CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
SUPPLIERS
CUSTOMERS
CORPORATE HQ (with EnterpriseBusiness Apps )
Lack of integration between plant-level Manufacturing Execution Systems (MES) results in fragmented data and poor synchronization
Inadequate coordination causes inflexible make-to-stock production to “product push” requirements
Latent information results in reactive quality management
• Excess Rework• Compliance Problems
• High WIP and Inventory
Limited visibility to work in process (WIP) inhibits responsiveness to “demand pull”
• Incorrect Planning Information
• Missed Promise Dates• Inaccurate Order Status
MES 1 MES 2 MES 3
Operational Challenges
Component Assembly Final Assy
• Dedicated Lines
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Shop Floor Mgmt in SMT environment
LOADING MPM CHIP MOUNT OVENSMT PROCESS
PCB Panel
Components 1…N(Top 3x/Bottom 4x)
DateCode
Store
12345
SMTTop
SMTBottom
SMT TrackingData-Collector SMT Component Setup
Batch No.
Soldering Station
Component
BACK-END PROCESSPANEL SEPARATION MI
UniqueSerial No.
TestICT
ICT Station
Final TestFT
FT Station
Test Results
Rework Station
Rework Stations
Panel Level Tracking Unit Level TrackingPanelBoard
SMT Board and Box Built
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Detail Shop Floor Tracking
Ethernet/TCPIP
FOLCell
Controller
EOLCell
Controller
MES
RS 232
••Receive lot informationReceive lot information••Manage EOL OperationManage EOL Operation••Lot StatusLot Status••RecipeRecipe••Raw Raw MatMat’’ll••Strip MovementStrip Movement••Defect MappingDefect Mapping••Equipment StatusEquipment Status••Tool kit Tool kit ••SPC/QA InspectionSPC/QA Inspection••Process Data Process Data
StripID Scan Strip ID
Scan Out/Infor Burn-In
Lot Completion StatusTest Results2D/3D Insp ResultUpdate overall defect map
StripID Scan
Solder BallDefect Mapping
MoldDefect Mapping
OverallDefectMap
Sort DefectResult
Lot InforStrip InforRecipe IDTest Program ID
Equipment StatusLot StatusStrip locationProcess parametersDefect Maps Update
Mold PMC Test/LaserMark/Insp
SBP Reflow Cleaning Saw/SortTape
/Reel
StripFromFOL
ToStore
MechanicalFall OutBy Units
Test/Vision InspFall-Out Bin
QA InspScan Out/In
QA InspScan Out/In
StripValidation
To support Strip Level Tracking to improve yield by identifying defect down to unit/panel level
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
A Need for ChangeLeading Business Trends
• Improved operational efficiencies
• Lean, agile, “paperless” manufacturing
• Standardized plant / shop floor systems
• Increased compliance at a reduced cost
• Real-time shop floor visibility
• Reduced total cost of ownership
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
How
Delivers
Oracle Solution for Manufacturing
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Lot / Serial Genealogy Tracking
Quality MgmtAnalyzeAnalyze AdjustAdjustSampleSample
Project Tracking
Manufacturing Execution
ProductLifecycle Mgmt
Warehousing / Transportation
Service
AssetLifecycle Mgmt
Planning & Scheduling
Flexible, Mixed Mode Manufacturing
Repetitive Flow / Lean
Standard Discrete Lot-Based
ETOATO / CTO
MTS
Shop Floor Sys
PartnerCollaboration and VisibilityContract Mfgrs Suppliers
Manufacturing Intelligence
Visibility from Shop Floor to
Top Floor
S95-Based Data Integration
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
MES for Discrete ManufacturingControl Demand-Driven Mfg with Integrated Shop Floor Execution
Improve shop floor operator productivity and efficiency
Increase shop floor visibility and reduce compliance risks
Achieve real-time responsiveness for greater agility
Reduce system complexity and integration cost
MESMES
ERPERP
Corp &Mfg Mgmt
Production MgmtProduction Mgmt
System Automation & Control
Shop Floor Control
Oracle MES for Discrete Manufacturing
Improve Shop Floor Operator Productivity and Efficiency
Increase Shop Floor Visibility and Reduce Compliance Risks
Achieve Real-Time Responsiveness for Greater Agility
Reduce System Complexity and Integration Cost
Enables you to…
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Simple, standardized user experience provides all the information needed for operators to execute their work
• Serves as the starting point (“home page”) for any operator
• An integral part of MES for Discrete Manufacturing
Operator WorkstationExecute Efficiently via Timely, Sequence-Based Information
Releases Work Ordersto Shop Floor
Reviews & ResolvesException
Sets up UserRoles and Parameters
Reports Exceptions (if any)
Records Transactions &Completes Work
Notification Sent toSupervisor
PeriodicallyReviewsShop FloorStatus
Administrator Supervisor Operator
Works offDispatchList
Greater productivity
Minimize system interaction time
Reduce usage errors
Lower training costs
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Dispatch-Driven Execution Improve Productivity in Alignment with Management Priorities
• Supports a variety of actions and data drilldowns that can be performed quickly on any job operation in a dispatch
• Workstation is sequence-based
• Provides several visual cues that aide operators in performing their work
• Content is highly configurable to improve production efficiencies
Allows Shop Floor Operators to Execute the Work in Management’s Expected Sequence
Allows Shop Floor Operators to Execute the Work in Management’s Expected Sequence
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Guided Work InstructionsStandardize Procedures to Reduce Training and Minimize Errors
Work contentWork contentactionsactions
Sequential display Sequential display of instructions (inc. of instructions (inc.
