QUALITY
SERVICE
EXPERIENCE
VALUE
U.S. CUSTOMER SERVICE: 1-877-584-LUGS (5847)
ABOUT US
Polaris Connectors beganmanufacturing electrical connectors in1985 with only ten employees. The name“Polaris” was adopted from the polarissubmarine, and is now well known amongthose in the electrical industry for itsunique design and high quality.
Our capabilities include:
• Complete Engineering and Design• Certified client test data facility to
perform UL and CSA requirements, toensure our connectors adhere to allstandards.
• Dip Tanks to insulate virtually anycustomer connector design.
Polaris is continually improving anddeveloping new products to service ourcustomer needs. Our standardproduct offering works well for mostcustomer applications, but if your needrequires a custom connector, wewant to be the one you contact first.
QUALITY•
SERVICE•
EXPERIENCE•
VALUE
Solutions for the Utility Market
Since 1985 Polaris has been manufacturingelectrical connectors for the utility industry.We offer a variety of different connectorsfor underground and overhead applications,and are constantly looking for new ways toservice our customers through improveddesigns, quality, and service. If your application calls for a custom design, wecan help.
Our production facility in Odessa, Floridaemploys the latest in Copper and Aluminumextrusion technology, with all products conforming to the highest standards ofinternationally recognized quality. We havethe capacity, experience, and engineeringexpertise to manufacture and test any customconnector you may require.
GENERAL INDEX
Page Number Series DescriptionA. Three Phase Transformer Connectors for UG Use
B. Single Phase Transformer Connectors for UG Use
C. Overhead Connectors
D. Pedestal Connectors
E. Metering/Streetlighting Products
F. Miscellaneous
A-1A-2
A-3, A-4A-5A-6A-7
B-1B-2B-3B-4B-5B-6B-7B-8B-9B-10B-11B-12B-13B-14B-15B-16
C-1C-2C-3C-4C-5C-6C-7
D-1D-2D-3D-4D-5D-6D-7D-8
E-1E-2, E-3
E-4E-5E-6
F-1F-2
F3 - F-9
PTLPTLMPTLHPTLIHPTLHKPTLIHS
PSMTLPSMTLCCPSMTLSCIPCSMTLIPSMTLPSMTLEPSSTL
PSSTLCCPTLZ
PTLZCCPTLZSCPTLEZ
PTLEZ-REVIPCTLZ
IPCTLEZPSMAL
PPTPPT90PPT-HIPPTPSEC
PLIOCPNMTL
PLPLHIPLC
IPLCLPLIPLZ
IPCLZIPLWB
SLCPL, PL-2N
P2LP3LP4L
PSRPPOX / PPX / CPPX
Light Duty Transformer LugsMedium Duty Transformer LugsHeavy Duty Transformer Lugs
Heavy Duty “Lay In” Transformer Lug“Space Saving” Transformer Connector
“Space Saving” Lay in Transformer
Stud Mounted Transformer ConnectorStud Mounted Transformer Connector With CoverStud Mounted Transformer Connector With Cover
Clear Encapsulated Transformer ConnectorBlack Encapsulated Transformer Connector
“Multi Stud” Transformer Connector“Space Saving” Stud Mount Transformer Connector
“Space Saving” Stud Mount Transformer Connector w/CoverZ Type Transformer Connector
Z Type Transformer Connector w/Clr CoverZ Type Transformer Connector w/Clr Cover“Multi Stud” Z Type Transformer Connector
“Multi Stud” “space saving” Z Type Transformer ConnectorEncapsulated Z Type Transformer Connector
Encapsulated “Screw-on” Z Type Transformer ConnectorDisconnectable “Screw-on” Transformer Connector
Pin Type Transformer Connectors90 Degree Pin Type Transformer Connector
Pin Type Transformer Connectors w/Hex BoltsEncapsulate UV Rated Pin Type Transformer Conn
Overhead Distribution ConnectorOverhead Distribution Connector Lay-inNema Mounted Transformer Connector
Pedestal ConnectorHD Pedestal Connector
Encapsulated Clear Pedestal ConnectorEncapsulated Clear Pedestal Connector Long Ports
“Lay In” Pedestal Connector“Z” Type Pedestal Connector
Encapsulated “Z” Type Pedestal ConnectorSubmersible Pedestal Connector
Streetlight ConnectorSingle Conductor Mech LugTwo Conductor Mech Lug
Three Conductor Mech LugFour Conductor Mech Lug
Splicer / ReducersTransformer Spade Adapters
Reference Material
POLARIS CUSTOMER SERVICE: 877-584-5847 A-1
POLARIS UTILITY PRODUCTS
Light Duty Transformer Lugs
TYPE: PTL
H W L
PTL350 1 1 1 350 - 6 185 - 16 5/16 1.25 1.13 2.25 1/4
PTL350-22 2 2 2 350 - 6 185 - 16 5/16 1.25 3.00 2.25 1/4
PTL350-23 3 2 3 350 - 6 185 - 16 5/16 1.25 3.50 2.25 1/4
PTL350-34 4 3 4 350 - 6 185 - 16 5/16 1.25 4.63 2.25 1/4
PTL350-46 5 4 6 350 - 6 185 - 16 5/16 1.25 6.13 2.25 1/4
PTL350-48 6 4 8 350 - 6 185 - 16 5/16 1.25 8.13 2.25 1/4
E
Tongue Thickness
Dimensions, InchesMounting Holes
Wire Range MM
Number of Ports Hex sizeCatalog
NumberFigure
NumberWire Range
AWG
• Manufactured from high strength 6061-T6511 aluminum alloy to provide premium electrical and mechanical performance• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Meets or exceeds ANSI C119.4 Class A Specifications• Range Taking Design reduces inventory
PTL OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
T - Tin Plated
P - Inhibitor
Example:PTL500-64AP
Anodized Screws
Inhibitor (Must be Last)
350 - 10350 - 10350 - 10350 - 10350 - 10350 - 10
TongueThicknessHex Size H W L
Dimensions, InchesWireRangeAWG
WireRange
MMNumber of
PortsMounting
HolesCatalog
Number
POLARIS CUSTOMER SERVICE: 877-584-5847A-2
POLARIS UTILITY PRODUCTS
Medium Duty Transformer Lugs
TYPE: PTLM• Manufactured from high strength 6061-T6511 aluminum alloy to provide premium electrical and mechanical performance• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Meets or exceeds ANSI C119.4 Class A Specifications• Range Taking Design reduces inventory
PTLM OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
T - Tin Plated
P - Inhibitor
Example:PTLM500-64AP
Anodized Screws
Inhibitor (Must be Last)
Numberof Ports
TongueThicknessHex Size H W L
Dimensions, InchesWireRangeAWG
WireRange
MMMounting
HolesCatalogNumber
PTLM350PTLM350-42PTLM350-43PTLM350-64PTLM350-86PTLM350-88
PTLM500PTLM500-42PTLM500-43PTLM350-64PTLM500-86PTLM500-88
244688244688
123468123468
350 - 10350 - 10350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10500 -10500 - 10500 - 10
185 - 16185 - 16185 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25240 - 25240 - 25240 - 25
5/165/165/165/165/165/165/165/165/165/165/165/16
1.561.561.561.561.561.561.561.561.561.561.561.56
1.133.003.504.636.138.131.503.003.634.756.889.13
4.314.314.314.314.314.314.314.314.314.314.314.31
7/167/167/167/167/167/167/167/167/167/167/167/16
POLARIS CUSTOMER SERVICE: 877-584-5847 A-3
POLARIS UTILITY PRODUCTS
Heavy Duty Transformer Lugs
TYPE: PTLH
PTLH OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
T - Tin Plated
P - Inhibitor
Example:PTLH500-64AP
Anodized Screws
Inhibitor (Must be Last)
• Manufactured from high strength 6061-T6511 aluminum alloy to provide premium electrical and mechanical performance• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Meets or exceeds ANSI C119.4 Class A Specifications• Range Taking Design reduces inventory
Numberof Ports
TongueThicknessHex Size H W L
Dimensions, InchesWireRangeAWG
WireRange
MMMounting
HolesCatalogNumber
PTLH350PTLH350-42PTLH350-43PTLH-500
PTLH500-42PTLH500-43
PTLH750PTLH750-42PTLH750-43PTLH1000
PTLH1000-42PTLH1000-43
244244244244
123123123123
350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10750 - 10750 - 10750 - 10
1000 - 3501000 - 3501000 - 350
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25300 - 150300 - 150300 - 150500 - 185500 - 185500 - 185
5/165/165/165/165/165/165/165/165/165/165/165/16
1.501.501.501.501.501.501.811.811.811.811.811.81
1.133.003.501.503.003.631.503.004.001.563.254.92
5.505.505.505.505.505.506.196.196.196.196.196.19
3/83/83/83/83/83/81/21/21/21/21/21/2
46884668464684688
350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10500 - 10600 - 6600 - 6
750 - 1/0750 - 1/0750 - 1/0
1000 - 3501000 - 3501000 - 3501000 - 350
POLARIS CUSTOMER SERVICE: 877-584-5847A-4
POLARIS UTILITY PRODUCTS
Heavy Duty Transformer Lugs
TYPE: PTLH• Manufactured from high strength 6061-T6511 aluminum alloy to provide premium electrical and mechanical performance• Suitable for use with either copper or aluminum conductors• Clear Cover Pictured is sold separately• Rated for 600 Volts• Meets or exceeds ANSI C119.4 Class A Specifications• Range Taking Design reduces inventory
PTLH OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
T - Tin Plated
P - Inhibitor
Example:PTLH500-64AP
Anodized Screws
Inhibitor (Must be Last)
1.501.501.501.501.501.501.501.501.811.811.811.811.811.811.811.811.81
4.636.138.138.134.756.888.009.135.007.256.258.25
10.696.259.75
12.2513.00
5.505.505.505.505.505.505.505.505.505.506.196.196.196.196.196.196.19
185 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25240 - 25
300 - 150300 - 150300 - 150300 - 150300 - 150500 - 185500 - 185500 - 185500 - 185
5/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/16
6881068101068810128121216
PTLH350-64PTLH350-86PTLH350-88PTLH350-108PTLH500-64PTLH500-86PTLH500-106PTLH500-108PTLH600-64PTLH600-86PTLH750-84PTLH750-106PTLH750-128PTLH1000-84
PTLH1000-126PTLH1000-128PTLH1000-168
3/83/83/83/83/83/83/83/81/21/21/21/21/21/21/21/21/2
Dimensions, Inches
H W LCatalogNumber
MountingHoles
WireRange
MM
HexSize
TongueThickness
WireRangeAWG
Numberof Ports
*Consult factory for drawings of connectors
POLARIS CUSTOMER SERVICE: 877-584-5847 A-5
POLARIS UTILITY PRODUCTS
Heavy Duty Transformer Lugs
TYPE: PTLIH (Lay-In Connector for 3-Phase Pad Mount Transformers)• Manufactured from high strength 6061-T6511 aluminum alloy to provide premium electrical and mechanical performance• Labor Saving design that allows installer to make connection without having to bend large conductors into place• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Meets or exceeds ANSI C119.4 Class A Specifications• Range Taking Design reduces inventory• Cover available for any design
PTLIH OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
T - Tin Plated
P - Inhibitor
Example:PTLIH500-64AP
Anodized Screws
Inhibitor (Must be Last)
24681012682468101224681216
PTLIH500PTLIH500-42PTLIH500-63PTLIH500-84PTLIH500-106PTLIH500-128PTLIH600-63PTLIH600-84
PTLIH750PTLIH750-42PTLIH750-63PTLIH750-84PTLIH750-106PTLIH750-128
PTLIH1000PTLIH1000-42PTLIH1000-63PTLIH1000-84PTLIH1000-126PTLIH1000-168
*Consult factory for drawings of connectors
12346834123468123468
5/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/16
500 - 10500 - 10500 - 10500 - 10500 - 10500 - 10600 - 2600 - 2
