H1Axial Piston Pump Size 089/100, Single
Technical Information
2 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical Information
Table of revisions Date Page Changed Rev03 Aug, 2009 — First edition AAOct 2009 4 Tabel changed ABJan, 2010 25 Dimension on drawing changed ACApr 2010 8, 9, 23-27, BAMay, 2010 5 Tabel changed BBMay, 2010 33, 40-41 Drawings updated BC
Revisions
© 2009 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the Sauer-Danfoss Group.Front cover illustrations: F500 005, P003 515
Revision History
Further available literatureDescription SD order numberOverview, H1 Axial Piston Pumps, Single and Tandem L1012919Basic Information, H1 Axial Piston Pumps, Single and Tandem 11062168Technical Information Standard controls AC Automotive controlH1 Axial Piston Pump, Size 045/053, Single 11063344 11076185H1 Axial Piston Pump, Size 045/053, Tandem 11063345 -H1 Axial Piston Pump, Size 078, Single 11062169 11068353H1 Axial Piston Pump, Size 089/100, Single 11069970 11071849H1 Axial Piston Pump, Size 115/130, Single 11063346 11071850H1 Axial Piston Pump, Size 147/165, Single 11063347 -Complementary ProductsExternal Remote Charge Pressure Filter 11064579Speed and Temperature Sensor 11046759Hydraulic Fluids, Technical Information Hydraulic Fluids and Lubricants 520L0463Experience with Biodegradable Hydraulic Fluids 520L0465Design Guideline for Hydraulic Fluid Cleanliness 520L0467Application InformationApplications Manual, Section 1, Selection of Driveline Components BLN-9885Applications Manual, Section 2, Pressure and Speed Limits for Hydraulic Units BLN-9884Applications Manual, Section 4, Transmission Circuit Recommendations BLN-9886PLUS+1 COMPLIANT (Electrical Installation)H1 Electrical Displacement Control (EDC) 11022744H1 3-position (FNR) Electric Control 11025001H1 Non-Feedback Proportional Electric (NFPE) Control 11025002Service ManualsH1 Axial Piston Pump, Size 045/053, Single 520L0958H1 Axial Piston Pump, Size 045/053, Tandem 520L0928H1 Axial Piston Pump, Size 078/115/130/147/165, Single 520L0848
T000 143E
311069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationContent
Technical Specifications
General Technical Specifications
Dimensions
Charge Pump
Installation Drawings
Technical Specifications ............................................................................................................................... 4
Bearing Life ....................................................................................................................................................... 6Mounting Flange Loads ............................................................................................................................... 7Model Code ...................................................................................................................................................... 8Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) ..........................................12Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) .......................14Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V) ................16Manual Over Ride (MOR) ...........................................................................................................................18Displacement Limiter ..................................................................................................................................19
Input Shafts ....................................................................................................................................................20Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth) .................................................20Option G9, ISO 3019-1, outer dia 38 mm-4 (SAE C-C, 23 teeth) .............................................20Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth) ..................................................21Option F4, ISO 3019-1, Code 38-3, Diameter 38.1 taper 1:8, without key and no thru-hole in the end of the shaft ...............................................................22
Auxiliary Mounting Pads ............................................................................................................................23Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth) ..................................................................23Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) ...............................................................24Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth) ..............................................................25Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth) .........................................................26Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth) .............................................................27
Charge Pump .................................................................................................................................................28
Port Description ............................................................................................................................................30Dimensions .....................................................................................................................................................32
Controls ......................................................................................................................................................35Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V) ...................................35Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V) .............................................................................................................35Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V) .36Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V) .............................................................................................................36
Displacement limiters ...........................................................................................................................37Displacement limiters, option B ..................................................................................................37
Filtration .....................................................................................................................................................38Suction filtration, option L ............................................................................................................38Integral full flow charge pressure filtration with filter bypass sensor, option M .......39
4 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationTechnical Specifications
For definitions of the following specifications, see Operating parameters.Technical Specifications
General specifi cationsDesign Axial piston pump of cradle swashplate design with variable displacementDirection of rotation Clockwise, counterclockwise
Pipe connectionsMain pressure ports: ISO split fl ange bossRemaining ports: SAE straight thread O-ring boss
Recommended installation position
Pump installation position is discretionary, however the recommended control position is on the top or at the side, with the top position preferred. The pump is not to be installed with the control at the bottom. Vertical input shaft installation is acceptable.The housing must always be fi lled with hydraulic fl uid.Recommended mounting for a multiple pump stack is to arrange the highest power fl ow towards the input source.Consult Sauer-Danfoss for nonconformance to these guidelines.
Auxiliary cavity pressureWill be inlet pressure with internal charge pump. For reference see operating parameter on next page. Will be case pressure with external charge supply. Please verify mating pump shaft seal capability.