images) enables images) enables companies to go companies to go
““paperlesspaperless”” on the on the shop floor shop floor
• Workstation supports displayof configurable Work Content related to a Job Operation
• Upon completion of a specific job, operators are automatically taken to the detailed work instructions of the next job.
• Work content page provides sequential display of work instructions and simultaneous access to relevant information
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Shop Floor Transaction ReportingCapture Activity Details Quickly and Accurately
• Perform multiple activities, all through a single screen• Perform multiple transactions in one pass
Supports severalimprovised transaction reporting methods
Improves operator’s efficiency in reporting shop floor transactions
Eliminates separate, manual transaction recording, saving time to perform value-added manufacturing activities
Perform move transaction
Review & reporttime spent
Enter quality results
Enter component details
Sample Activities
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Shop Floor Exception Reporting Raise Visibility for Timely Management Response
Bring attention to events and
occurrences that prevent work progress
Operators Supervisors
Act upon exceptions
Electronicnotification
of exception
Exceptions can be categorically logged against specific exception
types, such as problems with
• Components• Partially finished assemblies• Resources• In-process quality
Oracle MES for Discrete Manufacturing
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Improve Shop Floor Operator Productivity and Efficiency
Increase Shop Floor Visibility and Reduce Compliance Risks
Achieve Real-Time Responsiveness for Greater Agility
Reduce System Complexity and Integration Cost
Enables you to…
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
SupervisorDashboards
OperatorWorkstations
Greater controlDecrease issue resolution timeMinimize system interaction timeLower training costs
• Presents a summarized view of current shop floor status• Simple, standardized user experience provides all the information
needed to manage jobs and exceptions (issue resolution)• Serves as the starting point (“home page”) for any supervisor
Supervisor Dashboard Obtain Instantaneous Visibility
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Supervisor Gantt ChartsSchedule Effectively as Conditions Change
View job View job GanttGantt
View View resource resource
GanttGantt
Load Load summary vs. summary vs. capacity for capacity for
selected selected resourcesresources
Supervisors Access Workbenches Directly through MES for Their
Scheduling Needs
• Graphical schedulingof jobs and resources
• Dispatching based on available capacity and constraints
• Re-balancing loads as conditions change
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Role-Based Dashboards and KPIsDeliver Performance Measures by Responsibility
• Pre-built role-specific dashboards, reports, and alerts
• Graphical views- Trend charts- Graphs- Tables
• Embedded best-practice calculations and KPIs
• Analytic workflows to drive actions• Drill-downs into details for
root-cause analysis• Leverages OBIEE+• Configurable and customizable
Are we achieving our costand productivity targets?
What is happening now?What happened last shift?
How is the machine performing?