750 - 1/0750 - 1/0750 - 1/0750 - 1/0750 - 1/0750 - 1/01000 - 1/01000 - 1/01000 - 1/01000 - 1/01000 - 1/01000 - 1/0
8/83/83/83/83/83/83/83/81/21/21/21/21/21/21/21/21/21/21/21/2
5.505.505.505.505.505.505.505.506.196.196.196.196.196.196.196.196.196.196.196.19
1.502.804.506.258.0010.604.886.251.753.254.756.259.2512.251.813.445.066.6910.0013.31
1.501.501.501.501.501.501.501.501.811.811.811.811.811.811.811.811.811.811.811.81
Numberof Ports
TongueThicknessHex Size H W L
Dimensions, InchesWireRangeAWG
MountingHoles
CatalogNumber
POLARIS CUSTOMER SERVICE: 877-584-5847A-6
POLARIS UTILITY PRODUCTS
Heavy Duty Transformer Lugs
TYPE: PTLHK (Space Saving Connector for 3-Ph Transformers)• Manufactured from high strength 6061-T6511 aluminum alloy to provide premium electrical and mechanical performance• Suitable for use with either copper or aluminum conductors• Cover available for any design• Meets or exceeds ANSI C119.4 Class A Specifications• Range Taking Design reduces inventory• Rated for 600 Volts
PTLHK OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
T - Tin Plated
P - Inhibitor
Example:PTLHK750-1010AP
Anodized Screws
Inhibitor (Must be Last)
24681012162468101216
24681012162468101216
PTLHK750-22PTLHK750-44PTLHK750-66PTLHK750-88
PTLHK750-1010PTLHK750-1212PTLHK750-1616PTLHK1000-22PTLHK1000-44PTLHK1000-66PTLHK1000-88
PTLHK1000-1010PTLHK1000-1212PTLHK1000-1616
*Consult factory for drawings of connectors
5/165/165/165/165/165/165/165/165/165/165/165/165/165/16
1/21/21/21/21/21/21/21/21/21/21/21/21/21/2
1.442.874.505.727.148.0011.501.753.254.756.258.0010.0012.23
750 - 1/0750 - 1/0750 - 1/0750 - 1/0750 - 1/0750 - 1/0750 - 1/01000 - 1/01000 - 1/01000 - 1/01000 - 1/01000 - 1/01000 - 1/01000 - 1/0
Numberof Ports Hex Size Width
WireRangeAWG
MountingHoles
TongueThicknessCatalog Number
POLARIS CUSTOMER SERVICE: 877-584-5847 A-7
POLARIS UTILITY PRODUCTS
Heavy Duty Transformer Lugs
TYPE: PTLIHS (Lay-In Connector for 3-Phase Pad Mount Transformers)• Manufactured from high strength 6061-T6511 aluminum alloy to provide premium electrical and mechanical performance• Labor saving design that allows installer to make connection withoout having to bend large conductors into place• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Range Taking Design reduces inventory• Black Cover available for any design
PTLIHS OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
T - Tin Plated
P - Inhibitor
Example:PTLIHS750-1010AP
Anodized Screws
Inhibitor (Must be Last)
681012681012
681012681012
PTLIHS750-66PTLIHS750-88
PTLIHS750-1010PTLIHS750-1212PTLIHS1000-66PTLIHS1000-88
PTLIHS1000-1010PTLIHS1000-1212
*Consult factory for drawings of connectors
5/165/165/165/165/165/165/165/16
4.754.754.754.755.255.255.255.25
4.886.58.009.755.57.259.0010.75
7.007.007.007.007.007.007.007.00
1/21/21/21/21/21/21/21/2
750 - 1/0750 - 1/0750 - 1/0750 - 1/01000 - 1/01000 - 1/0100 - 1/01000 - 1/0
Numberof Ports
TongueThicknessHex Size H W L
WireRangeAWG
MountingHoles
Dimensions, Inches
Catalog Number
POLARIS CUSTOMER SERVICE: 877-584-5847 B-1
POLARIS UTILITY PRODUCTS
Secondary Stud Mount Transformer Connectors
TYPE: PSMTL (Slip Fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Black or Clear Cover available separately• Meets or exceeds ANSI C119.4 Class A Specifications• For use on slip-fit or threaded connection in Pad Mount transformers
Example:PSMTL500-3SLAP
Anodized Screws
Inhibitor (Must be Last)
PSMTL OPTIONS:A - Anodized Set ScrewD - Disc Pad ScrewsT - Tin PlatedSL - Streetlight OutletK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0
PSMTL250-4PSMTL250-6PSMTL250-8PSMTL350-4PSMTL350-6PSMTL350-8PSMTL500-4PSMTL500-6PSMTL500-8PSMTL750-4PSMTL750-6
PSMTL250-4SPSMTL250-6SPSMTL250-8SPSMTL350-4SPSMTL350-6SPSMTL350-8SPSMTL500-4SPSMTL500-6SPSMTL500-8SPSMTL750-4SPSMTL750-6S
11111111111
46846846846
120 - 16120 - 16120 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25300 - 15300 - 15
5/8 - 115/8 - 115/8 - 115/8 - 115/8 - 115/8 - 111 - 141 - 141 - 141 - 141 - 14
5/165/165/165/165/165/165/165/165/165/165/16
1.131.131.131.251.251.251.631.631.631.751.75
0.880.880.880.880.880.881.381.381.381.251.25
5.557.278.995.737.239.736.718.9611.217.96
10.812
Dimensions, Inches
H W LHexSize
StudSize
FigureNumber
Numberof Ports
WireRangeAWG
WireRange
MM
Catalog Number
Slip Fit Screw On
*Consult factory for drawings of connectors
Figure 1
POLARIS CUSTOMER SERVICE: 877-584-5847B-2
POLARIS UTILITY PRODUCTS
Insulated Secondary Stud Mount Transformer Connectors
TYPE: PSMTLCC (Slip Fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Clear Snap Fit Cover included with Connector• Black Cover also available as PSMTLBC• PSMTLECC/PSMTLEBC is multi-stud connector with clear/black cover• Meets or exceeds ANSI C119.4 Class A Specifications• Rated for 600 Volts• Range Taking design reduces inventory• For use on slip-fit or Screw-on transformers
46846846846
PSMTLCC250-4PSMTLCC250-6PSMTLCC250-8PSMTLCC350-4PSMTLCC350-6PSMTLCC350-8PSMTLCC500-4PSMTLCC500-6PSMTLCC500-8PSMTLCC750-4PSMTLCC750-6
HexSize
StudSize
WireRangeAWG
WireRange
MM5/165/165/165/165/165/165/165/165/165/165/16
5/8 - 115/8 - 115/8 - 115/8 - 115/8 - 115/8 - 111 - 141 - 141 - 141 - 141 - 14
120 - 16120 - 16120 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25300 - 150300 - 150
250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0
PSMTLCC250-4SPSMTLCC250-6SPSMTLCC250-8SPSMTLCC350-4SPSMTLCC350-6SPSMTLCC350-8SPSMTLCC500-4SPSMTLCC500-6SPSMTLCC500-8SPSMTLCC750-4SPSMTLCC750-6S
4.004.004.004.004.004.005.005.005.005.005.00
2.002.002.002.002.002.002.252.252.252.252.25
8.288.2810.009.459.4510.6310.8610.8612.559.0011.85
Dimensions, Inches
H W L
Catalog Number
Slip Fit Screw On
PSMTLCC OPTIONS:A - Anodized Set ScrewT - Tin PlatedSL - Streetlight TapK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PSMTLCC500-3AP
Anodized Screws
Inhibitor (Must be Last)
Numberof Ports
PSMTLSC OPTIONS:A - Anodized Set ScrewT - Tin PlatedSL - Streetlight TapK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
POLARIS CUSTOMER SERVICE: 877-584-5847 B-3
POLARIS UTILITY PRODUCTS
Insulated Secondary Stud Mount Transformer Connectors
TYPE: PSMTLSC (Slip Fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Meets or exceeds ANSI C119.4 Class A Specifications• Lock on Clear Cover included• Rated for 600 Volts• Range Taking design reduces inventory• For use on slip-fit or Screw-on transformers
HexSize
StudSize
WireRangeAWG
WireRange
MM5/165/165/165/165/165/16
5/8 - 115/8 - 115/8 - 111 - 141 - 141 - 14
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10
Example:PSMTLSC500-3AP
Anodized Screws
Inhibitor (Must be Last)
PSMTLSC350-4SPSMTLSC350-6SPSMTLSC350-8SPSMTLSC500-4SPSMTLSC500-6SPSMTLSC500-8S
PSMTLSC350-4PSMTLSC350-6PSMTLSC350-8PSMTLSC500-4PSMTLSC500-6PSMTLSC500-8
468468
Dimensions, Inches
H W LNumberof Ports
Catalog Number
Slip Fit Screw On
2.252.252.252.502.502.50
2.502.502.503.253.253.25
6.808.8010.007.59.7512.00
POLARIS UTILITY PRODUCTS
Insulated Secondary Stud Mount Transformer Connectors
TYPE: IPCSMTL (Slip Fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Preinsulated connector has dual connector ports for left or right hand assembly• Pre-Insulated Cover has dielectric strength of 240 volts per mil• Pre-Insulated Cover is clear allowing for visual inspection of conductors• Meets or Exceeds ANSI C119.4 Class A Specifications
POLARIS CUSTOMER SERVICE: 877-584-5847B-4
HexSize
StudSize
WireRangeAWG
WireRange
MM5/165/165/165/165/165/165/165/165/165/165/16
5/8 - 115/8 - 115/8 - 115/8 - 115/8 - 115/8 - 111 - 141 - 141 - 141 - 141 - 14
120 - 4120 - 4120 - 4185 - 4185 - 4185 - 4240 - 4240 - 4240 - 4
300 - 150300 - 150
250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0
IPCSMTL OPTIONS:A - Anodized Set ScrewD - Disc Pad ScrewsT - Tin PlatedSL - Streetlight TapK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:IPCSMTL500-3AP
Anodized Screws
Inhibitor (Must be Last)
46846846846
222
2.552.552.553.253.253.253.633.63
222
2.252.252.253.133.133.134.384.38
7.258.059.457.778.449.979.3611.2412.0510.5012.65
Dimensions, Inches
H W LNumberof Ports
Catalog Number
Slip Fit Screw On
IPCSMTL250-4IPCSMTL250-6IPCSMTL250-8IPCSMTL350-4IPCSMTL350-6IPCSMTL350-8IPCSMTL500-4IPCSMTL500-6IPCSMTL500-8IPCSMTL750-4IPCSMTL750-6
IPCSMTL250-4SIPCSMTL250-6SIPCSMTL250-8SIPCSMTL350-4SIPCSMTL350-6SIPCSMTL350-8SIPCSMTL500-4SIPCSMTL500-6SIPCSMTL500-8SIPCSMTL750-4SIPCSMTL750-6S
POLARIS UTILITY PRODUCTS
Insulated Secondary Stud Mount Transformer Connectors
TYPE: IPSMTL (Slip Fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Pre-Insulated Cover has dielectric strength of 240 volts per mil• Pre-Insulated Cover is UV rated• Meets or Exceeds ANSI C119.4 Class A Specifications• Slip fit and Threaded design
POLARIS CUSTOMER SERVICE: 877-584-5847 B-5
HexSize
StudSize
WireRangeAWG
WireRange
MM5/165/165/165/165/165/165/165/165/165/165/16
5/8 - 115/8 - 115/8 - 115/8 - 115/8 - 115/8 - 111 - 141 - 141 - 141 - 141 - 14
120 - 4120 - 4120 - 4185 - 4185 - 4185 - 4240 - 4240 - 4240 - 4
300 - 150300 - 150
250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0
IPSMTL OPTIONS:A - Anodized Set ScrewD - Disc Pad ScrewsT - Tin PlatedSL - Streetlight TapK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:IPSMTL500-3AP
Anodized Screws
Inhibitor (Must be Last)
IPSMTL250-4IPSMTL250-6IPSMTL250-8IPSMTL350-4IPSMTL350-6IPSMTL350-8IPSMTL500-4IPSMTL500-6IPSMTL500-8IPSMTL750-4IPSMTL750-6
IPSMTL250-4SIPSMTL250-6SIPSMTL250-8SIPSMTL350-4SIPSMTL350-6SIPSMTL350-8SIPSMTL500-4SIPSMTL500-6SIPSMTL500-8SIPSMTL750-4SIPSMTL750-6S
46846846846
222
2.552.552.553.253.253.253.633.63
222
2.252.252.253.133.133.134.384.38
7.258.059.457.778.449.979.3611.2412.0510.5012.65
Dimensions, Inches
H W LNumberof Ports
Catalog Number
Slip Fit Screw On
POLARIS CUSTOMER SERVICE: 877-584-5847B-6
1.631.631.631.63
1.381.381.381.38
8.5511.058.9611.21
350 - 10350 - 10500 - 10500 - 10
185 - 16185 - 16240 - 16240 - 16
5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”
6868
PSMTLE350-6PSMTLE350-8PSMTLE500-6PSMTLE500-8
215006215008215006215008
Length Width HeightCatalogNumber
PSMTLE OPTIONS:A - Anodized Set ScrewSL - Streetlight TapT - Tin PlatedK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PSMTLE500-6SLP
Street Light Tap
Inhibitor (Must be Last)
No. ofCond.