T301 037E
Technical dataFeature Unit Size 089 Size 100Displacement cm3 [in3] 89.2 [5.44] 101.7 [6.21]Flow at rated (continuous) speed l/min [US gal/min] 294 [77.7] 335 [88.5]Torque at maximum displace-ment (theoretical)
N•m/bar[lbf•in/
1000psi]1.42 [870] 1.62 [990]
Mass moment of inertia of rota-ting components
kg•m2 [slug•ft2] 0.0116 [0.0086]
Mass [weight] dry (without auxi-liary mounting fl ange and fi lter)
kg [lb] 62 [137]
Oil volume liter [US gal] 2.6 [0.67]Mounting fl ange ISO 3019-1 fl ange 127-4 (SAE C)
Input shaft outer diameter, splines and tapered shafts
ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth)ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth)ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth)Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8
Auxiliary mounting fl ange with metric fasteners, shaft outer diameter and splines
ISO 3019-1, fl ange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth)ISO 3019-1, fl ange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth)ISO 3019-1, fl ange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth)ISO 3019-1, fl ange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth)ISO 3019-1, fl ange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth)
Suction port Port ISO 11926-1 – 1 5/8 -12 (SAE O-ring boss)Main port confi guration ∅25.4 - 450 bar split fl ange boss per ISO 6162, M12x1.75Case drain ports L2, L4 (SAE O-ring boss)
Port ISO 11926-1 – 1 1/16 -12 (SAE O-ring boss)
Other ports SAE O-ring boss. See installation drawings.Customer interface threads Metric fasteners
T301 009E
511069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationTechnical Specifications
Technical Specifications (continued)
Fluid specifi cationsFeature Unit
Viscosity
Intermittent 1)
mm2/s [SUS]
5 [42]Minimum 7 [49]Recommended range 12-80 [66-370]Maximum 1600 [7500]
Temperaturerange 2)
Minimum (cold start) 3)
°C [°F]
-40 [-40]Recommended range 60-85 [140-185]Rated 104 [220]Maximum intermittent 1) 115 [240]
Filtration (recommendedminimum)
Cleanliness per ISO 4406 22/18/13Effi ciency (charge pressure fi ltration)
β-ratioβ15-20 = 75 (β10 ≥ 10)
Effi ciency (suction and return line fi ltration) β35-45 = 75 (β10 ≥ 2)
Recommended inlet screen mesh size µm 100 – 1251) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life2) At the hottest point, normally case drain port3) Cold start = Short term t < 3min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1(rpm) T000 129E
Operating parametersFeature Unit Size 089 Size 100
Input speed
Minimum for internal charge supply at minimum charge pressure. Performance (pressure and displacement) may be limited due to limited control pressure
min-1 (rpm)
500
Minimum for external charge supply at mi-nimum charge pressure. Full performance (pressure and displacement) possible at mi-nimum charge and control pressure supply
500
Minimum for full performance (pressure and displacement) for internal charge supply at minimum charge and control pressure
1200
Rated 3300Maximum 3800
System pressureMaximum working pressure
bar [psi]450 [6525] 420 [6090]
Maximum pressure 480 [6960] 450 [6525]
Minimum pressure 10 [145]
Charge pressureMinimum
bar [psi]16 [232]
Maximum 34 [493]
Control pressure
Minimum (at corner power for EDC and FNR)
bar [psi]17 [247]
Minimum (at corner power for NFPE) 20 [290]Maximum 40 [580]
Charge pump inlet pressure
Ratedbar (absolute) [in Hg vacuum]
0.7 [9]Minimum (cold start) 0.2 [24]Maximum bar [psi] 4.0 [58]
Case pressureRated
bar [psi]3.0 [44]
Maximum 5.0 [73]Lip seal external pressure Maximum bar [psi] 0.4 [5.8]
T301 010E
6 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical Information
215 10/3 1800Size 100 L20 = 46 120 ( ____) • ( ____ ) p n
General Technical Specifications
Bearing Life
Me = Shaft momentL = Flange distanceRe = External force to the shaft
P003 318E
L
270° Re
Re
Me
180° Re
90° Re
0° Re
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
Bearing life with no external shaft side loadNormal bearing life with no external shaft side load in L20 hours is shown in the table below. The figures reflect a continuous delta pressure, shaft speed, maximum displacement, and no external shaft side load. The data is based on a 50 % forward, 50 % reverse duty cycle, and standard charge pressure of 20 bar [290 psi].
External radial shaft loadsH1 pumps are designed with bearings that can accept some external radial loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the unit.
The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following table and formula.
Re = Me / L
Radial load position
Converted bearing life
240 10/3 1800Size 089 L20 = 50 940 ( ____) • ( ____ ) p n
Conversion of bearing life for other pressure (p) and speed (n):
Bearing life with no external shaft side loadUnit Size 089 Size 100
Shaft speed min-1 (rpm) 1800Delta pressure – ∆p bar [psi] 240 [3480] 215 [3100]
Bearing life – L20 hours 50940 46120
T301 011E
711069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Bearing Life (continued)
Mounting Flange Loads
All external shaft loads affect the before mentioned bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 0° or 180° as shown in the figure.
Contact your Sauer-Danfoss representative for an evaluation of unit bearing life.
Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft loads.
For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange Loads.
P001 916
MR
MS
Maximum external shaft load based on shaft defl ection:Unit Size 089/100
External radial moment – Me Nm [lbf•in] 118 [1044]T301 012E
Mounting fl ange loadUnit Size 089/100
Rated moment – MR Nm [lbf•in]5630 [49830]
Shock load moment – MS 12190 [107900]T301 013E
8 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Displacement089 89.2 cm³ [5.44 in³]100 101.7 cm³ [6.21 in³]
A RotationL Left hand (counter clockwise)R Right hand (clockwise)
B Product versionB Revision code
D ControlA2 Electric Displacement Control (EDC) 12V, Deutsch connectorA3 Electric Displacement Control (EDC) 24V, Deutsch connectorA4 Electric Displacement Control (EDC) 12V, Deutsch connector, Manual overrideA5 Electric Displacement Control (EDC) 24V, Deutsch connector, Manual overrideA9 Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual overrideB1 Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override
A8Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override(align with option E: Displacement Limiters & option W: Special Hardware)
B8Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override(align with option E: Displacement Limiters & option W: Special Hardware)
F OrificesC1 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications C2 Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications C3 No orifice, recommended for non-propel applications
E Displacement limitersN NoneC No limiters, with nested springs (required for NFPE)B Adjustable externally (see option Y: Settings for adjustment, if applicable)
DAdjustable externally with nested springs, required for NFPE (align with option Y: Settings for adjustment, if applicable)
G Endcap optionsTwin port, ISO 6162 Split flange ports
Match with below options (K)
Auxiliary mounting padNone,
ISO 3019-1, flange 82 - 2 (SAE A, 9 and 11 teeth)ISO 3019-1, flange 101 - 2 (SAE B, 13 teeth)
ISO 3019-1, flange 101 - 2 (SAE B-B, 15 teeth)
Auxiliary mounting padISO 3019-1, flange 127 - 4 (SAE C, 14 teeth)
Match with below options (T)
Suction filtration
Integral full charge flow
filtration
Remote full charge flow
filtration
Suction filtration
Integral full charge flow
filtration
Remote full charge flow
filtrationD3 XF4 XD6 XF5 XD8 XF6 X
A B D F E G H J K M N S T V W X YH1 P A H
Model Code
911069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Model Code (continued)
A B D F E G H J K M N S T V W X Y
H1 P N N N N N N
H MountingH ISO 3019-1, flange 127 - 4 (SAE C)
J Input shaftG1 ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth splined shaft 12/24 pitch)F1 ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth splined shaft 16/32 pitch)G9 ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth splined shaft 16/32 pitchF4 Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8 (key not supplied with pump)
K Auxiliary mounting pad (align with option G: Endcap selection)NN NoneH2 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling)
Shipping coverH1 ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling)H3 ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling)H5 ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling)H6 ISO 3019-1, flange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth 12/24 coupling)
M Overpressure protection type and setting side “A” **
N Overpressure protection type and setting side “B” **** Pressure protection type must be the same for side “A” and “B”
LHigh pressure relief valve + pressure limiters with bypass
Use the selection for ports “A” and “B”
KHigh pressure relief valve with bypass (no pressure limiters)
L15 K15 150 bar [2175 psi]
L18 K18 180 bar [2610 psi]
L20 K20 200 bar [2900 psi]
L23 K23 230 bar [3336 psi]
L25 K25 250 bar [3630 psi]
L28 K28 280 bar [4061 psi]
L30 K30 300 bar [4350 psi]
L33 K33 330 bar [4786 psi]
L35 K35 350 bar [5080 psi]
L38 K38 380 bar [5510 psi]
L40 K40 400 bar [5800 psi]
L42 K42 420 bar [6090 psi]
L43 — 430 bar [6237 psi] (089 cm3 only)
L44 — 440 bar [6382 psi] (089 cm3 only)
L45 K45 450 bar [6960 psi] (089 cm3 only)
Contact factory for pressures not shown or for applied pressure above rated
S Charge pumpD 20 cm³/rev [1.22 in³/rev]M 24 cm³/rev [1.46 in³/rev]
10 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Model Code (continued)
T Filtration options (align with option G: Endcap selection)L Suction filtration (see basic drawings)M Integral full charge flow filtration with bypass sensorP Remote full charge flow filtration (see endcap drawings)
V Charge pressure relief setting20 20 bar [290 psi]24 24 bar [348 psi]30 30 bar [435 psi]
W Special hardware featuresM5 None
X Paint and nametagNNN Black paint and Sauer-Danfoss nametag
Y Special settingsNNN None (align with option E: Displacement limiters)
A B D F E G H J K M N S T V W X Y
H1 P N N N N N N
1111069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationNotes
Notes
12 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V)
P003 479E
"0"-b -a
ba
100 %
100 %
Dis
pla
cem
ent
Current mA Control signal requirements
Pump displacement vs. control current
Feedback from Swash plate
PTF00B
M14
C1 C2
F00A
P003 478E
EDC-Schematic diagram
P003 191
1 2
P003 480
Connector
EDC PrincipleThe Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a three-position, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swashplate, changing the pump‘s displacement from full displacement in one direction to full displacement in the opposite direction.
