KIT SHOW ON CURRENT «EL:-CRANKCASE VEMT ASSEMBLY (338H103)-OIL LEVB. SIGHT GLASS (31339102)-OIL FILL PLUG £33611103)-OIL DRAIN ASSEffiLY (33600107)-EXHAUST NOZZLE FASTENER ASSBBLY (33600105)-STUD FDR RETRO-FITTING OLD STYLE ACTUATOR SHAFT (33010614)
ACTUATOR O3GI731S)-
UPPER HOUSING (33617310)
JTffi AW LMER HOUSINGFASTENER ASSY. (33600104)
ACTUATDR SEAL (32GOM70)
UHER HOUSING (33B173Q9)
UWER HOSING PLUG (3113810?)
PSESTAL TD UHER HOUSINGFASTENER ASSY. (3(3600102)
FULCRUM PIN RETAINING RIN5 (35300510032)
FOR PREVIOUS VERSIDB SS D32BA» DENOTES PARTS THAT DiANGHl AB38A
*mrTERPIH<33Q21103)
* CASTLE WIT (32733301)EXHAUST NUZZLE (33617320)
* ACTUATOR MSHEB
EXHAUST VALVE STIB (33621321)
EXHAUST VALVE (12601171)
PEDESTAL TD CRANK CASEFASTENER ASSY. (33600102)
FUCRIH PIN (33610319)
D-RIHG, PEDESTAL (30102238)
CONNECTING ROD 5HAU-END BEARING (31900401)COHKTING ROD (33603314)
cm LARGE-END BEARING (31000402?
CRANK SHAFT (33B14323)
BEARING CAP LIP SEAL (30500106)
DRIVE-END EE&ING CAP (33602316)
* D-RING, BEARING CAP (30102231)
CAPSCm SEEING CAP (32639025ED75)
CRANK SHAFT ROLLER BEARING (31900301)( 33601311)
(33B21613)AOUATtR VALVE
(12601169)
OLD STYLE PAETS-ACTUATDR SHAFT (33827313)-ACTUATOR VASHER (33B21322)-ACTUATDR SCfiB ASSEHBLY (33000372)-GEARING COVER Q-RING (33102230)-PEDESTAL ZERK FHTINS (3I4391D1) DBSOLETE-PEDESTAL SEASE RELIEF <3I439!05) OBSOLETE-U»EE MUSING DRAIN PETODC (USED DN EARLY MODELS)
NOTE!PIONEER PUP PART NUMBERS IN ( )
UPPER HIKING PLUG (31138102)
IH£T VALVE STUD (33621321)
INLET VALVE (12BOU7D
VALVE STUD HASHER (32821203)IH£T KEZLE GASKET (33602172)
INLET MIZZLE (33617319)
IH£T UTTTtF FASTETK ASSY. (33600102)
(HX SEAL U2B011BB)
ACTUATDR SHAFT LIP SEAL (30500107)ACTUATDR SHAFT GUIDE BUSHING (31900404)
PEDESTAL (33501312)
* ACTUATOR SHAFT (33627612)
ACTUATOR SHAFT BEARING (31900401)
CAPSCREK, BEARING CAP (326390250175)
OPPOSITE DRIVE-END BEARING CAP (33302317)
OIL FLINEER 'THJflSCRElf (33639102)
6EAR1NG LOCKNUT (32100101)
BEARING LDDftASHER (32000101)
* D-RJNG, BEARING CAP (30102231)CRAW: SHAFT ROLLER BEARING 01900301)
PART NUMBER FOR COMPLETE ASSMLY C 33600101)
lt/7/2002
PIONEER PUMP, INC. VACUUM PUMPDEW.
