EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/ S.S.
BILLETS, MS ROLLED BAR AND COAL BASED CAPTIVE POWER PLANT & WHRB
AT # Survey no. 175/1, Village – Samakhiyali, Tehsil - Bhachau, District – Kutch(Gujarat)
S. No. Product Existing
(TPA)
Proposed (TPA) Total (TPA)
1 Sponge Iron 2,25,000 1,48,500 3,73,500
2 M.S. Billets 3,36,600 92,400 4,29,000
3 TMT Bars 3,30,000 92,400 4,22,400
4 MS Rolled Bar 5,346 1,497 6,843
5 Runner & Raiser 891 No change No change
Power Generation
6 Power Plant (AFBC/CFBC) 25 MW 10MW 35 MW
7 Power Plant (WHRB) 8MW 8MW 16MW
Area –116.0 Acre
Project Cost: -Existing- Rs. 380 Crore.; Proposed Cost - Rs. 216.0 Crore; Total cost- Rs. 596Crore.
Study Period: - December ’2017- January -February’ 2018
ToR issued vide letter no. J-11015/ 76/ 2017-IA.II (M) dated 14.09.2017
Proposal No.:- IA/ HR/ MIN/ 66798/ 2017; File No.:- 76/ 2017
PROPOSAL
FOR
ENVIRONMENTAL CLEARANCE ("A" under category 3(a) of EIA Notification dated 14.09.2006 and its subsequent amendments)
Gallantt Metal Limited Authorized Signatory: - Dinesh Agrawal (Director)
#Plot No 123, Ground Floor, Ward 10 BC, Opp. IFFCO Colony Gandhidham,
Kutch-370201 Gujarat, India.
Email: - [email protected], [email protected] Phone No. - 02837-283555
ENVIRONMENTAL CONSULTANT
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
Accredited EIA Consultant Organization by NABET, QCI, New Delhi at S. No. 45 (MoEF&CC)
List of Accredited EIA Consultant Organizations (as on October 11, 2018).
Validity: - Till 06.11.2018.
Corporate Office: -# 92 Heera Nagar - A, Near Shalimar Bagh, Ajmer Road, Jaipur (Raj.). - 302 021
Phone: - 0141-4920771, 4920770, Email: - [email protected],
Website: - www.enkayenviro.com
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 i
Gallantt Metal Limited
AT # Survey no. 175/1, Village – Samakhiyali, Tehsil - Bhachau, District – Kutch (Gujarat)
CONTENT
S. No. CONTENTS Page Nos.
1. FORM-2 1-55
2. EIA/ EMP REPORT 58-1097
SECTION - I INTRODUCTION 58-99
1.1 INTRODUCTION OF PROJECT PROPONENT 58
1.2 SITE HISTORY 58
1.3 PROJECT DETAILS 59
1.4 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT 60
1.5 BRIEF DESCRIPTION OF NATURE OF THE PROJECT 60
1.6 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY
AND OR REGION
61
1.7 ENVIRONMENTAL CLEARANCE 61
1.8 TERMS OF REFERENCE 64
1.9 REGULATORY COMPLIANCES 97
1.10 POST- ENVIRONMENTAL CLEARANCE MONITORING 99
1.11 GENERIC STRUCTURE OF ENVIRONMENTAL IMPACT
ASSESSMENT DOCUMENT
99
SECTION - II PROJECT DESCRIPTION 101-128
2.1 PROJECT DESCRIPTION 101
2.2 NEED FOR THE PROJECT EXPANSION 101
2.3 LOCATION 102
2.4 POWER, WATER SUPPLY AND OTHER INFRASTRUCTURE
REQUIREMENTS
107
2.4.1 POWER 107
2.4.2 WATER DEMAND 107
2.4.3 MANPOWER REQUIREMENTS 110
2.4.4 LAND USE BREAK-UP 110
2.5 PROJECT DETAILS 111
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 ii
2.5.1 RAW MATERIALS REQUIRED ALONG WITH ESTIMATED
QUANTITY, LIKELY SOURCE AND MODE OF TRANSPORTATION OF
RAW MATERIALS.
111
2.5.2 PRODUCTS 112
2.6 EQUIPMENT DETAILS 112
2.7 PROCESS/ MANUFACTUIRNG DESCRIPTION 114
2.6 PROCESS DESCRIPTION OF SPONG IRON MANUFACTURING UNIT 114
2.7.1 PROCESS DESCRIPTION OF CAPTIVE POWER PLANT 118
2.8 MATERIAL BALANCE 125
2.9 PLANT LAYOUT 126
SECTION - III DESCRIPTION OF THE ENVIRONMENT 130-185
3.1 INTRODUCTION 130
3.2 COLLECTION OF BASELINE DATA 131
3.3 LAND ENVIRONMENT 131
3.31 SOURCE OF INFORMATION 131
3.3.2 DATABASE 131
3.3.3 LAND USE/ LAND COVER AREA 132
3.3.4 SOIL ENVIRONMENT 134
3.3.5 SOIL QULAITY OF THE STUDY AREA 134
3.3.6 RESULTS & CONCLUSIONS 136
3.4 WATER ENVIRONMENT 136
3.4.1 WATER SAMPLE ANALYSIS 136
3.4.1 RESULTS 140
3.4.2.1 SURFACE WATER 140
3.42.2 GROUND WATER 140
3.5. AIR ENVIRONMENT 141
3.5.1 MICRO-METEOROLOGICAL DATA 141
3.5.2 WIND ROSE DIAGRAM 141
3.5.3 AMBIENT AIR QUALITY MONITORING DATA 142
3.5.4 RESULTS 145
3.6 NOISE ENVIRONMENT 146
3.6.1 AMBIENT NOISE LEVEL DATA 146
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 iii
3.6.2 RESULTS 148
3.7 BIOLOGICAL ENVIRONMENT 149
3.7.1 METHODOLOGY ADOPTED FOR BIODIVERSITY STUDY 149
3.7.2 DELINEATION OF THE STUDY AREA 149
3.7.3 SAMPLING METHODOLOGY 150
3.7.4 STATUS OF FLORA 151
3.7.5 STATUS OF FAUNA 158
3.7.6 BIODIVERSITY PROFILE THE CORE ZONE 160
3.8 SOCIO-ECONOMIC ENVIRONMENT 168
SECTION - IV ANTICIPATED ENVIRONMENTAL IMPACT & MITIGATION
MEASURES
188-228
4.1 GENERAL 188
4.2 IMPACT DURING CONSTRUCTION PHASE 189
4.2.1 IMPACT ON LAND USE 189
4.2.2 IMPACT ON SOIL 189
4.2.3 IMPACT ON WATER QUALITY 190
4.2.4 IMPACT ON AIR QUALITY 190
4.2.5 IMPACT ON TERRESTRIAL ECOLOGY 192
4.2.6 DEMOGRAPHY AND SOCIO-ECONOMY 192
4.3 IMPACT DURING CONSTRUCTION PHASE 193
4.3.1 LAND ENVIRONMENT 193
4.3.1.1 SOURCE 193
4.3.1.2 IMPACT PREDICTION & MITIGATION MEASURES 193
4.3.2 WATER ENVIRONMENT 193
4.3.2.1 SOURCE 194
4.3.2.2 IMPACT PREDICTION & MITIGATION MEASURES 194
4.3.2.3 CHARACTERISTICS OF TREATED AND UNTREATED EFFLUENT
200
4.3.2.4 IMPACT ON DRAINAGE 201
4.3.3 AIR ENVIRONMENT 201
4.3.3.1 IMPACT ON AIR ENVIRONMENT 201
4.3.3.2 AIR QUALITY IMPACT PREDICTIONS (AQIP) 203
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 iv
4.3.3.3 MODEL INPUT DATA 203
4.3.3.4 RESULTS AND CONCLUSION 205
4.3.3.5 RESULTANT CONCENTRATIONS AFTER IMPLEMENTATION OF THE PROJECT
206
4.3.4.1 NOISE QUALITY IMPACT PREDICTIONS 210
4.3.5 BIOLOGICAL ENVIRONMENT 211
4.3.5.1 IMPACT ON BIOLOGICAL ENVIRONMENT 211
4.3.5.2 EXISTING IMPACTS 212
4.3.6 LIMITATION, EXCLUSION & RECOMMENDATION 219
4.3.6.1 SOCIO ECONOMIC IMPACT MATRIX 219
4.3.6 IMPACT ON COMMUNITY DEMOGRAPHICS 219
4.3.6.1 IMPACT ON EMPLOYMENT 221
4.3.7 IMPACT THROUGH INDUSTRIAL ACTIVITY 222
4.3.7.1 HEALTH & RELATED IMPACTS 22
4.3.7.2 IMPACT ON ECONOMIC DIVERSITY AND VITALITY 224
4.3.6.7 SOCIO ECONOMIC PARAMETER IMPORTANCE IMPACT UNIT PROFILE
225
4.3.6.8 INFERENCE OF SOCIO ECONOMIC PARAMETER IMPORTANCE IMPACT UNIT PROFILE
226
4.3.7.5 SOCIO - ECONOMIC IMPACT 227
SECTION -V ANALYSIS OF ALTERNATIVES 230-231
5..1 INTRODUCTION 230
5.2 SITE ALTERNATIVE 230
5.3 ALTERNATIVE FOR TECHNOLOGIES 230
SECTION –VI ENVIRONMENT MONITORING PROGRAMME 233-244
6.0 ENVIRONMENTAL MONITORING PROGRAMME 233
INTRODUCTION 233
6.1 ENVIRONMENTAL MONITORING 233
6.2 OBJECTIVES OF MONITORING 233
6.3 ENVIRONMENTAL MONITORING DURING CONSTRUCTION PHASE 235
6.4 MONITORING SCHEDULE DURING OPERATIONAL PHASE 238
6.5 COST PROVISION FOR ENVIRONMENTAL MEASURES 241
6.6 INFRASTRUCTURE FOR ENVIRONMENTAL MONITORING 242
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 v
6.7 INSTITUTIONAL ARRANGEMENTS FOR ENVIRONMENT
PROTECTION AND CONSERVATION
243
SECTION –VII ADDITIONAL STUDIES 246-297
7.0 ADDITIONAL STUDIES 246
7.1 PUBLIC CONSULTATION 246
7.2 RISK ANALYSIS 268
7.2.1 INTRODUCTION 268
7.3 HAZARD IDENTIFICATION 268
7.4 HAZARD ASSESSMENT AND EVALUATION 268
7.5 RISK ASSESSMENT 271
7.6 RISK PREVENTION TECHNIQUES 276
7.6.1 SAFETY AND HEALTH MEASURES 277
7.7 DISASTER MANAGEMENT PLAN 280
7.8 CORPORATE ENVIRONMENT RESPONSIBILITY 294
SECTION – VIII PROJECT BENEFITS 299-302
8.0 PROJECT BENEFITS 299
8.1 INTRODUCTION 299
8.2 IMPROVEMENT IN PHYSICAL INFRASTRUCTURE 299
8.3 MAJOR SOCIO- ECONOMIC IMPACT BENEFITS 299
8.4 EMPLOYMENT POTENTIAL, SKILLED,SEMI SKILLED AND UN-
SKILLED
302
8.5 OTHER BENEFITS 302
SECTION – IX ENVIRONMENTAL COST BENEFIT ANALYSIS 304
9.1 ENVIRONMENTAL COST BENEFIT ANALYSIS 304
SECTION - X ENVIRONMENTAL MANAGEMENT PLAN 306-321
10.0 ENVIRONMENTAL MANAGEMENT PLAN 306
10.1 INTRODUCTION 306
10.2 ENVIRONMENT MANAGEMENT DEPARTMENT 306
10.2.1 ENVIRONMENTAL DEPARTMENT POLICIES 306
10.2.2 ENVIRONMENTAL DEPARTMENT STRUCTURE 307
10.3 ENVIRONMENTAL ACTION PROGRAMME 309
10.4 GREEN BELT DEVELOPMENT 315
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 vi
*********
SECTION - XI SUMMARY & CONCLUSION 323-346
11.0 SUMMARY AND CONCLUSION 323
11.1 INTRODUCTION 323
11.2 DESCRIPTION OF THE PROJECT 326
11.3 ENVIRONMENTAL MONITORING 328
11.4 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION
MEASURES
333
11.5 ENVIRONMENTAL MONITORING PROGRAMME 336
11.6 PROJECT BENEFITS 341
11.7 ENVIRONMENT MANAGEMENT PLAN DURING OPERATION PHASE 342
11.8 CONCLUSIONS 346
SECTION -XII DISCLOSURE OF CONSULTANTS ENGAGED 347-350
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 vii
LIST OF FIGURE
Figure No. Particular Page No.
1.0 Environmental Clearance process for Category ‘A’ project 62
2.0 Toposheet showing 10Km of the Study area 103
2.1 Google Image showing 10km radius of the project site 104
2.2 Flow chart showing the existing water demand 108
2.3 Flow chart showing the proposed water demand 109
2.4 Flow chart showing the sponge iron manufacturing process 117
2.5 Process flow chart of Captive Power plant 121
2.6 Flow chart showing Process Flow for Manufacturing M.S. Billet 122
2.7 Flow chart showing Process flow chart of Rolling Mill 124
2.8 Showing the existing and proposed plant layout 126
3.0 Land Use/Land Cover Map 133
3.1 Showing Geology of Kutch Region 134
3.2 Wind rose 24hrs 142
3.3 Photographs showing plantation in core zone 153
3.4 Plantation in and around at Canteen Area, STP plant area 154
3.5 Photographs showing Neem Plantation at Open Area near the
Residential Colony (Open Area)
155
3.6 Showing plants species recorded in the buffer zone of the study
area
157
3.7 Avi -fauna recorded in study area 159
3.8 Water Bodies in Study Area (Buffer Zone) 166
3.9 Fauna recorded in buffer zone of the study area 167
3.10 Economic diversity of study area 177
3.11 Photographs of Culture & Mobility of the area 179
4.0 Flow Diagram of Sewage Treatment Plant 196
4.1 Schematic diagram of Effluent Treatment Plant 198
4.2 Isopleths showing predicted incremental GLC’s of PM10 for the 208
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 viii
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study period
4.3 Isopleths showing predicted incremental GLC’s of PM2.5 for the
study period
208
4.4 Isopleths showing predicted incremental GLC’s of NOx for the
study period
209
4.5 Isopleths showing predicted incremental GLC’s of SO2 for the study
period
209
6.0 Organizational Structure of Environment Management 243
7.0 On-Site Emergency Organization Chart 289
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 ix
LIST OF TABLE
Table No. Particular Page No.
1.0 Existing production capacity 57
1.1 Proposed expansion product capacity 57
1.2 TOR Compliance 64
1.3 Generic structure of EIA document 99
2.0 Geological coordinates of the project site 102
2.1 Power Demand 107
2.2 Water Demand 107
2.3 Manpower details 110
2.4 Land use break- up of project site 110
2.5 Details of Raw Material for Sponge Iron Plant 111
2.6 Details of Raw Material for Billets 111
2.7 Details of Raw Material for TMT Bars 111
2.8 Raw material for Power Plant 112
2.9 Details of Product 112
2.10 Equipment details for existing & proposed plant 112
2.11 Material Balance for Sponge Iron Plant 125
2.11 Material Balance for Billets (Per 100 Tons) 125
2.12 Material Balance for TMT Bars 125
3.0 List of Monitoring Stations 130
3.1 Database used for LULC Mapping 132
3.2 LULC category with area and percentage 132
3.3 Monitoring Locations for soil quality testing 135
3.4 Results of Soil Analysis 135
3.5 Results of Surface Water Analysis 136
3.6 Results of Ground Water Analysis 138
3.7 Micro-Meteorological Data 141
3.8 Sampling Frequency 142
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 x
3.9 Instruments used for Sampling & Analysis 143
3.10 Sampling and Analytical Techniques 143
3.11 Statistical Summary of Concentration Levels of Criteria Pollutants 143
3.12 Noise (Sound) Measuring Instrument 146
3.13 Testing Method to be followed 146
3.14 Ambient Noise Level Data 146
3.14(a) Ambient Noise Level Data 147
3.15 Methods used for study of flora & fauna 149
3.16 Estimation of phyto-sociological parameters 151
3.17 Environmental Sensitivity in the study area 156
3.18 Details of Sampling Numbers in Core and Buffer Zone 156
3.19 Flora & Fauna Species Distribution in the Core and Buffer Zones 158
3.20 Plants Reported From Core Zone (Existing Project Site) 160
3.21 Birds reported from Core Zone 161
3.22 List of mammalian species recorded in Core Zone 161
3.23 List of reptiles recorded in Core Zone 161
3.24 Butterflies recorded in Core Zone 162
3.25 List of floral species recorded in the Buffer Zone 162
3.26 List of Avifauna Recorded in Buffer Zone 164
3.27 List of mammalian species recorded in Buffer Zone 164
3.28 List of amphibian species recorded in Buffer Zone 165
3.29 List of reptiles recorded in Buffer Zone 165
3.30 Butterflies recorded in Buffer Zone 165
3.31 Demographic profile of the 10km study area 169
3.32 Literacy of the study area 170
3.33 The Occupational structure in buffer zone 171
3.34 Scheduled Tribe population 171
4.0 Existing and Proposed Product detail 188
4.1 Characteristics of Treated Waste Water. 200
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 xi
4.2 Details of Pollution Control Equipments 202
4.3 Stack Emission Details (Existing ) 204
4.3(a) Stack Emission Details (Proposed Expansion) 205
4.4 Predicted 24-Hourly Short Term Maximum Incremental
Concentrations
206
4.5 Details of incremental concentration of pollutants on sensitive
locations like habitations
206
4.6 Noise Quality Impact Predictions 211
4.7 List of plant species to control Noise pollution and absorb gas
(SO2 emission)
216
4.8 Recommended Plant species for Plantation 218
6.0 Environmental Monitoring Schedule during Construction Phase 235
6.1 Environmental Monitoring During Operational Phase 238
6.2 Cost Provision for Environmental Measures 241
6.3 Proposed Equipment and methodology for Environmental
Monitoring
242
7.0 Time Bound Action Plan for Issues / Objection / Query Raised
During Public Hearing With Budgetary Fund Allocation
248
7.1 CER Action Plan: 3 Years Total Budget Allocated 3.12 Cr 264
7.2 Damage Due to Incident Radiation Intensities 273
7.3 Radiation Exposure and Lethality 274
7.4 Scenarios Considered For MCA Analysis 275
7.5 Properties of Chemicals Considered For Modeling 275
7.6 Occurrence of Various Radiation Intensities- Pool Fire 275
7..7 Details of Personnel Protective Equipment 279
7.8 Details of Fire Fighting Equipment 288
7.9 Details of hospital in nearby cities and specialist doctors in the
town
291
7.10 Contact numbers of district administration in case of emergency 293
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 xii
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7.11 CSR Activities undertaken by Gallant Metal Limited 294
10.0 Fund allocated for Environment Protection Measures 309
10.1 Environment Management Plan 310
10.2 Details of Existing Green belt 317
10.3 Proposed Year wise plantation and Budget for Next Five Years 317
10.4 Budget Allocation For Pea Fowl (PAVO CRISTATUS 318
10.5 Budget Allocation For Painted Stork 320
11.0 Existing and Proposed Production Capacity 323
11.1 Environmental Settings 323
11.2 Salient Features of Proposed Plant 326
11.3 Micro meteorological data for the study period at project site 329
11.4 Summary of Ambient Air Quality for all the locations 329
11.5 Waste Water Generation and Disposal 334
11.6 The anticipated quantities of solid waste 335
11.7 Environmental Monitoring Programme during Construction Phase 336
11.8 Environmental Monitoring During Operational Phase 338
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 xiii
LIST OF ANNEXURE
Annexure
No.
Particular Page No.
I. Incorporation of Certificate under companies Act 1956 352
II. Map showing topography, surrounding features 353
III. Copy of Terms of Reference 354-364
IV. Minutes of meeting of Public Hearing with all relevant annexures 365-583
V. Copy of pervious granted Environmental Clearance 584-606
VI. Certified EC Compliance 607-728
VII. CTO Since inception 729-771
VIII. Existing Consent to Operate 772-786
IX. All MoU for raw material 787-788
X. Water permission letter from GWIL 789
XI. MoU for Ash disposal 790-791
XII. Electricity Sanctioned letter 792
XIII. Land Document 793-816
XIV. Submission receipt for authenticated list of flora and fauna and
Conservation plan for Pea-Fowl and Painted Stork
817-856
XV. Plant Lay out with green belt development 857
XVI. Show cause notice (Direction under EP Act, 1986) 858-861
XVII. Photographs of ETP 862-864
XVIII. Accreditation Certificate of NABET 865-866
XIX. C.A. certificate 867
XX. Undertaking from the project proponent& ID proof 868-872
XXI. Manifest form for used oil 873-874
XXII. Manifest form for Ion Exchange Resin 875
XXIII. Submission Receipt for Certificate from Chief Wild Life Warden stating
no national Park , Sanctuaries lies in 10 km of the study area
876
XXIV. Manifest form for Tar residue (TSDF Certificate) 877
XXV. Certified compliance report of Consent to operate 878-884
XXVI. Latest Stack monitoring report 885-918
XXVII. Google earth Map 919
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
CONTENTS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’2018 xiv
***************
XXVIII. Photographs showing Existing and Proposed plant site 920-921
XXIX. Photographs showing existing and proposed plantation 922-923
XXX. Land Use & land cover map 924
XXXI. Geomorphologic Map of the study area 925
XXXII. Drainage Map of 5.0 km of the study area 926
XXXIII. Baseline monitoring report & Micrometeorological data 927-1008
XXXIV. Photograph of sewage treatment plant 1009-1012
XXXV. Photographs of Rain water harvesting pit 1013
XXXVI. Stack photographs 1014
XXXVII. Photographs of Bag filter & ESP 1015-1018
XXXVIII. Occupational Health Record of the workers 1019-1037
XXXIX. Environmental Policy 1038
XL. Standard Operating Procedure 1040
XLI. Hierarchical system of the company 1041
XLII. Non compliance reporting procedure 1042
XLIII. Photographs of Continuous monitoring system 1043
XLIV. Slag analysis report 1044-1045
XLV. CSR activity done by project proponent 1046-1069
XLVI. Form-1 1070-1097
1
FORM -2
2
APPLICATION FOR PRIOR ENVIRONMENTAL CLEARANCE
1. Details of Project :
a) Name of the Project(s) : Proposed expansion in manufacturing of Sponge Iron, TMT
Bars, M.S. Billet/ S.S. Billets, MS Rolled Bars, Coal based
Captive Power Plant and WHRB of Gallantt Metal Limited.
b) Name of the Company/ Organization : Gallantt Metal Limited
c) Registered Address : Plot No 123, Ground Floor, Ward 10 BC, Opp. IFFCO Colony
Gandhidham, Kutch-370201 Gujarat, India.
Incorporated as Limited under Companies Act, 1956 (1 of
1956) dated 07.02.2007. Copy is enclosed as Annexure- I.
d) Legal Status of the Company : No litigation is pending against the project in the court of law
as the information provided by project proponent.
e) Joint Venture (Yes/ No)
If Yes
: Not Applicable
(i) No. of JV Partners (Multiple Entries
allowed)
: Not Applicable
Name of the JV
Partner
Share of the JV
Partner
Address of the JV
Partner
E-Mail id of JV
Partner
Mobile No. of JV
Partner
Not Applicable
2. Address for the Correspondence : Plot No 123, Ground Floor, Ward 10 BC, Opp. IFFCO Colony
Gandhidham, Kutch-370201 Gujarat, India.
a) Name of the Applicant : Gallantt Metal Limited
b) Designation (Owner/ Partner/ CEO) : Dinesh Agrawal (Director)
c) Address : Plot No 123, Ground Floor, Ward 10 BC, Opp. IFFCO Colony
Gandhidham, Kutch-370201 Gujarat, India.
d) Pin Code : 370201
e) E-Mail : [email protected], [email protected]
f) Telephone No. : 02837-283555
g) Fax No. : 02836-235787
3
3. Category of the Project/ Activity as per
Schedule of EIA Notification, 2006.
: -
a) Project/ Activity : Metallurgical industries (ferrous & non ferrous)
b) Category (A/ B1/ B2) : A
Reason for application at Central
Level/ State Level (In case of B2
Projects)
Not Applicable
If Others Not Applicable
c) Please Specify : Not Applicable
d) EAC Concerned (For Category A
projects Only)
(Coal Mining/ Non-Coal Mining/
Thermal/ River Valley & Hydro/
Industry-I/ Industry – II/
Infrastructure – I/ Infrastructure –II/
Nuclear & Defense/ CRZ
: Industry-I
e) New/ Expansion/ Modernization/
One Time Capacity expansion (Only
for Coal Mining)/ Expansion under
Para 7(ii)/ Modernization under Para
7(ii)/ Change of Product Mix under
Para 7(ii)).
: Expansion
4. Location of the Project : As under:
a) Plot/ Survey/ Khasra No. : Survey no.:- 175/1
b) Village : Samakhiyali
c) Tehsil : Bhachau
d) District : Kutch
e) State : Gujarat
f) Pin Code : 370150
g) Bounded Latitudes (North) : North
4
From : 23°18’32.58” N
To : 23°19’04.47” N
h) Bounded Longitude (East) : East
From : 70°29’28.95” E
To : 70°29’41.87” E
i) Survey of India Toposheet No. : 41I/7,8, 11 & 12
j) Upload Toposheet file (Upload PDF
Only)
: Toposheet is enclosed as Annexure- II.
k) Maximum Elevation Above Mean Sea
Level (AMSL)
: 42MSL
l) Upload (kml)File (Upload kml only) : Kml file superimposed on Google Earth Image is uploaded.
m) Distance of Nearest HFL from the
project boundary within the study
area
: Rapar Village @ 60 km from project site
HFL – 90.3 MSL
n) Seismic Zone (Zone 1/ 2/ 3/ 4/ 5) : Zone-IV- According to BMTPC’s Vulnerability Atlas, II Edition,
and the area falls in a region of high damage risk zone.
5. Whether project is executed in multiple
States (Yes/ No)?
If Yes,
No
a) Number of States in which Project will
be executed (eg. 1, 2, 3, 4, 5, 6)
: 1
b) Main State of the Project. : Gujarat
c) Other State (Multiple Entries allowed)
(If the project to be executed, does
not belong to any State, then State
Category Could be selected as
“Other”)
: Not Applicable
State District Tehsil Village
- Not Applicable - -
6. Details of Terms of Reference (TOR) : As under:-
5
a) Whether ToR is mandatory for
submitting application (Yes/ No)?
: Yes
If Yes : Terms of Reference has been issued from MoEF&CC, New
Delhi.
b) Date of issue of TOR/ Standard TOR : 19.12.2017
c) MoEF&CC/ SEIAA File No. : J-11011/ 52/ 2013 – IA.II (I)
d) Upload ToR Letter (PDF Only) : Terms of Reference is enclosed as Annexure-III.
7. Details of Public Consultation :
a) Whether the Project exempted from
public Hearing (Yes/ No)?
: No
If Yes? : -
Reason : -
b) Supporting Document (Upload PDF
Only)
: Minutes of Meeting of Public hearing is enclosed as
Annexure- IV.
c) Whether details of Public Hearing
available (Yes/ No)?
: Yes
If No, : -
d) Reason thereof :
Supporting Document (Upload PDF
Only)
: Minutes of Meeting of Public hearing is enclosed as
Annexure-IV.
If Yes, : Yes
e) Date of Advertisement of Public
Hearing
: 1.Kutch Mitra -28.06.2018
2.Indian Express-28.06.2018
f) Copy of advertisement in English
(Upload PDF Only)
: Copy of advertisement is enclosed as Annexure-IV.
g) Whether Public Hearing was presided
over by an officer of the rank of
Additional District Magistrate or
above (Yes/ No)?
: Yes
If Yes. : Yes
6
h) Designation of Presiding Officer
(District Magistrate/ District
Collector/ Deputy Commissioner/
Others- Please Specify).
: Ms. Remya Mohan(IAS), DM, Bhuj, District- Kutch
Regional Officer- Shri K.B Choudhary of Regional Office,
Kucth (East).
i) Copy of duly signed proceedings of
Public Hearing in English (Upload
PDF only).
: Minutes of the Meeting is enclosed as Annexure-IV.
j) Date of Public Hearing : 31.07.2018 at 11:00AM
k) Venue of Public Hearing : At Project Site, Gallantt Metal Ltd., Survey No.175/1
Village : Samkhaiyali,
Tehsil : Bhachau,
District : Kutch
State : Gujarat
l) Distance of Public Hearing Venue
from the Proposed Project (Km).
: At project site
m) No. of People attended : 194
n) If the multiple public hearing
conducted.
: None
Please give the details of each PH as per (e)
to (O) above.
: -
8. Details of Project Configuration/ Product
(Multiple Entries Allowed)
: -
a) Whether the Project is New (Yes/
No)?
: No, it is an existing project.
b) Project Configuration : Not Applicable
Plant/ Equipment/ Facility Configuration Remark If any
Not Applicable
c) Product :
Existing Product/
Activity (Capacity/
Quantity
From
Quantity
To
Unit Mode of Transport/
Transmission of Product
7
Area)
Not Applicable
*Unit:- (Tonnes per Annum (TPA), Mega Watt (MW), Hectares (Ha.), Kilo Litre per Day (KLD), Tons crushed per
day (PCD), Cubic Meter per day, Kilometers (Km), Million Liters per day (MLD), Others).
Mode of Transport/ Transmission of Product (Road, Rail, Conveyor Belt, Pipe Conveyor, Aerial Ropeway,
Combination of two or three modes, Others).
9. If expansion/ Modernization/ One Time
Capacity expansion (Only for Coal
Mining)/ Expansion under Clause 7(ii)/
Modernization under clause 7(ii)/
Modernization under Clause7 (ii)/
Change of product Mix under Clause
7(ii)).
: As under:-.
a) Details of Environmental Clearance
granted earlier
: Environmental Clearance has been granted by MoEF&CC, New
Delhi for the existing capacity of manufacturing Sponge Iron,
TMT Bars, M.S. Billet/ S.S. Billets, Coal based Captive Power
Plant and WHRB vide letter no.-J-11011/52/2013-IA II(I)
dated 19.05.2016. Copy is enclosed as Annexure – V.
(i) Date of issue of Environmental
Clearance.
: 19.05.2016
(ii) MoEF&CC/ SEIAA File Number : J-11011/52/2013-IA II(I)
(iii) Upload EC letter : Uploaded and Attached as Annexure- V.
b) Details of certified report on
compliance of earlier Environmental
Clearance Conditions.
As under:
(i) Details of Regional office of
MoEF&CC/ Zonal Office of CPCB/
SPCB/ UTPCC from which certified
report on compliance of earlier
Environmental Clearance conditions
obtained.
: Regional Office of MoEF&CC, Bhopal.
8
(ii) Letter No. : File No.-4-24/2007(Env.)/568 dated 18.10.2018
(iii) Status of Compliance : Certified
(iv) Certified report on compliance of
earlier Environmental Clearance
conditions (Including Monitoring
Report) Upload PDF only.
: The compliance report of existing Environmental Clearance
has been obtained vide letter no File No.-4-
24/2007(Env.)/568 dated 18.10.2018 from Regional Office,
Bhopal. Copy of the same is enclosed as Annexure –VI.
(v) Details of Site Visit : 20.09.2018
c) Details of Consent to Operate : -
(i) Whether Consent to Operate obtained
(Yes/ No)?
: Yes
If Yes, : Yes
(ii) Upload copies of all Consent to
Operate obtained since inception
(Upload PDF only).
: The copies of Consent to Operate obtained from inception to
till date uploaded as Annexure- VII & VIII.
S.
No.
Consent to Operate/NOC (Letter Nos.) Consolidated CTO &
Authorization of Hazardous waste
Date of issue &
Year
Validity up to
1. No.– FT-204/17333 (NOC) 27.06.2005 26.06.2010
2. No.-GPCB/CCA-KUTCH-341/33382 (CTE) 05.12.2006 04.12.2011
3. No.-PC /CCA-Kutch-341/12662(Electricity) 22.04.2008 12.02.2012
4. No.PC/CCA-Kutch-341/12664 24.04.2008 15.01.2011
5. No.- PC/CCA-Kutch-341(2)/GPCB ID 17845/59443 (CTE renewed) 20.09.2010 19.09.2015
6. No.PC/CCA-Kutch-341(3)/GPCB ID 17845/99847 05.12.2011 27.12.2015
7. No.PC/CCA-Kutch-341(5)/GPCB ID 17845/206250(Electricity) 02.02.2012 27.12.2015
8. No.PC/CCA-Kutch-341(5)/GPCB ID 17845/204290 10.01.2014 27.12.2015
9. No.PC/CCA-Kutch-341(5)/GPCB ID 17845/364967 01.08.2016 27.12.2020
10. No.-PC/ CCA-KUTCH-341(5)/GPCB ID 17845/349490 & awh-
76789
29.02.2016 27.12.2020
11. PC/CCA-Kutch-341(5)/GPCB ID17845/364967&AWH-80514
(Power Generation)
20.07.2016 27.12.2020
12. PC/ CCA-KUTCH-351(5)/GPCB ID 17845/412240&AWH-
80514 ( Additional 8WM)
11.05.2017 27.12.2020
9
All Copies of Consent to Operate/NOC (Letter Nos.) Consolidated CTO & Authorization of Hazardous waste are
enclosed as Annexure- VII & VIII
(iii) Date of issue : 29.02.2016 & 11.05.2017
(iv) Valid up to : 27.12.2020
(v) File No. : AWH/ 76789 & PC/ CCA-KUTCH-351(5)/GPCB ID
17845/412240
(vi) Application No. : -
(vii) Upload copy of Consent to Operate
valid as on date (Upload PDF only).
: Attached as Annexure-VIII.
(d) Details of Capacity Expansion
(Multiple Entries allowed).
: As under:
Existing Product/
Activity (Capacity/
Area)
Proposed Product
Activity (Capacity/
Area)
Existing
Quantity
from
To Proposed
Quantity after
expansion
Unit Mode of Transport/
Transmission of Product
Sponge Iron Sponge Iron 2,25,000 3,73,500 TPA Transported by Road
M.S. Billets M.S. Billets 3,36,600 4,29,000 TPA Transported by Road
TMT Bars TMT Bars 3,30,000 4,22,400 TPA Transported by Road
M S Rolled Bar M S Rolled Bar 5346 6,843 TPA Transported by Road
Runner & Raiser Runner & Raiser 891 891
(No Change)
TPA Transported by Road
Power Plant
(AFBC/CFBC)
Power Plant
(AFBC/CFBC)
25 MW 35 MW TPA -
Power Plant (WHRB) Power Plant (WHRB) 8MW 16MW TPA -
Area- 116.0Acre Area- 45.22 - - - -
*Unit:- (Tonnes per Annum (TPA), Mega Watt (MW), Hectares (Ha.), Kilo Litre per Day (KLD), Tons crushed per
day (PCD), Cubic Meter per day, Kilometers (Km), Million Liters per day (MLD), Others).
Mode of Transport/ Transmission of Product (Road, Rail, Conveyor Belt, Pipe Conveyor, Aerial Ropeway,
Combination of two or three modes, Others).
e) Details of Configuration (Multiple
Entries allowed).
: As under:
Plant/ Equipment/ Configuration Final Configuration Remarks,
10
Facility Existing Proposed after expansion If any
Sponge Iron Kiln 04 (175TPD
Each kiln)
01 (450TPD) 1150TPD -
Induction Furnace 05 (20 TPH each
furnace )
01 (30TPH) 130TPH -
Power Plant Boiler
(AFBC/CFBC) 01 (25MWH)
01 (10MWH) 35MWH -
Power Plant Boiler(WHRB) 01 (8MWH) 01 (8MWH) 16MWH -
Rolling Mill (TMT Bars) 01(1000TPD) 01 (280TPD) 1280TPD -
10. Project Cost :
a) Total Cost of the Project at current
price level (In Lacs)
: Existing – Rs. 380Crore,
Proposed – Rs. 216.0Crore
Total – Rs. 596.0Crore
b) Funds allocated for Environment
Management (Capital) (In Lacs)
: Capital Cost- Rs. 740.0 Lacs
c) Funds allocated towards ESC
(Entrepreneur Social Responsibility)
(In Lacs)
: Existing – 3,12.50Lacs
d) Funds allocated for Environment
Management Plan (EMP) (Recurring
per Annum) (In Lacs)
: Recurring Cost-Rs. 65.0 Lacs
11. Whether projects attracts the General
Condition specified in the Schedule of EIA
Notification (Yes/ No)? [Provide name of
WL/ CPA/ ESA/ Inter-State boundary/
International and distance from the
project.
If Yes,
: None
a) Protected area Notified under the
Wildlife (Protection) Act, 1972.
: Not Applicable
b) Critically Polluted Areas as identified : Not Applicable
11
by the Central Pollution Control
Board from Time to Time.
c) Notified Eco-Sensitive Areas. : Not Applicable
d) Inter-State Boundaries and
International Boundaries.
: Not Applicable
12. Whether Projects attract the Specific
Condition specified in the Schedule of EIA
Notification (Yes/ No)?
If Yes?
: Not Applicable
a) If any Industrial Estate/ Complex/
Export Processing Zone/ Special
Economic Zones/ Biotech parks/
Leather Complex with homogenous
type of industries such as Items 4(d),
4(f), 5(e), 5(f), or those industrial
estates with pre-defined set of
activities (not necessarily
homogenous, obtains prior
environmental clearance, individual
industries including proposed
industrial housing within such
estates/ complexes will not be
required to take prior environmental
clearance, so long as the Terms and
Conditions for the industrial estate/
complex are complied with (Such
estates/ Complexes must have a
clearly identified management with
the legal responsibility of ensuring
adherence to the Terms and
Conditions of prior environmental
: Not Applicable
12
clearance, who may be held
responsible for violation of the same
throughout the life of the complex/
estate.
13. Raw Material/ Fuel Requirement
(Multiple Entries allowed).
:
a) Details of Raw Material/ Fuel
Requirement
: As under:
Raw
Material/
Fuel
Quantity per Annum Unit Source (In case
of Import,
please specify
country and
Name of the
port from
which raw
material/ Fuel
is received)
Mode of
Transport
Distance of source
from Project Site (In
Kms) in case of
import, distance
from the port from
which the raw
material/ fuel is
received.
Type of linkage
(Linkage/ Fuel
Supply
Agreement/ e-
auction/ MoU/
LOA/ Captive/
Open Market/
Others) Existing Proposed
Iron ore 3,60,000 2,37,600 TPA Imported/
Indian, Kandla
port
Transported
by ships to
nearest port
and later
transported
via dumper
to site
45.72 Km, SW MoU is enclosed
as Annexure-IX.
Coal 4,28,818 2,34,239 TPA Imported/
Indian, Kandla
port
Transported
by ships to
nearest port
and later
transported
via dumper
to site
45.72 Km, SW MoU is enclosed
as Annexure-IX
Sponge 2,25,360 1,48,140 TPA In-house
production
Internal
Transported
by Trucks
- -
Scrap 1,56,660 - TPA Local Market/ Transported MoU is enclosed
13
Imported by Trucks as Annexure-IX.
MS Billets 3,41,976 87,024 TPA In house
production
- - -
Coal Char 66,795 26,718 TPA In-house
production
Internal
Transported
by Trucks
- -
HSD 1667 - TPA Nearby Diesel/
Petrol Pump
Transported
through
trucks by
road
Within 5.0Km Open Market
In case of expansion proposals, total requirement of raw material/ fuel shall be given.
*Unit:- (Tonnes per Annum (TPA), Mega Watt (MW), Hectares (Ha.), Kilo Litre per Day (KLD), Tons crushed per
day (PCD), Cubic Meter per day, Kilometers (Km), Million Liters per day (MLD), Others).
Mode of Transport/ Transmission of Product (Road, Rail, Conveyor Belt, Pipe Conveyor, Aerial Ropeway,
Combination of two or three modes, Others).
b) Upload copy of Linkage/ Fuel Supply
Agreement/ e-auction/ Memorandum
of Understanding/ Letter of
Allocation/ Captive Source/ Others.
: MoU is enclosed as Annexure-IX.
14. Baseline Data (Air/ Water/ Noise/ Soil/
Ground Water table/ Others)
:
a) Period of Baseline Data Collection : As under:
From (DD/ MM/ YYYY) : 01.12.2017
To (DD/ MM/ YYYY) : 28.02.2018
b) Season (Summer/ Pre-Monsoon/
Post-Monsoon/ Winter)
: Winter Season
c) No. of Ambient Air Quality (AAQ)
Monitoring Locations
: 8
d) Details of AAQ Monitoring (Multiple
Entries allowed)
: As under:
S.
No.
Criteria
Pollutant
Locations Maximum
µg/m3
Minimum
µg/m3
Standard
Deviation
98thPercentile CPCB
Standards
14
1 PM10 Project Site 76.80 71.20 1.36 76.57 100
Samyakhali 80.40 72.20 2.16 79.85
Gorasar 71.70 67.90 0.89 71.52
Ramapar 67.70 63.20 1.03 67.29
Gharana 79.80 73.40 1.82 79.80
Lakhpat 68.40 65.40 0.84 68.31
Vipasar 78.10 74.60 0.98 77.92
Vondh R.S. 70.40 68.00 0.63 70.31
2 PM2.5 Project Site 43.20 35.70 2.26 42.79 60
Samyakhali 43.70 34.80 2.00 43.61
Gorasar 37.30 35.20 0.62 0.62
Ramapar 36.70 32.70 1.00 36.52
Gharana 41.70 37.20 1.36 41.65
Lakhpat 36.40 32.20 0.90 35.94
Vipasar 41.50 37.90 1.27 41.45
Vondh R.S. 39.60 37.00 0.76 39.42
3 SO2 Project Site 15.60 12.50 0.80 15.55 80
Samyakhali 13.90 11.10 0.77 13.76
Gorasar 10.10 7.20 0.78 9.92
Ramapar 13.80 10.60 0.76 13.52
Gharana 10.40 13.40 0.70 13.31
Lakhpat 15.20 11.20 1.18 15.15
Vipasar 15.70 13.20 0.66 15.65
Vondh R.S. 14.10 12.20 0.55 14.05
4 NOX Project Site 23.40 19.20 1.06 23.26 80
Samyakhali 19.40 17.20 0.68 19.35
Gorasar 17.90 15.10 0.75 17.81
Ramapar 17.90 15.20 0.73 17.85
Gharana 18.40 16.10 0.67 18.31
Lakhpat 17.60 15.10 0.65 17.60
Vipasar 17.80 16.10 0.55 17.75
Vondh R.S. 15.70 14.00 0.46 15.70
15
5 CO Project Site 430.00 400.00 7.59 427.70 2000
Samyakhali 295.00 255.00 11.16 295.00
Gorasar 250.00 200.00 13.31 247.70
Ramapar 250.00 220.00 8.56 250.00
Gharana 180.00 205.00 6.75 202.70
Lakhpat 282.00 138.00 0.65 49.24
Vipasar 152.00 138.00 4.30 152.00
Vondh R.S. 152.00 132.00 5.59 150.16
Criteria Pollutants:- PM10, PM2.5, SO2, NOX, Others parameters specific to sector)
Unit: - Micro gram per meter cube, Nano Gram per meter cube, Mili Gram per Meter Cube, NA).
e) No. of Ground Water Monitoring
Locations (Multiple Entries allowed).
: 8
f) Details of Ground Water Monitoring : Details are given below:
16
S.
No
Pa
ram
ete
r U
nit
Pro
ject S
ite
GW
-1
Sa
ma
kh
iali
GW
-2
La
kh
pa
t
GW
-6
Vip
asa
r
GW
-7
1.
pH
-
6.7
8
7.1
4
6.6
0
6.5
6
2.
Tem
peratu
re 0C
2
8.0
2
8.0
2
8.0
2
8.0
3.
Od
ou
r --
Agreeab
le A
greeable
Agreeab
le
Agreeab
le
4.
Co
lou
r P
t/Co
meth
od
<
5
<5
<
5
<5
5.
Tu
rbid
ity
NT
U
2.1
0
2.0
0
2.4
0
2.8
0
6.
To
tal Disso
lved
Solid
s m
g/l 3
86
0
21
0
22
18
9
22
7.
Ch
emical O
xyg
en D
eman
d
mg/l
12
.0
8.0
1
2.0
8
.0
8.
BO
D 3
day
s at 27
0C
mg/l
3.0
2
.0
3.0
2
.0
9.
Disso
lved
Oxy
gen
m
g/l 5
.60
5
.80
5
.40
5
.60
10
. N
itrate m
g/l 1
2.0
8
.0
10
.0
15
.0
11
. C
alcium
as Ca
+2
mg/l
20
0
16
.0
12
8
92
.0
12
. M
agnesiu
m as m
g+
2 m
g/l 1
09
.35
7
.29
6
8.0
4
51
.03
13
. C
hlo
rides (as C
l –) m
g/l 1
61
0
40
.0
77
0
29
0
14
. Su
lph
ate (as SO
4 -)
mg/l
26
0
12
.0
20
0
40
.0
15
. Iro
n as F
e m
g/l 0
.14
0
.04
0
.08
0
.10
16
. P
hin
olic co
mp
ou
nd
m
g/l N
D
ND
N
D
ND
17
. C
on
du
ctivity
m
g/l 6
40
0
32
0
36
90
1
53
0
18
. T
otal H
ardn
ess m
g/l 9
50
7
0.0
6
00
4
40
19
. R
esidu
al Free C
hlo
rine
m
g/l N
IL
NIL
N
IL
NIL
20
. T
otal alk
alinity
m
g/l 2
40
1
10
2
20
1
70
21
. C
alcium
Hard
ness
mg/l
50
0
40
.0
32
0
23
0
22
. M
agnesiu
m H
ardn
ess m
g/l 4
50
3
0.0
2
80
2
10
17
23
. C
adm
ium
as Cd
m
g/l <
0.0
01
<
0.0
01
<
0.0
01
<
0.0
01
24
. C
op
per as C
u
mg/l
< 0
.01
3
< 0
.01
3
< 0
.01
3
< 0
.01
3
25
. Z
inc as Z
n
mg/l
< 0
.02
2
< 0
.02
2
< 0
.02
2
< 0
.02
2
26
. L
ead as P
b
mg/l
< 0
.00
5
< 0
.00
5
< 0
.00
5
< 0
.00
5
27
. M
ercury
as Hg
m
g/l <
0.0
00
25
<
0.0
00
25
<
0.0
00
25
<
0.0
00
25
28
. A
rsenic as A
s m
g/l <
0.0
00
15
<
0.0
00
15
<
0.0
00
15
<
0.0
00
15
29
. C
olifo
rm
MP
N/1
00
ml
17
3
8
40
4
6
30
. E
.coli
/10
0 m
l A
bsen
t A
bsen
t A
bsen
t A
bsen
t
NO
TE
:- GW
-3, G
W-4
, GW
-5 &
GW
-8 sa
mp
les w
ere
no
t fou
nd
du
e to
no
t av
aila
bility
of so
urce
Criteria P
ollu
tants:- (p
H, T
SS, TD
S, To
tal Hard
ness, C
hlo
rides, F
luo
ride, H
eavy Metals, O
ther P
arameters sp
ecific to th
e sector).
Un
it: - mg/ l; N
A.
g)
No
. of Su
rface Water M
on
itorin
g Lo
cation
s :
6
h)
Details o
f Surface W
ater Mo
nito
ring L
ocatio
ns.
: A
s un
der:
Crite
ria o
f Po
lluta
nt
Un
it S
W-1
S
W-2
S
W-3
S
W-4
S
W-5
S
W-6
Da
te o
f Sa
mp
ling
1
7.0
1.2
01
8
19
.01
.20
18
pH
p
H U
nit
6.9
5
7.1
7
6.6
0
6.4
4
6.9
3
Tem
peratu
re 0C
2
8.0
2
8.0
2
8.0
2
8.0
2
8.0
Od
ou
r --
Agreeab
le A
greeable
Agreeab
le A
greeable
Agreeab
le
Co
lor
Pt/C
o
meth
od
<5
<
5
40
.0
40
.0
<5
Tu
rbid
ity
NT
U
2.0
0
1.8
0
14
.2
12
.2
2.8
0
To
tal Disso
lved
Solid
s m
g/l 1
07
2
16
10
7
06
6
74
2
84
Ch
emical O
xyg
en D
eman
d
mg/l
32
.0
2
08
5
6.0
2
4.0
BO
D 3
day
s at 27
0C
mg/l
10
.0
2
1
15
.0
8.0
18
Disso
lved
Oxy
gen
m
g/l 6
.40
Sa
mp
le
Wa
s
No
t
Av
aila
ble
(Dry
Riv
er)
6.6
5
.80
5
.80
6
.80
Nitrate
mg/l
22
2
0
28
1
0.0
1
0.0
Calciu
m as C
a+
2 m
g/l 5
2
96
6
4
64
.0
32
.0
Magn
esium
as mg
+2
mg/l
36
.45
4
8.6
0
31
.59
2
9.1
6
14
.58
Ch
lorid
es (as Cl –)
mg/l
51
0
73
0
17
0
14
0
40
.0
Sulp
hate (as S
O4
-) m
g/l 1
80
2
20
8
0
72
.0
24
.0
Iron
as Fe
mg/l
0.1
1
0.1
0
0.0
8
0.1
5
0.0
8
Ph
ino
lic com
po
un
d
mg/l
N.D
N
.D
N.D
N
D
ND
Co
nd
uctiv
ity
mg/l
17
80
2
68
0
11
75
1
12
0
47
0
To
tal Hard
ness
mg/l
28
0
44
0
29
0
28
0
14
0
Resid
ual F
ree Ch
lorin
e
mg/l
NIL
N
IL
NIL
N
IL
NIL
To
tal alkalin
ity
mg/l
10
0
90
.0
13
0
13
0
11
0
Calciu
m H
ardn
ess m
g/l 1
30
2
40
1
60
1
60
8
0.0
Magn
esium
Hard
ness
mg/l
15
0
20
0
13
0
12
0
60
.0
Cad
miu
m as C
d
mg/l
< 0
.00
1
< 0
.00
1
< 0
.00
1
< 0
.00
1
< 0
.00
1
Co
pp
er as Cu
m
g/l <
0.0
13
<
0.0
13
<
0.0
13
<
0.0
13
<
0.0
13
Zin
c as Zn
m
g/l <
0.0
22
<
0.0
22
<
0.0
22
<
0.0
22
<
0.0
22
Lead
as Pb
m
g/l <
0.0
05
<
0.0
05
<
0.0
05
<
0.0
05
<
0.0
05
Mercu
ry as H
g
mg/l
< 0
.00
02
5
< 0
.00
02
5
< 0
.00
02
5
< 0
.00
02
5
< 0
.00
02
5
Arsen
ic as As
mg/l
< 0
.00
01
5
< 0
.00
01
5
< 0
.00
01
5
< 0
.00
01
5
< 0
.00
01
5
Co
liform
M
PN
/10
0 m
l 1
10
2
40
3
50
2
20
1
10
E.co
li /1
00
ml
Ab
sent
Presen
t P
resent
Presen
t P
resent
Param
eter: - pH
, DO
, BO
D, C
OD
, Oth
er Param
eters specific to
the Secto
r.
Un
it: - mg/ l; N
A.
19
i) No. of Ambient Noise Monitoring
Locations
: 8
j) Details of Noise Monitoring
(Multiple Entries allowed).
: As under:
Parameters :- Leq(day), Leq(night)
Unit:- A weighted decibels db(A)
Time Project Site Samakhiali Gorasar Ramapar
Date of Sampling 11/12/2017 18/12/2017 25/12/2017 3/1/2018
Leq day dB(A) 71 68.8 62.9 61.5
Leq Night dB(A) 69.0 66.2 62.2 60.3
Leq day & Night 75.8 73.1 68.8 66.9
Time GHARANA LAKHPAT VIPASAR VONDH R.S.
Date of Sampling 17/12/2017 24/12/2017 02/12/2017 16/2/2018
Leq day dB(A) 61.8 60.2 62.8 66.7
Leq Night dB(A) 60.4 57.3 60.1 60.8
Leq day & Night 67 64.3 67 68.7
k) No. of Soil Monitoring Locations
(Multiple Entries allowed).
: 5
Parameter Unit (S1) (S2)
(S3)
(S4)
(S5)
Date of sampling 19/01/2018
pH - 7.10 7.20 6.92 8.08 7.80
Bulk Density gm/cm3 1.40 1.42 1.44 1.39 1.41
Water Holding
Capacity
% 29.4 30.2 31.6 32.6 34.0
Porosity % 42.6 43.4 46.0 45.4 44.4
Conductivity µmhos/cm 4810 5010 4510 5240 5140
Moisture content % 4.20 3.80 4.80 5.00 4.60
Total Alkalinity mg/kg 785 830 772 910 880
Chlorides
(as Cl –)
mg/kg 1180 1240 1080 1330 1250
Iron as Fe % 1.10 0.60 0.45 0.55 0.72
Lead as Pb mg/kg 23.88 27.89 28.48 9.86 15.91
Mercury as Hg mg/kg Not Detected Not Detected Not Detected Not Detected Not Detected
Zinc as Zn mg/kg 25.60 38.79 27.61 38.42 20.31
Copper as Cu mg/kg 8.01 15.16 5.55 19.86 6.22
Cadmium as Cd mg/kg 2.48 1.22 Not Detected Not Detected 2.55
20
Arsenic as As mg/kg Not Detected Not Detected Not Detected Not Detected Not Detected
Nitrogen mg/kg mg/kg 58.0 42.0 34.0 38.0
Phosphorous mg/kg mg/kg 120 60.0 55.0 65.0
Potassium mg/kg mg/kg 1.20 0.15 0.14 0.15
Parameter: - pH, N (Nitrogen), P (Phosphorus), K (Potassium), Electric (Conductivity).
Unit:- Millisiemens per centimeter, Milligram per litre, Percent, Centimeter per second, Mill equivalents per 100
Gram, Milligram per Kilogram, parts per Million, Kilogram per hectare, Others.
l) Ground Water Table : 10-20m
i) Range of Water table Pre-Monsoon
(Meters Below Ground Level
(mbgl).
:
From : 15m
To : 20m
ii) Range of Water table Post-
Monsoon (Meters Below Ground
Level (mbgl).
:
From : 10m
To : 20m
iii) Whether Ground Water
Intersection will be there (Yes/
No)?
If Yes,
: No
(i) Upload copy of Central Ground
Water Authority Letter (Upload
PDF Only)
: Not Applicable
(ii) Letter No. : Not Applicable
(iii) Date of issue. : Not Applicable
15. Details of Water Requirement (During
operation) (Multiple Entries allowed).
:
a) Details : As given under:
Source Quantity (KLD) Method of Water
withdrawal
Distance from
Source
Mode of Transport
Surface (GWIL ) 1755 Canal water 20.34Km, SSE 6 inches Pipeline through Canal
Source: - Surface/ Ground Water/ Sea/ Others.
Mode of Transportation: - Pipeline/ Canal/ Others.
Method of Water Withdrawal: - Barrage/ Weir/ Intake Well/ Jackwell/ Tube well/ Open Well/ Others.
21
b) Upload copy of permission from
Competent Authority (Upload PDF
Only)
: The permission for water supply from GWIL to the tune of 1.755
MLD has been obtained vide letter no. GWIL/Kutch/Ind.
Connect./3000 dated 31.12.2010. Enclosed as Annexure – X.
c) Letter No. : GWIL/Kutch/Ind. Connect./3000
d) Date of Issue : 31.12.2010
e) Permitted quantity : 1.755MLD
f) Whether Desalination is proposed
(Yes/ No)
If Yes.
: No
(i) Desalination Capacity (KLD) : -
(ii) Quality of Brine (KLD) : -
(iii) Mode of disposal of brine : -
16. Waste Water Management (During
Operation)
:
Type/
Source
Quantity of
Waste
Water
generated
(Kilo Litre
per day)
Treatment
Capacity
(Kilo Litre
per day)
Treatment
Method
Mode of Disposal Quantity of
treated water
used in
Recycling/
Reuse (Kilo Litre
per day)
Quantity of
discharged
water (Kilo
Litre per day)
Domestic 154 200 STP Gardening 154 -
Industrial 210.5 250 ETP Green belt
development, Water
Sprinkling
Dust Suppression on
non metalled area
,General Cleaning
210.5 -
a) Total Waste Water Generation : 364.5
b) Total Discharged Water : -
c) Total Reused Water : 364.5
17. Solid Waste Generation Management
(Multiple Entries allowed).
: As under:
22
Particulars Waste Quantity Treatment/ disposal
Type of
Waste
Existing Proposed Total
Solid Waste (TPA)
Slag 21250 5833 27083 Sold to road construction
activity.
Total Ash 51400 47600 99000 Sold to brick manufacturing
unit MoU is enclosed
Annexure-XI and Sold to TSDF
site for utilization of fly ash as
binding material for
solidification and stabilization
Coal Char 58290 38471 96761 Reused 100% in Power plant as
a fuel.
Accretion 550 1000 1550 Used in Land filling activity.
Municipal Solid Waste
(Kg/
day)@0.3Kg/person/day
Biodegradable 288 87 375 Sent to Municipal Council
Bhachau, District –Kutch,
Gujarat
Item:- Industrial Waste, Municipal Solid Waste, Fly ash, Bottom Ash, Hazardous Waste as per Hazardous and
Other Waste Management Rules2016, E- waste, Bio-Medical Waste, Construction and Demolition Waste, Plastic
Waste, Others).
Unit: - Tonnes, Kiloliter.
Mode of Disposal: - Treatment, Storage and Disposal Facility (TSDF), Authorized Re-Cyclers, Landfills, Sanitary
Landfills, Others).
18. Air Quality Impact Prediction (Multiple
Entries allowed).
: As given under:-
Criteria
Pollutants
Unit Location Baseline
Concentration
Minimum
Value
Incremental
Concentration
Total
GLC
Prescribed
Standard
PM10
(g/m3)
Project site 76.8 - 0.7 77.5 100g/m3
Samakhiali 80.4 - 0.5 80.9
Gorasar 71.7 - 0.25 72
Ramapar 67.7 - 0.98 68.7
Gharana 79.8 - Negligible 79.8
Lakhpat 68.4 - Negligible 68.4
Vipasar 78.1 - Negligible 78.1
Vondh RS 70.4 - 0.25 70.7
Project site 43.2 - 0.48 43.68
60g/m3 Samakhiali 43.7 - 0.32 44
Gorasar 37.3 - 0.16 37.5
23
PM2.5 (g/m3) Ramapar 36.7 - 0.64 37.3
Gharana 41.7 - Negligible 41.7
Lakhpat 36.4 - Negligible 36.4
Vipasar 41.5 - Negligible 41.5
Vondh RS 39.6 - 0.16 39.8
NOx
(g/m3)
Project site 23.4 - 4.5 27.9
80g/m3
Samakhiali 19.4 - 2.99 22.4
Gorasar 17.9 - 1.5 19.4
Ramapar 17.9 - 4.5 22.4
Gharana 18.4 - Negligible 18.4
Lakhpat 17.6 - Negligible 17.6
Vipasar 17.8 - Negligible 17.8
Vondh RS 15.7 - 1.5 17.2
Sox
(g/m3)
Project site 15.6 - 3.06 18.7
80g/m3
Samakhiali 13.9 - 2.03 15.9
Gorasar 10.1 - 1.02 11.1
Ramapar 13.8 - 4.07 17.9
Gharana 13.4 - Negligible 13.4
Lakhpat 15.2 - Negligible 15.2
Vipasar 15.7 - Negligible 15.7
Vondh RS 14.1 - 1.02 15.1
Parameter: - (PM10, PM2.5, SO2, NOX, Other Parameters specific to the sector).
Unit: - Microgram per meter cube, NA.
19. Power Requirement : As given under:
a) Quantity (Kilo Volt Amps (kVA) :
Existing -33MWH Proposed-18MWH Total- 51MWH
b) Source : Existing & proposed CPP and remaining will be met from State
grid as and when required
c) Upload Copy of Agreement (Upload
PDF Only)
: Electricity is sourced from Captive Power Plant. Electricity
sanctioned letter is enclosed as Annexure-XII.
d) Standby Arrangement (Details of
DG Sets)
: DG set: 1500kVA*2, 1000kVA*1, 812kVA*2, 500kVA*1, 82kVA*1
e) Stack height (In m) : 16 m, 16m, 12m, 12m, 12m
20. Land Ownership Pattern (Prior to the
Project Proposal) In Ha.
:
a) Forest Land : -
b) Private Land : -
c) Government Land : Govt. Land 46.9435Ha. (116.00Acre)
24
d) Revenue Land : -
e) Other Land : -
Total Land : -
21. Present Land Use breakup in Ha. :
a) Agriculture Area : --
b) Waste/ Barren Area : --
c) Grazing/ Community Area : --
d) Surface Water bodies : --
e) Settlements : --
f) Industrial : 46.9435Ha, (116.0 Acre)
g) Forest : --
h) Mangroves : --
i) Marine Area : --
j) Others (Specify) : --
Total : 46.9435Ha. (116.0 Acre)
22. Land Requirement for various
activities (Multiple Entries allowed) in
Acre.
: As under:
S. No. Area Covered Area (Acre) Percentage
(%) Existing Proposed Total
Plant Area Office Area,
Residential Colony (All
covered area).
40.60 None 40.60 35
Paved Area (Road,
Corridor, Parking and
Drainage).
2.10 None 2.10 1.9
Green Belt Area 28.08 None 28.08 24.2
Open Area for future
expansion
45.22 a. Plant area (on
Vacant Land)
18.10 18.10 15.60
b. New paved area 0.40 0.40 0.3
c. Un-used vacant
land)
10.20 10.20 8.8
d. Open area 16.52 16.52 14.2
Total 116.00 - - 116.00 100
Activity/ Facility/ Plant/ Others include:- main Plant, Township, Greenbelt, Ash, pond, Quarry Area, OB Dump
area, Safety Zone, Tailing Pond, Landfill, Water Reservoir, Desalination Plant, Area for Solid Waste Management,
Built-Up area, Others.
25
23. Ecological and Environmental
Sensitivity (Within 10 Km):- WLS –
Wildlife Species; NPA- Notified
Protected Area; ESAs – Eco Sensitive
Area; ESZs- Eco-Sensitive Zones).
: None within 15Km radius.
a) Details of Ecological Sensitivity : None
Details of Ecological
Sensitivity
Name Distance from the
Project (Km)
Remarks
Not Applicable
Details of Ecological Sensitivity: - Critically Polluted Area, WLS, NPA, ESAs, ESZs, Corridors, and Wildlife Corridors.
b) Whether NBWL recommendation is
required (Yes/ No)?
: No
c) Details of Environmental
Sensitivity
: As under:
Details of Environmental
Sensitivity
Name Distance (Km) from the
Project
Remarks
Reserve forest R.F. Near Gamdau Village 11.50, NNE -
Source: - SOI, Toposheet
Details of Environmental Sensitivity:- Forest, Archaeological Sites, Defense Installations, Others
d) Whether NOC/ Permission from
the Competent Authority is
required (Yes/ No)?
If Yes,
: Not Applicable
Upload NOC/ permission from the
Competent Authority in PDF.
: Not Applicable
24. Forest Land :
I) Whether any Forest Land involved
(Yes/ No)?
If Yes.
: Not Applicable
a) Forest Clearance Status (In-
Principle (Stage – I) Approval
obtained/ Final (Stage- II)
Approval obtained/ Forest
Clearance under process (Stage –
I)/ Forest Clearance under process
(Stage – II)/ Application for Forest
: Not Applicable
26
Clearance yet to be submitted).
i) If In –Principle (Stage – I) Approval
obtained
: Not Applicable
ii) MoEF&CC File Number : Not Applicable
iii) Date of In-Principle (Stage- I)
approval.
: Not Applicable
iv) Area Diverted : Not Applicable
v) Upload FC letter (Upload PDF only
and attach it as Annexure – FC
letter)
: Not Applicable
If Final (Stage- II) Approval
obtained
: Not Applicable
i) MoEF&CC File Number : Not Applicable
ii) Date of Final approval. : Not Applicable
iii) Date of In-Principle approval. : Not Applicable
iv) Area Diverted : Not Applicable
v) Upload FC Letter (Upload PDF only
and attach it an Annexure – FC
Letter).
: Not Applicable
If Forest Clearance Under Process
(Stage – I)
: Not Applicable
i) MoEF&CC File Number : Not Applicable
ii) Area Applied : Not Applicable
If Forest Clearance Under Process
(Stage – II)
: Not Applicable
i) MoEF&CC File Number : Not Applicable
ii) Area Applied : Not Applicable
b) Legal status of Forest Land
(Reserved, protected, Private,
Village, Others)
: Not Applicable
If Others, : Not Applicable
Please Specify Others : Not Applicable
25. Tree Cutting, if any. :
a) No. of trees cut for the project (If
Forestland not involved).
: Not Applicable
27
b) Details of tree cutting and planting
of trees (Upload PDF Only)
: Not Applicable
26. Land Acquisition Status :
a) Acquired Land : The land is duly bonafide for industrial purpose by District
Collector, Kutch vide letter no.- A-3-Land-N.A.-65(B)-
C.No.44/2206-07 & N.A.-65(B)-C.No.44/2009-10 dated
18.04.20106 & 05.11.2009. Enclosed as Annexure – XIII.
b) Land yet to be acquired : Not Applicable
c) Status of land acquisition if not
required
: Not Applicable
27. Rehabilitation and Resettlement (R &
R)
: None
a) No. of Villages : Not Applicable
b) No. of Households : Not Applicable
c) No. of PDFs (Project Displaced
Families)
: Not Applicable
d) No. of PFAs (Project Affected
Families)
: Not Applicable
e) Funds allocated for R & R. : Not Applicable
f) Status of R &R (Completed/ In-
Progress/ Yet to Start).