Control current
Voltagea*
mAb
mAPinconnections
12 V 700 1640any order
24 V 352 820* Factory test current, for vehicle movement or application actuation expect higher value.
T000133E
Description Quantity Ordering numberMating connector 1 Deutsch® DT06-2SWedge lock 1 Deutsch® W2SSocket contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141Sauer-Danfoss mating connector kit 1 K29657
T000 134E
1311069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) (continued)
Control responseH1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions:
∆p = 250 bar [3626 psi] Viscosity and temperature = 30 mm2/s (50 °C) [141 SUS (122 °F)] Charge pressure = 20 bar [290 psi] Speed = 1800 min-1 (rpm)
Flow tableShaft rotation CW CCWCoil energized* C2 C1 C2 C1Port A in out out inPort B out in in outServo port pressurized M5 M4 M5 M4* For coil location see installation drawings. T000 136E
Solenoid dataVoltage 12V 24VMaximum current 1800 mA 920 mACoil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 ΩCoil resistance @ 80 °C [176 °F] 4.52Ω 17.52ΩPWM Range 70-200 HzPWM Frequency (preferred)* 100 HzInductance 33 mH 140 mHIP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector
IP 69K
* PWM signal required for optimum control performance. T000 135E
Response timesStroking direction 0.8 mm [0.03 in] Orifi ce 1.3 mm [0.05 in] Orifi ce No orifi ceNeutral to full fl ow 3.8 s 1.8 s 1.0 sFull fl ow to neutral 2.2 s 1.0 s 0.6 s
T301 014E
14 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)
The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full stroke position.
Solenoid connector
1 2
P003 480
3-Position electric control,hydraulic schematic
P003 190E100 %
“0“
100 %
Voltage VDC
Dis
pla
cem
ent
Pump displacement vs. electrical signal
P003 193
P003 189
C2C1
F00A
M14
T PF00B
Control current
VoltageMin. current to
stroke pumpmA
Pinconnections
12 V 750any order
24 V 380T000 138E
Description Quantity Ordering numberMating connector 1 Deutsch® DT06-2SWedge lock 1 Deutsch® W2SSocket contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141Sauer-Danfoss mating connector kit 1 K29657
T000 134E
1511069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)(continued)
Control responseH1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions:
∆p = 250 bar [3626 psi] Viscosity and temperature = 30 mm2/s (50 °C) [141 SUS (122 °F)] Charge pressure = 20 bar [290 psi] Speed = 1800 min-1 (rpm)
Pump output fl ow direction vs. control signalShaft rotation CW CCWCoil energized* C1 C2 C1 C2Port A in out out inPort B out in in outServo port pressurized M5 M4 M5 M4
* For coil location see installation drawings. T000 140E
Solenoid dataVoltage 12 V 24 VMinimum supply voltage 9.5 Vdc 19.0 VdcMaximum supply voltage (continuous) 14.6 Vdc 27.0 VdcMaximum current 1050 mA 500 mANominal coil resistance @ 20 °C [70 °F] 8.4 Ω 34.5 ΩPWM Range 70-200 HzPWM Frequency (preferred)* 100 HzIP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector
IP 69K
* PWM signal required for optimum control performance. T000 139E
Response timesStroking direction 0.8 mm [0.03 in] Orifi ce 1.3 mm [0.05 in] Orifi ce No orifi ceNeutral to full fl ow 3.7 s 1.7 s 1.1 sFull fl ow to neutral 3.0 s 1.3 s 0.6 s
T301 015E
16 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V)
The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism.
The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swashplate angle as system pressure increases. A typical response characteristic is shown in the accompanying graph.
P003 188
C2C1
F00A
M14
T PF00B
NFPE Schematic
P003 192
Control signal requirements"0"
Signal Current mA(DC)
