Samco Metals and Alloys Pvt. Ltd is one of the most promising
and reputed manufacturers of carbon steel, alloy steel and
stainless steel castings. We cater to the valve industry and
OEMs (earth-moving and transportation). Established as a
foundry in 1977 at Kaniyambadi, South India, our reputation
has been growing steadily, and our profile is a prelude to our
exemplary business. Driven by commitment and passion, we aim
for service excellence at optimal costs, an approach that has
helped us reach where we are today – an employee base of 300
and an annual capacity of 5000 tons.
ISO 9001:2015 (TUV NORD)
AD 2000 Merkblatt W.O/TRD 100 (TUV NORD)
PED – 97/23/EC certification (TUV NORD)
Indian Boiler Regulations (IBR) certificate as a well-known foundry
NORSOK for grades Duplex 4A and 6A (DNV-GL)
Reliable source for quality steel castings
Credits
Facility covering an area of 5 hectares in Kaniyambadi, about 150 km from
the city of Chennai, India’s fourth largest metropolis, and Corporate Office
at Chennai
Model building and casting solidification simulation softwares
SOLIDCast, for solidification of steel casting, supplied by Finite Solutions,
Inc., USA
FLOWCast, for mould filling, powered by Altair Engineering’s
(USA) flow simulation technology
SolidWorks, for model building, developed by Dassault
Systèmes SolidWorks Corp., USA
Sand testing laboratory
Pattern maintenance system
Three induction melting furnaces, each with a capacity of 1.5 tons
Four heat treatment furnaces calibrated to API-6A specification
One heat treatment furnace with forced water jet cooling facility inside
the water tank (capacity 2.5 tons)
Two heat treatment furnaces with water-quenching facilities and
agitator (4.0 tons)
One heat treatment furnace with normalizing and tempering
facilities (7 tons)
In-house radiographic testing facility
Packing facilities for machined castings
Infrastructure
Simulation
Melting Furnace Production UnitProduction Unit
Sand Testing Lab
Heat Treatment FurnaceMouldingMoulding
In-house machining division as well as approved vendors (periodically audited) for machining
ISO 9001:2015 certified
Shop floor area - 6500 sq. ftSwing - 1600 mm
Height - 1600 mm
Swing - 600 mm
Height - 900 mm
Diameter - 63 mm
Machine shop
Machine Shop CNC VTL CNC VTL (DOOSAN)RM63 (HMT) – Radial Drilling Machine
Machined Castings
Swing - 450 mm
Length - 600 mm
CNC Turning Centre (ACE)
Table 500 mm x 500 mm
HMC (DOOSAN)
Spectroanalysis for chemical testing (including
nitrogen)
Mechanical testing (UTM and CHARPY impact testing)
Hardness testing (both Brinell hardness testing and
portable hardness testing)
Quality control
Products
Gate valves
Knife gate valves
Butterfly valves
Plug valves
Globe valves
Ball valves
Check valves
Safety relief valves
Oil field equipment, and
Engineering industries
(earth-moving, transport, and
railway)
Radiographic testing (Ir 192, Co 60)
Magnetic particle inspection testing
Microstructure analysis
Dye Penetrant Testing
Ultrasonic Testing
Castings for
Spectrometer Microstructure Analysis Dye Penetrant Testing UTM
Casting weight & range
20–1800 kg (single piece)
Moulding
Sodium silicate–CO process2
Core
CO , airset, and shell processes2
Size range
2–24“ valve components, like valve bodies, wedges
Pressure rating
150, 300, 600, 1500, 2500, 3000, 5000, and 10,000 psi
Casting specifications
Client base
We export 50–60% of our production…
(Formerly Tyco Flow Control)
A glimpse of our domestic clientele…
from 1977
1984
1987
2005
(Formerly Audco India Ltd)2006
2010
2013
Steel/alloy steel grade specifications for ASTM and eqv. EN standards (3.1 and 3.2 certs)
No. ASTM Grade
1 A216 WCB, WCC
2 A351 CF8M, CF8C, CF3/CF8, CN7M, CG8M, CK3MCuN, CF10MC
3 A487 60K, 75K, 4Q, 4D
4 A352 LCB, LCC, LC2, CA6NM
5 A217 WC6, WC9, C5, C12, C12A
6 A995 Duplex stainless steel grade 4A, 5A, and 6A,
and CD4MCuN
7 AAR Grade E railway castings
Mr. T.U. Vidyasagar (Vidya)
Executive Director
(+91 9443311699)
E-mail: [email protected]
Corporate OfficendPlot No. 29, 2 Cross Street,
VGP Murphy Square,
St. Thomas Mount,
Chennai 600 016 Tamilnadu, India
Phone: +91 44 42172969,
22320088, 22311369
Fax: +91 44 22310088
E-mail: [email protected]
Kaniyambadi 632 102,
Vellore District, Tamilnadu, India
Works
www.samcoalloys.com
Contact
Canada, Portugal
Australia 1989
Singapore, Austria, USA, France 1995
UK 2002
Italy 2002
USA 2012
Canada 2015
since 1987