A63BA
mm.A1459A
BALL VALVE (32200102)CLOSE NIPPLE (30638311)
(30838110)
KING NIPPLE (31638104)
3/8-16UNC X 3/4 STAINLESSCAPSCREK (32621038CQ75)
2 - REG'O
LINK (10621605 >2~REfl'D
LOWER ARM (
NUT 1/4-20UNC (32721204)
1/4 SPLIT KASHER (32821208)
VALVE WASHER (10621597)
VALVE SPRING 2.0' (33021108)
0-RING 2-310(30103310)
PRIMING CHAMBER LID (10415797)
VALVE SEAT (10621800)
VALVE STEM (10621799)1/4 x 1.25 0 FENDER XASHER (32B21209)
1/4 SPLIT WASHER (32821208)
NUT l/4-2QUNC< 32721204)
UPPER ARM (10621595)
FLOAT RDO CLEVIS (10621603)
APPLY LDCTITE 262 TOTHREADS BEFORE ASSEMBLY
5/16 - 1BUNF X 5/8 STAINLESSHEX HEAD CAPSCRBf (32621031COB2)FLOAT ROD (1062M85B)
APPLY LDCTITE 262 TDTHREADS BEFORE ASSEMBLY
5/16-18UNC STAINLESSSET SCREW (32921204)FLDAT BALL (10723205)
ACTUATOR BRACKET (10621594)
3/16 x 1,0 LONG STAINLESSCLEVIS PIN (33021101)
5- RES' D
3/32 x ,50 LONG STAINLESSCUTTER PIN (33021102)
5 - REB'O
NOTE:PIONEER PUMP PART NUMBERS IN (
PIONEER PUMP, INC. PRIMING CHAMBER VALVE ASSEMBLYmen,
A1459A
mm.
A1784A
VALVE WASHER
1/4" FLAT WASHER
PRIMING CHAMBER LID
ACTUATOR BRACKET
SHIM (10621629A, B, C)
UPPER ARM
STEM WASHER
.03" TD ,09" GAP
VALVE STEM
ADJUSTMENT INSTRUCTIONS:
WITH THE FORKED PORTION DF THE UPPER ARMPARALLEL TD THE STEM WASHER, THE GAP BETWEENTHEM SHOULD BE ,03" - ,09",
IF THIS GAP IS TDD LARGE, PLACE A SHIM BETWEEN THETHE ACTUATOR BRACKET AND THE PRIMING CHAMBER LID.
- (10621629A - 10 GAGE SHIM = ,125" THICK),- (10621B29B = IB GAGE SHIM = .062" THICK),- (10621629C - 12 GAGE SHIM = ,099" THICK)
THIS WILL LOWER THE BRACKET AND REDUCE THE GAPALLOWING THE VALVE TO OPEN UP AS NECESSARY TDDRAW A VACUUM MORE EFFICIENTLY,
NOTE; THERE HAS BEEN SOME CASES WHERE THE VALVEHAS STILL FAILED TD OPEN PROPERLY WHEN THE GAP ISSHIMMED CORRECTLY, AT THIS POINT THE SPRING TENSIONNEEDS TD BE REDUCED, THIS DONE BY ADDING DNE ORTWO 1/4" STAINLESS FLAT WASHERS (32821201) BETWEENTHE STEM AND VALVE WASHER.
PIONEER PUMP, INC. VALVE ADJUSTMENT INSTRUCTIONSnew.
A1784A
HE a.
A2017A
* BELT GUARD1/4 SIR, x 1.5 KEY (12211103)
44 TOOTH PULLEY (32400102)
VACUUM PUMP EXAUST HOSE (31700103)
EXAUST HOSE CLAW (31621102)
VACUUM PUMP(33600101)
SEPARATOR TD VACUUM PUMP HOSE (31700103) BALL VALVE (32200102)
T-BOLT HOSE CLAMPS (31621103) KING NIPPLE (31638104)
LID GASKET (3i805io4)
FOR PRIMING VALVE ASSEMBLYSEE DRAWING A1453A
CHAMBER LID (10415797)
26 TOOTH PULLEY (32400101)
5/8 SHR, WEDGE KEY (12211989)
TIMING BELT, 360H100 (32300101)
SD-SK BUSHING (32500101)
PRIMING CHAMBER (10315204)
STRAINER (10223201)
* DISCHARGE CHECK VALVE
* PRIMING SPOOL GASKET
NOTE:-PIONEER PUMP PART NUMBERS IN ( )~* CONTACT PIONEER PUMP FDR DIFERENT SIZE.-SHIMS, AS REQUIRED FOR TENSIONING VACUUM PUMP BELT (NOT SHOWN)
0.03' (30300101, O.OB' (30300102), 0,12" (30300103)
PRIMING CHAFER Q-RING(30102275) 8, (30102378)
PIONEER PUMP, INC. VAC - ASSIST COMPONENTSOK a.