: Not Applicable
28. Whether there is presence of Schedule
–I Species (Yes/ No)?
If Yes,
: Yes
a) Details of Schedule – I Species : Indian Peafowl & Painted Stork NT (Near to Threatened) is
reported in the buffer zone.
b) Whether Conservation Plan for
Schedule – I species has been
Prepared (Yes/ No)?
: Yes
If Yes, : Yes
i) Upload Conservation Plan (Upload
PDF Only)
: Conservation Plan of Indian Pea – Fowl (Pavo cristatus) & Painted
Stork is prepared and uploaded with EIA/EMP report as
Annexure – XIV.
ii) Fund Provision made : Pea Fowl- Rs. 29.10Lacs
Painted Stork-Rs. 11.0Lacs
iii) Period of Implementation : 10 Years for Both
28
c) Whether Conservation Plan for
Schedule – I species has been
approved by Competent Authority
(Yes/ No)?
: Yes
i) Upload Copy of approval (Upload
PDF Only)
: Conservation Plan of Indian Pea – Fowl (Pavo cristatus) & Painted
Stork has been submitted to Chief Conservator of forest, Kutch
Circle, Bhuj, District- Kutch dated 25.04.2018. The copy of receipt
is enclosed as Annexure – XIV.
ii) Letter No. : --
iii) Date of Issue : --
iv) Recommendation if any. : --
29. Whether there is presence of Water
Bodies in Core Area (Yes/ No)?
: None
If Yes :
Not Applicable
a) Details of Water Bodies in Core
Area
:
b) Whether there is diversion
required (Yes/ No)?
:
If Yes, :
c) Details of diversion required :
d) Details of Study conducted :
e) Whether permission has been
obtained from Competent
Authority (Yes/ No)?
:
i) Upload Copy of permission (Upload
PDF Only)
:
ii) Letter No. :
iii) Date of Issue :
iv) Recommendation, If any. :
30. Whether there is presence of Water
Bodies in Buffer Area (Yes/ No)?
: As under:
If Yes, : Yes
a) Details of Water Bodies in Buffer
Area.
: S. No. Particulars Distance (Km) Direction
(From Project Boundary)
Water Bodies
1. Kara Vokra 7.60 WSW
b) Direction of Water bodies in Buffer
Area (North/ South/ East/ West/
:
29
North – East/ North-West/ South-
East/ South-West).
2. Gupt Nadi 4.50 SW
3. Amliyara
Nadi
8.15 S
4. Vango Nadi 10.45 SE
5. Khari River 9.82 E
6. Pipla Talav 6.06 E
7. Babudi Nadi 13.50 E
8. Adhoi Nadi 2.80 N
9. Gorasar Talav 4.50 SSE
C) Distance of Water bodies in Buffer
Area (Kms)
:
31. Manpower Requirement :
a) Permanent employment during
construction
: -
b) Permanent employment during
Operation
: Existing – 355. Proposed – 70,
Contractual -605(existing),220(proposed)
c) Temporary employment during
construction
: 110
d) Temporary employment during
Operation
: -
e) No. of Working Days : 300
f) Total Manpower : 1250( Existing + Proposed)
32. Green Belt in Ha. :
a) In case of new projects : -
i) Total area of Green Belt : -
ii) Percentage of Total Project area : -
iii) No. of Plants to be planted : -
iv) Funds allocated for plantation : -
v) Upload Green belt Plan (Upload
PDF Only)
: -
b) In case of expansion/
Modernization/ Change in Product
Mix etc.)
: Expansion
i) Description Existing Proposed Total
Total Area of Green belt 11.3636 Ha. (28.08
Acre)
4.1278 Ha. (10.20
Acre)
15.4914 Ha. (38.28
Acre)
Percentage of Total
Project area
24.82 8.79 33
No. of Plants 24919 6200 31119
30
Funds allocated Rs.65,00,000/- Rs.18, 60,000/- Rs.83,60,000
ii) Upload Green Belt Plan (Upload
PDF Only)
: Plant layout with green belt development is enclosed as
Annexure- XV
33. Project Benefit (Multiple Entry
allowed)
:
Type of Project Benefits Details of Project Benefit
Improvements in the Physical Infrastructure Transport, Roadways will be enhance
Additional Employment ( Post Expansion ) 290People additional will be given employment for
the expansion phase
Swacch Bharat Mission for Toilet construction Rs.51,81,500/-
Regular CSR activates as per the Companies’
Act 2013
A sum of 2% of the average annual profit for
sustainable development
Improved Aesthetic surrounding Environment
& Conservation of Schedule -1 Peafowl and NT-
Painted Stork
The proposed green belt will enhance the aesthetic
beauty of the surrounding environment and
conservation of Schedule -1 Peafowl and NT-
Painted Stork Pea Fowl- Rs. 29.10Lacs, Painted
Stork-Rs. 11.0Lacsfund is allocated which will be
implement in 10 years to conserve the Species.
Others Promoting Education, including Special Education
and Employment Enhancing Vocation Skills
Especially among Children, Women, Elderly, and
the Differently-Able and Livelihood Enhancement
Projects.
Ensuring Environmental Sustainability, Ecological
Balance, Protection of Flora and Fauna, Animal
Welfare, Agro-forestry, Conservation of Natural
Resources and Maintaining Quality of Soil, Air
and Water.
Improve the Poverty and Malnutrition, Promoting
Preventive Health Care and Sanitation and
making available Safe Drinking Water.
(Project benefits shall include Environmental, Social and Others).
34. Whether the Project/ Activity attracts
the provisions of CRZ (Yes/ No)?
: Not Applicable
If Yes, : Not Applicable
1. Project Details : Not Applicable
31
a) CRZ Classification (CRZ I(A), CRZ
I(B), CRZII, CRZ III, CRZ IV (A), CRZ
IV(B)
: Not Applicable
b) Location type:- (Non-eroding Coast,
Low and Medium Eroding Coast,
High Eroding Coast)
: Not Applicable
c) Details of Mangroves Land
Involved, If any.
: Not Applicable
d) Area of Mangroves Land (Hectare) : Not Applicable
e) EIA (Terrestrial) Studies : (Carried
Out; Not carried Out)
: Not Applicable
If Carried Out, : Not Applicable
i) Summary Details of EIA
(Terrestrial) Studies
: Not Applicable
ii) Upload Recommendation made in
EIAs (Upload PDF Only)
: Not Applicable
iii) Period of Study from (EIA
Terrestrial)
: Not Applicable
iv) Period of Study to (EIA Terrestrial) : Not Applicable
If Not carried Out. : Not Applicable
Give Reason : Not Applicable
f) EIA (Marine) Studies : (Carried
Out; Not carried Out)
: Not Applicable
If Carried Out, : Not Applicable
i) Summary Details of EIA (Marine)
Studies
: Not Applicable
ii) Upload Recommendation made in
EIAs (Upload PDF Only)
: Not Applicable
iii) Period of Study from (EIA
Terrestrial)
: Not Applicable
iv) Period of Study to (EIA Terrestrial) : Not Applicable
If Not carried Out. : Not Applicable
Give Reason : Not Applicable
g) Disaster Management Plan/
National Oil Spill Disaster
Contingency Plan (If Applicable).
: Not Applicable
32
2. Description of the Project under
consideration.
: Not Applicable
a) Type of Project:- (Resort/
Buildings/ Civic Amenities, Coastal
Roads/ Roads on Stilt, Pipelines
from Thermal Power Blow Down,
Marine Disposal of Treated
Effluent, Facility for Storage of
Goods/ Chemicals, Offshore
Structures, Desalination Plant,
Mining of Rare Earth/ Atomic
Minerals, Sewage Treatment
Plants, Lighthouse, Wind Mills,
Others).
: Not Applicable
If Resort/ Buildings/ Civic
Amenities,
: Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Total Area/ Built-Up area (Hectare) : Not Applicable
iii) Height of Structure : Not Applicable
iv) FSI Ratio : Not Applicable
v) The governing Town Planning
Rules/ Regulations.
: Not Applicable
vi) Details of provision of Car Parking
area
: Not Applicable
If Coastal Roads/ Roads on Stilt : Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Area of Land Reclamation : Not Applicable
iii) Estimated Quantity of Muck/ Earth
for Reclamation
: Not Applicable
iv) Carrying Capacity of traffic : Not Applicable
If Pipelines from Thermal power
Blow Down
: Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
33
ii) Length of Pipeline : Not Applicable
iii) Length traversing CRZ Area : Not Applicable
iv) Depth of Excavation : Not Applicable
v) Width of Excavation : Not Applicable
vi) Length of pipeline from Seashore
to deep sea
: Not Applicable
vii) Depth of outfall point from surface
of Sea Water
: Not Applicable
viii) Temperature of effluent above
ambient at disposal point.
: Not Applicable
If Marine Disposal of Treated
Effluent.
: Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Location of Intake/ Outfall. : Not Applicable
iii) Depth of outfall point. : Not Applicable
iv) Length of pipeline : Not Applicable
v) Length traversing CRZ area : Not Applicable
vi) Depth of Excavation : Not Applicable
vii) Width of Excavation : Not Applicable
viii) Length of Pipeline from Seashore
to Deep Sea/ Creek.
: Not Applicable
ix) Length of outfall point from surface
of sea water
: Not Applicable
x) Depth of water at disposal point : Not Applicable
xi) Type of disposal : Not Applicable
If Facility for Storage of Goods/
Chemicals
: Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Name and Type of Chemical : Not Applicable
iii) End Use of the Chemical : Not Applicable
iv) No. of tanks for storage. : Not Applicable
v) Capacity of tanks. : Not Applicable
If Offshore Structures. : Not Applicable
34
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Exploration or Development : Not Applicable
iii) Depth of Sea Bed : Not Applicable
iv) No. of Rigs/ Platform : Not Applicable
v) Details of Group Gathering
Stations.
: Not Applicable
If Desalination Plant. : Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Capacity of Desalination : Not Applicable
iii) Total Brine Generation : Not Applicable
iv) Temperature of Effluent above
ambient at disposal point.
: Not Applicable
v) Ambient Salinity : Not Applicable
vi) Disposal Point. : Not Applicable
If Mining of Rare Earth/ Atomic
Minerals.
: Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Capacity of Mining : Not Applicable
iii) Volume/ Area to be mined : Not Applicable
iv) Type of mineral to be extracted : Not Applicable
v) End Use of the mineral. : Not Applicable
If Sewage Treatment Plants : Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Capacity : Not Applicable
iii) Total Area of construction : Not Applicable
iv) Compliance of effluent parameters
as laid down by CPCB/ SPCB/
Other authorized agency.
: Not Applicable
v) Whether discharge is in sea water/
Creek?
If Yes,
: Not Applicable
35
vi) Distance of Marine Outfall point
from Shore/ from the tidal river
bank.
: Not Applicable
vii) Depth of outfall point from Sea
water surface.
: Not Applicable
viii) Depth of sea at outfall point. : Not Applicable
If Lighthouse : Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Total Area of Construction : Not Applicable
iii) Height of the Structure. : Not Applicable
If Wind Mills. : Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Capacity (MW) : Not Applicable
iii) Transmission Lines (Overhead,
Underground)
: Not Applicable
iv) Diameter of Windmill : Not Applicable
v) Length of Blade : Not Applicable
vi) Speed of Rotation : Not Applicable
vii) Height of the Structure. : Not Applicable
If Others : Not Applicable
i) Agency Name for preparing CRZ
Maps
: Not Applicable
ii) Please specify with Salient features : Not Applicable
iii) Upload relevant Document (Upload
PDF Only)
: Not Applicable
3. Distance of Project (In Meters)
from LTL/ HTL to be stated.
: Not Applicable
a) Clause of CRZ Notification under
which the project is permissible/
Regulated Activity.
: Not Applicable
b) Whether CRZ Map indicating HTL,
LTL Demarcation in 1: 4000 Scales
prepared? (Yes/ No.).
: Not Applicable
36
If Yes. : Not Applicable
i) Distance of Project (in meters)
from HTL to be stated.
: Not Applicable
ii) Upload Maps (kml File) : Not Applicable
iii) Distance of Project (In Meters)
from LTL to be stated.
: Not Applicable
iv) Upload Maps (kml File) : Not Applicable
c) Whether Project Layout
superimposed on CRZ Map 1: 4000
Scales? (Yes/ No).
: Not Applicable
If Yes, : Not Applicable
i) Upload Maps (kml File) : Not Applicable
d) Whether CRZ Map 1:25000
covering 7Km radius around
project site prepared? (Yes/ No).
: Not Applicable
If Yes, : Not Applicable
i) Upload Maps (kml File) : Not Applicable
e) Whether CRZ Map Indicating CRZ –
I, II, III and IV including other
Notified ESAs prepared (Yes/ No).
: Not Applicable
If Yes. : Not Applicable
i) Upload Maps (kml File) : Not Applicable
f) NOC from State Pollution Control
Boards Obtained (Yes/ No).
: Not Applicable
If Yes : Not Applicable
i) Upload Copy of NOC (Upload PDF
Only)
: Not Applicable
g) Details of Rain Water Harvesting
System.
: Not Applicable
4. Recommendation of State Coastal
Zone Management Authority
: Not Applicable
a) Upload Copy of CZMA (Upload PDF
only)
: Not Applicable
b) State the conditions imposed. : Not Applicable
c) Social and Environmental issues : Not Applicable
37
and Mitigations Measures
suggested including but not limited
to R & R, Water, Air, Hazardous
Wastes, Ecological Aspects etc.
(Brief Details to be provided).
35. Sector Specific Details. : --
Whether the proposal is mining of Minerals (Coal/ Non-Coal) Project (Yes/ No)?
If Yes, : Not Applicable
1 No. of Mineral to be mined
(Multiple Entries Allowed)
: Not Applicable
Minerals to be mined Major of Minor Mineral
2 Mine Capacity in ROM (Run of
Mine)
: Not Applicable
3 Upload 500 meters cluster
Certificate from State Mines and
Geology in case of minor minerals
(Upload pdf only)
: Not Applicable
4 Mining Plan : Not Applicable
a) Approval Letter No. : Not Applicable
b) Date of Approval : Not Applicable
c) Upload Approval Letter
( Upload pdf only)
: Not Applicable
d) Approval by State Mines &
Geology Department /
Indian Bureau of Mines/
Ministry of Coal/ Ministry
of Mines/State
Government/Atomic
Mineral Directorate
/Others)
: Not Applicable
e) If Others : Not Applicable
Please specify : Not Applicable
f) Approved mining Lease
Area
: Not Applicable
g) Approved Capacity : Not Applicable
38
5. Technical Details : Not Applicable
a) Total Geological Reserves (
Million Ton)
: Not Applicable
b) Mineable reserve ( Million
Ton)
: Not Applicable
c) Extractable Reserves (
Million Ton)
: Not Applicable
d) Percent Of Extraction (%) : Not Applicable
e) Grade of Coal/Ore/Mineral : Not Applicable
f) Stripping Ratio : Not Applicable
g) Category of Gaseousness
(Only for Coal Mining.
Others may write Not
Applicable)
: Not Applicable
h) Average Gradient ( Degree) : Not Applicable
i) Maximum Thickness of
Seams (meters) (Only for
Coal Mining. Others may
write Not Applicable)
: Not Applicable
j) Mining method (Opencast /
Underground /
Mixed(Opencast
+Underground/Audit)
: Not Applicable
k) Life of Mine : Not Applicable
6. Details of beneficiation (include crushing/Screening/Others)
a) Whether it is proposed to
install crusher within the
mining Lease area
(Yes/No)
: Not Applicable
b) No. of Crusher : Not Applicable
c) Details of crusher (Multiple
entries allowed)
: Not Applicable
Crusher ID Capacity (in TPH) Remarks
39
d) Whether it is proposed to
install of beneficiation/
Coal Washery within the
mining lease area(Yes/
No).
: Not Applicable
If Yes : Not Applicable
e) Beneficiation/Washing
Technology
: Not Applicable
f) Capacity : Not Applicable
7. Details of Seams , if applicable
a) No. of seams : Not Applicable
b) Thickness of seams to be
worked on
: Not Applicable
c) Maximum Thickness of
Seams(meters) (if not
applicable May write NA)
: Not Applicable
8. Details of Mining Lease
a) Details of Mining Lease : Not Applicable
b) Upload Letter of Intent
(Upload Pdf Only)
: Not Applicable
c) Date of Execution of Mining
Lease with Reference
Number
: Not Applicable
d) Validity of Ming Lease : Not Applicable
e) Upload Copy of Executed
Lease deed valid as on date
(Upload pdf only)
: Not Applicable
f) Earlier Renewals ( Multiple
Entries Allowed)
: Not Applicable
Uploaded copy of earlier Lease Date of renewal
9. OB( Overburden) management (Only if Mining Method : Opencast)
a) Details of External Dumps : Not Applicable
i) No. of OB Dumps : Not Applicable
ii) Total Area (in Hectare) : Not Applicable
iii) Height (in meters) : Not Applicable
40
iv) Quantity (in Million Cubic
meter)
: Not Applicable
v) No of Year back fill up : Not Applicable
b) Details of Internal Dump : Not Applicable
i) No of Internal Dumps : Not Applicable
ii) Total Area (in Hectare) : Not Applicable
iii) Height (in meters) : Not Applicable
iv) Quantity (in Million Cubic
meter)
: Not Applicable
10. Details of Top Soil Management
a) Quantity of Top soil
excavated during the entire
life of mine (in Million
Cubic meter)
: Not Applicable
b) Quantity of Topsoil
proposed for Utilization for
reclamation during the
entire life of mine (in
Million Cubic meter)
: Not Applicable
c) Quantity of Topsoil
proposed for Utilization for
other activities during the
entire life of the mine (in
Million Cubic meter)
: Not Applicable
d) Quantity of Top soil
excavated during the entire
life of mine (in Million
Cubic meter)
: Not Applicable
11. Details of final mine void (Only if
mining Method: Open Cast).
:
a) Area (in Hectare ) : Not Applicable
b) Depth (in meters) : Not Applicable
c) Volume (in Million Cubic
meters)
: Not Applicable
12. Details of Quarry (Only if Mining
Method: Opencast)
:
41
a) Final Void of (Ha.) : Not Applicable
b) At a depth of (meter which
is proposed to be
converted into a water
body
: Not Applicable
c) Total Quarry Area (Ha.) : Not Applicable
13. Details of Transportation :
a) In pit/ Underground to
surface
: Not Applicable
b) Surface to siding/ Loading : Not Applicable
c) Transportation/ Conveyor
Details
: Not Applicable
14. Details of Land Use (Pre Mining) : Not Applicable
Land Use Within ML Area
(Hectare)
Outside ML
Area (Hectare)
Total (Hectare)
Agriculture Land
Forest Land
Waste Land
Grazing
Surface Water Bodies
Settlements
Other (Specify)
15. Details of Transportation
a) In Pit/Underground to
surface
: Not Applicable
b) Surface to Siding /Loading : Not Applicable
c) Transportation/ Conveyor
Details
: Not Applicable
16. Details of Land Uses ( Pre- Mining) : Not Applicable
Land Use Within ML Area
(Hectare)
Outside ML Area
(Hectare)
Total (Hectare)
Agriculture Land
Forest Land
Waste Land
Grazing
Surface Water Bodies
Settlements
42
Others
Others (Specify)
17. Details of Land Usage(Post Mining) : Not Applicable
Land Use Plantation Water Body Public Use Others
Excavated/ Quarry
Top Soil Storage
External OB Dump
Internal OB Dumps
Roads
Build Up area
(Colony /Office)
Green Belt area
Others
Total
18. Details of Reclamation (Only if
Mining Method: Opencast) Total
afforestation Plan shall be
implemented Covering of Mining.
This will include.
: Not Applicable
a) External OB dumps (In
Hectare)
-- Not Applicable
b) Internal Dump (In Hectare) : Not Applicable
c) Quarry (in Hectare) : Not Applicable
d) Safety Zone (in Hectare) : Not Applicable
e) Final Voids of (Hectare) : Not Applicable
f) At a Depth of (meter which
is proposed to be
converted into a water
body).
: Not Applicable
g) Density of Tree Plantation
per ha. (In no)
: Not Applicable
h) Others in ha. (such as
Excavation Area along ML
boundary, along Roads and
Infrastructure,
Embankment Area and in
Township located outside
: Not Applicable
43
the lease area
i) Total afforestation plant
(in Hectare).
: Not Applicable
19. Status of Progressive Mining
Closure Plan (For Expansion
Projects only).
: Not Applicable
a) Implementation of various
activities as per Approved
Progressive Mine Closure
(in Bar Chart) (PDF)
(Upload Pdf Only)
-- Not Applicable
b) Any deviation from the
Approved Progressive
Mine Closure Plan
: Not Applicable
c) Total Area excavated (in
Hectare)
: Not Applicable
d) Total Area Backfilled after
Excavation (in Hectare)
: Not Applicable
e) Total Area Reclaimed (in
Hectare)
: Not Applicable
20. Actual Coal/Ore Production vis-a
vis sanctioned capacity Since
inception (Multiple Entries
allowed)
: Not Applicable
Financial
Year
Sanctioned
Capacity as
per EC (MTPA)
Sanctioned
Capacity as
per CTO
Sanctioned
Capacity as
per approved
Mining Plan
Actual
Production
Excess production
beyond the EC/CTO
Mining Plan sanctioned
capacity (MTPA)
II Whether proposal is for Thermal Project (Including Captive Power Plant and Waste Heat Recovery Plant)
(Yes/ No).
If Yes : Not Applicable
1. Specification of the Plant : Not Applicable
a) Technology proposed
(Supercritical, Sub Critical,
: Not Applicable
44
CFBC, AFBC, PFBC,IGCC,
Incineration, Pyrolysis,
Gasification, Bio-
methanation others)
b) Plant Load Factor (%) : Not Applicable
c) Station Heat Rate (Kcal/
Kwh)
: Not Applicable
d) Steam Rate/Flow Rate : Not Applicable
e) Boiler Temperature : --
f) Boiler Pressure : Not Applicable
g) Type of Stack (Single flue/
Bi-flue/ Tri Flue)
: Not Applicable
h) No of Stacks : Not Applicable
Stack ID Stack Height (m) Stack Diameter at
exit (m)
Exit velocity of
Stack gas (m)
Exit Temperature
of stack gas (00C)
2. Details of flue linkage (Please
specify if Multiple linkage are
involved).
: Not Applicable
a) Type of linkage (Linkage/
Fuel Supply Agreement/ e-
auction/ MoU/ LOA/
Captive/ Open Market /
Others.
: Not Applicable
b) Quantity of Linkage
granted
: Not Applicable
c) Date of linkage : Not Applicable
d) Duration of linkage : Not Applicable
3. Details of Transportation of fuel : Not Applicable
Details/ Mode Distance (Km) Quantity(TPA)
Rail
Road
Pipeline
Conveyor
Other mode (Please Specify)
45
4. Details of Fuel Characteristic : Not Applicable
a) Gross Calorific
Value(Kcal/Kg)
: Not Applicable
b) Ash Content (%) : Not Applicable
c) Sulphur Content (%) : Not Applicable
d) Moisture (%) : Not Applicable
e) Mercury (mg/kg) : Not Applicable
f) Fixed Carbon (%) : Not Applicable
g) Volatile matter (%) : Not Applicable
5. Details of Cooling System : Not Applicable
a) Type of Cooling system: Air
cooled/ water cooled
: Not Applicable
b) Type of draft: Natural
draft/ forced draft
: Not Applicable
c) Type of air circulation:
Parallel flow/Counter flow
: Not Applicable
d) Cycles of cooling (COC) : Not Applicable
e) Water requirement for
cooling (m3/ day)
: Not Applicable
f) Boiler blow down
temperature
: Not Applicable
III Whether proposal is for River Valley & Hydroelectric Project (Yes/No).
If Yes : Not Applicable
1. Sub Sector: (Multipurpose
project/ Hydroelectric Project/
Irrigation project)
: Not Applicable
2. Mane of the River : Not Applicable
3. Whether Cumulative Impact
Assessment and carrying capacity
study of River Basin Carried Out?
(Yes/ No).
: Not Applicable
If Yes :
a. Status of Cumulative Impact
Assessment and carrying capacity
study of River Basin
: Not Applicable
46
(Recommended/ Not
recommended)
If Yes : Not Applicable
b. Details of Cumulative
Impact Assessment and
carrying capacity study of
River Basin
: Not Applicable
c. Upload Relevant Document
(Upload Pdf)
: Not Applicable
4. Type of Project: (Construction of
Dam Barrage/ Run of the river/
Life irrigation Scheme)
: Not Applicable
5. Dam Height(meter) if Applicable : Not Applicable
6. Dam Length (meter) if Applicable : Not Applicable
7. Total Submergence Area (Hectare) : Not Applicable
8. Details of Gross Command Area
(GCA) (Hectare)
: Not Applicable
9. Details of Irrigable Command Area
(ICA) (Hectare)
: Not Applicable
10. Details of Culturable Command
Area (CGA) (Hectare)
: Not Applicable
11. Total Command Area (Hectare) : Not Applicable
12. Powerhouse Installed Capacity : Not Applicable
a) Type of Powerhouse:
(Underground/ Surface)
: Not Applicable
b) Capacity (megawatts) : Not Applicable
c) No. Of Tunnels : Not Applicable
d) No. of Units : Not Applicable
e) Bank of River
:Left/Right/Both)
: Not Applicable
13. Generation of Electricity Annually : Not Applicable
a) Quantity of Generation of
Electricity Annually (in
Giga Watt Hours (Gwh)
: Not Applicable
b) Water availability at
various percentage
: Not Applicable
47
Percentage Water availability
(Cusecs)
Dependable Year Remarks
At 50%
At 70%
At 90%
c) Machine Availability (%) : Not Applicable
d) Cost of electricity
Generation(in INR)
: Not Applicable
e) Internal Rate of Return (%) : Not Applicable
f) Year of achievement of
internal rate of return
: Not Applicable
14. Catchment Area Treatment Plan in
: Not Applicable
15. Muck Management Plan : Not Applicable
a) Upload Muck Management
Plan in PDF
: Not Applicable
b) Total Excavation Muck
(Cubic meter)
: Not Applicable
c) Utilized for construction
(cubic meter)
: Not Applicable
d) No. of Muck Disposal Sites : Not Applicable
e) Total Muck Disposal Area
(Ha.)
: Not Applicable
16. Fishery Development and
Management Plan
: Not Applicable
a) Upload Fishery
Development and
Management Plan in PDF
: Not Applicable
b) No. of Fingerlings : Not Applicable
c) No. of Fish Species : Not Applicable
d) Name of the umbrella Fish
Species (Scientific Name)
: Not Applicable
17. Status of Environmental Flow : Not Applicable
Season Average inflow
(in Million Cubic Meter)
Percentage of flow
48
18. Free flow Stretch (Km) : Not Applicable
19. Approval of Central Water
Commission
: Not Applicable
a) Approval References No. : Not Applicable
b) Date of Approval : Not Applicable
c) Upload Copy of Approval
(Upload pdf only)
: Not Applicable
20. Approval of Central Electricity
Authority
: Not Applicable
a) Approval References No. : Not Applicable
b) Date of Approval : Not Applicable
c) Upload Copy of Approval
(Upload pdf only)
: Not Applicable
d) Approval References No. : Not Applicable
21. Details of Coffer Dam (Upstream) if
applicable
: Not Applicable
a) Quantity of the material
(m3)
: Not Applicable
b) Length of the Dam (m) : Not Applicable
c) Quantity of muck to be
used (m3)
: Not Applicable
d) Quantity of borrow
material to be used (m3)
: Not Applicable
e) Decommissioning plan
(Upload in pdf)
Not Applicable
22. Details of Coffer Dam
(Downstream) If Applicable
: Not Applicable
a) Quantity of the material
(m3)
: Not Applicable
b) Length of the Dam (m) : Not Applicable
c) Quantity of muck to be
used (m3)
: Not Applicable
d) Quantity of borrow
material to be used (m3)
: Not Applicable
49
e) Decommissioning plan
(Upload in pdf)
: Not Applicable
IV Whether the proposal is Infrastructure Projects (Yes/ No).
If Yes : Not Applicable
1. Details of Building Construction : Not Applicable
a) Maximum Height of the
building (meters)
: Not Applicable
b) Total No. of Flate to be
Build
: Not Applicable
c) No. of Buildings : Not Applicable
d) Total plot area (sqm) : Not Applicable
e) Total Built up area(sqm) : Not Applicable
2. Foreshore Facilities and /or Marine
Disposal
: Not Applicable
a) Whether Project involves
Foreshore Activities and/
or marine Disposal (Yes/
No).
: Not Applicable
If Yes : Not Applicable
b) Upload Shoreline Study
(Upload pfd only)
: Not Applicable
c) Type of cargo : Not Applicable
d) Quantity of Cargo : Not Applicable
e) Control measures of Cargo : Not Applicable
f) Dust Control Measures : Not Applicable
g) Quantum : Not Applicable
h) Quantity of dredging
(Cubic meter per day)
: Not Applicable
i) Type of dredging ( Capital,
Maintenance)
: Not Applicable
j) Disposal of dredge material : Not Applicable
k) Details of Outfall diffusers : Not Applicable
l) No. of Dilution expected : Not Applicable
m) Distance at which the
outlet will reach ambient
: Not Applicable
50
parameters
n) Copy of Monitoring at
outfall
: Not Applicable
o) Copy of NOC from PCB in
case of Marine Disposal
(Upload pfd only)
: Not Applicable
3. Rain Water Harvesting :
a) No. of Storage : Not Applicable
b) Capacity : Not Applicable
c) No of Recharge Pit : Not Applicable
d) Capacity : Not Applicable
4. Parking :
a) Details of 4 Wheeler/ 2-
Wheeler Perking
: Not Applicable
5. Energy saving Measures : Not Applicable
a) Source/Mode : Not Applicable
b) Percentage : Not Applicable
c) Quantity : Not Applicable
6. Other Details : Not Applicable
a) Details of impact on water
bodies and drainage
pattern of catchment area
if any
: Not Applicable
b) Details of Traffic Density
Impact Assessment and
Modelling Study
: Not Applicable
c) In case of underground
Tunnel projects below the
Forest Land Subsidence
Impact Study Report (
Upload pfd only)
: Not Applicable
7. Type of Industries to be
established with industrial Estate
as per their category A/B
: Not Applicable
S. No. Type of Industry No. of Units Category A/B
1.
51
2.
3.
8. Length of the alignment in case of
highway projects
: Not Applicable
9. Details Bridges/ ROB/
Interchanges, flyover, Vehicle
Underpass and Pedestrian
Underpass( in case of Highway
Projects)
: Not Applicable
a) Total No. of Bridges : Not Applicable
b) Total No. of ROB : Not Applicable
c) Total No. of interchanges : Not Applicable
d) Total No. of flyovers : Not Applicable
e) Total No. of vehicle
underpass
: Not Applicable
f) Total No. of Pedestrian
underpass
: Not Applicable
g) Details of other utilities rail
and road corridors
: Not Applicable
36. Details of Court Case, If any.
a. Whether there is any Court Cases
pending against the project and/or
land in which the project is
proposed to be set up (Yes/No)?
: Not Applicable
If Yes, : Not Applicable
b. Name of the Court (District Court/
High Court/ NGT/ Tribunals/
Supreme Court of India)
: Not Applicable
If Name of the Court: (Districts
Court, High Court, NGT, Tribunals)
: Not Applicable
c. Name of the sub-court : Not Applicable
d. Case No. : Not Applicable
e. Orders/Directions of the court, if
any and its relevance with the
proposed project
: Not Applicable
f. Case Details : Not Applicable
52
g. Upload Court Order if any (Upload
pdf only)
: Not Applicable
37. Details of direction issued under Environment (Protection) Act/Air (Prevention & Control of Pollution)
Act/ Water (Prevention & Control of Pollution) Act.
a. Whether any direction issued
under Environment (Protection)
Act/Air (Prevention & Control of
Pollution) Act/Water (Prevention
& Control of Pollution) (Yes/No)?
: Yes
b. Details of directions issued under
Environment (Protection)
Act/Air/(Prevention & Control of
Pollution) Act/Water (Prevention
& Control of Pollution) Act
: 1.Improper treatment of effluent
2.Fugitive emission from feeding point of kiln 3 & 4 and Height of
the coal heaps observed more than the boundary wall of coal
storage area.
c. Upload copy of directions issued
under Environment (Protection)
Act/Air/(Prevention & Control of
Pollution) Act/Water (Prevention
& Control of Pollution) Act
: Uploaded as Annexure-XVI
d. Compliance status of the directions : 1. ETP treatment plant has been installed. Photographs are
attached as Annexure- XVII.
2. Replacement of slip seal was done in kiln 3&4 to control the
fugitive emission.
3. Maintained the heap size as per rules.
38. Details of EIA Consultant
a. Have you hired Consultant for
preparing document (Yes/No)?
: Yes
If No, : Not Applicable
i) Reason for not engaging the
consultant
: Not Applicable
If Yes, :
i) Name of the EIA consultant : Enkay Enviro Services Pvt. Ltd.
ii) Address : 92 Heera Nagar A, Ajmer Road
iii) Mobile No. : -
iv) Landline No. : 01414-2353996, 2354997
v) E-mail ID : [email protected]
53
vi) Category of Accreditation (Eligible
for Category A/ Eligible for
Category B)
: Category A and Category B
vii) Sector of Accreditation : 8(a), 8 (b)
viii) Validity of Accreditation : 28.05.2018
ix) Upload Certificate of Accreditation
certified by QCI/NABET (Upload
pdf only)
Enclosed as Annexure-XVIII
39. Documents to be attached :
I. If Project Type is New / Expansion / Modernization /one-time capacity expansion for Coal Mining
a. Upload Copy of EIA/ EMP Report : Final EIA EMP is uploaded.
b. Upload Copy of Risk Assessment
Report
: The Risk Assessment has been given in Section –VII, sub section
point no 7.3 of Draft EIA/ EMP report.
c. Upload Copy of Feasibility Report/
Detailed Project Report (DPR/
Detailed Engineering Report/
Detailed Conceptual Plan/
Approved Mining Plan (In case of
Mining Proposals) (Upload pdf
only)
: C.A. Certificate is enclosed as Annexure-XIX.
d. Upload Copy of Final Layout Plan
(Upload pdf only)
: Enclosed as Annexure- XV.
e. Upload Cover Letter (Upload pdf
only and attach it as Annexure-
document of Cover letter)
: Cover letter is uploaded with final EIA/EMP report.
f. Upload Copy of documents in
support of the
competence/authority of the
person making this application to
make application on behalf of the
User Agency (Upload pdf only and
attach it as Annexure-
authorization)
: Letter of Authorization is uploaded with final EIA/EMP report.
g. Upload Copy of District Survey
Report (for mining of minor
minerals only)
: Not Applicable
54
h. Upload Copy of Replenishment
Study Report & Baseline Survey
data (for river sand mining
proposals only)
: Not Applicable
i. Upload Additional File, if any
(Upload only pdf)
: -
II. If Project Type is other than New/ Expansion/ Modernization /One-Time Capacity Expansion for Coal
Mining:-
a. Upload Copy of Feasibility Report/
Detailed Project Report (DPR/
Detailed Engineering
Report/Detailed Conceptual Plan/
Approved Mining Plan (In case of
Mining Proposals) (Upload pdf
only)
: Not Applicable
b. Upload Copy of Final Layout Plan
(Upload pdf only)
: Not Applicable
c. Upload Cover Letter (Upload pdf
only and attach it as Annexure-
document of Cover letter)
: Not Applicable
d. Upload a copy of documents in
support of the
competence/authority of the
person making this application to
make application on behalf of the
User Agency (Upload pdf only and
attach it as Annexure-
authorization)
: Not Applicable
e. Upload Additional File, if any
(Upload only pdf)
: Not Applicable
f. Upload Updated Form 1 (Upload
pdf only)
: Not Applicable
40. Undertaking
a. I hereby give undertaking that the
data and information given in the
application and enclosures are true
: Undertaking of the same is enclosed as Annexure-XX.
55
to be best of my knowledge and
belief and I am aware that if any
part of the data and information
found to be false or misleading at
any stage, the project will be
rejected and clearance given, if any
to the project will be revoked at
our risk and cost. In addition to
above, I hereby give undertaking
that no
activity/construction/expansion
has since been taken up
b. Name : Dinesh Agrawal
c. Designation : Director
d. Company : Gallantt Metal Ltd.
e. Address : Plot No. 123, Ground Floor, Ward 10 BC, Opposite IFFCO Colony
Gandhidham, Kutch-370201 Gujarat, India.
*********************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/ S.S.
BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 56
EIA / EMP REPORT
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 57
INDEX
SECTION - I
1.1 INTRODUCTION OF PROJECT PROPONENT ........................................................................................... 58
1.2 SITE HISTORY .................................................................................................................................................. 58
1.3 PROJECT DETAILS .......................................................................................................................................... 59
1.4 IDENTIFICATION PROJECT AND PROJECT PROPONENT ................................................................ 60
1.5 BRIEF DESCRIPTION OF NATURE OF THE PROJECT ......................................................................... 60
1.6 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION ........ 60
1.7 ENVIRONMENTAL CLEARANCE ................................................................................................................ 61
1.8 TERMS OF REFERENCE ................................................................................................................................ 63
1.9 REGULATORY COMPLIANCES .................................................................................................................... 98
1.10 POST- ENVIRONMENTAL CLEARANCE MONITORING ....................................................................... 99
1.11 GENERIC STRUCTURE OF ENVIRONMENTAL IMPACT ASSESSMENT DOCUMENT .................. 99
*****************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 58
1.0 INTRODUCTION
1.1 INTRODUCTION OF PROJECT PROPONENT
Gallantt Metal Limited (GML) is a large scale existing industrial unit which is situated at Survey
No. 175/1, Village - Samkhaiyali, Tehsil- Bhachau, District - Kutch, Gujarat.
Gallantt Metal Ltd. was accorded Environmental Clearance expansion in existing manufacturing
of products vide letter no. J-11011/52/2013-IA II(I) Dated 19.05.2016 from MoEF&CC.
Enclosed as Annexure-V.
Now Gallantt Metal Limited proposes to expansion in production capacity. The proposed
expansion is categorized A" under schedule 3(a)Metallurgical industries (ferrous &
nonferrous) Sponge iron manufacturing ≥ 200TPD of Gazette Notification dated 14thSeptember,
2006 and its subsequent amendment.
1.2 SITE HISTORY
This is an expansion project of Gallantt Metal ltd. situated in Survey o 175/1, Village
Samyakhali, Tehsil – Bhachau, District – Kutch. The site history is given below:-
Certificate of Incorporated of Gallantt Metal Limited was made on February 07, 2005, under
the Companies Act, 1956 with Cin No- U27 7O9 WBZU)SPLC 107553 under Dy. Registrar of
Companies, West Bengal. Copy is enclosed as Annexure- I.
Gallantt Metal Limited is company incorporated by two patron companies; namely M/s.
Govind Mills Limited based at Gorakhpur (Uttar Pradesh; India) and M/s. Ganesh Laxmi
Processors Pvt. Ltd. based at Surat (Gujarat; India). At present, M/s. Govind Mills Limited is
involved in running Flour Mills, Induction Furnaces and Re-rolling Mills in and around
Gorakhpur.
The unit has developed Green area in existing plant is 28.08Acre which is 24.20% of the
total area i.e. 116 Acre.
All statutory approval has obtained from time to time with concerned departments.
Gallantt Metal Limited has developed roads at inside and outside the premises, parking
area, Monitoring facility, DM Plant, Residential colony, Petty shop, Canteen for workers,
Shelter for workers, Drinking water facility at plant site.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 59
1.3 PROJECT DETAILS
Existing:
Table1.0: Existing product capacity
S. No. Product Existing (TPA)
1. Sponge Iron 2,25,000
2. M.S. Billets 3,36,600
3. TMT Bars 3,30,000
4 M S Rolled Bar 5346
5 Runner & Raiser 891
Power Generation
6 Power Plant (AFBC/CFBC) 25 MW
7. Power Plant (WHRB) 8MW
Proposed:
Table1.1: Proposed expansion product capacity
S. No. Product Proposed (TPA) Total After Expansion (TPA)
1. Sponge Iron 1,48,500 3,73,500
2. M.S. Billets 92,400 4,29,000
3. TMT Bars 92,400 4,22,400
4 M S Rolled Bar 1,497 6,843
5 Runner & Raiser No change 891
Power Generation
6 Power Plant AFBC/CFBC) 10MW 35 MW
7. Power Plant (WHRB) 8MW 16MW
The proposed expansion is coming up in 45.22 Acre area within existing plant i.e. 116.0 Acres
(4,73,325Sq.m). No additional land is required for the proposed expansion. The expected
capital investment for the proposed expansion is Rs. 216.0 Crore and the total project cost will
be 596.0 Crore.
The proposed expansion is coming up in 45.22 Acre area within existing plant i.e. 116.0 Acres
(4,73,325Sq.m). No additional land is required for the proposed expansion. The expected
capital investment for the proposed expansion is Rs. 216.0 Crore and the total project cost will
be 596.0 Crore.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 60
1.4 IDENTIFICATION PROJECT AND PROJECT PROPONENT
Gallantt Metal Limited is company incorporated by two patron companies; namely M/s.
Govind Mills Limited based at Gorakhpur (Uttar Pradesh; India) and M/s. Ganesh Laxmi
Processors Pvt. Ltd. based at Surat (Gujarat; India). At present, M/s. Govind Mills Limited is
involved in running Flour Mills, Induction Furnaces and Re-rolling Mills in and around
Gorakhpur.
Gallantt Metal Ltd has set up an integrated steel plant near to Bhachau in Gujarat for
manufacture of Sponge iron, Steel billets, M.S Bars, Runner riser, MS Rolled Bars and captive
power plant
Gallantt Metal Limited (GML) is a large scale industrial unit which is located at Survey No.
175/1, Village- Samkhaiyali, Tehsil - Bhachau, District - Kutch (Gujarat). The company
manufactures sponge iron, TMT Bars, M.S. Billets/S.S. Billets and having Captive power plants.
Now GML has decided to expand its sponge iron, TMT Bars, M.S. Billet/ S.S. Billets and captive
power plant capacity within existing premises of industry.
Name and address
of the Applicant
Gallantt Metal Limited (GML)
Dinesh Agrawal (Director)
Address: Gallantt Metal Limited
Plot No 123, Ground Floor, Ward 10 BC, Opp. IFFCO Colony
Gandhidham, Kutch-370201 Gujarat, India.
Telephone No. No. –02837-283555
Email:- [email protected], [email protected]
1.5 BRIEF DESCRIPTION OF NATURE OF THE PROJECT
The proposed expansion is for manufacturing Sponge Iron - 3,73,500TPA; M.S Billets -
4,29,000TPA; MT Bars -4,22,400 TPA, MS Rolled Bar - 6,843 TPA. No change in runner & Riser
Capacity, it is remains same as 891 TPA; Captive power plant of AFBC -35MW; WHRB based
power plant -16MW, respectively due to increase in market demand.
1.6 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION
The need for the expansion unit for Sponge Iron, TMT Bars, M.S. Billet/S.S. Billet and Captive
power plant and WHRB. This is due to the rising infrastructural demand from the existing unit
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 61
and to keep its continuous supply, owing to the growth in the region. Captive Power plant will
be installed to meet the demand of electricity.
India is world's largest sponge iron producer with an annual production of about 26-28 MnT
against installed capacity of 46-47 MnT. There are over 400 sponge iron units in India. Indian
sponge iron industry is highly fragmented. Top 20 producers contribute about 60-65% of total
production where as rest contribute 35-40% of the production. Sponge iron contributes 25% of
India's total crude steel production of 90 MnT.
The production for sale of DRI or Sponge Iron has increased from 1.31 mt in 1991-92 to 14.83
mt in 2016-17 (prov). India was the largest producer of DRI in the world during the period
2003 to 2015 and emerged as the 2nd largest global producer in 2016, based on provisional
ranking released by the World Steel Association.
1.7 EIA PURPOSE
As per the Gazette Notification dated 14th September, 2006 and its subsequent amendment on
dated 01.12.09 and 04.04.2011, the project is classified under 3 (a). Thus, the project is “A”
category project. The Environmental Clearance process for the proposed expansion project will
comprise of three stages. These stages in sequential order are:-
1. Scoping;
2. Public consultation;
3. Appraisal
The flow chart depicting these stages to obtain the prior Environmental Clearance for the
existing project is as given below:-
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 62
Fig1: Environmental Clearance process for Category ‘A’ project
Project Concept
Form 1, Pre-feasibility Project Report with Proposed TOR to MoEF&CC (EAC)
Scoping by EAC (Site visit by sub group of EAC, if necessary)
TOR approved by EAC EC - rejected by MoEF&CC on recommendation of EAC
Final EIA Report to SPCB by Project Proponent
Public Consultation process by SPCB
Summary EIA and Form 1 – display on the Website by SPCB
Proceedings of Public Consultation
Appraisal and Recommendation by EAC
Display on MoEF&CCWebsite
Display at Panchayat, ZP, DM/DC/
Dy. Com & on the SPCB website
To Proponent for Submission of Final EIA
Report/Supplementary Report to Final EIA
Approval by MoEF&CC
Rejected Approved Display on MoEF&CCWebsite& Project Proponent Website
Post EC Monitoring
Submission of half yearly Compliance
Report to MoEF&CC/ RO-MoEF&CC
Display of Compliance Report on MoEF&CCWebsite
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 63
1.7.1 Scope of the Study
The scope of the EIA Study includes detailed study of the environment for an area of 10Km
radius from the project area. The various environmental parameters like Air, Water, Noise,
Land, Biological and Socio economic aspects attributes cover for the baseline study.
1.7.2 Objectives
The overall objective of any EIA studies is to identify and assess the adverse and beneficial
impacts of the project in the planning stage itself, so that necessary mitigation measures to
prevent or minimize these adverse impacts could be planned early and cost effectively. In
view of this objective, the scope of EIA study broadly includes:
Introduction along with scope of EIA studies (Chapter-1).
Project description including process, resource required and products formed along with
sources of pollution and built in mitigation measures with respect to wastewater,
gaseous emissions and solid wastes (Chapter-2).
Existing baseline status of the relevant environmental parameters in the specified study
area through primary and secondary source. The environmental parameters include
meteorology, air, water, land, soil, noise, and ecology and socio economics (Chapter-3).
Anticipated environmental impacts of the proposed project on environment and
measures for mitigation of the predicted adverse impacts, air pollution dispersion
modeling studies (Chapter-4).
Analysis of Alternate Site and Technology (Chapter-5)
Environmental Monitoring Programs (Chapter-6)
Additional Studies including Risk Assessment, DMP, Emergency Action Plan (Chapter7).
Project Benefits (Chapter-8).
Environmental Cost Benefits Analysis (Chapter-9)
Environment management Plan (Chapter – 10)
Summary and Conclusion (Chapter- 11).
1.8 TERMS OF REFERENCE
The application for the Terms of Reference of the proposed expansion project for
manufacturing of Sponge Iron, TMT Bars, M.S. Billet/ S.S. Billets, MS Rolled Bar and Captive
Power Plant & WHRB of M/s Gallant Metal Limited was submitted online vide proposal no.
IA/CG/IND/67974/2017 dated 10th November’ 2017 at MoEF&CC, New Delhi and the same
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 64
after consideration in the 26th Meeting of the Expert Appraisal Committee on Industry- I
held on dated 12.12.2017 was accorded TOR vide letter no. J-11011/ 52/ 2013 – IA.II (I)
dated 19.12.2017. (Copy is enclosed as Annexure III.). The point wise compliance of the
TOR is as under:-
Table 1.2: TOR Compliance
TOR Ref. TOR Detail Implementation / Plan
1. Executive Summary Executive Summary has been given in Section – XI of Final EIA/
EMP report.
2. Introduction
Details of the EIA
Consultant including
NABET Accreditation.
Enkay Enviro Services Pvt. Ltd. , Jaipur
Accredited EIA Consultant Organization by NABET, QCI, New
Delhi at S. No. 45 (MoEF&CC) List of Accredited EIA Consultant
Organizations (as on October 11, 2018).
Validity: -06.11.2018.
Information about Project
Proponent
Gallantt Metal Limited (GML)
Dinesh Agrawal (Director)
Address: Gallantt Metal Limited
Plot No 123, Ground Floor, Ward 10 BC, Opp. IFFCO Colony
Gandhidham, Kutch-370201 Gujarat, India.
Telephone No.. –02837-283555
Email:- [email protected], [email protected]
Importance and benefits of
the project.
Importance: - The need for the expansion is due to the rising
infrastructural demand from the existing unit and to keep its
continuous supply, owing to the growth in the region.
In order to meet the in house demand of raw material for
billets and TMT bars and also to meet the market requirement
in timely manner the proposed expansion project is
undertaken.
Huge demand in construction sector.
Benefits:-
The proposed expansion project aims to fill the demand – supply
gap through optimum allocation and production of natural
resources required to meet the demand effectively.
3. Project Description
i. Cost of project and time of
completion.
Project Cost: - Existing – Rs. 380.0 Crore; Proposed:- Rs. 216.0
Crore; Total after expansion:- Rs. 596.0Crore
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 65
Time of Completion: -3 Years after start of installation.
ii. Products with capacities
for the proposed project.
S. No. Product Proposed
Capacity
(TPA)
Total Capacity
After expansion
(TPA)
1 Sponge Iron 1,48,500 3,73,500
2 M.S. Billets 92,400 4,29,000
3 TMT Bars 92,400 4,22,400
4 M S Rolled Bar 1,497 6,843
5 Runner & Raiser No change 891 (No change)
Power Generation
6 Power Plant
AFBC/CFBC)
10MW 35 MW
7 Power Plant (WHRB) 8MW 16MW
iii. If expansion project,
details of existing products
with capacities and
whether adequate land is
available for expansion,
reference of earlier EC if
any.
The existing products detail are given below:
The proposed expansion is coming up within the existing plant
premises for an area of 116 Acre. The expansion area is
earmarked for future expansion in the total existing plant and
will be utilized for the proposed expansion. The detail is given
below:
Environmental Clearance has been granted by MoEF&CC, New
Delhi for the existing capacity of manufacturing Sponge Iron,
TMT Bars, M.S. Billet/ S.S. Billets, Coal based Captive Power Plant
and WHRB vide letter no.-J-11011/52/2013-IA II(I) dated
Product Existing Capacity (TPA)
Sponge Iron 2,25,000
M.S. Billets 3,36,600
TMT Bars 3,30,000
M S Rolled Bar 5346
Runner & Raiser 891
Power Generation
Power Plant (AFBC/CFBC) 25 MW
Power Plant (WHRB) 8MW
Area In Acre
Total Land 116.0
Land For future expansion (within
existing land area)
45.22
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 66
19.05.2016. Copy is enclosed as Annexure – IV.
iv. List of raw materials
required and their source
along with mode of
transportation.
List of raw materials required and their source along with mode
of transportation has been given in Section – II, Sub-Section –
2.6.1 of Final EIA/ EMP Report.
v. Other chemicals and
materials required with
quantities and storage
capacities.
Other chemicals and materials required with quantities and
storage capacities is given below:
S. No. Fuel Existing Proposed Total
1. HSD Quantity 1667 TPA Nil 1667 TPA
Storage capacity 60 KL - 60 KL
vi. Details of emission,
effluents, hazardous waste
generation and their
management.
Emission Major emissions from the proposed expansion
project are of PM, SO2, and NOx.
Management: Management is as follows:
Sponge Iron:
During the manufacturing process exhaust
gases generated from rotary kiln will be
directed to Waste Heat Recovery Boiler
(WHRB) for heat recovery. After that the
exhaust gases will be routing through ESP to
reduce the particulate matter in the exhaust
gases to less than 50 mg/Nm3.
After treated in ESP gases will be release
through a combined stack of 42 m height for
effective dispersion and dilution of
emissions into the atmosphere.
Dust extraction system with Bag filters is
being / will be provided at all material
transfer points, raw material storage area,
etc. to control fugitive dust emission. All the
material handling systems will be connected
with de- dusting system at all discharge
points and feed points wherever the
possibility of dust generation.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 67
Water sprinklers are being/will be provided
for dust suppression during unloading of
raw materials.
All conveyors is /will be covered with GI
(Galvanized iron)sheets.
Major raw materials will be stored in
covered sheds.
Induction Furnace:
The Fugitive emissions from the Induction
furnaces will be routed through side draft
hood and will be directed a fume extraction
system comprising of bag house and then
release through a common stack of 30 m
height.
The outlet dust emission will be kept less
than 50 mg/Nm3. The dust will be
pneumatically carried to covered storage
bins.
AFBC /CFBC
The flue gases generated from boiler will be
treated in ESP (Efficiency 99.9 %) to reduce
the particulate matter emission to keep less
than 50 mg/Nm3 and will be emit through an
existing stack of 95.0m.
Effluent Domestic waste water (154 KLD) generated
from plant and colony will be treated in existing
STP (Activated Sludge Process) with 200 KLD
capacities and treated water will be utilized in
greenbelt development/plantation.
ETP waste water: Waste water (210.5 KLD)
generated from cooling tower, boiler and
process will be treated in ETP (250 KLD) and
reused for green belt and dust suppression
purpose.
Hazardous The manufacturing process does not involve any
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 68
Waste hazardous waste generation.
Used oil, used ion exchange resin and tar
residue are generated and stored at separate
designated storage areas and maintained as
per Hazardous and Other Wastes
(Management and Transboundary
Movement) Rules, 2016. The Hazardous
waste generated at site being sent to
Hindustan oil, Industries, Gandhidham and
the same practice will be adopted for
proposed expansion project. The
Authorization has been obtained with
Consent to Operate for existing quantity vide
letter no. AWH/ 76789 dated 29.02.2016
which is valid up to 27.12.2020. Enclosed as
Annexure – VIII.
Particulars Hazardous Waste Quantity in TPA Treatment/
disposal Type of
Waste
Existing Proposed Total
Hazardous
Waste
Used
Oil(5.1)
2.063 1.13 3.19 Used oil is sent
to Hindustan
Oil Industries,
Gandhidham,
Gujarat. Copy is
enclosed as
Annexure-XXI.
Used Ion
exchange
resin
(34.2)
0.35 0.19 0.54 Used Ion
exchange resin
is sent to
Saurashtra
Enviro Projects
Pvt. Ltd. Copy is
enclosed as
Annexure-
XXII.
Tar
residue
(13.2)
3.6 - 3.6 Tar residue is
sent to
Saurashtra
Enviro Projects
Pvt. Ltd
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 69
Enclosed as
Annexure-XVI.
vii. Requirement of water,
power, with source of
supply, status of approval,
water balance diagram,
man-power requirement
(regular and contract).
Requirement of Water: The daily water requirement for the
existing plant is 1318 KLD and proposed water demand is
537KLD (343Fresh +194 Recycled). Total Water demand after
expansion is 1855KLD (1661 fresh +194Recycled). The break up
is given below:
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 70
Man Power: The existing and proposed man power is given
below:
S.
No.
Category No. of Persons Remarks
Existing Proposed Total
1. Permanent Staff 355 70 425 Local People
will be given
employment.
2. Skilled Workers 225 60 285
3. Semi-Skilled
worker
130 50 180
4. Unskilled worker 250 110 360
Total 960 290 1,250
S. No. Particulars Water Demand (KLD)
Existing Proposed Total
1. Domestic 215 61 276
2. Industrial
a. Cooling 168 92 260
b. Boiler 237 122 359
c. Process 653 262 915
3. Plantation/
Others
45 -- 45
Total 1318 537(343
Fresh +194
Recycled)
1855(1661 fresh
+194
Recycled)
Source: - Gujarat Water Infrastructure Ltd. (GWIL)
Approval: The permission for water supply from GWIL to the
tune of 1.755 MLD has been obtained vide letter no.
GWIL/Kutch/Ind. Connect./3000 dated 31.12.2010. Enclosed as
Annexure – X.
Water Balance diagram has been given in Section – II,
Sub-Section-2.5.2 of Final EIA/ EMP Report.
Power Demand: The existing and proposed power demand
is given below:
S. No. Particulars Power Demand (KW)
Existing Proposed Total
1. Power 33MWH 18MWH 51MWH
Source: - Existing & proposed CPP and remaining will be met from
State grid as and when required. Copy of electricity sanctioned is
enclosed as Annexure-XII.
viii. The Project Proponent
shall furnish the requisite
Ground Water withdrawal: No ground water withdrawal is
envisaged for the proposed expansion project.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 71
documents from the
competent authority in
support of drawl of ground
water and surface water
and supply of electricity.
Surface Water Supply: The permission for water supply from
GWIL (Gujarat Water Infrastructure Limited) to the tune of 1.755
MLD was obtained vide letter no. GWIL/Kutch/Ind.
Connect./3000 dated 31.12.2010 which is sufficient for existing
and proposed water demand. Copy is enclosed as Annexure – X.
Supply of electricity:
Existing & proposed AFBC/CFBC and remaining will be met from
State grid as and when required. Copy of electricity sanctioned is
enclosed as Annexure- XII.
ix. Process description along
with major equipments
and machineries, process
flow sheet (quantitative)
from raw material to
products to be provided.
Process description along with major equipments and
machineries, process flow sheet (quantitative) from raw material
to products has been given in Section – II, Sub-Section – 2.6.3 and
2.9.2 of Final EIA/ EMP Report.
x. Hazard Identification and
details of proposed safety
systems.
The hazards and their proposed safety measures are given
below:-
Project Phase Hazard Identified Safety Systems/ Measures:-
Existing and
proposed expansion
phase
Material hazards:
Furnace Oil (FO), High Speed Diesel
(HSD)/ Light Diesel Oil (LDO)
Risk associated with coal handling plant
– dust explosion;
Coal storage in open yard;
Coal handling plant;
Boilers/ Steam Turbine Generator
Building;
Process hazards
During handling of hazardous materials
or processes resulting in Heat, fire,
explosion, etc.
Electrical hazards:
Electrocution, high voltage levels, short
circuit, etc
On-Site/ Off- Site Emergency Plan.
Exposure Controls and Personal Protection;
Personnel Protective Equipments;
Other Safety Measures:-
Safety training to the workers is /will given.
PPE is/will provided to the workers.
The maintenance and cleaning of bag filters
is /will carry out regularly.
The dust removal efficiency of bag filters is
/will check regularly.
Work place environment monitoring is
carried out regularly and records are
maintained. Good housekeeping is/will
implement in the plant.
First aid box is/will provided.
The industry is/will providing adequate
lighting facility inside the plant premises.
Hazard identification and details of proposed safety systems has been given in Section-VI, Sub-Section – 6.2.3
of Final EIA/EMP Report.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 72
xi. Expansion/ Modernization proposals:-
a. Copy of all the
Environmental
Clearance(s) including
amendments thereto
obtained for the project
from MoEF/ SEIAA shall be
attached as Annexure. A
certified copy of the latest
Monitoring Report of the
Regional Office of the
Ministry of Environment
and Forests as per circular
dated 30th May, 2012 on
the status of compliance of
conditions stipulated in all
the existing Environmental
Clearances including
amendments shall be
provided. In addition,
status of compliance of
Consent to operate for the
ongoing/ existing
operation of the project
from SPCB shall be
attached with the EIA-EMP
Report.
Environmental Clearance was granted by MoEF&CC, New Delhi
for the existing capacity of manufacturing Sponge Iron, TMT
Bars, M.S. Billet/ S.S. Billets, Coal based Captive Power Plant and
WHRB vide letter no.-J-11011/52/2013-IA II(I) dated
19.05.2016. Copy of all the previous granted Environmental
Clearance(s) enclosed as Annexure –V.
The Environmental Clearance compliance report of existing
Environmental Clearance was submitted to Regional Office,
MOEF&CC Bhopal for certification. Copy of Certified EC
Compliance is submitted is enclosed Annexure –VI.
The compliance report of existing Consent to Operate for
manufacturing Sponge Iron, TMT Bars, MS/SS Billets, Waste Heat
Recovery Boiler (WHRB) and Captive Power Plant was submitted
to Gujarat Pollution Control Board. Enclosed as Annexure – XXV.
The monitoring of stack (source emission) has been carried out
on 29.11.2017 The analysis report is enclosed as Annexure-
XXVI. Copy of all the Consent to Operate obtained for the existing
plant from GPCB, Gujarat has been enclosed as Annexure – VII&
VIII & details are given below:
S.
No
Particular Letter no Grant date
1. Environmental
Clearance for 12MW
Coal based power
plant
J-13011/37/2007-IA II(I) 28..09.2007
2. Expansion for Steel
Plant by installation
of Sponge Iron
Plant, Captive
Power Plant
J-13011/37/2007-IA II(I) 8 .06. 2009
3. Expansion of
Sponge Iron, Steel
billets TMT bar and
Captive Power Plant
J-11011/52/2013-IA II(I) 19.05.2016
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 73
S. No. Consent & Authorization
Letter No.
Issued on Valid up to Production Capacity
1. PC/CCA-Kutch-341(3)GPCB
ID:17845/99847
16.12.2011 27.12.2015 Sponge Iron -9375MT/Month
M.S. Billets -14850 MT/Month
TMT Bars -14330.25 MT/Month
M S Rolled Bar-445.50 MT/Month
Runner & Raiser-74.25 MT/Month
Power Plant (AFBC/CFBC) –12MW
Power Plant (WHRB) -6MW
2. PC/CCA-Kutch-341(3)GPCB
ID:17845/106250
02.02.2012 27.12.2015 Power Generation – 12.0MW to 17.0MW
3. PC/CCA-Kutch-341(3)GPCB
ID:17845/204290
10.01.2014 16.12.2015 Sponge Iron -14625.0 MT/Month
Power Plant (WHRB) -8MW
4. PC/CCA-Kutch-341(3)GPCB
ID:17845/349490
29.02.2016 27.12.2016 Sponge Iron -14625MT/Month
M.S. Billets -14850MT/Month
TMT Bars -14330.25 MT/Month
M S Rolled Bar-445.50 MT/Month
Runner & Raiser-74.25 MT/Month
Power Plant (AFBC/CFBC) –17MW
Power Plant (WHRB) -8MW
5. PC/CCA-Kutch-341(3)GPCB
ID:17845/364967
27.07.2016 27.12.2020 Sponge Iron -18,750MT/Month
M.S. Billets -28,050 MT/Month
TMT Bars -27,500MT/Month
M S Rolled Bar-445.50 MT/Month
Runner & Raiser-74.25 MT/Month
Power Plant (AFBC/CFBC) –25MW
Power Plant (WHRB) -8MW
6. PC/CCA-Kutch-341(3)GPCB
ID:17845/412240
11.05.2017 27.12.2020 Sponge Iron -18,750T/Month
M.S. Billets -21,450 T/Month
TMT Bars -20,915 T/Month
M S Rolled Bar-445.50 T/Month
Runner & Raiser-74.25 T/Month
Power Plant (AFBC/CFBC) –25MW
Power Plant (WHRB) -8MW
b. In case the existing project
has not obtained
Environmental Clearance,
reasons for not taking EC
This is an existing project. Environmental Clearance was granted
by MoEF&CC, New Delhi for the existing capacity of
manufacturing Sponge Iron, TMT Bars, M.S. Billet/ S.S. Billets,
Coal based Captive Power Plant and WHRB vide letter no.-J-
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 74
under the provisions of the
EIA Notification 1994 and/
or EIA Notification 2006
shall be provided. Copies of
Consent to Establish/ No
Objection Certificate and
Consent to Operate (in
case of units operating
prior to EIA Notification
2006, CTE and CTO of FY
2005-2006) obtained from
the SPCB shall be
submitted. Further,
compliance report to the
conditions of consent from
the SPCB shall be
submitted.
11011/52/2013-IA II(I) dated 19.05.2016. Copy is enclosed as
Annexure – V.
4. Site details
i. Location of the project site
covering Village, Taluka/
Tehsil, District and State.
Justification for selecting
the site, whether other
sites were considered.
Location: Khasra No.:- 175/1 Village- Samyakhali, Tehsil –
Bhachau, District – Kutch (Gujarat.).
Justification for selecting the Site: -
No additional site was identified as it is expansion project within
the same premises. No additional land is required for the
proposed expansion.
ii. A Toposheet of the study
area of radius of 10 Km
and site location on
1:50,000/ 1:25,000 scale
on an A3/ A2 sheet.
(Including all eco-sensitive
areas and environmentally
sensitive places).
A toposheet of the study area of radius of 10 Km and site location
on 1:50,000 on an A3 sheet including all eco-sensitive area is
enclosed as Annexure – II.
iii. Co-ordinates (Lat-Long) of
all four corners of the site.
The co-ordinates (Latitude - Longitude) of all four corners of the
sites has been given below:-
N E
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 75
Latitude 23°19’4.47” N Latitude 23°19’2.33” N
Longitude 70°29’10.21” E Longitude 70°29’10.21” E
S W
Latitude 23°18’33.97” N Latitude 23°18’32.58” N
Longitude 70°29’28.95” E Longitude 70°29’41.87” E
iv. Google Map - Earth
downloaded of the project
site.
Google Map – Earth downloaded of the project site is enclosed as
Annexure – XXVII.
v. Layout maps indicating
existing unit as well as
proposed unit indicating
storage area, plant area,
greenbelt area, utilities etc.
if located within an
Industrial area/ Estate/
Complex, layout of
Industrial Area indicating
location of unit within the
Industrial Area/ Estate.
Layout map showing existing unit as well as proposed unit
showing storage area, plant area, greenbelt area etc. is enclosed
as Annexure – XV.