a b c
abc
Dis
pla
cem
ent
100 %
100 %
NFPE control
∆p =
300
bar
∆p =
300
bar
∆p =
0 b
ar
∆p =
0 b
ar
P003 187E
Pump displacement vs. input signal
1 2
P003 480
Connector
Control current
Voltagea*
mAb
mAc
mAPinconnections
12 V 870 1340 1490any order
24 V 435 670 745* Factory test current, for vehicle movement or application actuation expect higher value.
T301 018E
Description Quantity Ordering numberMating connector 1 Deutsch® DT06-2SWedge lock 1 Deutsch® W2SSocket contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141Sauer-Danfoss mating connector kit 1 K29657
T000 134E
1711069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V)(continued)
Control responseH1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions:
∆p = 250 bar [3626 psi] Viscosity and temperature = 30 mm2/s (50 °C) [141 SUS (122 °F)] Charge pressure = 20 bar [290 psi] Speed = 1800 min-1 (rpm)
Pump output fl ow direction vs. control signalShaft rotation CW CCWCoil energized* C1 C2 C1 C2Port A in out out inPort B out in in outServo port pressurized M5 M4 M5 M4
* For coil location see installation drawings. T000 140E
Solenoid dataVoltage 12V 24VMaximum current 1800 mA 920 mACoil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 ΩCoil resistance @ 80 °C [176 °F] 4.52Ω 17.52ΩPWM Range 70-200 HzPWM Frequency (preferred)* 100 HzInductance 33 mH 140 mHIP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector
IP 69K
* PWM signal required for optimum control performance. T000 135E
Response timesStroking direction 0.8 mm [0.03 in] Orifi ce 1.3 mm [0.05 in] Orifi ce No orifi ceNeutral to full fl ow 4.3 s 1.9 s 1.1 sFull fl ow to neutral 2.6 s 1.1 s 0.5 s
T301 016E
18 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Manual Over Ride (MOR)
Feedback from Swash plate
PTF00B
M14
C2C1
F00A
P003 205E
MOR-Schematic diagram (EDC shown)
P003 204
All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary actuation of the control to aid in diagnostics.Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls are always supplied with MOR functionality.
The vehicle or device must always be in a „safe“ condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke response from the pump.
WarningAn o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR plunger. Proportional control of the pump using the MOR should not be expected. Refer to control flowtable for the relationship of solenoid to direction of flow.
1911069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications
Displacement Limiter H1 pumps 089/100 are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement.
The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement. Adjustment procedures are found in the H1 Service Manual.
Displacement limiter
P003 266
For more information refer to H1 Service Manual 520L0848, section Displacement Limiter Adjustment.
Displacement change (approximately)
Size1 Turn of displacement
limiter screwInternal
wrench sizeExternal
wrench sizeTorque for external
hex seal lock nut089 9.3 cm3 [0.57 in3]
5 mm 17 mm 48 Nm 424 [lbf•in]100 10.7 cm3 [0.65 in3]
T301 017E
20 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationDimensions
Input Shafts Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth)
Option G9, ISO 3019-1, outer dia 38 mm-4 (SAE C-C, 23 teeth)
P301 181
∅33
.6 ±
0.13
[1.3
23 ±
0.00
5]
∅37
.59
±0.0
8[1
.480
±0.
003]
Mounting ange surfaceFlange 127 - 4 per ISO 3019-1to be paint free
Spline data Number of teeth : 23Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 36.513 [1.438]Typ of t : Flat root, side tper : Ansi B92.1-1996 class 6H
Coupling must not protrude beyond this point
Shafts to be paint free
7.94 ±0.8[0.313 ±0.031]
54 ±1[2.126 ±0.039]
38.2 ±1[1.504 ±0.039]
Specifi cations
Option SplineMin active spline
length2
Torque rating1
Rated torque Maximum torquemm [in] Nm [lbf•in] Nm [lbf•in]
G1 14 teeth, 12/24 pitch 31.45 [1.238] 534 [4720] 816 [7220]1) For defi nitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.2) Minimum active spline length for the specifi ed torque ratings. T000 146E
Specifi cations
Option SplineMin active spline
length2
Torque rating1
Rated torque Maximum torquemm [in] Nm [lbf•in] Nm [lbf•in]
G9 23 teeth, 16/32 pitch 40.33 [1.588] 999 [8840] 1818 [16 090]1) For defi nitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.2) Minimum active spline length for the specifi ed torque ratings. T000 147E
P301 180
∅26
±0.
13[1
.024
±0.
005]
∅31
.14
±0.0
8[1
.226
±0.
003]
Mounting ange surfaceFlange 127 - 4 per ISO 3019-1to be paint free
Spline data Number of teeth : 14Pitch fraction : 12/24Pressure angle : 30°Pitch-∅ : 29.633 [1.167]Typ of t : Flat root, side tper : Ansi B92.1-1996 class 6H
Coupling must not protrude beyond this point
Shafts to be paint free
48.1±1[1.894±0.039]
28.8±1[1.134±0.039]
7.94 ±0.8[0.313 ±0.031]
2111069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationDimensions
Input Shafts(continued)
Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth)
P301 182
∅30
.4 ±
0.13
[1.1
97 ±
0.00
5]
∅34
.42
±0.0
8[1
.355
±0.
003]
Mounting ange surfaceFlange 127 - 4 per ISO 3019-1to be paint free
Spline data Number of teeth : 21Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 33.338 [1.313]Typ of t : Fillet root, side tper : Ansi B92.1-1996 class 6H
Coupling must not protrude beyond this point
Shafts to be paint free
7.94 ±0.8[0.313 ±0.031]
48 ±1[1.894 ±0.039]
30.7 ±1[1.209 ±0.039]
Specifi cations
Option SplineMin active spline
length2
Torque rating1
Rated torque Maximum torquemm [in] Nm [lbf•in] Nm [lbf•in]
F1 21 teeth, 16/32 pitch 34.5 [1.358] 760 [6730] 1137 [10 060]1) For defi nitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.2) Minimum active spline length for the specifi ed torque ratings. T000 148E
22 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationDimensions
Option F4, ISO 3019-1, Code 38-3, Diameter 38.1 taper 1:8, without key and no through-hole in the end of the shaft
P301 1838.16 ±0.8
[0.321 ±0.31]
34.9 ±1.0[1.374 ±0.039]
(47.0)[1.850]
1 1 / 8
-12
∅38
.1[1
.500
]
Coupling must notoverlap till this point
Conical keyed shaft endsimilar to ISO 3019-1 code 38-3
Suitable key 3/8 x 3/8 x 1 1/2
ANSI B17.1125 ±0.5 : 1000
Shaftsto be paint free
81.9 ±1.0[3.224 ±0.039]
Mounting ange surfaceFlange 127 - 4 per ISO 3019-1to be paint free
Input Shafts(continued)
Tapered shaft customer acknowledgementThe Sauer-Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the through-hole in the end of the shaft. Sauer-Danfoss recommends a self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are customer supplied.
The specified torque rating of the tapered shaft documented above is based on the cross-sectional diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling. Sauer-Danfoss guarantees the design and manufactured quality of the tapered shaft. The customer is responsible for the design and manufactured quality of the mating female coupling and key and applied torque on the nut.
Sauer-Danfoss has made provisions for the key in accordance to the ISO specification with the understanding that the key is solely to assist in the installation of the mating coupling.
CCautionTorque must be transmitted by the taper fit between the shaft and it’s mating coupling, not the key. Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft failure.
