersOthersOthersOthersOthers
MAXIMUM ALLOWABLE FUGITIVE EMISSION LEAKAGE RATES (MESC SPE 77/300 Section C.4.11, tables C.7 + C.8 + C.9)Stem / ID Packing Enter Dimensions
belowDiam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Diam (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Gland / OD Packing
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Body / Bonnet or Cover
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
Item (GA dwg)
Mat. Conform Certs. (+Heat- and cert. No's.)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -8 x stem diam (mm), Class B = 1.78 E -7 x stem diam (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
End flange (Ref. only)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
22.Uni-dir.≥-20°C<0°C≤80°C
Page 86 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
22. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to ≤ +80 °C (including elastomeric /
rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Body Joints / Closures
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
OD (mm) 0.00E+00 0.00E+00 0.00E+00 (mbar*l/s)
MAXIMUM ALLOWABLE SEAT LEAKAGE RATES (MESC SPE 77/300 Section C.4.10, tables C.5 and C.6)Type Acceptance Test Low, Ambient & Elevated Temp (≥ -20 °C, in ml/min) Low Temp or Cryogenic Temp (< -20 °C, in ml/min)
Soft seated Metal seated
DN (mm) 0 0.00 0.00 1,5 ml/min *DN = 0.00 4,8 ml/min *DN = 0.00
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Sealant Inj. Ports / Drains / Vents
Allowable leak (Pa*m3/s) : Class A = 1.78 E -9 x gasket outer diameter (mm), Class B = 1.78 E -8 x gasket outer diameter (mm).
FE TIGHTNESS "CLASS A" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
FE TIGHTNESS "CLASS B" = (Pa*m3/s), equals: (atm*cm3/s = atm*ml/s)
Soft seated (ISO 5208, Rate A)
Metal seated (ISO 5208, Rate B: 0,018 ml/min *DN)
Metal seated (ISO 5208, Rate C: 0,18 ml/min *DN)
22.Uni-dir.≥-20°C<0°C≤80°C
Page 87 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
22. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to ≤ +80 °C (including elastomeric /
rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
NOTES
CALCULATION METHODSTorque Values: Calculation @ 2bar Experience @ 2 bar Calculation @ 100% DP Experience @ 100% DP COMMENTSDesign opearting torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Test operating torques Nm Nm Nm Nmambient temperaturemax. elevated temperaturelow temperature
Actuator type:Packing bolt torqueOthersOthers
EQUIPMENT USEDHelium Mass SpectrometerPressure console; Digital Pressure Gauge Pressure gauge ManometerFlow-meter: Flow-meter: Torque meter: serial number Torque tool model Thermocouple (Stem Packing)Thermocouple (Ambient)Thermocouple (Internal Body)Thermocouple (External Body)OthersOthersOthers
FOR METAL SEATED BUTTERFLY VALVES IN PRESSURE CLASSES 900# AND ABOVE IT MIGHT BE BENEFICIAL FOR THE VALVE MANUFACTURER TO DETERMINE SEATLEAKAGE RATES IN THE NON-PREFERRED DIRECTION.
22.Uni-dir.≥-20°C<0°C≤80°C
Page 88 of 88
TEST VALVE INFORMATION DOC N° SPE 77/300C2
Shell-GSI Contract Number: FE Tightness Cl:ITEM N°
Project & P.O. Number: Test valve no:Valve MESC / TAG / Item No: Material - Body: REV DATE Mar.2010 / MESC 13.0Drawing: Material - Trim:Valve Nominal Size (DN / NPS): TEC Code:Pressure Class (PN / LBS): Valve Serial No:
Heat No. Body:Test Temp. Range (°C): Heat No. Bonnet:
22. Uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to ≤ +80 °C (including elastomeric /
rubber seals/seats/components):
Combined Synoptic Table for Seat Leakage & Fugitive Emission testing @ Ambient and Low
Temperature.
NOTE: ALL WHITE CELLS TO BE COMPLETED BY THE VALVE
MANUFACTURERDesign Temp. Range (°C):
Sequence 22. Typical pressure / temperature / mechanical cycling for uni-directional (on/off) valves from ≥ –20 °C and < 0 °C to ≤ +80 °C (including soft/elastomeric seals/seats/components).
X = No test S = Seat test B = Body and fugitive emission test T = Torque test Indicated numbers above X, S, B and/or T are the amount of mechanical cycles to be performed.