A2017A
*NQT ALWAYS USED
1/2 NPT PLUGS
BEARING HOUSINGBEARING SPACERFRD SGL BRG. ONLY
BEARING SHIMS AS NEEDED
SGL ROW BALLBEARING
BEARING SPACERFDR SGL BRG. ONLY
GREASE FITTINGFDR LABYRINTH
BRACKETBRACKET SCREWD-RING *
LABYRINTH CARRIER
LABYRINTH
WAVE SPRING
GREASE FITTING FDRNON-LABYRINTHEQUIPPED
A2143A
SHAFT
LIP SEAL
BEARING NUT
BEARING WASHER
SAE BRACKET
DBL ANGULARCONTACT BEARINGS
GREASE FITTINGVDLUTE
BACKPLATE
CLEAN-DUT COVERCLEAN-OUT D-RING
BRACKET SCREWSEAL WASHER*
VOLUTEIMPELLERCARRIER 0-RINGSUCTION COVERDOWEL PINWEAR RINGBRACKET LIP SEAL
IMPELLER KEYIMPELLER WASHER
IMPELLER SCREW
IMPELLER SHIMSAS NECESSARY
MECHANICAL SEALSUCTION COVER 0-RING
BEARING SPACER(REPLACES LABYRINTH)
BRACKET D-RING
VDLUTE MOUNTING FDDT
PIONEER PUMP9 INC. TYPICAL ENCLOSED BRACKET PUMP - SAEasm,
A2143A
*NDT ALWAYS USED
1/2 NPT PLUGS
BEARING HOUSING
BEARING SPACERFRO SGL BRG. ONLY
BEARING SHIMS AS NEEDED
SGL RDW BALLBEARING
BEARING SPACERFDR SGL BRG. DNLY
SHAFT
LIP SEAL
BEARING NUT
BEARING WASHER
BEARING CAP
DBL ANGULARCONTACT BEARINGS
GREASE FITTING
GREASE FITTINGFDR LABYRINTHEQUIPPED
BRACKETBRACKET SCREWD-RING *
LABYRINTH CARRIER
LABYRINTH
BEARING
WAVE SPRING
GREASE FITTING FDRNON-LABYRINTHEQUIPPED VOLUTE
BACKPLATE
DWW.
A2144ACLEAN-DUT COVERCLEAN-OUT D-RING
BRACKET SCREWSEAL WASHER*
VOLUTEIMPELLERCARRIER Q-RINGSUCTION COVERDOWEL PINWEAR RINGBRACKET LIP SEAL
IMPELLER KEYIMPELLER WASHER
IMPELLER SCREW
IMPELLER SHIMSAS NECESSARY
MECHANICAL SEAL
SUCTION COVER 0-RING
BEARING SPACER(REPLACES LABYRINTH)
BRACKET D-RING
VOLUTE MOUNTING FOOTVOLUTE MOUNTING
PIONEER PUMPy INC. TYPICAL ENCLOSED BRACKET PUMP - BARE SHAFT A2144A
*NDT ALWAYS USED
1/2 NPT PLUGS
BEARING HOUSING
BEARING SPACERFRO SGL BRG, ONLY
BEARING SHIMS AS NEEDED
SGL RDW BALLBEARING
BEARING SPACERFOR SGL BRG. ONLY
SHAFT
LIP SEAL
BEARING NUT
BEARING WASHER
BEARING CAP
DBL ANGOLARCONTACT BEARINGS
GREASE FITTING
GREASE FITTINGFOR LABYRINTHEQUIPPED
BRACKET SCREWD-RING *
LABYRINTH
LABYRINTH
BEARING
WAVE SPRING
GREASE FITTING FDRNON-LABYRINTHEQUIPPED VDLUTE D-RING
win.