WireRangeAWG
WireRange
MM
StudSize
Cover CatalogNumber
POLARIS UTILITY PRODUCTS
Secondary Stud Mount Transformer Connectors
TYPE: PSMTLE Slip Fit “Multi-Stud” Connector• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• PSMTLECC series includes connector and clear cover• Range Taking design reduces inventory• Multi-Stud Tap on end accomodates 5/8” or 1” Transformer Bushings• Meets or Exceeds ANSI C119.4 Class A Specifications
POLARIS CUSTOMER SERVICE: 877-584-5847 B-7
2.882.882.882.882.882.88
1.381.381.381.381.381.38
4.006.008.004.506.759.00
350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
5/165/165/165/165/165/16
5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”
468468
PSSTL350-4PSSTL350-6PSSTL350-8PSSTL500-4PSSTL500-6PSSTL500-8
PSSTL350-4SPSSTL350-6SPSSTL350-8SPSSTL500-4SPSSTL500-6SPSSTL500-8S
HStud Size Hex Size W
Dimensions, Inches
L
Catalog Number
Slip Fit Screw On
PSSTL OPTIONS:A - Anodized Set ScrewD - Disc Pad ScrewsT - Tin PlatedSL - Streetlight OutletK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PSSTL500-4AP
Anodized Screws
Inhibitor (Must be Last)
No. ofPorts
WireRangeAWG
WireRange MM
POLARIS UTILITY PRODUCTS
Secondary Stud Mount Transformer Connectors
TYPE: PSSTL (Slip Fit or Thread-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Black or Clear Cover available separately• For use on slip-fit or threaded connection in Pad Mount transformers
POLARIS CUSTOMER SERVICE: 877-584-5847B-8
7.007.009.507.007.009.50
350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”
468468
PSSTLCC350-4PSSTLCC350-6PSSTLCC350-8PSSTLCC500-4PSSTLCC500-6PSSTLCC500-8
PSSTLCC350-4SPSSTLCC350-6SPSSTLCC350-8SPSSTLCC500-4SPSSTLCC500-6SPSSTLCC500-8S
HStud Size Hex Size W
Dimensions, Inches
L
Catalog Number
Slip Fit Screw On
PSSTLCC OPTIONS:A - Anodized Set ScrewD - Disc Pad ScrewsT - Tin PlatedSL - Streetlight OutletK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PSSTLCC500-4AP
Anodized Screws
Inhibitor (Must be Last)
No. ofPorts
WireRangeAWG
WireRange MM
POLARIS UTILITY PRODUCTS
Secondary Stud Mount Transformer Connectors
TYPE: PSSTLCC (Slip Fit or Screw-on with Clear Cover)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Black or Clear Cover available separately• For use on slip-fit or threaded connection in Pad Mount transformers
3.503.503.503.503.503.50
3.503.503.503.503.503.50
5/165/165/165/165/165/16
POLARIS CUSTOMER SERVICE: 877-584-5847 B-9
POLARIS UTILITY PRODUCTS
Secondary Stud Mount Transformer Connectors
TYPE: PTLZ (Slip fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• For use on slip or threaded transformers• Meets or exceeds ANSI C119.4 Class A specifications
PTLZ OPTIONS:A - Anodized Set ScrewR - Right Hand MountSL - Streetlight TapT - Tin PlatedK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PTLZ500-6UTSLP
Tin Plated
Inhibitor (Must be Last)Street Light Tap
No. ofConductorsStud Size Length Width
Catalog Number
Slip Fit Screw OnWire Range
AWGWire Range
MM
3.254.004.125.004.125.004.635.755.206.205.696.816.297.61
2.002.002.002.002.002.002.002.002.382.382.382.382.382.38
68686868686868
4/0 - 124/0 - 12350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10350 - 10350 - 10500 - 10500 - 10750 - 10750 - 10
PTLZ4/0-658PTLZ4/0-858PTLZ350-658PTLZ350-858PTLZ350-61PTLZ350-81PTLZ500-61PTLZ500-81PTLZ350-6UPTLZ350-8UPTLZ500-6UPTLZ500-8UPLTZ750-6UPLTZ750-8U
PTLZ4/0-658SPTLZ4/0-858SPTLZ350-658SPTLZ350-858SPTLZ350-61SPTLZ350-81SPTLZ500-61SPTLZ500-81SPTLZ350-6USPTLZ350-8USPTLZ500-6USPTLZ500-8USPLTZ750-6USPLTZ750-8US
95 - 495 - 4
185 - 16185 - 16185 - 16185 - 16240 - 16240 - 16185 - 16185 - 16240 - 16240 - 16300 - 15300 - 15
5/8 - 115/8 - 115/8 - 115/8 - 111 - 141 - 141 - 141 - 14
5/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 - 14
POLARIS CUSTOMER SERVICE: 877-584-5847B-10
POLARIS UTILITY PRODUCTS
Insulated Secondary Stud Mount Transformer Connectors
TYPE: PTLZCC (Slip fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Clear Slip-on cover to allow for insulated connection• Black cover also available as PTLZBC• Rated for 600 Volts• Range Taking design reduces inventory• For use on slip or threaded transformers• Meets or exceeds ANSI C119.4 Class A Specifications
PTLZCC OPTIONS:A - Anodized Set ScrewR - Right Hand MountSL - Streetlight TapT - Tin PlatedK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PTLZCC500-6UTSLP
Tin Plated
Inhibitor (Must be Last)Street Light Tap
No. ofConductorsStud Size HeightLength Width
Catalog Number
Slip Fit Screw OnWire Range
AWGWire Range
MM
4.004.005.005.005.005.005.005.005.005.005.005.00
5.006.008.6910.008.6910.008.6910.008.6910.009.2511.05
2.502.503.003.003.003.003.003.003.003.003.503.50
686868686868
350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10350 - 10350 - 10500 - 10500 - 10750 - 250750 - 250
PTLZCC350-658PTLZCC350-858PTLZCC350-61PTLZCC350-81PTLZCC500-61PTLZCC500-81PTLZCC350-6UPTLZCC350-8UPTLZCC500-6UPTLZCC500-8UPLTZCC750-6UPLTZCC750-8U
PTLZCC350-658SPTLZCC350-858SPTLZCC350-61SPTLZCC350-81SPTLZCC500-61SPTLZCC500-81SPTLZCC350-6USPTLZCC350-8USPTLZCC500-6USPTLZCC500-8USPLTZCC750-6USPLTZCC750-8US
185 - 16185 - 16185 - 16185 - 16240 - 16240 - 16185 - 16185 - 16240 - 16240 - 16300 - 150300 - 150
5/8 - 115/8 - 111 - 141 - 141 - 141 - 14
5/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 - 14
POLARIS CUSTOMER SERVICE: 877-584-5847 B-11
POLARIS UTILITY PRODUCTS
Insulated Secondary Stud Mount Transformer Connectors
TYPE: PTLZSC / PTLEZSC (Slip fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Clear Lock-on cover to allow for insulated connection• Rated for 600 Volts• Range Taking design reduces inventory• For use on slip or threaded transformers• Meets or exceeds ANSI C119.4 Class A Specifications
PTLZSC OPTIONS:A - Anodized Set ScrewR - Right Hand MountSL - Streetlight TapT - Tin PlatedK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PTLZSC500-6TSLP
Tin Plated
Inhibitor (Must be Last)Street Light Tap
No. ofConductorsStud Size HeightLength Width
Catalog Number
Slip Fit Screw OnWire Range
AWGWire Range
MM
4.004.005.005.005.005.00
5.006.008.6910.008.6910.00
2.502.503.003.003.003.00
686868
350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10
PTLZSC350-658PTLZSC350-858PTLZSC350-6UPTLZSC350-8UPTLZSC500-6UPTLZSC500-8U
PTLZSC350-658SPTLZSC350-858SPTLZSC350-6USPTLZSC350-8USPTLZSC500-6USPTLZSC500-8US
185 - 16185 - 16185 - 16185 - 16240 - 16240 - 16
5/8 - 115/8 - 11
5/8-11. 1 - 145/8-11, 1 - 145/8-11, 1 - 145/8-11, 1 -1 4
POLARIS CUSTOMER SERVICE: 877-584-5847B-12
POLARIS UTILITY PRODUCTS
Secondary Stud Mount Transformer Connectors
TYPE: PTLEZ "Multi-Stud" Connector• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• PTLEZCC includes connector with clear cover• Multi-Stud Tap on End accomodates 5/8” or 1” Transformer Bushings• Meets or exceeds ANSI C119.4 Class A Specifications
PTLEZ OPTIONS:A - Anodized Set ScrewR - Right Hand MountSL - Streetlight TapT - Tin PlatedK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PTLEZ500-6UTSLP
Tin Plated
Inhibitor (Must be Last)
5.386.385.696.815.696.816.297.61
2.382.382.382.382.382.382.382.38
350 - 10350 - 10500 - 10500 - 10600 - 10600 - 10750 - 1/0750 - 1/0
185 - 16185 - 16240 - 16240 - 16240 - 16240 - 16300 - 150300 - 150
5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”
68686868
PTLEZ350-6PTLEZ350-8PTLEZ500-6PTLEZ500-8PTLEZ600-6PTLEZ600-8PTLEZ750-6PTLEZ750-8
Length WidthCatalogNumber
No. ofCond.
WireRangeAWG
WireRange
MM
StudSize
Street Light Tap
5.696.815.696.81
2.382.382.382.38
500 - 10500 - 10600 - 10600 - 10
240 - 16240 - 16240 - 16240 - 16
5/8” , 1”5/8” , 1”5/8” , 1”5/8” , 1”
6868
PTLEZ500-6SLRP-REVPTLEZ500-8SLRP-REVPTLEZ600-6SLRP-REVPTLEZ600-8SLRP-REV
Length WidthCatalogNumber
No. ofCond.
