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ECC Division
Welcome to our Honourable
HEAD - IP&U Sectorand
HEAD-M&M BU
At BSL Site
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ECC Division
Civil, Structural, Equipment & Piping Works at
Bhushan Steel Limited, Angul
Project Review
Consultant: MECON, Ranchi
On 28thSeptember2007
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Salient Features of the Project
Cement, Steel, Equipments & Pipes including the Coarse & FineAggregates are free issue materials by Client.
Description CUMS 6534 CUMS 6538RCV (L) 14015 12209Cont Start 28th Oct' 06 14th Feb' 07Act Start 07th Jan' 07 15th Feb' 07Cont Comp 27th Nov' 08 13th Mar' 09Exp Comp 27th Nov' 08 13th Mar' 09Cont Duration 25 Months 25 MonthsInv as on Sep'07 (L)
3379.02 545.76
% Comp w.r.t. Inv 24.11% 4.47%
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Major Scope of Works & Values
Equipmet,
5250 L Structura,
6929 L
Civil,
8105L
Slipform,
340 LPiping,
5600 L
Civil Structural Equipmet Piping Slipform
Concrete Cum 300000Structural MT 40000Equipment MT 35000Piping MT 3000Slip form Sqm 18658
Civil, Structural, Equipment
& Piping Works for
SMS II
Slab CasterHot Strip Mill
Water Complex
Civil Works for Coke Oven
Total:
26224 L
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Completion Status as on Sep07
Com leted Balance
30%
STATUS OF STRUCTURAL WORK
Completed Balance
20%
80%
Equipment & Piping Work Yet to
Start.
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Civil Works
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Concrete Status at a Glance on 26th Sep 2007
Civil WorksUOM
SMS - II
HSM
Water
Comp
Coke
Oven Total
Estimated Quantity Cum 70000 118000 85000 55000 328000
Drawing Released Cum 62402 67407 42932 44950 217691
Front Available Cum 51357 59107 27732 15850 154046
Ach as on 26.09.07 Cum 50721 41107 24997 8426 125251
% ofAchievement
72% 35% 29% 15% 38%
Balance
QuantityCum 19279 76893 60003 46574 202749
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Area wise Status of Progress for SMS & CASTER
Description UOM Scope Comp%
CompTarget Date Remarks
Building Clmn Fdn Nos 187 140 75% 30-Nov-07 J Row front NA
Slab Caster Area Cum 8800 7035 80% 31-Jan-08Drg. Yet to recd.
For roof slab
CONARC Area Cum 5000 4941 99% 30-Sep-07
Transformer Room(33mtr high 05 slab)
Cum 1000 496 49.6% 31-May-08Hold due to CG
erection.
Torpedo Relading Cum 4550 2350 52% 31-Dec-07
Flume Tunnel Cum 1000 300 30% 31-Jan-08 Front yet to recd
Cable Tunnel Cum 4094 2944 72% 30-Nov-07 Front yet to recd
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Area wise Status of Progress for SMS & CASTER
Description UOM Scope Comp%
Comp
Target
DateRemarks
Water Tunnel Cum 13400 1238 9% 28-Feb-08140mtr. Front recd
O/F 806mtr.
Scale Pit - Water
System
Cum 3500 0% 31-May-08Front yet to
receive.
Water Complex Cum 28000 24248 87% 31-Mar-08
LT Sub Station Cum 1730 391 22% 31-Mar-08Front-02 bldg
(+14.00mtr 03 slab)
MRSS Cum 1660 31-May-0822mtr. Front recd
O/F 100mtr
Fume Extraction
System
Cum 5000 31-May-08Front yet to
receive
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Area wise Status of Progress for HSM -
Area Description UOM Scope Comp% of
Comp
Comp.
TargetRemarks
Raft Cum 27900 24377 87%31-Oct-07 34grid to 37grid drg.
& front Yet to recd.
Wall & Column Cum 13900 1027 7% 31-Jan-0834grid to 37grid drg.
& front Yet to recd.
Slab Cum 12600 28-Feb-088th grid to 37th grid
drg. Yet to recd.
Bldg. Clmn. Fdn
except mill bayCum 9000 300 3% 28-Feb-08 Front yet to recd.
ECR & Motor Room Cum 7500 31-Apr-o8ECR 2 & 3 drg & front
yet to recd.
Re-Heating Furnace Cum 31-Apr-o8Drg. & Front yet to
recd.
Down Coiler Cum31-May-08 Drg. & Front yet to
recd.
Water Com Cum 40000 31-May-08 Drg. & Front yet to
recd.
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Structural
Works
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Structural Status at a Glance on 26th Sep 2007
AreaEst.