A certificate has been obtained from Office of Collector, Kutch
vide letter no.- A-3-Land-N.A.-65(B)-C.No.44/2206-07 & N.A.-
65(B)-C.No.44/2009-10 dated 27.04.2007 & 05.11.2009 stating
the land is bonafide for industrial purpose. Copy is enclosed as
Annexure – XIII.
vi. Photographs of the
proposed and existing (if
applicable) plant site. If
existing, show
photographs of plantation/
green belt, in particular.
Photographs showing existing and proposed plant site are
enclosed as Annexure – XXVIII.
Photographs showing existing plantation/ green belt are
enclosed as Annexure – XXIX.
vii. Land use break – up of
total land of the project
site (identified and
acquired), Government/
private – agriculture,
forest, wasteland, water
bodies, settlements, etc.
shall be included (not
required for industrial
area).
This is an expansion project which is coming up within existing
premises and no additional land is required for the proposed
expansion. The land use break-up of total land area has been
given below:-
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 76
S. No. Area Covered Area (Acre) Percentage
(%) Existing Proposed Total
Plant Area Office Area,
Residential Colony (All
covered area).
40.60 None 40.60 35
Paved Area (Road,
Corridor, Parking and
Drainage).
2.10 None 2.10 1.9
Green Belt Area 28.08 None 28.08 24.2
Open Area for future
expansion
45.22 a. Plant area (on
Vacant Land)
18.10 18.10 15.60
b. New paved area 0.40 0.40 0.3
c. Un-used vacant
land)
10.20 10.20 8.8
d. Open area 16.52 16.52 14.2
Total 116.00 - - 116.00 100
The land use of the study area showing Government/ private – agriculture, forest, wasteland, water bodies,
settlements etc. is enclosed as Annexure – XXX.
viii. A list of major industries with
name and type within study area
(10 Km radius) shall be
incorporated. Land use details of
the study area.
List of major Industry with name lies in 10 Km radius is
given below:
*Source: All distance are taken in respect to SOI Toposheet.
Map showing surrounding industries on Google Earth
within 10 km radius is enclosed as Annexure- XXVII.
Land use detail of the study area is given in Section – III,
Sub-section – 3.4.3 of Final EIA/ EMP Report. The same is
enclosed as Annexure – XXX.
S. No. Name of Industries Type Distance & Direction
1. Electrotherm (India)
Ltd.
Steel &
Power
835m, WSW
2. A.S.R Multimetals Pvt
Ltd
Steel &
Power
1.6 Km, WSW
ix. Geological features and Geo-
hydrological status of the study
area shall be included.
The map showing Geological features and Geo-hydrological
status of the study area is enclosed as Annexure – XXXI.
x. Details of drainage of the project
up to 5Km radius of the study
area. If the site is within 1 km
The map showing drainage of the project up to 5.0 Km of
the study area is enclosed as Annexure – XXXII.
No major river/ dam are situated at a distance of 1.0Km
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 77
radius of any major river, peak
and lean season river discharge
as well as flood occurrence
frequency based on peak rainfall
data of the past 30 years. Details
of Flood level of the project site
and maximum flood level of the
river shall also be provided
(Mega green field projects).
from the existing site.
xi. Status of acquisition of land. If
acquisition is not complete, stage
of the acquisition process and
expected time of complete
possession of the land.
There is no acquisition of land.
xii. R & R details in respect of land in
line with State Government
Policy.
Not Applicable. There is no acquisition of land.
5. Forest and Wildlife related issues (If applicable).
i. Permission and approval for the
use of forest and (Forestry
Clearance), if any, and
recommendations of the State
Forest Department (If
applicable).
Not Applicable.
ii. Land use map based on High
Resolution Satellite Imagery
(GPS) of the proposed site
delineating the forestland (in
case of projects involving forest
land more than 40 Ha.).
No forest land is involved in the proposed expansion
project.
Land use map based on High Resolution Satellite Imagery
(GPS) of the proposed expansion is enclosed as Annexure –
XXX.
iii. Status of application submitted
for obtaining the Stage – I
Forestry Clearance along with
latest status shall be submitted.
No forest land is involved in the proposed expansion
project. Hence, it is not applicable.
iv. The projects to be located within There are no National Park, Sanctuaries, Biosphere
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 78
10 Km of the National Park,
Sanctuaries, Biosphere Reserves,
Migratory Corridors of Wild
animals, the Project proponent
shall submit the map duly
authenticated by Chief Wildlife
Warden showing these features
vis-à-vis the project location and
the recommendations or
comments of the Chief Wildlife
Warden – thereon.
Reserves, and Migratory Corridors of Wild animals within
10 Km radius from the proposed expansion site.
A letter for map authentication has been submitted to Chief
Wild Life Warden, Kutch dated 24.04.2018 stating that
there are no National Park, Sanctuaries, Biosphere
Reserves, Migratory Corridors of Wild animals. Receipt
enclosed as Annexure – XXIII.
v. Wildlife Conservation Plan duly
authenticated by the Chief
Wildlife Warden of the State
Government for conservation of
Schedule I fauna, if any exists in
the study area.
Schedule – I i.e. Peafowl and Painted Stork have been
reported in the buffer zone during the study period. The
application for authentication of Conservation Plan of
Indian Pea – Fowl (Pavo cristatus) & Painted Stork has been
submitted to the Office of Chief Conservator of Forest
(Wildlife) Kutch. Conservation plan is enclosed as
Annexure – XIV.
vi. Copy of application submitted
for clearance under the Wildlife
(Protection) Act, 1972, to the
Standing Committee of the
National Board for Wildlife.
Not Applicable.
6. Environmental Status
i. Determination of atmospheric
inversion level at the project site
and Site-Specific Micro
Meteorological data using
Temperature, Relative Humidity,
Hourly Wind Speed and
Direction and Rainfall.
Site - Specific Micro Meteorological data (Temperature,
Relative Humidity, Hourly Wind Speed and Direction,
Rainfall) were collected during winter season (December’
2017 to February’ 2018) has been enclosed as Annexure-
XXXIII.
ii. AAQ data (except Monsoon) at 8
locations for PM10, PM2.5, SO2,
NOX, CO and other parameters
relevant to the project shall be
One – season data i.e. Winter (December’ 2017, January
and February’ 2018) was generated & collected.
AAQ data includes PM10, PM2.5, NOX, SO2, CO and other
parameters relevant to the project were generated.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 79
collected. The monitoring
stations shall be based CPCB
guidelines and take into account
the pre-dominant wind
direction, population zone and
sensitive receptors including
reserved forests.
The monitoring stations were selected taking into
account the dominant wind direction, population zone
and sensitive receptors etc.
The monitoring station selected is as described under:-
S. No. Name of Location Distance (Km) Direction Remarks
1. Project Site - - -
2. Samakhiali 2.24 km SE Nearest habitation towards
Downwind
3. Near to gorasar talav 4.96 Km SSE Downwind
4. Ramapar 5.06 Km SW Upwind & Crosswind
5. Gharana 4.74 Km NE Downwind
6. Vipasar 6.52 Km WNW Upwind
7. Vondh R.S. 5.09 Km WSW upwind
8. Lakhpat 5.04km NNE downwind
iii. Raw data of all AAQ
measurement for 12 weeks of all
stations as per frequency given
in the NAAQM Notification of
Nov. 2009 along with Min., Max.,
Average and 98% values for
each of the AAQ parameters
from data of all AAQ stations
should be provided as an
annexure to the EIA Report.
The raw data of all AAQ measurement for 12 weeks of eight
stations as per frequency given in the NAAQM Notification
of November 2009 has been given in Section – III, Sub-
Section –3.6.3, Table No. – 3.12 of Final EIA/ EMP report.
The Baseline monitoring report has been enclosed as
Annexure – XXXIII.
iv. Surface water quality of nearby
River (60m upstream and
downstream) and other surface
drains at eight locations as per
CPCB/ MoEF&CC guidelines.
Seven surface water samples were collected as grab
samples and were analyzed for various parameters as per
CPCB/ MoEF&CC guidelines. The analysis has been given in
Section – III, Sub-Section – 3.5.1, Table No. – 3.5 and 3.6 of
Final EIA/ EMP report.
The same has been enclosed as Annexure – XXXIII.
v. Whether the site falls near to The proposed expansion project does not falls near to
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 80
polluted stretch of river
identified by the CPCB/
MoEF&CC.
polluted stretch of river identified by the CPCB/ MoEF&CC,
New Delhi.
vi. Ground water monitoring
minimum at 8 locations shall be
included.
Eight locations of ground water samples were collected and
analyzed for various parameters as per CPCB/ MoEF&CC
guidelines. The analysis has been given in Section – III, Sub-
Section – 3.5.1, Table No. – 3.5 and 3.6 of Final EIA/ EMP
report.
The same has been enclosed as Annexure – XXXIII.
vii. Noise levels monitoring at 8
locations within the study area.
Noise level monitoring was carried out at eight locations
within the study area during winter season (December’
2017 to January- February’2018) as per CPCB/ MoEF&CC
guidelines. The analysis has been given in Section – III, Sub-
Section – 3.7.1, Table No. – 3.15 of Final EIA/ EMP report.
The same has been enclosed as Annexure XXX.
viii. Soil characteristics as per CPCB
Guidelines.
Soil samples were collected and analyzed for eight locations
within the study area during winter season (December’
2017 to February’2018). The analysis result is given in
Section – III, Sub-Section – 3.4.4, Table No. – 3.4 of Final
EIA/ EMP report.
The same is enclosed as Annexure – XXXIII.
ix. Traffic study of the area, type of
vehicles, frequency of vehicles
for transportation of materials,
additional traffic due to
proposed project, parking
arrangement etc.
Types of Vehicles : Trucks, Tippers
Frequency of vehicles for
transportation of material
: Daily
Additional traffic due to
proposed project
: 50 - 100/ day in operation
phase based on plant
running.
25 max per day in
construction phase.
Parking arrangement : Available
x. Details description of flora and
fauna (terrestrial and aquatic)
existing in the study area shall
be given with special reference
to rare, endemic and endangered
The study of flora and fauna (terrestrial and aquatic)
existing in the study area is given in Section- III, Sub-Section
-3.8 of Final EIA/ EMP report.
Core Zone Buffer Zone
Flora
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 81
species. If Schedule – I fauna are
found within the study area, a
Wildlife Conservation Plan shall
be prepared and furnished.
Grass - 6 Species Grass –10 Species
Herb– 8 Species Herbs - 33 Species
Shrubs - 10 Species Shrubs - 13 Species
Tree - 22 Species Tree - 27 Species
Fauna
Amphibian – 0 Species Amphibian - 1Species
Reptiles - 2Species Reptiles –5 Species
Avifauna - 13 Species
Butterflies -4 Species
Avifauna – 34Species
Butterflies - 9Species
Mammals - 3 Species Mammals -9 Species
One schedule- I specie reported i.e. Indian Peafowl & Painted
Stork in the buffer zone.
The conservation plan of Indian Pea – Fowl (Pavo
cristatus) & Painted Stork has been submitted to the
Office of Chief Conservator of Forest (Wildlife), Kutch.
Copy of Submission receipt is enclosed as Annexure –
XIV.
xi. Socio-Economic status of the
study area.
Socio-Economic status of the study area has been given in
Section- III, Sub-Section – 3.9 of Final EIA/ EMP report.
7. Impact Assessment and Environment Management Plan.
i. Assessment of ground level
concentration of pollutants from
the stack emission based on Site-
Specific meteorological features.
In case the project is located on a
hilly terrain, the AQIP Modelling
shall be done using inputs of the
specific terrain characteristics
for determining the potential
impacts of the projects on the
AAQ. Cumulative impact of all
sources of emissions (including
transportation) on the AAQ of
the area shall be well assessed.
Details of the model used and
In order to predict the incremental particulate emissions,
AERMOD Version 7.1.0 model was used to predict changes
in air quality i.e., maximum ground level concentration
(GLC’s) of PM10, PM2.5, NOX and CO due to the expansion
project activity. The inputs required for the model is:-
Hourly meteorological data
Source data
Receptor data
Programme control parameters.
The GLC’s were predicted for the scenario, with EMP (80%
of pollution control) in the project.
Maximum ground level concentrations of particulate
matter due to project activities are.
Pollutant Maximum Incremental
Concentration (g/m3)
Direction
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 82
the input data used for modeling
shall also be provided. The air
quality contours shall be plotted
on a location map showing the
location of project site,
habitation nearby, sensitive
receptors, if any.
PM10 2.2 SSW
PM2.5 1.4 SSW
NOx 13.5 SSW
SOx 9.2 SSW
Hg 0.001 SSW
Isopleths showing Ground Level Concentration
superimposed on Google map is given in Section-IV, Sub-
Section – 4.3.3.2 of the Final EIA/EMP report.
ii. Water Quality Modeling – in
case, the effluent is proposed to
be discharged in to the local
drain, then Water Quality
Modeling should be conducted
for the drain water taking into
consideration the upstream and
downstream quality of water of
the drain.
The unit will be maintained ZLD after expansion. Thus,
there will no discharge outside the premises.
Domestic waste water (154 KLD) generated from plant
and colony will be treated in existing STP (Activated Sludge
Process) with 200 KLD capacities and treated water will be
utilized in greenbelt development/plantation.
ETP waste water: Waste water (210.5 KLD) generated
from cooling tower, boiler and process will be treated in
ETP and reused for green belt and dust suppression
purpose.
iii. Impact of the transport of the
raw materials and end products
on the surrounding environment
shall be assessed and provided.
In this regard, options for
transport of raw materials and
finished products and wastes
(large quantities) by rail or rail-
cum road transport or conveyor
– cum-rail transport shall be
examined.
There is/will be no major impact of the transport of the
raw materials and end products on the surrounding
environment due to proposed expansion project as
proper mitigation measures is being/will be adopted.
Major raw material i.e. manufacturing of TMT Bars and
same for proposed expansion which process does not
include any hazardous/ fugitive materials as raw
materials.
Imported Coal will be transported by road.
The impact of the transport of the raw material and end
products on the surrounding environment has been
assessed as a Line Source Emissions. The Ground level
concentrations are computed for 24-hr average. The
incremental ground level concentrations for various
pollutants are given below:-
Emission Source Emission rate
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 83
Line emissions PM 10 – 1.31x10 -4 g/s/m
PM 2.5 – 6 x 10 -5 g/s/m
NOx – 1 x 10 -3 g/s/m
CO – 3.75 x 10 -3 g/s/m
SO2 – 1.25 x 10 -4 g/s/m
iv. A note on treatment of
wastewater from different plant
operations, extent recycled and
reused for different purposed
shall be included. Complete
scheme of effluent treatment.
Characteristics of untreated and
treated effluent to meet the
prescribed standards of
discharge under E(P) Rules.
Domestic wastewater generated (154KLD) from plant and
colony will be treated in the existing Sewage Treatment
Plant (STP) based on Conventional Activated Sludge
Process (ASP) technology having capacity of 200 KLD and
sludge generated will be utilized as manure for greenbelt
development/ plantation within the plant premises.
Water Balance for different plant operations, extent
recycled and reused for different purposed has been given
in Section – II, Sub-Section-2.5.2 of Final EIA/ EMP Report.
About 194 KLD water will be recycled and reused for
cooling tower, plantation and dust suppression and general
cleaning.
The complete scheme of Sewage Treatment Plant has been
given in Section – IV, Sub-Section – 4.3.2.3 of Final EIA/
EMP Report. Photographs showing Sewage Treatment Plant
is enclosed as Annexure XXXIV.
Rain water harvesting is being/will be practiced inside the
plant and colony premises. Photographs showing rain water
harvesting is enclosed as Annexure-XXXV.
Characteristics of untreated and treated effluent to meet the
prescribed standards of discharge under E (P) Rules has
also been given in Section – IV, Sub-Section – 4.3.2.3 of Final
EIA/ EMP Report.
v. Details of stack emission and
action plan for control of
emissions to meet the standards.
The stack detail, emission generated along with action plan
to control the emissions has been given in Section – IV, Sub-
Section -4.3.3 of Final EIA/ EMP Report.
The photographs showing stacks are enclosed as Annexure
– XXXVI.
Efficient Air Pollution Control Equipment (APCE) is being
/will be installed for control of emissions from all the
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 84
sources within the prescribed limit. Details of the same
have been given in Section – IV, Sub-Section –4.3.3 (Table
No 4.4) of Final EIA/ EMP Report.
Stack Emission Details (Existing)
Stack Emission Details (Proposed Expansion)
S.
No
.
Parameters Unit
s
Captive
Power
Plant
(25MW
)
Stack-I
Rotary
Kiln No.
1 & 2
Stack-II
Rotary
Kiln No.
3 & 4
Stack-
III
Inductio
n
Furnace
No. 1 & 4
Stack-IV
Inducti
on
Furnace
No. 2 &
3 Stack-
V
Inductio
n
Furnace
No. 5
Stack-VI
Coal
Crushe
r
Stack-
VII
Re-
heating
Furnace
Stack-
VIII
DG Sets
3 nos of
Stack-IX
1 Stack Height M 95 40 40 48 48 48 30 30 12
2 Top
diameter of
flue
M 2 1 1 1 1 1 1 1 0.5
3 Flue gas
velocity
m/se
c
10 10 10 7 7 7 10 8 10
4 Exit Flue gas
temperature
oK 393 393 393 373 373 373 373 423 453
5 Flue gas flow
rate
m3/s
ec
31.41 7.85 7.85 5.5 5.5 5.5 7.85 6.28 1.96
6 Emission rate at stack exit
A
PM10
emission
rate
g/s 1.7 0.81 0.81 0.55 0.55 0.55 0.8 0.25 0.09
B PM2.5
emission
rate
g/s 1.05 0.51 0.51 0.34 0.34 0.34 0.5 0.16 0.06
C NOx g/s 31.05 7.76 7.76 5.15 5.15 5.15 -- -- 1.84
D SO2 g/s 12.2 4.22 4.22 -- -- -- -- -- 0.75
7 APCM ESP ESP ESP Bag
House
Bag
House
Bag
House
Bag
House
Bag
House
--
S.
No.
Parameters Units Captive Power Plant (10
MW)
Stack-I
Rotary Kiln
No.5
Stack-II
Induction Furnace
No. 6
Stack-III
1 Stack Height M 90 48 48
2 Top diameter of
flue
M 2 1 1
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 85
3 Flue gas
velocity
m/sec 10 10 7
4 Exit Flue gas
temperature
oK 393 393 373
5 Flue gas flow
rate
m3/sec 31.41 7.85 5.5
6 Emission rate at stack exit
A
PM10 emission
rate
g/s 0.8 0.32 0.22
B PM2.5 emission
rate
g/s 0.5 0.2 0.137
C NOx g/s 3.15 3.925 --
D SO2 g/s 3.15 2.4 --
E Mercury (Hg) g/s 0.0009 -- --
7 APCM ESP ESP Bag House
vi. Measures for fugitive emission
control.
To control the fugitive emissions from the process in the
plant following measures is being/will be adopted:-
High efficiency Bag filter +Spark trapper, ESP, Side Final
hood for induction furnace, Kiln, Reheating furnace,
boiler to maintain limit of 50mg/ Nm3 for the PM
emissions;
Good House-keeping;
Adequate stack height;
Green area (24.8% at present) along the plant periphery
and within the plant premises and 10.20 Acre area is
proposed under the greenbelt plantation. The action
plan to achieve the 33% Green area is given in Section
X- sub point no. 10.4 in Final EIA/EMP report.
To avoid the tail-pipe emissions and exhaust gas, new
and PUC certified vehicles will be used;
Ambient air quality and stack emissions will be
regularly monitored to ensure that ambient air quality
standards and suggested limits of the stack emission
loads are met honestly all the time.
Photographs showing Bag filter, ESP are enclosed as
Annexure-XXXVII.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 86
All adequate measures will be strictly followed to keep
the pollution level well within the limits.
vii. Details of hazardous waste
generation and their storage,
utilization and disposal. Copies
of MOU regarding utilization of
solid and hazardous waste shall
also be included.
EMP shall include the concept of
waste-minimization, recycle, and
reuse/ recover technique,
Energy conservation, and
natural resource conservation.
As per MSIHC rules, no hazardous substances or materials
will be used, which affect the human health or the
environment.
The details of Hazardous waste generation existing as well
as proposed and their storage, utilization and disposal is
given as under:
Particular Hazardous Waste Quantity in TPA Treatment/
disposal Type of
Waste
Existing Proposed Total
Hazardous
Waste
Used Oil
(5.1)
2.063 1.13 3.19 Used oil is sent
to Hindustan Oil
Industries,
Gandhidham,
Gujarat. Copy is
enclosed as
Annexure-XXI.
Used Ion
exchange
resin
(34.2)
0.35 0.19 0.54 Used Ion
exchange resin is
sent to
Saurashtra
Enviro Projects
Pvt. Ltd. Copy is
enclosed as
Annexure-XXII.
Tar
residue
(13.2)
3.6 - 3.6 Tar residue is
sent to
Saurashtra
Enviro Projects
Pvt. Ltd.
Enclosed as
Annexure-XXIV
Waste - minimization, recycle/ reuse/ recover techniques,
Energy conservation and natural resource conservation is
included in the EMP and details regarding the same is
incorporated in Section-X of Final EIA/EMP Report.
viii. Proper utilization of fly ash shall
be ensured as per Fly Ash
Notification, 2009. A detailed
Fly ash generated from CPP is being/will be totally utilized
in the brick manufacturing process or used as binding
material for land filling. Management plan is given in
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 87
plan of action shall be provided. chapter –X. A Copy of MoU is enclosed as Annexure-XI.
ix. Action Plan for the green belt
development plan in 33% area
i.e. land with not less than 1,500
trees per ha. Giving details of
species, width of plantation,
planning schedule etc. shall be
included. The green belt shall be
around the project boundary and
a scheme for greening of the
road used for the project shall
also be incorporated.
The existing unit has already developed approximately
24.8% in green belt of total land area. Now, for the
proposed expansion additional 10.20Acre green belt will be
developed. Thus, after expansion the total land area in the
green belt will be 33%. The map showing green belt
existing as well as proposed is enclosed as Annexure – XV.
Action Plan for Green Belt development with budgetary
allocation is given as under:
S. No. Year Name of Species No. of Species
1. 2018-19 Neem, Sheesham, Karanj, Peepal, Banyan, Amla,
Ashok, Salvadora species etc. Above all many
shrubs species i.e. Kaner, Boganvelia etc
1250
2. 2019-20 1235
3. 2020-21 1235
4. 2021-22 1240
5. 2022-23 1240
Total 6200
Photographs showing existing Greenbelt development are enclosed as Annexure – XXIX.
Action Plan with Budget allocation
A capital cost provision of Rs.18, 60,000/- has been kept for development of greenbelt as given in Table below
The budget includes cost of digging of pits, fertilizers, saplings and maintenance @300/- per sapling from
2018-19 to 2022-23.
Year 2018-19 2019-20 2020-21 2021-22 2022-23 Total
No of plants 1250 1235 1235 1240 1240 6200
The budget includes
cost of digging of pits,
fertilizers, saplings
and maintenance
@300/-per sapling
1500 plants/ ha.
Rs.
3, 75,000
Rs.
3,70,500
Rs.
3,70,500
Rs.
3,72,000
Rs.
3,72,000
Rs.
18,60,000
Recurring cost Rs. 4,00,000
x. Action plan for rainwater
harvesting measures at plant site
shall be submitted to harvest
Action plan for rain water harvesting structure is given in
Chapter IV- sub section - 4.3.2.5 and rain water harvesting
pits exist at plant site to augment the ground water table by
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 88
rainwater from the roof tops and
storm water drains to recharge
the ground water and also to use
for the various activities at the
project site to conserve fresh
water and reduce the water
requirement from other sources.
roof tops and storm water drains to recharge the ground
water and also to use for the various activities at the plant
site to conserve fresh water requirement from other
sources.
The photographs showing rain water harvesting structure
is enclosed as Annexure – XXXV.
xi. Total capital cost and recurring
cost/ annum for Environmental
Pollution Control Measures shall
be included.
The total expected capital investment after proposed
expansion will be Rs. 596 Crore (Existing: - – Rs. 380.0
Crore; Proposed:- Rs. 216.0 Crore; Total:- Rs. 596.0Crore).
The amount has been already incurred for Environmental
Pollution Control Measures as given below:
S. No. Description of Item Capital Cost
(In Lacs)
Recurring Cost
(In Lacs)
1 Air Pollution Control/ Noise 600 40
2 Water Pollution Control 30 04
3 Environmental Monitoring and Management 80 10
4 Green Belt Development 20 05
5 Occupational Health 10 06
Total 740 65
xii. Action Plan for Post-Project
Environmental Monitoring shall
be submitted.
Action Plan for Post –Project Environmental monitoring is
given in Section – V, Sub-Section – 5.4 of Final EIA/ EMP
report.
xiii. Onsite and Offsite Disaster
(Natural and Man-made)
Preparedness and Emergency
Management Plan including Risk
Assessment and damage control.
Disaster Management Plan
should be linked with District
Disaster Management Plan.
Onsite and Offsite Disaster (Natural and Manmade)
Preparedness and Emergency Management Plan including
Risk Assessment and damage control are incorporated in
Section-VII of Final EIA/ EMP Report.
8. Occupational Health
i. Details of existing Occupational
& safety Hazards. What are the
exposure levels of above
The occupational health impact is very insignificant. No
health impact has been reported so far. No evident
history related to health problems arising from
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 89
mentioned hazards and whether
they are within Permissible
Exposure Level (PEL)? If these
are not within PEL, what
measures the company has
adopted to keep them within
PEL so that health of the
workers can be preserved.
industrial activity is reported. The same was evident in
the primary survey. However, following mitigation
measures will be adopted as preventive action:-
All employees are being/will be trained, educated and
encouraged to follow best and safe work practices.
Personnel Protective Equipments like face mask,
earmuffs, ear plugs, gloves, safety goggles and safety
boots are being provided.
Awareness programme regarding the use, maintenance
and up-keep of respirators will be conducted on regular
basis so that employees are trained to handle the
equipment properly.
Permissible exposure level is well within the limits.
The Occupational Health report of the workers has been
enclosed as Annexure –XXXVIII.
ii. Details of exposure specific
health status evaluation of
worker. If the workers’ health is
being evaluated by pre-designed
format, Chest X-rays,
Audiometry, Spirometry, Vision
Testing (Far and Near Vision,
Color Vision and any other
ocular defect) ECG, during pre-
placement and periodical
examinations give the details of
the same. Details regarding last
month analyzed data of above
mentioned parameters as per
age, sex, duration of exposure
and department wise.
The Occupational Health report of the workers has been
enclosed as Annexure – XXXVIII.
iii. Annual report of health status of
workers with special reference
to Occupational Health and
Safety.
Annual report of health status of worker with special
reference to Occupational Health and Safety has been
enclosed as Annexure – XXXVIII.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 90
iv. Plan and fund allocation to
ensure the occupational Health
& Safety of all contract and
causal workers.
Plan and fund allocation to ensure the occupational health
and safety of all contract and casual workers have been
given below:-
S. No. Parameters Frequency
a. Blood Pressure Every Year
b. Blood Group and RH Every Year
c. Blood Sugar (RBS) Every Year
d. Spirometry Every Year
e. Audiometry Every Year
f. Vision Every Year
g. Drug Allergy Every Year
The fund allocation for Occupational Health and Safety of all contract and casual workers are as given
below:-
Workers : Fund Allocation (In Rs.)
Contract Workers : 2,00,000/ Annum
Casual Workers : 4,00,000/Annum
9. Corporate Environment
Policy.
i. Does the company have a well
laid down Environment Policy
approved by its Board of
Directors? If so, it may be spelt
out in the EIA report.
The company has a well laid down Environmental Policy
duly being executed under the supervision of
Environmental Cell. Enclosed as Annexure –XXXIX.
ii. Does the Environment Policy
prescribe for Standard operating
process/ procedures to bring
into focus any infringement/
deviation/ violation of the
environmental or forest norms/
conditions? If so, it may be spelt
out in the EIA report.
The company has well defined procedures to bring into
focus any infringement/ deviation/ violation of the
environmental and forest norms. Enclosed as Annexure –
XL.
iii. What is the hierarchical system
or administrative order of the
Company to deal with the
environmental issues and for
The company has well defined hierarchical system to deal
with the environmental issues and for ensuring compliance
with the Environmental Clearance conditions. Enclosed as
Annexure – XLI.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 91
ensuring compliance with the EC
conditions may also be given?
Details of this system may be
given.
iv. Does the company have system
of reporting of non-
compliances/ violations of
environmental norms to the
Board of Directors of the
Company and/ or shareholders
or stakeholders at large? This
reporting mechanism shall be
detailed in the EIA report.
Management Representative will appraise the highest
authority on quarterly basis regarding the performance of
the plant on environmental measures. Enclosed as
Annexure – XLII.
10. Details regarding infrastructure
facilities such as sanitation, fuel,
restroom etc. to be provided to
the labour force during
construction as well as to the
casual workers including truck
drivers during operation phase.
The proposed expansion envisages improvement in the
facilities provided to workers. Provision for the same has
been made as given below:-
S.
No.
Activities Capital Cost
(Rs. In Lacs)
Recurring Cost
(Rs. In Lacs)
1. Shelter/ Housing
Facility
8.0 1.50
2. Health Facility 4.0 2.00
3. Drinking Water 3.0 1.25
4. Sanitation Facilities 5.0 0.25
5. Education 1.0 0.50
Total 21.0 5.50
11. Enterprise Social Commitment
(i) To address the public hearing,
issues, 2.5% of the total project
cost of (Rs. …….Crores),
amounting to Rs……..Crores shall
be earmarked by the project
proponent towards the
Enterprise Social Commitment
(ESC). Distinct ESC projects shall
be carried out based on Public
Corporate Environmental Responsibility based on Public
Hearing issues and item-wise details along with time bound
action plan is incorporated in Chapter VII of final EIA /EMP
report.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 92
Hearing issues. Project estimate
shall be prepared based on PWD
schedule of rates for each
distinct item and schedule for
time bound action plan shall be
prepared. These ESC projects as
indicated by the project
proponent shall be implemented
along with the main project.
Implementation of such
programme shall be ensured by
constituting a Committee
comprising of the project
proponent, representative of
village Panchayat & District
Administration. Action taken
report in this regard shall be
submitted to the Ministry’s
Regional Office. No free
distribution/ donation and or
free camps shall be included in
the above ESC budget.
12. Any litigation pending against
the project and/ or any
direction/ order passed by any
court of law against the project,
if so, details thereof shall also be
included. Has the unit received
any notice under the Section 5 of
Environment (Protection) Act,
1986 or relevant sections of Air
and Water Acts? If so, details
thereof and compliance/ ATR to
the notice(s) and present status
of the case.
No litigation is pending against the company and the project
in any court of law to the best of our knowledge.
Undertaking for the same is enclosed as Annexure-XX.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 93
13. A tabular chart with index for
point wise compliance of above
TORs.
The same has been complied.
14. The TORs prescribed shall be
valid for a period of three years
for submission of the EIA-EMP
reports along with Public
Hearing proceedings (wherever
stipulated).
The same has been noted.
15. The following general points
shall be noted:-
i. All documents shall be properly
indexed, page numbered.
All documents have been properly indexed and page
numbered.
ii. Period/ date of data collection
shall be clearly indicated.
Period: - Winter season (December’ 2017, January and
February’ 2018).
Date of data collection: - 01.12.2017 to 28.02.2018.
iii. Authenticated English
translation of all material in
Regional languages shall be
provided.
English translation of public hearing is incorporated in Final
EIA/EMP report and enclosed as Annexure- IV
iv. The letter/ application for
Environmental Clearance shall
quote the MoEF&CC file no. and
also attach a copy of the letter.
Terms of Reference have been issued from Ministry of
Environment, Forests & Climate Change, New Delhi vide
letter no. J-11011/ 52/ 2013 – IA.II (I) dated 19.12.2017.
Enclosed as Annexure – III
v. The copy of the letter received
from the Ministry shall be also
attached as an annexure to the
final EIA-EMP report.
Terms of Reference have been issued from Ministry of
Environment, Forests & Climate Change, New Delhi vide
letter no J-11011/ 52/ 2013 – IA.II (I) dated 19.12.2017.
Enclosed as Annexure – III.
vi. The index of the final EIA-EMP
report must indicate the specific
chapter and page no. of the EIA-
EMP report.
The same has been noted and complied.
vii. While preparing the EIA report,
the instructions for the
proponents and instructions for
The same has been noted and complied.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 94
the consultants issued by MoEF
vide O.M. No. J-11013/41/2006-
IA.II (I) dated 4th August, 2009,
which are available on the
website of this Ministry should
also be followed.
viii. The Consultants involved in the
preparation of EIA-EMP report
after accreditation with Quality
Council of India (QCI)/ National
Accreditation Board of
Education and Training (NABET)
would need to include a
certificate in this regard in the
EIA-EMP reports prepared by
them and data provided by other
organization/ Laboratories
including their status of
approvals etc. Name of the
Consultant and Accreditation
details shall be posted on the
EIA- EMP Report as well as on
the cover of the hard copy of the
presentation material for EC
presentation.
Enkay Enviro Services Pvt. Ltd.
Accredited EIA Consultant Organization by NABET, QCI,
New Delhi at S. No. 45 (MoEF&CC). List of Accredited EIA
Consultant Organizations (as on October 11, 2018).
Validity: -06.11.2018. Enclosed as Annexure – XVIII.
Monitoring Agency: En-Vision Environmental Services &
Testing Laboratory, Surat, Gujarat
NABL recognized laboratory
Recognized by NABL, NABET – QCI,
ISO: IEC 17025:2005: valid up to 22.02.2019.
Vendor Code: -
EES/ADM/LSUP/031/032
Date of Monitoring: - 01.12.2017to 28.02.2018.
ix. TORs’ prescribed by the Expert
Appraisal Committee (Industry)
shall be considered for
preparation of EIA-EMP report
for the project in addition to all
the relevant information as per
the “Generic Structure of EIA”
given in Appendix – III and IIIA
in the EIA Notification’ 2006.
Where the documents provided
Public Hearing has been carried out as per EIA Notification
14th September 2006 on 31.07.2018 at 11.00AM.
1. Indian Express-28.06.2018.
2. Kutch Mitra (Kutch edition) - 28.06.2018.
3. Venue of Public Hearing –Gallant Plant premises
4. Public Hearing panel chaired by –Ms. Remya Mohan(IAS),
DM, Bhuj, District- Kutch and in the presence of Shri K.B
Choudhary of Regional Office, Kucth (East).
5. Member present –Around 194 people have attended
public hearing in the plant premises .
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 95
are in a language other than
English, an English translation
shall be provided. The Final EIA-
EMP report shall be submitted to
the State pollution Control Board
of the concerned State for
conduct of Public Hearing. The
SPCB shall conduct the Public
Hearing/ Public Consultation,
district-wise, as per the
provisions of EIA
Notiifcation’2006. The public
hearing shall be chaired by an
Officer not below the rank of
Additional district Magistrate.
The issues raised in the Public
Hearing and during the
consultation process and the
commitments made by the
Project Proponent on the same
shall be included separately in
EIA-EMP report in a separate
chapter and summarized in a
tabular chart with financial
budget (capital and revenue)
along with time schedule of
implementation for complying
with the commitments made.
The final EIA report shall be
submitted to the Ministry for
obtaining Environmental
Clearance.
Minutes of public hearing are enclosed as Annexure- IV.
The Public hearing action plan is financial budget (capital
and revenue) along with time schedule of implementation
for complying with the commitments made has been given
in Section VII, Sub Section-6.1 of Final EIA /EMP Report
x. Public Hearing
Public Hearing to be conducted
by the concerned State
Public Hearing is conducted by the Gujarat State Pollution
Control Board on 31.07.2018 at 11.00AM at Gallant Plant
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 96
Pollution Control Board. premises.
The issue raised during public
hearing and commitment of
the project proponent on the
same along with time bound
action plan to implement the
commitment and financial
allocation thereto should be
clearly provided.
The issued raised during Public hearing & commitments of
the project proponent on the same along with time bound
action plan to implement the commitment and financial
allocation has been given in Section VII, Sub Section-6.1 of
Final EIA /EMP Report
The project proponent should
carry put social impact
assessment of the project as
per Office Memorandum No.J-
11013/25/2014.IA.I dated
11.08.2014 issued by the
Ministry regarding guideline
on Environment Sustainability
and Enterprise Social
Commitment (ESC) related
issues. The social Impact
assessment study so carried
should part of EIA EMP report.
The social impact assessment has been carried out and the
details are given in Section III and IV of EIA/EMP Report.
Certified compliance of earlier
EC from the Regional office of
SPCB shall be submitted along
with EIA/EMP report
Certified compliance of earlier EC from the Regional office
of Bhopal has been certified. Enclosed as Annexure-VI.
The plantation shall inter alia
include plantation all along the
boundary of the plant.
The same has been noted. The plantation details with action
plan & budget are given in Section X in point no.-10.4.
16. Additional TORs Point
1. Complete process flow diagram
describing each unit, its process
and operation, along with
material and energy input &
outputs (material and Energy
Complete process flow diagram describing each unit, its
process and operation, along with material and energy
input & outputs (material and Energy balance) is given in
Section- II, sub-section 2.6.1. in Final EIA/EMP Report.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 97
balance)
2. Emission from sulphuric acid
plant and sulphur muck
management.
Not Applicable.
3. Details on installation of
continuous Emission monitoring
System with recording with
proper calibration system.
Continuous Stack monitoring system for emission is being
done. Photographs are enclosed as Annexure-XLIII.
4. Details on toxic metals including
fluoride emission.
Not Applicable.
5. Details of stack height Details of stack heights are given in Section –IV, Sub section
-4.3.3 of Final EIA/ EMP Report.
6. Details on ash disposal and
management.
The ash management is given in Section – X.
7. Complete process flow diagram
describing process of
lead/zinc/copper/aluminum etc.
Not Applicable
8. Details on smelting, thermal
refining, melting, slag fuming
and Waelaz kiln operation.
Not applicable.
9. Details on holding and de-
gassing of molten metal from
primary and secondary
aluminum, materials
pretreatment and from melting
and smelting of secondary
aluminum.
Not applicable.
10. Details on toxic metal content in
the waste material and
composition and end use
(Particularly of slag)
Slag analysis report is attached as Annexure-XLIV.
11. Trace metals in waste material
especially slag.
Slag analysis report is attached as Annexure-XLIV.
12. Plan for trace metal recovery No trace metal recovery is envisaged.
13. Trace Metal in water Water analysis results are given in Section- III, Sub-Section
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 98
– 3.5.1, Table No. – 3.5 and 3.6 of Final EIA/ EMP report.
1.9 REGULATORY COMPLIANCES
A certificate has been obtained from Office of Collector, Kutch vide letter no.- A-3-Land-
N.A.-65(B)-C.No.44/2206-07 & N.A.-65(B)-C.No.44/2009-10 dated 27.04.2007 &
05.11.2009 stating the land is bonafide for industrial purpose. Enclosed as Annexure –
XIII.
Environmental Clearance was granted by MoEF&CC, New Delhi for the existing capacity
of manufacturing Sponge Iron, TMT Bars, M.S. Billet/ S.S. Billets, Coal based Captive
Power Plant and WHRB vide letter no.-J-11011/52/2013-IA II(I) dated 19.05.2016.
Enclosed as Annexure – V.
Consent to Operate for Manufacturing of existing products (i.e. Sponge Iron, M.S. Billets,
TMT Bars, MS Rolled Bar, Runner & Raiser) with 8 MW WHRB has been obtained from
GSPCB, Gujarat vide letter no. PC/ CCA-KUTCH-341(5)/GPCB ID 17845/349490 dated
21.03.2016. Order No. AWH/ 76789 dated 29.02.2016 which is valid up to 27.12.2020.
Enclosed as Annexure – VIII.
Consent to Operate for additional 8MW (Total Capacity- 17+8=25MW) Captive Power
Plant has been obtained from GSPCB, Gujarat vide letter no. PC/ CCA-KUTCH-
351(5)/GPCB ID 17845/412240 dated 11.05.2017 which is valid up to 27.12.2020.
Enclosed as Annexure – VIII.
The permission for water supply from GWIL to the tune of 1.755 MLD has been obtained
vide letter no. GWIL/Kutch/Ind. Connect./3000 dated 31.12.2010. Enclosed as
Annexure – X.
Used oil and Waste/ residues containing oil is being sent to Hindustan Oil Industries,
Gandhidham, Gujarat. Copy of Manifest form is enclosed as Annexure- XXI.
Ion Exchange resin (used) is being sent to Surasthtra Enviro Projects Pvt. Ltd. Bharuch.
Copy of Manifest form is enclosed as Annexure-XXII.
There is no National Parks, Sanctuaries, Biosphere Reserves, Wildlife Corridors, Tiger /
Elephant Reserves / (existing as well as proposed) within 10km radius from the study
area. A copy of submitted letter is enclosed as Annexure –XXIII.
Terms of Reference have been issued from Ministry of Environment, Forests & Climate
Change, New Delhi vide letter no. J-11011/ 52/ 2013 – IA.II (I) dated 19.12.2017.
Enclosed as Annexure – III.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – I – INTRODUCTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER' 2018 99
Public Hearing has been conducted successfully as per the EIA Notification 14th
September’ 2006 on dated 31.07.2018. Copy of same is enclosed as Annexure – IV.
There is no litigation pending against the Project/ Project Proponent in the court of law
as of date to the best of our knowledge. A undertaking stating the same is enclosed as
Annexure- XX.
1.10 POST- ENVIRONMENTAL CLEARANCE MONITORING
The Company will submit a half yearly compliance report in respect of stipulated prior
Environmental Clearance terms and conditions on 1st June and 1st December of each calendar
year. The latest such compliance report will be displayed on the website of the concerned
regulatory authority.
1.11 GENERIC STRUCTURE OF ENVIRONMENTAL IMPACT ASSESSMENT DOCUMENT
In terms of EIA Notification of the MoE&F, New Delhi dated 14th September 2006 and its
subsequent amendments on dated 01.12.2009 and 04.04.2011, the generic structure of the EIA
document is as under:-
Table 1.3: Generic structure of EIA document
S. No. Chapters Page Nos.
1. Introduction 58-99
2. Project description 101-128
3. Description of the Environment 130-185
4. Anticipated Environmental Impact & Mitigation Measures 188-228
5. Analysis of Alternatives 230-231
6. Environmental Monitoring Programme 233-244
7. Additional Studies 246-297
8. Project Benefits 299-302
9. Environmental Cost Benefits Analysis 304
10. Environmental Management Plan 306-321
11. Summary & Conclusion 323-346
12. Disclosure of Consultant Engaged 348-350
*****************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 100
INDEX
SECTION-II
2.1 PROJECT DESCRIPTION ..................................................................................................................... 101
2.2 NEED FOR THE PROJECT EXPANSION ........................................................................................... 101
2.3 LOCATION ............................................................................................................................................... 102
2.4 POWER, WATER SUPPLY AND OTHER INFRASTRUCTURE REQUIREMENTS .................. 107
2.4.1 POWER ..................................................................................................................................................... 107
2.4.2 WATER DEMAND .................................................................................................................................. 107
2.4.3 MANPOWER REQUIREMENTS .......................................................................................................... 110
2.4.4 LAND USE BREAK-UP .......................................................................................................................... 110
2.5 PROJECT DETAILS ................................................................................................................................ 111
2.5.1 RAW MATERIALS REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE
AND MODE OF TRANSPORTATION OF RAW MATERIALS. ...................................................... 111
2.5.2 PRODUCTS .............................................................................................................................................. 112
2.6 EQUIPMENT DETAILS .......................................................................................................................... 112
2.7 PROCESS/ MANUFACTUIRNG DESCRIPTION .............................................................................. 114
2.7.1 Process Description of Sponge Iron Manufacturing Unit ..................................................... 114
2.7.2 Process Description of Captive Power Plant .............................................................................. 118
2.8 MATERIAL BALANCE .............................................................................................................................. 125
2.9 PLANT LAYOUT.......................................................................................................................................... 126
*************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 101
2.0 PROJECT DESCRIPTION
2.1 PROJECT DESCRIPTION
Gallantt Metal Limited (GML) is a large scale existing industrial unit which is situated at
Survey No. 175/1, Village - Samkhaiyali, Tehsil- Bhachau, District - Kutch, Gujarat. The
proposed expansion is for manufacturing-
S.
No.
Product Existing (TPA) Proposed
(TPA)
Total After
Expansion (TPA)
1. Sponge Iron 2,25,000 1,48,500 3,73,500
2. M.S. Billets 3,36,600 92,400 4,29,000
3. TMT Bars 3,30,000 92,400 4,22,400
4 M S Rolled Bar 5346 1,497 6,843
5 Runner & Raiser 891 No change 891
Power Generation
6 Power Plant (AFBC/CFBC) 25 MW 10MW 35 MW
7. Power Plant (WHRB) 8MW 8MW 16MW
The proposed expansion is coming up within existing plant area 116.0 Acres (4,
73,325Sq.m). No additional land is required for the proposed expansion. The expected
capital investment for the proposed expansion will be Rs. 216.0 Crore and the total project
cost will be 596.0 Crore.
2.2 NEED FOR THE PROJECT EXPANSION
The need for the expansion unit is due to the rising demand from the existing unit and to
keep its continuous supply, owing to the mega infrastructural growth in the region.
The need for the expansion unit for Sponge Iron, TMT Bars, M.S. Billet/S.S. Billet and
Captive power plant and WHRB. This is due to the rising infrastructural demand from the
existing unit and to keep its continuous supply, owing to the growth in the region. Captive
Power plant will be installed to meet the demand of electricity.
India is world's largest sponge iron producer with an annual production of about 26-28
MnT against installed capacity of 46-47 MnT. There are over 400 sponge iron units in India.
Indian sponge iron industry is highly fragmented. Top 20 producers contribute about 60-
65% of total production where as rest contribute 35-40% of the production. Sponge iron
contributes 25% of India's total crude steel production of 90 MT.
The production for sale of DRI or Sponge Iron has increased from 1.31 mt in 1991-92 to
14.83 mt in 2016-17 (prov). India was the largest producer of DRI in the world during the
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 102
period 2003 to 2015 and emerged as the 2nd largest global producer in 2016, based on
provisional ranking released by the World Steel Association.
In order to meet the in house demand of raw material for billets and TMT bars and also to
meet the market requirement in timely manner the proposed expansion project is
undertaken.
2.3 LOCATION
The proposed expansion project is coming up in same premises situated at Survey No.
175/1, Village - Samkhaiyali, Tehsil- Bhachau, District - Kutch, Gujarat. The project site falls
in Survey of India Toposheet No.- 41I/7,8, 11 & 12. The geographical location of the plant
is:-
Table 2.0: Geological coordinates of the project site
N E
Latitude 23°19’4.47” N Latitude 23°19’2.33” N
Longitude 70°29’10.21” E Longitude 70°29’10.21” E
S W
Latitude 23°18’33.97” N Latitude 23°18’32.58” N
Longitude 70°29’28.95” E Longitude 70°29’41.87” E
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PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 104
Fig2.1: Google Image showing 10km radius of the project site
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 105
ENVIRONMENT SETTING:
S. No. Particulars Details
1. Name of the Project Proposed expansion in manufacturing of Sponge Iron, TMT Bars, M.S. Billet/ S.S. Billets,
MS Rolled Bars, Coal based Captive Power Plant and WHRB.
2. Applicant Gallantt Metal Limited
3. Location Survey No. 175/1, Village - Samkhaiyali, Tehsil- Bhachau, and District - Kutch, Gujarat.
4. Plot Area Total Area-116 Acre ( 45.22 Acre, for the expansion project)
5. Land Type The land is duly bonafide for industrial purpose by District Collector, Kachchh
6. Latitude & Longitude N E
Latitude 23°19’4.47” N Latitude 23°19’2.33” N
Longitude 70°29’10.21” E Longitude 70°29’10.21” E
S W
Latitude 23°18’33.97” N Latitude 23°18’32.58” N
Longitude 70°29’28.95” E Longitude 70°29’41.87” E
7. Toposheet No. 41I/7, 8, 11 & 12.
8. Elevation Highest –42MSL; Lowest 39MSL.
9. Nearest Habitation Samakhaiyali ~ 1.04 Km, SE
10. Nearest Major Town Gandhidham ~45 Km, SW
11. Nearest Highway S. No. Particulars Distance (Km) Direction
(From Project Boundary)
1. NH-8A 750 m S
2. NH-15 2.90 E
3. SH-42 13.62 W
Source: All distances are taken with respect to Google Earth.
12. Nearest Railway
Station
Samakhaiyali ~ 1.04 Km, SE
13. Nearest Airport Kandla – 45.72 Km, SW
14. Nearest Tourist
Places
None within 10 Km radius
15. Defense Installations None within 10 Km radius.
16. Archaeological Sites None within 10 Km radius.
17. Eco-sensitive Zones None within 10 Km radius.
18. Reserved/ Protected
Forest
S. No. Particulars Distance (Km) Direction
(From Project Boundary)
1. R.F. Near Gamdau Village 11.50 NNE
(Source: All distances are taken with respect to S.O.I. GT Sheet.)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 106
19. Nearest Streams/
Rivers/ Water Bodies
(Source: All distances are taken with respect to S.O.I. GT Sheet).
S. No. Particulars Distance (Km) Direction
(From Project Boundary)
Water Bodies
1. Kara Vokra 7.60 WSW
2. Gupt Nadi 4.50 SW
3. Amliyara Nadi 8.15 S
4. Vango Nadi 10.45 SE
5. Khari River 9.82 E
6. Pipla Talav 6.06 E
7. Babudi Nadi 13.50 E
8. Adhoi Nadi 2.80 N
9. Gorasar Talav 4.50 SSE
20. Public Building
Places
(Source: All distances are taken with respect to S.O.I. GT Sheet).
Social Structures Distance and Direction (From
Project Boundary)
Nearest organized marketplaces for the
locals
1.06 SE
Medical Facility
Govt. Primary Health Centre , Samakhiyali 1.68 SE
Govt. Primary Health Centre , Vondh 10.42 W
Govt. Primary Health Centre , Gharana 4.61 NE
Govt. Primary Health Centre , Aadhoi 8.43 NNE
Pvt. Hospital , Bachahu 16.54 W
Vagad Welfare Hospital, Bachau 16.36 W
Govt. Primary Health Centre , Amliyara 7.85 SSW
Schools
Shri Bodh Kumar Prathmik Pathshala , Vondh 1.30 S
Shri Bodh Kanya Prathmik Pathshala , Vondh 270 m N
Govt. Uchh Prathmik Pathshala Samakhiyali 1.89 SE
Govt. Uchh Madhyamik Vidhyalya Lakhpat 5.30 NNW
Govt. Uchh Prathmik Pathshala Laliyana 7.25 SE
Govt. Uchh Prathmik Pathshala Gharana 4.45 NE
Others
Police Station Samakhiyali 1.64 SE
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 107
21. Other Industries/
Mines
The list of Industries in 10 km radius is as below:
Name Type Distance &
Direction
Electrotherm (India) Ltd. Steel & Power 835m, WSW
A.S.R Multimetals Pvt Ltd Steel & Power 1.6 Km, WSW
Source: All distance are taken in respect to Google Earth
22. Seismic Zone As per the 2002 Bureau of Indian Standards (BIS) seismic zone map of India,
categorized under “Severe” Zone-IV.
2.4 POWER, WATER SUPPLY AND OTHER INFRASTRUCTURE REQUIREMENTS
2.4.1 POWER
The total power requirement for the proposed expansion is as given below:-
Table 2.1: Power Demand
Phase Demand (MW) Expected Source
Operational 33 MWH (Existing)
18 MWH (Proposed)
51 MWH (Total)
Existing & proposed CPP and remaining
will be met from State grid as and when
required.
2.4.2 WATER DEMAND
The total water requirement for the Existing – 1,318KLD; Proposed: - 537 (Fresh =343 +
194 Recycled) KLD; Total: - 1,855 KLD will be met through Gujarat Water Infrastructure
Limited (GWIL). The detailed breakup of the same is given below:-
Table 2.2: Water Demand
S. No. Particulars Water Demand (KLD)
Existing Proposed Total
1. Domestic 215 61 276
2. Industrial
a. Cooling 168 92 260
b. Boiler 237 122 359
c. Process 653 262 915
3. Plantation/Others 45 -- 45
Total 1318 537 (343 Fresh +
194 Recycled)
1855 (1661 fresh + 194
Recycled)
Source: - Water from GWIL water supply system. The copy of permission is enclosed as
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 108
Annexure-X.
EXISTING WATER BALANCE
Fig- 2.2: Flow chart showing the existing water demand
Evaporation 561
Make Up Water - 1318
Gardening/
sprinkling-45
Induction
furnace-485
Cooling Blow
Down-33
STP-105 Cooling-
168
DM Reject-23
Neutralization-66.5
Power Plant-428
Boiler-237
Process
water-145 Domestic water-215
Water Sprinkling Dust Suppression Green Belt Development
DM Water
260
Collection Pit-135.5
Neutralization -69
Boiler Blow Down-10.5
Consumption
110
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 109
Proposed Water Balance
Existing Daily Water Requirement:1318 + Proposed :343KLD Total Daily Water requirement after expansion=1661 KLD
Proposed Water Requirement in KLD One Time water demand.= 537
Fresh Water Demand=343
Recycled Water =194
Figure- 2.1: Flow chart for the proposed water demand
73 R
Use as Manure
for greenbelt
development
77 R
Evaporation 51
Evaporation 83
Sludge-5
Induction
Furnace – 147
(77R+70)
Cooling Blow
Down-09
STP-49 Cooling-
92
Recycle to cooling tower -44
DM Reject-13
Treated
Water-44
Neutralization-75
Power Plant-233 (189+44 R)
Boiler-122
Process
water-96
(73R+23)
Domestic water-61
Water Sprinkling Dust Suppression on non metalled area Green Belt Development General cleaning
DM Water
141
Collection Pit-75
Neutralization -42
Evaporation
117
Boiler Blow Down-5
DM Regeneration-6
Consumption
12
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 110
2.4.3 MANPOWER REQUIREMENTS
The proposed expansion project generates employment for around 290 people (after
expansion). Priority for employment is given to local persons. Following staff & workers are
proposed to be employed:-
Table 2.3: Manpower Details
S.
No.
Category No. of Persons
Existing Proposed Total
1. Permanent Staff 355 70 425
2. Skilled Workers 225 60 285
3. Semi-Skilled worker 130 50 180
4. Unskilled worker 250 110 360
Total 960 290 1250
2.4.4 LAND USE BREAK-UP
The expansion project is coming up within existing premises; no additional land is required
for the expansion. Area for existing and for the future expansion is earmarked given below:
Table 2.4: Land use break- up of project site
S. No. Area Covered Area (Acre) Percentage
(%) Existing Proposed Total
1. Plant Area Office Area,
Residential Colony (All
covered area).
40.60 None 40.60 35
2. Paved Area (Road,
Corridor, Parking and
Drainage).
2.10 None 2.10 1.9
3. Green Belt Area 28.08 None 28.08 24.2
4. Open Area for future
expansion
45.22 a. Plant area (on
Vacant Land)
18.10 15.6 15.60
b. New paved area 0.40 0.3 0.3
c. Un-used vacant
land)
10.20 8.8 8.8
5. Open area 16.52 14.2 14.2
Total 116.00 - - 116.00 100
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 111
2.5 PROJECT DETAILS
2.5.1 RAW MATERIALS REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE
AND MODE OF TRANSPORTATION OF RAW MATERIALS.
Following raw materials will be required for the manufacturing of Sponge Iron Plant.
Table 2.5: Details of Raw Material for Sponge iron plant
S.
No.
Raw Material Existing Propose
d
Total Source Mode of
transport
Consumption In TPA
1 Iron ore 3,60,000 2,37,600 5,97,600 Imported/ Indian Transported by
ships to nearest
port and later
transported via
dumper to site
2 Coal 2,41,200 1,59,192 4,00,392 Imported / Indian
Billets:
Following raw materials will be required for the manufacturing of Billets.
Table 2.6: Details of Raw Material for Billets
S.
No.
Raw Material Existing Propose
d
Total Source Mode of
transport
Consumption in TPA
1 Sponge 2,25,360 1,48,140 3,73,500 In-house
production
Internal
Transported by
Trucks
2 Scrap 1,56,660 - 1,56,660 Local Market/
Imported
Transported by
Trucks
TMT Bars
Table 2.7: Details of Raw Material for TMT Bars
S.
No.
Raw Material Existing Propose
d
Total Source
Consumption in TPA
1 MS Billets 3,41,976 87,024 4,29,000 In house production
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 112
AFBC/CFBC Power Plant
Coal and char will be mainly used as raw material for AFBC/CFBC power plant. The list of
raw material is as mentioned in:
Table 2.8: Raw material for Power Plant
Materials Existing
Consumption
Proposed
Consumption
Total
consumption
Source Transportation
Coal 1,87,618 TPA 75,047 TPA 2,62,665 TPA Imported
/Indian
coal
Transported by ships to
nearest port and later
transported via dumper to
site
Coal Char 66,795 TPA 26,718 TPA 9,3512 TPA In-house
production
Transported by Trucks
2.5.2 PRODUCTS
The products to be manufactured are as given below:-
Table 2.9: Details of Product
S. No. Product Existing (TPA) Proposed (TPA) Total (TPA)
1. Sponge Iron 2,25,000 1,48,500 3,73,500
2. M.S. Billets 3,36,600 92,400 4,29,000
3. TMT Bars 3,30,000 92,400 4,22,400
4 M S Rolled Bar 5346 1,497 6,843
5 Runner & Raiser 891 No change 891
Power Generation
6 Power Plant
(AFBC/CFBC)
25 MW 10MW 35 MW
7. Power Plant (WHRB) 8MW 8MW 16MW
2.6 EQUIPMENT DETAILS
The list of equipment to be installed as a part of expansion project with the existing is
as mentioned below:
Table 2.10: Equipment details for existing & proposed plant
Particulars Nos of equipments with capacity Total no of equipment
after expansion with
cumulative capacity Existing Proposed
Sponge Iron Kiln 04
(175 TPD Each Kiln)
01
(450 TPD)
05
(1150TPD)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 113
Induction Furnace 05
(20 TPH each furnace)
01
(30 TPH)
06
(130TPH)
Power Plant Boiler (AFBC/CFBC) 01
(25 MWH)
01
(10 MWH)
02
(35MWH)
Power Plant Boiler(WHRB) 01
(8 MWH)
01
(8 MWH)
02
(16MWH)
Rolling Mill (TMT Bars) 01
(1000 TPD)
01
(280 TPD)
02
(1280TPD)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 114
2.7 PROCESS/ MANUFACTUIRNG DESCRIPTION
2.7.1 Process Description of Sponge Iron Manufacturing Unit
Rotary Kiln
The process of the production of sponge iron consists of the reduction of Pellets with solid
carbonaceous material (coal/coke/lignite) in a rotary kiln at high temperature, cooling to
room temperature in the rotary cooler with indirect water cooling system, screening and
magnetic separation of the product. Sponge iron, being magnetic, gets attracted and
separated from the non-magnetic char. In the process for the production of sponge iron, raw
materials (pellets, Sponge Iron, feed coal and lime stone /dolomite) are fed to the rotary kiln
through feed tube in a pre-determined ratio by electronic weighing equipment. It is
internally lined with refractory of 300 mm thick. It is rotated by an AC variable speed motor
at a steeples variable speed ranging from 0.2 to 1.0 rpm. Due to inclination and rotary
motion of the kiln, the material moves from the feed’s end of the kiln to the discharge end in
approximately 5.5 hrs (Tendency time).
Fine coal is blown counter currently from the discharge end of the kiln to maintain required
temperature and carbon concentration in the bed. Kiln has seven shells, air fans mounted on
the top which blow air in the respective zones to maintain the required temperature profile.
Material and hot gasses move in the counter current direction and as a result, pellets gets
pre-heated and gradually reduced by the time it reaches discharge end.
Kiln is divided into two zones namely pre-heating zone and reduction zone. The pre-heating
zone is normally 30 per cent of the total length of the kiln and rest is taken as reduction zone.
Material gets heated to the reduction temperature in pre-heating zone up to 200°C, iron ore,
coal and limestone gets dried and all the moisture is vapourised. Upto 800°C, pellets gets
roasted and any carbonates in it get calcinated.
In the coal, volatile matter starts getting released. Limestone also gets calcinated and
becomes active. Pellets, which are in the form of hematite, gets reduced to magnetite.
Afterwards, materials enter to the reduction zone where the magnetite is reduced to wustite
and then to metallic iron. Coal contains sulphur. During the decomposition of coal, sulphur is
released in the form of Iron sulphide. Iron sulphide (FeS) has deleterious effect in the steel
making and has to beremoved. Hence, limestone is used to prevent the sulphur pick up by
sponge iron. All the above reactions are possible only in the presence of CO.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 115
Therefore, generation of CO is most important reaction, which is called as ‘Boundary
reaction’. This reaction is highly endothermic which is also reversible. Conditions favorable
for the forward reaction i.e. generation of CO, is higher temperature higher the production of
CO. Concentration of the reactants has to be high so that the forward reaction occurs. Low
pressure also favors CO generation.
Oxygen required for the burning of these combustibles is supplied from the air tubes placed
along the length of kiln. By controlled combustion, temperature in various zones is
maintained so that the reduction is proper and to required degree. Reduction of iron ore is
topo-chemical i.e. reduction proceeds from the surface to core. Iron ore on partial reduction
has all the different stages of reduction. Hot material, after reduction is complete, is
transferred to the rotary cooler via transfer chute. The rotary cooler is 1.8 Mts. in diameter
and 30 Mts. long made up of Mild Steel shell. It is also inclined at 2° approximately and
rotates at variable speed from 0.2- 1.2 rpm. It is driven by an AC variable speed motor. Water
is sprayed on the top of the shell, which cools the material inside the cooler indirectly.
Heat from the material is extracted by the shell. In order to increase the surface area for the
heat extraction fins are welded inside. Complete shell is covered by thin layer of water. Heat
is transferred from the shell to the water by convection. By this, the material gets cooled to
80oC and is discharged on the belt conveyor by double pendulum valve.
The double pendulum valve acts as the seal for the prevention of the atmospheric air into
kiln cooler system. The total kiln cooler system is kept under positive pressure about 0.3-0.5
mbar. This prevents the atmospheric air from getting into the system. The kiln has to be
always operated on positive pressure, as any leakage into the system will cause the re-
oxidation of the sponge iron thereby causing the drop in the quality of the product. The
material after the discharge from the cooler is dropped on to the cooler discharge conveyor.
A diversion chute is provided at head end of this conveyor for diversion of the material in
case of break down in the production separation. The material is then sent to product
separation system. In product separation system consisting of double deck screen, material
is screened to 0-15 mm size fractions. Oversize i.e. +20 mm obtained is small quantity so it is
taken on the floor or diverted to the sponge iron bin. The 0-3mm size fraction, called as fines,
are fed to a drum type magnetic separator where the magnetic sponge iron fines and the
non-magnetic dolochar separated and fed to the respective bins through the chutes and
conveyor.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 116
The coarser fraction is similarly separated by another magnetic separator and fed so
respective bins. This magnetic fraction is called the sponge iron lumps and the non- magnetic
as char which is the unburned coal. This char can be recycled depending on the quality
obtained after processing. The gasses, which flow in the counter current direction of the
material, go to the dust-settling chamber where the heavier particles settle down. These
particles are continuously removed by the wet scrapper system. The gasses then pass to the
after burner chamber where the residual carbon or CO is burned by the excess air available.
The gasses are at high temperature and have lot of heat energy, which can be utilized for the
power generation through the waste heat recovery boiler. The hot gas after the heat
recovery boiler gets cooled to 200°C. The gases are then scrubbed and let-off to the
atmosphere through the chimney. Alternatively the hot gasses are quenched and scrubbed to
clean all the dust in it, and then let off to the atmosphere through the stack.
Chemical reactions taking place in reduction zone is represented by following equation:
Fex Oy + CO FexOy-1 + CO2
The carbon dioxide formed is converted to carbon monoxide by means of the carbon in the
reluctant in accordance with the boundary reaction:
C + CO2 2CO
Burning of small amount of carbon and excess carbon monoxide by means of outside air
supplied through tubes to provide heat for the process reactions can be shown by the
following equations:
CO + 1/2 O2 CO2
It is to be noted that a reducing and oxidizing atmosphere prevail side by side in the rotary
kiln. Within the material charge, it is reducing atmosphere accompanied with endothermic
reaction while in the free board above are the oxidizing conditions with the exothermic
reactions.
The separation of the two atmospheres is ensured by the pressure generated by CO
emerging from the charge into the kiln free board. This avoids re-oxidation of the reduced
particles at the charge surface.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 117
Fig- 2.4: Flow chart showing the sponge iron manufacturing process
Sponge Iron
Lumps Bin
Sponge Iron Ore
Crushing
Screening
Iron Ore Bin
Coal
Crushing
Screening
Coal Bin
Raw Material Feeding At
Ground Hopper
(Coal, Ore)
Over Size Over Size
Limestone Bin
Setting up of Production of Mixed Raw Materials for Kiln Feed
Processed in Rotary Kiln at 1075o C with Air Control
Indirect Cooling in Rotary Cooler with Water Spray
Screening of Mixed end Products (Sponge Iron and un burnt Coal)
Sponge Iron Lumps + Char
Drum Type Magnetic
Separator
Char Bin
Sponge Iron Fines + Dolo Char
Drum Type Magnetic
Separator
Fines Bin Dolo Char Bin
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 118
2.7.2 Process Description of Captive Power Plant
Operation of the Plant
The waste heat recovery boilers will generate around 35 TPH of steam with the outlet
parameters of 105 Ksc (a) and 535 Deg. C., while taking in the feed water at 165 Deg.C from
the HP heater. The entire waste gas from the sponge iron kiln will be utilized in the waste
heat boiler for the steam generation.