A21B7ACLEAN-OUT COVERBRACKET SCREWSEAL WASHER*
CLEAN-OUT 0-RING
VOLUTE
IMPELLER
CARRIER D-RING
DOWEL PIN
WEAR RINGBRACKET LIP SEALIMPELLER KEY
IMPELLER WASHER
IMPELLER SCREW
IMPELLER SHIMSAS NECESSARY
MECHANICAL SEAL
BEARING SPACER(REPLACES LABYRINTH)
BRACKET 0-RING
VOLUTE MOUNTING FOOT
VOLUTE MOUNTING FDDT BACKPLATE
PIONEER PUMPy INC. ENCLOSED BRACKET PUMP/INTEGRAL SUCTION COVER - BARE SHAFTOKKJ,
A21B7A
*NDT ALWAYS USED
1/2 NPT PLUGS
BEARING HOUSING
BEARING SPACERFRO SGL BRG, ONLY
BEARING SHIMS AS NEEDED
SGL ROW BALLBEARING
BEARING SPACERFOR SGL BRG, ONLY
SHAFT
LIP SEAL
BEARING NUT
BEARING WASHER
SAE BRACKET
DBL ANGULARCONTACT BEARINGS
GREASE FITTING
GREASE FITTINGFDR LABYRINTHEQUIPPED
BRACKET SCREWD-RING *
LABYRINTH
LABYRINTH
VENTBEARING
WAVE SPRING
GREASE FITTING FDRNON-LABYRINTHEQUIPPED VDLUTE 0-RING
men.
A2108A
BACKPLATE
CLEAN-OUT COVERBRACKET SCREWSEAL WASHER*
CLEAN-OUT D-RING
VOLUTE
IMPELLER
CARRIER D-RING
DDWEL PIN
WEAR RINGBRACKET LIP SEALIMPELLER KEY
IMPELLER WASHER
IMPELLER SCREW
IMPELLER SHIMSAS NECESSARY
MECHANICAL SEAL
BEARING SPACER(REPLACES LABYRINTH)
BRACKET D-RING
VOLUTE MOUNTING FDDT
PIONEER PUMP, INC. ENCLOSED BRACKET PUMP/INTEGRAL SUCTION COVER - SAE MOUNTtMGffi.
A2168A
men.
A2169A
Lir-iUJ—ILJJ—ILJU_U
PIONEER PUMP, INC. REMOVING PRIMING CHAMBER & SPOOLWEB.
A2169A
DISCHARGE FLANGE GASKET
MID.
A2170A
PIONEER PUMP, INC. REMOVING DISCHARGE CHECK VALVEtmm.
A2170A
SUCTIDN CDVER D-RING
own,
A2171A
SUCTIDN WEAR RINGSUCTIDN CDVER
PIONEER PUMP, INC. SUCTION COVER & TEAR RING REMOVALGHW.
A2171A
HE IB.
A2172A
PIONEER PUMP, INC. REMOVAL OF VOLUTEMm.
A2172A
A2173A
SUCTION WEAR RINGINTEGRAL VOLUTE/SUCTION COVER
PIONEER PUMP, INC- VOLUTE & IEAR RING REMOVAL - INTEGRAL VOLUTE/SUCTION COVER A2173A
DRAIN DIL RESERVOIR FIRST
IMPELLER KEYIMPELLER SHIMS(NDT ALWAYS USED)
IMPELLER SCREW
IMPELLER WASHER
INTEGRAL SEAL DIL RESERVOIR
PIONEER PUMP, INC. REMOVAL OF IMPELLERnew.
