www.adelmann.de
RECYCLING PLANTS AND SOLUTIONSFOR A CLEAN ENVIRONMENT
RECYCLING PLANTS I PRE-SHREDDERS I POST-SHREDDERS I BRIQUETTING PRESSES I CONVEYING AND VIBRATION TECHNOLOGY
Product Range Recycling Plants
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Due to its many years‘ experience and well-founded expertise,
ADELMANN Umwelt GmbH stands for competent counsel and
sophisticated performance. Its connection to the Systec Group
enables ADELMANN Umwelt GmbH to resort to manifold assembly
and technology resources and hence maximize the customers‘
benefi t.
Momentarily, more than 50 employees of ADELMANN Umwelt
GmbH contribute their expertise regarding technical and proce-
dural specialties of recycling technology, and plan, construct and
produce customized single machines and complete plants in many
areas of the recycling sector.
Recycling plants and solutions for a clean environment
COMPETENCE GROWN FROM MANY YEARSEXPERIENCE FOR INNOVATIVE SOLUTIONSFor almost 50 years now, the 1967 founded company based in Karlstadt acts as service provider,
system supplier and solution fi nder for the company’s customers from all over the world.
ADELMANN Umwelt GmbH
ADELMANN Umwelt GmbH stands for:
Sustainable treatment
Production of marketable materials
Purity of materials
Sturdy and service-friendly
Reliable service, 24/7
The best solution – our innovative technology!
3www.adelmann.de
Patented innovation
Experience and Reliability
Flexibility
International know-how
Machinery and plant engineering – Made in Germany
4
ADELMANN Recycling Plants
Refrigerator Recycling Plants RPWW pages 6-7
Recycling Plant for Electronic Scrap RPES pages 8-9
Recycling Plant for White Ware and Electronic Scrap RPWW/ES pages 10-11
Sorting Plant for Domestic Waste HSMA pages 12-13
Recycling Cathode Ray Tubes CRT pages 14-15
ADELMANN Comminution Machines
Shredder AVZ pages 18-19
Granulator ANZ pages 20-21
ADELMANN Briquetting Presses
Briquetting Presses ABP pages 22-25
ADELMANN Conveying and Vibration Technology
Vibration Chute AVR – Vibration Screen AVS pages 28-29
Product Range Recycling Plants
Recycling plants and solutions for a clean environment
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Refrigerator Recycling Plants RPWWThe recycling system for refrigeration devices consists of a shredder, a separation unit for PUR foam, iron,
synthetic material and aluminuim/copper, a pelleting press and an exhaust air decontamination system.
Plastics
Aluminium
Iron
Copper
Ref
rig
erat
ors
Recycling plants and solutions for a clean environment
7www.adelmann.de
Material Refrigerators (RF)
Concept 60 (150/230 liter) RF/h
Step I • Cooling circuit suction with proven swivel head technology
Pre-Shredder Pre-Shredder ADELMANN (AVZ)
Post-Shredder Post-Shredder ADELMANN (ANZ)
Separation of recyclable materials • Separation of PUR foam – Pelletization
Sorting: - FE-fraction
- Plastics
- Al/Cu
Exhaust air • Pre-cooler and cryogenic cooling device
• Dust suction
• Alternatively: gas preparation by hydrolysis for CFC
or oxidation for C-pentane
Technical Data RPWWRefrigerator Recycling Plants RPWW
Up to this day, more than 60 refrigerator recycling plants have been put into operation
CFC-recovery level
of over 99%
Our refrigerator recycling plants
fulfi l the latest statutory
environmental regulations
TÜV - certifi ed
Throughput: 60 - 120 refrigerators/h
ADELMANN is the world‘s number one!
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Recycling Plant for Electronic Scrap RPESThe plant consists of pre-shredder, a separation unit, a post-shreeder, a separation for shredded plastic (foils, dust),
iron, synthetic material and aluminuim/copper. Additionally a plant for CRT separation was integrated.
Ele
ctro
nic
Scr
ap
Plastics
Aluminium
Iron
Copper
Circuit boards
Recycling plants and solutions for a clean environment
9www.adelmann.de
Material E-scrap and white goods (no refrigerators)
Concept 3 - 5 t/h
• Removal of contraries (cables) and recycables
Pre-Shredder Pre-Shredder ADELMANN (AVZ)
• Separation unit
Post-Shredder Post-Shredder ADELMANN (ANZ)
Separation of recyclable materials Sorting: - FE-fraction
- Plastics
- Al/Cu
- Circuit boards
Exhaust air Dust suction
Technical Data Daten RPESRecycling Plant for Electronic Scrap RPES
In Germany, the mix of input components is composed of approx.:
18 - 20% household appliances (electric irons, newer vacuum cleaner
motors, small-sized transformers)
35 - 40% brown goods (radio, video)
15 - 20% individual components (i. e. TV chassis)
10 - 20% residual components
Throughput: 3 or 5 t/h
Worldwide technologically leading recycling plants
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Recycling Plant for White Ware and Electronic Scrap RPWW/ESThe recycling system for refrigeration devices and e-waste consists of shredder, a separation unit for PUR foam, iron, synthetic
material and aluminuim/copper, a pelleting press and a exhaust air decontamination system.