Circulating Fluidized Bed Combustion (CFBC) / Atmospheric Fluidized Bed
Combustion (AFBC) Boiler
Fluidized bed combustion is a "Clean Technology for a better tomorrow" where technology
and economy have been interwoven harmoniously in quest of a better environment. The
environmentally friendly perspective of this technology are as follows:
At the low combustion temperature of 850°C / 900°C, no Nitrogen Oxides result from the
Nitrogen in the combustion air, with the end result of extremely low NOx emissions even
with fuels rich in Nitrogen.
Formation of SOX is essentially prevented by the addition of limestone. This is both mixed
into the fuel and blown into the combustion chamber. Due to the favourable conditions in the
fluidised bed, about 90 per cent of the resulting Sulphur Oxides can be removed.
A broad selection of fuels thereby enabling use of Char produced in the DRI Plant replacing
about 40% of coal.
Better Plant flexibility at partial loads of about 25 per cent and quick load changes.Low
Auxiliary Power consumption compared to other coal fired Boiler versions.
The Steam Generator would be semi-outdoor type, natural circulation, balanced draft, Single-
drum, designed for firing different grades of coal. Boiler is of bubbling fluidized bed type to
handle even high ash coal. Capacity of AFBC coupled with adjacent WHRB has been selected
to ensure adequate margin over the requirement of turbine at 100% MCR. AFBC would be
designed to operate with "The HP heaters out of service" condition (resulting in lower feed
water temperature at Economiser inlet) and deliver Steam to meet the Turbo-Generator
requirement at 100% MCR. Economiser section of the Boiler would be non-Steaming type.
Super heater sections would be convection type and also bed super heater and designed so
as to maintain rated Steam temperature of 535°C (:i: 5°C) at super heater outlet over the
control range of 60% to 100%, MCR. Attemperator is provided at the outlet of convection
super heater for temperature control at Steam Generator outlet. The Boiler furnace and flue
gas passages would be designed for appropriate low velocities in order to minimise erosion.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 119
Suitable balanced draft System would be provided for the Steam Generator with two (2)
forced draft and two (2) induced draft fans. Each of these fans would be capable of meeting
the air requirement at 60% Boiler MCR load. The forced draft fans would be radial type with
inlet vane control for regulation of airflow. The induced draft fans would be radial type with
multi louver damper control the regulation. The forced draft fans would control total airflow
to Boiler and the induced draft fan would control furnace draft of the Boiler through
automatic control loops. In addition to the FD fan, two (2) primary air fan of 60% capacity
each shall be provided for transportation of fuel with one working and one standby.
The Boiler would be top supported type and would be provided with all supporting Steel
platforms, galleries and stairways for easy approach and Maintenance of the Unit. Adequate
weather protection would be provided for instruments and operating personnel. Necessary
insulation along with skin casing to limit outside surface temperature to the safe level would
be provided.
Capacity MW 18
No of Steam Generator No. 1
Superheated Steam pressure kg/cm2 (a) 105
Superheated Steam, temperature °C 535+/-5
Feed water temperature at economizer °C 165
Flue gas temperature at AH outlet °C 140
Fuel used:
Main fuel Char & Coal
Performance fuel Char & Coal
Startup fuel Light Diesel Oil
Char produced by DRI Kilns will have an outlet as fuel to FBC Boiler. Coal and Char will be
fired as a base fuel to FBC Boiler for Steam Generation with consequent proportionate
reduction in fuel cost.
Analysis Report of Char
Characteristics Char
Carbon 40.00%
Hydrogen 0.75%
Oxygen 3.00%
Sulphur 0.30%
N2 0.74%
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 120
Ash 55%
Moisture Negligible
GCV 3500 Kcal /kg
Steam Turbine Generators and Auxiliaries
Steam Turbine
The Steam Turbine will be of condensing type. The set will be complete with Condenser, Air
Evacuation System, 2 x 100% Condensate Extraction Pumps, Generator Cooling, System,
Gland Sealing with Gland Vent Condenser, Lube Oil System, LP & HP Re-generative Feed
Heaters, etc.
Generators
Generator will be rated for 18 MW with 0.8 lagging Power Factor, delivering Power at 12 KV,
3 Phase, 50 Hz Star connected in IP55 enclosure.
The Generator will be provided with brush less excitation. It shall be capable of operating in
Isolation or in parallel with the Power grid, with Voltage Variation of (+) 5% to (-) 5% and
Frequency Variation of (+) 3% to (-) 5% with Short Circuit ratio of around 0.8.
The Generator shall have class F insulation with Temperature rise limited to Class "B"
insulation and shall be designed for CACW Cooling.
All Six Terminals of the Generator shall be brought out and shorted, neutral point will be
grounded through a Resistor. Generator shall be connected through Isolated Phase Bus duct
to the 24 MVA Generator Transformer which will be provided with an "On-Load" Tap
Changing Gear of :I: 10% range.
Excitation System
The Excitation System envisaged will be brush-less type. The Excitation System shall be
capable of supplying the Excitation Current of the Generator under all condition of Operation
of Load, Voltage and Power. Rated current and Voltage of the Exciter shall be atleast 120% of
normal Excitation Current and atleast 110% of no Load Excitation. Voltage with maximum of
140% ceiling. The Exciter response ratio shall be greater than 1.5. The Field Breaker and
Field Suppression System will also be part of Exciter System. Automatic high speed
Thyristorised, Auto Manual AVR capable of maintaining Steady State Terminal Voltage
within :I: 0.5% of the preset Value under all Operating Conditions and capable of smooth and
continuous running over the Operating Range. The Generators shall be provided with
Temperature Detector embedded at different location, i.e. Stampings, Stator Windings, etc.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 121
BOILER
WHRB / CFBC/AFBC
TURBINE ALTERNATOR
18 MW POWER
AIR COOLED CONDENSER FEED WATER PUMP
MAKE UP WATER
3 %
10 MW 8 MW
Process flow chart of Captive Power plant
Figure: Typical Flow Diagram of Steam Based Turbo Generator Set
Figure- 2.5: Process flow chart of Captive Power plant
The induction melting technology and Arc furnace technology in the Global Steel Scenario has
brought a significant change in technological and revolution where it has been proved that the
steel produced out of sponge iron mixed with Cast Iron and M.S. Melting Scrap/Pig iron coupled
with electric induction furnace, medium frequency, constant power track and arc furnace rouge
has become formidable process and can offer better economics at a relatively smaller scale
operations. The process involves the charge mix of Raw material mainly Sponge Iron 70% to
90% and C.I.Scrap/ M.S.Scrap 15% to 30%, into molten bath with
constant power track through Solid State generator converting A.C. Power into D.C. Power and
again to convert the same into A.C. Power after changing the frequency of
cycle in between 250 to 500 HZ through thyesisters (an electronic device). This converted
A.C. power with a frequency of 250 to 500 HZ is passed through capacitor Rack after achieving
the de-sired voltage and the same is passed through copper Bus Bar into Molten bath having
copper coil, cooled through water circulation, transparent the heat energy into molten bath at
constant voltage to melt the Iron and Steel at a temperature of 1550°C.
The continuous efforts made by technologists in established mini steel plants all over India,
sponge iron manufacturers and Medium Frequency Melting Induction furnace equipment
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 122
manufacturer/arc furnace manufacturers have developed the process parameters by which
considerable quantity of sponge iron are used in steel making. This has brought a new era in
steel melting technology in the country where scrap scarcity can no more be a threat to the
mini steel plants. The economy of steel making rather introduced Induction Furnace/arc
furnace to convert sponge iron and scrap into steel where better productivity could be
attained with proportionately lower scale.
Continuous Casting Machine: Liquid Metal from Induction Furnace is carried in a ladle over
the Concast Machine. The liquid metal flows from the ladle through a slide gate system
underneath it into water cooled copper mould tubes which solidifies the liquid metal into a
square shaped mould which we call as M.S. Billets. From the considered casting cycle time, the
number of strands required to cast 100 mm sq. and 110 mm sq. billets is worked out to be two
(2). Based on the above, 2 strand billet casting machine suitable for casting up to 160 mm sq.
Billets have been selected. Space provision will be made in the shop for installation of a second
billet caster in future.
Figure-2.6: Flow chart showing Process Flow for Manufacturing M.S. Billet
BILLETS
MELTING IN INDUCTION FURNACE
BLENDING IN PREDETERMINED RATIO
CASTING IN CONCAST MACHINE
TAPPING OF MOLTEN METAL
RAW MATERIAL PREPARATION SPONGE
IRON SCRAPS (SIZING & PROCESSING)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 123
Rolling Mill
The process involves converting the shape stock viz. Ingots/billets to desired finished
section in hot condition by way of passing the material between a pair of grooved rolls and
providing suitable reduction at various stages. Whole operation is conducted at a particular
temperature range and within a limited time span.
Stages of rolling operation are comprised of heating of feed stock to rollable temperature,
rolling the feed stock in different mill stands, cropping the hot bar during process of rolling
between stands as applicable and subsequently finishing in the form of hot rolled deformed
bar in straight length. The hot bar coming out of last pass is then conveyed through TMT line
and collecting in a cooling bed after shearing.
The bars at almost ambient temperature are sheared to commercial length stored and kept
ready for dispatch. In TMT process hot bars are subjected to quenching by means of an
intense cooling installation (cooling installation specially designed water spray system). This
step hardens the surface layer to martensite while the core structure remains austenite.
When the bar is free of water chamber heat flows from core to surface and surface gets
tempered to structure called tempered marten site.
In the cooling bed due to atmosphere cooling, the hardened zone is tempered by
temperature homogenization in the cross section and the austenite core is transferred to
ducktile-ferrite-pearlite core.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 124
Figure-2.7 Flow chart showing Process flow chart of Rolling Mill
COOLING OF THE
BARS ON COOLING BED
ROLLING OF PREHEATED SOAKED STOCKS THROUGH
NUMBER OF PASSES TILL THE REQUIRED NOMINAL
DIAMETER OF BAR IS ATTAINED
PREHEATING THE BILLETS IN DOUBLE ROW
REHEATING FURNACE/ DIRECT HOT CHRGING
SHEARING OF THE BARS WITH
FLYING SHARES
CONTROLLED SURFACE QUENCHING OF THE
BAR IN THE TMT QUENCHING LINE
SHEARING OF BARS TO
MARKETABLE LENGTH
SIZE WISE STACKING OF
ROLLED TMT BARS
DISPATCH
CUTTING OF BILLET TO DEFINITE LENGTH
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 125
2.8 MATERIAL BALANCE
The material balance for different products is mentioned below:
Sponge Iron
Table 2.11: Material Balance for Sponge Iron Plant
IN PUT OUT PUT
Qty / MT of Sponge Iron 100 M T/ day Qty / MT of Sponge Iron Qty /day,
1 : 100 M T /day
Iron ore Pellet: 1.6 T 160 Sponge Iron. 100% 100
Coal : 1.0 T 100 Coal Char 20% 33
Ash 12
Dolomite : 0.08 8 Waste solids 3
Air : 5. 5 550 Air : 6.7 Tons 670
(as waste gas for power generation )
Total In put 818 MT Total out put 818 M T
Billets Table 2.12: Material Balance for Billets (Per 100 Tons)
INPUT TONS OUTPUT TONS
Sponge Iron 93 Billets 100
Scrap 23 Slag 15
CPC, Petcoke, Silicon Mn, Ferro Al, Ferro
Si DDHR Sheet
3.5 Burning Loss 1.5
Sodium Silicate, Casting Powder And
Other Additives
0.50 Other Miscellaneous Losses 3.5
Total 120 Total 120
TMT Bars Table 2.13: Material Balance for TMT Bars IN PUT OUT PUT
Qty / 100 MT of billets, Qty Qty / 100 MT of TMT Qty
M.S Billets : 1.03 103 TMT 100% 97
Waste fines & gases 6
Total Input 103 M T Total Output 103 M T
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 126
2.9 PLANT LAYOUT
The plant layout showing all facilities like raw material storage, finished storage area,
plant shed, green belt area, rain water harvesting system etc is given below and the same
is enclosed as Annexure-XV.
Fig 2.8: Showing the existing and proposed plant layout
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 127
Fig 2.9: Existing photograph of the plant site
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/
S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – II – PROJECT DESCRIPTION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 128
Fig 2.10: Proposed photograph of the plant site
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTO OCTOBER’ 2018 129
SECTION – III
INDEX
3.1 INTRODUCTION ................................................................................................................................... 130
3.2 COLLECTION OF BASELINE DATA ................................................................................................. 131
3.3 LAND ENVIRONMENT ......................................................................................................................... 131
3.3.1 SOURCE OF INFORMATION ............................................................................................................. 131
3.3.2 DATA BASE ............................................................................................................................................ 131
3.3.3 LAND USE/ LAND COVER AREA .................................................................................................... 132
3.3.4 SOIL ENVIRONMENT ......................................................................................................................... 134
3.3.5 Soil quality of study area .................................................................................................................... 134
3.3.6 Results & Conclusions ......................................................................................................................... 136
3.4 WATER ENVIRONMENT ...................................................................................................................................... 136
3.4.1 WATER SAMPLE ANALYSIS............................................................................................................. 136
3.4.2 RESULT .................................................................................................................................................... 140
3.4.2.1 Surface Water .............................. …………………………………………………………………………………….140
3.4.2.2 Ground Water .................................................................................................................................................. 140
3.5 AIR ENVIRONMENT ............................................................................................................................................... 141
3.5.1 MICRO-METEOROLOGICAL DATA ................................................................................................ 141
3.5.2 WIND ROSE DIAGRAM ...................................................................................................................... 141
3.5.3 AMBIENT AIR QUALITY MONITORING DATA .......................................................................... 142
3.5.4 RESULTS.................................................................................................................................................. 145
3.6 NOISE ENVIRONMENT.......................................................................................................................................... 146
3.6.1 AMBIENT NOISE LEVEL DATA ....................................................................................................... 146
3.6.2 RESULT .................................................................................................................................................... 148
3.7 BIOLOGICAL ENVIRONMENT............................................................................................................................ 149
3.7.1 METHODOLOGY ADOPTED FOR BIODIVERSITY STUDY ................................................... 149
3.7.2 DELINEATION OF THE STUDY AREA ........................................................................................... 149
3.7.3 SAMPLING METHODOLOGY ............................................................................................................ 150
3.7.4 Status of Flora ...................................................................................................................................... 151
3.7.5 Status of Fauna ....................................................................................................................................... 158
3.7.6 BIODIVERSITY PROFILE THE CORE ZONE ................................................................................. 160
3.8 SOCIO-ECONOMIC ENVIRONMENT .................................................................................................................. 168
*************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTO OCTOBER’ 2018 130
3.0 DESCRIPTION OF THE ENVIRONEMNT
3.1 INTRODUCTION
EIA process requires the primary baseline data collection to know the information on the
biophysical, social and economic settings of the project site. The criteria of the baseline data
collection was based on the impact zone which was expected to be around 4-5 km. The
stations were considered based on their sensitivity by considering the close proximity with
the sensitive zones like expected high pollutant areas, residential colony, habitation and
transportation route etc.
The baseline data generation for Gallantt Metal Ltd. was collected for Winter period (i.e.
December-2017 to January- Febrauary’2018) and interpreted in this chapter.
The following criteria were adopted while selecting the monitoring locations:-
One location on the upwind depending upon the wind profile/ pattern.
Two locations on the downwind side depending upon wind pattern (predominant
directions).
One location covering the sensitive areas within the vicinity.
One location covering the transportation convergences route.
One location covering the major habitation.
One location on the downwind direction where the max GLC’s are falling.
The monitoring station selected is as described under:
Table 3.0: List of Monitoring Stations
S. No. Name of Location Distance (Km) Direction Remarks
1. Project Site - - -
2. Samakhiali 2.24 km SE Nearest habitation
towards Downwind
3. Near to gorasar talav 4.96 Km SSE Downwind
4. Ramapar 5.06 Km SW Upwind & Crosswind
5. Gharana 4.74 Km NE Downwind
6. Vipasar 6.52 Km WNW Upwind
7. Vondh R.S. 5.09 Km WSW upwind
8. Lakhpat 5.04km NNE downwind
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTO OCTOBER’ 2018 131
Baseline data generation was carried out by M/s En-Vision Environmental Services & Testing
Laboraties, Surat(NABL Approved), Recognized by NABL, ISO 17025:2005. Environmental
Monitoring Report is enclosed as Annexure –XXXIII.
3.2 COLLECTION OF BASELINE DATA
Environmental data has been collected in relation to existing project for:-
1. Land Environment
2. Water Environment
3. Air Environment
4. Noise Environment
5. Biological Environment
6. Socio-Economic Environment
The topographical map showing monitoring locations for collection of primary data of soil,
air, water &noise is enclosed as Annexure –II.
3.3 LAND ENVIRONMENT
Object of the study is to provide a baseline status of the study area covering 10Km radius
around the existing project site so that temporal changes due to the expansion activities on
the surroundings can be assessed in future.
3.3.1 SOURCE OF INFORMATION
The data in this work is collected from the following sources:-
Topographic data - From Survey of India Toposheet.
Remotely Sensed Data - From IRS P6 – LISS IV Data.
Ground Truthing of the area
All the data used in this work have been supplied by National Remote Sensing Centre,
Hyderabad, India.
3.3.2 DATA BASE
The detail of the primary data in the form of digital data on LISS-IV for interpretation and
analysis is given below in Table 3.2. The mask of the entire project area including the
influence zone was generated from the IRS-P6 LISS-IV.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTO OCTOBER’ 2018 132
Table 3.1: Database used for LULC Mapping
S. No. Satellite Sensor Date type & Bands
1. IRS-P6 LISS-IV Digital (1,2,3)
3.3.3 LAND USE/ LAND COVER AREA
Classification scheme adopted for the preparation of land use/ land cover maps on 1:25,000
scales. Land use/ Land cover classification standardized by NRSC/ ISRO. The land use/ land
cover area of the study area. Map showing land use of the study area is enclosed as
Annexure– XXX. The following land use classes have been observed in the study area:-
Table No. 3.2: LULC category with area and percentage
S. No. Class Area (Sq.m.) Area (%)
1. Project Area 469957 0.149592
2. Habitation 5155639 1.641091
3. Railway 28546 0.009086
4. Road 200098 0.063693
5. Agriculture Land 14130134 4.497761
6. Fallow Land 275326769 87.63923
7. Scrub Land 9186628 2.924195
8. Baren Land 5939792 1.890695
9. Industrial Area 1372784 0.436971
10. River/Water Body 2348918 0.747684
Total 34159265 100.00
Agriculture: - It is spreads over 4.49% (14130134Sq.m.) of the geographical area.
However, the agriculture in this area is primarily rain fed and also irrigation-based
agriculture is practiced in this region.
Water Bodies: - For the present study, this land class is found to occupy nearly 0.74%
(2348918Sq.m.)
Builtup - Industry - For the present study, this land class is found to occupy nearly 0.43%
(1372784 Sq.m.)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTO OCTOBER’ 2018 133
Figure No. 3.0: Land Use/Land Cover Map
Land Use Analysis
LULC classification shows a healthy relation among the classes. The area is dominated by
Agriculture, residential and industrial land. Impact of the project will be minimal. A well
connected road network exists.
GEOLOGY
The Kutch landscape comprises an array of tectonogenic geomorphic elements in the form of
uplifts and residual depressions. Elevated landforms are occupied by Mesozoic and Tertiary
rocks, whereas the residual depressions or low-lying regions between the uplifts consist of
Quaternary sediment successions marked alluvial river terraces in the rocky mainland and the
mud-flats and salt pans in the Great and Little Ranns and Banni Plains.
The general forms of the uplifts are marked by domes and asymmetric anticlines. All major
uplifts are bounded, at least on one side, by a fault or a sharp monoclinal flexure, and on the
other side by gently dipping peripheral plains, the strata (Tertiary) in which dip gently into the
surrounding residual depression (Biswas, 1980).
Sedimentary rocks ranging in age from Jurassic to Eocene age cover Kutch region. These
sediments have a zone of Deccan trap volcanics sandwiched between Jurassic rocks of the
northern part and Eocene sedimentaries in the south towards the coast. Limestones, shales
and sandstones are the most common rocks (Krishnan, 1982).
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
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Bhuj Formation comprises of sandstone and shale and is characterized by presence of plant
fossils.
Fig3.1: Showing Geology of Kutch Region
*Source: Geology of Kutch Region (after Biswas 1970, 1980 & 1987)
3.3.4 SOIL ENVIRONMENT
The objectives of the soil sampling are:-
To determine the baseline soil characteristics of the study area;
To determine the impact of existing as well as proposed activity on soil characteristics
and;
To determine the impact on soil more importantly with agriculture production point of
view.
The soil analysis results are given below:-
3.3.5 Soil quality of study area
The soil study was carried out to analyze the soil characteristics of the study area. For
studying soil quality of the region 5 samples (including site) were collected, description of the
same as follows:
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTO OCTOBER’ 2018 135
Table 3.3: Monitoring Locations for soil quality testing
Location Location Name Sample Collection Details Co-ordinates
S – 1 Project site Proposed Site N 23018’56.42” E70028’29.26”
S – 2 Samakhiali Near Village N 23018’11.77” E 70030’21.27”
S – 3 Gorasar Near Village N 23014’45.71” E 70029’31.0”
S – 4 Ramapar Near Village N 23022’23.46” E 70026’57.83”
S – 5 Gharana Near Village N 23020’21.40” E 70030’41.77”
S – 6 Lakhpat Near Village N 23021’05.65” E 70027’13.31”
S– 7 Vipasar Near Village N 23013’20.55” E 70026’12.47”
S – 8 Vondh R.S. Near Lake N 23021’19.10” E 70024’4.85”
Table No. 3.4: Results of Soil Analysis
S.NO. Parameter Unit (S1)
(S2)
(S3)
(S4)
(S5)
Date of sampling 19/01/2018
1. pH - 7.10 7.20 6.92 8.08 7.80
2. Bulk Density gm/cm3 1.40 1.42 1.44 1.39 1.41
3. Water Holding
Capacity
% 29.4 30.2 31.6 32.6 34.0
4. Porosity % 42.6 43.4 46.0 45.4 44.4
5. Conductivity µmhos/cm 4810 5010 4510 5240 5140
6. Moisture content % 4.20 3.80 4.80 5.00 4.60
7. Total Alkalinity mg/kg 785 830 772 910 880
8. Chlorides
(as Cl –)
mg/kg 1180 1240 1080 1330 1250
9. Iron as Fe % 1.10 0.60 0.45 0.55 0.72
10. Lead as Pb mg/kg 23.88 27.89 28.48 9.86 15.91
11. Mercury as Hg mg/kg Not
Detected
Not Detected Not
Detected
Not
Detected
Not
Detected
12. Zinc as Zn mg/kg 25.60 38.79 27.61 38.42 20.31
13. Copper as Cu mg/kg 8.01 15.16 5.55 19.86 6.22
14. Cadmium as Cd mg/kg 2.48 1.22 Not
Detected
Not
Detected
2.55
15. Arsenic as As mg/kg Not
Detected
Not Detected Not
Detected
Not
Detected
Not
Detected
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTO OCTOBER’ 2018 136
16. Nitrogen mg/kg 58.0 42.0 34.0 38.0 30.0
17. Phosphorous mg/kg 120 60.0 55.0 65.0 70.0
18. Potassium mg/kg 1.20 0.15 0.14 0.15 0.10
3.3.6 Results & Conclusions
The soil analysis results are presented in Table No. 3.5. The result obtained is compared
with the standard soil classification given Agriculture Soil Limits. It has been observed that
the soils are clay in texture and neutral in nature. The nutrient and organic matter contents
are medium and the soil is normally fertile.
3.4 WATER ENVIRONMENT
The purpose of the study is to:-
Assess the water quality characteristics for critical parameters;
Evaluate the impacts on agriculture productivity, habitat conditions, recreational
resources and aesthetics of the vicinity; and
Predict the likely impacts on water quality due to the project and other related
activities.
3.4.1 WATER SAMPLE ANALYSIS
Seven surface water samples and eight groundwater samples were collected as grab
samples and were analyzed for various parameters as per the procedures specified in
“Standard Methods for the Examination of Water and Wastewater” published by American
Public Health Association (APHA). Different physico-chemical parameters of surface and
ground water during study period were compared with standard at each monitoring
stations and shown in the Table 3.7 and 3.8.
Table 3.5: Results of Surface Water Analysis
S. No. Parameter Unit SW-1 SW-2 SW-3 SW-4 SW-5 SW-6
Date of Sampling 17.01.2018 19.01.2018
1. pH pH Unit 6.95
7.17 6.60 6.44 6.93
2. Temperature 0C 28.0 28.0 28.0 28.0 28.0
3. Odour -- Agreeable Agreeable Agreeable Agreeable Agreeable
4. Color Pt/Co
method
<5 <5 40.0 40.0 <5
5. Turbidity NTU 2.00 1.80 14.2 12.2 2.80
6. Total Dissolved mg/l 1072 1610 706 674 284
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTO OCTOBER’ 2018 137
Solids
Sample
Was Not
Available (Dry River)
7. Chemical Oxygen
Demand
mg/l 32.0 208 56.0 24.0
8. BOD 3 days at 27
0C
mg/l 10.0 21 15.0 8.0
9. Dissolved Oxygen mg/l 6.40 6.6 5.80 5.80 6.80
10. Nitrate mg/l 22 20 28 10.0 10.0
11. Calcium as Ca+2 mg/l 52 96 64 64.0 32.0
12. Magnesium as mg+2 mg/l 36.45 48.60 31.59 29.16 14.58
13. Chlorides (as Cl –) mg/l 510 730 170 140 40.0
14. Sulphate (as SO4 -) mg/l 180 220 80 72.0 24.0
15. Iron as Fe mg/l 0.11 0.10 0.08 0.15 0.08
16. Phinolic compound mg/l N.D N.D N.D ND ND
17. Conductivity mg/l 1780 2680 1175 1120 470
18. Total Hardness mg/l 280 440 290 280 140
19. Residual Free
Chlorine
mg/l NIL NIL NIL NIL NIL
20. Total alkalinity mg/l 100 90.0 130 130 110
21. Calcium Hardness mg/l 130 240 160 160 80.0
22. Magnesium
Hardness
mg/l 150 200 130 120 60.0
23. Cadmium as Cd mg/l < 0.001 < 0.001 < 0.001 < 0.001 < 0.001
24. Copper as Cu mg/l < 0.013 < 0.013 < 0.013 < 0.013 < 0.013
25. Zinc as Zn mg/l < 0.022 < 0.022 < 0.022 < 0.022 < 0.022
26. Lead as Pb mg/l < 0.005 < 0.005 < 0.005 < 0.005 < 0.005
27. Mercury as Hg mg/l < 0.00025 < 0.00025 < 0.00025 < 0.00025 < 0.00025
28. Arsenic as As mg/l < 0.00015 < 0.00015 < 0.00015 < 0.00015 < 0.00015
29. Coliform MPN/100 ml 110 240 350 220 110
30. E.coli /100 ml Absent Present Present Present Present
*Sample of SW2 was not found as river was dried . This is seasonal river.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S,
M.S
. BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R
PL
AN
T &
WH
RB
SE
CT
ION
– III– D
ES
CR
IPT
ION
OF
EN
VIR
ON
EM
NT
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
E
NK
AY
EN
VIR
O S
ER
VIC
ES
PV
T. L
TD
., JAIP
UR
OC
TO
BE
R’ 2
01
8
13
8
Ta
ble
3.6
: Re
sults o
f Gro
un
d W
ate
r An
aly
sis
S.No
P
ara
me
ter
Un
it P
roje
ct Site
GW
-1
Sa
ma
kh
iali
GW
-2
La
kh
pa
t
GW
-6
Vip
asa
r
GW
-7
1.
pH
-
6.7
8
7.1
4
6.6
0
6.5
6
2.
Tem
peratu
re 0C
2
8.0
2
8.0
2
8.0
2
8.0
3.
Od
ou
r --
Agreeab
le A
greeable
Agreeab
le
Agreeab
le
4.
Co
lou
r P
t/Co
meth
od
<
5
<5
<
5
<5
5.
Tu
rbid
ity
NT
U
2.1
0
2.0
0
2.4
0
2.8
0
6.
To
tal Disso
lved
Solid
s m
g/l 3
86
0
21
0
22
18
9
22
7.
Ch
emical O
xyg
en D
eman
d
mg/l
12
.0
8.0
1
2.0
8
.0
8.
BO
D 3
day
s at 27
0C
mg/l
3.0
2
.0
3.0
2
.0
9.
Disso
lved
Oxy
gen
m
g/l 5
.60
5
.80
5
.40
5
.60
10
. N
itrate m
g/l 1
2.0
8
.0
10
.0
15
.0
11
. C
alcium
as Ca
+2
mg/l
20
0
16
.0
12
8
92
.0
12
. M
agnesiu
m as m
g+
2 m
g/l 1
09
.35
7
.29
6
8.0
4
51
.03
13
. C
hlo
rides (as C
l –) m
g/l 1
61
0
40
.0
77
0
29
0
14
. Su
lph
ate (as SO
4 -)
mg/l
26
0
12
.0
20
0
40
.0
15
. Iro
n as F
e m
g/l 0
.14
0
.04
0
.08
0
.10
16
. P
hin
olic co
mp
ou
nd
m
g/l N
D
ND
N
D
ND
17
. C
on
du
ctivity
m
g/l 6
40
0
32
0
36
90
1
53
0
18
. T
otal H
ardn
ess m
g/l 9
50
7
0.0
6
00
4
40
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S,
M.S
. BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R
PL
AN
T &
WH
RB
SE
CT
ION
– III– D
ES
CR
IPT
ION
OF
EN
VIR
ON
EM
NT
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
E
NK
AY
EN
VIR
O S
ER
VIC
ES
PV
T. L
TD
., JAIP
UR
OC
TO
BE
R’ 2
01
8
13
9
19
. R
esidu
al Free C
hlo
rine
m
g/l N
IL
NIL
N
IL
NIL
20
. T
otal alk
alinity
m
g/l 2
40
1
10
2
20
1
70
21
. C
alcium
Hard
ness
mg/l
50
0
40
.0
32
0
23
0
22
. M
agnesiu
m H
ardn
ess m
g/l 4
50
3
0.0
2
80
2
10
23
. C
adm
ium
as Cd
m
g/l <
0.0
01
<
0.0
01
<
0.0
01
<
0.0
01
24
. C
op
per as C
u
mg/l
< 0
.01
3
< 0
.01
3
< 0
.01
3
< 0
.01
3
25
. Z
inc as Z
n
mg/l
< 0
.02
2
< 0
.02
2
< 0
.02
2
< 0
.02
2
26
. L
ead as P
b
mg/l
< 0
.00
5
< 0
.00
5
< 0
.00
5
< 0
.00
5
27
. M
ercury
as Hg
m
g/l <
0.0
00
25
<
0.0
00
25
<
0.0
00
25
<
0.0
00
25
28
. A
rsenic as A
s m
g/l <
0.0
00
15
<
0.0
00
15
<
0.0
00
15
<
0.0
00
15
29
. C
olifo
rm
MP
N/1
00
ml
17
3
8
40
4
6
30
. E
.coli
/10
0 m
l A
bsen
t A
bsen
t A
bsen
t A
bsen
t
NO
TE
:- GW
-3, G
W-4
, GW
-5 &
GW
-8 sa
mp
les w
ere
no
t fou
nd
du
e to
no
t av
aila
bility
of so
urce
.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 140
3.4.2 RESULT
3.4.2.1 Surface Water
It is recommended that the acceptable limit is to be implemented. Values in excess of those
mentioned under :acceptable” render the water not suitable, but still may be tolerated in
the absence of an alternative source but up to the limit indicated under ‘permissible limit in
the absence of alternate source’ in Colum permissible, above which the source will have to
be rejected. If E.coli or Total Coliform are detected immediate treatment is require as per IS:
10500-1991 (Reaffirmed 2012).
3.4.2.2 Ground Water
The analysis results indicate that pH of the groundwater was found to be in range of 6.56 –
7.14. The TDS were found to be in the range of 210 – 3860mg/l. Other parameters like
Calcium, Magnesium, Chlorides, Sulphates and Nitrates were found higher the prescribed
limits. The physico – chemical analysis for the other parameters were also within the
permissible limits as per the standards as per IS: 10500.
S. No. Parameters Units IS: 10500 Desirable IS: 10500 Permissible Kutcch
2013
1. pH -- 6.5 – 8.5 6.5 – 8.5 8.29
2. EC at 25°C µmhos/ Cm NA NA 20200
3. CO3 mg/ l NA NA -
4. HCO3 mg/ l NA NA 793
5. Cl mg/ l 250 1000 7055
6. SO4 mg/ l 200 400 787
7. NO3 mg/ l 45 No Relaxation 60
8. PO4 mg/ l NA NA -
9. Total Hardness mg/ l 300 600 3500
10. Ca mg/ l 75 200 880
11. Mg mg/ l 30 100 360
12. Na mg/ l NA NA 3500
13. K mg/ l NA NA 51.0
14. F mg/ l 1.0 1.5 7.50
15. Fe mg/ l 0.3 1.0 3.241
16. Alkalinity mg/ l 200 600 650
17. TDS mg/ l 500 2000 -
*Source: Ground Water Broucher-2013
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 141
3.5 AIR ENVIRONMENT
The prime objective of the baseline air monitoring was to evaluate the existing air quality of
the area. This will also be useful for assessing the conformity to standards of the ambient air
quality during the operation of the plant.
The baseline status of the air quality has been assessed though a scientifically designed
ambient air quality monitoring network based on the following considerations:-
Meteorological conditions on synoptic scale;
Topography of the study area;
Representatives of regional background air quality for obtaining baseline status; and
Representatives of likely impact areas.
3.5.1 MICRO-METEOROLOGICAL DATA
An auto weather monitoring station was installed at Project Site during the study period to
record various meteorological parameters on hourly basis to understand the wind pattern,
temperature variation and relative humidity variation. The hourly meteorological data
recorded is enclosed as Annexure – XXXIII.
Table 3.7: Micro-Meteorological Data
Month Temperature (°C) Relative Humidity (%) Rainfall (mm) Wind Speed (mile/h)
Max. Min. Max. Min. Max. Min. Max. Min.
December’ 17 36.6 12.7 86 12 0.1 0 3.7 <1.0
January’18 36.5 12.7 84 14 0 0 3.7 <1.0
February’18 38.7 15.1 71 15 0 0 3.5 < 1.0
3.5.2 WIND ROSE DIAGRAM
Wind rose is the diagrammatic representation of wind speed in a specified direction with its
arms representing sixteen directions. Each arm gives a clear frequency distribution of wind
speed in a particular direction for a given period of time. The wind rose diagram for the
study period was developed & presented in Figure 3.2.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 142
Figure No. 3.2: Wind rose 24hrs
The overall predominant wind direction on 24 hour basis was observed to be blowing from
NE to SW . Wind speed during this period is 1.01 m/s. Calm wind during this period 51 %.
The wind speed during this period was observed to be in the range of 4.2 to 30.6 mps.
3.5.3 AMBIENT AIR QUALITY MONITORING DATA
Ambient air quality monitoring stations were selected on the basis of surface influence,
demographic influence and meteorological influence. The sites were chosen at Project Site,
Samakhiali . Gorasar, Ramapar, Gharana, Lakhpat, Vipasar, Vondh R.S.
The ambient air monitoring has been carried out with a frequency of two days in a week at
seven locations covering one complete season.
Table 3.8: Sampling Frequency
Parameters Sampling Frequency
PM10 24 hourly sample twice a week
PM2.5 24 hourly sample twice a week
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 143
Sulphur Dioxide (SO2) 8 hourly for 24 hrs sample twice a week
Oxides of Nitrogen (NOx) 8 hourly for 24 hrs sample twice a week
Carbon Monoxide 8 hourly for 24 hrs sample twice a week
Table 3.9: Instruments used for Sampling & Analysis
Table 3.10: Sampling and Analytical Techniques
S. No. Parameter Method
1 PM10 IS-5182 (Part – 23) 2006
2 PM2.5 RTI (Research Triangle Institute) (Gravimetric Ana Revision-07 Aug14-2003)
3 Sulphur Dioxide IS 5182 (Part – II) 2001, with Improved West &Gaeke Method
4 Nitrogen Oxide Modified Jacob – Hochheiser/ Arsenite Method(IS 5182 Part 6) 2011
5 Carbon Monoxide NDIR Spectroscopy method
Table 3.11: Statistical Summary of Concentration Levels of Criteria Pollutants
(Unit: -µg/m3)
S.
No.
Criteria
Pollutant
Locations Maximum Minimum Standard
Deviation
98thPercentile CPCB
Standards
1 PM10 Project Site 76.80 71.20 1.36 76.57 100
Samyakhali 80.40 72.20 2.16 79.85
Pollutants Instrument Make Model No. Range and Sensitivity
PM10 Respirable Dust Sampler
(RDS)
M/s ENVIRO- TECH
Instruments Pvt. Ltd/
Respirable dust
Sampler Envirotech
make
APM-460
APM-411
0.8 – 1.3 (m3/min)
0-2.0 (lpm)
PM2.5 1.0 m3/hr
± 0.03 m3/min
± 0.2 LPM (gases)
SO2 RDS with thermoelectrically
cooled gaseous sampling
attachment
0 – 3 LPM
± 0.2 LPM NOX
CO CO Analyzer Testo Analyzer -- 1-1999 PPM
GC – Bruker
(Gas Chromatography)
-- < 1.0 PPM
Trace Elements AAS Thermo Fisheries -- --
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 144
Gorasar 71.70 67.90 0.89 71.52
Ramapar 67.70 63.20 1.03 67.29
Gharana 79.80 73.40 1.82 79.80
Lakhpat 68.40 65.40 0.84 68.31
Vipasar 78.10 74.60 0.98 77.92
Vondh R.S. 70.40 68.00 0.63 70.31
2 PM2.5 Project Site 43.20 35.70 2.26 42.79 60
Samyakhali 43.70 34.80 2.00 43.61
Gorasar 37.30 35.20 0.62 0.62
Ramapar 36.70 32.70 1.00 36.52
Gharana 41.70 37.20 1.36 41.65
Lakhpat 36.40 32.20 0.90 35.94
Vipasar 41.50 37.90 1.27 41.45
Vondh R.S. 39.60 37.00 0.76 39.42
3 SO2 Project Site 15.60 12.50 0.80 15.55 80
Samyakhali 13.90 11.10 0.77 13.76
Gorasar 10.10 7.20 0.78 9.92
Ramapar 13.80 10.60 0.76 13.52
Gharana 10.40 13.40 0.70 13.31
Lakhpat 15.20 11.20 1.18 15.15
Vipasar 15.70 13.20 0.66 15.65
Vondh R.S. 14.10 12.20 0.55 14.05
4 NOX Project Site 23.40 19.20 1.06 23.26 80
Samyakhali 19.40 17.20 0.68 19.35
Gorasar 17.90 15.10 0.75 17.81
Ramapar 17.90 15.20 0.73 17.85
Gharana 18.40 16.10 0.67 18.31
Lakhpat 17.60 15.10 0.65 17.60
Vipasar 17.80 16.10 0.55 17.75
Vondh R.S. 15.70 14.00 0.46 15.70
5 CO Project Site 430.00 400.00 7.59 427.70 2000
Samyakhali 295.00 255.00 11.16 295.00
Gorasar 250.00 200.00 13.31 247.70
Ramapar 250.00 220.00 8.56 250.00
Gharana 180.00 205.00 6.75 202.70
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 145
Lakhpat 282.00 138.00 0.65 49.24
Vipasar 152.00 138.00 4.30 152.00
Vondh R.S. 152.00 132.00 5.59 150.16
3.5.4 RESULTS
The analysis results for the study period are presented in above monitoring tables. Various
statistical parameters like 98th percentile, average, maximum and minimum values have
been computed from the observed raw data for all the AAQ monitoring stations. These are
compared with the standards prescribed by Central Pollution Control Board (CPCB) for
rural and residential zone.
The observation based on the perusal of the results is summarized below:-
PM10: The maximum value for PM10 observed at Samyakhli Village - 80.40 µg/m3 and
minimum value for PM10 observed at Ramapar Village- 63.20µg/m3. The 24 hours applicable
limit for industrial, Residential Rural and Other Areas is 100 µg/m3.
PM2.5: The maximum value for PM2.5 observed at Samyakhli Village -43.70 µg/m3 and
minimum value for PM2.5 observed at Lakhpat Village – 32.20 µg/m3. The 24 hours
applicable limit for industrial, Residential Rural and Other Areas is 60 µg/m3.
SO2: The maximum value for SO2 observed at Viapsar Village- 15.70 µg/m3 and minimum
value for SO2 observed at Gorasar Village – 7.20 µg/m3. The 24 hours applicable limit for
industrial, Residential Rural and Other Areas is 80 µg/m3.
NO2: The maximum value for NO2 observed at Project site- 23.40µg/m3 and minimum value
for NO2 observed at Vondh R.S.- 14.0 µg/m3. The 24 hours applicable limit for industrial,
Residential Rural and Other Areas is 80 µg/m3.
CO: The maximum value for CO observed at Project Site - 430 µg/m3 and minimum value for
CO observed at Vondh R.S. 132 µg/m3. The 8 hours applicable limit for Industrial,
Residential Rural and other areas is 2000 µg/m3.
Conclusion
The results of the monitored data indicate that the ambient air quality of the region in
general is in conformity with respect to norms of National Ambient Air Quality standards of
CPCB, at all locations monitored.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 146
3.6 NOISE ENVIRONMENT
The main objective of noise monitoring in the study area is to establish the baseline noise
level and assess the impact of the total noise expected to be generated during the project
operations around the project site.
Table 3.12: Noise (Sound) Measuring Instrument
Instrument Make Model No. Instrument
Identification
Detection Limit
Integrated Sound Level
Measurement Instrument
Standard Accessories.
Envirotech
Instrument
s Pvt. Ltd.
Model-
SLM- 100
178DTE2012 Lo 30-80dB
Hi 80-130dB
Table 3.13: Testing Method to be followed
Particular Testing Method to be Followed
Noise Level Measurement
A Noise Level in dB (A) for continuous 24
hours at 1 hour interval.
Operational Manual of Noise Level Meter,
IS:9876 2001, IS:4758,1968,IS:4954 1968
3.6.1 AMBIENT NOISE LEVEL DATA
The statistical analysis is done for measured noise level at eight locations. The parameters
are analyzed for Leq(day), Leq (night) andLeq (day-night). The statistical analysis results are
given in below:-
Table 3.14: Ambient Noise Level Data
Time Project Site Samakhiali Gorasar Ramapar
Date of Sampling 11/12/2017 18/12/2017 25/12/2017 3/1/2018
Day time
6.00 68.3 65.3 59.7 58.4
7.00 69.4 66.8 60.2 57.9
8.00 71.6 66.0 64.3 60.1
9.00 70.9 67.2 61.7 61.1
10.00 72.6 69.7 63.1 60.4
11.00 72.7 71.2 63.6 62.7
12 Noon 72.4 70.4 64.3 63.0
13.00 71.8 69.7 62.7 62.5
14.00 72.3 68.6 63.2 61.4
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
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Table 3.14(a): Ambient Noise Level Data
15.00 70.9 69.2 63.3 62.8
16.00 69.7 69.7 64.3 61.7
17.00 68.7 67.8 62.5 62.5
18.00 69.6 62.6 63.4 61.6
19.00 70.5 70.4 61.7 61.7
20.00 70.6 69.4 62.9 60.8
21.00 68.7 67.7 65.2 61.5
Night time
22.00 69.4 68.4 60.4 60.4
23.00 68.2 69.8 60.7 61.0
24.00 69.9 65.1 61.2 58.4
1.00 68.8 64.1 62.4 59.6
2.00 67.7 64 63.1 60.2
3.00 68.5 63.4 62.4 60.7
4.00 69.2 63.1 61.6 60.1
5.00 70.4 64.2 60.9 59.8
Leq day dB(A) 71 68.8 62.9 61.5
Leq Night dB(A) 69.0 66.2 62.2 60.3
Leq day & Night 75.8 73.1 68.8 66.9
Time GHARANA LAKHPAT VIPASAR VONDH R.S.
Date of Sampling 17/12/2017 24/12/2017 02/12/2017 16/2/2018
Day time
6.00 59.7 56.3 60.2 60.4
7.00 60.2 58.4 61.7 61.2
8.00 61.2 60.1 62.4 61.4
9.00 60.7 60.4 61.8 62.5
10.00 61.3 59.8 62.4 66.3
11.00 58.9 61.2 62.7 66.5
12 Noon 60.7 60.0 61.2 67.6
13.00 61.4 61.3 61.4 66.7
14.00 62.4 60.5 62.1 68.4
15.00 63.7 59.7 65.8 67.3
16.00 62.8 60.2 64.7 68.2
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3.6.2 RESULT
A) Day time Noise Levels Leq(day)
The day time Leq(day) noise levels at all the residential locations were observed to be in
the range of 60.2 – 66.7 dB(A). The maximum noise level of 71.2 dB (A) was observed
at Samyakhali village and the minimum noise level of 56.3dB (A) was observed at
Village Lakhpat during the study period. It is observed that the day time noise levels
are in accordance to exceed the prescribed limit of 55 dB (A) in the study area.
B) Night time Noise Levels Leq(night)
The night time Leq(night) noise levels at all the residential locations was observed to be
in the range of 57.3-66.2dB(A). The Maximum & maximum noise level of 69.8 dB (A) &
56.2 dB(A) was observed at Village Samyakhali during the study period. It has been
found that the night time noise levels were found to high due to vehicular movement,
within the prescribed standard of 45 dB(A).
17.00 62.9 61.2 63.5 69.7
18.00 61.7 60.8 64.3 68.6
19.00 62.6 60.6 62.7 66.7
20.00 63.4 59.8 60.8 67.3
21.00 61.9 60.0 61.5 61.2
Night time
22.00 60.4 56.7 60.5 60.7
23.00 61.2 57.1 59.7 61.1
24.00 60.4 58.4 60.1 60.8
1.00 60.7 57.6 59.4 60.2
2.00 59.7 56.2 59.8 60.5
3.00 59 55.7 59.7 60.8
4.00 58.7 56.4 60.0 60.9
5.00 60.4 55.9 60.2 61.2
Leq day dB(A) 61.8 60.2 62.8 66.7
Leq Night dB(A) 60.4 57.3 60.1 60.8
Leq day & Night 67 64.3 67 68.7
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3.7 BIOLOGICAL ENVIRONMENT
3.7.1 METHODOLOGY ADOPTED FOR BIODIVERSITY STUDY
Development projects in any given region must learn to respect the ecological integrity and
biodiversity values of the region as these are going to be the determinants of environment
quality as well as the sustainability of the development interventions. With determination
and effort these unwanted consequences of development can be reduced substantially as
we progressively improve our technical and managerial skills for preventing and/or
mitigating them. This clearly vouches for a well-planned Environmental Impact Assessment.
Prioritization of the conservation issues, in terms of flora and fauna, in addition to other
base-line parameters is necessary for inferring the impact of a proposed expansion project.
The survey of on the flora and fauna in the existing plant and surrounding area was carried
out by conducting field sampling of core and buffer zone. The occurrence of rare,
threatened, or endangered species within the project site 10 km radius need to be noted. An
attempt is made to describe floral and faunal elements of the project study area. In order to
understand the status of biodiversity (flora and fauna) in different habitats of the existing
plant and surrounding area, the field work and report preparation was carried out from
December 2016, January, February 2018(Winter Season).
Table 3.15: Methods used for study of flora & fauna
Taxa Sampling Methods
Plants Inventorization and quadrate sampling
Visual encounter survey (search)
Visual encounter survey (search)
Point count, opportunistic observation
Tracks and signs, and visual encounter survey
Butterflies
Amphibians
Reptiles
Birds
Mammals
3.7.2 DELINEATION OF THE STUDY AREA
The project study area was delineated into two zones for biodiversity inventory. The existing
project site boundary was considered as Core Zone, while, the area encompassing 10 km
radius from the periphery of the project boundary was designated as Buffer Zone. A
biological assessment survey was conducted in 10 km radius of village Samakhiyali of Taluka
Bhachau of District Kutch; the largest district in the state of Gujarat as well as in India. Kutch
falls under the Biogeographic Zone No. 3, ‘Desert Zone’ and is covered under the Biotic
Province 3B – ‘The Kutch Desert Province’. The major part of the land was agricultural land
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and the remaining part was observed to be a scrubland interspersed with grassland. Few
wetlands in the form of village ponds and lakes were also observed during the survey. The
present survey was conducted with an objective to document the local flora and fauna in the
10 km radius of the project.
3.7.3 SAMPLING METHODOLOGY
I. Flora
Floral status was assessed in different habitat types and project site of the study area.
Quantitative data was collected using standard quadrate method followed by Mueller-
Dombois and Ellenberg 1967, Kershaw, 1973.
Floral enumeration was done following standard sampling techniques. Random quadrates
were laid in order to quantify the vegetation of the study area. Quadrate size for trees was
10 x 10 m, for shrubs it was 5 x 5 m and for herbs it was 1 x 1m. Plots of 1 x 1 m were laid
within the tree quadrate at each corner to record grasses. In each of the quadrates, species
and their number were recorded. For ecological survey for proposed project of proposed
project we need following equipments:-
(I) Rope 100 mts. Length size & Nails (V) Measuring tape
(II) Vernier Calliper (VI) Knife
(III) Camera (VII) Data collection Sheets
(IV) Scale (VIII) Stationary
II. Fauna
Avifauna
Standard methods were followed to survey the avifauna. The point count method was
followed for counting the birds. Opportunistic surveys were also carried out with respect to
avifaunal checklist. Identification by calls was also made for species which were not directly
encountered or were hidden in the vegetation or canopy (Sridharan 1989, Bhupathy 1991,
Bibby et al., 1992 and Hutto et al., 1986).
Herpetofauna
Area searches were done in the circular plots of 10 m radius to inventory all terrestrial
habitats for reptiles and amphibians. Area searches consisted of turning cover objects like
logs, boulders etc (Welsh, 1987).Sampling for these species involved capturing individuals
by hand or observation through binoculars and aural surveys.
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Mammals
Presence of mammals was documented by using both direct and indirect evidences.
Opportunistic sightings were also included. Circular Plots were used to search indirect
evidence i.e. animal burrows / holes, scat, pellets, feeding signs, and tracks. Photographic
(colored pictorial guide) field guide were used for interviews with local residents (Burnham
et al. 1980, Rodgers 1991, Sale and Berkmuller, 1988, Daniel, 1992)
The data collected in the field was analyzed for secondary parameters such as density,
frequency and abundance following standard phyto-sociological methods. Shannon-Wiener
diversity index (Shannon and Wiener, 1963) was calculated for all life forms as following
Table 3.16: Estimation of phyto-sociological parameters
S.No. Particulars
1. Frequency (%) = (No. of quadrates of occurrence of the species X 100) / Total No. of quadrates sampled
2. Abundance = Total No. of individuals of the species / No. of quadrates of Occurrence
3. *Density = Total No. of individuals of the species / Total No. of quadrates sampled
4. Relative Frequency = (Frequency of the given species X 100) / Sum of all frequencies
5. Relative Density = (Density of the given species X 100) / Sum of all densities
6. Relative Abundance = (Abundance of species X 100) / Sum of all abundances
7. Basal Area = (GBH)2 / 4Π
8. Dominance = Total Basal Area / Total area sampled
9. Relative Dominance = (Dominance of given species X 100) / Dominance of all species
10. Important Value Index (I.V.I.) = Relative Density + Relative Frequency + Relative Dominance
Note: *Density refers to the number of individuals per unit area of a site.
III. Statistical analysis
Shannon-Wiener diversity index (Shannon and Wiener, 1963) was calculated for all life
forms following:
Shannon- Wiener Information Function: D = -Σ pi ln pi
Where: i = an index for the number of species sampled, pi = ni/N =percentage of species i in
the entire sample (N) of individuals, and ln = natural log. Multiply the percentage (or
proportion) of each species in the sample times the natural log of that same value, sum the
products across all species, and then multiply by minus 1.
3.7.4 Status of Flora
I. Existing project Site (Core Zone):
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Green belt/Plantation
In the existing plant green belt is dominated by trees like Neem (Azadirachta indica),
Shisham (Delbergia sissoo), Palash (Bueta monosperma), Amaltash (Casia fistula), Karanj
(Pongamia pinnata), Ashok (Polyalthia longifolia), Babool (Acacia nilotica), and fruit plants
like Mango (Mangifera indica), Lemon (Citrus limon), Jamun (Syzygium cumini), &Aamla
(Phyllanthus emblica) Flowering shrubs and herbs which are recorded in the existing plant
site are as follows:
Rose (Rosa sp), Kaner (Nerium indicum), Bottle brush (Callistemon viminalis), Pot marigold
(Calendula officinalis), Gudhal (Hibiscus rosa sinensis).
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Plantation developed in the plant (Administration Block)
Plantation developed in periphery at the plant
Plantation developed in residential colony
Fig 3.3: Photographs showing plantation in core zone
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Fig 3.4: Plantation in and around at Canteen Area, STP plant area
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Fig3.5: Photofraphs showing Neem Plantation at Open Area near the Resitantial Colony
(Open Area)
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Environmental Sensitivity: The details of forest (reserve and protected), dam, river, and
Railway lines are given in the table below:
Table3.17: Environmental Sensitivity in the study area
S. No. Particulars Distance (Km) Direction
(From Project Boundary)
Water Bodies
1. Kara Vokra 7.60 WSW 2. Gupt Nadi 4.50 SW 3. Amliyara Nadi 8.15 S 4. Vango Nadi 10.45 SE 5. Khari River 9.82 E 6. Pipla Talav 6.06 E 7. Babudi Nadi 13.50 E 8. Adhoi Nadi 2.80 N 9. Gorasar Talav 4.50 SSE
Forests 1. R.F. Near Gamdau Village 11.50 NNE
National/ State Highway 1. NH-8A 750 m S 2. NH-15 2.90 E 3. SH-42 13.62 W
Threat status assessment/evaluation criteria
Standard literature sources including such as IUCN, ZSI, BSI and Indian wild Life Protection act,
1972.
Biodiversity Assessment: (Details of sampling units)
Number of sample locations and plots used to assess the floral and faunal status in the core
and buffer zone as follows:
Table 3.18: Details of Sampling Numbers in Core and Buffer Zone
Components Core Zone Buffer Zone
PS FH RH AH
Plants 10 15 10 10
Herpetofauna 03 10 10 15
Birds 07 10 10 12
Mammals 03 10 10 20
PS - Project Site, FH- Forest habitat, RH - Riverine Habitat, AH – Agriculture habitat
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Fig3.6: Showing plants species recorded in the buffer zone of the study area
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II. Buffer Zone
Buffer zone includes the areas fall within 10 km radius from the project site. Since it covers
larger area with different habitat types, the buffer zone reported high taxonomical diversity
compare to core zone, which included 37 no of species of plants (Table 2). Detailed species
status has been tabulated below:
Table 3.19: Flora & Fauna Species Distribution in the Core and Buffer Zones
Core Zone Buffer Zone
Flora
Grass - 03 Species Grass - 04 Species
Climber – 0 Species Climber – 04 Specie
Herb – 04 Species Herbs - 21 Species
Shrubs – 08 Species Shrubs - 11 Species
Tree – 11 Species Tree - 18 Species
Fauna
Amphibian - 0 Species Amphibian - 01 Species
Reptiles - 02 Species Reptiles - 05 Species
Avifauna - 10 Species Avifauna - 20 Species
Mammals – 02 Species Mammals - 06 Species
Butterfly – 02 Species Butterfly – 05 Species
One Schedule I specie is reported i.e. Indian peafowl is reported in the buffer zone. Conservation
Plan is Enclosed As Annexure-XIV.
3.7.5 Status of Fauna
Avifauna
Core zone: Overall 10 species of terrestrial bird species were observed in the core zone
and in the vicinity. Many birds observed while crossing across the core zone. Bird Species
commonly seen in the study and some are also verified by staff and residential people in
the plan
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1.
2.
Fig 3.7: Avi fauna recorded in study area
Buffer zone: Buffer zone reported high species richness and the species number estimated to
be 36 species. Buffer zone covers larger area with different habitat types resulted high species
richness and diversity
Butterflies
1. Core Zone: A total of 02 species of butterflies were recorded during the field survey.
2. Buffer zone: A total of 05 species of butterflies were recorded during the field survey.
Mammals
1. Core Zone: three species i.e. five striped Palm Squirrel, Common House rat, Indian field
mouse were recorded in core zone.
2. Buffer zone: Overall 06 species of mammalian fauna reported from the buffer zone.
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Threatened Flora and Fauna
I. Avifauna
Indian peafowl (Pavo cristatus) was reported from the buffer zone of the study area. As per
the Indian Wildlife protection Act (1972) this species fall under Schedule-I category. This
species found very common (as per local people opinion) in the study area and mainly
associated with nearby areas of human habitation. Conservation plan for Pavo cristatus &
Painted Strok with fund allocation also furnished as an Annexure –XIV.
3.7.6 BIODIVERSITY PROFILE THE CORE ZONE
I. Flora
Table 3.20: Plants Reported From Core Zone (Existing Project Site)
Trees
S.No. Common Name Species Name Family
1. Neem Azadirachta indica Meliaceae
2. Gulmohar Delonix regia Fabaceae
3. Pepal Ficus religiosa Moraceae
4. Babool Acacia nilotica Fabaceae (Mimosoideae)
5. Amaltash Casia fistula Fabaceae
6. Karanj Pongamia pinnata Fabaceae
7. Ashok Polyalthia longifolia Annonaceae
8. Jhal Salvadora persica Salvadoraceae
9. Ardu Ailanthus excelsa Simaroubaceae
10. Shisham Delbergia sissoo Fabaceae
11. Papita Carica papaya Caricaceae
Shrubs
1 Gudhal Hibiscus rosa sinensis Malvaceae
2 Kaner Nerium indicum Apocynaceae
3 Rose Rosa sp Rosaceae
4 Vilayati Babool Prosopis juliflora Fabaceae
5 Aak Calotropis gigantea Asclepiadaceae
6 Jharberi Ziziphus nummularia Rhamnaceae
7 Bougainvillea Bougainvillea Nyctaginaceae
8 Tulsi Ocimum sanctum Lamiaceae
Herbs
1 Sarphonka Tephrosia hamiltonii Fabaceae
2 Satyanasi Argemone maxicana Papaveraceae
3 Gokhru Echinops echinatus Asteraceae
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4 Tumba/ Chitraa Citrullus colocynthis Cucurbitaceae
Grass
1 Doob Cynodon dactylon Poaceae (Gramineae)
2 Makra Dactyloctenium aegyptium Poaceae (Gramineae)
3 Latjira Achyranthes aspera Amaranthaceae
II. Fauna
Table 3.21: Birds reported from Core Zone
S.No. Common Name Species Name Status
Charadriidae
1. Red-wattled Lapwing Vanellus indicus B
2. Eurasian Collared-Dove Streptopelia decaocto B
Dacelonidae
3. White-throated Kingfisher Halcyon smyrnensis B
Corvidae
4. House Crow Corvus splendens B
Muscicapidae
5. Indian Robin Saxicoloides fulicata B
Passeridae
6. House Sparrow Passer domesticus B
Pycnonotidae
8. Red-vented Bulbul Pycnonotus cafer B
Sturnidae
9. Common Myna Acridotheres tristis B
Sylviidae
10 Jungle Babbler Turdoides striatus B
Status: B = Breeding birds or Residents, WV = Winter Visitor, LM = Local Migrant, PM =
Passage Migrant, SV = Summer Visitor.
Table 3.22: List of mammalian species recorded in Core Zone
S.No. Vernacular Name Scientific Name Family Status (IWPA)
1. Five stripped palm squirrel Funambulus pennantii Sciuridae IV
2. Common House rat Rattus rattus Muridae V
Table 3.23: List of reptiles recorded in Core Zone
S.No. Vernacular Name Scientific Name Family Status (IWPA)
1. Common House Gecko Hemidactylus frenatus Gekkonidae No mention
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2. Oriental Garden Lizard Calotes versicolor Agamidae No mention
Table 3.24: Butterflies recorded in Core Zone
S.No. Vernacular Name Scientific Name Family
1. Crimson Rose Pachliopta hector Papilionidae
2. Lime Butterfly Papilio polymnestor Papilionidae
A total of 2 species of butterflies were recorded in the core zone during the field survey.
Biodiversity Profile The Buffer Zone
Flora
Table 3.25: List of floral species recorded in the Buffer Zone
Trees
S.No. Vernacular Name Scientific name Family
1. Amaltash/kassod Cassia siamea Caesalpiniaceae
2. Shesham Dalbergia sissoo Fabaceae (Papilionaceae)
3. Ardu Ailanthus excelsa Simaroubaceae
4. Siris Albizia lebbeck Mimosaceae
5. Neem Azadirachta indica Meliaceae
6. Dhak Butea monosperma Fabaceae (Papilionaceae)
7. Babool Acacia nilotica Fabaceae (Mimosoideae)
8. Ber Ziziphus mauritiana Rhamnaceae
9. Aamla Phyllanthus 162anacea Euphorbiaceae
10. Gulmohar Delonix regia Caesalpiniaceae
11. Bargad Ficus benghalensis Moraceae
12. Pipal Ficus religiosa Moraceae
13. Ashok Polyalthia longifolia Annonaceae
14. Karanj Pongamia pinnata Fabaceae (Papilionaceae)
15. Khejari Prosopis cineraria Mimosaceae
16. Imli Tamarindus indica Fabaceae (Leguminosae)
17. Guava Psidium sp Myrtaceae
18. Rohida Tecomella undulata Bignoniaceae
Shrubs
1 Vilayati babool Prosopis juliflora Mimosaceae
2 Arandi Ricinus communis Euphorbiaceae
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3 Aakra Calotropis gigantea Asclepiadaceae
4 Aak Calotropis procera Asclepiadaceae
5 Kair Capparis decidua Capparaceae (Capparidaceae)
6 Kaner Nerium oleander Apocynaceae
7 Dandathor Euphorbia caducifolia Euphorbiaceae
8 Behaya Ipomoea carnea Convolvulaceae
9 Jharberi Ziziphus nummularia Rhamnaceae
10 Gudhal Hibiscus rosa sinensis Malvaceae
11 Bougainvillea Bougainvillea Nyctaginaceae
Herbs
1 Pili Kantili Argemone mexicana Papaveraceae
2 Raimuniya Lantana camera Verbenaceae
3 Motha Cyperus rotundus Cyperaceae
4 Ban Tulsi Croton bonplandianum Euphorbiaceae
5 Gokhru Indigofera cordifolia Fabaceae (Papilionaceae)
6 Kala bhangra Anisomeles indica Lamiaceae
7 Jangli chaulai Amaranthus spinosus Amaranthaceae
8 Latjira Achyranthes aspera Amaranthaceae
9 Punarnava Boerhavia diffusa Nyctaginaceae
10 Laptuna Setaria verticillata Poaceae (Gramineae)
11 Bui Aerva tomentosa Amaranthaceae
12 Khareti Sida rhombifolia Malvaceae
13 Yellow Bell Tecoma gaudichaudi Bignoniaceae
14 Sarphonk Tephrosia purpurea Fabaceae (Papilionaceae)
15 Sarapunkha Tephrosia villosa Fabaceae (Papilionaceae)
16 Nili Indigofera linnaei Fabaceae (Papilionaceae)
17 Jharasi Mollugo pentaphylla Molluginaceae
18 Unthkanta Echinops echinatus Asteraceae
19 Dhatura Datura metel Solanaceae
20 Asiatic witchweed Striga asiatica Scrophulariaceae
21 Marigold Tagetes minuta Asteraceae
Grass
1 Doob ghas Cynodondactylon Poaceae (Gramineae)
2 Makra Dactyloctenium aegyptium Poaceae (Gramineae)
3 jangli-jowar Sorghum halepense Poaceae (Gramineae)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 164
4 Jhuhi ghas Alysicarpus monilifer Fabaceae (Papilionaceae)
Climbers
1 Badi Dudhi Euphorbia hirta Euphorbiaceae
2 Dudhi Sonchus oleraceus Asteraceae
3 Amarbel Cuscuta reflexa Liliaceae
4 Satavari Asparagus racemosa Vitaceae
Fauna
Table 3.26: List of Avifauna Recorded in Buffer Zone
S.No. Common Name Scientific name Family Status
(IWPA 1972)
1. Rock Pigeon Columba livia Columbidae Schedule IV
2. Laughing dove Streptopelia senegalensis Columbidae Schedule IV
3. Red Collared dove Streptopelia tranquebarica Columbidae Schedule IV
4. Common myna Acridotheres tristis Sturnidae Schedule IV
5. House sparrow Passer domesticus Passerinae Schedule IV
6. Large grey babbler Turdoides malcolmi Timaliinae Schedule IV
7. Jungle babbler Turdoides striatus Timaliinae Schedule IV
8. Indian Roller Coracias benghalensis Coraciidae Schedule IV
9. Green bee-eater Merops orientalis Meropidae No mention
10. Rose-ringed parakeet Psittacula krameri Psittacidae Schedule IV
11. House swift Apus affinis sub sp. Affinis Apodidae No mention
12. Indian peafowl Pavo cristatus Phasianidae Schedule I
13. Little egret Egretta garzetta Ardeidae Schedule IV
14. House crow Corvus splendens Corvidae Schedule V
15. White-eared bulbul Pycnonotus leucotis Pycnonotidae Schedule IV
16. Red-vented bulbul Pycnonotus cafer Pycnonotidae Schedule IV
17. Indian robin Saxicoloided fulicata Turdinae No mention
18. Red-wattled lapwing Vanellus cinereus Charadriidae No mention
19. Baya weaver Ploceus philippinus Ploceidae Schedule IV
20. Painted strock Mycteria leucocephala Ciconiidae Schedule IV
Table 3.27: List of mammalian species recorded in Buffer Zone
S.No. Vernacular Name Scientific Name Family Status (IWPA)
1. Five stripped palm squirrel Funambulus pennantii Sciuridae IV
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 165
2. Common House rat Rattus rattus Muridae V
3. Grey Musk Shrew Suncus murinus Soricidae --
4. Indian Hare Lepus nigricollis Leporidae IV
5. Indian field mouse Mus booduga Muridae V
6. Nilgai Boselaphus tragocamelus Bovidae III
Table 3.28: List of amphibian species recorded in Buffer Zone
S. No. Vernacular Name Scientific Name Family Status (IWPA)
1 Indian Bullfrog Hoplobatrachus tigerinus Ranidae No mention
Table 3.29: List of reptiles recorded in Buffer Zone
.No. Vernacular Name Scientific Name Family Status (IWPA)
1 Common House Gecko Hemidactylus flaviviridis Gekkonidae No mention
2 Oriental Garden Lizard Calotes versicolor Agamidae No mention
3 Yellow-Bellied House Gecko Hemidactylus flaviviridis Agamidae No mention
4 Indian sand boa Eryx johnii Boidae Schedule IV
5 Common Rat Snake Ptyas mucosus Colubridae Schedule II
Table 3.30: Butterflies recorded in Buffer Zone
S.No. Species Scientific Name Family
1 Yellow Pansy Junonia hierta Nymphalidae
2 Leamon Pansy Junonia lemonias Nymphalidae
3 Plain Tiger Danaus chrysippus Nymphalidae
4 Striped Tiger Danaus genutia Nymphalidae
5 Common Rose Atrophaneura aristolochiae Papilionidae
A total of 5 species of butterflies were recorded during the field survey. The dominant family
was Nymphalidae with 4 species with plain tiger as the dominant species in buffer zone
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 166
Fig 3.8: Water Bodies in Study Area (Buffer Zone)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 167
Fig 3.9:Fauna recoreded in buffer zone of the study area
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 168
3.8 SOCIO-ECONOMIC ENVIRONMENT
OBJECTIVES: The broad objectives of the socio-economic impact assessment are:
1. Describing / Assessing Baseline Environmental and Socio-Economic conditions of the
people living in the study area and their interactions with the existing Project
2. To assess the impact on socio-economic environment due to the project concerned.
3. To evaluate the community development measures proposed to be taken up by the
Project Proponent, if any, voluntary or complied.