VP of OperationsPlant Manager
Production ManagerProduction Supervisor
OperatorQA Engineer
- Red-yellow-greenindicators
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Example: Production Throughput Analysis Track Production and Identify Potential Bottlenecks
• Track against targets for shift, day, week, or month
• Monitor backlogs by individual equipment
Supervisors,Line Managers
Plant Managers,VP of Manufacturing
• View throughput by product, plant, line,and equipment
• Analyze monthly trends to ensure aggregate performance
Click to Click to view alert view alert
detailsdetails
Visual cues Visual cues quickly indicate quickly indicate
production production status status
Determine Determine equipment statusequipment status
Monitor production Monitor production volumes & throughput from volumes & throughput from anywhere in the enterpriseanywhere in the enterprise
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
360º View of Equipment PerformanceMaximize Performance of Your Manufacturing Assets
Understand Key Factors that Impact Production Output and Quality
- Production Supervisor- Line Manager- Maintenance Supervisor
For
• Equipment downtime• Mean time to failure• Effective run-time
• Pressure• Temperature• Humidity
• Quantity produced• By hour, shift, week
• Quantity rejected• Quantity scrapped• Defects by reason code
Process Parameters
Availability
Production Quality
Production Output
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Production Process Monitoring Proactively Detect and Avoid Potential WIP Problems
• Define your own unique process parameters• Generate control charts• Define control limits and track violations• Trigger workflows based on violations
- Production Operators- Quality Engineers
For
Violation
Monitor TriggerWorkflow
Equipment SPC / SQC Charts Work Queue
03/17/2008
03/14/2008
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Extensible Analytical Engine and Dashboarding Tool
Most standard Most standard KPIs availableKPIs availableoutout--ofof--thethe--boxbox
• Accelerate deploymentand adoption
• Easily adapt dashboards and metrics
• Provides a comprehensive Operational Intelligence framework
Easily identify, select, modify, Easily identify, select, modify, and format relevant KPIsand format relevant KPIs
Build a Decision Support System Unique to Your Environment
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Serialized Manufacturing ControlsKnow the Source and Placement of Every Part
Boards R’ UsDenver, CO
Acme ChipFab 12
E. StorageAustin, TX
SKD Co.S. Korea
Nippon FabJapan
IrelandManufacturingPartner
Com
posi
tion
Whe
re U
sed
Suppliers
Server(S.No. 512)
Disk B(S.No. 339)
Disk A(S.No. 676)
Disk Array(S.No. 892)
Memory(Lot No. 115)
CPU(S.No. 232)
Storage(S.No. 929)
PCI Board(S.No. 717)
Track and Trace a Customer Shipment, Lot, or Individually-Serialized Product Back to the Original Source
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Embedded Electronic Records & Signatures Comply with 21 CFR Part 11 / 820 Requirements
Concept-to-Release Procure-to-Pay Demand-to-Build(e.g. Medical Device History)
Nonconformance Management
Corrective Actions
Inventory Management
Evidence Store w/ Unbreakable
Security
ConfigurableMiddleware
GxP-Critical Events SupportedU
NIFIED
TECHNOLOGY
Supported Business Processes
Reliable Audit Trail Capabilities as
Required by GxP
Validate-able User Controls and
Security Levels
Consistent User Experience Across
All Events
Directly Record and Approve Quality Tracking Transactions
Oracle MES for Discrete Manufacturing
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Improve Shop Floor Operator Productivity and Efficiency
Increase Shop Floor Visibility and Reduce Compliance Risks
Achieve Real-Time Responsiveness for Greater Agility
Reduce System Complexity and Integration Cost
Enables you to…
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Foundation: Single Source of TruthMinimize System Response Time While Enabling High Volume Mfg
• Unified information architecture eliminates redundant data
• Common data model eliminates delays from synchronizing multiple application databases
• Eliminates transcription errors
• Supports business growth with record-setting scalability
Manufacturing
Data Model
Manufacturing
Data ModelGra
nula
rity
Enterprise Level- Products- Orders- Plans / Schedules
Plant Level- Dispatch Lists- Work Orders- Mfg Routing
Equipment Level- Availability- Status- Output- Quality- Parameters
Device Level*- I/O Tags- Sensor IDs
*Requires third party partner solution
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Production SchedulingExecute Against Demand-Driven Signals
• Advanced Planning (APS) provides demand, planned orders, schedule changes, component substitutes, resources substitutes
• MES automatically converts production plans to shop floor dispatch lists for proper, sequenced execution
Adjust Execution as Forecasts and Plans Change
Planning & Scheduling
Lot / Serial Genealogy Tracking
Quality MgmtAnalyzeAnalyze AdjustAdjustSampleSample
Project Tracking
Manufacturing Execution
Flexible, Mixed Mode Manufacturing
Repetitive Flow / Lean
Standard Discrete Lot-Based
ETOATO / CTO
MTS
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Similar to MES Workstation for Operators
• Supports managerial functions to control shop floor activities
• Provides “one click” access to supervisory functions
- Expedite jobs- Reorder dispatch list based on priority- Report resource usage- Review shop floor transactions- Review Gantts- Review Manufacturing DBI
Supervisor WorkstationRelease Work, Expedite Jobs, and Reorder Dispatch Lists
Supervisors Expedite Jobs andReorder Dispatch Lists in the Workstation
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Exceptions Can Be Resolved by Assigning Alternate Resources,
Rescheduling Job Operations, Placing Problematic Jobs
“On Hold”, etc.
