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Page 1: 2014 Robotics Brochure - Digital - Updates 3D CAD Model 2 ROBOGUIDE Simulation 3 Actual Robot Cell. ... and a FANUC robot integration is likely to meet or exceed your expectations.

ANDWAUSeON MACHINe

MANUf ACTURING

Robotic Automation

995 Enterprise Avenue • Wauseon, Ohio USA419.337.0940 • www.wauseonmachine.com

Page 2: 2014 Robotics Brochure - Digital - Updates 3D CAD Model 2 ROBOGUIDE Simulation 3 Actual Robot Cell. ... and a FANUC robot integration is likely to meet or exceed your expectations.

was founded in 1983 as asmall contract machine shop. By 1988, our businessexpanded, and we began building equipment for thetube fabricating industry. As the need for automationbecame evident, we integrated our first robot on a customleak testing machine in 1999. This led to a partnershipwith FANUC America Corporation and the beginning ofour journey as an Authorized System Integrator.

MachineTending

MaterialHandling

MaterialRemoval

Inspection& Testing

Your CustomApplication!

Assembly

Now.in our fourth decade, we continue to grow intonew, emerging industries, while staying true to ourroots in the metal fabrication industry. Industries weserve include aerospace and defense, appliance,automotive, general industry, glass, heavy truck,HVAC, life sciences, and wood products.

Upgraded from a Level Iintegrator status to a Level IIstatus

Became anSystem Integrator ofFANUC robots

Upgraded from a Level IIintegrator status to a Level IIIstatus

Became a Achieved the status

Reached, the highest

achievable

Page 3: 2014 Robotics Brochure - Digital - Updates 3D CAD Model 2 ROBOGUIDE Simulation 3 Actual Robot Cell. ... and a FANUC robot integration is likely to meet or exceed your expectations.

After installation of your robotic turnkey system, our service technicians are certified to provide troubleshootingassistance, spare parts, general maintenance, and preventive maintenance based on a recommendedschedule from FANUC. Should you require programming changes after installation, our engineering staff ispositioned to effectively meet your requirements.

have provided our engineeringdepartment with the competence to address a multitude of

manufacturing issues. Our performreach studies to determine the best robot selection prior to the

build stage,.and our custom end-of-arm tooling design services allow added flexibility.to your robotic cell. Our

can integrate your preferred controls architecture with the latest FANUCsystems and options to.ensure your unique requirements are fulfilled.

Over the course of 15 years, our 20+ engineersand technicians have crafted their skill sets by

completing a variety of robotic applications. Theyhave developed the ability to quickly draw parallels

between past and current projects to provide youwith a proven solution. .

are completed nearly 100%in-house. Our CNC Machining facility, along withour welding, painting, and assembly capabilities,allows us greater control over project timelinesand quality of the entire cell.

Since 2008, we have been a CertifiedServicing Integrator for FANUC robots. We have a

highly trained staff of engineers and techniciansdedicated to the FANUC product. One key benefit

of working with a Certified Servicing Integrator isreceiving support from the same supplier for the life

of the project, from design to installation to service.

Page 4: 2014 Robotics Brochure - Digital - Updates 3D CAD Model 2 ROBOGUIDE Simulation 3 Actual Robot Cell. ... and a FANUC robot integration is likely to meet or exceed your expectations.

to your FANUC robot allowsour engineers and technicians to provide supportfrom anywhere. With FANUC’s iRConnect cellphone app, we can track issues and receivenotifications. We can also provide the capabilityto access all equipment through a VPN connection,and GoToMeeting provides our technicians withthe ability to take control of your PC.

can enhance accuracy andrepeatability in applications such as assemblyand material removal. A FANUC Force Sensor canbe mounted on a fixture or directly onto the robotfaceplate, dependent upon the application, andis available in multiple sizes for use on a varietyof robot models.

Our mission is to increase the effectivenessof your processes. We do not fear the unknown,and we take every step possible to help youaccomplish your unique manufacturing goals byproviding the best technology options available.

i is primarily used to determine part location,orientation, and presence, and it can also perform errorproofing. As a FANUC Certified Vision Specialist, we havea vision engineer on-staff and are experienced in utilizingthis technology.

allowsour design engineers to discover key informationprior to the build stage, such as: • Proper motion of the robot • Cycle time • Reach study • Verify payload • Identify clearance and interference problems at the design stage rather than the build stage

1 3D CAD Model ROBOGUIDE Simulation2 Actual Robot Cell3

Page 5: 2014 Robotics Brochure - Digital - Updates 3D CAD Model 2 ROBOGUIDE Simulation 3 Actual Robot Cell. ... and a FANUC robot integration is likely to meet or exceed your expectations.

Need help developing a specification for yourproject? Are you having trouble justifying theinvestment? We will assist you throughout thediscovery process! Listed below are the manybenefits you may experience by choosing us foryour FANUC robotic turnkey system.

of our turnkey systems allows you to not only reprogramyour robot as required when processes change but also allows you toretool, redeploy, or redevelop your equipment in a more cost effectivemanner than other fixed automation solutions.

unachievable by a human operator canbe reached with a FANUC robot. Companies who choose robotic automationmay experience quality and employee safety improvements throughout theentire process flow.

is an essential part of your productionplanning process, and by choosing a robotic solutionover fixed automation, your potential failures areminimal. The mean-time-between-failure of a FANUC robotis documented at 78,000 hours, depending on the model.

associated with a FANUC robotic turnkey systemdesigned, built, and integrated by Wauseon Machine is typically98% to 100% when proper preventive maintenance practicesare followed.

improvements will be witnessed quickly. Your downtime willdecrease, your throughput will increase, and your total hours in production will behigher when compared to traditional human labor.

is one of the most important measurables in business, and a FANUCrobot integration is likely to meet or exceed your expectations. Improved efficiencyis often experienced in areas such as manufacturing processes, product throughput,uptime, and energy.

is built into robotic system we deliver. Our vertical integrationprovides us with control over the design and build of a complete system includingcomponents that are typically outsourced. Your project stays with us from start to finish.

in a robotic turnkey system will not only include tangible benefits such aslabor reduction, process efficiency, safety improvements, and increased productthroughput but will also include intangible benefits. These non-measurablebenefits include quality improvements up and downstream, the ability to marketthe robotic technology on your plant floor to clients, and embracing robotics as astepping stone to more and newer technologies and products.

Page 6: 2014 Robotics Brochure - Digital - Updates 3D CAD Model 2 ROBOGUIDE Simulation 3 Actual Robot Cell. ... and a FANUC robot integration is likely to meet or exceed your expectations.

995 Enterprise AvenueWauseon, Ohio 43567Phone: 419-337-0940

Fax: 419-335-1640

10536 Success LaneDayton, Ohio 45458

Phone: 937-886-0940Fax: 937-886-9040

Plant 1Plant 2

Plant 3 Dayton, Ohio Office

e e e e

[email protected]


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