A2174A
A2175A
MECHANICAL SEAL ROTATING ASSEMBLY
MECHANICAL SEAL SPRING
MECHANICAL SEAL STATIONARY SEAT
PIONEER PUMP, INC. REMOVAL OF MECHANICAL SEAL(KW,
A2175A
PUMP-END BRACKET
BRACKET D-RING
BACKPLAT
VOLUTE D-RING
SEAL SEATAND U-RING
A217BA
PIONEER PUMP, INC. REMOVAL OF BACKPLATE A2176A
A2177A
UTON1HSEM.
VAfllH (W RUB (PMBK TOHE fflLY)
SEARING UP
CARRD3
Ulfii AN«JLAf?BRINGS
BRKKB
PIONEER PUMP, INC. BEARING HOUSING DISASSEMBLYEKID.
A2177A
HEW.
A2178A
BEARING LDCKNUTDRIVE-END BEARING(S)
BEARING WASHER
BEARING LDCKNUTBEND HASHER TAB OWN INTO SUITDN OUTSIDE DIAMETER DF BEARING HASHER
BEARING WASHER
ENGAGE TAB DN INSIDE DIAMETER DF BEARINGWASHERIN THIS SLOT, BEND TAB DN D.D. DF WASHER INTOSLOT DN BEARING NUT
PIONEER PUMP, INC. DRIVE-END BEARING DETAILSH6HJ.
A2178A
1/4-20UNCX 1,25SOCKET CAPSCREW
MH.
A2183A
APPROX, 1/4
5/16-18UNCX 1,0CAPSCREW
PIONEER PUMP, INC. WEDGE KEY INSTALLATION / REMOVALHEM,
A2183A
INSTALLER MUST CONFIRM THAT PUMP SHAFTMAKES NO DIRECT CONTACT WITH ENGINE FLYWHEELOR CRANKSHAFT AND THAT COUPLING IS INSTALLEDSO AS TO TRANSMIT ND AXIAL THRUST TO THE ENGINEFLYWHEEL DR CRANKSHAFT
G" = 2.43
A" = 2.55
DIMENSIONS SHOWN ARE BASED ON SAE STANDARDBELLHOUSING AND FLYWHEEL DIMENSIONS, INSTALLERASSUMES FULL RESPONSIBILITY FDR VERIFYINGDIMENSIONS CORRECT FOR ANY PARTICULAR ENGINE
2,13
OK ft.
A2184A
"A" = 2.25
"G" = 1.56
"A" = 1,38
PIONEER PUMP, INC~ CORRECT COUPLING POSTION FOR SAE 3 & 4 i/r,io" & 11.5" DRIVES A2184A
1/4-20 X 1,25 SOCKETHEAD CAPSCREW
tan.
A2187A
5/16-18UNC X 1,0 SOCKETHEAD CAPSCREW
A2187A
MW,
A218BA
1) APPLY HEAT DIRECTLY TO BDRE FDR 30 TD 45
2) APPLY HEAT TD TOP OF ACTUATOR FDR 15 TD 20 SECONDS
3) APPLY HEAT TD BORE AGAIN FOR 15 TD 20 SECONDS
PIONEER PUMP, INC. INSTALLATION OF ACTUATORncv.
A2168A
ACTUATOR SHAFTGUIDE BUSHING
PEDESTAL
CONNECTING RODSMALL-END BEARING
FULCRUM PIN
CONNECTING ROD
RETAINING RING
OIL FLINGER
CRANKCASE
BEARING CAP
A2189A
BEARING CAP
CRANKSHAFT BEARING LDCKNUT
BEARING WASHER
CONNECTING RODLARGE-BO BEARING
PIONEER PUMP, INC. VACUUM PUMP DISASSEMBLYOK 10.
A2189A