WireRangeAWG
WireRange
MM
StudSize
POLARIS CUSTOMER SERVICE: 877-584-5847 B-13
PTLEZ OPTIONS:A - Anodized Set ScrewSL - Streetlight TapT - Tin PlatedK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PTLEZ500-6SLRP-REV
Inhibitor (Must be Last)
Street Light Tap
POLARIS UTILITY PRODUCTS
Secondary Stud Mount Transformer Connectors
TYPE: PTLEZ-SLR-REV "Space Saving Multi-Stud Connector"• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rt Handed Z Connnector is manufactured as REV to give customer more space from connector to transformer cover
than standard Rt handed Z style• Rated for 600 Volts• Range Taking design reduces inventory• PTLEZCC-SLR-REV includes connector with clear cover• Multi-Stud Tap on End accomodates 5/8” or 1” Transformer Bushings• Meets or exceeds ANSI C119.4 Class A Specifications
No. ofConductorsStud Size Length Width
Catalog Number
Slip Fit Screw OnWire Range
AWGWire Range
MM
5.506.505.886.886.067.19
3.383.383.53.53.53.5
686868
350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10
IPCTLZ350-658IPCTLZ350-858IPCTLZ350-61IPCTLZ350-81IPCTLZ500-61IPCTLZ500-81
IPCTLZ350-658SIPCTLZ350-858SIPCTLZ350-61SIPCTLZ350-81SIPCTLZ500-61SIPCTLZ500-81S
185 - 16185 - 16185 - 16185 - 16240 - 16240 - 16
5/8 - 115/8 - 111 - 141 - 141 - 141 - 14
POLARIS CUSTOMER SERVICE: 877-584-5847B-14
IPCTLZ OPTIONS:A - Anodized Set ScrewSL - Streetlight TapR - Right Hnaded OptionK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:IPCTLZ500-61SLP
Inhibitor (Must be Last)
Street Light Tap
POLARIS UTILITY PRODUCTS
Insulated Secondary Stud Mount Transformer Connectors
TYPE: IPCTLZ (Slip Fit or Screw-on)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• IPTLZ is Black Pre-Insulated Design• Rated for 600 Volts• Range Taking design reduces inventory• Plastisol has dielectric strength of 240 volts per mil• Slip fit or Screw on design• Meets or exceeds ANSI C119.4 Class A Specifications
IPCTLEZ OPTIONS:A - Anodized Set ScrewSL - Streetlight TapR - Right Hnaded OptionK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:IPCTLEZ500-6SLP
Inhibitor (Must be Last)
Street Light Tap
No. ofConductorsStud Size Length WidthCatalog Number
Wire RangeAWG
Wire RangeMM
5.886.886.067.196.067.19
3.383.383.53.53.53.5
686868
350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10
IPCTLEZ350-6IPCTLEZ350-8IPCTLEZ350-6IPCTLEZ350-8IPCTLEZ500-6IPCTLEZ500-8
185 - 16185 - 16240 - 16240 - 16240 - 16240 - 16
5/8”, 11”5/8”, 11”5/8”, 11”5/8”, 11”5/8”, 11”5/8”, 11”
POLARIS CUSTOMER SERVICE: 877-584-5847 B-15
POLARIS UTILITY PRODUCTS
Insulated Secondary Stud Mount Transformer Connectors
TYPE: IPCTLEZ Pre-Insulated “Multi-Stud” Connector• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• IPCTLEZ is Black Pre-Insulated connector• Rated for 600 Volts• Range Taking design reduces inventory• Multi-Stud Tap on End accomodates 5/8” or 1” Transformer Bushings• Meets or exceeds ANSI C119.4 Class A Specifications
POLARIS CUSTOMER SERVICE: 877-584-5847B-16
1.251.251.251.631.631.63
0.880.880.881.131.131.13
468468
350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
5/8”5/8”5/8”1”1”1”
5/165/165/165/165/165/16
PSMAL350-4SPSMAL350-6SPSMAL350-8SPSMAL500-4SPSMAL500-6SPSMAL500-8S
703506703506703508703506705006705008
H W LCatalogNumber
PSMAL OPTIONS:A - Anodized Set ScrewD - Disc Pad ScrewsT - Tin PlatedSL - Streetlight OutletK - Kit (Two Insulated and One Uninsulated)P - Inhibitor
Example:PSMAL500-4SAP
Anodized Screws
Inhibitor (Must be Last)
Numberof Ports
WireRangeAWG
WireRange
MM
StudSize
HexSize
Blk CoverCatalog Number
Dimentions, Inches
POLARIS UTILITY PRODUCTS
Secondary Stud Mount Transformer Connectors
TYPE: PSMAL (Screw-on Disconnectable Transformer Connector)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Design allows for a “quick disconnect” with a screw-on type connection to the transformer bushing• Black or Clear Cover available separately• For use on slip-fit or screw-on connection in Pad Mount transformers
6.258.2510.257.009.2511.50
1.883.062.693.504.315.235.943.253.254.195.065.066.006.886.883.634.755.887.008.134.387.00
0.880.881.131.131.131.131.131.251.251.251.251.251.251.251.251.631.631.631.631.632.002.00
0.630.630.880.880.880.880.880.880.880.880.880.880.880.880.881.131.131.131.131.131.441.44
1/0 - 141/0 - 14250 - 10250 - 10250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10350 - 10350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10500 - 10500 - 10750 - 250750 - 250
50 - 2.550 - 2.5120 - 16120 - 16120 - 16120 - 16120 - 16185 - 16185 - 16185 - 16185 - 16185 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25240 - 25240 - 25300 - 150300 - 150
2423456223445662345624
3/83/81/21/21/21/21/25/81/25/85/81/25/85/81/23/43/43/43/43/43/43/4
334444444444444
4-1/24-1/24-1/24-1/24-1/25-1/25-1/2
PPT1/0-2PPT1/0-4PPT250-2PPT250-3PPT250-4PPT250-5PPT250-6PPT350-2
PPT350-2-12PPT350-3PPT350-4
PPT350-4-12PPT350-5PPT350-6
PPT350-6-12PPT500-2PPT500-3PPT500-4PPT500-5PPT500-6PPT750-2PPT750-4
Length Height WidthCatalogNumber
Wire RangeAWG
Wire RangeMM
No. ofConductors
CopperStud Diam
StudLength
Blk CoverCatalog Number
POLARIS CUSTOMER SERVICE: 877-584-5847 C-1
POLARIS UTILITY PRODUCTS
Overhead Transformer Connectors
TYPE: PPT• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Stud is tin plated copper which provides low contact resistance for connection to transfer• Connector meets or exceeds ANSI C119.4 Class A Specifications• Rated for 600 Volts• Range Taking design reduces inventory
PPT OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
C - Connector with Blk Cover
P - Inhibitor
Example:PPT500-4AP
Anodized Screws
Inhibitor (Must be Last)
1010410104105004105004105004105004105004105004105004105004105004105004105004105004105004105004105004105004105006105006107504107504
2.693.504.315.135.947.443.255.066.883.634.755.887.008.1310.38
1.131.131.131.131.131.131.251.251.251.631.631.631.631.631.63
0.880.880.880.880.880.880.880.880.881.131.131.131.131.131.13
250 - 10250 - 10250 - 10250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10500 - 10500 - 10500 - 10
120 - 16120 - 16120 - 16120 - 16120 - 16120 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25240 - 25240 - 25241 - 25
234568246234568
1/21/21/21/21/21/21/21/21/23/43/43/43/43/43/4
444444444
4-1/24-1/24-1/24-1/24-1/24-1/2
PPT90250-2PPT90250-3PPT90250-4PPT90250-5PPT90250-6PPT90250-8
PPT90350-212PPT90350-412PPT90350-612PPT90500-2PPT90500-3PPT90500-4PPT90500-5PPT90500-6PPT90500-8
Length Height WidthCatalogNumber
Wire RangeAWG
Wire RangeMM
No. ofConductors
CopperStud Diam
StudLength
POLARIS CUSTOMER SERVICE: 877-584-5847C-2
POLARIS UTILITY PRODUCTS
Overhead Transformer Connectors
TYPE: PPT90• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Stud is tin plated copper which provides low contact resisitance for connection to transformer• Connector meets or exceeds ANSI C119.4 Class A Specifications
PPT90 OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
P - Inhibitor
Example:PPT90500-4AP
Anodized Screws
Inhibitor (Must be Last)
POLARIS UTILITY PRODUCTS
Overhead Transformer Connectors
TYPE: PPT-H• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Stud is tin plated copper which provides low contact resisitance for connection to transformer• Connector meets or exceeds ANSI C119.4 Class A Specifications• Screws are Hex Head Bolts to allow for easier overhead installation• Figure 2 is designed to handle wrench with 1-1/8” OD• Rated for 600 Volts• Range Taking design reduces inventory
4.734.316.734.924.926.926.406.408.65
1.131.131.131.251.251.251.631.631.63
0.880.880.880.880.880.881.131.131.13
250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10
120 - 16120 - 16120 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
446446446
212212212
1/21/21/21/21/21/23/43/43/4
444444
4-1/24-1/24-1/2
PPT250-4HPPT250-2+2H
PPT250-6HPPT350-412H
PPT350-2+212HPPT350-612HPPT500-4H
PPT500-2+2HPPT500-6H
Length Height WidthCatalogNumber
Wire RangeAWG
FigureNumber
Wire RangeMM
No. ofConductors
CopperStud Diam
StudLength
POLARIS CUSTOMER SERVICE: 877-584-5847 C-3
PPT-H OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
P - Inhibitor
Example:PPT500-4HAP
Anodized Screws
Inhibitor (Must be Last)
Figure 1 Figure 2
5.756.617.479.314.575.627.725.166.317.478.639.79
2.002.002.002.002.502.502.503.003.003.003.003.00
1.501.501.501.502.002.002.002.502.502.502.502.50
250 - 10250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10500 - 10500 - 10
120 - 16120 - 16120 - 16120 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25240 - 25240 - 25
456824623456
1/21/21/21/21/21/21/23/43/43/43/43/4
4444444
4-1/24-1/24-1/24-1/24-1/2
IPPT250-4IPPT250-5IPPT250-6IPPT250-8
IPPT350-212IPPT350-412IPPT350-612IPPT500-2IPPT500-3IPPT500-4IPPT500-5IPPT500-6
Length Height WidthCatalogNumber
Wire RangeAWG
Wire RangeMM
No. ofConductors
CopperStud Diam
StudLength
POLARIS CUSTOMER SERVICE: 877-584-5847C-4
POLARIS UTILITY PRODUCTS
Overhead Transformer Connectors
TYPE: IPPT• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Stud is tin plated copper which provides low contact resisitance for connection to transformer• Connector is encapsulated in UV rated plastisol to prevent corrosion• Connector is dual rated for Copper and Aluminum• Connector meets or exceeds ANSI C119.4 Class A Specifications• Custom Caps installed to make easy overhead installation• Rated for 600 Volts
IPPT OPTIONS:
A - Anodized Set Screw
D - Disc Pad Screws
P - Inhibitor
Example:IPPT500-4AP
Anodized Screws
Inhibitor (Must be Last)
POLARIS UTILITY PRODUCTS
Secondary Overhead Connectors
TYPE: PSEC• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Meets or exceeds ANSI C119.4 Class A specifications• Black UV rated Cover Available for all connectors
2.503.503.503.503.00
4.504.504.504.504.50
50147550502675505026755050267550502610075
12222
12222
44666
5/165/165/165/165/16
2.502.502.502.504.50
PSEC41-750500PSEC24-750500PSEC26-750500PSEC26-750600PSEC26-1000750
*Other configurations are available, please contact factory.
W L CoverCatalogNumber
FigNo.
WireMain
WireRange Tap
# ofPortsMain
# ofPortsTap
Dimentions, InchesHex Size H
POLARIS CUSTOMER SERVICE: 877-584-5847 C-5
PSEC OPTIONS:
A - Anodized Set Screw
T - Tin Plated
P - Inhibitor
Example:PSEC26-750600AP
Anodized Screws
Inhibitor (Must be Last)
Figure 1
Figure 2
500 - 10750 - 1/0750 - 1/0750 - 1/0
1000 - 750
750 - 1/0500 - 10500 -10600 - 2500 - 10
POLARIS UTILITY PRODUCTS
Secondary Overhead Connectors
TYPE: PLIOC• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Meets or exceeds ANSI C119.4 Class A specifications• Black UV rated Cover Available for all connectors
1.001.001.001.00
4.504.504.504.50
PLIOCCOVER1PLIOCCOVER1PLIOCCOVER1PLIOCCOVER1
4444
250 - 2250 - 2250 - 2250 - 2
2.002.002.002.00
PLIOC2502-4PLIOC2501/0-4PLIOC2502/0-4PLIOC2503/0-4
*Other configurations are available, please contact factory.