Ele
ctro
nic
Scr
ap/R
efri
ger
ato
rs
Plastics
Aluminium
Iron
Copper
Circuit boards
Recycling plants and solutions for a clean environment
11www.adelmann.de
Material E-scrap (white goods) and refrigerators (RF)
Concept 3 - 5 t/h e-scrap, 60 (150/230 l) RF/h
Step I • Cooling circuit suction with proven swivel head technology
Pre-Shredder Pre-Shredder ADELMANN (AVZ)
• Separation unit
Post-Shredder Post-Shredder ADELMANN (ANZ)
Separation of recyclable materials • Separation of PUR foam – Pelletization
Sorting: - FE-fraction
- Plastics
- Al/Cu
- Circuit boards
Exhaust air • Pre-cooler and cryogenic cooling device
• Dust suction
• Alternatively: gas preparation by hydrolysis for CFC
or oxidation for C-pentane
Technical Data RPWW/ESRecycling Plant for White Ware and Electronic Scrap RPWW/ES
Electronic scrap: 3 t/h - 5 t/hin three-shift operation
Refrigerators: 60 - 100 pcs/hin two-shift operation
End products: iron, Al, copper, PUR,
circuit boards
plastics, R11, R12,
C-pentane, I-butane,
compressor oil
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Sorting Plant for Domestic Waste HSMA
Paper
Food debris
Wood
Textiles
Glass
Do
mes
tic
Was
te
Recycling plants and solutions for a clean environment
13www.adelmann.de
Material Domestic waste, alternatively industrial waste mixture, packaging waste
Concept Standard 5 t / 10 t / 20 t / 40 t / domestic waste
Process • Either fully or semi-automized solutions,
as well as manual process.
• Customized separation of materials.
Technical Data HSMA
Sorting Plant for Domestic Waste HSMA
With the ADELMANN HMSA,
200,000 tons p/a of communal domestic waste
can be treated,
classifi ed and recycled.
Throughput (domestic waste): 5 t/h – 10 t/h – 20 t/h – 40 t/h
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Recycling Cathode Ray Tubes CRT
Front glass
Cone glass
Dust
Chassis
Cat
hod
e R
ay T
ubes
Recycling plants and solutions for a clean environment
15www.adelmann.de
Material Cathode ray tubes of TV sets and PC monitors
Concept Semi-automatic (20 – 25 pcs/h), fully-automatic ( 60 – 70 pcs/h)
recycable CRT sizes For 14 – 28 inches or for 9 – 42 inches
Disassembly • Roller conveyor / disassembly stations
• implosion protection / separation stations
Dust suction Separation CRT: • with heating tapes
• alt. fully automatic centering
and laser separationstation
Suction luminescent layer: • manually station
Technical Data CRTRecycling Cathode Ray Tubes CRT
Vacuum lifter
Roller conveyor
Separation stations for
removal of implosion protection
Separation CRT
with heating tapes
and pneumatic cylinders
Semi-automatic throughput: 20 - 25 pcs/hfor cathode ray tubes sizes
14 to 27 inches
Fully-automatic throughput: 40 - 60 pcs/hfor cathode ray tubes
of 9 to 42 inches
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Whichever material – We‘ve got the solution!
Our comminution machines shred manifold materials, just like:
Electronic scrap Wood Document foldersPaper
and cardboard Domestic waste Tires Refrigerators Plastics
Recycling plants and solutions for a clean environment
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Shredder AVZOur ADELMANN shredder (AVZ) is a universal granulator system consisting of a very sturdy machine housing
and a cutting mechanism that uses two parallel cutting shafts which are driven by a counter rotating mechanism.
Recycling plants and solutions for a clean environment
19www.adelmann.de
The cutting blades are fi rmly attached to the cutting shafts and
are fi tted with feed hooks They rotate past each other with little
clearance, cutting the material with their edges.
By choosing the right relationship between the width of the
cutting blades to the number of hooks per blade it is possible
to obtain a precisely defi ned shreeded result, which in a later
process, ca be separated into specifi c sizes using a sieve.
Model AVZ 95/120 - 55 AVZ 110/130 - 75 AVZ 125/180 - 75 AVZ 140/160 - 132
Power (kW) 2 x 55 2 x 75 2 x 75 / 90 2 x 132
Measures cutting unit (mm) 950 x 1200 1100 x 1300 1250 x 1800 1400 x 1600
Number of cutting blades 2 2 2 2
All AVZ models at a glance
Cutting shafts made of high-quality materials
Your advantages when using the AVZ
Patented system for the
quick exchange of the knives
Processing of the most
diffi cult materials
Prevention of broken shafts and
guarantee of machine protection
Gears are protected from
overloading by a special bearing
Robust funnel
Retrofi ttable hydraulic
pushing device
Can be used in almost every
area of comminution
Sturdy and yet modern design
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Granulator ANZThe Granulator ANZ AS is a single-rotor comminution machine which is fi tted with cutting blocks, the number of which
depend on the granulator’s size. As the blocks rotate, material is pushed against an opposing static blade (stator) and
is shredded.