• Supervisors can associate an exception with all jobs that may be impacted by the issue
• Drill down to the specific details of the exception and take appropriate action for resolution depending upon the type of exception logged
Exceptions can be Exceptions can be applied to Impacted Jobsapplied to Impacted Jobs
Supervisors take actions Supervisors take actions to resolve exceptionsto resolve exceptions
Exceptions Management Rapidly Review and Resolve Issues
Oracle MES for Discrete Manufacturing
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Improve Shop Floor Operator Productivity and Efficiency
Increase Shop Floor Visibility and Reduce Compliance Risks
Achieve Real-Time Responsiveness for Greater Agility
Reduce System Complexity and Integration Cost
Enables you to…
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
…Without re-implementing or customizing
Parameter-Driven ConfigurationSet Up Quickly, Replicate Easily
Reconfigure… Define Controls… Use Parameters…
…By site, role, organization, department
…For controlling UI layout, application behavior, security,
content
• Offers high degrees of configurability and flexibility• Workstation can be configured at several levels • 27 parameters can be set at multiple levels
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Direct Integration to Shop Floor EquipmentEnable Automatic Data Acquisition
MESMES
ERPERP
Corp &Mfg Mgmt
Production MgmtProduction Mgmt
System Automation & Control
Shop Floor Control
MOC* or 3rd PartyData Integration
*Manufacturing Operations Center
• Standards-based integration with system automation & control devices
• Acquire information in real-time, without batch-synchronization delays
Eliminate transcription errors
Maintain only one source of truth
Eliminate ad-hoc device integration costs
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Seamless Integration with Enterprise AppsReduce Integration and Maintenance Burdens
System Automation & Control
Shop Floor Control
MESMES
Production MgmtProduction Mgmt
CustomerRelationship Mgmt
Supply ChainManagement
BusinessIntelligence
EnterpriseResource Planning
Reduce implementation costs
Reduce training costs
Reduce maintenance and support costs
• Fewer integration components to certify
• Fewer integration points to manage
• Fewer vendors to manage
• Improved reliability and security
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Multi-Plant CapabilitiesReduce Unnecessary Expansion Costs
Only One System to Maintain• Common information platform• Common MES application• Common user experience
Decrease incremental costs incurred in supporting business expansionssuch as addition of a new plant to enterprise, acquisitions, etc.
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
• Set up quickly, replicate easily• Acquire equipment data automatically• Enable seamless enterprise information flow
Execute and Manage Shop Floor Functions Efficiently
Reduce SystemComplexity andIntegration Cost
Reduce SystemComplexity andIntegration Cost
Oracle Manufacturing Execution System
Improve Shop Floor Operator Productivity
and Efficiency
Improve Shop Floor Operator Productivity
and Efficiency
• Execute with timely, sequence-based information• Capture activity details quickly and accurately• Report exceptions for timely supervision
Increase Shop Floor Visibility and Reduce
Compliance Risks
Increase Shop Floor Visibility and Reduce
Compliance Risks
• Gain instant visibility of shop-floor conditions• Manage with top-floor insight into mfg conditions• Always know the source and placement of parts
Achieve Real-Time Responsiveness for
Greater Agility
Achieve Real-Time Responsiveness for
Greater Agility
• Minimize system response time• Execute against demand and capacity signals• Rapidly review and resolve exceptions
Oracle MES for Discrete Manufacturing
Achieve Real-Time Responsiveness for Greater Agility
Reduce System Complexity and Integration Cost
Improve Operator Productivity and Efficiency
Increase Shop Floor Visibility and Reduce Compliance Risks
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle Manufacturing Operations Center
The Foundation for Continuous Improvement in Manufacturing
Operations
Automation& Process
ControlSystems
ERPSystems
Users
PLC CNCMachines
DCS SCADASystems
AdvancedProcessControl
HumanMachineInterface
- MES- Quality- Cost Mgmt…
ManufacturingOperationsData Model
ManufacturingOperationsData Model
Role-BasedDashboards
Contextual-izationEngine
Corporate BI
Cross-PlantKPIs
HistoricalTrends
Plant-SpecificKPIs
Real-TimeUpdates
Device-Generated Data
Production ActualsSchedules
Item Master Data
ProductionManager
Plant Mgr /VP of Mfg
MES Shop Floor Communication Drivers
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Appendix:
Manufacturing OperationsCenter Screenshots
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Plant Manager Dashboard
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
OEE and Quality Trend – Month to Date
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Current Shift Production By Equipment
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
OEE by Production Line
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Click to view Click to view alert detailsalert details
Production Manager DashboardLine-Level Status
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Equipment Equipment down signaldown signal
EquipmentEquipmentavailabilityavailabilitydistributiondistribution
Production Manager DashboardEquipment-Level View of Critical Process Parameters
EquipmentEquipmentoperatingoperating
parametersparameters