W L CoverCatalogNumber
Wire RangeMain
#2 - 141/0 - 142/0 - 143/0 - 14
WireRange Tap
# of PortsTap
Dimentions, Inches
H
POLARIS CUSTOMER SERVICE: 877-584-5847C-6
PLIOC OPTIONS:
A - Anodized Set Screw
T - Tin Plated
C - Blk UV Rated Cover
P - Inhibitor
Example:PLIOC2503/0-4ACP
Anodized Screws
Cover Inhibitor (Must be Last)
POLARIS CUSTOMER SERVICE: 877-584-5847 C-7
POLARIS UTILITY PRODUCTS
Overhead Transformer Connectors
TYPE: PNMTL (2 Hole Nema Mount)• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Predrilled 1/2” mounting holes allows for easy attachment and may be bolted back to back for heavy duty applications• Meets or exceeds ANSI C119.4 Class A Specifications• Range Taking design reduces inventory* Rated for 600 Volts
PNMTL OPTIONS:A - Anodized Set ScrewSL - Streetlight TapT - Tin PlatedP - Inhibitor
Example:PNMTL500-3AP
Anodized Screws
Inhibitor (Must be Last)
H W L
PNMTL250-2 2 250 - 6 120 - 16 5/16 1.13 0.88 4.51
PNMTL250-3 3 250 - 6 120 - 16 5/16 1.13 0.88 5.37
PNMTL250-4 4 250 - 6 120 - 16 5/16 1.13 0.88 6.24
PNMTL250-5 5 250 - 6 120 - 16 5/16 1.13 0.88 7.10
PNMTL250-6 6 250 - 6 120 - 16 5/16 1.13 0.88 7.96
PNMTL250-8 8 250 - 6 120 - 16 5/16 1.13 0.88 9.68
PNMTL350-2 2 350 - 6 185 - 16 5/16 1.44 1.00 4.78
PNMTL350-3 3 350 - 6 185 - 16 5/16 1.44 1.00 5.83
PNMTL350-4 4 350 - 6 185 - 16 5/16 1.44 1.00 6.88
PSNML350-5 5 350 - 6 185 - 16 5/16 1.44 1.00 7.93
PNMTL350-6 6 350 - 6 185 - 16 5/16 1.44 1.00 8.98
PNMTL350-8 8 350 - 6 185 - 16 5/16 1.44 1.00 11.08
PNMTL500-2 2 500 - 4 240 - 25 5/16 1.63 1.13 5.02
PNMTL500-3 3 500 - 4 240 - 25 5/16 1.63 1.13 6.17
PNMTL500-4 4 500 - 4 240 - 25 5/16 1.63 1.13 7.32
PNMTL500-5 5 500 - 4 240 - 25 5/16 1.63 1.13 8.46
PNMTL500-6 6 500 - 4 240 - 25 5/16 1.63 1.13 9.62
PNMTL500-8 8 500 - 4 240 - 25 5/16 1.63 1.13 11.90
PNMTL750-2 2 750 - 250 300 - 150 3/8 2.00 1.44 5.46
PNMTL750-3 3 750 - 250 300 - 150 3/8 2.00 1.44 6.88
PNMTL750-4 4 750 - 250 300 - 150 3/8 2.00 1.44 8.31
PNMTL750-5 5 750 - 250 300 - 150 3/8 2.00 1.44 9.73
PNMTL750-6 6 750 - 250 300 - 150 3/8 2.00 1.44 11.16
PNMTL750-8 8 750 - 250 300 - 150 3/8 2.00 1.44 14.01
P
Wire Range MM
Dimensions, InchesHex sizeWire Range
AWGCatalog Number
Number of Ports
250 - 10250 - 10250 - 10250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0750 - 1/0750 - 1/0750 - 1/0750 - 1/0
5/165/165/165/165/165/16
1.251.251.251.251.251.25
0.880.880.880.880.880.88
W L
Dimentions, Inches
HHex SizeCatalogNumber
Wire RangeAWG
Wire Range
MM
Number ofPorts
POLARIS CUSTOMER SERVICE: 877-584-5847 D-1
POLARIS UTILITY PRODUCTS
34568345683456834568
Above Grade Pedestal Connectors
TYPE: PL• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Meets or exceeds ANSI C119.4 Class A Specifications• Range Taking design reduces inventory• Mounting Holes available• Clear Cover also available• Rated for 600 Volts
5/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/16
120 - 16120 - 16120 - 16120 - 16120 - 16185 - 16185 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25240 - 25240 - 25300 - 150300 - 150300 - 150300 - 150300 - 150
250 - 10250 - 10250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0750 - 1/0750 - 1/0750 - 1/0
PL250-3PL250-4PL250-5PL250-6PL250-8PL350-3PL350-4PL350-5PL350-6PL350-8PL500-3PL500-4PL500-5PL500-6PL500-8PL750-3PL750-4PL750-5PL750-6PL750-8
0.880.880.880.880.880.880.880.880.880.881.131.131.131.131.131.441.441.441.441.44
2.683.554.415.276.993.224.275.326.378.473.714.866.007.169.444.576.007.428.85
11.70
405004405004405004405004405006405004405004405004405004405006405004405004405006405006405008407504407504407506407506407508
PL OPTIONS:
M - Single Mounting Hole2M - Dual Mounting HoleC - Connector with CA - Anodized Set ScrewT - Tin PlatedP - Inhibitor
Example:PL500-4AP
Anodized Screws
Inhibitor (Must be Last)
1.131.131.131.131.131.251.251.251.251.251.631.631.631.631.632.002.002.002.002.00
Dimensions, Inches
H W LCatalogNumber
WireRange
MM
Blk CoverCat
Number
WireRangeAWG
HexSize
Numberof
Ports
POLARIS CUSTOMER SERVICE: 877-584-5847D-2
POLARIS UTILITY PRODUCTS
Above Grade Pedestal Connectors (Heavy Duty)
TYPE: PLH• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Meets or exceeds ANSI C 119.4 Class A Specifications• Rated for 600 Volts• Range Taking device reduces inventory• Mounting Holes
PLH OPTIONS:A - Anodized Set ScrewT - Tin PlatedP - Inhibitor
Example:PLH500-4AP
Anodized Screws
Inhibitor (Must be Last)
250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0750 - 1/0
1000 - 3501000 - 3501000 - 350
120 - 16102 - 16120 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
300 - 150300 - 150300 - 150500 - 25500 - 25500 - 25
5/165/165/165/165/165/165/165/165/165/165/165/163/83/83/8
1.251.251.251.441.441.441.501.501.502.002.002.002.002.002.00
1.751.751.752.002.002.002.252.252.252.502.502.502.502.502.50
3.555.276.994.276.378.474.867.169.446.008.8511.706.7910.1313.47
468468468468468
PLH250-4PLH250-6PLH250-8PLH350-4PLH350-6PLH350-8PLH500-4PLH500-6PLH500-8PLH750-4PLH750-6PLH750-8PLH1000-4PLH1000-6PLH1000-8
W L
Dimentions, Inches
HHex SizeCatalogNumber
Wire RangeAWG
Wire Range
MMNumber of
Ports
POLARIS UTILITY PRODUCTS
Insulated Above Grade Pedestal Connectors
TYPE: IPLC• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• “UV Rated” Black Insulation avail as IPLB• Range Taking device reduces inventory• Mounting Holes Available• Meets or exceeds ANSI C119.4 Class A specifications
POLARIS CUSTOMER SERVICE: 877-584-5847 D-3
IPLC OPTIONS:A - Anodized Set ScrewT - Tin PlatedP - Inhibitor
Example:IPLC500-4AP
Anodized Screws
Inhibitor (Must be Last)
3468346834683468
5/165/165/165/165/165/165/165/165/165/165/165/165/165/165/165/16
120 - 16120 - 16120 - 16120 - 16185 - 16185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25240 - 25
300 - 150300 - 150300 - 150300 - 150
250 - 10250 - 10250 - 10250 - 10350 - 10350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0750 - 1/0750 - 1/0
IPLC250-3IPLC250-4IPLC250-6IPLC250-8IPLC350-3IPLC350-4IPLC350-6IPLC350-8IPLC500-3IPLC500-4IPLC500-6IPLC500-8IPLC750-3IPLC750-4IPLC750-6IPLC750-8
2.192.192.192.192.192.192.192.192.692.692.692.693.383.383.383.38
2.993.555.276.993.224.276.378.473.744.867.169.444.576.008.8511.70
2.132.132.132.132.252.252.252.252.942.942.942.943.503.503.503.50
Dimensions, Inches
H W LCatalogNumber
WireRange
MM
WireRangeAWG
HexSize
Numberof
Ports
POLARIS UTILITY PRODUCTS
Insulated Above Grade Pedestal Connectors
TYPE: IPLCL• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking device reduces inventory• Mounting Holes available• Long Conductor ports allow for wider wire strip length range• Meets or exceeds ANSI C119.4 Class A specifications
POLARIS CUSTOMER SERVICE: 877-584-5847D-4
IPLCL OPTIONS:M - Single Mounting Hole2M - Dual Mounting HoleA - Anodized Set ScrewP - Inhibitor
Example:IPLCL500-4AP
Anodized Screws
Inhibitor (Must be Last)
468468
5/165/165/165/165/165/16
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
350 - 10350 - 10350 - 10350 - 10350 - 10350 - 10
IPLCL350-4IPLCL350-6IPLCL350-8IPLCL500-4IPLCL500-6IPLCL500-8
2.702.702.703.203.203.20
4.406.408.404.867.169.44
2.202.202.203.253.253.25
Dimensions, Inches
H W LCatalogNumber
WireRange
MM
WireRangeAWG
HexSize
Numberof
Ports
POLARIS UTILITY PRODUCTS
Above Grade Pedestal Connectors
TYPE: PLI (Lay-In Pedestal Connector)
POLARIS CUSTOMER SERVICE: 877-584-5847 D-5
PLI OPTIONS:M - Single Mounting Hole2M - Dual Mounting HoleA - Anodized Set ScrewP - Inhibitor
Example:PLI500-4AP
Anodized Screws
Inhibitor (Must be Last)
4646
5/165/165/165/16
185 - 16185 - 16240 - 25240 - 25
350 - 10350 - 10600 - 10600 - 10
PLI350-4PLI350-6PLI600-4PLI600-6
1.251.251.251.25
4.606.906.819.08
1.751.752.002.00
Dimensions, Inches
H W LCatalogNumber
WireRange
MM
WireRangeAWG
HexSize
Numberof
Ports
• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Labor Saving design that allows installer to make connection without having to bend large conductors into place• Meets or exceeds ANSI C119.6 Class A Specifications• Rated for 600 Volts• Black or Clear Cover Available• Range Taking device reduces inventory• Mounting Holes Available
POLARIS CUSTOMER SERVICE: 877-584-5847D-6
PLZ OPTIONS:M - Single Mounting Hole2M - Dual Mounting HoleA - Anodized Set ScrewT - Tin PlatedP - Inhibitor
Example:PLZ500-4AP
Anodized Screws
Inhibitor (Must be Last)
POLARIS UTILITY PRODUCTS
Above Grade Pedestal Connectors
TYPE: PLZ Space Saving Pedestal Counter• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Meets or exceeds ANSI C119.4 Class A specifications• PLZCC/PLZBC contains connector with Cover• Rated for 600 Volts• Mountain Holes available
468468468
5/165/165/165/165/165/165/165/165/16
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
300 - 150300 - 150300 - 150
350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0750 - 1/0
PLZ350-4PLZ350-6PLZ350-8PLZ500-4PLZ500-4PLZ500-8PLZ750-4PLZ750-6PLZ750-8
