POME + Biomass
Utilization
BIOGAS POWER PLANT
BIOMASS GASIFICATION POWER PLANT
PLUS BIOMASS BRIQUETTE EXPORT
December 2014
Tara F Khaira, MBA
BIOGAS
Palm Oil Mill Effluent
======= Renewable Energy
Environmental effects
Underground water contamination
Methane emission causing global warming
Waste of fertile land
Bad odor
Few Countries have banned open lagoons for effluent treatment due to hazards
Monetary Losses
USD 2 mio Loss (in 10 years)
Sludge oil losses from POME
CARBON CREDIT losses
Diesel consumption
No savings of BIOMASS
Non productive Sludge
Cost Center – No ROI and additional annual expenses for maintenance of lagoons
Losses of using ponds..
ENVIRONMENTAL BENEFITS
• No Under ground water pollution
• Methane is captured at higher efficiency and used for productive use
• Only 80 x 80m required for 60 TPH mill, upto 5 hectares land is saved
• No Bad odor
• This technology takes care of any future change of govt regulations/environment laws
MONETARY ADVANTAGES :
• Profit from electricity sales
• Recovery of sludge oil
• Profit from Carbon Credit
• Profits from sale of BIOMASS
(PKS & Fiber Briquette
Revenue) saved by using
biogas in boiler
• Saving on Diesel cost
• End Sludge available for
fertilizer
• Successfully completed 5 projects and another 11 palm oil mill effluent treatment projects under construction
• More than 85 to 90% of BOD and COD Removal
• The final discharge meets the local environmental standards
BIOGAS – A Proven technology
Process Flow Diagram
SCRUBBER
GAS
ENGINE
or CNG
Simplified PFD
Methane (CH4) : 60-73%
Carbon dioxide (CO2) : 26-30%
Nitrogen (N2) : 0-1 %
Hydrogen Sulphide (H2S) : 0-0.3 %
Hydrogen (H2) : 0-1 %
Oxygen (O2) : 0-2 %
BIOGAS COMPOSITION
PROJECT #1
Project #1
PT. MESKOM, Sarimas Group, Bengkalis
• Capacity 45->75 Ton / hour
• POME Volume : 900m3 / day
• POME Parameters: COD 80,000
Reactor Volume : 9170 m3
• Construction started: Dec 2011
• Project completion: Dec 2012
• Full operation since Jan 2013
* During construction
* Operational
* Operational
* Biogas digunakan pada Boiler
* Performance
• Eficiency >80%
• Biogas/M POME : 30-35 NM Biogas
• Final Discharge
• COD: <250 Mg/L
• BOD: <100 Mg/L
• TSS: <100 Mg/L
• O&G: 0 Mg/L
• Methane Content more than 70%!!!
3 3
1st in Indonesia & Asia Tenggara
Biogas Project without any pond
BENGKALIS, RIAU
PROJECT #2
PT. AGRO MUKO, Tolan Tiga Group (SIPEF)
• Capacity: 60 Ton / hour
• POME Volume : 720m3 / day
• POME Parameters: COD 56,000 BOD 30,000
• Reactor Volume : 6763 m3
• Construction started: Sept 2012
• Project completion: April 2013
• Project inauguration : Mei 2013
Project #2
* During Construction
* Inauguration
* Operational
PROJECT #3
PT. MAI, Poliplant Group, Indonesia
• Capacity 55 Ton / hour
• Volume POME : 726m3 / day
• Parameter POME : COD 65,000 BOD 30,000
• Reactor Volume : 7500m3
• Construction started: Agustus 2012
• Project completion: Juni 2013
Project #3
* During construction
* Operational
Project #3
Other PROJECTS
Lokasi:
West New Britain,
Papua New Guinea
Tahap konstruksi
Barema Ltd, Sipef Group, Papua New Guinea
Lokasi:
Dusun Tanjung
Mulia, Sumatera
Utara
Tahap konstruksi
PT UMW, Sipef Group – 60 TPH Mill, Indonesia.
Other PROJECTS
Lokasi:
Tanjung Langsat,
Malaysia
Tahap Konstruksi
EVYAP SABUN MALAYSIA SDN BHD (EVYAP Group of Turkey).
Proyek terbesar di dunia Oleochemical.
Greenfield project pada lahan 50 Acre
dengan investasi sebesar USD 350 juta (One Million Ringgit Project)
Volume limbah per hari adalah 1000 MT
Standar Baku Mutu BOD <20 Mg/L & COD <80 Mg/L
Other PROJECTS
Astra Agro Lestari Tbk – 60 TPH Mill, Indonesia.
Lokasi:
Hulu Sungai Selatan,
Kalimantan Timur
Tahap Konstruksi
Other PROJECTS
BIOMASS
BRIQUETTING
Empty Fruit Bunches
======= Renewable Energy
Feedstock Preparation
Briquetting Station
Biomass Pellet dari Tandan Kosong
BIOMASS
GASIFICATION
Palm Kernel Shell
======= Renewable Energy
All solid organic waste can be utilised as feedstock
conversion of
solid biomass
into flammable
gas, known as
Producer Gas
Biomass
Gasification
Drying Pyrolysis Combustion Reduction
PLTBm Gasifikasi
200kWe :
Kovilpatti, India 1.2MWe : Gujarat, India
5MWe : Thailand
Gasifier
BIOGAS
• Biogas from POME to electricity (sell to PLN/ or Community)
BIOMASS BRIQUETTING
• Export
• Additional feedstock for gasification
BIOMASS GASIFICATION
• Biomass Gasification from PKS to electricity (sell to PLN/ or Community)
ELECTRICITY
GENERATION
BIOGAS GENERATI
NG
BUFFERING
STORAGE
CHOP/ SHRED
DRYING
ELECTRICITY GENERATION
GASIFI-CATION
HEAT GENERATIN
G
Proposed Solution
PLN
EKSPOR
Pupuk
“Thank You Very Much For Your Valuable Time & Attention”
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