Specifi cations
Option Tapered shaftTorque rating1)
Rated torque* Maximum torqueNm [lfb•in] Nm [lfb•in]
F4 38.1 taper without key 2) 1116 [9880] 1488 [13 170]1) For defi nitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.2) Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the part. Transmittable torque will be reduced if the minimum gap requirement is not met.* Rated torque includes just the capability of the press-fi t in accordance with an assumed fastener grade 5.
T000 149E
2311069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationDimensions
Auxiliary Mounting Pads Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)
8.1 ±0.25[0.319 ±0.010]
311.838 ±2[12.277 ±0.79]
1.96[0.077]
4x 53.2 ±0.175[2.094 ±0.007]
296.83 ±2[11.686 ±0.79]
14.8[0.583]
∅
88.6
2 +
0.13
0
[3
.489
+ 0.
005
0
]
O-ring seal requiredref 82.22 [3.237] I.D. x 2.62 [0.103] cross section
R 0.8 max.[0.031]
∅82
.6 +
0.07
6
0
[3.2
52 +
0.00
3
0
]
61.62 max [2.426]Auxilary pump shaft length
2x 106.4 ±0.35[4.189 ±0.014]
Mounting ange surfaceFlange 82 - 2 per ISO 3019-1to be paint free
Thread : M10x1.5-6H THDDepth : 15.0 [0.60] min.4x
Spline dataNumber of teeth: 9Pitch fraction: 16/32Pressure angle: 30°Pitch-∅: 14.288 [0.5625]Typ of t: Fillet root, side tper: Ansi B92.1-1996 class 6Min. active spline length 8.6 mm
C CautionStandard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
Specifi cations
Option SplineTorque rating1
maximum torqueNm [lbf•in]
H2 9 teeth, 16/32 pitch 162 [1430]1) For defi nitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 150E
24 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationDimensions
Auxiliary Mounting Pads(continued)
Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)
P301 185
2x 106.4 ±0.35[4.189 ±0.014]
311.838 ±2[12.277 ±0.79]
296.83 ±2[11.686 ±0.79]
19.8[0.780]
4x 53.2 ±0.175[2.094 ±0.007]
∅
88.6
2 +
0.13
0
[3
.489
+ 0.
005
0
]
O-ring seal requiredref 82.22 [3.237] I.D. x 2.62 [0.103] cross section
R 0.8 max.[0.031]
∅82
.6 +
0.07
6
0
[3.2
52 +
0.00
3
0
]
1.96[0.077]
8.1 ±0.25[0.319 ±0.010]
61.6 max [2.426Auxilary pump shaft length
Mounting ange surfaceFlange 82 - 2 per ISO 3019-1to be paint free
Thread : M10x1.5-6H THDDepth : 15.0 [0.60] min.4x
Spline dataNumber of teeth : 11Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 17.463 [0.6875]Typ of t : Fillet root sideper : Ansi B92.1-1996 class 6min active spline length 10.5 mm
C CautionStandard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
Specifi cations
Option SplineTorque rating1
maximum torqueNm [lbf•in]
H1 11 teeth, 16/32 pitch 296 [2620]1) For defi nitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 151E
2511069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationDimensions
Auxiliary Mounting Pads(continued)
C CautionStandard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
Specifi cations
Option SplineTorque rating1
maximum torqueNm [lbf•in]
H3 13 teeth, 16/32 pitch 395 [3500]1) For defi nitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 152E
Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)
P301 186
4x 73.0 ±0.175[2.874 ±0.007]
312.486 ±2[12.303 ±0.79]
296.83 ±2[11.686 ±0.79]
19.8[0.780]
∅
107.
823
+ 0.
13
0
[4.2
45 +
0.00
5
0
]
O-ring seal requiredref 94.92 [3.737] I.D. x 2.62 [0.103] cross section
R 0.8 max.[0.031]
∅10
1.65
1 +
0.07
6
0
[4.0
02 +
0.00
3
0
]
1.96[0.077]
11.4 ±0.25[0.449 ±0.010]
61.6 max [2.426]Auxilary pump shaft length
2x 146.0 ±0.35[5.748 ±0.014]
Mounting ange surfaceFlange 101 - 2 per ISO 3019-1to be paint free
Thread : M12x1.75-6H THDDepth : 20.0 [0.787] min.4x
Spline dataNumber of teeth : 13Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 20.638 [0.813]Typ of t : Fillet root sideper : Ansi B92.1-1996 class 6Min active spline length 12.4 mm
26 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical Information
P301 187
4x 73.0 ±0.175[2.874 ±0.007]
312.486 ±2[12.303 ±0.79]
296.83 ±2[11.686 ±0.79]
19.8[0.780]
∅
107.
823
+ 0.
13
0
[4.2
45 +
0.00
5
0
]
O-ring seal requiredref 94.92 [3.737] I.D. x 2.62 [0.103] cross section
R 0.8 max.[0.031]
∅10
1.65
1 +
0.07
6
0
[4.0
02 +
0.00
3
0
]
1.96[0.077]
11.4 ±0.25[0.449 ±0.010]61.62 [2.426]
Auxilary pump shaft length
2x 146.0 ±0.35[5.748 ±0.014]
Mounting ange surfaceFlange 101 - 2 per ISO 3019-1to be paint free
Thread : M12x1.75-6H THDDepth : 20.0 [0.787] min.4x
Spline dataNumber of teeth : 15Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 23.813 [0.938]Typ of t : Fillet root sideper : Ansi B92.1-1996 class 6Min active spline length 14.3 mm
Dimensions
Auxiliary Mounting Pads(continued)
C CautionStandard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
Specifi cations
Option SplineTorque rating1
maximum torqueNm [lbf•in]
H5 15 teeth, 16/32 pitch 693 [6130]1) For defi nitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 153E
Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)
2711069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationDimensions
Auxiliary Mounting Pads(continued)
C CautionStandard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
Specifi cations
Option SplineTorque rating1
maximum torqueNm [lbf•in]
H6 14 teeth, 12/24 pitch 816 [7220]1) For defi nitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 154E
Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth)
P301 188
8x 57.3 ±0.175[2.254 ±0.007]
314.907 ±2[12.398 ±0.79]
299.02 ±2[11.772 ±0.79]
22.5[0.886]
O-ring seal requiredref 120.32 [4.737] I.D. x 2.62 [0.103] cross section
1.96[0.077]
13.5 ±0.25[0.531 ±0.010]63.81 [2.512]
Auxilary pump shaft length
4x 114.5 ±0.35[4.508 ±0.014]
Mounting ange surfaceFlange 127 - 4 per ISO 3019-1to be paint free
Spline dataNumber of teeth : 14Pitch fraction : 12/24Pressure angle : 30°Pitch-∅ : 29.633 [1.167]Typ of t : Fillet root, side tper : Ansi B92.1-1996 class 6min active spline length 17.8mm
Thread : M12Depth : 21.0 [0.823] min.4x
Thread : M16Depth : 25.0 [0.984] min.2x
90.5
± 0
.175
[3.5
63 ±
0.0
07]
181.