4. To suggest community development measures that needs to be taken for the study
area with stakeholder engagement.
The studies carried out are descriptive and exploratory in nature and are done by FAE,
Socio-Economic.
METHODOLOGY S.No. Collection of data: With Effect From :
Secondary Sources
I Census of India , 2011 Latest Update available from 2012
II Minimum Wages Act , 1948 Latest Update available dated w.e.f April 1, 2018 to September 30, 2018
III RFCTLARR Act 2013 Not applicable
Primary Sources Method / Technique
Field observations Transect walk
Extensive site specific survey :
Manner and the order of Questions :
Survey period : Type :
Non-Probability Random Sampling
Target sample of people interviewed
Open Questions
1 Sub-round / per monitoring season
Rural frame Survey
Demographic Structure of the study area:
Population in Core Zone
There is no habitation in the Core Zone.
Population in Buffer Zone
The study area comprises of 16 villages, of Bhachau Tehsil in the (10.0 k.m.) of the study area. The
total population of the study area is 58,734 accommodating in 13,147 households with an average
households size of approx. 4 to 5 members per family.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 169
Table3.31: Demographic profile of the 10km study area
S.No. Name Habitation
Total Population below 06 years
Type Households Population Males Fem Total Males Females
1 Adhoi (Pasakayara) Rural 2401 10794 5453 5341 1794 910 884
2 Amaliyara Rural 482 2262 1138 1124 389 204 185
3 Chhadavada Rural 410 1953 999 954 280 147 133
4 Dayapar Rural 856 4398 2269 2129 670 373 297
5 Gharana Rural 705 3469 1757 1712 596 299 297
6 Katariya Nava Rural 90 543 293 250 84 51 33
7 Lakadiya Rural 1915 8651 4427 4224 1656 904 752
8 Lakhpat Rural 216 807 371 436 81 41 40
9 Laliana Rural 525 2488 1300 1188 368 201 167
10 Rajansar Rural 122 680 340 340 177 94 83
11 Rampar (Roha) Rural 173 861 432 429 114 62 52
12 Rampar (Sarva) Rural 215 1124 582 542 209 114 95
13 Samakhiari Rural 2482 10402 5748 4654 1577 847 730
14 Vijpasar Rural 475 2417 1236 1181 382 187 195
15 Vondh Rural 1877 6972 3462 3510 1126 545 581
16 Vondhada Rural 203 913 457 456 135 65 70
Total 13147 58734 30264 28470 9638 5044 4594 *Census of India, 2011
Gender Distribution
The males in the study area constitute 51.52% and females constitute 48.47%. The gender ratio is
940 in the study area, much below as compared to the district Kutch 908 as per the Census of
India, 2011.
Child Sex Ratio
The below 06 years indicate the population growth rate in the region and is 16.40% of the total
population. The boys under 06 years are 52.33% and the girls below 06 years are 47.66% of the
total population below 06 Years with a gender ratio of 910. The gender ratio of Children is 910 in
the study area, lower as compared to the Child Sex Ratio (CSR) of 921 in the District Kutch.
Literacy Profile
The average literacy rate of the study area is 52.80% much lower than the 70.59% of district
Kutch as per Census of India, 2011. The male literacy is 62.61% with respect to male population
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 170
and the female literacy is 42.35% with respect to female population. There is a high literacy gap is
approx. 20.26%.
In the buffer zone of the project the literacy is as reflected Table given below:-
Table3.32: Literacy of the study area
Name
Literate Population
Total Males Females
Adhoi (Pasakayara) 5506 3356 2150
Amaliyara 923 561 362
Chhadavada 821 546 275
Dayapar 2787 1584 1203
Gharana 1616 998 618
Katariya Nava 305 197 108
Lakadiya 4367 2647 1720
Lakhpat 413 232 181
Laliana 1267 783 484
Rajansar 277 178 99
Rampar (Roha) 581 317 264
Rampar (Sarva) 656 385 271
Samakhiari 6463 4133 2330
Vijpasar 1150 728 422
Vondh 3394 2013 1381
Vondhada 482 292 190
Total 31008 18950 12058
*Census of India, 2011
Occupation Profile
Occupational structure of the workforce indicates the economic activity. The occupational
patterns include cultivators, agricultural labour, and household industry workers. The work
participation rate is 33.56%. The employment rate in the 10.0 k.m. periphery for main workers,
marginal workers and non workers are as follows:
The Main workers constitute 29.72%; the male worker population is (26.47%) almost double of
the female worker (03.25%) population.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 171
The Marginal workers constitute 3.84% with the male workers of 1.90% and female workers of
1.93%. The Non Workers constitute 66.44% and distribution of men (24.15%) and women
(43.29%) workers.
Table3.33: The Occupational structure in buffer zone
Habitations
Main Workers Marginal Workers Non Workers
Total Males Fem Total Males Fem Total Males Fem
Adhoi (Pasakayara) 2839 2584 255 548 180 368 7407 2689 4718
Amaliyara 474 428 46 246 191 55 1542 519 1023
Chhadavada 643 562 81 23 5 18 1287 432 855
Dayapar 1293 1187 106 142 81 61 2963 1001 1962
Gharana 1024 900 124 99 47 52 2346 810 1536
Katariya Nava 195 183 12 0 0 0 348 110 238
Lakadiya 2201 2000 201 415 166 249 6035 2261 3774
Lakhpat 262 222 40 2 1 1 543 148 395
Laliana 752 695 57 46 28 18 1690 577 1113
Rajansar 163 154 9 27 19 8 490 167 323
Rampar (Roha) 174 167 7 119 107 12 568 158 410
Rampar (Sarva) 251 244 7 212 59 153 661 279 382
Samakhiari 3511 3323 188 106 29 77 6785 2396 4389
Vijpasar 609 558 51 213 195 18 1595 483 1112
Vondh 2784 2079 705 56 13 43 4132 1370 2762
Vondhada 284 261 23 2 0 2 627 196 431
Total 17459 15547 1912 2256 1121 1135 39019 13596 25423
*Census of India, 2011
Scheduled Tribe Population
There is negligible tribal population found in the study area. The total tribal population of the
study area is 0.91% of the total population as per the Census of India, 2018. Amongst the tribal
population the (Males: 52.79% and Females are 47.20%), gender ratio is 893 , hence The male –
female distribution amongst tribal’s in the buffer zone study area is lower as compared to the
total gender ratio 911 in the study area and much lower than the District Kutch’s gender ratio of
921.
Table3.34: Scheduled Tribe population
Habitations Scheduled Tribal Population
Total Male Females
Adhoi (Pasakayara) 182 95 87
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 172
Amaliyara 3 1 2
Chhadavada 82 39 43
Dayapar 36 18 18
Gharana 5 4 1
Katariya Nava 0 0 0
Lakadiya 93 51 42
Lakhpat 0 0 0
Laliana 0 0 0
Rajansar 0 0 0
Rampar (Roha) 0 0 0
Rampar (Sarva) 25 14 11
Samakhiari 92 49 43
Vijpasar 0 0 0
Vondh 18 12 6
Vondhada 0 0 0
Total 536 283 253
Social Infrastructure:
Nearest Habitation: The project is at village-Samakhiyali 1.04 km SE, Gharana 4.31 km NE;
Lakhpat , 5.6 km NNW; Laliyana 7.11 km SE; Amliyara 7.53 km SSW; Vondh 10.31 km W.
Basic Amenities in the Core Zone:
Within the Gallant residential Colony area there are play grounds etc, Canteen, Work Staff
Canteen, and few shops.
The nearest organized marketplaces for the locals is in Samakhiyali:
Particulars Distance and Direction (From Project Boundary)
Nearest organized marketplaces for the locals 1.06 SE Medical Facility
Govt. Primary Health Centre , Samakhiyali 1.68 SE
Govt. Primary Health Centre , Vondh 10.42 W
Govt. Primary Health Centre , Gharana 4.61 NE
Govt. Primary Health Centre , Aadhoi 8.43 NNE
Pvt. Hospital , Bachahu 16.54 W
Vagad Welfare Hospital, Bachau 16.36 W Govt. Primary Health Centre , Amliyara 7.85 SSW
Schools Shri Vondh Kumar Prathmik Pathshala , Vondh 1.30 S Shri Vondh Kanya Prathmik Pathshala , Vondh 270 m N Shri Samakhiyali Prathmik kumar shala, Samakhiyali 1.89 SE
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
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Govt. Uchh Madhyamik Vidhyalya Lakhpat 5.30 NNW Govt. Uchh Prathmik Pathshala Laliyana 7.25 SE Shri Gharna Kanya Prathmik shala, Gharana 4.45 NE Govt. Uchh Prathmik Pathshala, Amliyara 7.74 SSW
Others Police Station Samakhiyali 1.64 SE Gram Panchayat , Samakhiyali 1.85 SE
Gram Panchayat , Samakhiyali Police Station Samakhiyali Table: Socio-economic snapshot:
Transportation was available in all
the aspects :
Bus Govt. Roadways / Private - Tractors, Scooters, Motor Cycles,
(Public transport available).
NH 8 A , NH 15 , NH 41
Bus Stop, Samkhiyali 1.20 km SE
Bus Stand, Almliyara Bus Stand, Vondh
Roads were observed to be : Main roads Pucca, Painted & Cemented connects to NH – 8 A
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
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OCTOBER’ 2018 174
Internal roads are underdeveloped moran roads.
Electricity Supply has been : Regular with periodic power cuts.
Wind renewable energy installed in the study area
Main Food : Chapatti, Sabji, Dal
Festivals : Kite Festival, Holi, Diwali, Eid, Raksha Bandhan. Source: field survey and observations.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
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General Socio Economic Conditions
Retail options outside houses are a common practice. The public transport is largely fulfilled with Local taxis commonly called as ‘Jugad’
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
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OCTOBER’ 2018 176
Demographics settlements & Household Assets
The Housing Structure was largely pukka (permanent) and few with semi permanent sheds on
roof. The households in the study area own a Television & fridge, and Bicycle/ scooter. T.V. &
Fridge were owned widely cut across all sections of income groups. None of the families
surveyed in the habitation owned a washing machine except a few in Vondh. Most of the women
in the households in Samakhyali were dependent on public transportation.
It was found, in the study area that, the living conditions of the people were good. The gas
stoves were mostly seen in Vondh and few others nearby localities. The tap water is provided
by the authorities and hand pump are also available in villages. The Dish T.V. insatallation
indicates the source of entertainment of the Villagers and exposure to the mass
commnunication national channel and awareness levels in the study area.
Village – Samakhiyali & Amliyara
Semi Permanent houses Semi Kuchha and Pucca House
Well connected by Kuccha Road.
Well electrified.
Source of Water – Borewell, water reservoirs, Govt. tap supply through Overhead
community water tank.
Most Houses does not have Bathrooms, the villagers go out in the open defecation spaces.
They use more of the wood, dung cakes rather than gas stove.
Economic diversity of study area
The elderly men of the habitaitons sit around the age old banyan trees playing cards. The
women were found working both in the households and in the fields for farming in the study
area. Major Occupation in the Study area is Agriculture and cultivation practices, Livestock &
Dairy. The local area crops grown in the study area are:
Arandi (Castor) is largely cultivated in the belt. Along with Castor, Bajra, Guar, Pulse, Chiku,
Kela, & All vegetables viz tomatoes, carrots, Sweet Potato etc.
.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
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Fig3.10: Economic diversity of study area
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
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OCTOBER’ 2018 178
There had been household retailing adopted in the vilages, eanbling Home Office Small Office
concept in the Habitation. There are a potential of investments in industry trading warehouses
of urban supplies. A large number of employment opportunities can be created through mini
Start-ups in sales of household Solar panel businesses. The working population of the study
area is engaged more in primary occupations i.e. agriculturist, laborer, followed by secondary
occupations in Livestock for dairy.
Mobility and movement are seen of local people from less developed villages to more
developing areas of the district in search of better wages and livelihood for family and
education for children. The residents engaged in Lorry & transportation are often out of homes
for months for delivery
Culture & Mobility
As told by the local men, the local communities in the region pray to the Mounds of their
ancestors with the belief that they keep them safe and fulfill their wishes. The faith in the
“Pitreshawar” is large amongst the residents
The principal communities in the study area are :
Brahmins
Muslims
Jains and
Vaghri & Rabari are in small percentages viz only 0.91% of the total population in the study
area (10.0 km) of the region.
There are many people who commute to larger or developed cities in search of work (Head
loading or construction workers) and labour migration is an issue requiring local job creation in
the region.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
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Fig3.11: Photographs of Culture & Mobility of the area
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
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OCTOBER’ 2018 180
Public Health facility
The health services for residents of Samakhiyali are within a distance of 1.68 km SE but
insufficient for critical illness, because of which the Incumbents commute to Bachao, Bhuj and
Gandhidham. For modern technology medical facilities the residents approach Ahmadabad.
Ambulance 108 is available in the area. But the health facilities should be both Modern
technology and affordable.
The people of the study area are well acquainted with the development and the further
prospects in the region. They Focused group has exclaimed that “the existing facilities of Gallant
Metal Ltd. have not created or been harmful to any worker or public at large”. The local
residents expect more jobs from the existing project.
Mahi Shree Hospital, Medicine Facility Prathmik Aarogya Kendra, Samakhyali
Educational Facilities
The Conditions of Toilets in the School , Shri Jeraparag was found to be up to the marks , neat
and fully functional. The School has a temple outside the premises indicating harmonious
cultural knowledge exchange in the region.
There is scope of plantation in the play ground of Shri Jeraparag Prathmik Shala, where in the
students were playing in open field with inadequate plantation.
The Educational facilities in Kutch and in villages of the study area are in adequate number,
There are all standards of facilities from primary to higher in private as well as government
primary schools in almost all revenue villages.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
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Shri Jeraparag Prathmik Shala
Private Tution clasess after school hours.
Shri Gharana Kanya Prathmik shala , Gharana
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 182
Toilet for girls in prathmik shala Shree Samakhyali Prathmik kanya shala
Shri Gopal Namah Dham Sheshnik Sankul
Shri Swami Narayan Prathmik Shala
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 183
Shri Vondh Kanya Prathmik Shala Private education in the Bachao tehsil facilitate
Shri Vondh Kumar Parthmik Shala Dena Gujrat Gramin Bank
Dharamshala
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 184
Summary
The socio-economic expectations of the villagers in the surrounding have minimalistic needs
as the sources of employment and earning are not significant. The expansion activity will
provide additional employment (round the year) to local people and contribute in the
economic status of the area.
There are no bathrooms attached in the housing structures in the study area.
Higher Education facilities for Girls are limited. Girl Child education is low.
The villagers believe that, for economic growth and sustainable development it is important
to protect the environment and harmonize the business activities with it. Villagers view a
symbiosis between environment and business development.
Various questions on the adequacy for safety precautions by the plant activity operations
were enquired. The incumbents replied that they were indifferent towards the plant
activity. Majority of the incumbents accepted that the plant activity has never harmed them.
As per the Need Based requirements of the local Government School of Habitation Gharana , the following
list of installations were given dated 01/02/2018 :
Shri Gharana is a Girls School with 250 students up to 8th Standard.
Requirements
1. Computer Repair
2. RO repair / Installation of
new RO 100 Ltr.
3. Speakers for Announcements
4. Tree Guards
5. Land Allotment for Play
Ground
6. Land allotment
7. Almirah for Office Use
8. I –D Card 250 in numbers
9. General Knowledge Books
(For std. upto 8th )
10. Girls Health Kit / Sanitation
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER
PLANT & WHRB
SECTION – III– DESCRIPTION OF ENVIRONEMNT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 185
****************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 186
INDEX
SECTION- IV
4.1 GENERAL ............................................................................................................................................ 188
4.2 IMPACT DURING CONSTRUCTION PHASE ............................................................................... 189
4.2.1 IMPACT ON LAND USE .................................................................................................................... 189
4.2.2 IMPACT ON SOIL .............................................................................................................................. 189
4.2.3 IMPACT ON WATER QUALITY ..................................................................................................... 190
4.2.4 IMPACT ON AIR QUALITY ............................................................................................................. 190
4.2.6 IMPACT ON TERRESTRIAL ECOLOGY ...................................................................................... 192
4.2.7 DEMOGRAPHY AND SOCIO-ECONOMY ..................................................................................... 192
4.3 IMPACT DURING OPERATIONAL PHASE ................................................................................. 193
4.3.1 LAND ENVIRONMENT....................................................................................................................... 193
4.3.1.1 Source ................................................................................................................................................................... 193
4.3.1.2 Impact Prediction & Mitigation Measures ..................................................................................... 193
4.3.2 Water Environment ........................................................................................................................ 194
4.3.2.1 Source ................................................................................................................................................................. 194
4.3.2.2 Impact Prediction & Mitigation Measures ......................................................................................... 194
4.3.2.3 Characteristics of Treated and Untreated Effluent .................................................................... 200
4.3.2.4 Impact on Drainage ......................................................................................................................................... 201
4.3.3 AIR ENVIRONMENT ........................................................................................................................ 201
4.3.3.1 Impact on Air Environment ..................................................................................................................... 201
4.3.3.2 Air Quality Impact Predictions (AQIP) ............................................................................................. 203
4.3.3.3 Model Input Data .......................................................................................................................................... 203
4.3.3.4 Results and Conclusion ................................................................................................................................. 205
4.3.3.5 Resultant Concentrations after Implementation of the Project ............................................ 206
4.3.4.1 Noise Quality Impact Predictions........................................................................................................ 210
4.3.5 BIOLOGICAL ENVIRONMENT ...................................................................................................... 211
4.3.5.1 Impact on Biological Environment ..................................................................................................... 211
4.3.5.2 Existing Impacts ............................................................................................................................................ 212
4.3.5.3 Limitation, Exclusion & Recommendation..................................................................................... 219
4.3.6 SOCIO ECONOMIC IMPACT MATRIX .......................................................................................... 219
4.3.6.1 Impact on Community Demographics .............................................................................................. 219
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 187
4.3.6.2 Impact on Employment............................................................................................................................. 221
4.3.6.3 Impact on Economic Diversity and Vitality ................................................................................... 222
4.3.6.4 Impact through Industrial Activity ................................................................................................... 223
4.3.6.5 Health & Related Impacts ...................................................................................................................... 224
4.3.6.6 Socio Economic Parameter Importance Impact Unit Profile ............................................... 225
4.3.6.7 Inference of Socio Economic Parameter Importance Impact Unit profile ................... 226
4.3.6.8 Socio - Economic Impact .......................................................................................................................... 227
***************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 188
4.0 ANTICIPATED ENVIRONMENTAL IMPACT AND MITIGATION
MEASURES
4.1 GENERAL
This chapter deals with identification and appraisal of various impacts due to the
proposed expansion of Gallantt Metal Limited (GML). It is a large scale existing industrial
unit situated at survey no. 175/1, Village - Samkhaiyali, Tehsil- Bhachau, District - Kutch,
Gujarat. The proposed expansion is for manufacturing for the following products:
Table 4.0 : Existing and Proposed Product detail
S.
No.
Product Existing
(TPA)
Proposed
(TPA)
Total After
Expansion (TPA)
1. Sponge Iron 2,25,000 1,48,500 3,73,500
2. M.S. Billets 3,36,600 92,400 4,29,000
3. TMT Bars 3,30,000 92,400 4,22,400
4 M S Rolled Bar 5346 1,497 6,843
5 Runner & Raiser 891 No change 891
Power Generation
6 Power Plant (AFBC/CFBC) 25 MW 10MW 35 MW
7. Power Plant (WHRB) 8MW 8MW 16MW
The existing and proposed expansion activities may cause both direct and indirect
environmental impacts on various environmental attributes during pre-operational,
operational and post–operational phase. The project expansion is likely to create impact on
the environment in two distinct phases:-
During the construction phase which may be regarded as temporary or short terms;
During the operation phase which would have long –term effects.
Identification of possible impacts specific to an activity is an important task since this helps
in focusing attention upon relevant environmental parameters and relating them with the
activities involved. The following parameters are of significance in the Environmental
Impact Assessment and are being discussed in detail.
1. Land Environment.
2. Water Environment.
3. Air Environment.
4. Noise Environment.
5. Solid Waste.
6. Biological Environment.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 189
7. Socio-Economic.
4.2 IMPACT DURING CONSTRUCTION PHASE
4.2.1ERECTION / FABRICATION / CONSTRUCTION STAGE IMPACT
The time schedule required for the expansion will be within 16 - 18 months after obtaining
statuary approval from GSPCB. The likely date of the start of construction will be after the
grant of all required clearances. The likely date of completion / time required for the
procurement of machinery would take 8 months, and for the construction foundation for
fixed structures would take another 6 months. The proposed expansion will initiate
operations after successful installation.
4.2.1 IMPACT ON LAND USE
In general there will be moderate changes due to installation of 1No. of 30 TPH induction
furnaces, One Sponge Iron Kiln(450TPD), 1No. of Power Plant Boiler (AFBC/CFBC)(10MWH),
1No.of Power Plant Boiler (WHRB)(8MWH). The new installation will not pose any significant
impact on land, the changes will be restricted to plant premise only. The land use pattern of
the proposed expansion project is under industrial category. The total plant area is about
116.0Acre. The open land earmarked for future expansion in the existing plant will be utilized
for the proposed expansion.
There will be no change in the land use.
No changes in the topography of the site and the nearby area.
However, Traffic load will be increased due to the production expansion.
4.2.2 IMPACT ON SOIL
Impact on soil vegetation: Topsoil is to be removed prior to commencement of bulk
earthwork. No vegetation is on the expansion area. Hence no vegetation will be removed.
Apart from localized constructional impacts at the proposed plant site, no significant
adverse impact on the soil in the surrounding area is anticipated.
Mitigation Measures
Excavated soil will be backfilled in the trench after foundation work and top soil will be
restored for the gardening uses. The remaining excavated material will be disposed off or
spread out in low laying area. All necessary control steps will be provided for handling,
storage and safe disposal of solid/hazardous waste generated from the proposed project.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 190
With effective mitigation measure there will not be any significant impact of solid waste on
the soil environment.
It has been observed that the soils are clay in texture and neutral in nature.
4.2.3 IMPACT ON WATER QUALITY
Impact on water quality during construction phase may be due to non-point discharge of
solids from soil loss and sewage generated from the construction work force stationed at
the site. However, as the construction will be carried out on the flat area, the soil losses will
be negligible. Further, the construction will be more related to mechanical fabrication,
assembly and erection; hence the water requirement will be less. Existing facility (STP) will
be used for disposal of sanitary sewage generated by the work force through contractors.
The overall impact on water environment during construction phase due to proposed
project is likely to be short term and insignificant.
During the construction phase, water will be required for civil works and for the domestic
activities.
Water is mainly used for preparation & mixing of concrete, cooling of construction
equipment, spray and sprinklers for dust suppression, curing the structures, etc.
groundwater will not be drawn for the construction activities; hence impact on
groundwater resources is not anticipated.
There will be no effluent generation during the construction phase; hence issue of
effluent disposal & impacts due to its disposal will not arise.
Due care will be taken that the construction equipment are washed properly only at
designated washing area.
The identified impacts on water during the construction phase will be insignificant
by proper conservation and sanitation practices. These impacts will be temporary
and limited to the construction phase only.
Proper and effective Environmental Management Planning will be implemented to
minimize the temporary effects.
4.2.4 IMPACT ON AIR QUALITY During construction phase, dust generation will be the main pollutant, which would
generate from the site development activities and vehicular movement on the road.
However, concentration of NOx and CO may also be slightly increased due to increased
vehicular traffic movement. To mitigate these impacts, regular sprinkling of water will be
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 191
done at the construction site. The approach roads will be black carpeted and vehicles will
be kept in good order to minimize automobile exhaust.
However, the impact of such activities would be temporary and restricted to the
construction phase and will be confined to the project boundary and is expected to be
negligible outside the plant boundaries. Proper up-keep and maintenance of vehicles,
sprinkling of water on roads, providing sufficient vegetation etc. are some of the measures
that would greatly reduce the negative impacts during the construction phase.
During the construction phase, civil works will be carried out, hence; the dust is
expected to be generated in site preparation activities. However, the impacts due to
the emission & dust would be restricted to the project site and will be of short term
only.
As a part of mitigation measures, sprinkling of water for dust suppression as well as
temporary barricading structures will be done to reduce carryover of particulates
away from the construction area.
Due to gaseous emissions from equipment/ machineries engaged in construction
activities, minor impacts on ambient air quality are envisaged.
The project also proposes construction of paved roads at the beginning of the project
construction phase; hence; dust emissions due to construction vehicles within the
premises will be minimized.
Air pollutants like PM, SOx & NOx are likely to be emitted from the exhaust of
transport vehicles and other machineries.
Impacts on air due to the construction & erection activities will be minimal or
negligible.
4.2.5 IMPACT ON NOISE LEVELS
The major sources of noise during the construction phase are vehicular traffic, construction
equipment like dozers, scrapers, concrete mixers, cranes, generators, pumps, compressors,
rock drills, pneumatic tools, saws, vibrators etc. The operation of this equipment will
generate noise ranging between 70-85 dB (A). The noise produced during the construction
will have significant impact on the existing ambient noise levels. The major work will be
carried out during the daytime. The construction equipment may have high noise levels,
which can affect the personnel operating the machines. Use of proper personal protective
equipment will mitigate any significant impact of the noise generated by such equipment.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 192
During the construction phase, impact on noise environment of the area will occur
due to the noise generation from construction equipment, machineries, mechanical
works and transportation.
The impacts of increased noise levels during construction are likely to occur due to
transportation of vehicles and other diesel powered material handling equipment
as the proposed project is in Industrial Area.
The noise impacts due to transportation on the surrounding environment will be
insignificant and limited to the confined area.
Impacts of noise during the construction phase will be restricted to the construction
site only and will be only temporary.
4.2.6 IMPACT ON TERRESTRIAL ECOLOGY
The proposed expansion is coming up at existing plant premises within an area of
116.0Acre. Hence, no additional land is required for the present expansion. The open land
earmarked for future expansion (Vacant Land) in the existing plant will be utilized for the
proposed expansion. Therefore, the impact on terrestrial ecology will be insignificant.
No cutting of trees/ shrubs will be done to clean the area. However, greenbelt
development will be done within premises and along the roads.
There is no ecological sensitive area within 10 km of area and the proposed project
is situated in Notified RIICO Industrial Area, hence, impact on flora and fauna during
the construction phase is not significant.
It is envisaged that there will not be any adverse impacts on the ecology/ biological
environment due to the construction of proposed project but will have beneficial
impacts due to the greenbelt development.
Thus, considering the present situation of the ecology in the area, it is envisaged that there
will not be any adverse impacts on ecology but the Greenbelt developed in the premises of
proposed project will have significant beneficial impacts on ecology.
4.2.7 DEMOGRAPHY AND SOCIO-ECONOMY
The impact of the proposed expansion activities would begin to be felt with the start-up of
the construction activities. 110 workers will be hired locally within the 10 Km study area
from the proposed additional 290 workers. Apart from them there will be employment
opportunities for the expansion during construction activities.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 193
In addition to the opportunity of getting employment as construction laborers, the local
population would also have employment opportunities in related service activities like
petty commercial establishments, small contracts/ sub-contracts and supply of
construction materials for buildings and ancillary infrastructures etc. Consequently, this
will lead to additional economic upliftment of the area.
Thus, it will boost up the commercial and economical status of the locality to some
extent. Thus, overall impacts on socio-economic environment due to the existence
of plant are long term and positive in nature.
There will be requirement of skilled and semi-skilled workers for construction
activities, supply of raw materials & auxiliary facilities. It would marginally improve
the economic status of the people.
There will not be major changes in the land use pattern as it is existing project
situated in converted industrial area.
4.3 IMPACT DURING OPERATIONAL PHASE
4.3.1 LAND ENVIRONMENT
4.3.1.1 Source
Change in Land Use/ Land Cover;
Change in topography.
4.3.1.2 Impact Prediction & Mitigation Measures
S. No. Impact Management
1. Change of Land Use/
Land Cover.
The existing land is duly bonafide for industrial purpose by District Collector,
Kutch. The proposed expansion is coming up within existing plant premises within
an area of 116.0 Acre. Hence, no additional land is required for the present
expansion. The open land earmarked for future expansion in the existing plant will
be utilized for the proposed expansion. Visual impact of the building form on the
landscape is envisaged and will be confined to the project area. Hence, the impact
on land use and land cover will not alter significantly as it is an existing project.
2. Change in Topography. The highest and lowest elevation of the project site is 42 MSL and 39 MSL.
As, it is an expansion project, the impact on the physical environment will be
confined within the project site. Visual impact of the building form on the landscape
is envisaged and will be confined to the project area. The increase in production
will not cause any change in the topography at the site.
Solid and Hazardous Waste
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 194
1. Hazardous Waste Existing capacity of generation of hazardous for existing & proposed project site is
given below and it is being stored at separate designated storage covered shed
yard and maintained as per Hazardous and Other Wastes (Management and
Transboundary Movement) Rules, 2016 and disposal will be done as per followed
by existing practice.
Particulars Hazardous Waste Quantity in TPA Treatment/ disposal
Type of
Waste
Existing Proposed Total
Hazardous
Waste
Used Oil
(5.1)
2.063 1.13 3.19 Used oil is sent to
Hindustan Oil Industries,
Gandhidham, Gujarat. Copy
is enclosed as Annexure-
XXI.
Used Ion
exchange
resin
(34.2)
0.35 0.19 0.54 Used Ion exchange resin is
sent to Saurashtra Enviro
Projects Pvt. Ltd. Copy is
enclosed as Annexure-
XXII.
Tar
residue
(13.2)
3.6 - 3.6 Tar residue is sent to
Saurashtra Enviro Projects
Pvt. Ltd. Enclosed as
Annexure-XXIV.
2. Solid Waste
Ash generated from power plant and slag generated during process will be the
solid waste in the existing and proposed project and the treatment and disposal is
given below:
Particulars Waste Quantity in TPA Treatment/ disposal
Type of
Waste
Existing Proposed Total
Solid Waste
(TPD)
Slag 21250 5833 27083 Sold to road construction activity
Total Ash 51400 47600 99000 Sold to brick manufacturing unit MoU is enclosed
Annexure-XI and Sold to TSDF site for utilization
of fly ash as binding material for solidification
and stabilization
Coal Char 58290 38471 96761 Reused in Power plant as a fuel.
Accretion 550 1000 1550 Used in Land filling activity.
Municipal
Solid Waste
(Kg/ day)
Biodegrad
able
480 145 625 Sent to Municipal Council Bhachau, Gujarat
4.3.2 Water Environment
4.3.2.1 Source
Industrial Waste Water;
Domestic Waste Water.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 195
4.3.2.2 Impact Prediction & Mitigation Measures
Impact Mitigation Measures
Surface Water
Change in water bodies. No prominent stream or seasonal nallah is passing through the project area. Adhoi
river is in a distance of 2.80 Km towards North from the project site but it is not a
perennial river.
Ground Water
Discharge water bodies by
waste water from Industrial
Process on land and
Ground water abstraction.
No water is being/will be discharged on land and water bodies as ZLD is
being/will be maintained. No water is being/ will be discharged from outside
the plant premises.
The reject water generated from process, washing, and DM regeneration,
Boiler blow down, cooling tower blow down will be treated in ETP and reused
in process.
No ground water will be abstracted for industrial and domestic purposes as
Narmada water canal supply from Gujarat water infrastructure Limited
(GWIL) is being/will used for the estimated water demand.
Management:
I. Domestic: For Domestic sewage treatment, STP exists at plant site. The flow diagram is
given below:
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 196
Figure 4.0 Flow Diagram of Sewage Treatment Plant
Bar Screen:-Raw sewage from the source is usually received into the bar screen
chamber by gravity. Screen provided will remove all floating and big size matter,
which may otherwise choke the pipeline and pumps.
AERATION
SYSTEM
SILTING CHAMBER
BAR SCREEN
GRIT CHMABER
OIL AND GREASE TAP
EQUALISATION TANK
FAB-1
FAB-2
FLASHI MIXER & FLOCCULATION SYSTEM FLASHI MIX
TUBE SETTLER
FLASHI MIX CHLORINE CONTACT TANK
FILTER FEED TANK
DUAL MEDIA FILTER
UF SYSTEM
TREATED WATER TANK
RO SYSTEM
HYPO DOSING
SYSTEM
PAC AND PE
DOSING SYSTEM
SLUDGE HOLDING
TANK
CENTRIFUGE
SLUDGE CAKE
DISPOSAL BY
CLIENT
TREATED RO WATER TANK
FILTRATE
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 197
Oil Skimmer:- For separation of oil from the sewage.
Equalization Tank:-Usually, Sewage generation is more during peak hours. Visually
no Sewage is generated during shift change hours. Any biological system needs
constant feed for bacteria to work efficiently. Hence, it is important to put an
equalization tank to collect the excess flow during peak hours and feed Sewage in
lean hours. A typical equalization tank has a capacity of 4-6 hours of average flow
rate. The tank is generally of civil construction by client. Provision of air grid is to
be made for thoroughly mixing the sewage to make it of homogenous quality and to
keep the suspended matter in suspension and to avoid septic conditions. The well
mixed sewage is then pumped into the FAB reactor with the help of pumps.
Fluidized Aerobic Bio-Reactor:- The main pollutants in the raw Sewage are
represented in the form of Bio-chemical Oxygen Demand (BOD) and Chemical
Oxygen Demand (COD). The ammonical nitrogen, nitrate nitrogen and
phosphorous present also represent as polluting substances. The bacterial ability
to synthesize the organic matter to harmless end products like carbon di-oxide
and water molecules is utilized to treat the raw Sewage. The bio-reactions are
carried out in controlled environment in the bio-reactor. The bio-reactor comprises
of a tank, fitted with aeration grid. The bacterial activity needs dissolved oxygen,to
synthesize the organic matter. This is supplied by passing air in form of small
bubbles. The air is passed at the bottom of the tank, so that complete volume of
tank is utilized. Oxygen dissolves in liquid, which can now be used by the bacteria.
The bacterial population is present on the media, which forms an integral part of
the reactor system. The media is made of small polypropylene elements. A very
large surface area is available for the bacterial population to grow. The bacteria
grow on the plastic media, by using the organic content in the raw Sewage, and the
dissolved oxygen available. Due to constant aeration, the media is set in whirling
motion, so that continuous mixing takes place. The bacterial layer growth on the
media surface increases to a certain extent, and then gets sloughed off after a
specific period. This phenomena is called sloughing. This creates new surface for
further bacterial growth. Sloughing takes place only after complete growth and
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
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OCTOBER’ 2018 198
subsequent dyeing – off of the bacterial layer and hence the sloughed off material is
completely digested. The bacterial reaction is carried out in two stages, for
maximizing the BOD removal efficiency. Hence, two such reactors are provided in
series. Within the reactors, arrangements are made to retain the plastic media in
place. Air supply is done through perforated pipes.
II. Industrial Waste water: For industrial Waste water treatment Effluent e treatment
ETP is existing at plant site. The schematic diagram is given below:
Figure 4.1 : Schematic diagram of Effluent Treatment Plant
III. Rain water harvesting at the plant site:
a. Rooftop Rain Water Harvesting
Total rooftop area of plant is 237550.50m2 that will be connected through pipes and drains to
Rainwater harvesting structures which has storage chamber and the percolation pits as per
sites having rooms for recharge in resonance with average rainfall, catchment area and
average rainfall intensity.
Looking in to the average rainfall in this region, roof top area of the building, rain water
harvesting structures are designed in such a way that even at peak rain fall intensity of 40
mm/ hour, water does not spill over and the entire rainwater falling over the total area goes in
to the ground water under ideal condition, the same is subjected to physio-graphic variation.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 199
Following dimensional parameters are considered for design of Rainwater harvesting system
in the plant premises.
Total Rooftop area = 237550.50 m2
Average rainfall = 622 mm = 0.62 m
Catchment factor for Roof top = 0.85 (as per C.G.W.A)
Total volume of water to be captured = 237550.50 x 0.62 x 0.85 = 147483 m3
The dimension of the structures to be designed for 60 mm/hour peak rainfall intensity.
Considering 15 minutes of peak rainfall, runoff volume in a single storm should be:-
237550.50 m2 x 0.85 x 0.06 m/4 = 3028 m3
b. Road/Paved Area Storm Water Runoff Harvesting
In road storm water harvesting system, drains will be made on both the sides of roads with
iron net filter of 5 mm opening at every 20 m. Rainwater falling on the road/paved area is
carried through these drains to rainwater harvesting structure and allow to infiltered in
groundwater regime. This will improve groundwater quality as well as quantity in and around
the plant premises. Following dimensional parameters are considered for design of road storm
water harvesting system in the plant premises.
Total Road/paved area = 10117.10 m2
Average rainfall = 622 mm = 0.62 m
Catchment factor for Road/paved area = 0.75 (as per C.G.W.B.)
Total volume of water to be captured by road/paved area = 10117.10 x 0.62 x 0.75 m3
= 4704.45 m3/annum
The dimension of the structures to be designed for 60 mm/hour peak rainfall intensity,
considering 15 minutes of peak rainfall, runoff volume in a single storm should be:
10117.10 m2 x 0.75 x 0.06m/4 = 113.81 m3
c. Green/Open Area Rainwater Harvesting
The total open area of plant premises is 221767.73 m2 (Green area 154913.66 m2 + Open area
66854.07 m2) which may be connected through pipes and drains to rainwater harvesting
structures which has storage chamber and the percolation pits as per sites having rooms for
recharge in resonance with average rainfall, catchment area and average rainfall intensity.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 200
Following dimensional parameters are considered for design of open area rainwater
harvesting system in the plant premises.
Total open area = 221767.73 m2
Average rainfall = 622 mm = 0.62 m
Catchment factor for open area = 0.15 (as per C.G.W.A)
Total volume of water to be captured = 221767.73 x 0.62 x 0.15 = 20624.40 m3
The dimension of the structures to be designed for 60 mm/hour peak rainfall intensity as per
published literatures. Considering 15 minutes of peak rainfall, runoff volume in a single storm
should be:
221767.73 m2 x 0.15 x 0.06 m/4 = 8316.29 m3
d. Design Of Rainwater Harvesting Structures In Plant Premises
The total volume of water generated in project premises from rooftop, road/ paved and open
area in a single storm on 60 mm peak rainfall intensity would be:-
Total generated storm water = Rooftop + Road/ Paved Area + Open area
=3028 m3 + 113.81 m3 + 8316.29 m3 = 11458.10 m3.
The rainfall runoff generated in a single storm at 60 mm peak rainfall intensity would be
11458.10 m3 in the plant premises. As per recharge test, each structure will be capable of
handling rainwater volume @11458.10 m3/day. Therefore, such 1 injection well of 80 m
depth through 1 recharge structures would easily accommodate peak rainfall volume of
11458.10 m3. Here maximum capacity of 1 structure would be 11458.10 m3. Hence, one
proposed RWH structure is adequate enough in the plant premises. The location and
schematic design of the structures.
4.3.2.3 Characteristics of Treated and Untreated Effluent
The characteristics of treated and untreated effluent are as given below:-
Table 4.1: Characteristics of Treated Waste Water.
Characteristics Treated Limits as per GSR 422 (E)for on Land Irrigation
pH 7.0-7.5 5.5-9.0
Appearance Clear -
Suspended Solids (Mg/l) <100 200
BOD (3 days at 27oC) <30 100
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 201
Oil and Grease <1.0 10
4.3.2.4 Impact on Drainage
The natural drainage of the project site is towards SW and will be unaltered. No impact on
surface water drainage is envisaged.
4.3.3 AIR ENVIRONMENT
Prediction of air pollution impact is the most important component in the Environmental
Impact Assessment studies. Several scientific techniques and methodologies are available
to predict impacts of developmental activities on physical, ecological and socio-economic
environments. Such predictions are superimposed over the baseline (pre project) status of
environmental quality to derive the ultimate (post project) scenario of environmental
conditions. The prediction of impact helps to identify the Environmental Management Plan
required to be executed during and after commissioning the proposed project to minimize
the adverse impacts on environmental quality. The details of the emission during operation
phase are given below:-
4.3.3.1 Impact on Air Environment
S.
No.
Particulars Component Impact Mitigation
1. Induction
Furnaces,
Kiln, Power
Plant , WHRB,
DG set
Point Source The main gaseous pollutants are
Oxides of Nitrogen (NOx),
Sulphur Dioxide (SO2) and
Carbon Oxides (CO and CO2).
Other sources of particulate
system include raw material
storage, Coal Storage.
The main emission from the
power plant is flue gas emitted
from the boilers.
Flue gas mainly contains
particulate matter (dust), sulfur
oxides, nitrogen oxides and
carbon monoxide.
Emission of Fly ash.
In order to regulate the particulate
matter emission in the exhaust
Gallantt Metal Ltd. has provided
Pollution Control Devices and
interlocking system in all critical
area.
Captive Power Plant – Gallantt
Metal Ltd will install Electrostatic
Precipitators (ESPs) for controlling
emission from the boiler.
Generated fly ash will be collected &
will be utilized in cement
manufacturing process.
Fly ash transportation will be by
closed tankers.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 202
Covered unloading hoppers with
atomized water spray system.
The list of Pollution Control
Equipments is given below:-
Table 4.2: Details of Pollution Control Equipments
S. No. Locations Control Equipment (Nos.)
Existing
1. Kiln No 1 & 2 ESP/Recuperator
2. Kiln No 3 & 4 ESP/Recuperator
3. Reheating Furnace Gas cooler + Bag filter
4. Boiler ESP
5. Induction Furnace No 1 & 4 Bag Filter + Spark Trapper
6. Induction Furnace No 2 & 3 Bag Filter + Spark Trapper
7. Induction Furnace No 5 Bag Filter + Spark Trapper
Proposed
8. Power Plant ESP
9. Kiln No. 5 ESP
10. Induction Furnace No. 6 Bag Filter + Spark Trapper
Fugitive
Emissions
Line
Source
The fugitive emission generated during
the storage and handling of material
and solid fuel and also from road
surfaces.
Particulate emissions occur whenever
vehicles travel over a paved or unpaved
road. Particulate emissions from the
paved roads are due to direct emissions
from vehicles in the form of exhaust,
brake wear and tear emissions and re-
suspension of loose material on the
road surface
During the transportation of the
materials, exhaust gas also contributes
in the air pollution (CO, HC,NOx)
Water sprinkling facility is
provided at coal storage area.
Bag filter will be provided for all
the material transfer points.
Green belt development along with
plant periphery and within the
plant premises.
Proper maintenance of vehicles is
being done regularly.
Periodic air quality monitoring is
being/ will be carried out to
monitor the changes as per the
norms of State Pollution Control
Board.
The Conveyor belt system will
reduce the air pollutants.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
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ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 203
4.3.3.2 Air Quality Impact Predictions (AQIP)
The impact on air quality is assessed based on emissions of the integrated cement plant.
Suspended Particulate Matter (SPM), PM10, PM2.5, NOx, CO and SO2 will be the important
pollutants emitting from the stacks and line sources.
Prediction of impacts on air environment has been carried out employing mathematical model
based on a steady state Gaussian plume dispersion model designed for multiple point sources
for short term. In the present case, Aermod View Version 7.1.0 dispersion model for
different stability state Gaussian plume dispersion, designed for multiple point sources for
short term and developed by United States Environmental Protection Agency [USEPA] has
been used for simulations from point sources.
4.3.3.3 Model Input Data
(A) Point Source
For the modeling purpose, all pollutants as described above are considered. The details of
stack emissions envisaged from the project are given in table 4.5.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
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RB
SE
CT
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– IV
– A
NT
ICIP
AT
ED
EN
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ON
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AL
IMP
AC
T A
ND
MIT
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N M
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SUR
ES
AP
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NT
: GA
LL
AN
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ME
TA
L L
IMIT
ED
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CU
ME
NT
NO
.: EE
SP
L/
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L/
01
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EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
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SE
RV
ICE
S P
VT
. LT
D., JA
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R
OC
TO
BE
R’ 2
01
8
20
4
Ta
ble
4.3
: Sta
ck E
missio
n D
eta
ils (Ex
isting
)
S.
No
.
Pa
ram
ete
rs U
nits
Ca
ptiv
e
Po
we
r P
lan
t (2
5M
W)
Sta
ck-I
Ro
tary
K
iln N
o. 1
&
2
Sta
ck-II
Ro
tary
K
iln N
o. 3
&
4
Sta
ck-III
Ind
uctio
n
Fu
rna
ce N
o.
1 &
4
Sta
ck-IV
Ind
uctio
n
Fu
rna
ce N
o.
2 &
3 S
tack
-V
Ind
uctio
n
Fu
rna
ce N
o.
5
Sta
ck-V
I
Co
al
Cru
she
r
Sta
ck-V
II
Re
-he
atin
g
Fu
rna
ce
Sta
ck-V
III
DG
Se
ts 3 n
os
of
Sta
ck-IX
1
Stack H
eight
M
95
4
0
40
4
8
48
4
8
30
3
0
12
2
To
p d
iameter
of flu
e
M
2
1
1
1
1
1
1
1
0.5
3
Flu
e gas
velo
city
m/sec
10
1
0
10
7
7
7
1
0
8
10
4
Exit F
lue gas
temp
erature
oK
39
3
39
3
39
3
37
3
37
3
37
3
37
3
42
3
45
3
5
Flu
e gas flow
rate
m3/sec
31
.41
7
.85
7
.85
5
.5
5.5
5
.5
7.8
5
6.2
8
1.9
6
6
Em
ission
rate at stack exit
A
PM
10
emissio
n
rate
g/s 1
.7
0.8
1
0.8
1
0.5
5
0.5
5
0.5
5
0.8
0
.25
0
.09
B
PM
2.5
emissio
n
rate
g/s 1
.05
0
.51
0
.51
0
.34
0
.34
0
.34
0
.5
0.1
6
0.0
6
C
NO
x g/s
31
.05
7
.76
7
.76
5
.15
5
.15
5
.15
--
-- 1
.84
D
SO2
g/s 1
2.2
4
.22
4
.22
--
-- --
-- --
0.7
5
7
AP
CM
ESP
E
SP
ESP
B
ag Ho
use
Bag H
ou
se B
ag Ho
use
B
ag Ho
use
Bag H
ou
se --
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 205
Table 4.3(a): STACK EMISSION DETAILS (Proposed Expansion)
(B) Line Source
Emission Source Emission Rate
Line emissions PM10 – 1.31x10-4 g/s/m
PM2.5 – 6 x 10-5 g/s/m
NOx – 1 x 10-3 g/s/m
CO – 3.75 x 10-3 g/s/m
SO2 – 1.25 x 10-4 g/s/m
4.3.3.4 Results and Conclusion
In the present case, model simulations have been carried out for the study period. The
Ground level concentrations are computed for 24-hr average. Maximum Ground level
concentrations of PM10, PM2.5, NOx, CO and SO2 for study period were 2.2 g/m3, 1.4 g/m3,
S.
No.
Parameters Units Captive Power Plant
(10 MW) Stack-I
Rotary Kiln No.5
Stack-II
Induction Furnace
No. 6 Stack-III
1. Stack Height M 90 48 48
2. Top diameter of flue M 2 1 1
3. Flue gas velocity m/sec 10 10 7
4. Exit Flue gas
temperature
oK 393 393 373
5. Flue gas flow rate m3/sec 31.41 7.85 5.5
6. Emission rate at stack exit
A
PM10 emission rate g/s 0.8 0.32 0.22
B PM2.5 emission rate g/s 0.5 0.2 0.137
C NOx g/s 3.15 3.925 --
D SO2 g/s 3.15 2.4 --
E Mercury (Hg) g/s 0.0009 -- --
7. APCM ESP ESP Bag House
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
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ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 206
13.5 g/m3 and 9.2 g/m3 respectively. The obtained GLC’s are well within the stipulated
CPCB standards. The incremental ground level concentrations for various pollutants are
given in table 4.6.
Table 4.4: Predicted 24-Hourly Short Term Maximum Incremental Concentrations
Pollutant Maximum Incremental
Concentration (g/m3)
(X,Y) coordinates (m) Direction
PM10 2.2 (-500 , -1500) SSW
PM2.5 1.4 (-500 , -1500) SSW
NOx 13.5 (-500 , -1500) SSW
SO2 9.2 (-500 , -1500) SSW
Hg 0.001 (-500, -1000) SSW
4.3.3.5 Resultant Concentrations after Implementation of the Project
The maximum incremental GLCs due to the proposed project for PM10, PM2.5, NOx, CO and SO2
are superimposed on the maximum baseline concentrations recorded during the study period.
The cumulative concentrations (baseline + incremental) after implementation of the project
are tabulated below in table 4.7. The predicted ground level concentration isopleths for
various parameters during study period is given in Figure 4.2 to 4.6.
Table 4.5: Details of incremental concentration of pollutants on sensitive locations like
habitations
Pollutant Concentration (g/m3)
Baseline
(Maximum)
Incremental Resultant Distance (Km) Direction
PM10
Project site 76.8 0.7 77.5 -- --
Samakhiali 80.4 0.5 80.9 2.24 SE
Gorasar 71.7 0.25 72 4.9 SSE
Ramapar 67.7 0.98 68.7 5 SW
Gharana 79.8 Negligible 79.8 4.7 NE
Lakhpat 68.4 Negligible 68.4 5.4 NNW
Vipasar 78.1 Negligible 78.1 6.5 WNW
Vondh RS 70.4 0.25 70.7 5.09 WSW
PM2.5
Project site 43.2 0.48 43.7 -- --
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
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WHRB
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Pollutant Concentration (g/m3)
Baseline
(Maximum)
Incremental Resultant Distance (Km) Direction
Samakhiali 43.7 0.32 44 2.24 SE
Gorasar 37.3 0.16 37.5 4.9 SSE
Ramapar 36.7 0.64 37.3 5 SW
Gharana 41.7 Negligible 41.7 4.7 NE
Lakhpat 36.4 Negligible 36.4 5.4 NNW
Vipasar 41.5 Negligible 41.5 6.5 WNW
Vondh RS 39.6 0.16 39.8 5.09 WSW
NOx
Project site 23.4 4.5 27.9 -- --
Samakhiali 19.4 2.99 22.4 2.24 SE
Gorasar 17.9 1.5 19.4 4.9 SSE
Ramapar 17.9 4.5 22.4 5 SW
Gharana 18.4 Negligible 18.4 4.7 NE
Lakhpat 17.6 Negligible 17.6 5.4 NNW
Vipasar 17.8 Negligible 17.8 6.5 WNW
Vondh RS 15.7 1.5 17.2 5.09 WSW
SO2
Project site 15.6 3.06 18.7 -- --
Samakhiali 13.9 2.03 15.9 2.24 SE
Gorasar 10.1 1.02 11.1 4.9 SSE
Ramapar 13.8 4.07 17.9 5 SW
Gharana 13.4 Negligible 13.4 4.7 NE
Lakhpat 15.2 Negligible 15.2 5.4 NNW
Vipasar 15.7 Negligible 15.7 6.5 WNW
Vondh RS 14.1 1.02 15.1 5.09 WSW
It is seen from the above table, the resultant GLC’s obtained at various locations are well
within the CPCB standards (dated 18th November, 2009).
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
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IMPACT AND MITIGATION MEASURES
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Figure 4.2: Isopleths showing predicted incremental GLC’s of PM10 for the study period
Figure 4.3: Isopleths showing predicted incremental GLC’s of PM2.5 for the study period
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
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SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
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Figure 4.4: Isopleths showing predicted incremental GLC’s of NOx for the study period
Figure 4.5: Isopleths showing predicted incremental GLC’s of SO2 for the study period
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
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APPLICANT : GALLANTT METAL LIMITED
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4.3.4 NOISE ENVIRONMENT
Noise Generating Sources in Manufacturing process and WHRB
Impact Management
Noise generating equipments
are Raw Mill, Coal Mill, cooler
Fans, Compressors etc. & by
Transportation of Vehicle
Use of silencers for fans.
Room enclosures for mill operators.
Noise barriers including green belt development.
Adopt personal hearing protection (ear plugs/ muffs) in high
noise zone.
The noise level in the nearby area of these machineries is around
95 to 110 dB (A).
Proper maintenance of all equipments/ machines will be carried
out which help in reducing noise during operations.
Plantation will be taken up along the approach roads and vicinity
of river bank. The plantation minimizes propagation of noise and
also arrests dust.
4.3.4.1 Noise Quality Impact Predictions
To understand the combined effect of these noise levels on the nearby community, Custic
3.2 (Lakes Environmental – USEPA approved) scientific model has been used to estimate
the noise levels at different distances from the proposed cement plant. All the major noise
generating machineries like D.G. Sets, Pumps, Trucks, Crushers, Coal Mill, Cement Mill, Raw
Mill, etc., are considered in this model. The noise level at various locations due to different
sources is calculated based on the following formula:
Lp2 = Lp1 – 20 log (r2 / r1) – Ae1, 2
where, Lp1 and Lp2 are sound levels at points located at distance r1 / r2 from the source and
Ae1,2 is the excess attenuation due to environmental conditions. Combined effects from
different sources at various locations are then computed by the following equation:
Lp (total) = 10 log (10 Lpx/10 + 10 Lpy/10 +10 Lpz/10)
Where Lpx, Lpy, Lpz are noise pressure levels at a point due to different sources.
The predicted noise levels based on the above analysis in the nearby villages, considering
that there is no attenuation on account of barriers, will be as follows:-
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Table 4.6: Noise Quality Impact Predictions
Location Max. existing Predicted Resultant max
Project Site 70.4 62 71
Samakhiali 69.8 37.2 69.8
Gorasar 63.1 30.2 63.1
Ramapar 61 30 61
Gharana 61.2 30.9 61.2
Lakhpat 58.4 29.4 58.4
Vipasar 60.5 27.7 60.5
Vondh RS 61.2 30 61.2
From the above, it is clearly seen that there will be no significant impact on the
surrounding community due to noise from the proposed activity.
Further due to natural attenuation effects, by proper green belt development, design/
maintenance of machines, etc., the impact on noise levels will be minimal.
4.3.5 BIOLOGICAL ENVIRONMENT
4.3.5.1 Impact on Biological Environment
Level of diversity Conservation of biodiversity Sustainable use of biodiversity
Genetic diversity The intended activity will not result in
extinction of a population of a localized
endemic species of scientific, ecological,
or Cultural value.
The intended activity will not cause a
local loss of varieties/ cultivars/ breeds
of cultivated plants and /or
domesticated animals and their
relatives, genes or genomes of social,
scientific and economic importance.
Species diversity The intended activity will not cause a
direct or indirect loss of a population of a
species. However, indirect loss is
unpredictable, thus the conservation plan
for the peafowl is given.
The intended activity will not affect
sustainable use of a population of a
species.
Ecosystem diversity The intended activity will not lead, either
directly or indirectly, to serious damage
or total loss of ecosystem, however slight
changes in land-use change is expected As
the site is not a ecosystem services of
The intended activity will not affect the
sustainable human exploitation of
ecosystem or land-use type(s) in such
manner that the exploitation becomes
destructive or non-sustainable (i.e. the
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scientific/ ecological value. Thus leading
to a no loss of, or ecological/ cultural
value.
loss of ecosystem services of social
and/ or economic value).
4.3.5.2 Existing Impacts
Impacts due to proposed expansion may be changes in ambient air quality and degradation
of vegetation, due to gaseous emission and pollutants deposited on the leaflet of plant which affects the photosynthesis rate of flora and ultimately decrease the growth of
vegetation of surrounding area of buffer zone. Impact of Noise due to machinery and
transportation of raw materials and finish good increases the accidental mortality of fauna
and also chances to decrease of habitation of local residential faunal groups of the study
area.
No major impact is identified, as the unit is nicely planned and also having good plantation.
As the unit is going into expansion in production capacity, workings will be going deeper
and less laterally so that there will be less impact anticipated on biodiversity. However few
impacts were indentified due to mining activity are as follows:-
S. No. Activity Impact Observed Mitigation/ Management
1. Site Clearing and
Loss of adjacent
forest habitats
and Biodiversity.
Dust emission rremoval of
vegetation on the Site.
The expansion is coming up in the
same existing plant. The increase
in the production capacity may
affect the surrounding habitats &
biodiversity.
As the expansion is proposed in the
same existing plant area (core zone)
therefore, the proposed Expansion
project activities will not have any
impacts like loss of floral species and
associated faunal diversity. However
24.20% area (28.08 acre) of the
existing plant site is already covered
under the green belt. Further impacts
due to the expansion activities can be
mitigated through effective and
additional plantation with variety of
species in the existing site, earmarked
proposed sites. Its existing project and
it’s already cleared the soil.
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Recommendation
Overall 17 plants species have been suggested to grow in and around the plant area and earmarked locations
S. No. Species Name Local Name Species Characters Location
1 2 3 4
1. Albizzia lebbek Shiris WT * * *
2. Annona squamosa. Amrood CT, FT, ST * *
3. Azadirachta indica Neem CT, MT * * * *
4. Cassia fistula Amaltash MT,LT * *
5. Dalbergia sissoo Sisam WT, ST * * * *
6. Pongamia pinnata Karanj MT, CT * *
7. Emblica officinalis Ambla CT, ST, FT *
8. Ficus bengalensis Bad or Vad CT, LT, FT * * *
9. Ficus religiosa Pipal CT, LT, FT * *
10. Holoptelea integrifolia Churel WT, LT * *
11. Mangifera indica Aam CT, LT, FT *
12. Pithecolobium dulce Jungal Jalebi CT, MT * * *
13. Syzygium cumini Jamun WT, FT * *
14. Tamarindus indica Imli CT,MT, FT *
15. Terminalia arjuna Arjun WT, LT * *
16. Boganvelia spp. Boganvelia Sh * * *
17. Acacia nilotica Desi Babul WT, ST * * *
Locations
1-Boundries of existing plant; 2-Along the roads & office 3- plant residential area and 4-Open land
within Plant area and working places.
Species Characters: SH=Shrub; WT sp= Wild Tree species; CT sp= Common Tree species; FT = Fruit
Tree; ST = Small Tree; LT = Large Tree and MT = Medium Tree.
2. Emissions of NOx
and other gasses
due to Burning of
diesel in
transportation of
vehicles.
Due to the proposed expansion
transportation of material with the
movement Vehicles will increase.
Heavy vehicle movements in the plant
side roads expected to increase Dust
concentration in the area.
Greenbelt development programs
with specific plant species which
can act as bio-filters can further
reduce the level of pollutant
concentration and also will improve
the overall Ambient air quality in
and around the project
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The surrounding agro-ecosystem will
be effected
environment.
It is proposed to include Neem
(Azadirachta indica), Peepal (Ficus
religiosa), Pongamia glabra and
Ficus recimosa in the plantation
program as they serve as sinks for
emissions.
Recommendation
S. No. Scientific Name Common &
Local Name
%of
DC
Location
1 2 3 4
1. Acacia nelotica Desi Babul 6.12 * *
2. Ficus bengalensis Bad or Vad 7.72 * * * *
3. Annona squamosa Amrood 12.09 * *
4. Mangifera indica Aam 12.25 * *
5. Thevetia peruviana (sh) Peeli Kaner 12.56 * *
6. Ipomoea carnea (sh) Beshram/Behaya 14.87 * * *
7. Hibiscus rosa- sinensis (Sh) Gurhal 21.09 *
8. Bougainvillea glavra (St) Bougainvillea 21.35 *
9. Ficus religiosa Peepal 12.94 * * * *
10. Syzygium cumini Jamun 14.39 * *
11. Citrus limon Nimboo 15.96 *
12. Delbergia sissoo Shisham 17.02 * * *
13. Delonix regia Gulmohar 18.05 * *
14. Moringa olieifera Sahajan 18.79 * *
15. Aegle marmelos Bel 18.9 * *
16. Pithecolobium dule Jungle Jalebi 19.21 * *
17. Cassia fistula Amaltash 23.03 * * * *
18. Butea monosperma Palas, Dhak 24.44 * * * *
19. Azadirachta indica Neem 25.54 * * * *
20. Polyalthia longifolia Ashoka 29.84 * * * *
21. Terminalia catalpa Desi Badam 30.12 * *
22. Terminalia arjuna Arjun 30.54 * *
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Locations
1- Haul roads within the plant area, 2- Road which connecting plant and Residential colony,
3- Roads passing through nearest villages 4- Area around different offices and administration block.
Sh- shrub, St – Straggler. %DC – Percent of Dust Control efficiency
Plantation Management
1. Environment Management Plan has been given in Section – X.
2. Plantation program also furnished in Section – X.
3. Plantation of Neem (Azadirachta indica) as a part of plantation program as it serves as sinks for emissions.
4. Lease area is already having good number of plants and plantation is still going on, unit also has local Mali
(Gardener) who is taking care the job efficiently.
3. Impact of Noise on
faunal groups:
Increase in noise
level in the project
area may affect the
faunal groups in
term of their normal
behaviors like;
feeding, resting and
breeding/ nesting
(Especially
avifauna).
The main sources of noise in the
manufacturing activities will be of
equipment, machineries and vehicular
movement associated. The standard
prescribed by the Occupational Safety
and Health Administration (OSHA) is90
db not more than 8 hrs. Exposures for
the worker However, no such conditions
and any standard limitations have been
available For any animal group.
However, intensive afforestation
program with appropriate plant species
can take care of this localized and short
term disturbance in the long run.
The development of green belt around
the noise polluting area is a useful
measure in order to reduce noise
pollution level (Aylor, 1972, Tyagi,
2006). Different researchers have
already studied the efficiency of green
belt in the mitigation of noise pollution
(Rao et al., 2004, Krag, 1979, Cook,
1977). The main mechanism associated
in the mitigation of noise level by the
plants. Some of the plant species listed in
below table perform vital role as
controller of noise pollution
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Recommendation
Total nine species are suggested which are able to controlling the noise pollution due to their thick and fleshy
leaves and vibrating nature (Sexena 1991).
Table 4.7 : List of plant species to control Noise pollution and absorb gas (SO2 emission)
S. No. Scientific Name Common &
Local Name
Performance Location
CN OGE 1 2
1. Azadirachta indica Neem * + *+ *+
2. Butea monosperma Palas * *
3. Diospyros melanoxylon Tendu * *
4. Ficus bengalensis Banyan, Vad * * *
5. Ficus religiosa Peepal * + *+ *+
6. Polyalthia longifolia Ashoka * + + *+
7. Terminalia catalpa Desi Badam * * *
8. Terminalia arjuna Arjun * + *+ +
9. Mangifera indica Aam * +
* CN –Control Noise level, OGE – Absorb Gas emission (+ SO2),
LOCATIONS:
1- roads crossing villages, 2 All around the Parking of trucks (Out side)
4. Impact due to
emissions of gasses
Accidental mortality
of faunal groups
95% of pollunents enters a plant
through the routes of gaseous exchange.
So2 upsets the critical balance between
inorganic and organic sulphur in plant
and affecting several processes. Due to
NoX emission absorption by leaves it
react on cell wall to form HNo3 and due
to that discolored spots of gray-green or
light brown color can seen visually.
Once Due to existing manufacturing unit
and proposed expansion gaseous
emissions are produce in different
sources and therefore effect can see in
the study area i.e. affects the growth of
vegetation by reducing of stomatal
activities.