2.002.002.002.382.382.382.632.632.63
2.123.124.122.373.504.633.154.376.00
2.262.262.262.902.902.903.383.383.38
Dimensions, Inches
H W LCatalogNumber
WireRange
MM
WireRangeAWG
HexSize
Numberof
Ports
POLARIS CUSTOMER SERVICE: 877-584-5847 D-7
IPCLZ OPTIONS:M - Single Mounting Hole2M - Dual Mounting HoleA - Anodized Set ScrewT - Tin PlatedP - Inhibitor
Example:IPCLZ500-4AP
Anodized Screws
Inhibitor (Must be Last)
POLARIS UTILITY PRODUCTS
Above Grade Pedestal Connectors
TYPE: IPCLZ Space Saving Clear Pedestal Counter• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• IPCLZ Connector is encapsulated in Clear Plastisol• IPLZ Pictured below is manufactured from Black UV Rated Plastisol• Rated for 600 Volts• Plastisol insulation has dielectric strength of 240 volts per mil• Range Taking design reduces inventory• Meets or exceeds ANSI C119.4 Class A specifications
468468468
5/165/165/165/165/165/165/165/165/16
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
300 - 150300 - 150300 - 150
350 - 10350 - 10350 - 10500 - 10500 - 10500 - 10750 - 1/0750 - 1/0750 - 1/0
IPCLZ350-4IPCLZ350-6IPCLZ350-8IPCLZ500-4IPCLZ500-6IPCLZ500-8IPCLZ750-4IPCLZ750-6IPCLZ750-8
3.383.383.383.503.503.504.004.004.00
2.253.254.252.513.634.763.004.516.00
3.003.003.004.004.004.005.005.005.00
Dimensions, Inches
H W LCatalogNumber
WireRange
MM
WireRangeAWG
HexSize
Numberof
Ports
POLARIS CUSTOMER SERVICE: 877-584-5847D-8
POLARIS UTILITY PRODUCTS
Black Submersible Pedestal Connectors
TYPE: IPLWB• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory• Speci�ed with radial tipped set screws to reduce conductor strand damage• Meets or exceeds ANSI C119.4 Class A speci�cations Encapsulated in rubber with a nominal thickness of 125 mils and a dielectrics strength of 240v per mil
346468
5/165/165/165/165/165/16
185 - 16185 - 16185 - 16240 - 25240 - 25240 - 25
350 - 12350 - 12350 - 12500 - 10500 - 10500 - 10
IPLWB350-3IPLWB350-4IPLWB350-6IPLWB500-4IPLWB500-6IPLWB500-8
4.064.064.064.584.584.58
3.6254.757.005.638.3911.15
2.462.462.463.133.133.13
Dimensions, Inches
H W LCatalogNumber
WireRange
MM
WireRangeAWG
HexSize
Numberof
Ports
POLARIS CUSTOMER SERVICE: 877-584-5847D-8
POLARIS UTILITY PRODUCTS
Clear Submersible Pedestal Connectors
TYPE: IPLWC• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Rated for 600 Volts• Range Taking design reduces inventory Specified with radial tipped set screws to reduce conductor strand damage Meets or exceeds ANSI C119.4 Class A specifications Encapsulated in Rubber with a nominal thickness of 125 mils and a dielectric strength of 240v per mil Insulation is clear allowing easier installation
346
5/165/165/16
185 - 16185 - 16185 - 16
350 - 12350 - 12350 - 12
IPLWC350-3IPLWC350-4IPLWC350-6
4.064.064.06
3.6254.757.00
2.462.462.46
Dimensions, Inches
H W LCatalogNumber
WireRange
MM
WireRangeAWG
HexSize
Numberof
Ports
POLARIS CUSTOMER SERVICE: 877-584-5847 E-1
POLARIS UTILITY PRODUCTS
Streetlight Connectors
TYPE: SLC/SLB Streetlighting Connectors• Connector manufactured from 6061-T6511 aluminum ally for high conductivity and strength• Clear Plastisol insulation has dielectric strength of 240 volts per mil• Dual rated for use with Aluminum and Copper• Rated for 600 Volts
11341212
1/81/81/81/8
3/163/161/41/4
#4 - 14#4 - 14#4 - 14#4 - 141/0 - 141/0 - 143/0 - 143/0 - 14
34443333
SLC4-3PSLC4-4P
SLOC4-4PSLCS4A-4PSLC1/0-3P
SLOC1/0-3PSLC3/0-3P
SLOC3/0-3P
1.121.121.121.751.621.621.751.75
1.541.971.971.432.272.272.652.65
1.51.51.5
1.871.751.751.871.87
Dimensions, Inches
H W LCatalogNumber
Wire RangeAWG
Number ofPorts
HexSizeFig No.
Figure 1
Figure 2 Figure 3
Figure 4
POLARIS CUSTOMER SERVICE: 877-584-5847E-2
Single Hole Solderless Lugs
H W LPL6 1 6-14 16 - 2.5 1/4 0.50 0.50 1.06 S 45
PL2 1 2-14 35 - 2.5 1/4 0.55 0.50 1.16 S 50
PL1/0 1 1/0 - 14 50 - 2.5 1/4 0.78 0.63 1.47 S 50
PL2/0 1 2/0 - 14 70 - 2.5 1/4 0.78 0.63 1.47 3/16 120
PL250 2 250 - 6 120 - 16 5/16 1.13 1.00 2.00 5/16 275
PL300 2 300 - 6 150 - 16 5/16 1.13 1.00 2.00 5/16 275
PL350 2 350 - 6 185 - 16 3/8 1.25 1.13 2.25 3/8 375
PL500 2 500 - 4 240 - 25 3/8 1.56 1.50 2.81 3/8 500
PL600 2 600 - 2 300 - 35 3/8 1.56 1.50 3.20 3/8 500
PL800 2 800 - 300 400 - 150 5/8 1.90 1.58 3.38 1/2 500PL1000 2 1000 - 350 500 - 185 5/8 1.90 1.74 3.38 1/2 600
*
Recommended Tightening torque in-lbHex Size
S
Catalog Number
Wire Range MM Stud Size
Dimensions, InchesWire Range AWG
Figure Number
TYPE: PL• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Electro-Tin plated to provide very low contact resistance and inhibit corrosion• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Chamfered wire entry provides ease of installation• UL Listed to 90 Deg C
* Listed Torque values are for maximum conductor sizes accomodated. Consult UL 486 Tables
7-4, 7-5, 7-6 for smaller conducter sizes.
* Oxide Inhibitor is recommended for all aluminum terminations.
T
POLARIS UTILITY PRODUCTS
Dimensions, Inches
H W LCatalogNumber Fig. No.
WireRange
MM
RecommendedTightening torque
in-lb
WireRangeAWG
StudSize
HexSize
Figure 1Figure 2
3/16
POLARIS CUSTOMER SERVICE: 877-584-5847 E-3
Single Hole Solderless Lugs
TYPE: PL-2N/PPL-2N• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Electro-Tin plated to provide very low contact resistance and inhibit corrosion• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• UL Listed to 90 Deg C• Chamfered wire entry provides ease of installation
POLARIS UTILITY PRODUCTS
H W L
PL350-2N 1 350 - 6 185 - 16 1/2 1.38 1.13 4.31 3/8
PL500-2N 1 500 - 4 240 - 25 1/2 1.63 1.50 4.50 3/8
PL600-2N 1 600 - 2 300 - 35 1/2 1.63 1.50 4.50 3/8
PL800-2N 1 800 - 300 400 - 150 1/2 1.90 1.58 4.75 1/2
PL1000-2N 1 1000 - 350 500 - 185 1/2 1.90 1.74 4.75 1/2
PPL350-2N 2 350 - 6 185 - 16 1/2 1.38 1.13 5.50 3/8
PPL500-2N 2 500 - 4 240 - 25 1/2 1.63 1.50 5.50 3/8
PPL600-2N 2 600 - 2 300 - 35 1/2 1.63 1.50 5.50 3/8
PPL800-2N 2 800 - 300 400 - 150 1/2 1.90 1.58 6.19 1/2 PPL1000-2N 2 1000 - 350 500 - 185 1/2 1.90 1.74 6.19 1/2
*
Hex Size
T
Wire Range MM Stud Size
Dimensions, InchesRecommended Tightening
Torque in-lb
375
500
500
500
500
600
600
375
500
500
Catalog Number
Wire Range AWG
Figure Number
* Listed Torque values are for maximum conductor sizes accomodated. Consult UL 486 Tables
7-4, 7-5, 7-6 for smaller conducter sizes.
* Oxide Inhibitor is recommended for all aluminum terminations.
H
* "N" designates NEMA standard stud holes.
WH W L
CatalogNumber
Fig. No.
WireRange
MM
RecommendedTightening torque
in-lb
WireRangeAWG
StudSize
HexSize
Dimensions, Inches
Figure 2
POLARIS CUSTOMER SERVICE: 877-584-5847E-4
Two Conductor Solderless Lugs
TYPE: P2L/P2L-2N/PP2L-2N• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Electro-Tin plated to provide very low contact resistance and inhibit corrosion• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Chamfered wire entry provides ease of installation
POLARIS UTILITY PRODUCTS
* Listed Torque values are for maximum conductor sizes accomodated. Consult UL 486 Tables
7-4, 7-5, 7-6 for smaller conducter sizes.
* Oxide Inhibitor is recommended for all aluminum terminations.
H
* "N" designates NEMA standard stud holes.
SH W L
P2L1/0 1 1/0 - 14 50 - 2.5 1/4 0.78 1.13 1.47 S 50
P2L2/0 1 2/0 - 14 70 - 2.5 1/4 0.78 1.25 1.47 3/16 120
P2L250 1 250 - 6 120 - 16 3/8 1.13 1.63 2.00 5/16 375
P2L350 1 350 - 6 185 - 16 1/2 1.25 1.94 2.25 3/8 375
P2L600 1 600 - 2 300 - 35 1/2 1.56 2.4 3.2 3/8 500
P2L800 1 800 - 300 400 - 150 5/8 1.9 2.93 3.38 1/2 500
P2L1000 1 1000 - 350 500 - 185 5/8 1.9 3.21 3.38 1/2 600
P2L350-2N 2 350 - 6 185 - 16 1/2 1.375 1.94 4.31 3/8 375
P2L600-2N 2 600 - 2 300 - 35 1/2 1.625 2.4 4.5 3/8 500
P2L800-2N 2 800 - 300 400 - 150 1/2 1.9 2.93 4.75 1/2 500
P2L1000-2N 2 1000 - 350 500 - 185 1/2 1.9 3.21 4.75 1/2 600
PP2L350-2N 3 350 - 6 185 - 16 1/2 1.25 1.94 5.5 3/8 375
PP2L600-2N 3 600 - 2 300 - 35 1/2 1.63 2.4 5.5 3/8 500
PP2L800-2N 3 800 - 300 400 - 150 1/2 1.9 2.93 6.19 1/2 500PP2L1000-2N 3 1000 - 350 500 - 185 1/2 1.9 3.21 6.19 1/2 600
*
Hex Size
T
Recommended Tightening Torque in-lb
*
Stud Size*Wire Range MM
Dimensions, InchesCatalog Number
Wire Range AWG
Figure Number H W L
CatalogNumber Fig. No.
WireRange
MM
RecommendedTightening torque
in-lb
WireRangeAWG
StudSize*
Dimensions. Inches HexSize
Figure 2 Figure 3
Figure 1
3/16
POLARIS CUSTOMER SERVICE: 877-584-5847 E-5
Three Conductor Solderless Lugs
TYPE: P3L-2N/P3L-4N/PP37-2N/PP3L-4N• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Electro-Tin plated to provide very low contact resistance and inhibit corrosion• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Chamfered wire entry provides ease of installation
POLARIS UTILITY PRODUCTS
* Listed Torque values are for maximum conductor sizes accomodated. Consult UL 486 Tables
7-4, 7-5, 7-6 for smaller conducter sizes.
T
* "N" designates NEMA standard stud holes.
R
* Oxide Inhibitor is recommended for all aluminum terminations.