0 ±
0.35
[7.1
26 ±
0.0
14]
∅
134.
06 +
0.13
0
[5
.278
+ 0.
005
0
]
∅12
7.0
+ 0.
076
0
[5.0
02 +
0.00
3
0
]
28 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical Information
Charge Pump Charge pump sizing/selectionIn most applications a general guideline is that the charge pump displacement should be at least 10 % of the total displacement of all components in the system. Unusual application conditions may require a more detailed review of charge flow requirements. Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure.
System features and conditions which may invalidate the 10 % guideline include (but are not limited to):
Continuous operation at low input speeds (< 1500 min• -1 (rpm))High shock loading and/or long loop lines•High flushing flow requirements•Multiple Low Speed High Torque motors•High input shaft speeds•
Contact your Sauer-Danfoss representative for application assistance if your application includes any of these conditions.
Charge pump flow and power curvesCharge pressure: 20 bar [290 psi]Viscosity and temperature: 11 mm2/s [63 SUS] 80 °C [180 °F]
Charge pump flow Charge pump power requirements
Charge Pump
10027
24
21
18
15
12
9
6
3
1
90
80
70
60
50
40
30
20
10
0
l/m
in
US
gal
/min
500 15001000 2000
Speed min-1(rpm)
3000 40002500 3500
24 c
m3 [1
.46
in3 /r
ev]
20 cm
3 [1.2
2 in
3 /rev
]
P301 206
500 15001000 2000
Speed min-1(rpm)
3000 40002500 3500
P301 207
14.010
9
8
7
6
5
4
3
2
1
0
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
HP
Kw
24 c
m3 [1
.46
in3 /r
ev]
20 cm
3 [1.2
2 in
3 /rev
]
2911069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationNotes
Notes
30 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Port Description
P301 189
System A gage port “MA”Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for tting
Charge inlet port “S” Port ISO 11926-1 - 1 5/8 -12∅69.0 max. clearance dia for tting
Case drain port “L4” Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for tting
Servo gage port “M4” Port ISO 11926-1 - 7/16 -20∅21.0 max. clearance dia for tting
Case pressure port Port ISO 11926-1 - 1/16-12∅48.0 max. clearance dia for tting
System port “B” ∅25.4 – 450 barSplit ange bossper ISO 6162M12 x 1.7520 min.full thread depth
System port “A” ∅25.4 – 450 barSplit ange bossper ISO 6162M12 x 1.7520 min.full thread depth
Connector :Deutsch DT04-2Pto be paint free
CCWRotation
CWRotation
Port descriptionPort Description SizesA System port “A” ∅25.4 B System port “B” ∅25.4E Charge fi ltration port, from fi lter 7/8 -14F Charge fi ltration port, to fi lter 7/8 -14L2 Case drain port 1 1/16 -12L4 Case drain port 1 1/16 -12MA System A gage port 9/16 -18MB System B gage port 9/16 -18M3 Charge gage port, after fi ltering 9/16 -18M4 Servo gage port 7/16 -20M5 Servo gage port 7/16 -20M14 Case gage port 7/16 -20S Charge inlet port 1 5/16 -12
T000 204E
3111069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Port Description (continued)
P301 190
Connector :Deutsch DT04-2Pto be paint free
Case gage port “M14” Port ISO 11926-1 - 7/16 -20∅21 max. clearance dia for fitting(EDC, FNR, NFPE)
OptionalCharge filtration port “F”Port ISO 11926-1 - 7/8 -14to filter∅42.0 max. clearance dia for fitting
OptionalCharge filtration port “E”Port ISO 11926-1 - 7/8 -14from filter∅42.0 max. clearance dia for fitting
System B gage port “MB”Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for fitting
Charge pressure port Port ISO 11926-1 - 5/16 -24
Charge pressure port Port ISO 11926-1 - 5/16 -24
Case pressure port Port ISO 11926-1 - 11/16 -12∅48.0 max. clearance dia for fitting
Servo gage port “M5” Port ISO 11926-1 - 7/16 -20∅21.0 max. clearance dia for fitting
Charge gage port “M3” Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for fittingafter filtering
Case drain port “L2” Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for fitting
32 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Dimensions
Connector :Deutsch DT04-2Pto be paint free
Coupling must notprotrude beyondthis point
12.45 ±0.25[0.49 ±0.01]
41.7 ±1.0[1.64 ±0.04]
144.3 ±1.0[5.68 ±0.04]
162.7 ±1.0[6.406 ±0.04]
(4x)57.2 ±0.25
[2.25 ±0.01]
48.1[1.890]
71.6
±1.
0[2
.82
±0.
04]
112.
6 ±
1.0
[4.4
3 ±
0.04
]
134.
5 ±
1.0
[5.3
0 ±
0.04
]
161.
3 ±
1.0
[6.3
5 ±
0.04
]
(8x)
13.9
±0.
25[0
.55
±0.
01]
(4x)
27.8
±0.
25[1
.09
±0.
01]
R 0.8 max.[0.031]
1.5 ±0.7 x 45°±5°[0.059 ±0.028 x 45°]
228.515 + 0.6 – 0.5
[8.997 + 0.024
– 0.020
]
228.015 + 0.6 – 0.5
[8.977 + 0.024
– 0.020
]
∅
127.
0 0
– 0
.05
[
5.0
0
–
0.00
2]
69.
0 +
0.1
–
0.2
[2.
717
+ 0
.004
–
0.00
8]
69.
0 +
0.1
–
0.2
[2.
717
+ 0
.004
–
0.00
8]
B
B
C
C
D
D
Z
∅26
.0 ±
0.1
[1.0
2 ±
0.00
5]∅
31.1
±0.
8[1
.23
±0.