Some trees species are good in tolerance
of gaseous emitting from existing plant.
Ficus religiosa, Polyalthia longifolia,
Terminalia arjuna and Mangifera indica
tree species were identified as species
which are able to absorb gaseous
emissions. Apart this Emission of
particulate matter and gaseous in during
operation phase are already controlling
at source by using particulate matter
control and gaseous emission control
devises as per CPCB guidelines to arrest
the gaseous emission due to existing
plant.
Faunal survey in the study area reported
low abundance and species richness of
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One of the likely impacts that would
affect the animal species is road
mortality due to vehicle movements /
transportation. Low abundance status of
mainly amphibians and mammals, the
expected impact in the form of road kill
on these faunal groups may not be very
high.
all faunal groups, therefore increasing
vehicle movements due to existing as
well as proposed expansion and
transportation may not have high
impact. However the following
implication will further reduce
possibility of this type of impacts:
1. It is suggested to dugout 1m width
and depth of trenches on either side
of the roads which are under
intensive use and these trenches can
be connected with culverts at regular
intervals (at 0.5 km distance) to
facilitate lesser vertebrates to cross
the road without any accidental kill.
2. The rain water stagnated in the
trenches will also retain moisture
level for longer period to support the
road side plantation to gain faster
growth rate.
3. Further it is suggested to put sign
boards and provide strict
instructions to the drivers to
maintain speed limits of the vehicles
which will reduce the road mortality
rate as well as spillage of raw
material.
5 Impact to
threatened floral
species
4. Among faunal species, present
survey reported Indian peafowl from
buffer zone of the project area. This
species may be affected due to
habitat degradation and
fragmentation which will ultimately
have impact on population status.
5. Due to expansion of project habitat of
peafowl will not be degraded.
Conservation plan for Indian peafowl
is prepared separately and
incorporated with This draft EIA
report. However; this species is very
common and usually uses wide
variety of habitat types like
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agriculture areas, orchards, and open
fallow land including urban human
dominated areas which are widely
available in the study area and
beyond it.
Recommendation
Species have been suggested by considering various biological and environmental roles of the various plant
species like Dust Control, Noise Control, Absorptions of Gases, Drought resistance, Fire Resistance etc. Some
flowering herbs and shrubs have been suggested to enhance aesthetic beauty of the project site area.
Table 4.8:Recommended Plant species for Plantation
Plant Spices Common Name Ecological and Environmental
Performances of Plant Species
Trees
Annona squamosa Amrud DC, DR, SR, FR
Azadirachta indica Neem DC, NC, AG, DR, FR.
Cassia fistula Amaltash DC, DR, FR.
Delbergia sissoo Shisham DC, DR, FR.
Delonix regia Gulmohar DC.
Polyalthia longifolia Ashoka DC, NC, AG.
Source: Anon 2007, Saxena 1991, Anon 2006, Hocking, 1993.
DC- Dust Control, NC - Noise Control, AG – Absorptions of Gases, DR - Drought resistance, SR - Salinity resistance, FR - Fire Resistance
Shrubs
Croton oblongifolius Croton To enhance aesthetic beauty/ DC*
Tabernaemontana divaricata Chandni To enhance aesthetic beauty/ DC*
Withania somnifera Ashwagandh To enhance aesthetic beauty/ DC*
Herbs
Tagetese minuta Genda To enhance aesthetic beauty/ DC*
Chrysanthamum Crown Daisy To enhance aesthetic beauty/ DC*
Rosa indica Rose To enhance aesthetic beauty/ DC*
*Source: phytoremediation of particulate matter from ambient environment through dust capturing
plant species, CPCB 2007.
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It is worth mentioning that the direction of prevailing wind direction of the area in study period is usually
coming from N to S carrying lots of dusty winds. Therefore the direction of prevailing winds has influence on the
deposition of dust particles in the study area
The process of prediction of ecological impacts was based on straight forward approach of relating sources of
stress, i.e. activities related to manufacturing unit and its ecological receptors, i.e. the floral and faunal
components, identified in the project area.
4.3.5.3 Limitation, Exclusion & Recommendation
National and International assessment of threatened taxa is restricted to well known
groups, e.g. mammals, birds and plants.
Assessment of project actions and their impacts have been done in isolation.
Unforeseen cumulative impacts resulting from similar project in the region may
therefore occur.
Due to these limitations it has been necessary to adopt a precautionary approach when
assessing faunal & floral distributions and potential project impacts.
It is possible that threatened or sensitive species known to occur at site areas may be
present. Confirmation of the presence of these species must be brought to the attention
of local conservation authorities so that suitable action can be taken.
During clearance; trees important for frugivorous birds (Shrikes, pigeons, Munia,
barbets, & others.) where possible, protected.
Environmental education of local communities will highlight the impacts (including
both positive & negative as well) resulting from industry.
It is recommended to plant more trees of local habitat, rather than new.
4.3.6 SOCIO ECONOMIC IMPACT MATRIX
4.3.6.1 Impact on Community Demographics
S.
No.
Existing variables/
situations Socio-
economic Issues.
Predict (adverse/ favorable)
impacts (reasons for variations
of representative data).
Mitigation measures. In numbers.
1 Habitation in the
Core Zone:-
There is no
habitation in the
Zero (0) Loss of habitation.
No displacent due to the Steel
Plantproject.
The villagers in area have a
All measures are being taken to ensure the safety
with a team of security guards posted at the various
entry & exit gates. Also to restrict & maintain
safety, a dedicated road for public approaching the
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Core Zone. high ecological integrity and
support human life by giving
direct or indirect benefits and
services. The region is rich
with high social capital and
interpersonal ways of meeting
and interacting with each
other are harmonious.
NH 8A ensures safer movement. Presently the road
is layed with slag but a permanent road is proposed
as part of the CSR.
2 Habitation in the
Buffer Zone:- There
are habitations in
the Buffer Zone and
the nearest
habitations include
Samakhiyali 1.04
km SE; Gharana
4.31 km NE;
Lakhpat , 5.6 km
NNW; Laliyana 7.11
km SE; Amliyara
7.53 km SSW;
Vondh 10.31 km W.
The wind direction is
predominantly from North
East to South West.
Nearest habitation is
Samakhiyali 1.04 km SE not in
the predominant wind
direction whereas the
habitation Amliyara is in SSW
much farther (7.53 km away)
from the unit, However the
magnitude of emission impact
will be localized to the Steel
Plant site.
Periodic maintenance and emission check of
vehicles shall be ensured.
Adequate measures of air quality & noise
management etc. are adopted and various other
instruments like water sprinklers etc. are being
done twice a day, every day.
So also industrial emission are mitigated through
PCM and the plantation & landscaping inside &
around the project premises are done/ Also
plantation in the wind flow direction viz: SW,
towards Amliyara habitation will be done as part
of CSR.
3 Immigration/
Emigration of
workers. Large
number of
population
commutes to
Gandhidham,
Mundra in search of
The labour migration in
Bachau needs to be checked
through creating employment
opportunities in the district
Bhuj. The project aims to
control emigration of 167*
workers at least.
The probable non - emigrating population, due to
the proposed project, contribute in the regional
growth.
S.
No.
Category of
Staff &
Workers
Manpower
Existing Proposed Total
1. Permanent staff 355 70 425
2. Skilled 225 60 285
3. Semi-Skilled 130 50 180
4. Unskilled 250 110 360
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work. Labour
migration (mainly
Males) from smaller
villagers to urban/
developing areas in
search of work is a
general problem.
Total 960 290 1250
*Probability analysis of non – emigrating population
Hypothesis based on field study:- Migration chances are more among male workers as compared to
women workers. Migrartion among the women workers is dependent on the job shifts of their male
counterparts.
Emigration of the literate population:- With a likely occurence of 6 in every 10 literate men
migrate in search of work, from the study area.
Emigration of the illiterate population:- With a likely occurence of 5 in every 10 illiterate men
migrate in search of Skilled/ Semi - Skilled work, from the study area.
The expansion project willl provide opportunities to a total sum of 290 workers. Hence in an
experiment, to calculate the likely occurence of Illiterate people not leaving the study area in search of
work due to the opportunities provided by the proposed project = 167 Local people (35 local people
as staff and 132 local people as workers).
4.3.6.2 Impact on Employment.
S.
No.
Existing variables/ situations of
Socio-economic Issues.
Predict (adverse/ favorable) impacts
(reasons for variations & bias of
representative data).
Mitigation measures. In
numbers.
4 Direct, (Local), long term,
Employment generation.
Magnitude of impact is
moderate.
A direct positive impact due to
-better jobs & commercial
activity. The proposed
expansion project generates
employment for around 290
people (after expansion).
Approx. 290 Residents of the local
region and tehsil will be put on roll for
the expansion activity. Therefore a
minimum of approx. Rs. 2.48# Cr. of
additional direct money incomes could
be generated by the local people in the
region through the operation of the
mining process.
Semi skilled (local) will be
trained to work in Steel Plants
as per their qualification and
certifications.
A proper direction given to
the villagers would help route
the savings for growth.
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Priority for employment is
given to local persons.
5 Indirect Employment
A permanent addition through
industrial activities and
logistics analysis of value chain
will lead to commercial sales
for end use. This would create
Indigenous technologies for
sustainable development. The
transportation of the
expansion of Steel Plant will be
carried out by using approx.
50-100 trucks / day.
Additional Indirect employment/
income :
Value chain involving warehousing &
Retail.
Logistics: Approx. 50-100 trucks per
day contributing additional
employment to 3 locals, (A trucker,
navigator and helper) per truck.
CSR: Developmental and social
sustainable activities undertaken by
Gallant at the district level will
indirectly involve employment of
locals.
A total of approx. 300 people
will find indirect employment/
income opportunities in the
region both through logistics,
up to retail thus creating the
employment opportunity for the
truck drivers and their helpers.
And also through performing
social responsibilities at the
grass root level by the Project.
Following staff & workers are proposed to be employed:-
#Proposed manpower [70] * [293] (Calculated at the minimum wage rate per day of skilled, Gujrat.)
20510 * 300 (approx. working days) = Rs. 61,53,000/-.
Proposed manpower [220] * [284] (Calculated at the minimum wage rate per day of skilled, Gujrat.)
62480 * 300 (approx. working days) = Rs. 187,44,000/-
4.3.6.3 Impact on Economic Diversity and Vitality
S.
No.
Existing variables/ situations of Socio-economic Issues.
Predict (adverse/ favorable) impacts (reasons for variations of representative data).
Mitigation measures. In numbers.
6. The socio-economic expectations
of the villagers in the surrounding
have minimalistic needs as the
sources of employment and
earning are not significant.
The project will contribute in
regional economic growth through
industrial expansion activity.
Building social utility permanent
structures, in the study area will
contribute in regional up gradation.
A minor contribution in the
upgradation of commercially
less developed areas of
District Bhuj.
7. Gross State Domestic Product
Cement manufacturing activity is a
major revenue generating sector of
The project will continue
contributing, though in a small
measures, in bridging the gap
The manufacturing activity
work would instill a sense of
growth and opportunity.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 223
the region, to state and central
Government. The expansion and
associated activities in the Plant
bearing areas bring about gains in
gross state domestic product.
between the supply and the demand
of TMT Bars in the region and the
state of Gujrat.
Minor gains in GSDP*.
Optimum supply of domestic
production required for
building up of national
infrastructure.
4.3.6.4 Impact through Industrial Activity
S. No.
Variables/ situations of Socio-economic Issues.
Predict (adverse/ favorable) impacts
(reasons for variations & bias of
representative data).
Mitigation measures. In numbers.
8 Overexploitation of
any natural resource,
land or labor?
Labour Safety & welfare, Workers
promotion and benefits are as per norms
and the work environment in which the
labour works are up to the industrial
standards of Steel Plant guidelines.
Labour employed will be constantly
under health surveillance and
remuneration with all concerned
benefits and other policies will be as
applicable to Steel Plant worker.
9 Noticeable Good will
of the proponent
and Permanent
Social
Infrastructures.
Permanent structures and facilities with
local people involvement are done by the PP
on a daily basis and are to be continued.
Revisable benefits for desirable positive
impacts in the region and on the people are
covered under the following thrust areas on
the need based assessment.
Water & Sanitation (WASH)
School/ Education;
Social & Cultural Harmony among
various communities;
Infrastructure work;
Environment & Animal Welfare.
The project is fulfilling its corporate
social responsibilities as per its
applicability w.r.t. to Section 135 of
The Companies Act, 2013 and the
activities area as per the Notification
dated 27th February, 2014 in the
Section 467 of the said act. Gallant
Metal Limited is investing in
exemplary social responsibilities
and doing the good work with public
faith. Applicant has been in
cooperation with the local govt. for
various Corporate Social
responsibilities as given in Section
VI.
10 Commercial
activity
The socio-
economic
The manufacturing activity will foster trade
& commerce employment (round the year)
to local people and contribute in the
economic status of the area leading to more
More opportunities for placement of
local youth will be identified by the
CSR division of the Plant to provide
income generation opportunities in
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 224
expectations of the
villagers in the
surrounding have
minimalistic needs
as the sources of
employment and
earning are not
significant.
hopefulness and security.
Leads to economic and psychological growth
in the region.
the region.
4.3.6.5 Health & Related Impacts
S. No. Variables/ situations of Socio-economic Issues.
Predict (adverse/ favorable) impacts (reasons for variations & bias of representative data).
Mitigation measures. In numbers.
11 Loss/ gain of health & fitness
in short term (>1) or long
term (<1).
No loss to human health is
assessed in the short run (>1),
long run (<1). Adequate measures
of Human safety will be taken as
per the Factories Act, Guidelines.
Medical camp is and will be
organized for the Steel Plant
workers periodically.
Ambulances Stationed in and around Gallant study area, available for help to local public along with as a
precautionary measures for the steel plant. In Premises Occupational Health Centre at the Gallant Steel Plant.
12 Human Rights
It is clearly stated in as per the
Human Rights, that the
obligation of states is to
promote universal respect for,
and observance of, culture &
No violation of Human Rights. The
proposed project will follow
universal respect for, and
observance and protection of,
human rights and fundamental
freedoms for all.
The proposed project will promote
neither selective, nor relative, but
universal respect through
contribution in various festivities,
equal observance and protection
among employees and societies at
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 225
religion. large in all activities.
13 Loss/gain of culture and
religion
No loss of culture and religion is
assessed.
--
14 Loss/ gain of political
institutions
No loss of political institutions is
assessed.
--
15 Loss/gain of view by study
area inhabitants.
No loss of view to the passerby
around the area.
Adequate landscaping and green
belt development is and will be
maintained in and outside the plant
premises.
16 Loss/gain of psychological
impact
Use of knowledge in commercial
activities, bring hope in students
at the learning stage for higher
studies.
The Steel Plant and other plant
activities instills a sense of
employability and opportunity in
local youth.
4.3.6.6 Socio Economic Parameter Importance Impact Unit Profile
SPIU Matrix
Socio Economic Components Parame
ter
Degree of Importance Magnitude of Impact
High (3) Medium (2) Low (1) High (+3) Medium (+2) Low (+1)
No loss of habitation as it is an
expansion project
30 3 : : +3 : :
Nearest Habitation not in the
Buffer Zone with respect to
Wind flow direction
26 3 : : : +2 :
Large Scale , Direct & Indirect
Employment opportunities
26 3 : :
: +2 :
Other Local Commercial
Opportunities
13 : 2 :
: : +1
Local, Regional Growth and
Development
13 3 : :
: : +1
No impact Archeological or
protected monuments in 10.0
km
11 : 2 :
: : +1
Contribute to meet the rising
TMT bars and long products
7 : : 1
: : +1
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 226
demand.
No Loss/ gain of culture and
religion.
No Mixing up of Religious &
Cultures
Project not inviting
Immigration of ethnic groups
18 3 : :
+3 : :
Project not delineating
Emigration of ethnic groups
18 3 : :
+3 : :
No Loss of self esteem/pride of
locals due to the project
expansion
11 - - 1 - - +1
Project in Oneness with
society/ No Isolation/ No
Solitude of people/ Favors
Social Interactions amongst
human settlement.
7 : 2 :
: +2 :
CSR done
Brand Equity with Locals
Noticeable Good Will
Commitment towards Proposed
CSR
7 : 2 :
: +2 :
Total 187 +1067
SIU: +1067 PIU: 1683
SPIU: +63.40
4.3.6.7 Inference of Socio Economic Parameter Importance Impact Unit profile
As there is zero (0) socio-economic threat and no negative impact assesses the proposed
project is not harmful. As per the analysis of SIU profile, proposed expansion project leads
to a High Beneficial Impact with an above average + 63.40 SE PIIU. The project expansion
has a social importance, for the society and local commerce, and will above average (&
positively) impact the socio- economic aspects.
SIU Inference
+50 to +75 High Beneficial Impact (HB)/ High positive Impact (HP)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 227
4.3.6.8 Socio - Economic Impact
The project is investing in exemplary social responsibilities and doing the good work
with public faith.
The project is expansion on the existing land area and no displacent due to the expansion
of manufaturing activity of the project.
Approx 290 additional local workers will employment opportunties alongwith periodical
training to generate local skills.
New patterns of indirect employment/ income through value chain involving
warehousing, logistics, and CSR.
Permanent structures for employment creation with local people involvement through
establishment of income generating activities.
As per the preliminary site visit, the CSR activities were identified on the need based
requirement of the study area. However the public hearing, the appropriate sustainable
development plan will be contributed and further projected by the corporation.
The CSR is applicable for every company having net worth of Rs. 500 crore or more, or
turnover of Rs. 1000 crore or more or a net profit of Rs. 5 crore or more during a year,
such Companies shall be required to formulate a CSR Policy and to ensure that every
year at least 2% of its average net profits during the three immediately preceding
financial years is spent on CSR activities as may be approved and specified by the
company. Also as per the office Memorandum issued by MoEF&CC, New Delhi dated 11th
August 2014, No. J- 11013/25/2014-IA.I , the associated need based CSR activities for
the last three financial years will given is Section VI after the Public hearing issues.
The proposed activities are with respect to the Notification dated 27th February, 2014 in
the Section 467 of The Companies act 2013, by the Ministry of Corporate affairs.
THE MAJOR THRUST AREAS ARE ACTIVITIES AS PER THE NOTIFICATION
Water & Sanitation (WASH)
School/ Education;
Livelihood Promotion
With Social & Cultural
Eradicating hunger, poverty and malnutrition, promoting
preventive health care and sanitation and making available
safe drinking water.
Promoting education, including special education and
These are actions that create or have a potential to create benefits in the community due to
its long-term effect. Generally the beneficial impacts are of permanent nature with
significant quantities.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IV – ANTICIPATED ENVIRONMENTAL
IMPACT AND MITIGATION MEASURES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 228
Harmony among various
communities;
Infrastructure work;
Environment & Animal
Welfare.
employment enhancing vocation skills, especially among
children, women, elderly, and the differently-abled and
livelihood enhancement projects.
Rural development projects.
Ensuring environmental sustainability, ecological balance,
protection of flora and fauna, animal welfare, agro-forestry,
conservation of natural resources and maintaining quality of
soil, air and water.
******************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – V – ANALYSIS OF ALTERNATIVES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 229
SECTION - V
INDEX
5.0 ANALYSIS OF ALTERNATIVES (TECHNOLOGY AND SITE) ......................................................... 230
5.1 INTRODUCTION ............................................................................................................................................... 230
5.2 ALTERNATE TECHNOLOGY ........................................................................................................................ 230
***********
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – V – ANALYSIS OF ALTERNATIVES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 230
5.0 ANALYSIS OF ALTERNATIVES (TECHNOLOGY AND SITE)
5.1 INTRODUCTION
The technology adopted for the expansion of production capacity for manufacturing of
Sponge Iron, Steel Billets and Captive power is one of the latest, economically and best and
proven best technology. The proposed site is within the existing project premises and
expansion of the project is coming up into the existing premises, hence no alternative site
was considered.
The proposed expansion project is in existing premises on Industrial land, at Village-
Samakhiyali, Tehsil- Bhachau, District - Kutch. The site is suitable for expansion project
based on following technical considerations:
Existing plant site is in operation condition
Availability of land at existing plant site.
No Rehabilitation and Resettlement
Flat terrain and soil strength
Better connectivity via road, port and railway line.
Availability of water (Narmada Water Canal – 20.33km, SSE)
Interrupted power supply
Availability of infrastructure
Availability of manpower (Local people)
No notified ecologically sensitive areas in vicinity of around 10 km radius.
No major archaeological / Historical site is located around 10 km radius.
As the selected plant site has facilitate with infrastructure, railway and road access to the
site for ease of logistics and transportation to project site and fuel etc.
5.2 ALTERNATE TECHNOLOGY
The technology adopted for manufacturing of Sponge Iron, Steel Billets and Captive power
is one of the latest; best economically, environmental friendly and proven technology. No
technological failures are reported so far.
Induction furnace is chose over electric arc furnace on below points:
Net Output (kWh/t) is more
Dust production is less
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – V – ANALYSIS OF ALTERNATIVES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 231
Refractory(kg/t) is less
Less noisy
Melting loss is less
Alloying is exact and simple
Net Electric Supply- No Flicker and Moderate load
Induction furnace also has low requirements on the electrical power grid. It has no
electrodes, relatively low initial cost, and small space requirements. Hence no alternate
technology is adopted.
************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 232
SECTION – VI
INDEX
6.0 ENVIRONMENTAL MONITORING PROGRAMME ................................................................... 233
6.1 INTRODUCTION ................................................................................................................................ 233
6.2 ENVIRONMENTAL MONITORING ................................................................................................ 233
6.2.1 OBJECTIVES OF MONITORING .................................................................................................... 233
6.3 ENVIRONMENTAL MONITORING DURING CONSTRUCTION PHASE .............................. 235
6.4 MONITORING SCHEDULE DURING OPERATIONAL PHASE ................................................ 238
6.5 COST PROVISION FOR ENVIRONMENTAL MEASURES ....................................................... 241
6.6 INFRASTRUCTURE FOR ENVIRONMENTAL MONITORING ................................................ 242
6.7 INSTITUTIONAL ARRANGEMENTS FOR ENVIRONMENT PROTECTION AND
CONSERVATION .......................................................................................................................................... 243
************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 233
6.0 ENVIRONMENTAL MONITORING PROGRAMME
6.1 INTRODUCTION
Environmental monitoring program is for establish the trend of various environmental
parameters and their compliance with the emission standards specified by the regulating
agencies. Monitoring of environmental indicates potential problems and facilitates timely
prompt implementation of effective remedial measures. Environmental Monitoring becomes
vital to ensure that the mitigation measures planned for environmental protection functioning
efficiently during the entire project operation.
This chapter presents the details of environmental monitoring, schedule, institutional
arrangements for pollution control, cost for environmental protection measures and
details of greenbelt development for the proposed expansion project.
6.2 ENVIRONMENTAL MONITORING
The environmental monitoring is an important part in terms of assessing the
implementation of pollution control equipments is installed in the industry to abate and
reduce the pollution level at site. The sampling and analysis of the environmental
attributes will be as per the guidelines framed by Central Pollution Control Board (CPCB)
/ Gujarat State Pollution Control Board (GSPCB). The frequency of sampling and location
of sampling will be as per the directives of CPCB / GSPCB. Environmental monitoring is
being conducted on regular basis by Gallantt Metal Ltd. to assess the pollution level in the
surrounding area. Environmental monitoring programme is being conducted for various
environmental components as per conditions stipulated in existing Environmental
Clearance Letter issued by MOEF&CC & existing Consent to Operate issued by GSPCB.
Usually, as in the case of the study, an impact assessment study is carried over short
period of time and the data cannot bring out all variations induced by the natural or
human activities. Therefore, regular monitoring programme of the environmental
parameters is essential to take into account the changes in the environment.
6.2.1 Objectives of Monitoring
The objectives of monitoring are to:
To verify the result of the impact assessment study in particular with regard to new
developments;
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 234
To follow the trend of parameters which have been identified as critical;
To check or assess the efficacy of the controlling measures;
To ensure that new parameters, other than those identified in the impact
assessment study, do not become critical through the commissioning of new
installations
To check assumptions made with regard to the development and to detect
deviations in order to initiate necessary measures; and
To establish a database for future Impact Assessment Studies for new projects.
The attributes, which require regular monitoring, are specified underneath:
a. Air quality;
b. Water and wastewater quality;
c. Noise levels;
d. Soil quality;
e. Green Belt Development
The post project monitoring to be carried out at the industry level is discussed below:
Environment Monitoring and Reporting Procedure
Regular & consistent environment monitoring of important and crucial environmental
parameters is of immense importance to evaluate the exiting status of environment during
operational phase. With the understanding of baseline conditions, the monitoring
program can serve as an indicator for any deterioration in environmental conditions due
to operational phase and suitable and effective mitigation steps could be taken in time to
safeguard the environment at plant & surrounding. Environment Monitoring is as
important as that of control of pollution since the efficiency and performance of pollution
control measures can only be determined by regular environment monitoring. The
following routine monitoring program will be implemented under the post project
monitoring. The proposed monitoring program is given below:
Air Pollution and Meteorological Aspects
Both ambient air quality and stack emissions will be monitored. The ambient air quality
will be monitored once in three months in the work zone, at the DG set location and
surroundings through a reputed environmental laboratory recognized by
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 235
CPCB/MoEF&CC. Similarly, the stack monitoring will be carried out once in three months
and the results will be reported to pollution control authorities.
Wastewater Quality
The domestic sewage waste water and Effluent Treatment Plant waste water from the
project will be monitored once in a month for physico-chemical characteristics.
Noise Levels
Noise levels near the DG sets will be monitored once in three months.
Soil Quality
Soil quality will be monitored and around project site once in a year for heavy metal and
phyiso chemical parameters.
Green Belt Development
Green belt development will be monitored as per guideline to maintain 33% of area at
project site.
Monitoring Equipment and Consumables
A well-equipped laboratory with consumable items will be provided for monitoring of
environmental parameters. Alternatively, monitoring can be outsourced to a recognized
laboratory.
6.3 ENVIRONMENTAL MONITORING DURING CONSTRUCTION PHASE
The environmental monitoring cell of the construction team will be coordinating all the
monitoring programs during the construction phase of the proposed expansion. The
proposed monitoring schedule during the construction phase of the project is outlined in
Table- 6.0
Table 6.0: Environmental Monitoring Schedule during Construction Phase
S. No. Potential Impact Action to be Followed Parameters for
Monitoring
Frequency of
Monitoring
1. Air Emissions All equipments are operated
within specified design
parameters.
Random checks of
equipment logs/
manuals
Periodic
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 236
Vehicle trips to be minimized
to the extent possible
Vehicle logs Periodic during site
clearance &
construction
activities
Any dry, dusty materials
stored in sealed containers or
prevented from blowing.
Absence of stockpiles
or open containers of
dusty materials.
Periodic during
construction
activities
Ambient air quality within the
premises of the proposed unit
to be monitored.
The premises of the
proposed unit to be
monitored. PM10,
PM2.5, SO2, NOx, CO
and HC.
As per CPCB/ RSPCB
requirement or on
monthly basis
whichever is earlier
2. Noise List of all noise generating
machinery onsite along with
age to be prepared.
Equipment to be maintained
in good working order
Equipment logs, noise
reading
Regular during
construction
activities
Night working is to be
avoided.
Working hour records Daily records
Generation of vehicular noise Maintenance of
records of vehicles
Implement good working
practices (equipment
selection and siting) to
minimize noise and also
reduce its impacts on human
health (ear muffs, safe
distances, and enclosures).
Site working practices
records, noise reading
Periodic during
construction
activities
No machinery running when
not required.
Periodic during
construction
activities
Acoustic mufflers /
enclosures to be provided in
large engines
Mufflers / enclosures
shall be in place.
Prior to use of
equipment.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 237
Noise to be monitored in
ambient air within the plant
premises.
Spot Noise recording As per CPCB/RSPCB
requirement or on
quarterly basis
whichever is earlier
All equipments operated
within specified design
parameters.
Random checks of
equipment logs/
manuals
Periodic during
construction
activities
Vehicle trips to be minimized
to the extent possible
Vehicle logs Periodic during
construction
activities
3. Wastewater
Discharge
No untreated discharge Discharge hoses shall
be connected to soak
pit
Periodic during
construction
activities
4. Soil Erosion Minimize area extent of
construction site by staying
within the defined
boundaries
Construction site
boundaries not
extended / breached
as per planned
document
Periodic during
construction
activities
5. Waste Management Implement waste
management plan that
identifies and characterizes
every waste arising
associated with proposed
construction activities and
which identifies the
procedures for collection,
handling & disposal of each
waste arising.
Integrate with waste
management plan
Periodic check
during construction
activities
6. Non-routine events
and accidental
releases
Plan to be drawn up,
considering likely
emergencies and steps
required to prevent/limit
consequences.
Mock drills and
records of the same
Periodic during
construction
activities
7. Health Employee and migrant labour
health check ups
All relevant
parameters including
HIV
Regular check up
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 238
8. Flora and fauna Vegetation development as
per Forest guidelines
No. of plants, species During site clearance
phase
6.4 MONITORING SCHEDULE DURING OPERATIONAL PHASE
During operational stage, Volatile organic compounds, acid gases, and particulates may be
emitted during manufacturing facilities from both point sources and fugitive emissions.
Along with the above the Stack attached to induction furnace, reheating furnace, Boiler
and D.G. sets and are also a potential source of emission. Following attributes which merit
regular monitoring based on the environmental setting and nature of project activities are
listed below:
Source emissions and ambient air quality;
Groundwater Levels and ground water quality;
Water and wastewater quality (water quality, effluent & sewage quality etc);
Soil quality;
Noise levels (equipment and machinery noise levels, occupational exposures and
ambient noise levels);
Ecological preservation and afforestation.
The following routine monitoring programme as detailed in as under will be implemented
at site. Besides to this monitoring, the compliances to all environmental clearance
conditions and regular permits from SPCB/MoEF&CC will be monitored and reported
periodically.
Table No. 6.1: Environmental Monitoring During Operational Phase
S.
No.
Potential
Impact
Action to be
Followed
Parameters for
Monitoring
Frequency of
Monitoring
Location
1 Air Emissions Ambient Air Quality
Monitoring
PM, SO2, NOx & CO and
VOCs
Twice in a week. At least four
locations (Main
gate of Plant,
inside the Plant
site, Village-
Samyakhali ,
Vondh Railway
station)
Exhaust from Vehicle logs to be -- --
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 239
S.
No.
Potential
Impact
Action to be
Followed
Parameters for
Monitoring
Frequency of
Monitoring
Location
Vehicles
Use of fuel efficient
vehicles
Maintenance of
vehicles
Use of only PUC
certified vehicles.
maintained
Stack Emission
Monitoring
Monitoring of
stack attached with
kiln, clinker cooler,
coal Mill, cement Mill
and Boiler
PM Once in a month Plant site
2 Noise Noise generated from
various plant
operations, vehicular
to be optimized and
monitored
Spot Noise Level
recording; Leq (night),
Leq(day), Leq (dn)
Once in a
month.
Noise
measurement
at the source &
boundary of
the project
Generation of
vehicular noise
Maintain records of
vehicles
Periodic during
operation phase
--
3 Wastewater
Discharge
No untreated
discharge to be made
to surface water,
groundwater or soil.
No discharge hoses in
vicinity of
watercourses.
Periodic during
operation phase
--
Take care in disposal
of wastewater
generated such that
soil and groundwater
resources are
protected
Discharge norms for
effluents will be
maintained
Discharge
norms for
effluents will be
maintained
STP discharge
water
Compliance of
treated wastewater
usage/ discharge to
pH, TSS, TDS, BOD,
COD, Oil & Grease
Periodic during
operation phase
One location
(Treated
Wastewater)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 240
S.
No.
Potential
Impact
Action to be
Followed
Parameters for
Monitoring
Frequency of
Monitoring
Location
standards
4 Drainage
and
effluent
Management
Ensure drainage
system and specific
design measures are
working effectively.
Design to incorporate
existing drainage
pattern and avoid
disturbing the same.
Visual inspection of
drainage and records
thereof
Periodic during
operation phase
--
5 Water Quality
and Water
Levels
Monitoring used
water quality &
groundwater quality
and levels
Comprehensive
monitoring as per IS :
10500
Groundwater level
BGL
Quality-twice a
year
Level- Monthly.
Four locations
surrounding
project site i.e.
Samyakhali,
Gharan Talav,
Gorasar Talav,
Pipra Talav
6 Energy Usage Energy usage for air-
conditioning and
other activities to be
minimized
Conduct annual
energy audit for the
buildings
Energy audit report Annual audits
and periodic
checks during
operational
phase
--
7. Emergency
preparedness,
such as fire
fighting
Fire protection and
safety measures to
take care of fire and
explosion hazards, to
be assessed and steps
taken for their
prevention.
Mock drill records, on
site emergency plan,
evacuation plan
Periodic during
operation phase
--
8. Maintenance of
flora and fauna
Vegetation, greenbelt
/ green cover
development
No. of plants, species Periodic during
operation phase
Plant site
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 241
S.
No.
Potential
Impact
Action to be
Followed
Parameters for
Monitoring
Frequency of
Monitoring
Location
9. Solid and
Hazardous
Waste
Management
Implement waste
management plan
that identifies and
characterizes every
waste arising
associated with
proposed activities
and which identifies
the procedures for
collection, handling &
disposal of each
waste arising.
Records of solid waste
generation, treatment
and disposal
Periodic during
operation phase
Plant Site
10. Health Employees and
migrant labour
health check ups
All relevant
parameters
Routine Blood
Examination.
Microscopic;
Biochemistry. Routine
Urine Examination.
Lung function test.
Sputum examination
Audiometery
X-ray, ECG
Regular check
ups
All workers at
plant site
6.5 COST PROVISION FOR ENVIRONMENTAL MEASURES
For environment protection, management, pollution control, treatment and monitoring
systems, appropriate budgetary provision would be made and provision for recurring
expenditure for environment management of the project would be made. The details of
budget allocation during functional phase are given in Table-6.3.
Table6.2: Cost Provision for Environmental Measures
S. No. Description of Item Capital Cost
(In Lacs)
Recurring Cost
(In Lacs)
1 Air Pollution Control/ Noise 600 40
2 Water Pollution Control 30 04
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 242
3 Environmental Monitoring and Management 80 10
4 Green Belt Development 20 05
5 Occupational Health 10 06
Total 740 65
6.6 INFRASTRUCTURE FOR ENVIRONMENTAL MONITORING AND METHODS
Following equipment and monitoring method and consumable items are already available
at the project site to implement the monitoring program as given in as under.
Table No. 6.3: Proposed Equipment and methodology for Environmental Monitoring
Name of Equipment Purpose
Fine dust samplers / Respirable
dust samplers
AAQ monitoring
Automatic weather monitor Meteorological data collection at site
Sound level meter Noise levels
UV – Spectro photo meter Chemical analysis
pH meter pH analysis
Pipette box Chemical analysis
Titration set up Chemical analysis
Relevant Chemicals Chemical analysis
Stack monitoring kit Stack Monitoring
CO and HC monitor AAQ monitoring
Online VOC analyser AAQ Monitoring
Online Monitoring System for air emission: Industry has installed online monitor system for
PM, SOx and NOx at plant site and continuous monitoring has been done and check the pollution
level within the prescribed limit. The photographs of online monitoring system are enclosed as
Annexure-XLV.
Online monitoring system for waste water: Online flow meter & web cam is installed at plant
site. The photographs of online monitoring system and connected to CPCB server is enclosed as
Annexure- XLVI.
Test Methodology: Test method for the monitoring has been given chapter-III sub point 3.5 &
3.6.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 243
6.7 INSTITUTIONAL ARRANGEMENTS FOR ENVIRONMENT PROTECTION AND
CONSERVATION
It is necessary to have a permanent organizational set up charged with the task of
ensuring its effective implementation of mitigation measures and to conduct
environmental monitoring. The major duties and responsibilities of Environmental
Management Cell shall be as given below:
To implement the environmental management plan,
To assure regulatory compliance with all relevant rules and regulations,
To ensure regular operation and maintenance of pollution control devices,
To minimize environmental impacts of operations as by strict adherence to the EMP,
To initiate environmental monitoring as per approved schedule.
Review and interpretation of monitored results and corrective measures in case
monitored results are above the specified limit.
Maintain documentation of good environmental practices and applicable
environmental laws as ready reference.
Maintain environmental related records.
Coordination with regulatory agencies, external consultants, monitoring
laboratories.
Plant Environment Management Cell is headed by a Vice President and constitutes of
Manager –EHS, Dy. Manager, chemists and helpers. The Organizational Structure of
Environment Management is presented in Figure-6.1.
Fig: 6.0. Organizational Structure of Environment Management
COO
Vice President
Dy. Manager
Chemist
Manager-EHS
6 Nos Helper
Dy. Manager (Waste
Management)
6 Nos Helper
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VI – IENVIRONMENT MONITORING
PROGRMME
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 244
Gallantt Metal Ltd. has full-fledged Environment Health and Safety (EHS) department. EHS
department is headed by Dy. Manager EHS and constitutes, officers, Associates and
Technical Assistants.
Dy. Manager–EHS is responsible for Environment management, Health and Safety related
activities. EHS department monitors the environmental pollution levels, viz. source
emission monitoring, ambient air quality, water and effluent quality, noise light and other
work area monitoring and suggest suitable action plan to mitigate the hazards. Dy
Manager reports to Vice President. COO regularly monitors the Environmental, Safety and
Health related activities.
In case the monitored results of environmental pollution found to exceed the allowable
limits, the Environmental Management cell will suggest remedial action and get these
suggestions implemented through the concerned authorities. It also works for
afforestation and green belt development.
**************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 245
SECTION-VII
INDEX
7.0 ADDITIONAL STUDIES……………………………………………………………………………. 246
7.1 PUBLIC CONSULTATION……………………………………………………………………………. 246
7.2 RISK ASSESSMENT……………………………………………………………………………………. 268
7.2.1 Introduction………………………………………………………………………………………….. 268
7.3 HAZARD/RISK IDENTIFICATION………………………………………………………………… 268
7.4 TYPE OF ACCIDENTS…………………………………………………………………………………. 268
7.5 RISK ASSESSMENT……………………………………………………………………………………. 271
7.6 Risk Prevention Techniques…………………………………………………………….……………276
7.6.1 Safety and Health Measures ………………………………………………………………………277
7.7 DISASTER MANAGEMENT PLAN…………………………………………………………………. 280
7.8 CORPORATE SOCIAL RESPONSIBILITY……………………………………………………….. 294
***********
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 246
7.0 ADDITIONAL STUDIES
7.1 PUBLIC CONSULTATION
Draft EIA/EMP report along with executive summary in English and Gujarati for Public hearing
has been circulated to below offices and Villages:
S. No. Name of the Office
1. The District Collector Kutch
2. District development officer, Kutch
3. District Industry Centre, Kutch
4. Taluka Development office, Tehsil Bhachau, District Kutch
5. Additional Principal Chief Conservator of Forest (C),GOI
Ministry of Environmental, Forest & Climate Change, GOI
Regional Office(West Zone), Bhopal
6. Regional Office (Kutch-East), Gujarat pollution Control Board, Gandhidhan, Bhuj
S. No. Name of the Villages, Tehsil and District circulated the executive summary
1. Village- Lakhpat, Tehsil- Bhachau, District- Kutch
2. Village- Samyakhali, Tehsil- Bhachau, District- Kutch
3. Village – Vijpasar, Tehsil- Bhachau, District- Kutch
4. Village – Liliyana, Tehsil- Bhachau, District- Kutch
5. Village- Chhadavada, Tehsil- Bhachau, District- Kutch
6. Village –Amliyara Tehsil- Bhachau, District- Kutch
7. Village - Rampar, Tehsil- Bhachau, District- Kutch
8. Village- Gharana, Tehsil -Bhachau, District- Kutch
9. Village - Lakadiya, Tehsil - Bhachau, District- Kutch
10. Village –Vondh, Tehsil - Bhachau, District- Kutch
11. Village - Rajansar, Tehsil - Bhachau, District- Kutch
12. Village - Vondhada, Tehsil- Bhachau, District- Kutch
13. Taluka Vikas Adhikari, Tehsil- Bhachau, District- Kutch
14. Village- Katariya Nava, Tehsil- Bhachau, District- Kutch
15. Village-Adhoi, Tehsil- Bhachau, District- Kutch
16. Village- Jangi- Tehsil- Bhachau, District- Kutch
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 247
Public hearing was conducted on 31.07.2017, 11:00 AM at Gallantt Plant premises, Village-
Samakhiyali, Tehsil – Bhachau District – Kutch (Gujarat). The public hearing was conducted for
the Gallantt Metals Ltd. at plant premises by Regional Officer, Gujarat Pollution Control Board.
Ms. Remya Mohan(IAS), DM, Bhuj, District- Kutch and in the presence of Shri K.B Choudhary of
Regional Office, Kucth (East). Notice for the Public Hearing was published in “Kutch Mitra ” &
“Indian Express” on dated 28.06.2017. Public Hearing was conducted as per EIA Notification
14th September dated 14.09.2006 of MoEF&CC, Govt. of India.
At the inception of the public hearing, Shri K.B. Chaudhari, Regional Officer, Kutch (East),
Gujarat Pollution Control Board, as a Representative of the Member Secretary, Gujarat
Pollution Control Board welcomed all people present in the Public Hearing and with due
permission of the Chairman initiated the procedure of the hearing. He outlined the various
provisions of the Notification and briefed the procedural details for conducting this public
hearing including actions taken by GPCB for vide publicity of this public hearing and the
advertisement given earlier in the local daily newspapers. He announced that as per the
provision of notification, only locally affected persons will be allowed to represent in the public
hearing while others having plausible stake holders may give their representation in writing
which would be included in the proceedings. During the public hearing, about 194 people were
present.
The Summary of the Suggestions/ Objections received is as under:
The written reply submitted to Gujarat Pollution Control Board has been given in Annexure- D of
Public Hearing Minutes of Meeting.
Time Bound Action Plan for Issues / Objection / Query Raised during Public Hearing with
Budgetary Fund Allocation are given below:
S. No. Compliant /Objection received Nos
1. Before Public Hearing 9
2. During Public Hearing 7
Total 16
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
24
8
Ta
ble
7.0
: Tim
e B
ou
nd
Actio
n P
lan
for Issu
es / O
bje
ction
/ Qu
ery
Ra
ised
Du
ring
Pu
blic H
ea
ring
With
Bu
dg
eta
ry F
un
d A
lloca
tion
Tim
e B
ou
nd
Actio
n P
lan
for Issu
es /
Ob
jectio
n /
Qu
ery
Ra
ised
Du
ring
Pu
blic H
ea
ring
With
Bu
dg
eta
ry F
un
d A
lloca
tion
S.
No
.
Na
me
&
Ad
dr
es
s Is
su
e/
Ob
jec
tion
/Q
ue
ry
Br
ief P
oin
ts
An
sw
er
A
ction
Pla
n
Tim
e
Sch
ed
ule
Bu
dg
eta
ry
Fu
nd
1
Shri R
am
ju
Ch
ha
kra,
Vill.:Sa
ma
khiya
li,
Ta
.: Bh
ach
au
,
Dist.: K
utch
.
1.
He
represen
ted
that,
wh
at steps w
ill be tak
en
by
the co
mp
any
to co
ntro
l
the p
ollu
tion
to b
e spread
du
e to
estab
lishm
ent
of
plan
t of th
e com
pa
ny
?
1.
Co
mp
any
’s rep
resenta
tive
replied
th
at, co
mp
any
w
ill
install latest tech
no
logy
too
ls i.e.
bag filter an
d E
SP, as m
entio
ned
in
presen
tation
as
a step
s to
con
trol th
e po
llutio
n cau
se du
e
to th
e pro
du
ction
pro
cedu
re of
raw-m
aterial. O
nlin
e
mo
nito
ring
system
h
as b
een
installed
by
this u
nit w
hich
will
help
to G
PC
B/C
PC
B to
mo
nito
r
the lev
el of p
ollu
tants release b
y
com
pan
y. T
he lev
el of p
ollu
tion
at presen
t are accord
ing to
the
rules
and
regu
lation
s o
f th
e
GP
CB
an
d
the
same
will
be
In
the
pro
po
sed
pro
ject fo
llow
ing
env
iron
men
t pro
tection
measu
res will
be p
rov
ided
for d
uly
com
ply
ing w
ith
no
rms stip
ulated
by
MO
EF
&C
C /C
PC
B:
E
SP w
ill be p
rov
ided
to D
RI K
ilns
to
brin
g d
ow
n
the
pa
rticulate
emissio
n
to
less th
an
10
0
mg/N
m3
E
SP
will
be
pro
vid
ed
to
Po
wer
plan
t to
b
ring
do
wn
th
e
particu
late emissio
n to
less than
30
mg/N
m3
T
o
con
trol
du
st em
ission
–
b
ag
filters are
installed
, w
ater
sprin
klin
g w
ill be carried
ou
t.
F
um
e E
xtraction
&
C
leanin
g
Will b
e im
plem
ented
p
arallel with
im
plem
entati
on
of th
e p
roject.
Rs 7
.4 cro
res
is earm
arked
for
En
viro
nm
ental
Pro
tection
m
easures fo
r p
roject.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
24
9
2.C
om
pan
y w
ill use lak
hs o
f
liter o
f w
ater d
aily.
Th
en
wh
ere and
in w
hat w
ay th
e
po
lluted
w
ater em
erges
from
co
mp
any
w
ill b
e
released?
main
tained
in fu
ture.
2.
Th
e u
nit
is at
presen
t Z
ero
Liq
uid
Disch
arge an
d w
ill be th
e
same
in
futu
re also
. So
n
o
po
lluted
water w
ill be released
from
th
is u
nit.
Ind
ustries
po
lluted
w
aste w
ater an
d
do
mestic
waste
water
will
be
treated
and
reu
sed
with
in
the
plan
t.
system
w
ith
bag
filters w
ill b
e
pro
vid
ed
to
SMS
and
R
eheatin
g
Fu
rnace
to
brin
g d
ow
n
the
particu
late m
atter em
ission
to
less than
10
0 m
g/Nm
3.
A
ll co
nv
eyo
r w
ill b
e co
vered
with
G
I sh
eets to
co
ntro
l th
e
du
st emissio
n.
G
reenb
elt will b
e dev
elop
ed in
8
Acres o
f land
wh
ich w
ill furth
er
mitigate th
e emissio
ns.
Sou
rce of w
ater is GW
IL (G
ujarat
Water In
fraStru
cture L
imited
).
T
here
will
no
t b
e an
y
effluen
t
generatio
n fro
m
the D
RI p
lant,
SMS
&
Ro
lling
Mill
as clo
sed-
circuit
coo
ling
system
w
ill b
e
follo
wed
.
T
he efflu
ent g
enerated
will b
e in
the
form
o
f C
oo
ling
To
wer
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
0
blo
wd
ow
n,
Bo
iler b
low
d
ow
n,
D.M
. P
lant
regeneratio
n
water.
Th
is w
ill b
e treated
an
d
after
ensu
ring co
mp
liance w
ith SP
CB
no
rms, it w
ill be u
tilized fo
r du
st
sup
pressio
n,
ash
con
ditio
nin
g
and
for g
reenb
elt.
D
om
estic Sewag
e will b
e treated
in S
ewag
e treatmen
t plan
t and
after ensu
ring co
mp
liance w
ith
GP
CB
no
rms, it w
ill be u
tilized
for g
reen b
elt dev
elop
men
t.
Z
ero
liqu
id
disch
arge
will
be
follo
wed
in th
e pro
po
sed p
roject
also.
A
ll th
ese en
viro
nm
ental
pro
tection
sy
stems
will
be
installed
and
op
erated to
com
ply
with
the n
orm
s.
1.1
. Sh
ri Ab
du
l 1
. H
e represen
ted th
at, as 1
. Co
mp
any
’s represen
tative rep
lied
Air Q
uality
Imp
act Pred
iction
du
e to
3 Y
ears R
s 3.1
25
cro
res
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
1
2
R
au
ma
Mem
ber
represen
tative
of
Sam
akhiyali G
ram
Pa
nch
aya
t,
Vill.:Sa
ma
khiyali,
Ta
.:Bh
achau
,
Dist.: K
utch
men
tion
ed
in
presen
tation
wh
at effect
will b
e there d
ue to
it
and
w
hat
pro
visio
ns
hav
e b
een
do
ne
to
con
trol sam
e.
that, w
e are willin
g to co
ntrib
ute
tow
ards
Sujlam
Su
flam
schem
e,
rain
water
harv
esting,
scho
ol
sche
me
s, h
ea
lth,
ed
uca
tion
,
gre
en
be
lt, socia
l skill sch
em
e,
etc. u
nd
er C
SR
. We
ha
ve
ap
plie
d
for
the
sta
tus
of
ITI
for
ou
r
com
pa
ny
. Wh
en
we
will n
ot g
et
skille
d IT
I lab
or w
e w
ill pro
vid
e
ed
uca
tion
a
nd
tra
inin
g
to
willin
g a
nd
pro
pe
r pe
rson
an
d
will
em
plo
y
the
m
in
ou
r
com
pa
ny
. C
SR
a
ctivity
w
ill b
e
carrie
d
ou
t a
s p
er
the
sug
ge
stion
s o
f th
e
rep
rese
nta
tive
a
s th
ey
a
re
aw
are
a
bo
ut
the
n
ee
d
of
the
village.
pro
po
sed exp
ansio
n w
as con
du
cted
with
Air
Mo
delin
g So
ftware.
Hen
ceforth
G
rou
nd
L
evel
Co
ncen
tration
(G
LC
) o
btain
ed
at –
Samak
hiy
ali, G
haran
a, R
amp
ar,
Vo
nd
h R
S, Lak
hp
at, Vip
sar, Go
rasar
were
well
with
in
the
limit
as p
er
no
rms p
rescribed
by
CP
CB
/GP
CB
for
Am
bien
t A
ir Q
uality
.
Please
refer
Tab
le-4.7
of C
hap
ter-4 fo
r baselin
e &
increm
ental
GL
C
valu
es. H
ow
ever
follo
win
g p
rov
ision
are
mad
e to
con
trol th
e same.
In
the
pro
po
sed
pro
ject fo
llow
ing
env
iron
men
t pro
tection
measu
res will
be p
rov
ided
for d
uly
com
ply
ing w
ith
no
rms stip
ulated
by
MO
EF
&C
C /C
PC
B:
E
SP w
ill be p
rov
ided
to D
RI K
ilns
to
brin
g d
ow
n
the
particu
late
emissio
n to
less than
10
0 m
g/Nm
3
As an
d
Wh
en
Req
uired
tow
ards C
ER
.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
2
2.
Co
mp
any
h
elped
to
pro
vid
e in
frastructu
ral
facilities, T
oilet-
bath
roo
m
facilities to
Mo
del
Desk
sch
oo
l o
f
Samak
hiy
ali v
illage.
Wh
ich C
SR activ
ities will
be
carried
ou
t d
urin
g
establish
men
t o
f n
ew
plan
t.
E
SP
will
be
pro
vid
ed
to
Po
wer
plan
t to b
ring
do
wn
the p
articulate
emissio
n to
less than
30
mg/
Nm
3
T
o
con
trol
du
st em
ission
–
b
ag
filters are
installed
, w
ater
sprin
klin
g w
ill be carried
ou
t.
F
um
e E
xtraction
&
C
leanin
g
system
w
ith
bag
filters w
ill b
e
pro
vid
ed
to
SMS
an
d
Reh
eating
Fu
rnace
to
brin
g d
ow
n
the
particu
late matter em
ission
to less
than
10
0 m
g/Nm
3.
A
ll con
vey
or w
ill be co
vered
with
GI
sheets
to
con
trol
the
du
st
emissio
n.
G
reenb
elt will b
e dev
elop
ed in
8
Acres
of
land
w
hich
w
ill fu
rther
mitigate th
e emissio
ns
A
ctivities
like
rain
water
rechargin
g in su
rrou
nd
ing v
illages,
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
3
health
&
ed
ucatio
n,
social
infrastru
cture,
sujlam
su
flam
shcem
e, sk
ill d
evelo
pm
ent,
green
belt etc to
be carried
ou
t un
der
CE
R
pro
gram
are
listed
in
EIA
repo
rt.
3
Shri
Na
rend
rad
an
Ga
dh
avi,
Mem
ber o
f
Ta
luka
Pa
nch
aya
t,
Vill.Sa
ma
kh
iyali,
Ta
.Bh
ach
au
,
Dist.: K
utch
.
1.H
e
represen
ted
th
at,
peo
ple
has
op
po
sed
po
llutio
n
for
the
first
time. C
SR fu
nd
sho
uld
be
utilized
on
ly in
affected
areas. M
ore
and
m
ore
local
peo
ple
sho
uld
b
e
emp
loy
ed
for
the
con
ven
ient w
ork
.
1.C
om
pan
y’s rep
resentativ
e replies
that,
all th
e co
ntracto
r,
transp
orter,
dealer
and
com
missio
n ag
ent o
f the co
mp
any
are local.
CSR
/
CE
R
fun
d
will
be
utilized
on
ly fo
r affected areas / v
illages,
this fu
nd
will n
ot b
e div
erted to
any
o
ther
activates
oth
er th
an
men
tion
ed in
CE
R o
r CSR
.
Co
mp
any
h
as alw
ays
given
Prio
rity
for
emp
loy
men
t to
lo
cal
yo
uth
based
on
their q
ualificatio
n
and
exp
erience
and
req
uirem
ent
3 Y
ears
As an
d
Wh
en
Req
uired
Rs 3
.12
5
crores
tow
ards C
ER
.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
4
4
Shri P
rata
p
Va
niya
,
Ch
airm
an
,
Bh
ara
t Mu
kti
Mo
rcha
,
Ta
.Bh
ach
au
,
Dist.:K
utch
.
1.H
e
represen
ted
th
at,
earlier em
plo
ym
ent
fair
was
organ
ized
on
b
ehalf
of G
ujarat G
ov
ernm
ent at
ITI
Bh
achau
fo
r
app
rentice
and
un
emp
loy
ed
perso
ns.
No
perso
n
of
this
com
pan
y
was
presen
t in
th
at fair.
Do
cum
ents
hav
e b
een
given
by
man
y p
erson
s to
yo
ur
com
pan
y
regard
ing
emp
loy
men
t b
ut
they
hav
e yet n
ot receiv
ed an
y
call from
the co
mp
any
regardin
g the sam
e.
1.
Co
mp
any
’
represen
tative rep
lied th
at, it is
intim
ated
to
the
village
represen
tative
to
send
p
rop
er
qu
alified p
erson
s wh
o are w
illing
to
wo
rk
in
the
com
pan
y.
Man
y
perso
ns
app
roach
ed
the
com
pan
y
and
th
ey
were
emp
loy
ed.
for a p
articular v
acancy
. Presen
tly
Lo
cal peo
ples are em
plo
yed
in th
e
com
pan
y
and
sam
e w
ill b
e
con
tinu
ed in
futu
re.
Co
mp
any
h
as p
articipated
in
th
e
emp
loy
men
t fair
orga
nized
b
y
District E
mp
loy
men
t Officer, B
hu
j
at Go
vern
men
t ITI, B
hach
au
dated
14
/05
/20
18
an
d
6
Fre
sh
En
gin
ee
rs selected
as
per
the
requ
iremen
t an
d
natu
re o
f th
e
wo
rk.
an
d
will
con
tinu
e sam
e
pro
cedu
re in fu
ture also
.
Co
mp
any
is
also
givin
g
Ad
vertisem
ent
related
with
vacan
cies as and
wh
en req
uired
in
the
local
new
spap
er an
d
will
con
tinu
e same p
roced
ure in
futu
re
also.
Sk
ill de
ve
lop
me
nt w
ill be
carrie
d
5
Shri D
inesh
Ra
na
,
Ma
na
v Kalyan
Pa
ryava
ran
Sura
ksha
M
andal 1.
He
represen
tated
that,
I
hav
e co
mp
laint
earlier
against
the
nearb
y
com
pan
ies regard
ing
---
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
5
Tru
st,
Vill :La
kadiya
,
To.:B
ha
cha
u,
Dis.: K
utch
.
emp
loy
men
t an
d
po
llutio
n
issues.
Wh
en
I
hav
e ap
pro
ached
th
e
com
pan
y
regardin
g
emp
loy
men
t th
ey
hav
e
stated
to
pro
vid
e
emp
loy
men
t to
IT
I
ho
lders.
o
ut a
s pe
r Po
int N
o.7
of C
ER
pla
n
an
d h
en
ce L
ive
liho
od
Pro
mo
tion
/ Jo
b C
rea
tion
will b
e d
ev
elo
pe
d.
6
Shri M
ah
avirsin
h
Dh
irub
a Ja
deja
,
Dy. Sa
rpa
nch
,
Vill.: L
aliya
da
,
Ta
.: Bh
ach
au
,
Dist.: K
utch
.
1. H
e rep
resented
th
at,
emp
loy
men
t to
th
e lo
cal
peo
ple
sho
uld
b
e
pro
vid
ed in
the co
mp
any
.
Co
mp
any
sh
ou
ld
take
steps
to
con
trol
the
po
llutio
n
in
nearb
y
villages.
Misb
ehav
ing
wo
rkers
sho
uld
b
e
susp
end
ed
and
go
od
peo
ple
with
req
uired
qu
alification
sh
ou
ld
be
1.
Co
mp
any
’s
represen
tative rep
lied th
at, there
are 29
0 v
acancies in
the p
roject
of o
ur co
mp
any
. We w
ill pro
vid
e
emp
loy
men
t to p
eop
le willin
g to
wo
rk
hav
ing
qu
alification
o
f
mech
anical,
electrical,
metro
logical
engin
eer an
d
ITI
plu
mb
er, w
elder
and
fitter
dip
lom
a ho
lder.
Co
mp
any
has alw
ays giv
en P
riority
for
emp
loy
men
t to
lo
cal y
ou
th
based
o
n
their
qu
alification
an
d
experien
ce an
d req
uirem
ent fo
r a
particu
lar vacan
cy. P
resently
Lo
cal
peo
ples
are em
plo
yed
in
th
e
com
pan
y
an
d
same
will
be
con
tinu
ed in
futu
re.
All th
e necessary
action
is bein
g
taken
an
d
will
be
taken
a
gainst
Misb
ehav
ing
wo
rkers
as p
er
com
pan
y p
olicy
on
ly.
3 Y
ears
A
s and
W
hen
R
equ
ired
Rs 3
.12
5
crores
tow
ards C
ER
.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
6
emp
loy
ed.
Steps th
at will b
e taken
to co
ntro
l
the p
ollu
tion
is already
given
in
po
int n
o. 1
an
d 2
.
Sk
ill d
ev
elo
pm
en
t w
ill b
e
carrie
d o
ut a
s pe
r Po
int N
o.7
of
CE
R p
lan
an
d h
en
ce L
ive
liho
od
Pro
mo
tion
/ Jo
b C
rea
tion
will
be
de
ve
lop
ed
.
7
1.G
ovin
dR
an
ab
ha
i Bh
an
a,
Ad
voca
te.
Vill.L
Sam
akh
iyali,
Ta
.Bh
ach
au
,
Dist.:K
utch
1.H
e rep
resentated
th
at,
may
agricu
ltural
Lan
d
is
with
in 5
00
to 7
00
meter
from
th
is co
mp
any
.
Op
erating
plan
t o
f th
is
com
pan
y
cause
po
llutio
n an
d d
ue to
that th
e pro
du
ction
capacity
o
f th
e fa
rm
has
been
redu
ced.
2.
Farm
ing
an
d
anim
al
1.
Co
mp
any
’s rep
resentativ
e
replied
th
at, y
ou
r p
oin
t is
very
well
taken
. A
ny
k
ind
o
f lo
ss to
any
on
e is
no
t ju
stified
in
any
form
. W
e h
ave
installed
b
est
techn
olo
gy A
PC
M I in
ou
r un
its.
We en
sure to
main
tain th
e
same in
futu
res. We w
ill resolv
e
it discu
ssing ab
ou
t the sa
me in
futu
re also
. W
e w
ill reso
lve
it
discu
ssing ab
ou
t the sam
e alon
g
with
agricu
lture d
epartm
ent.
Du
ring
baselin
e m
on
itorin
g o
f th
e
affected
area fo
r th
is p
roject,
Am
bie
nt A
ir, Gro
un
d W
ate
r, So
il,
No
ise S
am
ple
s from
– Sa
mak
hiy
ali,
Go
rasar, Ram
par, G
haran
a, Lak
hp
at,
Vip
asar, Vo
nd
h R
.S. & P
roject Site.
Fo
r surfa
ce w
ate
r – Jasu
bai T
alav
(Vo
nd
h),
Gu
pt
Nad
i (C
hh
adv
ada),
Pip
ra T
alav,
Kara
Vo
kara
, G
haran
a
Talav
, Am
liya N
adi.
Resu
lts o
f sam
ples
ob
tained
w
ere
well w
ithin
the lim
its wrt p
rescribed
3 Y
ears
A
s and
W
hen
R
equ
ired
Rs 3
.12
5
crores
tow
ards C
ER
.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
7
2. Sh
ri Jad
eja
Juja
rsinh
Jijab
a,
hu
sban
dary
is
sou
rce o
f
inco
me o
f arou
nd
80
% to
85
% o
f the p
eop
le of th
is
area. So
th
ere is
po
ssibility
o
f in
crease in
loss
to
farmers,
if th
e
pro
po
sed
plan
t w
ill b
e
op
erated.
Th
ere w
ill
be
con
tinu
ou
s dam
age to th
e
pro
du
ctivity
of th
e land
of
arou
nd
50
0 acres b
esides
Gh
arana v
illage du
e to th
e
plan
t. So
p
rop
er
com
pen
sation
fo
r th
e
same
to
be
pro
vid
ed
to
the fa
rmers.
2. H
e represen
ted th
at, 33
50
farmers
are activ
e w
ith
stand
ards. P
lease refer Ch
ap
ter-3 o
f
EIA
Rep
ort fo
r all results.
Also
A
ir Q
uality
Im
pact
Pred
iction
du
e to
p
rop
osed
exp
ansio
n
was
con
du
cted
with
Air
Mo
delin
g
Softw
are. Hen
ceforth
Gro
un
d L
ev
el
Co
nce
ntra
tion
(GL
C) o
bta
ine
d a
t –
Sa
ma
kh
iya
li, G
ha
ran
a,
Ra
mp
ar,
Vo
nd
h
RS
, L
ak
hp
at,
Vip
sar,
Go
rasa
r we
re w
ell w
ithin
the
limit
as
pe
r n
orm
s p
rescrib
ed
b
y
CP
CB
/G
PC
B
for
Am
bie
nt
Air
Qu
ality
.
Please
refer T
able-4
.7
of
Ch
apter-4
for b
aseline &
increm
ental
GL
C
valu
es. H
ow
ever
follo
win
g
pro
visio
n
are m
ade
to
con
trol
the
same.
Ho
wev
er to co
ntro
l the sam
e in th
e
pro
po
sed
pro
ject fo
llow
ing
env
iron
men
t p
rotectio
n
measu
res
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
8
Vill.: L
aliya
da
,
Ta
.: Bh
ach
au
,
Dist.: K
utch
.
me an
d w
e hav
e farm o
f
organ
ic in
aro
un
d
89
50
hecto
r lan
d.
Ou
r
pro
du
ction
s are expo
rted
in fo
reign an
d farm
ers get
abo
ut R
s. 30
0 to
35
0 m
ore
on
ev
ery
40
k
g o
f
pro
du
ctin.
I h
ave
sub
mitted
m
any
com
plain
ts to y
ou
and
no
reply
h
as b
een
given
o
f
the sam
e till no
w. So
state
wh
ether
there
will
be
con
trol
of
po
llutio
n
or
no
t?
will b
e pro
vid
ed fo
r du
ly co
mp
lyin
g
with
no
rms stip
ulated
by
MO
EF
&C
C
/CP
CB
:
ESP
will b
e pro
vid
ed to
DR
I Kiln
s
to
brin
g d
ow
n
the
particu
late
emissio
n to
less than
10
0 m
g/Nm
3
ESP
w
ill b
e p
rov
ided
to
P
ow
er
plan
t to
b
ring
d
ow
n
the
particu
late em
ission
to
less
than
30
mg/N
m3
To
co
ntro
l d
ust
emissio
n
–
bag
filters are
installed
, w
ater
sprin
klin
g w
ill be carried
ou
t.
Fu
me
Extractio
n
&
Clean
ing
system
w
ith
bagfilters
will
be
pro
vid
ed
to
SMS
and
R
eheatin
g
Fu
rnace
to
brin
g d
ow
n
the
particu
late matter em
ission
to less
than
10
0 m
g/Nm
3.
All co
nv
eyo
r will b
e cov
ered w
ith
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
25
9
GI
sheets
to
con
trol
the
du
st
emissio
n.
Ze
ro
liqu
id
disch
arg
e
will
be
follo
we
d
in
the
p
rop
ose
d
pro
ject.
Green
belt w
ill be d
evelo
ped
in 8
Acres
of
land
w
hich
w
ill fu
rther
mitigate th
e emissio
ns.
All
these
env
iron
men
tal p
rotectio
n
system
s w
ill b
e in
stalled
and
op
erated to
com
ply
with
the n
orm
s.
He
nce
th
ere
w
ill n
ot
be
a
ny
sign
ifican
t imp
act o
n cro
p y
ield
,
surfa
ce
wa
ter
qu
ality
e
tc.