C
H W L
P3L2-2 1 2-14 35 - 2.5 3/8 0.63 1.59 2.19 S 50
P3L1/0-2 1 1/0 - 14 50 - 2.5 3/8 0.88 1.94 2.91 S 50
P3L3/0-2N 1 3/0 - 14 70 - 16 3/8 1.18 2.81 4.00 3/16 275
P3L250-2N 1 250 - 6 120 - 16 1/2 1.18 2.81 4.00 5/16 275
P3L350-2N 1 350 - 6 185 - 16 1/2 1.38 3.00 4.31 3/8 275
P3L500-2N 1 500 - 4 240 - 25 1/2 1.63 3.75 4.50 3/8 375
P3L600-2N 1 600 - 2 300 - 35 1/2 1.63 3.75 4.50 3/8 375
PP3L600-2N 2 600 - 2 300 - 35 1/2 1.63 3.75 5.50 3/8 375
PP3L800-2N 2 800 - 300 400 - 150 1/2 1.90 4.50 6.19 1/2 375
PPL3L1000-2N 2 1000 - 350 500 - 185 1/2 1.90 4.50 6.19 1/2 375
P3L2-4N 3 1/0 - 14 50 - 2.5 3/8 0.63 1.59 2.19 S 50
P3L1/0-4N 3 1/0 - 14 50 - 2.5 3/8 0.88 1.94 2.91 S 50
P3L3/0-4N 3 3/0 - 14 70 - 16 3/8 1.18 2.81 4.00 3/16 275
P3L250-4N 3 250 - 6 120 - 16 1/2 1.18 2.81 4.00 5/16 275
P3L350-4N 3 350 - 6 185 - 16 1/2 1.38 3.00 4.31 3/8 275
P3L500-4N 3 500 - 4 240 - 25 1/2 1.63 3.75 4.50 3/8 375
P3L600-4N 3 600 - 2 300 - 35 1/2 1.63 3.75 4.50 3/8 375
PP3L600-4N 4 600 - 2 300 - 35 1/2 1.63 3.75 5.50 3/8 375
PP3L800-4N 4 800 - 300 400 - 150 1/2 1.90 4.50 6.19 1/2 375PP3L1000-4N 4 1000 - 350 500 - 185 1/2 1.90 4.50 6.19 1/2 375
*
Stud Size*Dimensions, InchesWire Range
MM Hex Size
*
Recommended Tightening Torque in-lb
*
Catalog Number
Wire Range AWG
Figure Number H W L
CatalogNumber Fig. No.
WireRange
MM
RecommendedTightening torque
in-lb
WireRangeAWG
StudSize*
Dimensions. Inches HexSize
Figure 1Figure 2
Figure 3
Figure 4
POLARIS CUSTOMER SERVICE: 877-584-5847E-6
Four Conductor Solderless Lugs
TYPE: P4L-4N/PP4L-4N• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Electro-Tin plated to provide very low contact resistance and inhibit corrosion• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Chamfered wire entry provides ease of installation
POLARIS UTILITY PRODUCTS
* Listed Torque values are for maximum conductor sizes accomodated. Consult UL 486 Tables
7-4, 7-5, 7-6 for smaller conducter sizes.* Oxide Inhibitor is recommended for all aluminum terminations.
T
* "N" designates NEMA standard stud holes.
R
H W L
P4L250-4N 1 250 - 6 120 - 16 1/2 1.18 3.78 4.00 5/16 275
P4L350-4N 1 350 - 6 185 - 16 1/2 1.38 3.94 4.31 3/8 275
P4L500-4N 1 500 - 4 240 - 25 1/2 1.63 4.88 4.50 3/8 375
PP4L600-4N 2 600 - 2 300 - 35 1/2 1.63 4.90 5.50 3/8 375
PP4L800-4N 2 800 - 300 400 - 150 1/2 1.90 5.94 6.19 1/2 375PP4L1000-4N 2 1000 - 350 500 - 185 1/2 1.90 5.94 6.19 1/2 375
*
Recommended Tightening Torque in-lb
F
Stud Size*Dimensions, InchesWire Range
MM Hex SizeCatalog Number
Wire Range AWG
Figure Number H W L
CatalogNumber Fig. No.
WireRange
MM
RecommendedTightening torque
in-lb
WireRangeAWG
StudSize*
Dimensions. Inches HexSize
Figure 2 Figure 1
POLARIS CUSTOMER SERVICE: 877-584-5847 F-1
Splicer / Reducer
TYPE: PSR• Manufactured from high strength 6061-T6 aluminum alloy to provide premium electrical and mechanical performance• Electro-Tin plated to provide very low contact resistance and inhibit corrosion• Suitable for use with either copper or aluminum conductors• Rated for 600 Volts• Chamfered wire entry provides ease of installation• Wire Stop in Center prevents dissimilar metals from coming into contact• Rounded edges to facilitate taping
H W L
PSR4 1 14 - 4 16 - 2.5 0.63 0.50 1.87 S
PSR1/0 2 1/0 - 14 50 - 2.5 0.88 0.63 2.23 S
PSR3/0 2 3/0 - 6 70 - 16 0.94 0.69 2.25 3/16
PSR250 2 250 - 6 120 - 16 1.13 0.88 2.70 5/16
PSR350 2 350 - 6 185 - 16 1.44 1.00 3.22 3/8
PSR500 2 500 - 4 240 - 25 1.63 1.13 3.87 3/8
PSR-750 3 750 - 250 300 - 150 2.00 1.44 5.50 1/2PSR1000 3 1000 - 250 500 - 150 2.00 1.75 6.00 1/2
S
Dimensions, InchesWire Range
MM Hex Size
*
1.38
1.63
2.31
0.69
0.88
1.13
Strip Length
1.00
2.38
Catalog Number
Figure Number
Wire Range AWG
* Oxide Inhibitor is recommended for all aluminum terminations.
1
POLARIS UTILITY PRODUCTS
CatalogNumber
Wire RangeAWG
Wire RangeMM
HexSizeH LWStrip LengthFig. No.
Dimensions. Inches
Figure 1 Figure 2 Figure 3
POLARIS CUSTOMER SERVICE: 877-584-5847F-2
AluminumAluminumAluminumAluminum
AluminumAluminumAluminumAluminum
CopperCopperCopperCopper
CopperCopperCopperCopper
1111
2222
1111
2222
6.56.56.56.5
3333
6.56.56.56.5
3333
4.756.5
8.2510
4.756.5
8.2510
4.756.5
8.2510
4.756.5
8.2510
0.50.5
0.750.75
0.50.5
0.750.75
0.250.250.250.5
0.250.250.250.5
0.560.560.560.56
0.560.560.560.56
0.560.560.560.56
0.560.560.560.56
PPOX4-6PPOX4-8PPOX4-10PPOX4-12
PPX6PPX8PPX10PPX12
CPPOX4-6CPPOX4-8CPPOX4-10CPPOX4-12
CPPX6CPPX8CPPX10CPPX12
LH
Dimensions, InchesCatalogNumber
MaterialType
Hole Diameter
PadThicknessFig No.
Copper & Aluminum Pad Extensions
*Consult the Factory for other sizes and Configurations
* NEMA Pad style marked with Polaris Catalog Number* Connections are available in Copper or Aluminum as marked below
POLARIS UTILITY PRODUCTS
*Please contact factory for other configurations and pad thicknesses*Add Suffix TP to the end of catalog number for tin plating
Figure 1
Figure 2
POLARIS CUSTOMER SERVICE: 877-584-5847 F-3
Millimeter/Decimal/Fraction Conversion Chart
Metric MetricFractional Decimal mm Fractional Decimal mm
. 0.0039 0.1 25/64 0.3906 9.9219
. 0.0079 0.2 . 0.3937 10
. 0.0118 0.3 13/32 0.4063 10.3188
1/64 0.0156 0.3969 . 0.4134 10.5
. 0.0157 0.4 27/64 0.4219 10.7156
. 0.0197 0.5 . 0.4331 11
. 0.0236 0.6 7/16 0.4375 11.1125
. 0.0276 0.7 . 0.4528 11.5
1/32 0.0313 0.7938 29/64 0.4531 11.5094
. 0.0315 0.8 15/32 0.4688 11.9063
. 0.0354 0.9 . 0.4724 12
. 0.0394 1 31/64 0.4844 12.3031
. 0.0433 1.1 . 0.4921 12.5
3/64 0.0469 1.1906
. 0.0472 1.2 . 0.5118 13
. 0.0512 1.3 33/64 0.5156 13.0969
. 0.0551 1.4 17/32 0.5313 13.4938
. 0.0591 1.5 . 0.5315 13.5
1/16 0.0625 1.5875 35/64 0.5469 13.8906
. 0.063 1.6 . 0.5512 14
. 0.0669 1.7 9/16 0.5625 14.2875
. 0.0709 1.8 . 0.5709 14.5
. 0.0748 1.9 37/64 0.5781 14.6844
5/64 0.0781 1.9844 . 0.5906 15
. 0.0787 2 19/32 0.5938 15.0813
. 0.0827 2.1 39/64 0.6094 15.4781
. 0.0866 2.2 . 0.6102 15.5
. 0.0906 2.3
3/32 0.0938 2.3813 . 0.6299 16
. 0.0945 2.4 41/64 0.6406 16.2719
. 0.0984 2.5 . 0.6496 16.5
7/64 0.1094 2.7781 21/32 0.6563 16.6688
. 0.1181 3 . 0.6693 17
Inches Inches
. 0.2756 7 . 0.8268 21
9/32 0.2813 7.1438 53/64 0.8281 21.0344
. 0.2953 7.5 27/32 0.8438 21.4313
19/64 0.2969 7.5406 . 0.8465 21.5
5/16 0.3125 7.9375 55/64 0.8594 21.8281
. 0.315 8 . 0.8661 22
21/64 0.3281 8.3344
. 0.3346 8.5 . 0.8858 22.5
11/32 0.3438 8.7313 57/64 0.89063 22.6219
. 0.3543 9 . 0.9055 23
23/64 0.3594 9.1281 29/32 0.90625 23.0188
. 0.374 9.5 59/64 0.92188 23.4156
3/8 0.375 9.525 .
1/8 0.125 3.175 4
. 0.1378 3.5 11/16 0.6875 17.4625
9/64 0.1406 3.5719 . 0.689 17.5
5/32 0.1563 3.9688 45/64 0.7031 17.8594
. 0.1575 4 . 0.7087 18
11/64 0.1719 4.3656 23/32 0.7188 18.2563
. 0.1772 4.5 . 0.7283 18.5
3/16 0.1875 4.7625 47/64 0.7344 18.6531
. 0.1969 5 . 0.748 19
13/64 0.2031 5.1594
. 0.2165 5.5 49/64 0.7656 19.4469
7/32 0.2188 5.5563 . 0.7677 19.5
15/64 0.2344 5.9531 25/32 0.7813 19.8438
. 0.2362 6 . 0.7874 20
1/4 0.25 6.35 5
. 0.2559 6.5 . 0.8071 20.5
17/64 0.2656 6.7469 13/16 0.8125 20.6375
I
1/8 0.125 3.175InchesFractional Decimal mm
Metric
1/4 0.25 6.35
3/8 0.375 9.525
POLARIS CUSTOMER SERVICE: 877-584-5847F-4
Millimeter/Decimal/Fraction Conversion Chart
MetricF Fractional Decimal mm
. 25/64 0.3906 9.9219
. . 0.3937 10
. 13/32 0.4063 10.3188
. 0.4134 10.5
. 27/64 0.4219 10.7156
. . 0.4331 11
. 7/16 0.4375 11.1125
. . 0.4528 11.5
29/64 0.4531 11.5094
. 15/32 0.4688 11.9063
. . 0.4724 12
. 31/64 0.4844 12.3031
. . 0.4921 12.5
1/2 0.5 12.7
. . 0.5118 13
. 33/64 0.5156 13.0969
. 17/32 0.5313 13.4938
. . 0.5315 13.5
35/64 0.5469 13.8906
. . 0.5512 14
. 9/16 0.5625 14.2875
. . 0.5709 14.5
. 37/64 0.5781 14.6844
. 0.5906 15
. 19/32 0.5938 15.0813
. 39/64 0.6094 15.4781
. . 0.6102 15.5
. 5/8 0.625 15.875
. 0.6299 16
. 41/64 0.6406 16.2719
. . 0.6496 16.5
21/32 0.6563 16.6688
. . 0.6693 17
43/64 0.6719 17.0656
. 11/16 0.6875 17.4625
. 0.689 17.5
45/64 0.7031 17.8594
. . 0.7087 18
23/32 0.7188 18.2563
. . 0.7283 18.5
47/64 0.7344 18.6531
. . 0.748 19
1
Inches
. 0.8268 21
53/64 0.8281 21.0344
. 27/32 0.8438 21.4313
1 . 0.8465 21.5
55/64 0.8594 21.8281
. . 0.8661 22
2 7/8 0.875 22.225
. . 0.8858 22.5
57/64 0.89063 22.6219
. . 0.9055 23
2 29/32 0.90625 23.0188
. 59/64 0.92188 23.4156
. 0.9252 23.5
15/16 0.9375 23.8125
. 0.9449 24
61/64 0.95313 24.2094
. 0.9646 24.5
31/32 0.96875 24.6063
. 0.9843 25
63/64 0.98438 25.0031
1 1 25.4
3/4 0.75 19.05
. 49/64 0.7656 19.4469
. 0.7677 19.5
25/32 0.7813 19.8438
. . 0.7874 20
51/64 0.7969 20.2406
. . 0.8071 20.5
1 13/16 0.8125 20.6375
I
mm inches
0.10.20.30.40.50.60.70.80.9123456789
1011121314151617181920212223242526272829303132333435363738394041424344454647484950
0.0040.0080.0120.0160.020
0.0240.028
0.0320.0350.040.080.120.160.20.240.280.310.350.390.430.470.510.550.590.630.670.710.750.790.830.870.910.940.981.021.061.11.141.181.221.261.31.341.381.421.461.51.541.571.611.651.691.731.771.811.851.891.931.97
InchesFractional Decimal mm
Metric
1/2 0.5 12.7
5/8 0.625 15.875
3/4 0.75 19.05
7/8 0.875 22.225
1 1 25.4
POLARIS CUSTOMER SERVICE: 877-584-5847
Cha
rt(In
ches
)
F-5
Siz
e#2
#4#5
#6#8
#10
1/4"
5/16
"3/
8"7/
16"
mal
Equ
ival
ent
0.08
60.