03]
7.94 ±0.8[0.313 ±0.03]
28.8±1.0[1.134 ±0.04]
Shaft to be paint free
Case drain port “L4” Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for fitting
Case pressure port Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for fitting
Servo gage port “M4” Port ISO 11926-1 - 7/16 -20∅21.0 max. clearance dia for fitting
Charge inlet port “S” Port ISO 11926-1 - 1 5/8 -12∅69.0 max. clearance dia for fitting
System port “B” ∅25.4 – 450 barSplit flange bossper ISO 6162M12x1.7520 min. full thread depth
System port “A” ∅25.4 – 450 barSplit flange bossper ISO 6162M12x1.7520 min. full thread depth
Mounting flange surfaceFlange 127 - 4 per ISO 3019-1to be paint free
295.3 ±2.0[11.63 ±0.08]
147.7 ±1.0[5.81 ±0.04]
(8x)28.6 ±0.25
[1.13 ±0.01]
W
15.0 ±0.2[0.591 ±0.08]
P301 191
50.0 ±0.2[1.97 ±0.01]
92.0 ±0.2[3.62 ±0.01]
95.9 ±0.2[3.78 ±0.01]
BB 2x DDCC
Shaft LC
Shaft LC Shaft LC
3311069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Dimensions (continued)
111.7 ±1.0[4.40 ±0.04]
162.7 ±1.0[6.41 ±0.04]
144.3 ±1.0[5.68 ±0.04]
41.7 ±1.0[1.64 ±0.04]
99.0
±1.
0[3
.90
±0.0
4]
112.
6 ±1
.0[4
.43
±0.0
4]
25.7
[1.0
1]
134.
6 ±1
.0[5
.30
±0.0
4]
161.
3 ±1
.0[6
.35
±0.0
4]
187.
3 ±1
.0[7
.37±
0.04
]
91.5 ±0.2[3.60 ±0.01]
139.2 ±1.0[5.48 ±0.04]
112.4 ±1.0[4.43 ±0.04]
1.11[0.044]
152.7[6.01]
Approximate centerof gravity
Approximate centerof gravity
W
Y
X
G-G
G
G
Shaft LC
Connector :Deutsch DT04-2Pto be paint free
View Z
Charge pressure port Port ISO 11926-1 - 5/16 -24
Case pressure port Port ISO 11926-1 - 11/16 -12∅48.0 max. clearance dia for tting
Servo gage port “M5” Port ISO 11926-1 - 7/16 -20∅21.0 max. clearance dia for tting
Charge gage port “M3” Port ISO 11926-1 - 9/16 -18∅28 max. clearance dia for ttingafter ltering
Case drain port “L2” Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for tting
P301 192
mm[in]
243.4 ±1.0[9.58 ±0.04]
55.5
±1.
0[2
.19
±0.0
4]
102.
1 ±1
.0[4
.02
±0.0
4]
101.
9 ±1
.0[4
.01
±0.0
4]
70.5
±1.
0[2
.78
±0.0
4]
10.5
±1.
0[0
.41
±0.0
4]
248.0 ±1.0[9.76 ±0.04]
249.5 ±1.0[9.82 ±0.04]
15°
15°
E-E
F-F
P301 193
View Y
64.2
±1.
0[2
.53
±0.0
4]
E E
FF
Case gage port “M14” Port ISO 11926-1 - 7/16 -20∅21 max. clearance dia for tting
Charge ltration port “F”
Port ISO 11926-1 - 7/8 -14
∅42.0 max. clearance dia for tting
to lter
Charge ltration port “E”Port ISO 11926-1 - 7/8 -14
∅42.0 max. clearance dia for tting
from lter
System B gage port “MB”Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for tting
Charge ltration port “F”Port ISO 11926-1 - 7/8 -14∅42.0 max. clearance dia for tting to lter
Charge ltration port “E”Port ISO 11926-1 - 7/8 -14∅42.0 max. clearance dia for tting from lter
Charge pressure construction port Port ISO 11926-1 - 5/16 -24
82.2 ±1.0[3.24 ±0.04]
209
max
[8.2
3]
128.
4 ±2
.0[5
.06
±0.0
8]
34 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Dimensions (continued)
(4x)57.25 ±0.25[2.25 ±0.01]
(4x)
57.2
5 ±0
.25
[2.2
5 ±0
.01]
4x ∅14.34 + 0.3 – 0.1
[0.565 + 0.012
– 0.004
]
70.5
±1.
0[2
.776
±0.
04]
P301 194
CCWRotation
CWRotation
View W
View X
228.0 ±1.0[8.98 ±0.04]
System A gage port “MA”Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for tting
4x ∅30.0 + 0.3 [1.181 + 0.010]
other side screw head space
mm[in]
3511069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Controls
Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V)
Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V)
Dimensions (continued)
P301 195
Shaft LC
Mounting flange
Connector :Deutsch DT04-2Pto be paint free
Connector :Deutsch DT04-2Pto be paint free
187.
3 ±
2.0
[7.3
7 ±
0.08
]
2x 1
61.3
±1.
0[6
.35
±0.
04]
2x 144.3 ±1.0[5.68 ±0.04]
128.
4 ±
2.0
[5.0
55 ±
0.07
9]64
.2 ±
1.0
[2.5
28 ±
0.03
9]
82.2 ±1.0[3.24 ±0.04]
209
±2.
0 m
ax[8
.23
±0.
079]
Case gage port “M14” Port ISO 11926-1 – 7/16 -20∅21 max clearance dia for fitting
P301 196
Shaft LC
Mounting ange
Connector :Deutsch DT04-2Pto be paint free18
7.3
±2.0
[7.3
7 ±0
.08]
2x 1
61.3
±1.
0[6
.35
±0.0
4]
2x 144.3 ±1.0[5.68 ±0.04]
Connector :Deutsch DT04-2Pto be paint free
128.
4 ±2
.0[5
.055
±0.
079]
64.2
±1.
0[2
.528
±0.
039]
209.
0 m
ax[8
.228
]
82.2 ±1.0[3.24 ±0.04]
Case gage port “M14” Port ISO 11926-1 – 7/16 -20∅21 max clearance dia for tting
mm[in]
36 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Controls
Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V)
Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)
Dimensions (continued)
P301 197
Shaft LC
Mounting ange
Connector :Deutsch DT04-2Pto be paint free
Connector :Deutsch DT04-2Pto be paint free
187.
3 ±2
.0[7
.37
±0.0
8]2x
161
.3 ±
1.0
[6.3
5 ±0
.04]
2x 144.3 ±1.0[5.68 ±0.04]
128.
4 ±2
.0[5
.055
±0.
079]
64.2
±1.
0[2
.528
±0.
039]
209.
0 m
ax[8
.228
]
82.2 ±1.0[3.24 ±0.04]
Case gage port “M14” Port ISO 11926-1 – 7/16 -20∅21 max clearance dia for tting
P301 198
Connector :Deutsch DT04-2Pto be paint free
111.2[4.38]
187.
6 ±
2.0
[7.3
9 ±
0.79
]
2x 144.3 ±1.0[5.68 ±0.04]2x
161
.2 ±
1.0
[6.3
5 ±
0.04
]
128.