Ho
we
ve
r so
cial
me
asu
re
like
bu
dg
et fo
r fod
de
r of a
nim
als, to
imp
rov
e
soil
fertility
w
ill b
e
un
de
rtak
en
th
rou
gh
o
rga
nizin
g
train
ing
s, co
-ord
ina
tion
w
ith
Ag
ricultu
ral
Institu
tion
&
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
26
0
Wo
rkin
g w
ith A
nim
al H
usb
an
dry
Institu
tion
a
s m
en
tion
ed
b
elo
w
un
de
r CE
R a
ction
pla
n.
Co
mp
an
y
ha
s sy
stem
o
f g
ivin
g
writte
n
rep
ly
of
the
co
mp
lain
t
rece
ive
d
thro
ug
h
va
riou
s
au
tho
rised
au
tho
rities o
nly
.
8
Shri K
isha
n
Ra
jgo
r,
Vill.: Sa
ma
khiya
li,
Ta
.: Bh
ach
au
,
Dist.: K
utch
.
1. H
e asked
that,
wh
at will
be
the
furth
er p
rocess
after th
is P
ub
lic H
earing
and
ho
w
will th
e p
eop
le
get ack
no
wled
gem
ent
regardin
g the d
ecision
of
their rep
resentatio
n?
1.
Regio
nal o
fficer info
rmed
that,
all th
e o
bjectio
ns,
sugg
estion
and
rep
resentatio
n
record
ed
will
be
forw
arded
to
th
e
Go
vern
men
t of In
dia fo
r furth
er
pro
ceedin
gs. M
inu
tes w
ill b
e
prep
ared
and
u
plo
aded
o
n
GP
CB
web
-site.
After th
is pu
blic h
earing ap
pro
ved
MO
M
will
be
distrib
uted
to
follo
win
g p
laces an
d
replies
to
qu
ired raised
in w
ritten w
ill also
be en
closed
with
MO
M o
f pu
blic
hearin
g.
1.
Th
e D
istrict C
ollecto
r, B
hu
j,
District K
utch
,
2.
District D
evelo
pm
ent O
ffice, Bh
uj,
District K
utch
,
3.
Talu
ka
Dev
elop
men
t O
ffice,
Bh
achau
, District K
utch
,
4.
GP
CB
, Gan
dh
idh
am, K
utch
3 Y
ears
As an
d
Wh
en
Req
uired
Rs 3
.12
5
crores
tow
ards C
ER
.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
26
1
2. P
erson
sh
ou
ld
be
app
oin
ted
by
th
e
com
pan
y
to
wh
om
sm
all
issues
of
the
village
sho
uld
be rep
resented
.
2.
Co
mp
any
’s rep
resenta
tive
givin
g h
is m
ob
ile n
um
ber
in
pu
blic rep
lied th
at, any
perso
n
can co
ntact m
e any
time fo
r his
issue.
MO
M o
f pu
blic h
earing w
ill also b
e
up
load
ed
on
G
PC
B
Po
rtal w
ith
follo
win
g
link
;
http
s://gpcb
.gujarat.go
v.in
/w
ebco
ntro
ller/pag
e/pu
blic-h
earing-
sched
ule-&
-mo
m#
. A
dd
ition
ally
a
action
plan
for p
ub
lic hearin
g will
be
inco
rpo
rated
alon
g w
ith
EIA
repo
rt in C
hap
ter-7.
Co
mp
any
has carried
on
e to o
ne
need
assessmen
t in co
-ord
inatio
n
wth
L
ocal
auth
orities/
Surp
anch
/leaders
and
n
eedy
o
f
Villages an
d d
on
e con
tribu
tion
in
CE
R acco
rdin
g to th
eir need
s and
the
same
will
be
do
ne
in
futu
re
also.
Ple
ase
re
fer
CE
R
Actio
n
pla
n.
Co
mp
any
has ap
po
inted
qu
alified
perso
n
from
H
R
team
wh
o
will
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
26
2
coo
rdin
ate with
the v
illagers and
will
help
in
im
plem
entin
g th
e
need
s.
9
Shri Ja
deja
Ind
raj
Ma
nu
ba
,Vill.:A
ml
liyara
,Ta
.Bh
ach
au
,
Dist.: K
utch
1. H
e rep
resentated
th
at,
lake
ov
erflow
s d
urin
g
rainy
seaso
n
and
after
mo
nth
later water o
f Th
e
village
gets p
ollu
ted
and
in
no
t o
f D
rink
able
con
ditio
n.
An
imals
did
n’t
eat th
eir fo
od
d
ue
to
po
lluted
foo
d.
--- D
urin
g b
aseline
mo
nito
ring
of
the
affected area fo
r this p
roject, A
mb
ient
Air,
Gro
un
d
Water,
Soil,
No
ise
Samp
les from
– Sam
akh
iyali, G
orasar,
Ram
par,
Gh
arana,
Lak
hp
at, V
ipasar,
Vo
nd
h R
.S. & P
roject S
ite.
Fo
r su
rface w
ater –
Jasu
bai
Talav
(Vo
nd
h),
Gu
pt
Nad
i (C
hh
adv
ada),
Pip
ra T
alav,
Kara
Vo
kara,
Gh
arana
Talav
, Am
liya N
adi.
Resu
lts o
f Su
rface &
G
rou
nd
W
ater
samp
les o
btain
ed
were
well
with
in
the lim
its wrt p
rescribed
stand
ards.
Please
refer ch
apter-3
B
aseline
Mo
nito
ring o
f EIA
Rep
ort fo
r Surface
3 Y
ears A
s and
W
hen
R
equ
ired
Rs 3
.12
5
crores
tow
ards C
ER
.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
26
3
Water
&
Gro
un
d
Water
Mo
nito
ring
Resu
lts. Ad
ditio
nally
ou
r un
it is ZE
RO
LIQ
UID
D
ISCH
AR
GE
in
E
xisting
+
Pro
po
sed.
Th
e efflu
ent
water
gen
erated
fro
m
the u
tility area in
plan
t is treated in
effluen
t treatmen
t plan
t and
reused
with
in
the
plan
t p
remises
for
du
st
sup
pressio
n a
nd
garden
ing
pu
rpo
se.
Do
mestic
waste
water
is b
eing
treated
in
Sewage
treatmen
t p
lant
and
reu
sed
for
garden
ing
an
d
plan
tation
pu
rpo
se. Th
e com
pan
y h
as
pro
vid
ed p
rop
er drain
age sy
stem fo
r
rainw
ater to
p
reven
t w
ater lo
gging
with
in an
d in
the v
icinity
of th
e plan
t.
Th
ere is
no
d
ischarge
ou
tside
the
plan
t p
remises
via
drain
s excep
t
du
ring
mo
nso
on
fo
r sto
rm
water.
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
26
4
Zero
liqu
id d
ischarge w
ill be fo
llow
ed
in
the
pro
po
sed
pro
ject also
.
Ho
we
ve
r R
ain
W
ate
r R
ech
arg
ing
,
Po
nd
Re
clam
ina
tion
un
de
r Su
flam
Su
jala
m Y
oja
na
, Me
dica
l & H
ea
lth
facilitie
s u
nd
er
CE
R
will
be
pro
vid
ed
in n
ea
rby
villa
ge
s.
Pro
po
sed
CE
R:-
Ty
pe
of P
roje
ct: Exp
ansio
n p
roject
Pro
po
sed
Co
st of th
e P
roje
ct: Pro
po
sed P
roject C
ost - 2
16
Cr
Fu
nd
Allo
catio
n (A
s pe
r OM
01
/0
5/
20
18
): Maxim
um
0.7
5%
of cap
ital Investm
ent
Fu
nd
Re
qu
ired
Fo
r CE
R- 1
.62
Cr
Fu
nd
Allo
catio
n F
or C
ER
– 3
.12
Cr
Ta
ble
7.1
: CE
R A
ction
Pla
n: 3
Ye
ars T
ota
l Bu
dg
et A
lloca
ted
3.1
2 C
r
S. N
o.
Ye
ar
20
18
-19
2
01
9-2
0
20
20
-21
T
ota
l
1
Po
nd
Re
clam
ina
tion
To
Su
rrou
nd
ing
Villa
ge
s – (O
n b
asis o
f Pu
blic C
on
sulta
tion
Ne
ed
s tow
ard
s ov
erflo
w o
f lak
es d
urin
g ra
iny
sea
son
s issue
raise
d b
y a
ffecte
d
pe
op
les)
(Un
der Su
jalam-Su
falam Y
ojn
a)
15
,00
,00
0
15
,00
,00
0
10
,00
,00
0
40
,00
,00
0
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
26
5
2
Ra
in W
ate
r Re
cha
rgin
g / h
arv
estin
g –
(On
ba
sis of P
ub
lic Co
nsu
ltatio
n N
ee
ds
tow
ard
s me
asu
res fo
r wa
ter co
nse
rva
tion
issue
raise
d b
y a
ffecte
d p
eo
ple
s)
T
o su
rrou
nd
ing v
illages on
on
e to o
ne n
eed assessm
ent b
asis with
Surp
anch
/
Lead
ers / NG
O etc. @
2 L
akh
s/On
e Rech
arge Well
20
,00
,00
0
20
,00
,00
0
5,0
0,0
00
4
5,0
0,0
00
3
He
alth
& E
du
catio
n– (O
n b
asis o
f Pu
blic C
on
sulta
tion
Ne
ed
s)
Infrastru
cture facility to
ho
spitals an
d ed
ucatio
n in
stitutio
ns – 1
)Wagad
Welfare
Ho
spital
2) T
ap H
osp
ital 3) M
od
ern Sch
oo
l & 4
) Jagraya Acad
emy
P
atient B
ed
F
an
M
edicin
e cold
chain
storage
Sch
oo
l ben
ches
B
oo
ks &
Scho
ol U
nifo
rms
15
,00
,00
0
15
,00
,00
0
15
,00
,00
0
45
,00
,00
0
4
Gre
en
Be
lt De
ve
lop
me
nt P
lan
En
viron
men
t plan
tation
on
the ap
pro
ach ro
ad to
the p
remises an
d o
utsid
e:
P
eriph
ery o
f the p
lant alo
ng w
ith p
lantatio
n aro
un
d h
abitatio
n area w
ith vario
us
locatio
n areas : co
st of 1
plan
t – 3
00
/- with
main
tenan
ce of w
ater. (50
0 p
lants)
P
rop
oses fo
r green co
ver installatio
n o
f tree guard
s at the su
rviving p
lants &
trees.
15
,00
,00
0
15
,00
,00
0
7,5
0,0
00
37
,50
,00
0
5
Infra
structu
re
De
ve
lop
me
nt
–
(On
b
asis
of
Pu
blic
Co
nsu
ltatio
n
Ne
ed
s) –
1)
Mo
dern
Scho
ol &
2) G
eniu
s Scho
ol
20
,00
,00
0
20
,00
,00
0
10
,00
,00
0
50
,00
,00
0
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
26
6
N
ew T
oilet B
lock
Co
nstru
ction
R
epairin
g of to
ilet blo
cks in
scho
ols
In
frastructu
re dev
elop
men
t at Go
vern
men
t institu
tion
6
Sk
ill D
ev
elo
pm
en
t P
lan
–
(O
n
ba
sis o
f P
ub
lic C
on
sulta
tion
N
ee
ds
tow
ard
s
em
plo
ym
en
t ge
ne
ratio
n)
B
oiler A
ttend
ed - (1
2 B
atch in
a 3 year)
F
itter / Weld
er - (6 B
atch in
a 3 year)
B
asic Co
mp
uter co
urses - (2
0 co
mp
uter an
d o
ther)
T
ally A
ccou
ntin
g cou
rse - (9 B
atch in
a 3 year)
(Tra
inin
g
will
be
g
ive
n
thro
ug
h
Sch
em
e
of
Sk
ill D
ev
elo
pm
en
t o
f In
dia
b
y
Min
istry
of
Sk
ill D
ev
elo
pm
en
t
&
En
trep
ren
eu
rship
) –
1)
Go
ve
rnm
en
t
En
gin
ee
ring
Co
lleg
e, B
hu
j
15
,00
,00
0
15
,00
,00
0
10
,00
,00
0
40
,00
,00
0
7
So
cial M
ea
sure
s – (On
ba
sis of P
ub
lic Co
nsu
ltatio
n N
ee
ds to
wa
rds fa
rmin
g, y
ield
of cro
ps, a
nim
al h
usb
an
dry
, fod
de
r for a
nim
als e
tc issue
raise
d b
y a
ffecte
d
pe
op
les)
So
cial M
ea
sure
s to A
nim
al H
usb
an
dry
O
rganize train
ing &
meetin
gs for co
mm
un
ity “Pro
perly im
plem
ented
dairy cattle
nu
trition
P
rogram
me
can
imp
rov
e m
ilk
pro
du
ction
. H
ealth,
and
rep
rod
uctive
perfo
rman
ce of d
airy cow
s for b
oth
the m
ilkin
g herd
and
dry co
ws
B
ud
get for F
od
der d
istribu
tion
in affected
villages
20
,00
,00
0
20
,00
,00
0
15
,00
,00
0
55
,00
,00
0
PR
OJE
CT
NA
ME
: EX
PA
NS
ION
IN M
AN
UF
AC
TU
RIN
G O
F S
PO
NG
E IR
ON
, TM
T B
AR
S, M
.S.
BIL
LE
T/
S.S. B
ILL
ET
S , M
S R
LL
ED
BA
RA
ND
CA
PT
IVE
PO
WE
R P
LA
NT
&
WH
RB
SEC
TIO
N –
VII – A
DD
ITIO
NA
L S
TU
DIE
S
AP
PL
ICA
NT
: GA
LL
AN
TT
ME
TA
L L
IMIT
ED
DO
CU
ME
NT
NO
.: EE
SP
L/
GM
L/
01
1/
EC
/In
d./
20
17
-18
/4
26
EN
KA
Y E
NV
IRO
SE
RV
ICE
S P
VT
. LT
D., JA
IPU
R
OC
TO
BE
R’ 2
01
8
26
7
C
o-o
rdin
atio
n
/
do
na
tion
to
L
oca
l A
nim
al
Hu
sba
nd
ry
Institu
tion
s in
Ga
nd
hid
ha
m, K
utch
. – Gu
jara
t Liv
esto
ck D
ev
elo
pm
en
t Bo
ard
(GL
DB
)
So
cial M
ea
sure
s to im
pro
ve
So
il Fe
rtility
T
rainin
g to im
pro
ve so
il fertility as dep
icted b
y the So
il repo
rt. Samp
le Materials to
imp
rov
e Soil F
ertility will b
e pro
vid
ed
and
info
rmatio
n to
local farm
ers in th
e
Wo
rksh
op
.
C
o-o
rdin
atio
n /
do
na
tion
to L
oca
l Ag
ricultu
ral In
stitutio
ns in
Ga
nd
hid
ha
m,
Ku
tch-D
irecto
rate
o
f A
gricu
lture
(A
gricu
lture
, F
arm
ers
We
lfare
&
Co
op
era
tion
De
pa
rtme
nt) - K
utch
O
rganize train
ing &
meetin
gs for L
ocal farm
er to im
pro
ve organ
ic farmin
g.
So
il Fertility Im
pro
vemen
t dem
o in
2-3
samp
le farms n
ear to th
e Wo
rksh
op
site or
in h
abitatio
ns.
A
lso C
oo
peratio
n to
Hard
wo
rkin
g Farm
ers for th
eir too
l & im
plem
ents to
find
self
emp
loym
ent.
No
fu
nd
s o
r cash
w
ill b
e given
to
farm
ers b
ut
a n
etwo
rk
and
resou
rces req
uired
to
ward
s
Beej/F
ertilizers &
P
esticides/
An
imal
Welfare/
To
ols/ Sales &
pro
mo
tion
of C
rop
s / self emp
loy
men
t is and
will alw
ays b
e
sup
po
rted.
To
tal C
ost
Ap
pro
x. IN
R 3
,12
,50
,00
0
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 268
7.2 RISK ASSESSMENT
7.2.1 Introduction
Risk assessment study includes study of nature of hazards due to the proposed expansion
activities including operations involved in process. The study includes:
Preliminary identification of hazardous area of the unit.
Identification of accident sequences and consequences
Visualization and Analysis of Maximum Credible Accidental scenarios.
Estimation of damage criteria.
Study of characteristics of risk levels through study of nature of exposure, pathways
and consequences of maximum credible accidental scenarios and presentation of
results in terms of risk contours.
Hazard identification provides information on onsite hazardous substances, their nature,
quantities and details of storage. Preliminary hazard Identification is used to identify typical
and often relatively apparent risk sources and damage events in a system. As each hazard is
identified, the potential causes, effects, and severity of accidents and possible corrective and /
or preventive measures are also listed.
7.3 HAZARD/RISK IDENTIFICATION
Hazardous Materials to be handled Material hazards: High Speed Diesel (HSD) as storage fuel oil for DG set. Process hazards due to loss of containment during handling of hazardous materials or
processes resulting in fire, explosion, etc Mechanical hazards due to "mechanical" operations such as welding, maintenance, falling
objects etc. - basically those NOT connected to hazardous materials. Electrical hazards: electrocution, high voltage levels, short circuit, etc. Out of these, the
material and process hazards are the one with a much wider damage potential as compared
to the mechanical and electrical hazards, which are by and large limited to very small local
pockets
7.4 TYPE OF ACCIDENTS
A. Erection / Commissioning
During erection stage, most of the accidents occur due to;
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 269
Human errors (unsafe acts and unsafe conditions)
Improper laying of cables
Improper Housekeeping (keeping combustible material near welding / gas cutting
operations)
Material handling
Handling of tools
Working at heights/elevated levels
Material handling with equipments like crane, hydraulic pay loaders, JCB, Proclain
Earth moving and filling
Unsafe electrical practices
B. Process Operations
The excessive pressure may lead to serious injuries at the site.
Malfunctioning of equipment
Power failures
Failure to take corrective steps in time.
Failure of utilities
System failure
Ageing of erection equipments
Improper communication
C. Storage and Transfer Operations
Accidents due to mechanical failure and external impacts.
Static electricity
Thunder and lightning
On the job
7.4.1 Accidents
In the iron and steel industry, large amounts of material are processed, transported and
conveyed by massive equipment that dwarfs that of most industries. Steel works
typically have sophisticated safety and health programmes to address hazards in an
and maintenance practices, safe job procedures, worker training and use of personal
protective equipment (PPE’s) is usually required to control hazards.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 270
Burns may occur at many points in the steel-making process: at the front of the furnace
during tapping from molten metal or slag; from spills, spatters or eruptions of hot metal
from ladles or vessels during processing, teeming (pouring) or transporting; and from
contact with hot metal as it is being formed into a final product.
Water entrapped by molten metal or slag may generate explosive forces that launch hot
metal or material over a wide area. Inserting a damp implement into molten metal may
also cause violent eruptions.
Mechanical transport is essential in steel manufacturing but exposes workers to
potential struck-by and caught- between hazards. Overhead travelling cranes are found
in almost all areas of steel works. Most large works also rely heavily on the use of fixed-
rail equipment and large industrial tractors for transporting materials.
Safety programmes for crane use require training to ensure proper and safe operation
of the crane and rigging of loads to prevent dropped loads; good communication and
use of standard hand signals between crane drivers and slingers to prevent injuries
from unexpected crane movement; inspection and maintenance programs for crane
parts, lifting tackle, slings and hooks to prevent dropped loads; and safe means of access
to cranes to avoid falls and accidents on crane transverse ways.
Maintaining proper clearance for passage of large industrial tractors and other
equipment and preventing unexpected start-up and movement are necessary to
eliminate struck-by, struck-against and caught-between hazards to equipment
operators, pedestrians and other vehicle operators. Programmes are also necessary for
inspection and maintenance of equipment safety appliances and passageways.
Good housekeeping is a cornerstone of safety in steel works. Floors and passageways
can quickly become obstructed with material and implements that pose a tripping
hazard. Large quantities of greases, oils and lubricants will be used and if spilled can
easily become a slipping hazard on walking or working surfaces.
Sharp engines or burrs on steel products or metal bands pose laceration and puncture
hazards to workers involved in finishing, shipping and scrap-handling operations. Cut-
resistant gloves and wrist guards will be often used to eliminate injuries.
Foreign-body eye hazards will be prevalent in most areas, especially in raw material
handling and steel finishing, where grinding, welding and burning will be conducted.
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BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
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Programmed maintenance is particularly important for accident prevention. Its purpose
is to ensure the efficiency of the equipment and maintain fully operative guards,
because failure may cause accidents. Adhering to safe operating practices and safety
rules is also very important because of the complexity, size and speed of process
equipment and machinery.
7.5 RISK ASSESSMENT
Risk will be assessed by:-
Identification of potential hazard areas;
Identification of representative failure cases;
Visualization of the resulting scenarios in terms of fire (thermal radiation) and explosion;
Assess the overall damage potential of the identified hazardous events and the
impact zones from the accidental scenarios;
Assess the overall suitability of the site from hazard minimization and disaster
mitigation point of view;
Furnish specific recommendations on the minimization of the worst accident
possibilities; and
Preparation of broad Disaster Management Plan (DMP), On-site and Off-site
Emergency Plan, which includes Occupational Health and Safety Plan.
Identifying potential risks to local people and local resources in the event of an emergency.
7.5.1 Maximum Credible Accident Analysis (MCAA)
Hazardous substances may be released as a result of failures or catastrophes, causing
possible damage to the surrounding area. This section deals with the question of how the
consequences of the release of such substances and the damage to the surrounding area
can be determined by means of models. Major hazards posed by flammable storage can be
identified taking recourse to MCA analysis. MCA analysis encompasses certain techniques
to identify the hazards and calculate the consequent effects in terms of damage distances of
heat radiation, toxic releases, vapour cloud explosion, etc. A host of probable or potential
accidents of the major units in the complex arising due to use, storage and handling of the
hazardous materials are examined to establish their credibility. Depending upon the
effective hazardous attributes and their impact on the event, the maximum effect on the
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
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surrounding environment and the respective damage caused can be assessed. The reason
and purpose of consequence analysis are many folds like:
Part of Risk Assessment;
Plant Layout/Code Requirements;
Protection of other plants;
Protection of the public;
Emergency Planning; and
Design Criteria.
The results of consequence analysis are useful for getting information about all known and
unknown effects that are of importance when some failure scenario occurs in the plant and
also to get information as how to deal with the possible catastrophic events. It also gives
the workers in the plant and people living in the vicinity of the area, an understanding of
their personal situation.
Selected Failure Cases
The purpose of this listing (refer Table 7.9) is to examine consequences of such failure
individually or in combination. It will be seen from the list that a vast range of failure cases
have been identified. The frequency of occurrence of failure also varies widely.
Damage Criteria
The chemical storage and unloading at the storage facility may lead to fire and explosion
hazards. The damage criteria due to an accidental release of any hydrocarbon arise from
fire and explosion. The vapors of these Chemical are not toxic and hence no effects of
toxicity are expected.
Tank fire would occur if the radiation intensity is high on the peripheral surface of the tank
leading to increase in internal tank pressure. Pool fire would occur when chemicals are
collected in the dyke due to leakage gets ignited.
Fire Damage
A flammable liquid in a pool will burn with a large turbulent diffusion flame. This releases
heat based on the heat of combustion and the burning rate of the liquid. A part of the heat is
radiated while the rest is convected away by rising hot air and combustion products. The
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radiations can heat the contents of a nearby storage or process unit to above its ignition
temperature and thus result in a spread of fire.
The radiations can also cause severe burns or fatalities of workers or fire fighters located
within a certain distance. Hence, it will be important to know beforehand the damage
potential of a flammable liquid pool likely to be created due to leakage or catastrophic
failure of a storage or process vessel. This will help to decide the location of other
storage/process vessels, decide the type of protective clothing the workers/fire fighters’
need, the duration of time for which they can be in the zone, the fire extinguishing
measures needed and the protection methods needed for the nearby storage/process
vessels. Table No. 7.6 tabulates the damage effect on equipment and people due to thermal
radiation intensity.
Table 7.2: Damage Due to Incident Radiation Intensities
Sr.
No.
Incident
Radiation
(kW/m2)
Type of Damage Intensity
Damage to Equipment Damage to People
1 37.5 Damage to process equipment 100% lethality in 1 min. 1% lethality
in 10 sec.
2 25.0 Minimum energy required to ignite
wood at indefinitely long exposure
without a flame
50% Lethality in 1 min. Significant
injury in 10 sec.
3 19.0 Maximum thermal radiation intensity
allowed on thermally unprotected
adjoining equipment
--
4 12.5 Minimum energy to ignite with a
flame; melts plastic tubing
1% lethality in 1 min.
5 4.5 -- Causes pain if duration is longer than
20 sec, however blistering is un-likely
(First degree burns)
6 1.6 -- Causes no discomfort on long
exposures
Source: Techniques for Assessing Industrial Hazards by World Bank.
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The effect of incident radiation intensity and exposure time on lethality is given in Table-7.7.
Table 7.3: Radiation Exposure and Lethality
Radiation
Intensity
(kW/m2)
Exposure Time
(seconds)
Lethality
(%)
Degree of Burns
1.6 -- 0 No Discomfort even after
long exposure
4.5 20 0 1 st
4.5 50 0 1 st
8.0 20 0 1 st
8.0 50 <1 3 rd
8.0 60 <1 3 rd
12.0 20 <1 2 nd
12.0 50 8 3 rd
12.5 Inst 10 --
25.0 inst 50 --
37.5 inst 100 --
7.5.2 Scenarios Considered for MCA Analysis
Chemical Storage
The details of storages in the proposed plant are given Table-7.2 above. In case of chemical
released in the area catching fire, a steady state fire will occur. Failures in pipeline may occur
due to corrosion and mechanical defect. Failure of pipeline due to external interference is not
considered as this area is licensed area and all the work within this area is closely supervised
with trained personnel.
Modeling Scenarios
Based on the storage and consumption of various chemicals the following failure scenarios for
the proposed plant have been identified for MCA analysis and the scenarios are discussed in
Table No. 7.8. The chemical properties considered in modeling are given in Table No. 7.9.
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Table No. 7.4: Scenarios Considered For MCA Analysis
Sr.
No.
Fuel/Chemical Total
Quantity
Scenarios considered
1. Failure of HSD Tank 60 ton Pool fire
Table-7.5: Properties of Chemicals Considered For Modeling
Sr.
No.
Fuel/substance Molecular weight Boiling Point (C)
1 HSD 114.2 154.4
7.5.3 Pool Fire Models used for MCA Analysis
Heat Radiation program ‘RADN’ has been used to estimate the steady state radiation effect from
storage of fuel at different distances. The model is based on the equations compiled from various
literatures by Prof. J. P. Gupta, Department of Chemical Engineering, IIT Kanpur.
7.5.4 Results and Discussion
The results of MCA analysis are tabulated indicating the distances for various damages identified
by the damage criteria, as explained earlier. Calculations are done for radiation intensities levels of
37.5, 25, 12.5, 4.5 and 1.6-kW/m2, which are presented in Table-7.6 for different scenarios. The
distances computed for various scenarios are from the center of the pool fire.
Table-7.6: Occurrence Of Various Radiation Intensities- Pool Fire
Thermal Radiation Level Damage Distance from the Centre of
the pool (M)
37.5 kW/m2 (100% lethality in 1 min) Not attained
25 kW/m2 (50% lethality in 1 min) Not attained
12.5 kW/m2 (1% lethality in 1 min) 9.2
4.5 kW/m2 (Causes 1st degree burns on exposure more
than 50 sec)
43.6
1.6 kW/m2 (Causes no discomfort even after long
exposure)
106
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Pool Fire Due to Failure of Methanol Storage Tank
The maximum capacity of storage of HSD will be 60 T. The most credible failure is the
rupture of the largest pipe connecting to the storage tank. As the worst case, it is assumed
that the entire contents leak out into the dyke forming a pool, which may catch fire on
finding a source of ignition.
The radiation intensities have been computed using software based pool fire model and the
results are tabulated in Table 7.10.
A perusal of the above table clearly indicates that 37.5 kW/m2 (100% lethality) doesn’t
attain on pool fire. Similarly, 25 KW/m2 (50% lethality) doesn’t attain on pool fire. Similarly,
the threshold limit with no discomfort even after long exposure is 1.6 kW/m2, this zone is
restricted to 106 m in case tank on pool fire.
7.5.5 Risk Assessment Summary
The preliminary risk assessment has been completed for the proposed plant and associated
facilities and the broad conclusions are as follows:
There will be no significant community impacts or environmental damage
consequences; and
The hazardous event scenarios and risks in general at this facility can be adequately
managed to acceptable levels by performing the recommended safety studies as part of
detailed design, applying recommended control strategies and implementing a Safety
Management System.
7.6 Risk Prevention Techniques
Education and awareness
Best practices Risk Based Maintenance Planning
Hazard identification
Quantitative Hazard Assessment
Probabilistic Hazard Assessment
Risk Quantification
Risk evaluation
Setting up risk acceptance criteria
Risk comparison
Maintenance planning
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7.6.1 Safety and Health Measures Safety organization
Safety organization is of prime importance in the steel industry, where safety
depends so much on workers’ reaction to potential hazards. The first
responsibility for management is to provide the safest possible physical
conditions, but it is usually necessary to obtain everyone’s cooperation in safety
programmes. Accident-prevention committees, workers’ safety delegates, safety
incentives, competitions, suggestion schemes, slogans and warning notices can all
play an important part in safety programmes. Involving all persons in site hazard
assessments, behaviour observation and feedback exercises can promote positive
safety attitudes and focus work groups working to prevent injuries and illnesses.
Accident statistics reveal danger areas and the need for additional physical
protection as well as greater stress on housekeeping. The value of different types
of protective clothing will be evaluated and the advantages can be communicated
to the workers concerned.
Training
Training will include information about hazards, safe methods of work, avoidance
of risks and the wearing of PPE. Before new methods or processes will be
introduced, it may be necessary to retrain even those workers with long
experience on older types of furnaces. Training and refresher courses for all levels
of personnel are particularly valuable. They will be familiarized personnel with
safe working methods, unsafe acts to be proscribed, safety rules and the chief legal
provisions associated with accident prevention. Training will be conducted by
experts and will make use of effective audio-visual aids. Safety meetings or
contacts will be held regularly for all persons to reinforce safety training and
awareness.
Engineering and administrative measures
All dangerous parts of machinery and equipment, including lifts, conveyors, long
travel shafts and gearing on overhead cranes, will be securely guarded. A regular
system of inspection, examination and maintenance is necessary for all machinery
and equipment of the plant, particularly for cranes, lifting tackle, chains and hooks.
An effective lockout/tagout programme will be in operation for maintenance and
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repair. Defective tackle will be scrapped. Safe working loads will be clearly
marked, and tackle not in use will be stored neatly. Means of access to overhead
cranes will, where possible, be by stairway. If a vertical ladder must be used, it will
be hooped at intervals. Effective arrangements will be made to limit the travel of
overhead cranes when persons will be at work in the vicinity.
There is a never-ending need for good housekeeping. Falls and stumbles caused by
obstructed floors or implements and tools left lying carelessly can cause injury in
themselves but can also throw a person against hot or molten material. All
materials will be carefully stacked, and storage racks will be conveniently placed
for tools. Spills of grease or oil will be immediately cleaned. Lighting of all parts of
the shops and machine guards will be of a high standard.
Industrial hygiene
Good general ventilation throughout the plant and local exhaust ventilation (LEV)
wherever substantial quantities of dust and fumes will be generated or gas may
escape are necessary, together with the highest possible standards of cleanliness
and housekeeping..
With a view to improving the work environment, induced ventilation will be
installed to supply cool air. Local blowers may be located to give individual relief,
especially in hot working places. Heat protection can be provided by installing
heat shields between workers and radiant heat sources, such as furnaces or hot
metal, by installing water screens or air curtains in front of furnaces or by
installing heat-proof wire screens. Fixed arrangements to allow cooling time
before entry into the furnaces are also essential.
Acclimatization leads to natural adjustment in the salt content of body sweat. The
incidence of heat affections may be much lessened by adjustments of the workload
and by well-spaced rest periods, especially if these are spent in a cool room, air-
conditioned if necessary. Light meals will to be preferred during working hours.
Salt replacement is needed for jobs involving profuse sweating and is best
achieved by increasing salt intake with regular meals.
Wherever possible, sources of noise will be isolated. Remote central panels
remove some operatives from the noisy areas; hearing protection will be required
in the worst areas. In addition to enclosing noisy machinery with sound-absorbing
material or protecting the workers with sound-proofed shelters, hearing
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protection programmes have been found to be effective means of controlling
noise-induced hearing loss.
Personal protective equipment
All parts of the body are at risk in most operations, but the type of protective wear
required will vary according to the location. Those working at furnaces need
clothing that protects against burns-overalls of fire-resisting material, spats, boots,
gloves, helmets with face shields or goggles against flying sparks and also against
glare. Safety boots, safety glasses and helmets are imperative in almost all
occupations and gloves are widely necessary. Strict supervision and continuous
propaganda are necessary to ensure that personal protective equipment is worn
and correctly maintained.
Medical supervision
Pre-placement medical examinations are of great importance in selecting persons
suitable for the arduous work in iron and steel making. For most work, a good
physique will be required: hypertension, heart diseases, obesity and chronic
gastroenteritis disqualify individuals from work in hot surroundings. Special care
will be needed in the selection of crane drivers, both for physical and mental
capacities.
Medical supervision will pay particular attention to those exposed to heat stress;
periodic chest examinations will be provided for those exposed to dust, and
audiometric examinations for those exposed to noise; mobile equipment operators
will also receive periodic medical examinations to ensure their continued fitness
for the job.
Table 7.7 :Details of Personnel Protective Equipment
S. No. Equipment Existing Nos Proposed Nos Total
1. Helmet 1210 310 1520
2. Shoes 1200 300 1500
3. Apron 130 60 190
4. Ear plug 380 215 595
5. Mask 850 245 1095
6. Goggle 760 255 1015
7. Gloves 460 180 640
8. Spats 70 25 95
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7.7 DISASTER MANAGEMENT PLAN
Rapid development has posed wide-ranging hazards threatening safety and health of people.
Accidents may adversely affect the environment and the people living in the vicinity. These
accidents can be minimized to a great extent by proper procedures, handling and training but it
may be difficult to reach zero risk or absolute safety level. Whenever such incidents do occur in
order to prevent loss of lives and damage to property, it becomes necessary to take immediate
steps to control the situation. This can be achieved through a planned advance preparation to
face such a situation with respect to both on site and off site emergencies.
A. Vulnerable Areas
Maximum Credible Areas (MCA) of consequence that could be needing consideration in disaster
management plan are work shed, machinery storage and feed areas of raw materials, area of DG
Sets, loading/unloading areas of materials/sheets, atmospheric corrugators, run out conveyors
and de-stacker’s (if any).
Analysis of Vulnerable Areas
From the analysis of the above zones the action suggested are discussed as below:
All storage of raw materials & feed areas will be demarcated & placed in conformity to the
safety act & its prescription to prevent any hazards.
The people involved in such work places will be protected with all BIS certified Personal
Protective Equipments and given adequate training on safe operation and disaster control, if
arises.
Only trained personnel will be allowed to work at risky areas under strict supervision
Provision of protective gear, masks, hand gloves etc. will be provided to all employees in the
raw materials feed areas.
Good Ventilation and cleaning the above areas in multitude times of working hours.
Occupational Health hazard survey will be undertaken for all employees from the beginning of
their employment.
B. On- Site Emergency Plan
An On-site Emergency is caused by an accident that takes place in a hazardous installation and
the effects are confined to the factory premises involving the people working in the factory. On-
site Emergency Plan is dealing with eventualities, and it is the responsibility of the Occupier, to
prepare/implement necessary measures to contain the severity of cause of disaster to the bare
minimum.
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The preparation of an On-site Emergency Plan, furnishing relevant information to the District
Administration Authority for the preparation of the Off-site Emergency plan are statutory
responsibilities of the Occupier of every industry and other units
a) Objectives
The objective of the On-site Emergency Plan should be to make maximum use of the combined
resources of the plant and the outside services to
Effect the rescue and treatment of casualties
Safeguard other personnel in the premises
Minimize damage to property and environment
Initially contain and ultimately bring the incident under control
Identify any dead
Provide for the needs of relatives
Provide authoritative information to the news media
Secure the safe rehabilitation of affected areas
Preserve relevant records and equipment for the subsequent enquiry into the
cause and circumstances of emergency
b) Action Plans
The Action Plan should consist of:
Identification of Key Personnel
Defining Responsibilities of Key Personnel
Designating Emergency Control Centres and Assembly Points
Declaration of Emergency
Sending All Clear Signal
Defining actions to be taken by non-key personnel during emergency
c) Key Personnel
The actions necessary in an emergency will clearly depend upon the prevailing circumstances.
Nevertheless, it is imperative that the required actions are initiated and directed by nominated
people, each having specified responsibilities as part of coordinate plan. Such nominated
personnel are known as Key Personnel.
The Key Personnel are:
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Site Controller (SC)
Incidental Controller (IC)
Liaison and Communication Officer (LCO)
Fire and Security Officer (FSO)
Team Leaders (TL)
d) Site Controller (SC)
In the emergency situation, decisions have to be taken which may affect the whole or a
substantial part of the plant and even places outside. Many of these decisions will be taken in
collaboration with the other officers at the plant and the staff. It is essential that the authority to
make decision be invested in one individual. In this plan, he is referred to as the 'Site
Controller'. The Plant Manager (however called) or his nominated deputy will assume
responsibility as SC.
e) Incident Controller (IC)
In the emergency situation, someone has to direct the operations in the plant area and co-
ordinate the actions of outside emergency services at the scene of incident. The one who will
shoulder this responsibility is known as 'Incident Controller' in this plan. A Senior Operations
Officer or an officer of similar rank of the unit may be nominated to act as the IC.
f) Liaison and Communication Officer (LCO)
Operations Officer or any other officer of deputy rank will work as LCO and will be stationed at
the main entrance during emergency to handle Police, Press and other enquiries. He will
maintain communication with the IC
g) Fire and Safety officer (FSO)
The Fire and Safety Officer will be responsible for fire fighting. On hearing the fire alarm he
shall contact the fire station immediately and advise the security staff in the plant and cancel
the alarm. He will also announce on PAS (public Address System) or convey through telephones
or messengers to the SC, IC and LCO about the incident zone. He will open the gates nearest to
the incident and stand by to direct the emergency services. He will also be responsible for
isolation of equipment from the affected zone.
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A number of special activities may have to be carried out by specified personnel to control as
well as minimize the damage and loss. For this purpose designated teams would be available.
Each team will be headed by a Team Leader (TL). Following teams are suggested:
Repair Team
Fire Fighting Team
Communication Team
Security Team
Safety Team
Medical Team h) Responsibilities of Key Personnel Site Controller (SC)
On getting information about emergency, proceed to Main Control Centre
Call in outside emergency services
Take control of areas outside the plant, which are affected
Maintain continuous communication, review situation and assess possible course of
events
Direct evacuation of nearby settlements, if necessary
Ensure that casualties are getting enough help
Arrange for additional medical help and inform relatives
Liaison with Fire and Police Services and Provide advice on possible
effects on outside areas
Arrange for chronological recording of the emergency
Where emergency is prolonged, arrange for relieving personnel, their catering needs etc.
Inform higher officials in head office
Ensure preservation of evidence
Direct rehabilitation work on termination of emergency
i) Incident Controller (IC)
On getting emergency information, proceed to Main Control Centre
Activate emergency procedure such as calling in various teams
Direct all operations within plant with following priorities:
Control and contain emergency
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Secure safety of personnel
Minimize damage to plant, property and the environment
Minimize loss of material
Direct rescue and repair activities
Guide fire-fighting teams
Arrange to search affected area and rescue trapped persons
Arrange to evacuate non-essential personnel to safe area/assembly point
Set up communications network and establish communication with SC
Arrange for additional help/equipment to key personnel of various teams
Consider need for preserving all records, information for subsequent enquiries
j) Liaison and Communications Officer
To ensure that casualties receive adequate attention, arrange additional help if required
and inform relatives
To control traffic movements into the plant and ensure that alternative transport is
available when need arises
When emergency is prolonged, arrange for the relief of personnel and organize
refreshments/catering facility
Advise the Site Controller of the situation, recommending (if necessary) evacuation of
staff from assembly points
Recruit suitable staff to act as runners between the Incident Controller and himself if the
telephone and other system of communication fail. –Maintain contact with congregation
points
Maintain prior agreed inventory in the Control Room
Maintain a log of the incident on tape
In case of a prolonged emergency involving risk to outside areas by windblown
materials - contact local meteorological office to receive early notification of changes in
weather conditions
k) Fire and Safety Officer
Announce over the PAS in which zone the incident has occurred and on the advice of the
Shift Officer informs the staff to evacuate the assembly
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 285
Inform the Shift Officer In-charge, if there is any large escape of products
Call out in the following order:
1. Maintenance Officer
2. Personnel and Administrative Officer
3. Departmental Head in whose area the incident occurred
4. Team Leaders (TL)
l) Emergency Control Centre
The Emergency Control Centre will be the focal point in case of an emergency from where
the operations to handle the emergency are directed and coordinated. It will control site
activities. Emergency management measures in this case have been proposed to be carried
from single control Centre designated as Main Control Centre (MCC)
MCC is the place from which messages to outside agencies will be sent and mutual aids and
other helps for the management of emergency will be arranged. It will be located in the safe
area. It will be equipped with every facility for external and internal communication, with
relevant data, personal protective equipments to assist hose manning the centre to enable
them to co-ordinate emergency control activities. CC will be attended by SC. Following facilities would be available in the MCC:
P&T phones, mobile phones, intercoms, and wireless
Fax and telex
Emergency manuals
Blown up area maps
Internal telephone directories
District telephone directories
Emergency lights
Wind direction and speed indicator
Requisite sets of personal protective equipment such as gloves, gumboots and
aprons
MCC will be furnished with call out list of key persons, fire, safety, first aid, medical,
security, police and district administrative authorities.MCC will also contain safety
data pertaining to all hazardous materials likely to cause emergency and well-
defined procedures of fire fighting, rescue operations, first aid etc.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 286
m) Assembly Point
In an emergency, it will certainly be necessary to evacuate personnel from affected areas
and as precautionary measure, to further evacuate non-essential workers, in the first
instance, from areas likely to be affected, should the emergency escalate. The evacuation will
be effected on getting necessary message from i.e. On evacuation, employees would be
directed to a predetermined safe place called Assembly Point. Proposed Location: Area
opposite to service building will be the Assembly Point where all non-key personnel would
assemble on getting direction over Public-Address System. Outdoor assembly points,
predetermined and premarket, will also be provided to accommodate evacuees from
affected plant area(s). Roll call of personnel collected at these assembly points, indoor and
outdoor will be carried out by roll call crew of safety team to account for any missing
person(s) and to initiate search and rescue operations if necessary. n) Declaration of Emergency Mutual Aid
Procedure: All factories may not be equipped with an exhaustive stock of
equipment/materials required during an emergency. Further, there may be a need to
augment supplies if an emergency is prolonged. It would be ideal to pool all resources available in the and nearby outside agencies
especially factories during an emergency, for which a formal Mutual Aid scheme should be
made among industries in the region.
Essential Elements Essential elements of this scheme are given below:
Mutual aid must be a written document, signed by Location In-charge of all the
industries concerned
It should specify available quantity of materials/ equipment that can be spared (not
that which is in stock)
Mode of requisition during an emergency.
It should authorize the shift-in-charge to quickly deploy available
material/equipment without waiting for formalities like gate pass etc.
It should spell out mode of payment/replacement of material given during an
emergency
It should specify key personnel who are authorized to requisition materials from
other industries or who can send materials to other industries
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 287
It should state clearly mode of receipt of materials at the affected unit without
waiting for quantity/quality verification etc.
Revision number and validity of agreement should be mentioned
This may be updated from time to time based on experience gained
Emergency Management Training
The Key Personnel would undergo special courses on disaster management. This may
preferably be in-plant training. The Managers, Senior Officers and Staff would undergo a
course on the use of personal protective equipment. The Key Personnel belonging to various
Teams would undergo special courses as per their expected nature of work at the time of
emergency. The plant management should conduct special courses to outside agencies like
district fire services to make them familiar with the plant layout and other aspects, which
will be helpful to them during an emergency.
Mock Drills
It is imperative that the procedures laid in this Plan are put to the test by conducting Mock
Drills. To avoid any lethality, the emergency response time would be clocked below 2
minutes during the mock drill.
1st Step: Test the effectiveness of communication system 2nd Step: Test the speed of mobilisation of the plant emergency teams 3rd Step: Test the effectiveness of search, rescue and treatment of casualties 4th Step: Test emergency isolation and shut down and remedial measures taken on the
system
5th Step: Conduct a full rehearsal of all the actions to be taken during an emergency
The Disaster Management Plan would be periodically revised based on experiences gained
from the mock drills. The on-site emergency organization chart for various emergencies is
shown in Fig 1.
Fire Fighting System
Fire water is sourced from the raw water storage tanks of adequate capacity.
An exclusive pipeline connecting water storage tank and plant area (vulnerable
areas) with adequate pump is envisaged to fight any fires.
Fire water pump containing combination of diesel and electrically driven pumps.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 288
Portable and mobile extinguishers, such as pressurized water type, carbondioxide
type, foam type, dry chemical powder (DCP) type located at strategic locations
throughout the plant.
Table 7.8:Details of Fire Fighting Equipment
S. No. Equipment Existing Nos Proposed Nos Total
1. ABC type Fire extinguisher 170 90 260
2. Fire Water Tank 03 01 04
3. Fire hydrant 16 10 26
4. Fire Pump 02 01 03
5. Alarm system
Other safety Measures
Considering that fire and explosion is the most likely hazard in such installations, the plant
is being provided with systems to guard against such hazards. Salient among these are:
A proper layout to prevent and minimize the effects of any hazardous situation
Provision of operating systems to conduct the process through well established safe
operating procedures
Provision of a fire protection system to control fire
Provision of flame-proof lighting system in the fire prone areas
The First Aid Medical Centre has been/will be proposed. It will be fully equipped with
emergency facilities. It will be open round the clock. Adequate number of first aid boxes will
be kept at strategic locations. Required stock of first aid medicines will be maintained.
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PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 290
C. OFF-SITE EMERGENCY PLAN
Organizations involved and responsibilities and liaison arrangements between them City
a) Fire Services
To combat fire and carry out other emergency operations as per the need In case of fire, the
fire brigade is the best help from outside. Even in a disaster not involving fire, the fire
brigade could be of good help, inside the plant and outside, in view of their specialized
equipments and expertise in rescue and relief.
Responsibilities
To reach the accident spot as soon as possible with all necessary equipments to
extinguish the fire.
To provide all other necessary help depending on nature of emergency.
b) Police
To manage and control the mob, violence, sabotage or outbreak if any; Cordoning of the area
and help in fire fighting and other emergency operations.
In case of emergency the police department has a number of functions to perform; these are:
Responsibilities
Maintain law and order situation near the Depot premises.
To control the traffic to facilitate the victims to reach hospitals as early as possible.
To restrict entry of any unauthorized persons.
To set up communication to assist in disaster management operation.
To take control of surrounding transport facilities and assist in disaster management
operation by shifting injured persons and casualties to nearby hospitals.
To assist in fire fighting and other emergency operations.
c) Hospital
Prompt and efficient medical aid is important in an emergency situation. The first center
inside the Depot cannot cope up with all the treatment requirements; the right approach to
this problem is to have arrangements with nearby hospitals so that in case of an emergency,
services and facilities available with the nearby hospitals can be utilized.
Responsibilities
Depute doctors and nurses to site with ambulance.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 291
To provide immediate medical relief to casualties.
Augmentation of equipments, drugs and doctors.
To provide first aid on the spot to casualties.
To take all out efforts on war footing to save maximum lives.
To continue treatment to casualties till all of them are attended and properly shifted to
medical centers.
d) Medical Facilities
The nearest medical facilities are available in Bhiwadi. The other medical facilities available
from outer agencies are as follows:
Antidotes and emergency medicines
General medicine such as antiseptic, analgesic, Anti-Snake Venom etc available in the first aid
centre.
The other local hospitals available in nearby cities are given below and specialist doctors are
available in these hospitals.
Table7.9: Details of hospital in nearby cities and specialist doctors in the town
S. No. Name of Hospital Address Contact No.
1. Government Hospital Near Bus Stand,Bhachau 02837-224034
2. Sadbhavna Hospital Near Old Bus Stand,Bhachau 02837-223909
3. Tap Hospital Rambagh Road ,Adipur Gandhidham 9879499775
4. Shri Vagad Welfare
Hospital
Near N.H.8,Bhachau 02837-224041
e) District Collectorate/ Administration
To supervise of all off-site emergency operations; order to evacuate off-site population.
Local administration means those who are responsible for administration of the
geographical area where the Depot is located.
Responsibilities
To protect the citizens.
To assess the situation for overall control.
To monitor the functioning and need of various agencies in rescue operation at site.
To requisite and make available the services and facilities available in the area like
hospitals, doctors, transport, police, fire brigade and so on.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 292
To coordinate the activities outside the Depot in view of their authority and experience
in coordinating rescue and relief operations.
f) RTO
To clear all approach roads to and from corporation area for free flow of vehicular traffic, which
is engaged in combating the emergency and demarcate parking area for vehicles to evacuate
population.
g) Controller of Explosives & Factory Inspectorate
To provide expert advice and help in coordinating emergency operations with
government agencies.
The inspector of factories is expected to be a friend and a guide to industrial
establishments. His involvement is a matter of course, since he would be officially
connected with inquires after the disaster.
Responsibilities
To coordinate with local govt. body e.g. collectorate, civil hospital, police department
etc. as well as surrounding voluntary organizations.
To act as Off-site emergency controlling authority.
To inform public for precautionary measures.
h) Voluntary Organizations
Voluntary organizations could help in relief and humanitarian services to victims in case
of any emergency.
Responsibilities
To assist in rescue operations and first aid to the victims.
To arrange transport, refreshment and shelter.
To take necessary assistance from social organizations like Red Cross Society, Scouts,
NCC, Rotary, Lions clubs etc.
i) Other Installations near to the site
Industrial installations or oil installations present near the site should help to combat the fire
with the fire fighting equipments present in their locations.
Responsibilities
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 293
To provide the strongest possible support and resources to the plant managers so that
the best accident prevention and emergency preparedness procedures are in place in
the industrial facility.
To encourage their facility managers to commit themselves fully to the awareness and
preparedness for emergencies at local level process.
To monitor the involvement of their facilities in the process.
Table 7.10: Contact numbers of district administration in case of emergency
S. No. Authority / Agency Contact No.
1. District Collector & District Magistrate 02832-250650/250430
2. Superintendent of Police 02832-222952
3. Chief Medical Officer 02832-222850
4. Fire Brigade Service Centre 02832-222590/101
5. Addl. SP 02832-227934
6. Referral Hospital (Sterling Hospital) 079-40011177
7. Referral Hospital(Appolo Hospital) 079-66701800101/03
8. Referral Hospital (Shalby Hospital) 079-40203000
9. Plant CEO 7574845759
10. Safety Officer 7574845752
Safety training of personnel and mock drill / rehearsing emergency procedures
On appointment of every personnel it is essential to provide training to cope with
all types of perceived emergencies. Training is to be provided for:
Properties and hazards of the steel industry as given in the report.
Knowledge, location and use of fire fighting and protective equipments.
Emergency actions for various emergency scenarios.
Many organizations use table-top exercises to test their emergency plans. These are
very cost-effective because they do not interrupt the day today running of the plant and
because the organizer of the exercise can "arrange" for a variety of difficulties to be
taken.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 294
Full-scale exercises, providing a realistic rehearsal setting, will still be needed to
complement the tabletop exercises.
Longer Term Clean Up
I. Regular cleaning and housekeeping is practiced in the Plant.
II. Find out the causes for an accident/disaster.
III. Calculate economical as well as material losses.
IV. Provide the necessary facilities to the causalities.
7.8 CORPORATE SOCIAL RESPONSIBILITY
The CSR activity envisaged by the Gallantt Metal Limited has been given as follows and they shall
continue to allocate sustainable welfare activities with an allocated budget of 2% of the average
annual profit of last three years for the forthcoming years CSR.
Table 7.11: CSR Activities undertaken by Gallant Metal Limited
Under the Swachchh Bharat Mission 2017
Objectives of the Project : For better livelihood, Water & Sanitation (WASH)
Beneficial community and its numbers/Geographical 1)Total No.132/ Samakhiyali
Bathrooms Construction for 241 households 2)Total No.109/Amliayara
A List of Beneficiary Households is Attached as Annexure –XLVII Grand Total :- 241
Approach method Supervision by the Company
Implementing partner/ agency Through Agency
Tenure of Project (in Months / Year) 2.5 Months
Total Project Cost (in INR in lacs ) INR. 51,81,500/-
Source of Fund Provided by M /S Gallantt Metal Ltd.
Press coverage, if any Yes
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 295
Acknowledgement from the Taluka
Development officer towards
construction of Toilets under the
“Swach Bharat Abhiyaan”.
Date Payment Mode Others Financial Assistance 2016-2017 Amount
4/3/2016 Cash
Hajipeer Patyatri Camp Samakhiyali
For Yarti Bohjnalay under rural development infrastructure
work. 11000/-
4/5/2016 SBI
Prjapati Dharamsibhai Pancha Bhai Samakhiyali For
Ramdev Babab Under rural development infrastructure
work. 101000/-
4/5/2016 Cash
Amarabhai Bada ( Ex Sarpanch ) SMK
For Ramdev Babab Work Under rural development
infrastructure work 50000/-
4/24/2016 Cash
Girnari Eduction Chritable Trust SMK
For School Bhojnalya 6000/-
5/3/2016 452640 SBI
Rebari Deva Bhai
Water Pipeline Work Samakhiyali To Amliyara under rural
development infrastructure work: 201600/-
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 296
5/9/2016 452653 SBI
Shri Shiv Shakti Chritable Trust,Jamnagar
For Construction of Trust Office 11000/-
5/21/2016 Cash
Girnari Eduction Chritable Trust SMK
For School Bhojnalya 6000/-
6/20/2016 Cash
Girnari Eduction Chritable Trust SMK
For School Bhojnalya 6000/-
7/16/2016 252992 SBI
Shri Gaushla ,Gharana
towards Animal Welfare 250000/-
7/21/2016 Cash
Girnari Eduction Chritable Trust SMK
For School Bhojnalya 6000/-
8/3/2016 BILL
Gram Panchayat, SAMAKHIYALI towards Rural
development and infrastructure work
For Construction of Community Hall, Copy of Bills and
Acknowledgement letter From Gram Panchayat attached as
Annexure –XLVIII. 68586/-
8/18/2016 Cash
Girnari Eduction Charitable Trust SMK
For School Bhojnalya 6000/-
9/9/2016 711862 SBI Durga Pooja 15000/-
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VII – ADDITIONAL STUDIES
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 297
For Donation Durga Pooja ,GHARANA
9/9/2016 711863 SBI
Bangali Association ,Gandhidham
For Donation Durga Pooja ,Gandhidham 21000/-
9/19/2016 Cash
Girnari Eduction Chritable Trust SMK
For School Bhojnalya 6000/-
10/15/2016 Cash
Girnari Education Charitable Trust SMK
For School Bhojnalya 6000/-
12/17/2016 452640 SBI - 7000/-
Total of sustainable activities 59,59,686
The proposed expansion project aims to continue the sustainable social development. The Project
authorities are committed towards fulfilling its corporate social responsibility.
The appropriate amount of CSR proposed by the Gallant Metal Limited as per the Companies Act,
2013 with an appropriate 2% of the next three years average annual net profits of the coming
years.
Adequate budgetary provisions have been made by the management for execution of
environmental management plans.
***********************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VIII –PROJECT BENEFIT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 298
SECTION-VIII
INDEX
8.0 PROJECT BENEFITS ........................................................................................................ 299
8.1 INTRODUCTION ............................................................................................................... 299
8.2 IMPROVEMENTS IN THE PHYSICAL INFRASTRUCTURE ................................... 299
8.3 MAJOR SOCIO-ECONOMIC IMPACT BENEFITS ....................................................... 299
8.4 EMPLOYMENT POTENTIAL SKILLED, SEMI-SKILLED AND UNSKILLED ...... 302
8.5 OTHER TANGIBLE BENEFITS ..................................................................................... 302
************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VIII –PROJECT BENEFIT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 299
8.0 PROJECT BENEFITS
8.1INTRODUCTION
The proposed project is expansion in manufacturing in Sponge Iron capacity 2,25000TPA
to 3,73,500TPA, M.S. Billets-3,36,600 to 4,29,000TPA, TMT Bars-3,30,000TPA to
4,22,400TPA, M S Rolled Bar- 5346TPA to 6,843 TPA & Runner & Raiser- 891(No change in
capacity), Power Plant (AFBC/CFDC) – 25MW to 35 MW and Power Plant (WHRB)- 8MW to
16MW in Kutch district will help in surrounding development and generate job
opportunities for the local population. The people residing in the nearby areas will be
benefited directly and indirectly as well. It is anticipated that the proposed expansion of
project will provide benefits in all important aspects.
8.2 IMPROVEMENTS IN THE PHYSICAL INFRASTRUCTURE
The proposed expansion will have numerous induced impacts on services to transport etc.
It will also attract other entrepreneur to establish their venture in the region.
8.3 MAJOR SOCIO-ECONOMIC IMPACT BENEFITS
The Gallant Metals will continue to improve in socio economic condition of the area will
contribute towards:
CSR Activities undertaken by Gallant Metal Limited
Under the Swachchh Bharat Mission 2017
Objectives of the Project : For better livelihood, Water & Sanitation (WASH)
Beneficial community and its numbers/Geographical 1)Total No.132/ Samakhiyali
Bathrooms Construction for 241 households 2)Total No.109/Amliayara
A List of Beneficiary Households is Attached as Annexure .: Grand Total :- 241
Approach method Supervision by the Company
Implementing partner/ agency Through Agency
Tenure of Project (in Months / Year) 2.5 Months
Total Project Cost (in INR in lacs ) Rs.51,81,500/-
Source of Fund Provided by M /S Gallantt Metal Ltd.
Press coverage, if any Yes
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VIII –PROJECT BENEFIT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 300
Acknowledgement from the Taluka
Development officer towards
construction of Toilets under the
“Swach Bharat Abhiyaan”.
Date Payment Mode Others Financial Assistance 2016-2017 Amount
4/3/2016 Cash
Hajipeer Patyatri Camp Samakhiyali
For Yarti Bohjnalay under rural development infrastructure work. 11000/-
4/5/2016 SBI
Prjapati Dharamsibhai Pancha Bhai Samakhiyali
For Ramdev Babab work 101000/-
4/5/2016 Cash
Amarabhai Bada ( Ex Sarpanch ) SMK For Ramdev Babab Work Under rural development infrastructure work 50000/-
4/24/2016 Cash Girnari Eduction Chritable Trust SMK For School Bhojnalya 6000/-
5/3/2016 452640 SBI
Rebari Deva Bhai
Water Pipeline Work Samakhiyali To Amliyara under rural development infrastructure work: 201600/-
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VIII –PROJECT BENEFIT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 301
5/9/2016 452653 SBI Shri Shiv Shakti Chritable Trust,Jamnagar For Construction of Trust Office 11000/-
5/21/2016 Cash Girnari Eduction Chritable Trust SMK For School Bhojnalya 6000/-
6/20/2016 Cash Girnari Eduction Chritable Trust SMK For School Bhojnalya 6000/-
7/16/2016 252992 SBI
Shri Gaushla ,Gharana
towards Animal Welfare 250000/-
7/21/2016 Cash Girnari Eduction Chritable Trust SMK For School Bhojnalya 6000/-
8/3/2016 BILL
Gram Panchayat, SAMAKHIYALI towards Rural development and infrastructure work
For Construction of Community Hall, Copy of Bills and Acknowledgement letter From Gram Panchayat attached as Annexure X 68586/-
8/18/2016 Cash Girnari Eduction Charitable Trust SMK For School Bhojnalya 6000/-
9/9/2016 711862 SBI Durga Pooja For Donation Durga Pooja ,GHARANA 15000/-
9/9/2016 711863 SBI Bangali Association ,Gandhidham For Donation Durga Pooja ,Gandhidham 21000/-
9/19/2016 Cash Girnari Eduction Chritable Trust SMK For School Bhojnalya 6000/-
10/15/2016 Cash Girnari Education Charitable Trust SMK For School Bhojnalya 6000/-
12/17/2016 452640 SBI - 7000/-
Total of sustainable activities 59,59,686
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – VIII –PROJECT BENEFIT
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 302
8.4 EMPLOYMENT POTENTIAL SKILLED, SEMI-SKILLED AND UNSKILLED
The project shall provides direct employment to a total workforce of 1250 persons and the
proposed expansion will provide indirect additional employment (transport, services
deliveries etc.) to semi-skilled and unskilled workers.
8.5 OTHER TANGIBLE BENEFITS
There will be social benefits from the proposed expansion in product capacity with process
integration project. The underlying benefits through the project are:
Promoting Education, including Special Education and Employment Enhancing
Vocation Skills Especially among Children, Women, Elderly, and the Differently-
Able and Livelihood Enhancement Projects.
Ensuring Environmental Sustainability, Ecological Balance, Protection of Flora
and Fauna, Animal Welfare, Agro-forestry, Conservation of Natural Resources
and Maintaining Quality of Soil, Air and Water.
Improve the Poverty and Malnutrition, Promoting Preventive Health Care and
Sanitation and making available Safe Drinking Water.
***************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IX- ENVIRONMENTAL COST BENEFIT
ANALYSIS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 303
SECTION-IX
INDEX
9.1 ENVIRONMENTAL COST BENEFITS ANALYSIS ....................................................................304
************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – IX- ENVIRONMENTAL COST BENEFIT
ANALYSIS
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 304
9.0 ENVIRONMENTAL COST BENEFITS ANALYSIS
9.1 ENVIRONMENTAL COST BENEFITS ANALYSIS
As per EIA Notification 2006, this Chapter of the ‘Environmental Cost Benefit Analysis’
is applicable only if it is recommended at the Scoping stage. As per the ToR points
issued by MoEF&CC vide letter no. J-11011/ 52/ 2013 – IA.II (I) dated 19.12.2017 for
the proposed project; the Environmental Cost Benefit Analysis is not applicable and
hence has not been prepared.
**********************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 305
SECTION-X
INDEX
10.0 ENVIRONMENTAL MANAGEMENT PLAN…………………………………………………...306
10.1 INTRODUCTION ................................................................................................................. 306
10.2 ENVIRONMENT MANAGEMENT DEPARTMENT ..................................................... 306
10.2.1 Environmental department policies ................................................................................... 306
10.2.2 Environmental department structure ................................................................................. 307
10.3 ENVIRONMENTAL ACTION PROGRAMME................................................................. 309
10.4 GREEN BELT DEVELOPMENT .................................................................................... 315
***************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 306
10.0 ENVIRONMENTAL MANAGEMENT PLAN
10.1 INTRODUCTION
The Environmental Management Plan (EMP) is a site specific plan developed to ensure that
the project is implemented in an environmental sustainable manner where all contractors
and subcontractors, including consultants, understand the potential environmental risks
arising from the proposed project and take appropriate actions to properly manage that risk.
It is required for formulation, implementation and monitoring of environmental protection
measures during and after commissioning of projects. The plans should indicate the details as
to how various measures have been or are proposed to be taken including cost components as
may be required. Cost of measures for environmental safeguards should be treated as an
integral component of the project cost and environmental aspects should be taken into
account at various stages of the projects. EMP also ensures that the project implementation is
carried out in accordance with the design by taking appropriate mitigative actions to reduce
adverse environmental impacts during its life cycle. The plan outlines existing and potential
problems that may adversely impact the environment and recommends corrective measures
where required. Also, the plan outlines roles and responsibility of the key personnel and
contractors who are charged with the responsibility to manage the proposed plant.
10.2 CRITICAL ACTIVITIES FOR EMP IMPLEMENTATION
1. Training and Environmental Awareness;
2. Documentation and record keeping;
3. Reporting Procedures;
4. Stakeholder/ Project Proponent engagement;
5. Auditing;
6. Responding to Non-compliance.
10.2 ENVIRONMENT MANAGEMENT DEPARTMENT
10.2.1 Environmental department policies
The unit will ensure the following activity
a. Commitment & Policy
The proposed project management will strive to provide and implement the Environmental
Management Plan that incorporates all issues related to air, land and water.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 307
b. Planning
This includes identification of environmental impacts, legal requirements and setting
environmental objectives. The various potential impacts are discussed under Section IV of the
EIA Report.
c. Implementation
This comprises of resources available to the proponents, accountability of contractors, training
of operational staff associated with environmental control facilities and documentation of
measures to be taken.
d. Measurement & Evaluation
This includes monitoring, corrective actions, and record keeping.
10.2.2 Environmental department structure
i. Environment management cell:
The Company has an Environment Management Cell, headed by a Senior Manager.
Trained engineers shall be responsible for incident free operation of all pollution
control devices and the enforcement of any rules / laws applicable
The staff of the company is regularly exposed to training & refresher courses and the
subject of Environment Management & Pollution Control is also dealt with in detail.
The company has well equipped laboratory to regularly monitor it discharges. It is
proposed to continue these practices.
ii. Environment Monitoring Laboratory:
The industry has a well equipped Quality Assurance Laboratory to consistently
ensure the highest quality of products. A section of this laboratory has been dedicated
to Pollution & Environment Monitoring.
Effluent quality tests are being carried out regularly.