Qty
Drg
Issued
Match
Steel
Fab
Comp
WIP
Fab
Erec
Comp
SMS &
Caster
Building17000 16452 12100 7558 1786 1962
HSM
Building10000 3934 528 165 278
WC & Others 3100 1918 710 495 546
Tech Str inclFES & Ducts
9900 6099 1237 120 49
Total 40000 28403 14575 8338 2659 1962
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Structural Building Features:
SMS & Caster BuildingMaximum Height of Column: 62.00 Mtr
Maximum Weight of Column (Single Lift): 64.00 MT
Maximum Weight of Crane Girder (Single Lift): 181.0 MT
All the columns in ABCD Row to be erected in 02 Lifts
HSM Building
Maximum Height of Column: 26.00 Mtr
Maximum Weight of Column (Single Lift): 28.00 MT
Maximum Weight of Crane Girder (Single Lift): 14.00 MT
Technological Structure including FES & Stack to be
fabricated at site (Approx9900 MT)
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Progress Status of SMS II Building Column
Sl.No
Description Uom Qty Remarks
A Total No. of Column Nos. 145
BColumn fabrication
Comp.Nos. 106
C Column Erection Comp Nos. 49
Balance
erection front
to be released
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Civil Completion : 15th Oct 2007
Strl Completion : 31st Dec 2007
EOT Erection from : 01st Nov 2007
Eqpt Erection from: 01st Dec 2007
Civil Completion : 31st Oct 2007
Strl Completion : 28th Feb 2008
Eqpt Erection from: 01st Jan 2008
Civil Completion : 31st Dec 2007
Strl Completion : 30th Apr 2008
Eqpt Erection from: 01st Mar 2008
Civil Completion : 31st Oct 2007
Strl Completion : 31st Jan 2008
EOT Erection from : 01st Dec 2007
Eqpt Erection from : 01st Jan 2008
Civil Completion : 31st Jan 2007
Strl Completion : 30th Apr 2008
Eqpt Erection from : 01st Feb 2008
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+62.00mtr
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Equipment
& PipingWorks
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Equipment Break Up:Sl No Description UOM Appx. Wt Start Date Finish date Duration
1 SMS II Days
1.1 Conarc MT 2306 01-Dec-07 31-May-08 182
1.2 Caster MT 1906 01-Dec-07 30-Jun-08 212
1.3 LRF MT 331 02-Jan-08 31-May-08 150
1.4 HMDS MT 96 01-Mar-08 30-Jun-08 121
1.5 RH degasser MT 300 01-Mar-08 30-Jun-08 1211.6 EOT MT 3500 01-Nov-07 15-Apr-08 166
1.7 FES MT 5579 01-Dec-07 15-Jun-08 197
Sub Total MT 14018 01-Nov-07 30-Jun-08 242
2 HSM MT
2.1 Mill Eqpt. MT 17940 02-Jan-08 30-Jun-08 180
2.2 EOT MT 1500 01-Dec-07 15-Apr-08 136
2.3 Other MT 1542 01-Feb-08 30-Jun-08 150
Sub Total MT 20982 01-Dec-07 30-Jun-08 212
Total 35000 01-Nov-07 30-Jun-08 242
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Major Equipment in SMS & Caster
1. Electric Arc Furnace (CONARC)02 Nos
2. Ladle Furnace02 Nos3. Ferro Alloys Storage, Additive & Storage System
4. Hot Metal De-Sulphurizing System with Storage Silo
5. Ladle Transfer Cars & Ladle Pre Heating System
6. Ladle Turret for Caster
7. Oscillating Mould, Segments & Tundish with Car
8. EOT for SMS & Caster13 Nos
9. Control Rooms & Hydraulic Rooms
10.Torpedo Cars
11.Complete Hydraulic & Utility System
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Major Equipment in HSM
1. Reheating Furnace : 02 + 01 Nos
2. De-scaler : 01 No
3. Roughing Mills : 02 + 01 Nos
4. Finishing Mills : 06 + 01 Nos5. Down Coiler : 02 + 01 Nos
6. EOT : 09 Nos
7. Complete Hydraulic & Utility System
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1. Civil Works
Balance Drawing and Work front to be released for HSM,
SMSII, water complex & Coke oven area
2. Structural Works
Balance drawing, matching steel, area for additional
fabrication yard
Backfilling to be completed for balance erection works.
Un-interrupted power supply.3. Equipment & Piping Works
Detail drawing and packing list. List of equipments with weight.
Erection manual
Area for piping fabrication.
Inputs Required from BSL:
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THANKYOU!!!