112
0.12
70.
138
0.16
40.
190.
250.
312
0.37
50.
438
Dia
met
er0.
090.
118
0.12
70.
146
0.17
30.
204
0.27
0.34
30.
406
0.45
6
Siz
e1/
2"5/
8"3/
4"7/
8"1"
mal
Equ
ival
ent
0.5
0.62
50.
750.
875
1D
iam
eter
0.53
10.
656
0.81
0.90
61.
03
Stud Size Chart (Inches)
Stan
dard
Stud
Size
Stan
dard
Stud
Size
Term
inal
Hol
eD
iam
eter
#2 0.09
0.08
6
#4 0.11
8
0.11
2
#5 0.12
7
0.12
7
#6 0.14
6
0.13
8
#8 0.17
3
0.16
4
#10
0.20
4
0.19
1/4”
0.27
0.25
5/16
”
0.34
3
0.31
2
3/8”
0.40
6
0.37
5
7/16
”
0.45
6
0.43
8
1/2”
0.53
1
0.5
5/8”
0.65
6
0.62
5
3/4”
0.81
0.75
7/8”
0.90
6
0.87
5
1” 1.031
Stan
dard
Stud
Size
Term
inal
Hol
eD
iam
eter
Stud
Size
Dec
imal
Equi
vale
nt
POLARIS CUSTOMER SERVICE: 877-584-5847F-6
Metric Conversion Chart - AWG/Metric Preferred Sizes of Conductors
in mm in mm- 987 - 0.5 1/.032 1/.813 0.032 0.81
1020 - 20 - 7/.0121 7/.307 0.036 0.91
- 1480 - 0.75 1/.039 1/.991 0.039 0.99
1620 - 18 - 1/.0403 1/1.02 0.04 1.02
1620 - 18 - 7/.0152 7/.386 0.046 1.16
- 1974 - 1 1/.045 1/1.14 0.045 1.14
- 1974 - 1 7/.017 7/.432 0.051 1.3
2580 - 16 - 1/.0508 1/1.29 0.051 1.29
2580 - 16 - 7/.0192 7/.488 0.058 1.46
- 2960 - 1.5 1/.055 1/1.40 0.055 1.4
- 2960 - 1.5 7/.021 7/5.33 0.063 1.6
4110 - 14 - 1/.0641 1/1.63 0.064 1.63
4110 - 14 - 7/.0242 7/.615 0.073 1.84
- 4934 - 2.5 1/.071 1/1.80 0.071 1.8
- 4934 - 2.5 7/.027 7/.686 0.081 2.06
6530 - 12 - 1/.0808 1/2.05 0.081 2.05
6530 - 12 - 7/.0305 7/.775 0.092 2.32
- 7894 - 4 1/.089 1/2.26 0.089 2.26
- 7894 - 4 7/.034 7/.864 0.102 2.59
10380 - 10 - 1/.1019 1/2.59 0.102 2.59
10380 - 10 - 7/.0385 7/.978 0.116 2.93
- 11840 - 6 1/.109 1/2.77 0.109 2.77
- 11840 - 6 7/.042 7/1.07 0.126 3.21
13090 - 9 - 1/.1144 1/2.91 0.1144 2.91
13090 - 9 - 7/.0432 7/1.10 0.13 3.3
16510 - 8 - 1/.1285 1/3.26 0.128 3.26
16510 - 8 - 7/.0486 7/1.23 0.146 3.7
- 19740 - 10 1/.141 1/3.58 0.141 3.58
- 19740 - 10 7/.054 7/1.37 0.162 4.12
20820 - 7 - 1/.1443 1/3.67 0.144 3.67
20820 - 7 - 7/.0545 7/1.38 0.164 4.15
26240 - 6 - 1/.162 1/4.11 0.162 4.11
26240 - 6 - 7/.0612 7/1.55 0.184 4.66
- 31580 - 16 7/.068 7/1.73 0.204 5.18
33090 - 5 - 7/.0688 7/1.75 0.206 5.24
41740 - 4 - 7/.0772 7/1.96 0.232 5.88
- 49340 - 25 7/.085 7/2.16 0.255 6.48
- 49340 - 25 19/.052 19/1.32 0.26 6.6
52620 - 3 - 7/.0867 7/2.20 0.26 6.61
66360 - 2 - 7/.0974 7/2.47 0.292 7.42
- 69070 - 35 7/.100 7/2.54 0.3 7.62
- 69070 - 35 19/.061 19/1.55 0.305 7.75
Circ. Mils Equivalent Circ Mills
Awg. Size Metric Wire Size MM
Stranding/ Wire Diameter per Strand
Approximate Overall Diameter
Circ. Mills Awg. Size in mm in mmEquivalentCirc. Mills
Stranding / WireDiameter per Strand
Approximate OverallDiameterMetric
Wire SizeMM
POLARIS CUSTOMER SERVICE: 877-584-5847 F-7
Metric Conversion Chart - AWG/Metric Preferred Sizes of Conductors
in mm in mm83690 - 1 - 19/.0664 19/1.69 0.332 9.43
- 98680 - 50 19/.073 19/1.85 0.365 9.27
105600 - 1/O - 19/.0745 19/1.89 0.373 9.46
133100 - 2/O - 19/.0837 19/2.13 0.419 10.6
- 138100 - 70 19/.086 19/2.18 0.43 10.9
167800 - 3/O - 19/.094 19/2.39 0.47 11.9
167800 - 3/O - 37/.0673 37/1.71 0.471 12
- 187500 - 95 19/.101 19/2.57 0.505 12.8
- 187500 - 95 37/.072 37/1.83 0.504 12.8
211600 - 4/O - 19/.1055 19/2.68 0.528 13.4
- 237.8mcm - 120 37/.081 37/2.06 0.567 14.4
250mcm - - - 37/.0822 37/2.09 0.575 14.6
300mcm - - 150 37/.090 37/2.29 0.63 16
350mcm - - - 37/.0973 37/2.47 0.681 17.3
- 365.1mcm - 185 37/.100 37/2.54 0.7 17.8
400mcm - - - 37/.104 37/2.64 0.728 18.5
- 473.6mcm - 240 37/.114 37/2.90 0.798 20.3
- 473.6mcm - 240 61/.089 61/2.26 0.801 20.3
500mcm - - - 37/.1162 37/2.95 0.813 20.7
500mcm - - - 61/.0905 61/2.30 0.814 20.7
- 592.1mcm - 300 61/.099 61/2.51 0.891 22.6
600mcm - - - 61/.0992 61/2.52 0.893 22.7
700mcm - - - 61/.1071 61/2.72 0.964 24.5
750mcm - - - 61/.1109 61/2.82 0.998 25.4
750mcm - - - 91/.0908 91/2.31 0.999 25.4
- 789.4mcm 400 61/.114 61/2.90 1.026 26.1
800mcm - - - 61/.1145 61/2.91 1.031 26.2
800mcm - - - 61/.0938 91/2.38 1.032 26.2
1000mcm 986.8mcm - 500 61/.1280 61/3.25 1.152 29.3
1000mcm - - - 91/.1048 91/2.66 1.153 29.3
- 1233.7mcm - 625 91/.117 91/2.97 1.287 32.7
1250mcm - - - 91/.1172 91/2.98 1.289 32.7
1250mcm - - - 127/.0992 127/2.52 1.29 32.8
1500mcm - - - 91/.1284 91/.1284 1.412 35.9
1500mcm - - - 127/.1087 127/.1087 1.413 35.9
- 1578.8mcm - 800 91/.132 91/.132 1.452 36.9
- 1973.5mcm - 1000 91/.147 91/3.73 1.617 41.1
2000mcm - - - 127/.1255 127/3.19 1.632 41.5
2000mcm - - - 169/.1088 169/2.76 1.632 41.5
Circ. Mils Equivalent Circ Mills Awg. Size Metric Wire
Size MMStranding/ Wire Diameter per
StrandApproximate Overall Diameter
Circ. Mills in mm in mmEquivalentCirc. Mills
Stranding / WireDiameter per Strand
Approximate OverallDiameterMetric
Wire SizeMMAwg. Size
POLARIS CUSTOMER SERVICE: 877-584-5847F-8
GENERAL TERMS AND CONDITIONS
MINIMUM ORDER CHARGE PER ITEM: $200.00
PRICESAll prices are subject to change without notice, and orders will be billed at prices in effect at time of shipment.
TRANSPORTATION TERMSF.O.B. shipping point.
TAXESPolaris prices do not include any taxes, import or export duties, tariffs or customs charges. Polaris reserves the rightto add to the sales price any applicable sales tax, tariff, duties or customs charges imposed by law on the sale of ourproducts.
PAYMENT TERMSNet 30 Days. No cash discounts.
CLAIMS AND ERRORSClaims for shortages, erroneous charges or price corrections must be presented within 30 days of date of invoice orthey cannot be allowed. Carriers are responsible for goods lost or damaged in transit.
CANCELLATIONSOrders placed cannot be cancelled or deliveries extended without written consent of Polaris, and upon terms whichwill indemnify Polaris against all losses. On orders for special items, Polaris reserves the right to invoice cancellationcharges for material.
RETURNED GOODSAll Polaris connectors are subject to rigid inspection before shipment. Imperfect material which might occasionallyoccur in a production run will be replaced. However, before authorization for return is given, samples of the materialmust be submitted to Polaris.
WARRANTIESPolaris Guarantees all products to be free of defects in material and workmanship at the date of sale. Our obligationunder this warranty is limited to the replacement of any product to be defective within 6 months from the date ofdelivery.
GOVERNING LAWThis contract shall be governed and construed in accordance with the laws of the State of Florida. Polaris productsare manufactured under the best quality control standards utilized by our industry. Generally, products are subjectedto tests recognized by the National Electrical Manufacturers Association (NEMA), American National StandardsInstitute (ANSI), Underwriters Laboratories (U/L),Canadian Standards Association (CSA) and/or other governing bodies as applicable under the specific circumstances.
U.S. CUSTOMER SERVICE: 1-877-584-LUGS (5847) F-9
PLANT LOCATION
Polaris Connectors operates a 50,000 sq. ft.modern manufacturing facility located inOdessa, Florida. In this facility, we manufacturedual rated (Aluminum and Copper) electricalconnectors, neutral bars, box connectors,and insulated block connectors to fit anycustomer application.
All manufacturing tooling and equipment are developed in house to give us completeflexibility and insure product quality whendealing with special customer needs whichmay require us to custom make an item.