The company does not have adequate facilities for Air / Stack testing, as yet. Its
present monitoring is conducted by external agencies that have the approval of
MOEF&CC and SPCB.
iii. Library
Books on environment & monitoring
Records/drawing
Collection of standards/norms/guidelines/notification etc.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 308
iv. Safety, health, fire services and security
For the supervisors and workers
v. Training facility
For the supervisors and workers
vi. Maintenance
Response time for emergency maintenance, spare availability and routine programme of
maintenance
Disaster Management Plan (DMP)
On-site Emergency Management Plan
Risk Assessment (RA)
Environmental Audit (EA)
vii. Monitoring data
Ambient air quality with meteorological data/information
Ambient noise level
Receiving water quality up-stream and down-stream of treated wastewater disposal
point (if any / applicable)
Ground water quality in and around factory
Storm water disposal facility inside & outside the factory
viii. Greenbelt development
Plants selection
Green belt covered area
Future plan, if any
ix. Waste Management
Recovery,
Recycle and
Reuse
x. Performance study of waste management
Identification of shortcomings
Finding out proper remedial measures
Implementation time frame
xi. Material balance
Mass Balance
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 309
xii. Identification of hazardous installations
list with details of hazardous installations
measures, in case of unforeseen release of pollutants
Was there any episode discharge of pollutants in past?
experience
remedial measures
strategy to be adopted based on experience
xiii. Prepare an environment check list to review environmental safeguard
House keeping
Complaints
Complaints received, if any
Accident occurred in last two years
Compliance of standards
Copy of water consent
Copy of air consent
Copy of authorization of hazardous wastes
Comply with the standards, stipulations, guidelines etc.
If not, indicate deviations with reasons for the same
Find difficulty in complying with the conditions of consent letters.
10.3 ENVIRONMENTAL ACTION PROGRAMME
The management of “Gallantt Metal Ltd.” is quite conscious of its responsibility for
maintaining clean and a healthy environment. The management is also keen to modify and
make more efficient measures towards suppression of pollution sources. Lot of adequate
funds for pollution control measures are provided as a part of overall project financing to
ensure the availability of proper treatment facilities before the commissioning of the unit.
The overall investment in the project is assumed to be Rs. 596.0Crore are proposed for the
environment protection program. This cost will be spent in phase wise along with the
growth of project.
Table No. 10.0: Fund allocated for Environment Protection Measures
S. No. Description of Item Capital Cost
(In Lacs)
Recurring Cost
(In Lacs)
1 Air Pollution Control/ Noise 600 40
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 310
2 Water Pollution Control 30 04
3 Environmental Monitoring and Management 80 10
4 Green Belt Development 20 05
5 Occupational Health 10 06
Total 740 65
The proposed Environment Management plan for the unit is summarized in the below table:
Table no. 10.1: Environment Management Plan
Particulars Mitigation Measures
Air Environment
During Construction
Phase
• Dust pollution being/ will minimized at the source by water spraying and
maintenance of road.
• Construction material will be stored in temporary storage yard.
• There will be no basement; hence quantity of the soil excavation will be
comparatively less. However, soil will be kept moist to reduce dust emission during
excavation for piling.
• The excavated materials will be place only on the designated disposal areas.
• The heights, from which materials will be dropped, will be the minimum practical
height to limit fugitive dust generation.
• The construction area will be shielded with the help of tarpaulin from all the four
sides to contain the air emissions within the premises.
• Dust or dusty material will not be swept without effectively treating it with water or
other substances in order to minimize its dust emission.
• Suitable covered skips and enclosed chats or other suitable measures will be
provided in order to minimize dust emission to the atmosphere when materials &
waste will be removed from the premises.
• Rapid cleanup of project related track out or material spills on paved road.
• Natural topography will be maintained to the greatest extent possible.
• Parking lot and paved road will be constructed first.
• Upwind portion of the project will be constructed first.
• During high wind condition, construction activities will be restricted, so that
minimum flow of dust particle takes place.
• The first and most important step towards emission control for the large in-use fleet
of vehicles is the formulation of an inspection and maintenance system. It is possible
to reduce 30-40% pollution loads generated by vehicles through proper periodical
inspections and maintenance of vehicles
• All transportation vehicles will be suitably covered with tarpaulin & overloading of
the vehicles will be avoided.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 311
• PUC certified vehicles will be used to avoid the exhaust emission.
During Operation
Phase
The unit will take all possible measures to control the emissions from all sources.
Bag house are /will be installed to control emissions from the process
Adequate stack height as per CPCB emission regulations of 30 m for furnace for proper
dispersion of pollutants into the atmosphere.
Green belt development is being/ will be done to attenuate the pollution. Only local
species will be planted. It will cover 33% area of the proposed plant.
Ambient air quality and stack emissions is being/ will regularly monitored (as per
CPCB/SPCB) to ensure that ambient air quality standards and suggested limits of the
stack emission loads are met honestly all the time. And also to check the efficiency of Air
Pollution Control Equipments.
All the internal roads are/will be black topped to prevent fugitive emissions.
PUC certified vehicles is being/ will be used for transportation of raw material/products.
To check the functioning of pollution control equipment the unit will prepare
environment monitoring schedule during operation. In case of value found above the
statuary limit the plant are/will be shut down immediately and the environment cell of
the unit will be informed for further action.
Raw material is being/ will be kept in storage yard and base of storage yard will have
impermeable base surfaces, usually constituted from the material being stored. Other
raw materials will be stored under cover sheds.
Local exhaust ventilation is being/ will be provided to vent out the emissions to suitable
arrestment plant to meet the emission limit.
Dust and fumes is being/ will be minimized by discharging slag from the induction
furnace into slag pots, rather than on to the ground.
Indore air monitoring is being/ will be done to check the exposure level of the worker for
periodical basis. (at least once in six months)
Water Environment
During Construction
Phase
Measures is being/ will be implemented to prevent seepage of liquid materials into ground
where it could contaminate groundwater;
• Ensure prompt cleaning up of accidental spillages
• Measures is being/ will be followed to prevent the contamination of hydrological
features by diesel, grease, oil, etc. derived from the working area.
• The machinery / equipment is being/ will be maintained in a good operating
condition;
• Specially designated areas is being/ will be created for vehicle maintenance;
• Accidental spillages is being/ will be cleaned up promptly.
• Curing water is being/ will be sprayed and after liberal curing, all concrete structures
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 312
will be covered with gunny bags this will conserves water
• Provisions is being/ will be made to ensure the construction vehicles stick to the access
track to prevent mud & dirt being deposited on roads
• Fence is being/ will be constructed around the site to trap sediments whilst allowing
the water to flow through.
• All mud & dirt deposited on the roads from the construction activities is being/ will be
cleaned.
• Adopting good construction and engineering practices is being/ will help in mitigating
the water pollution.
Water Environment
During Operation
Phase
• Industrial waste water is being/ will be treated in ETP
• Domestic Waste water is being/ will be treated in existing STP
• Rain water harvesting structure is being/ will be installed in the unit.
• Regular ETP effluent monitoring is being/ will be done to track the working of ETP.
• The unit will be shut in case of any problem in the ETP working.
• Neutralization and sedimentation of wastewaters where applicable ̇ Dewatering of
sludge and appropriate disposal of solids.
• All effluents containing acid/alkali/organic/toxic wastes is being/ will e treated by
appropriate methods
Solid Waste
During Construction
Phase
• Careful design, planning and good site management would minimize waste of materials
such as concrete, mortars and cement grouts. The contractor will make inventory of all
types of solid waste that are expected during the construction activity before starting
the work.
• Complete excavated material from the earthworks will be re-used on site as structural
fill or for landscaping purposes by balancing with cut & fill operations.
• Construction waste generated will be disposed off according to the nature of the waste.
• Proper litter disposal and collection points will be established around the all
construction work sites.
• The transportation of construction spoil will be allowed only to designated dumpsites
after obtaining permission of.
No solid waste will be kept in open spaces.
Solid Waste &
Hazardous waste
During Operation
Phase
The slag collected from the bottom is being/ will be again re-charged in the furnace.
The cycle will continue till the end waste is formed. Slag accumulated inside the
furnace, will be continuously removed and will be sent to cement manufacturing units.
Iron will be separated from slag with the help of magnate and will be reused for
manufacturing of mild steel as a raw material.
Slag obtained is being/ will be properly staged on a platform above ground level and is
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 313
Fly Ash Management
being/ will be suitable covered with tarpaulin sheets.
Municipal Solid Waste is being /will sent to Municipal Council Bhachau, Gujarat.
Ash obtained from the Power plant is sold to brick manufacturing unit or used as binding
material for land filling.
The fly ash generated is being/ will collected and stored in fly ash silos.
Regular water sprinkling is being/ will done in the fly ash storage area.
The fly ash generated is being/ will be transported in dumpers from generation point to
the final disposal point
The fly ash generated is being/ will be sold to brick/cement manufacturers. MoU has
been signed between Gallantt and Local buyer. Annexure-XI
Ash is being/ will be sent to Surashtra Enviro Projects Pvt. Ltd. for land filling site
wherein it will be used as binding material for solidification and stabilization.
Annexure- XI.
Ash handling system
The ash handling system envisages wet extraction and disposal of bottom ash & dry
extraction for fly ash. The fly ash is being/ will be extracted in dry form from the
electrostatic precipitator hoppers, economizer & air heater hoppers and stack hopper and
transported to storage silo as a measure for promoting ash utilization.
Disposal of Fly Ash from Silo
Dry fly ash from the air pre-heater, stack hopper, Eco hoppers and ESP hoppers is being/
will be collected in the fly ash storage silo. The storage silos six nos will be designed to have
a storage capacity of ( Two silo – 80m3 each , Two 60m3 each, Two 50m3 each – Total 6 silo
190m3) each which caters for twenty four hours of fly ash generation. The dry fly ash
collected in the storage silo is being/ will be normally disposed in the dry conditioned form.
The fly ash is being/ will be unloaded in dry form through rotary feeder and double shaft
paddle type dust conditioners to open trucks for utilization of fly ash. The fly ash conveying
air is being/ will be vented to the atmosphere through vent bag filter to mitigate the
environmental pollution. Fly ash silos is being/ will be provided outlets - one for disposal of
ash in conditioned form into open trucks through ash conditioner and other for disposal of
fly ash in dry form to closed container trucks.
Transportation
The ash is being/will be disposed in ash pond. Ash collected in silo is being/ will be
transported through trucks. Efforts are being/ will be made to dispose the ash to landfill use
etc.
Chal Coal
The generated Chal coal is being/will be reused in Power plant as a fuel.
Accretion
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 314
The generated accretion is being/will be Used in Land filling activity
Hazardous Wastes after expansion will generate :
Particulars Hazardous Waste Quantity in TPA Treatment/ disposal
Type of Waste
Existing Proposed Total
Hazardous
Waste
Used Oil(5.1) 2.063 1.13 3.19 Used oil is sent to Hindustan Oil
Industries, Gandhidham, Gujarat.
Copy is enclosed as Annexure-XXI.
Used Ion
exchange
resin
(34.2)
0.35 0.19 0.54 Used Ion exchange resin is sent to
Saurashtra Enviro Projects Pvt. Ltd.
Copy is enclosed as Annexure-XXII.
Tar residue
(13.2)
3.6 - 3.6 Tar residue is sent to Saurashtra
Enviro Projects Pvt. Ltd Enclosed as
Annexure-XXIV.
Noise Pollution
During Construction
Phase
Complete construction work especially heavy work will be done during day time.
Vehicular movement carrying raw materials is being/ will be avoided during night time.
The vehicles are will be regularly maintained and optimum use of the same will be
made.
Adequate PPE’s (ear plugs, ear muffs, helmet, mask etc) will be provided to the
workers.
PUC certified vehicles will be used.
Noise Pollution
During Operation
Phase
All equipments are being/ will be procured meeting the permissible noise standards.
The insulation provided for prevention and loss of heat and PPE is being/ will also act
as noise reducer.
Foundations and structures is being/ will be designed to minimize vibrations and noise.
Regular equipment maintenance and better work habits is being/ will be adopted.
D.G. set is proposed to be housed in an inbuilt acoustic enclosure. The acoustic
enclosure is being/ will be designed for minimum 25dB (A) insertion loss for meeting
the ambient noise standards, whichever is on the higher side.
Necessary safety and personal protective equipment such as ear plugs, ear muffs,
helmet etc is being/ will be provided to the workers.
Noise levels generated is being/ will be maintained to comply with the Factories Act &
Rules and will not exceed 75 dB (A) at 1 m distance.
Implementation of green belt within the premises of plant will absorb the noise. Thus is
being/ will help to control the noise pollution.
Proper lubrication and housekeeping is being/ will be usually done to avoid excessive
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 315
noise generation.
Supervisor is being/ will be responsible to control the noise by maintaining conditions
of machineries and silencers.
33% of the total plot area is under greenbelt.
Socio - Economy Periodic training to local villagers in the premises and recruitment of local workers from
the study area.
Rest rooms/recovery rooms will be provided to local workers to avoid tiresome
commuting to their houses.
The enroute will be restricted to the major roads State and National highways.
Periodic maintenance and emission check of vehicles shall be ensured to restrict air
pollution.
The proposed project will promote neither selective, nor relative, but universal respect
through contribution in various festivities, equal observance and protection among
employees and societies at large in all CSR activities
Occupation Health records are enclosed as Annexure-XXXVIII.
Energy Conservation
& Natural resource
conservation
Energy Conservation Natural Resource Conservation
Electricity has been conserved at the plant
site as the electricity is being / will be
produced in captive power plan
Water: Waste water generated during the
industrial process and domestic processes
are being treated and used for plantation
purposes, General cleaning.
Water is used for COC purposes in induction
furnace.
Recycling of solid wastes – Solid wastes
like scrap, sludges form STP, etc, are
already in partially processed stage while
getting generated during various
production processes. Recycling of these
solid waste materials saves energy since it
reduces equivalent amount of raw
materials usage and the energy needed for
the processing of these raw materials.
Rain Water Harvesting: Rain Water
harvesting pit is exists in the premises to
conserve the rain water through rooftop.
Scrap as raw Material: Scrap is used for
the manufacturing of TMT bar.
Slag is re-used for the road making parking
of truck area.
Time to time energy audit in the plant is being done at site for energy conservation.
10.4 GREEN BELT DEVELOPMENT
Benefits of Planting and Protecting Trees
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 316
Environmental Value: Trees provide a variety of environmental values, including screening of
unpleasant odours, absorption of noise and reduction of pollution and temperatures in the area
as described below:
Air Quality: Trees are an efficient and cost-effective way for a community to improve its Air
quality and reduce pollution. A mature tree absorbs of small particles and gases, like carbon
dioxide, which are released into the air by automobiles and industries. In addition, a single tree
produces nearly three-quarters of the oxygen required for a person.
Water Quality: Trees help anchor soil and reduce storm water runoff, saving the high costs of
drainage ditches, storm sewers, and other “engineered solutions” to storm water Management.
Reducing Runoff also decreases topsoil erosion and the amount of silt and other pollutants
washed into streams, rivers and lakes.
Reduced Noise Pollution: Noise pollution is an often overlooked problem. Excessive or
unwanted sound has negative physical and psychological effects. Noise can come from many
sources, especially roads and highways. Trees can play an important role in deadening unwanted
noise. Sound waves are absorbed by a tree’s leaves, branches, and twigs.
Green Belt development / tree plantation in organized manner is already done through
development of green belt in the existing project site. Now it is suggested to plant more trees
(approx 6200 nos.) of Local trees species like:, Dalbergia sissoo, Delonix regia, Polyalthia
longifolia, Cassia fistula green belt in the prescribed site (around periphery /boundary, inside the
industry, and at Undisturbed area) to reduce the impact of expansion activities in the
surroundings of the existing project site. The above mentioned plants are suitable for green belt
development have characteristics like, fast growing, thick canopy cover, perennial and evergreen
large leaf area, naturally growing, efficient in absorbing pollutants without major effects on
natural growth.
Peripheral plantation:-
The species selected will be hardy, vigorous in growth, indigenous for ecological reasons and
exotics which have become established as part of local scene. e.g. - Azardirachta indica (Neem),
Dalbergia sissoo (Sheesham) etc.
Trees (special effects): Trees in this section should include those sufficiently individualistic,
spectacular or strong in character to occupy the isolated positions, either because of these
qualities or because they do not mix easily in visual sense with other trees. e.g. - Ficus bengalensis
(banyan tree), Cassia fistula (Amaltash)
Trees (barriers): Barriers formed with plants are needed in landscape for screening the
unpleasant views, for dividing up the landscape into spaces, for providing shelter from wind, for
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 317
protection against pollution, for defining boundaries and for assisting in the creation of beautiful
landscape. e.g.- Polyalthia longifolia (Ashok), etc
Table10.2: Details of Existing Green belt
S. No. Year planted plants (Nos.) Name of Species planted
1 2008-09 2257
Neem, Sheesham, Karanj, Peepal,
Banyan, Amla, Ashok, Salvadora
species etc. Above all many
shrubs species i.e. Kaner,
Boganvelia etc planted at road
side, working area, periphery of
plant premises
2 2009 –10 2322
3 2010 – 11 3973
4 2011 – 12 3035
5 2012 – 13 3394
6 2013 - 14 1674
7 2014 – 15 2178
8 2015 - 16 1590
9 2016 - 17 3315
10 2017-18 6100
Total 33661
Mortality &
Mortality Rate
8742
25.97
Proposed Year wise Green belt plantation
Company will be developing additional green belt by using local plant species. 6200
saplings will be propagating under the Plantation and greenbelt development activities.
Table 10.3: Proposed Year wise plantation and Budget for Next Five Years
S. No. Year Proposed No. of plants Proposed Species
1 2018-19 1250 Species have been suggested by considering
various biological and environmental roles of the
various plant species like Dust Control, Noise
Control, Absorptions of Gases, Drought resistance,
Fire Resistance etc. Also some flowering herbs and
shrubs have been suggested to enhance aesthetic
beauty of the project site area.
2 2019-20 1235
3 2020-21 1235
4 2021-22 1240
5 2022-23 1240
Total 6200
BUDGET
A capital cost provision of Rs.18, 60,000/- has been kept for development of greenbelt as given in
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 318
Table below The budget includes cost of digging of pits, fertilizers, saplings and maintenance @300/-
per sapling from 2018-19 to 2022-23.
Year 2018-19 2019-20 2020-21 2021-22 2022-23 Total
No of plants 1250 1235 1235 1240 1240 6200
The budget includes
cost of digging of
pits, fertilizers,
saplings and
maintenance
@300/-per sapling
1500 plants/ ha.
Rs.
3, 75,000
Rs.
3,70,500
Rs.
3,70,500
Rs.
3,72,000
Rs.
3,72,000
Rs.
18,60,000
Recurring cost Rs. 4,00,000
Plants also help to control the extreme fluctuation in temperature and reduction of pollution
level in urban atmosphere. Plants have a useful effect upon the climate. Trees provide nest sites
for birds. The leafy branches make good hiding places and are difficult for most predators to
reach - even non-breeding birds roost in trees at night.
Conservation plan: Sechdule-1 Specie Indian Peafowl (Pavo cristatus) and painted stork was
found in the found in the study area (Buffer Zone). Conservation plan has been approved from
the Chief wild life warden, Bhuj enclosed as Annexure-XIV.
Table 10.4: Budget Allocation For Pea Fowl (PAVO CRISTATUS)
S.No Activity Year wise budgetary provision in Lakhs
1 2 3 4 5 6 7 8 9 10 Total
1 Construction of five small
tree groves in a different
habitation area with
planting of 200 sapling of
Neem, Siris, Ardu, Bad,
Pipal and suitable shady
trees in each grove and
creation of
meadows(Grass land)
@Rs.300 per plant( one
grove per year for five
years)
0.60 0.60 0.60 0.60 0.60 --- --- --- --- --- 3.0
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 319
2 Construction of small
water holes, creation of
salt licks in each grove
and watering facilities &
maintaining the water
quality in each grove.
(Rs. 50,000/- per year
for 10 years)
0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 5.0
3 Maintenance of 200
Plants including causality
replacement (20% of
total plants species)
@Rs.200 per plant per
year.
0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 4.0
4 Awareness programme
(Minimum 2 camps per
year for organizing play,
Posters and question
competitions, brochures
for conservation of
peafowl (Rs. 50,000 per
year for 10 years)
0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 5.0
5 The farmers in the buffer
area will be motivated to
plant fruit and local
species of trees on the
boundaries of their
agriculture fields and
near by their houses
0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 2.0
6 Providing of One rescue
vehicle for needful
wildlife ( First year 5.0
lakh for purchasing and
next rest 9 years
company will provide
maintenance for the
5.0 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.30 0.30 7.30
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 320
same
7 Help for Rescue with
veterinary medicine,
required equipment. Also
provide fund for the
veterinary essential
required medicine for 10
years.
1.0 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 2.80
Total Rupees Twenty Nine lacs & Ten Thousand only 29.10
Note:-
Suggested villages and government schools of buffer zone for plantation and development of groove i.e.
Samakhiali, Near Gorasar Talav, Lakhpat, Vondh near Talab, Near Amliyara Nadi
Provision for regular monitoring and evaluation of implementation of conservation plan.
Provision for modification of conservation plan if need arises.
Table10.5: Budget Allocation For Painted Stork
S.No Activity Year wise budgetary provision in Lakhs
1 2 3 4 5 6 7 8 9 10 Total
1 Construction of small tree groves at all around the different water bodies present in the study area with planting of 200 sapling of Neem, Siris, Ardu, Bad, Pipal and suitable shady trees in each grove. @Rs.300 per plant (one grove per year for five years)
0.60 0.60 0.60 0.60 0.60 --- --- --- --- --- 3.0
2 Maintenance of 200 Plants including causality replacement (20% of total plants species) @Rs.150 per plant per year.
0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 3.00
4 Awareness programme (Minimum 2 camps per year for organizing play, Posters and question competitions, brochures for conservation of Painted stork and farmers in the buffer area will be motivated to care & aware the nesting of stork in the area(Rs.
0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 5.00
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – X – ENVIRONMENT MANAGEMENT PLAN
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 321
50,000 per year for 10 years) Total Rupees Eleven Lakhs only 11.00
Note:-
Provision for modification of conservation plan if need arises.
Following water bodies are selected for plantation at : Gorasar, Adhoi, Vondh, Jangi and Amiliyara
*********
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 322
SECTION – XI
SUMMARY AND CONCLUSION
INDEX
11.0 SUMMARY AND CONCLUSION ..................................................................................... 323
11.1 INTRODUCTION ................................................................................................................. 323
11.2 DESCRIPTION OF THE PROJECT ................................................................................. 326
11.3 ENVIRONMENTAL MONITORING ................................................................................ 328
11.4 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES 333
11.5 ENVIRONMENTAL MONITORING PROGRAMME ..................................................... 336
11.6 PROJECT BENEFITS .......................................................................................................... 341
11.7ENVIRONMENT MANAGEMENT PLAN DURING OPERATION PHASE ................ 342
11.8 CONCLUSIONS .................................................................................................................... 346
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 323
11.0 SUMMARY AND CONCLUSION
11.1 INTRODUCTION
Gallantt Metal Limited (GML) is a large scale existing industrial unit which is situated at
Survey No. 175/1, Village - Samkhaiyali, Tehsil- Bhachau, District - Kutch, Gujarat. The
proposed expansion is for manufacturing-
Table-11.0: Existing and Proposed Production Capacity
S. No. Product Existing
(TPA)
Proposed
(TPA)
Total After
Expansion(TPA)
1. Sponge Iron 2,25,000 1,48,500 3,73,500
2. M.S. Billets 3,36,600 92,400 4,29,000
3. TMT Bars 3,30,000 92,400 4,22,400
4 M S Rolled Bar 5346 1,497 6,843
5 Runner & Raiser 891 No change 891
Power Generation
6 Power Plant (AFBC/CFBC) 25 MW 10MW 35 MW
7. Power Plant (WHRB) 8MW 8MW 16MW
The proposed expansion is coming up within existing plant area 116.0 Acres (4, 73,325Sq.m).
No additional land is required for the proposed expansion. The expected capital investment
for the proposed expansion will be Rs. 216.0 Crore and the total project cost will be 596.0
Crore.
The proposed expansion is categorized A" under schedule 3(a) Metallurgical industries
(ferrous & nonferrous) of Gazette Notification dated 14thSeptember, 2006 and its subsequent
amendment.
The detailed environmental settings is given in below table no. 11.1
Table No. 11.1 -Environmental Settings
S. No. Particulars Details
1. Name of the Project Expansion in manufacturing of Sponge Iron, TMT Bars, M.S. Billet/ S.S. Billets , MS Rolled Bar
and Captive Power Plant & WHRB
2. Applicant Gallantt Metal Limited
3. Location At Survey No. 175/1, Village - Samkhaiyali, Tehsil- Bhachau, District - Kutch, Gujarat.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 324
4. Plot Area 116 Acre
5. Land Type Industrial Land ( Duly bonafied from District Collector Kutch)
6. Latitude & Longitude N E
Latitude 23°19’4.47” N Latitude 23°19’2.33” N
Longitude 70°29’10.21” E Longitude 70°29’10.21” E
S W
Latitude 23°18’33.97” N Latitude 23°18’32.58” N
Longitude 70°29’28.95” E Longitude 70°29’41.87” E
7. Toposheet No. 41I/7,8, 11 & 12
8. Elevation Highest –42MSL; Lowest 39MSL.
9. Nearest Habitation Samakhaiyali 1.04 km SE
10. Nearest Major Town Gandhidham ~ 45 Km, SW
11. Nearest Highway S. No. Particulars Distance (Km) Direction
(From Project Boundary)
1. NH-8A 750 m S
2. NH-15 2.90 E
3. SH-42 13.62 W
Source: All distances are taken with respect to Google Earth.
12. Nearest Railway Station Railway Station- Samkhaiyali, 1.04 Km, SE
13. Nearest Airport Kandla, ~ 45.72 Km, SW
14. Nearest Tourist Places None within 10 Km radius
15. Defense Installations None within 10 Km radius.
16. Archaeological Sites None within 10 Km radius.
17. Eco-sensitive Zones None within 10 Km radius.
18. Reserved/ Protected
Forest
S. No. Particulars Distance (Km) Direction
(From Project Boundary)
1. R.F. Near Gamdau Village 11.50 NNE
(Source: All distances are taken with respect to S.O.I. GT Sheet.)
19. Nearest Streams/
Rivers/ Water Bodies
S. No. Particulars Distance (Km) Direction
(From Project Boundary)
Water Bodies
1. Kara Vokra 7.60 WSW
2. Gupt Nadi 4.50 SW
3. Amliyara Nadi 8.15 S
4. Vango Nadi 10.45 SE
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 325
5. Khari River 9.82 E
6. Pipla Talav 6.06 E
7. Babudi Nadi 13.50 E
8. Adhoi Nadi 2.80 N
9. Gorasar Talav 4.50 SSE
Forests
1. R.F. Near Gamdau Village 11.50 NNE
(Source: All distances are taken with respect to S.O.I. GT Sheet).
20. Public Building Places Social Structures Distance and Direction
(From Project Boundary)
Nearest organized marketplaces for the locals 1.06 SE
Medical Facility
Govt. Primary Health Centre , Samakhiyali 1.68 SE
Govt. Primary Health Centre , Vondh 10.42 W
Govt. Primary Health Centre , Gharana 4.61 NE
Govt. Primary Health Centre , Aadhoi 8.43 NNE
Pvt. Hospital , Bachahu 16.54 W
Vagad Welfare Hospital, Bachau 16.36 W
Govt. Primary Health Centre , Amliyara 7.85 SSW
Schools
Shri Bodh Kumar Prathmik Pathshala , Vondh 1.30 S
Shri Bodh Kanya Prathmik Pathshala , Vondh 270 m N
Govt. Uchh Prathmik Pathshala Samakhiyali 1.89 SE
Govt. Uchh Madhyamik Vidhyalya Lakhpat 5.30 NNW
Govt. Uchh Prathmik Pathshala Laliyana 7.25 SE
Govt. Uchh Prathmik Pathshala Gharana 4.45 NE
Others
Police Station Samakhiyali 1.64 SE
(Source: All distances are taken with respect to S.O.I. GT Sheet).
22. Seismic Zone As per the 2002 Bureau of Indian Standards (BIS) seismic zone map of India, categorized
under “Severe” Zone-IV.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 326
11.2 DESCRIPTION OF THE PROJECT
The salient features of the proposed plant are given below:
Table- 11.2: Salient Features of Proposed Plant
S. No. Particulars Details
1. Project Name Expansion in manufacturing of Sponge Iron, TMT Bars, M.S. Billet/ S.S. Billets ,
Ms Rolled Bar and Captive Power Plant & WHRB
2. Location At Survey No. 175/1, Village - Samkhaiyali, Tehsil- Bhachau, District - Kutch,
Gujarat.
3. Production & its Capacity S.
No.
Product Existing
(TPA)
Proposed
(TPA)
Total
(TPA)
1. Sponge Iron 2,25,000 1,48,500 3,73,500
2. M.S. Billets 3,36,600 92,400 4,29,000
3. TMT Bars 3,30,000 92,400 4,22,400
4 M S Rolled Bar 5346 1,497 6,843
5 Runner & Raiser 891 No change 891
Power Generation
6 Power Plant
(AFBC/CFBC)
25 MW 10MW 35 MW
7. Power Plant (WHRB) 8MW 8MW 16MW
4. Land requirement Nil as no additional land is required.
5. Source of power
Phase Demand (MW) Expected Source
Electricity
Operational Existing - 33 MWH;
Proposed - 18 MWH
Total - 51 MWH
Existing & proposed CPP and
remaining will be met from State
Grid as and when required.
6. Water Requirement S. No.
Particulars Water Demand (KLD)
Existing Proposed Total
1. Domestic 215 61 276
2. Industrial
a. Cooling 168 92 260
b. Boiler 237 122 359
c. Process 653 262 915
3. Plantation/Others 45 -- 45
Total 1318 537 (343 Fresh + 194 Recycled)
1855 (1661 fresh + 194 Recycled)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 327
Source: - Water from GWIL water supply system.
7. Source of Water For existing water demand is being met out from Gujarat Water
Infrastructure Limited and the agreement has been obtained from the Office
of GWIL, Gandhinagar vide letter no. GWIL/ Kutch/ Ind. Conn. / 3000 dated
30.12.2010. For expansion water demand will be met through GWIL,
Gandhinagar, Gujarat.
8. Manpower S. No. Category No. of Persons
Existin
g
Propose
d
Total
1. Permanent Staff 355 70 425
2. Skilled Workers 225 60 285
3. Semi-Skilled
worker
130 50 180
4. Unskilled worker 250 110 360
Total 960 290 1,250
9. Wastewater generation Particulars Waste Quantity in TPA Treatment/ disposal
Type of Waste
Existing Proposed Total
Domestic Waste water (KLD)
Domestic waste water
105 49 154 Treated in existing Sewage Treatment Plant (200 KLD).
Waste Water (KLD)
Industrial waste water (cooling, boilers, process, DM water rejection)
135.5 75.0 210.5 Waste water generated from cooling tower, boiler and process will be treated in ETP (250 KLD) and reused for green belt and dust suppression purpose.
10. Solid & Hazardous waste generation
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 328
Particulars Solid Waste Quantity in TPA Treatment/ disposal
Type of
Waste
Existing Proposed Total
Solid Waste
(TPD)
Slag 21250 5833 27083 Sold to road construction activity.
Total Ash 51400 47600 99000 Sold to brick manufacturing unit
MoU is enclosed Annexure-XI and
Sold to TSDF site for utilization of
fly ash as binding material for
solidification and stabilization
Coal Char 58290 38471 96761 Reused 100% in Power plant as a
fuel.
Accretion 550 1000 1550 Used in Land filling activity.
Municipal
Solid Waste
(Kg/ day)
Biodegradable 480 145 625 Sent to Municipal Council
Bhachau, Gujarat
Particulars Hazardous Waste Quantity in TPA Treatment/ disposal
Type of Waste Existing Propose
d
Total
Hazardous Waste
Used Oil (5.1) 2.063 1.13 3.19 Used oil is sent to Hindustan
Oil Industries, Gandhidham,
Gujarat. Copy is enclosed as
Annexure-XXI.
Used Ion
exchange resin
(34.2)
0.35 0.19 0.54 Used Ion exchange resin is
sent to Saurashtra Enviro
Projects Pvt. Ltd. Copy is
enclosed as Annexure-XXII.
Tar residue
(13.2)
3.6 - 3.6 Tar residue is sent to
Saurashtra Enviro Projects Pvt.
Ltd. Enclosed as Annexure-
XXIV
11. Project Cost Existing – Rs. 380.0 Crore; Proposed- Rs. 216.0 Crore..Total - Rs 596 Crore.
12. EMP costs EMP Capital Cost - Rs. 740 Lacs
EMP Recurring Cost -Rs. 65 Lakhs
13. Cost towards CSR
activities
As per the Companies Act , 2% of the three years average annual profits is
and will be earmarked for CSR every year
11.3 ENVIRONMENTAL MONITORING
For monitoring of the environmental parameters like meteorology, air, water, soil and
noise quality, the monitoring stations have been established at different locations in and
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 329
around the project area. The base line data has been collected in the pre monsoon season
i.e. December’2017, January’ 2018 & February’ 2018.
Meteorology
The recorded meteorological data for the study period at project site is presented below:
Table No. 11.3:Micro meteorological data for the study period at project site
Month Temperature (°C) Relative Humidity
(%)
Rainfall (mm) Wind Speed (mile/h)
Max. Min. Max. Min. Max. Min. Max. Min.
December’ 17 36.6 12.7 86 12 0.1 0 3.7 <1.0
January’18 36.5 12.7 84 14 0 0 3.7 <1.0
February’18 38.7 15.1 71 15 0 0 3.5 < 1.0
Ambient Air Quality
The data was generated by En-Vision Environmental Services & Testing Laboraties,
Surat, Gujarat for the Winter season i.e. December’ 2017, January’ 2018 & February’2018
for ambient air quality status within 10 km radius of the site.
The monitoring report is enclosed as Annexure- XXXIII. Eight monitoring stations
(including project site) were installed at different locations during pre monsoon season
i.e. December’ 2017, January’ 2018 & February’2018 to assess the ambient air quality the
summary of all the above location are given below Table No.11.3
Table No. 11.4: Summary of Ambient Air Quality for all the locations
Locations PM10 (µg/m3) PM2.5 (µg/m3) SO2 (µg/m3) NOx (µg/m3) CO (µg/m3)
Standards 100 (µg/m3) 60(µg/m3) 80(µg/m3) 80(µg/m3) 2000 (µg/m3)
Max Min 98 th
Percentile
Max Min 98 th
Percentile
Max Min 98 th
Percentile
Max Min 98 th
Percentile
Max Min 98 th
Percentile
Project Site 76.8 71.2 76.57 43.2 35.7 42.79 15.6 12.5 15.55 23.40 19.20 23.26 430.00 400.00 427.70
Samyakhali 80.4 72.2 79.85 43.7 34.8 43.61 13.9 11.1 13.76 19.40 17.20 19.35 295.00 255.00 295.00
Gorasar 71.7 67.9 71.52 37.3 35.2 0.62 10.1 7.20 9.92 17.90 15.10 17.81 250.00 200.00 247.70
Ramapar 67.7 63.2 67.29 36.7 32.7 36.52 13.8 10.6 13.52 17.90 15.20 17.85 250.00 220.00 250.00
Gharana 79.8 73.4 79.80 41.7 37.2 41.65 10.4 13.4 13.31 18.40 16.10 18.31 180.00 205.00 202.70
Lakhpat 6.4 65.4 68.31 36.4 32.2 35.94 15.2 11.2 15.15 17.60 15.10 17.60 282.00 138.00 49.24
Vipasar 78.1 74.6 77.92 41.5 37.9 41.45 15.7 13.2 15.65 17.80 16.10 17.75 152.00 138.00 152.00
Vondh R.S. 70.4 68.0 70.31 39.6 37.0 39.42 14.1 12.2 14.05 15.70 14.00 15.70 152.00 132.00 150.16
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 330
The analysis results for the study period are presented in above monitoring tables. Various
statistical parameters like 98th percentile, average, maximum and minimum values have been
computed from the observed raw data for all the AAQ monitoring stations. These are
compared with the standards prescribed by Central Pollution Control Board (CPCB) for rural
and residential zone.
The observation based on the perusal of the results is summarized below:-
PM10: The maximum value for PM10 observed at Samyakhli Village - 80.40 µg/m3 and
minimum value for PM10 observed at Ramapar Village- 63.20µg/m3. The 24 hours
applicable limit for industrial, Residential Rural and Other Areas is 100 µg/m3.
PM2.5: The maximum value for PM2.5 observed at Samyakhli Village -43.70 µg/m3 and
minimum value for PM2.5 observed at Lakhpat Village – 32.20 µg/m3. The 24 hours
applicable limit for industrial, Residential Rural and Other Areas is 60 µg/m3.
SO2: The maximum value for SO2 observed at Viapsar Village- 15.70 µg/m3 and minimum
value for SO2 observed at Gorasar Village – 7.20 µg/m3. The 24 hours applicable limit for
industrial, Residential Rural and Other Areas is 80 µg/m3.
NO2: The maximum value for NO2 observed at Project site- 23.40µg/m3 and minimum
value for NO2 observed at Vondh R.S.- 14.0 µg/m3. The 24 hours applicable limit for
industrial, Residential Rural and Other Areas is 80 µg/m3.
CO: The maximum value for CO observed at Project Site - 430 µg/m3 and minimum value
for CO observed at Vondh R.S. 132 µg/m3. The 8 hours applicable limit for Industrial,
Residential Rural and other areas is 2000 µg/m3.
Conclusion
The results of the monitored data indicate that the ambient air quality of the region in
general is in conformity with respect to norms of National Ambient Air Quality standards
of CPCB, at all locations monitored.
Surface water quality
To assess the present ground water condition seven sampling location were selected for ground
water quality testing. The monitoring is done during the Winter season i.e. December2017,
January 2018 & February 2018.
It is recommended that the acceptable limit is to be implemented. Values in excess of those
mentioned under :acceptable” render the water not suitable, but still may be tolerated in the
absence of an alternative source but up to the limit indicated under ‘permissible limit in the
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 331
absence of alternate source’ in Colum permissible, above which the source will have to be
rejected. If E.coli or Total Coliform are detected immediate treatment is require as per IS:
10500-1991 (Reaffirmed 2012).
Ground water quality
The analysis results indicate that pH of the groundwater was found to be in range of 6.56 – 7.14.
The TDS were found to be in the range of 210 – 3860mg/l. Other parameters like Calcium,
Magnesium, Chlorides, Sulphates and Nitrates were found higher than the prescribed limits.
The physico – chemical analysis for the other parameters were also within the permissible
limits as per the standards as per IS: 10500.
Noise Quality
A. Day time Noise Levels Leq(day)
The day time Leq(day) noise levels at all the residential locations were observed to be in the
range of 60.2 – 66.7 dB(A). The maximum noise level of 71.2 dB (A) was observed at
Samyakhali village and the minimum noise level of 56.3dB (A) was observed at Village
Lakhpat during the study period. It is observed that the day time noise levels are in
accordance to exceed the prescribed limit of 55 dB (A) in the study area.
B. Night time Noise Levels Leq(night)
The night time Leq(night) noise levels at all the residential locations was observed to be
in the range of 57.3-66.2dB(A). The Maximum & maximum noise level of 69.8 dB (A) &
56.2 dB(A) was observed at Village Samyakhali during the study period. It has been
found that the night time noise levels were found to high due to vehicular movement,
within the prescribed standard of 45 dB(A).
Soil Quality
Five soil samples in around the project area was collected and analyzed. The result obtained is
compared with the standard soil classification given Agriculture Soil Limits. It has been
observed that the soils are clay in texture and neutral in nature. The nutrient and organic
matter contents are medium and the soil is normally fertile.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 332
Ecology
The project site is already surrounded by the urban environment and does not hold any critical
habitat/ecosystem as well as any threatened floral or faunal species. So project site will not
have any adverse impact on the environment.
Socio-Economic Aspects
The project is investing in exemplary social responsibilities and doing the good work with
public faith.
The project is expansion on the existing land area and no displacent due to the expansion of
manufaturing activity of the project.
Approx 290 additional local workers will employment opportunties alongwith periodical
training to generate local skills.
New patterns of indirect employment/ income through value chain involving warehousing,
logistics, and CSR.
Permanent structures for employment creation with local people involvement through
establishment of income generating activities.
As per the preliminary site visit, the CSR activities were identified on the need based
requirement of the study area. However the public hearing, the appropriate sustainable
development plan will be contributed and further projected by the corporation.
The CSR is applicable for every company having net worth of Rs. 500 crore or more, or
turnover of Rs. 1000 crore or more or a net profit of Rs. 5 crore or more during a year, such
Companies shall be required to formulate a CSR Policy and to ensure that every year at least
2% of its average net profits during the three immediately preceding financial years is spent
on CSR activities as may be approved and specified by the company. Also as per the office
Memorandum issued by MoEF&CC, New Delhi dated 11th August 2014, No. J- 11013/25/2014-
IA.I , the associated need based CSR activities for the last three financial years will given is
Section VI after the Public hearing issues.
The proposed sustainable activities are with respect to the Notification dated 27th February,
2014 in the Section 467 of The Companies act 2013, by the Ministry of Corporate affairs.
The major thrust areas:- Activities as per the Notification
Water & Sanitation
(WASH)
School/ Education;
Eradicating hunger, poverty and malnutrition, promoting
preventive health care and sanitation and making available safe
drinking water.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 333
Livelihood Promotion
With Social & Cultural
Harmony among various
communities;
Infrastructure work;
Environment & Animal
Welfare.
Promoting education, including special education and employment
enhancing vocation skills, especially among children, women,
elderly, and the differently-abled and livelihood enhancement
projects.
Rural development projects.
Ensuring environmental sustainability, ecological balance,
protection of flora and fauna, animal welfare, agro-forestry,
conservation of natural resources and maintaining quality of soil,
air and water.
11.4 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES
The summary of anticipated adverse environmental impacts due to the expansion in production
capacity, Captive Power plant & WHRB of the existing project and mitigation measures are given
below.
11.4.1 Air Environment
The impact on air quality is assessed based on emissions of the proposed DG set emissions.
NOx and CO will be the important pollutants emitting from these sources.
Prediction of impacts on air environment has been carried out employing mathematical model
based on a steady state Gaussian plume dispersion model designed for multiple point sources for
short term. In the present case, AERMOD VIEW Version 7.1.0 dispersion model designed for
multiple point sources for short term and developed by United States Environmental Protection
Agency [USEPA] has been used for simulations from point source. Model simulations have been
carried out for the study period. In the present case, model simulations have been carried
out for the study period. The Ground level concentrations are computed for 24-hr average.
Maximum Ground level concentrations of PM10, PM2.5, NOx, CO and SO2 for study period were
2.2 g/m3, 1.4 g/m3, 13.5 g/m3 and 9.2 g/m3 respectively. The obtained GLC’s are well
within the stipulated CPCB standards.
11.4.2 Water Environment
Impact Mitigation Measures
Surface Water
Change in water bodies. No prominent stream or seasonal nallah is passing through the project area.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 334
Adhoi river is in a distance of 2.80 Km towards North from the project site but it
is not a perennial river.
Ground Water
Waste Water from Industrial
Process.
No water is being/will be discharged on land and water bodies as ZLD is
being/will be maintained. No water is being/ will be discharged from
outside the plant premises.
The reject water generated from process, washing, and DM regeneration,
Boiler blow down, cooling tower blow down will be treated in ETP and
reused in process.
No ground water will be abstracted for industrial and domestic purposes as
Narmada water canal supply from Gujarat water infrastructure Limited
(GWIL) is being/will used for the estimated water demand.
Waste Water from Domestic
Activity and Residential Colony.
The domestic waste water generated from office toilets, canteen residential
colony to the tune of 154 KLD will be treated in STP (Activated Sludge
Process) of 200KLD capacity and treated water will be used for plantation
and dust suppression & cooling tower.
The sludge generated from the sludge drying bed and the filtrate is
collected and the dried cakes are used as manure.
Table 11.5: Waste Water Generation and Disposal
Particulars Waste Quantity in TPA Treatment/ disposal
Type of Waste
Existing Proposed Total
Domestic Waste water (KLD)
Domestic waste water
105 49 154.0 Treated in existing Sewage
Treatment Plant (200 KLD
capacity). STP photographs are
enclosed as Annexure-XXXIV.
Waste Water (KLD)
Industrial waste water (cooling, boilers, process, DM water rejection)
135.5 75.0 210.5 Waste water generated from
cooling tower, boiler and
process will be treated in ETP
(250 KLD capacity) and reused
for green belt at premises and
dust suppression purpose at
premises. Annexure- XVII.
11.4.3 Noise Environment
D.G. set is proposed to be housed in an inbuilt acoustic enclosure. The acoustic enclosure
will be designed for minimum 25dB (A) insertion loss for meeting the ambient noise
standards, whichever is on the higher side.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 335
Necessary safety and personal protective equipment such as ear plugs, ear muffs, helmet etc
will be provided to the workers.
Noise levels generated will be maintained to comply with the Factories Act & Rules and will
not exceed 75 dB (A) at 1 m distance.
11.4.4 Socio-Economic Environment
The requirement of unskilled manpower is being met from nearby villages’ operational
phase through training and development. The project generates indirect employment apart
from direct employment. This is a positive socio-economic expansion activityin the region.
There is a additional commercial activity leading to marginal rise in the standard of living in
the region.
11.4.5 Solid Waste
The anticipated quantities of some major solid hazardous waste is given below in table
Table No. 11.6: The anticipated quantities of solid waste
Particulars Waste Quantity in TPA Treatment/ disposal
Type of
Waste
Existing Proposed Total
Solid Waste
(TPD)
Slag 21250 5833 27083 Sold to road construction activity.
Total Ash 51400 47600 99000 Sold to brick manufacturing unit MoU is enclosed
Annexure-XI and Sold to TSDF site for utilization of
fly ash as binding material for solidification and
stabilization.
Coal Char 58290 38471 96761 Reused 100% in Power plant as a fuel.
Accretion 550 1000 1550 Used in Land filling activity.
Municipal
Solid Waste
(Kg/ day)
Biodegra
dable
480 145 625 Sent to Municipal Council Bhachau, Gujarat
Management
Entire quantity of the hazardous waste is being /will be stored in the isolated hazardous
waste storage area within premises having leachate collection system and roof cover
Organic sludge generated in sewage treatment plant shall be collected and utilized for
agriculture uses.
Used oil will be collected, stored and sold to registered recyclers.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 336
11.5 ENVIRONMENTAL MONITORING PROGRAMME
The following routine monitoring programme as detailed in as under will be implemented at
site. Besides to this monitoring, the compliances to all environmental clearance conditions and
regular permits from RPCB/MoEF shall be monitored and reported periodically.
Table No. 11.7: Environmental Monitoring Programme during Construction Phase
S. No. Potential Impact Action to be Followed Parameters for
Monitoring
Frequency of
Monitoring
1. Air Emissions All equipments are operated
within specified design
parameters.
Random checks of
equipment logs/
manuals
Periodic
Vehicle trips to be minimized
to the extent possible
Vehicle logs Periodic during site
clearance &
construction
activities
Any dry, dusty materials
stored in sealed containers or
prevented from blowing.
Absence of stockpiles
or open containers of
dusty materials.
Periodic during
construction
activities
Ambient air quality within the
premises of the proposed unit
to be monitored.
The premises of the
proposed unit to be
monitored. PM10,
PM2.5, SO2, NOx, CO
and HC.
As per CPCB/ RSPCB
requirement or on
monthly basis
whichever is earlier
2. Noise List of all noise generating
machinery onsite along with
age to be prepared.
Equipment to be maintained
in good working order
Equipment logs, noise
reading
Regular during
construction
activities
Night working is to be
avoided.
Working hour records Daily records
Generation of vehicular noise Maintenance of
records of vehicles
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 337
Implement good working
practices (equipment
selection and siting) to
minimize noise and also
reduce its impacts on human
health (ear muffs, safe
distances, and enclosures).
Site working practices
records, noise reading
Periodic during
construction
activities
No machinery running when
not required.
Periodic during
construction
activities
Acoustic mufflers /
enclosures to be provided in
large engines
Mufflers / enclosures
shall be in place.
Prior to use of
equipment.
Noise to be monitored in
ambient air within the plant
premises.
Spot Noise recording As per CPCB/RSPCB
requirement or on
quarterly basis
whichever is earlier
All equipments operated
within specified design
parameters.
Random checks of
equipment logs/
manuals
Periodic during
construction
activities
Vehicle trips to be minimized
to the extent possible
Vehicle logs Periodic during
construction
activities
3. Wastewater
Discharge
No untreated discharge Discharge hoses shall
be connected to soak
pit
Periodic during
construction
activities
4. Soil Erosion Minimize area extent of
construction site by staying
within the defined
boundaries
Construction site
boundaries not
extended / breached
as per planned
document
Periodic during
construction
activities
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 338
5. Waste Management Implement waste
management plan that
identifies and characterizes
every waste arising
associated with proposed
construction activities and
which identifies the
procedures for collection,
handling & disposal of each
waste arising.
Integrate with waste
management plan
Periodic check
during construction
activities
6. Non-routine events
and accidental
releases
Plan to be drawn up,
considering likely
emergencies and steps
required to prevent/limit
consequences.
Mock drills and
records of the same
Periodic during
construction
activities
7. Health Employee and migrant labour
health check ups
All relevant
parameters including
HIV
Regular check up
8. Flora and fauna Vegetation development as
per Forest guidelines
No. of plants, species During site clearance
phase
Table11.8 :Environmental Monitoring During Operational Phase
S.
No.
Potential
Impact
Action to be
Followed
Parameters for
Monitoring
Frequency of
Monitoring
Location
1 Air Emissions Ambient Air
Quality
Monitoring
PM, SO2, NOx & CO
and VOCs
Twice in a week. At least four locations
(Main gate of Plant,
inside the Plant site,
Village- Samyakhali ,
Vondh Railway station)
Exhaust from
Vehicles
Use of fuel
efficient vehicles
Maintenance of
vehicles
Use of only PUC
certified vehicles.
Vehicle logs to be
maintained
-- --
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 339
S.
No.
Potential
Impact
Action to be
Followed
Parameters for
Monitoring
Frequency of
Monitoring
Location
Stack Emission
Monitoring
Monitoring of
stack attached with
kiln, clinker cooler,
coal Mill, cement
Mill and Boiler
PM Once in a month Plant site
2 Noise Noise generated
from various plant
operations,
vehicular to be
optimized and
monitored
Spot Noise Level
recording; Leq
(night), Leq(day),
Leq (dn)
Once in a month. Noise measurement at
the source & boundary
of the project
Generation of
vehicular noise
Maintain records
of vehicles
Periodic during
operation phase
--
3 Wastewater
Discharge
No untreated
discharge to be
made to surface
water,
groundwater or
soil.
No discharge
hoses in vicinity of
watercourses.
Periodic during
operation phase
--
Take care in
disposal of
wastewater
generated such
that soil and
groundwater
resources are
protected
Discharge norms
for effluents will
be maintained
Discharge norms for
effluents will be
maintained
STP discharge water
Compliance of
treated wastewater
usage/ discharge
to standards
pH, TSS, TDS, BOD,
COD, Oil & Grease
Periodic during
operation phase
One location (Treated
Wastewater)
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 340
S.
No.
Potential
Impact
Action to be
Followed
Parameters for
Monitoring
Frequency of
Monitoring
Location
4 Drainage
and
effluent
Management
Ensure drainage
system and specific
design measures
are working
effectively.
Design to
incorporate
existing drainage
pattern and avoid
disturbing the
same.
Visual inspection
of drainage and
records thereof
Periodic during
operation phase
--
5 Water Quality
and Water
Levels
Monitoring used
water quality &
groundwater
quality and levels
Comprehensive
monitoring as per
IS : 10500
Groundwater level
BGL
Quality-twice a year
Level- Monthly.
Four locations
surrounding project site
i.e. Samyakhali, Gharan
Talav, Gorasar Talav,
Pipra Talav
6 Energy Usage Energy usage for
air-conditioning
and other activities
to be minimized
Conduct annual
energy audit for
the buildings
Energy audit
report
Annual audits and
periodic checks
during operational
phase
--
7. Emergency
preparedness,
such as fire
fighting
Fire protection and
safety measures to
take care of fire
and explosion
hazards, to be
assessed and steps
taken for their
prevention.
Mock drill records,
on site emergency
plan, evacuation
plan
Periodic during
operation phase
--
8. Maintenance of
flora and fauna
Vegetation,
greenbelt / green
cover development
No. of plants,
species
Periodic during
operation phase
Plant site
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 341
S.
No.
Potential
Impact
Action to be
Followed
Parameters for
Monitoring
Frequency of
Monitoring
Location
9. Solid and
Hazardous
Waste
Management
Implement waste
management plan
that identifies and
characterizes every
waste arising
associated with
proposed activities
and which
identifies the
procedures for
collection, handling
& disposal of each
waste arising.
Records of solid
waste generation,
treatment and
disposal
Periodic during
operation phase
Plant Site
10. Health Employees and
migrant labour
health check ups
All relevant
parameters
Routine Blood
Examination.
Microscopic;
Biochemistry.
Routine Urine
Examination.
Lung function test.
Sputum
examination
Audiometery
X-ray, ECG
Regular check ups All workers at plant site
11.6 PROJECT BENEFITS
The proposed expansion project in Kutch district will help in surrounding development and
generate job opportunities for the local population. The people residing in the nearby areas
will be benefited directly and indirectly as well. It is anticipated that the proposed expansion
of project will provide benefits in all important aspects.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 342
11.7ENVIRONMENT MANAGEMENT PLAN DURING OPERATION PHASE
Environmental Management Plan (EMP) aims at the preservation of ecological system by
considering in-built pollution abatement facilities at the proposed site. Some of the major
criteria governing the environmental measures will be adopted, and the same is described in
ensuring paragraphs.
Particulars Mitigation Measures
Air Environment
During Construction
Phase
• Dust pollution can be minimized at the source by water spraying and maintenance of
road.
• Construction material will be stored in temporary storage yard.
• There will be no basement; hence quantity of the soil excavation will be comparatively
less. However, soil will be kept moist to reduce dust emission during excavation for
piling.
• The excavated materials will be place only on the designated disposal areas.
• The heights, from which materials will be dropped, will be the minimum practical
height to limit fugitive dust generation.
• The construction area will be shielded with the help of tarpaulin from all the four sides
to contain the air emissions within the premises.
• Dust or dusty material will not be swept without effectively treating it with water or
other substances in order to minimize its dust emission.
• Suitable covered skips and enclosed chats or other suitable measures will be provided
in order to minimize dust emission to the atmosphere when materials & waste will be
removed from the premises.
• Rapid cleanup of project related track out or material spills on paved road.
• Natural topography will be maintained to the greatest extent possible.
• Parking lot and paved road will be constructed first.
• Upwind portion of the project will be constructed first.
• During high wind condition, construction activities will be restricted, so that minimum
flow of dust particle takes place.
• The first and most important step towards emission control for the large in-use fleet of
vehicles is the formulation of an inspection and maintenance system. It is possible to
reduce 30-40% pollution loads generated by vehicles through proper periodical
inspections and maintenance of vehicles
• All transportation vehicles will be suitably covered with tarpaulin & overloading of the
vehicles will be avoided.
• PUC certified vehicles will be used to avoid the exhaust emission.
During Operation The unit will take all possible measures to control the emissions from all sources.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 343
Phase Bag house are /will be installed to control emissions from the process
Adequate stack height as per CPCB emission regulations of 30 m for furnace for proper
dispersion of pollutants into the atmosphere.
Green belt development will be done to attenuate the pollution. Only local species will be
planted. It will cover 33% area of the proposed plant.
Ambient air quality and stack emissions should be regularly monitored (as per
CPCB/SPCB) to ensure that ambient air quality standards and suggested limits of the stack
emission loads are met honestly all the time. And also to check the efficiency of Air
Pollution Control Equipments.
All the internal roads will be black topped to prevent fugitive emissions.
PUC certified vehicles shall be used for transportation of raw material/products.
To check the functioning of pollution control equipment the unit will prepare environment
monitoring schedule during operation. In case of value found above the statuary limit the
plant will be shut down immediately and the environment cell of the unit will be informed
for further action.
Raw material will be kept in storage yard and base of storage yard will have impermeable
base surfaces, usually constituted from the material being stored. Other raw materials will
be stored under cover sheds.
Local exhaust ventilation will be provided to vent out the emissions to suitable arrestment
plant to meet the emission limit.
Dust and fumes will be minimized by discharging slag from the induction furnace into slag
pots, rather than on to the ground.
Indore air monitoring will be done to check the exposure level of the worker for periodical
basis. (at least once in six months)
Water Environment
During Construction
Phase
Measures will be implemented to prevent seepage of liquid materials into ground where
it could contaminate groundwater;
• Ensure prompt cleaning up of accidental spillages
• Measures will be followed to prevent the contamination of hydrological features by
diesel, grease, oil, etc. derived from the working area.
• The machinery / equipment will be maintained in a good operating condition;
• Specially designated areas will be created for vehicle maintenance;
• Accidental spillages will be cleaned up promptly.
• Curing water will be sprayed and after liberal curing, all concrete structures will be
covered with gunny bags this will conserves water
• Provisions will be made to ensure the construction vehicles stick to the access track to
prevent mud & dirt being deposited on roads
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 344
• Fence will be constructed around the site to trap sediments whilst allowing the water to
flow through.
• All mud & dirt deposited on the roads from the construction activities will be cleaned.
• Adopting good construction and engineering practices will help in mitigating the water
pollution.
Water Environment
During Operation
Phase
• Industrial waste water will be treated in ETP
• Domestic Waste water will be treated in existing STP
• Rain water harvesting structure will be installed in the unit.
• Regular ETP effluent monitoring will be done to track the working of ETP.
• The unit will be shut in case of any problem in the ETP working.
• Neutralization and sedimentation of wastewaters where applicable ̇ Dewatering of
sludge and appropriate disposal of solids.
• All effluents containing acid/alkali/organic/toxic wastes should be treated by
appropriate methods
Solid Waste
During Construction
Phase
• Careful design, planning and good site management would minimize waste of materials
such as concrete, mortars and cement grouts. The contractor will make inventory of all
types of solid waste that are expected during the construction activity before starting the
work.
• Complete excavated material from the earthworks will be re-used on site as structural
fill or for landscaping purposes by balancing with cut & fill operations.
• Construction waste generated will be disposed off according to the nature of the waste.
• Proper litter disposal and collection points will be established around the all
construction work sites.
• The transportation of construction spoil will be allowed only to designated dumpsites
after obtaining permission of.
No solid waste will be kept in open spaces.
Solid Waste
During Operation
Phase
The slag collected from the bottom will be again re-charged in the furnace. The cycle will
continue till the end waste is formed. Slag accumulated inside the furnace, will be
continuously removed and will be used in road making. Iron will be separated from slag
with the help of magnate and will be reused for manufacturing of mild steel as a raw
material.
Slag obtained will be properly staged on a platform above ground level and shall be
suitable covered with tarpaulin sheets.
Hazardous Wastes after expansion will be generated :
Particulars Hazardous Waste Quantity in TPA Treatment/ disposal
Type of Waste
Existing Proposed Total
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 345
Hazardous Waste
Used Oil (5.1)
2.063 1.13 3.19 Used oil is sent to Hindustan Oil Industries, Gandhidham, Gujarat. Copy is enclosed as Annexure-XXI.
Used Ion exchange resin (34.2)
0.35 0.19 0.54 Used Ion exchange resin is sent to Saurashtra Enviro Projects Pvt. Ltd. Copy is enclosed as Annexure-XXII.
Tar residue (13.2)
3.6 - 3.6 Tar residue is sent to Saurashtra Enviro Projects Pvt. Ltd. Enclosed as Annexure-XXIV
Noise Pollution
During Construction
Phase
Complete construction work especially heavy work will be done during day time.
Vehicular movement carrying raw materials will be avoided during night time.
The vehicles will be regularly maintained and optimum use of the same will be made.
Adequate PPE’s (ear plugs, ear muffs, helmet, mask etc) will be provided to the workers.
PUC certified vehicles will be used.
Noise Pollution
During Operation
Phase
All equipments will be procured meeting the permissible noise standards.
The insulation provided for prevention and loss of heat and PPE shall also act as noise
reducer.
Foundations and structures will be designed to minimize vibrations and noise.
Regular equipment maintenance and better work habits will be adopted.
D.G. set is proposed to be housed in an inbuilt acoustic enclosure. The acoustic enclosure
will be designed for minimum 25dB (A) insertion loss for meeting the ambient noise
standards, whichever is on the higher side.
Necessary safety and personal protective equipment such as ear plugs, ear muffs, helmet
etc will be provided to the workers.
Noise levels generated will be maintained to comply with the Factories Act & Rules and
will not exceed 75 dB (A) at 1 m distance.
Implementation of green belt within the premises of plant will absorb the noise. Thus will
help to control the noise pollution.
Proper lubrication and housekeeping will be usually done to avoid excessive noise
generation.
Supervisor will be responsible to control the noise by maintaining conditions of
machineries and silencers.
33% of the total plot area is under greenbelt.
Socio - Economy The project is investing in exemplary social responsibilities and doing the good work with
public faith.
The project is expansion on the existing land area and no displacent due to the expansion of
manufaturing activity of the project.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XI – SUMMARY & CONCLUSION
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 346
Approx 290 additional local workers will employment opportunties alongwith periodical
training to generate local skills.
New patterns of indirect employment/ income through value chain involving warehousing,
logistics, and CSR.
Permanent structures for employment creation with local people involvement through
establishment of income generating activities.
11.8 CONCLUSIONS
It is predicted that socio-economic impact due to this project will positively increase the
employment opportunities for local inhabitants. There are no Resettlement and Rehabilitation
issues involved in this project. The contribution to the revenue of the State Govt. will be put in
public welfare and augment growth. The entire project area is devoid of any endangered flora
and fauna. Thus the modernization with process integration project is not likely to affect the
environment or adjacent ecosystem adversely.
*****************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XII- DISCLOSURE OF CONSULTANTS
ENGAGED
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 347
SECTION-XII
INDEX
12.0 DISCLOSURE OF CONSULTANTS ENGAGED ........................................................................ 348
************
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XII- DISCLOSURE OF CONSULTANTS
ENGAGED
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 348
12.0 DISCLOSURE OF CONSULTANTS ENGAGED
Declaration by Experts contributing to the EIA of proposed expansion in manufacturing of Sponge
Iron TMT Bars, M.S. Billet/ S.S. Billets-, MS Rolled Bars, Runner & Raiser of Gallantt Metal Limited
situated at Khasra No.-175/1, Village – Samakhiyali, Tehsil- Bhachau, District – Kutch (Guj.) for an
area of 116.0 Acre.
I hereby, certify that I was a part of the EIA team in the following capacity that developed the above EIA.
EIA Coordinator Signature & Date
EIA Coordinator K. N. Sudershan Rao
Associated EIA Coordinator Neha Bhargava
Alka Sharma
Period of Involvement 2017-2018
Contact Information 0141- 2354997, 2353996
Functional Area Experts: -
S.
No.
Functional
Areas
Name of the Expert/s Involvement
(Period & Task**)
Signature & Date
1 AP K. N. Sudershan Rao
Alka Sharma
Neha Bhargava*
Relevant inventorization
Prediction of air pollution and its
management.
2 WP Sunita Mantri
Divyesh Giri Goswami
(FAA)
Relevant inventorization
Prediction of water pollution and its
management.
Water balance.
3 SHW Sunita Mantri
Alka Sharma
Neha Bhargava*
Identification of nature of waste,
categorization, and quantity of generated
waste.
Prediction of waste pollution and its
management.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XII- DISCLOSURE OF CONSULTANTS
ENGAGED
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 349
4 SE Shubhangi Tibra
Puran Singh Gurjar
(FAA)
Secondary data of Census of India, 2011.
Socio-Economic Survey;
Socio Economic Impact Assesment
5 EB Dinesh Bohra
Alka Sharma*
Ecological and biodiversity survey.
Identification of species (flora and fauna).
Conservation Plan for fauna of schedule-I
species.
6 HG Vikrant Mahendran Hydrogeological survey for assessing
aquifer distribution of the area
Water resource evaluation of the area.
Pre-monsoon & Post-monsoon collection
of water level & quality data.
7 GEO Vikrant Mahendran Field Survey for assessing the regional
and local geology of the area.
8 AQ K. N. Sudershan Rao
Neha Bhargava
Study of primary data
Air Quality Modelling and its
interpretation.
9 NV K. N. Sudershan Rao
Prediction of Noise pollution.
Mitigation measures
10 LU Vikrant Mahendran Satellite imaginary.
Inference
11 RH K. N. Sudershan Rao
Divyesh Giri Goswami
(FAA)
Assessment of risk involved, if any.
Management Plan for safety.
12 SC Vikrant Mahendran Identification of existing quality of soil.
Prediction of Impact and its management.
*TM – Team Member
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S.
BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT &
WHRB
SECTION – XII- DISCLOSURE OF CONSULTANTS
ENGAGED
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
OCTOBER’ 2018 350
Declaration by the Head of the Accredited Consultant Organization
I, Sunita Mantri, hereby, confirm that the above mentioned experts prepared the EIA of proposed
expansion in manufacturing of Sponge Iron TMT Bars, M.S. Billet/ S.S. Billets-, MS Rolled Bars, Runner &
Raiser of Gallantt Metal Limited. I also confirm that I shall be fully accountable for any misleading
information mentioned in this statement.
***********************
Signature
Name Sunita Mantri
Designation CMD
Name of the EIA Consultant
Organization.
Enkay Enviro Services Pvt. Ltd., Jaipur
NABET Certificate No. & Issue
Date
At S. No. 44 as per List of Accredited EIA
Consultant Organizations. (as per Rev. 70
October 11, 2018)