Recycling plants and solutions for a clean environment
21www.adelmann.de
Model ANZ 80/120 AS1 ANZ 80/160 AS1 ANZ 100/200 AS1
Power (kW) 160 - 250 200 - 315 315 - 400
Rotor speed (rpm) 0 - 420 0 - 420 0 - 420
Working width (mm) 1200 1600 2000
Number of stator knives 2 x 6 2 x 8 2 x 10
Number of rotor knives 36 48 80
Number of screen segments 3 4 5
All ANZ models at a glance
The material is shredded until it is small enough to pass through the
screen at the bottom side of the rotor. The diameter of the holes in the
screen determines the anticipated grain size of the output material.
A hydraulic pushing mechanism signifi cantly increases the throughput
of particularly light material which is fed into the shredding process.
Your advantages when using the ANZ
Reduced standstill times thanks
to the patented quick cutting slot
adjustment at your premises
Continuous high throughput
Constant output quality
Minimal maintenance effort
Reduced labor costs for service
Protection against foreign objects
Wear and tear parts are easily
exchanged due to easy access
and the hydraulically
swivelling screen system
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Briquetting Presses
These materials have already been briquetted:
Wood
Paper
Wood and paper dusts
Biomass, fermentation degistates of biogas production
Miscanthus, straw, reed
Horse dung
Residuals from mills, husk, pomace
Textile fi bres, cotton, hemp
Filter dusts
Fleece and cellulose waste from the hygenic industry
Insulation foams
Non-recycable plastics
Plastics
Cardboard packaging
Non-recycable packaging waste
Couldn‘t fi nd your material?We‘ll happily test-briquette yours!
Recycling plants and solutions for a clean environment
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Briquetting Presses ABPADELMANN Briquetting Presses ABP were developed to briquette, i.e. to compact, the most different materials,
and this way to reduce the volume up to 100 times depending on the material.
The mechanical briquette presses are made out
of a robust welded-steel. The eccentric drive
with heavy fl ywheel operates energy effi cient
and reliable.
Recycling plants and solutions for a clean environment
25www.adelmann.de
Your advantages when using the ABP:
Volume reduction
Cost reduction by adding
value to your wastes
Dust compaction which allows
waste-to-energy
Simple strorage
Minimization of explosion danger
Minimization of transport costs
Made in Germany
Model ABP 45/180 ABP 55/400 ABP 65/700 ABP 75/1200
Briquette Ø (mm) 45 55 65 75
Main motor (kW) 11,0 37,0 37,0 45,0
Machine weight (kg) ca. 1600 ca. 3500 ca. 3600 ca. 4000
Capacity silo (m³) 1,0 3,0 6,0 10,0
Throughput (kg/h) 100 - 250 150 - 400 300 - 700 800 - 1200
All ABP models at a glance
Also depending on the material are the throughput capacities, which
vary from 50 – 1200 kg/h! Using an ADELMANN briquetting system
saves your money, processes your waste and is environmentally
friendly!
The material is compressed by an oscillatory piston within a conical
pipe producing an endless cord. This cord is moved into a hydraulic
press that compresses further.
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Conveying and separating
We make your wishes come true
Recycling plants and solutions for a clean environment
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Vibration Chute AVR – Vibration Screen AVSThe modular design of ADELMANN vibration chutes allows us to offer extremely short delivery times and to individually
meet our costumers‘ wishes in reference to the different materials. The chutes are ideal to convey, spread, dose and also
screen conveyed and loose material.
Recycling plants and solutions for a clean environment
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The gutter trough is especially designed to make it extremely robust and
torsion resistent despite its lightweight construction. In the area where
it contacts the product, the trough is equipped with exchangeable
wear and tear elements, which guarantee the well-known longevity of
ADELMANN technologies.
The material stream can be individually adjusted thanks to the con-
tinuosly adjustable unbalance motors. In particular in the area of the
dosing bunker, the motors are frequency-controlled in order to react
to changing material parameters as fast as possible.
The advantages of theADELMANN vibration chutes
Modular design
Extremely robust and torsion
resistent despite its lightweight
construction
Exchangeable wear
and tear elements
Conveying, spreading, dosing or screening of Bulk goods
Made in Germany
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We are happy to help you. At any time!For ADELMANN Umwelt GmbH, the commissioning is not the end of customer contact:
Please contact our after sales service whenever you have any queries. We are there for your inquiries about maintenance, wear and tear parts, for all technical
questions, for individual optimizations or expansions of your plant, whenever adjustments
of components are necessary, and, whenever whatever troubleshooting is needed.
Recycling plants and solutions for a clean environment
31www.adelmann.de
Maintenance and service
Troubleshooting
Maintenance contract
Provision of wear and tear parts
Regeneration
Plant expansion and modifi cation
Teleservice and remote maintenance
www.adelmann.deADELMANN Umwelt GmbH · Johann-Schoener-Str. 73 · 97753 Karlstadt Germany
E-Mail [email protected] · Phone +49 (0) 9353 / 7903-0 · Fax +49 (0) 9353 / 7903-68
Find detailed
informations online
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he in
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conta
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a s
ub
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and
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