Instruction ManualMJ525
Mobile Hydraulic Scissor Lift Table2200 lbs. (1000 kg)
WARNING!Read this operation manual carefully and understand fully the operating instructions. Improper use of this unit could result in injury.
• DO NOT put foot or hand in scissor mechanism.• Keepneighbouringpersonsawayfromtheunitwheninuse.• DO NOT standinfrontorbehindoflifttablewhenitisinuse.• DO NOTcrawlunderthetable.• DO NOTputfootinfrontofrollingwheels.• DO NOTuselifttableonslopeorinclinedsurfaces.• DO NOT lift or ride people on this unit.
CAUTION!• DO NOTmovethisunitwhenliftingorloweringthebedorwhenthebedisinanelevated position.(Bedmustbeloweredwhentheunitisrunning)• DO NOT usethistableforanypurposeotherthanit’sintendeduseanddonotloadwithmore than the rated capacity.• DO NOT allowpersonstooperatethistablewithoutcompleteunderstandingofitsoperation.• DO NOT lowerthebedtooquickly.• Duringloading/unloadingoperation,donotreleasetheparkingbrake.• Loadshouldbedistributedonatleast80%ofthetablearea.Stopoperationoflifttableifload becomestoounstable,donotplaceobjectsprotrudingoffedgeofthebed.• DONOTmodifylifttablewithoutmanufacturerswrittenconsent.
Daily InspectionDaily inspection of this unit is critical in order to locate any malfunction or fault. Checkthefollowingdailybeforeoperatingyourlifttable.
1. Checkforbendingorcrackingofthelifttable.2. Checkforanyoilleakagefromthecylinder.3. Checkforverticalcreepofthetable.4. Checkforsmoothmovementofthewheels.5. Ensurethatbrakesarefullyfunctional.6. Ensurethatallnutsandboltsarefirmlytightened.
Assembly methodThelifttableispackedinacardboardbox.Assemblingofthejackuphandleandpedalisrequired.WARNING:Assemblyworkmustbedoneonaflatsurface;wheelsmustbechokedtopreventaccidental rolling of the unit.1.Removenutsandspringwashersfromtheendofhandleandinsertthehandleintotheholeson frame.Tightenthehandleusingremovednutsandwasherswiththelargesthexkeysupplied inthebox.2.Insertthejackpedalintothepedalpipeandpositionthetaperedsidepedalendtoright.Tighten thejackpedalusingtheremovednutandwasherwiththesmallesthexkeysuppliedinthebox.
OPERATING THE LIFT TABLE
Lifting the TableToliftthetable,presstheliftingpedalseveraltimesuntilthetablereachesthedesiredheight.Thetable
lowersslightlyafterreachingthehighestposition.MaximumCapacityofthistableis2200lbs.(1000kg)WARNING:Donotoverloadlifttable,staywithintheratedcapacity.Donotloadthetableonsidesorendsonly.Loadmustbedistributedonatleast80%oftablearea.
Lowering the TableWARNING:DONOTputfootorhandinscissormechanism.Therotatingknoblowersthetable.NOTE:Thehydrauliccylinderisdesignedtoholdtable.Asisthenatureofthehydraulicsystem,table lowersveryslowlyoveranextendedperiodoftime.Pleasenotethatthetabledoesnotstayatthesameheightindefinitely.
Specifications
Model Capacity Table Table HeightFoot Pedal Strokes
to ElevateWheel Weight
MJ5251000kg.2200lbs.
2035x750mm80.1"x29.5"
300-1360mm11.8"x53.5"
200127mm
5"198kg.436lbs.
Service InstructionsChange hydraulic oil every 12 monthsLubricate the following areas every month:FittingofCylinder/oil,RollerFrictionSurface/grease, LinkPin/oil,PedalFittingPoint/oil,GreaseNipple/grease
Troubleshooting If the table does not lift when pressing lifting pedal several times:
• Adjustthecontrolvalvelocatedon thehydrauliccylinder(A)byreleasing thesetscrewandlockingnut(B)usinga flatscrewdriveranda14mmwrench.•Testthecontrolleverandliftingpedal.
A B
PartNo.
OrderNo.
Description Qty
1 MK462 Table 1
2 MK463 Screw 1
3 MK464 Fork Arm 1
4 MK465 Roller of Table 2
5 MK466 Locking Ring 4
6 MK467 Pump Unit 1
10 MK468 Bolt 4
11 MK469 Bolt 2
12 MK470 Elastic Washer 2
13 MK471 Cover 2
14 MK472 Bearing 2
15 MK473 Bearing 2
PartNo.
OrderNo.
Description Qty
16 MK474 Frame of Univ. Wheel 2
17 MK475 Shaft of Wheel 2
18 MK476 Washer 4
19 MK477 Bearing 8
20 MK478 Wheel 2
21 MK479 Frame 1
22 MK480 Screw 2
23 MK481 Plate 2
24 MK482 Pin 2
25 MK483 Roller 2
26 MK484 Axle 1
27 MK485 Shaft
PartNo.
OrderNo.
Description Qty
28 MK486 Elastic Pin 1
29 MK487 Handle 1
30 MK488 Elastic Washer 4
31 MK489 Shaft 1
32 MK490 Big Wheel 2
33 MK491 Locking Washer 2
34 MK492 Nut 2
35 MK493 Dust Cover 2
36 MK494 Nut 4
37 MK495 Control Handle 1
A MN691 Front Wheel Assembly 2
B MN690 Steer Wheel Assembly 2
LIFT TABLE PARTS LIST
B A
PartNo.
OrderNo.
Description Qty.
B101 MK496 Dust Ring 1
B102 MK497 Screw Cover 1
B103 MK498 O-Ring 1
B104 MK499 Sleeve 1
B105 MK500 O-Ring 1
B106 MK501 Big Piston Rod 1
B107 MK502 O-Ring 2
B108 MK503 Piston 1
B109 MK504 O-Ring 1
B110 MK505 Y-Ring 1
B111 MK506 Washer 1
B112 MK507 Locking Ring 1
B113 MK508 Safety Valve Spindle 1
B114 MK509 Spring 1
B115 MK510 Adjusting Screw 1
B116 MK511 Seal Washer 1
B117 MK512 Screw 1
B118 MK513 Screw 1
PartNo.
OrderNo.
Description Qty.
B119 MK514 Seal Washer 1
B120 MK515 Body of Pump 1
B121 MK516 Screw 1
B122 MK517 Seal Washer 1
B123 MK518 Spring 1
B124 MK519 Valve Spindle of Pump 1
B125 MK520 Spring 1
B126 MK521 Release Valve Pin 1
B127 MK522 O-Ring 1
B128 MK523 Sleeve of Valve 1
B129 MK524 O-Ring 1
B130 MK525 Elastic Pin 1
B131 MK526 Lever Plate 1
B132 MK527 Nut 1
B133 MK528 Screw 1
B134 MK529 Seal Washer 1
B135 MK530 O-Ring 1
B136 MK531 Post 1
PartNo.
OrderNo.
Description Qty.
B137 MK532 Steel Ball 1
B138 MK533 Body of Valve 1
B139 MK534 Steel Ball 1
B140 MK535 Cylinder 1
B141 MJ702 O-Ring 1
B142 MJ701 Y-Ring 1
B143 MK538 Piston Rod 1
B144 MK539 Spring 1
B145 MK540 Cap of Spring 1
B146 MK541 Locking Ring 2
B147 MK542 Pedal 1
B148 MK543 Shaft 1
B149 MK544 Shaft 1
B150 MK545 Elastic Pin 1
HYDRAULIC CYLINDER PARTS LIST