4 ±
2.0
[5.0
55 ±
0.07
9]64
.2 ±
1.0
[2.5
28 ±
0.03
9]
82.2 ±1.0[3.24 ±0.04]
Case gage port “M14” Port ISO 11926-1 – 7/16 -20∅21 max clearance dia for fitting
209.
0 m
ax[8
.228
]
Mounting flange
CShaft L
Connector :Deutsch DT04-2Pto be paint free
Plug removing can causecontamination issues
mm[in]
3711069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Displacement limiters
Displacement limiters, option B
Dimensions (continued)
P301 199
140.0 ±2.0[5.512 ±0.079]
140.0 ±2.0[5.512 ±0.079]
2x 139.6 ±1.0[5.50 ±0.039]
2x 8
9.6
±1.0
[3.5
3 ±0
.039
]
2x Wrench size 17
2x Wrench size 5
mm[in]
38 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Dimensions (continued)
Filtration
Suction filtration, option L
228
.515
+0.6
–0.
5
[8
.997
+0.0
24
–0
.020
]
69.0 + 0.1 – 0.2
[2.717 +0.004
–0.008]
69.0 + 0.1 – 0.2
[2.717 +0.004
–0.008]
P301 200
(8x)
28.
6 ±0
.25
[1.1
3 ±0
.01]
(8x) 13.9 ±0.25[0.547 ±0.01](4x) 27.8 ±0.25[1.094 ±0.01]
(4x)
57.
2 ±0
.25
[2.2
52 ±
0.01
]
Charge inlet port “S” Port ISO 11926-1 – 1 5/8 -12∅69.0 max clearance dia for tting
System port “A” ∅25.4 – 450 barSplit ange bossper ISO 6162-2M12 x 1.7520 min.full thread depth
System port “B” ∅25.4 – 450 barSplit ange bossper ISO 6162-2M12 x 1.7520 min.full thread depth
System “B” gage port “MB”Port ISO 11926-1 – 9/16 -18∅28 max clearance dia for tting
Charge pressure portPort ISO 11926-1 – 5/16 -24
mm[in]
3911069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Dimensions Filtration
Remote full flow charge pressure filtration, option P for end cap options F5 (SAE-C PTO)
P301 287
251.22 ±1.0[9.89 ±0.039]
248.0 ±1.0[9.78 ±0.039]
55.5
±1.
0[2
.185
±0.
039]
70.5
±1.
0[2
.776
±0.
039]
243.4 ±1.0[9.58 ±0.039]
10.5
±1.
0[0
.413
±0.
039]
F F
E E
108.
4 ±1
.0[4
.268
±0.
039]
102.
1 ±1
.0[4
.020
±0.
039]
E-E F-F
Charge ltration port “F” Per ISO 11926-1 - 7/8 -14to lter
System B gage port “MB” Port ISO 11926-1 - 9/16 -18∅28 max clearance dia for tting
Charge ltration port “E” Per ISO 11926-1 - 7/8 -14from lter
Charge pressure construction port Port ISO 11926-1 - 5/16-24
Charge ltration port “E” Port ISO 11926-1 - 1 1/16 -12
∅42 max clearance dia for tting
from lter
Charge ltration port “F” Port ISO 11926-1 - 1 1/16 -12
∅42 max clearance dia for tting
to lter
15˚
15˚
40 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Dimensions (continued)
Filtration
Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option D3
Connector :Deutsch DTM04-2Pto be paint free
P301 288
Charge gage port “M6” Port ISO 11926-1 - 9/16 -18∅28 max clearance dia for ttingbefore lter
298.1 ±1.0[11.73 ±0.039]
78.75 ±1.0[3.10 ±0.039]
41.6 ±1.0[1.64 ±0.039]
75.236 ±1.0[2.962 ±0.039]
306.9 ±1.0[12.08 ±0.039]
190.
265
±1.0
[7.4
91 ±
0.03
9]
212.
82 ±
1.0
[8.3
79 ±
0.03
9]
127.
265
±1.0
[5.0
10 ±
0.03
9]
mm[in]
4111069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings
Please contact Sauer-Danfoss for specific installation drawings
Dimensions (continued)
Filtration
Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option F4 (SAE-C PTO)
Connector :Deutsch DTM04-2Pto be paint free
P301 289
Charge gage port “M6” Port ISO 11926-1 - 9/16 -18∅28 max clearance dia for ttingbefore lter
298.8 ±1.0[11.76 ±0.039]78.75 ±1.0
[3.10 ±0.039]
41.6 ±1.0[1.64 ±0.039]
75.986 ±1.0[2.992 ±0.039]
307.6 ±1.0[12.11 ±0.039]
198.
765
±1.0
[7.8
25 ±
0.03
9]
221.
32 ±
1.0
[8.7
13 ±
0.03
9]
135.
765
±1.0
[5.3
45 ±
0.03
9]
mm[in]
42 11069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationNotes
Notes
4311069970 • Rev BC • May 2010
H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationNotes
Notes
Sauer-Danfoss Mobile Power and Control Systems– Market Leaders Worldwide
Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market.
Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others.
We off er our customers optimum solutions for their needs and develop new products and systems in close cooperation and partner ship with them.
Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design.
Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Global Service Partners strategically located in all parts of the world.
Our Products
Open circuit axial piston pumps
Gear pumps and motors
Fan drive systems
Closed circuit axial piston pumps and motors
Bent axis motors
Hydrostatic transmissions
Transit mixer drives
Hydrostatic transaxles
Electrohydraulics
Integrated systems
Microcontrollers and software
PLUS+1™ GUIDE
Displays
Joysticks and control handles
Sensors
Orbital motors
Inverters
Electrohydraulic power steering
Hydraulic power steering
Hydraulic integrated circuits (HIC)
Cartridge valves
Directional spool valves
Proportional valves
Local address:
Sauer-Danfoss (US) Company2800 East 13th StreetAmes, IA 50010, USAPhone: +1 515 239-6000Fax: +1 515 239 6618
Sauer-Danfoss GmbH & Co. OHGPostfach 2460, D-24531 NeumünsterKrokamp 35, D-24539 Neumünster, GermanyPhone: +49 4321 871-0Fax: +49 4321 871 122
Sauer-Danfoss ApSDK-6430 Nordborg, DenmarkPhone: +45 7488 4444Fax: +45 7488 4400
Sauer-Danfoss-Daikin LTD.Shin-Osaka TERASAKI 3rd Bldg. 6F1-5-28 Nishimiyahara, Yodogawa-kuOsaka 532-0004, JapanPhone: +81 6 6395 6066Fax: +81 6 6395 8585
www.sauer-danfoss.com11069970 • Rev BC • May 2010