Technical Information
Series 40 Direct Displacement Pumps
powersolutions.danfoss.com
Revision history Table of revisions
Date Changed Rev
July 2017 Removed outdated images 0703
January 2017 Minor updates 0702
July 2015 Minor edits 0701
February 2015 Danfoss layout GA
Sep 2013 Change system pressure specs FB
Aug 2013 Remove M46 from manual FA
Feb 2010 Fix Osaka address EI
Jun 2009 Remove M25U outline drawing EH
Jul 2008 Add plug for Charge pressure construction port EG
Oct 2007 Identified A Pad and B Pad as M35 and M44 EF
Jul 2007 orrections to table - G factors for sample applications ED
Jun 2006 Corrections to maximum flow EC
May 2006 Added an illustration to page 21 EB
Technical InformationSeries 40 Direct Displacement Pumps
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SpecificationsDesign Specifications......................................................................................................................................................................5Technical Specifications.................................................................................................................................................................5Operating Parameters.....................................................................................................................................................................5Options.................................................................................................................................................................................................5Fluid Specifications..........................................................................................................................................................................6
General InformationSeries 40 Family of Pumps and Motors.....................................................................................................................................7M25 Variable Pump..........................................................................................................................................................................7M35 Variable Pump (M44 is similar)...........................................................................................................................................8M35/44 Pump Schematic.............................................................................................................................................................. 8
Features and OptionsKey Features....................................................................................................................................................................................... 9Options.................................................................................................................................................................................................9
Operating ParametersFluids.................................................................................................................................................................................................. 10Viscosity.............................................................................................................................................................................................10Temperature.................................................................................................................................................................................... 10Charge Pressure..............................................................................................................................................................................10Case Pressure...................................................................................................................................................................................10Pressure Ratings............................................................................................................................................................................. 11Speed Ratings..................................................................................................................................................................................11Inlet Pressure................................................................................................................................................................................... 11Theoretical Output........................................................................................................................................................................ 12
System Design ParametersSizing Equations............................................................................................................................................................................. 13Filtration............................................................................................................................................................................................ 13
Suction filtration....................................................................................................................................................................... 13Charge filtration........................................................................................................................................................................ 14
Redundant Braking System Requirement.............................................................................................................................14Loop Flushing..................................................................................................................................................................................15Reservoir............................................................................................................................................................................................15Case Drain usage for Tandem Pumps.....................................................................................................................................15Bearing Life and External Shaft Loading ...............................................................................................................................15Hydraulic Unit Life......................................................................................................................................................................... 16Mounting Flange Loads...............................................................................................................................................................17
Model CodeModel Code......................................................................................................................................................................................19
OptionsCharge Pump...................................................................................................................................................................................21Charge Pump Output Flow........................................................................................................................................................ 22Charge Pump Power Requirements........................................................................................................................................22Charge Relief Valve........................................................................................................................................................................22Charge Check/High Pressure Relief Valve (HPRV).............................................................................................................. 23Auxiliary Mounting Pads and Auxiliary Pumps................................................................................................................... 24Shaft Options...................................................................................................................................................................................26M25 Variable Pump....................................................................................................................................................................... 27M25 Tandem Pump.......................................................................................................................................................................28M35/44 Variable Pump................................................................................................................................................................ 29M35/44 Tandem Pump................................................................................................................................................................ 30Direct Displacement Control (DDC)........................................................................................................................................ 31
External control handle requirements..............................................................................................................................31
Installation DrawingsM25 Variable Pump....................................................................................................................................................................... 33M25 Tandem Pump.......................................................................................................................................................................35
Technical InformationSeries 40 Direct Displacement Pumps
Contents
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M35/44 Variable Pump................................................................................................................................................................ 37M35/44 Tandem Pump................................................................................................................................................................ 39
Performance DataPerformance.....................................................................................................................................................................................41
SchematicsSingle Pump Schematics............................................................................................................................................................. 42Tandem Pump Schematics.........................................................................................................................................................43
Technical InformationSeries 40 Direct Displacement Pumps
Contents
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Design Specifications
Product line Series 40 Pumps
Pump type In-line, axial piston, variable, positive displacement pumps
Direction rotation Clockwise (CW) or counterclockwise (CCW) available
Installation position Discretionary, the housing must be filled with hydraulic fluid
Filtration configuration Suction or charge pressure filtration
Other system requirements Independent braking system, suitable reservoir and heat exchanger
Technical Specifications
Model Unit M25 PV M35 PV M44 PV M25 PT M35 PT M44 PT
Pumpconfiguration
Single variable pump Tandem variable pump
Displacement cm3/rev[in3/rev]
24.6 [1.50] 35.0 [2.14] 43.5 [2.65] 24.6 x 2[1.50 x 2]
35.0 x 2[2.14 x 2]
43.5 x 2[2.65 x 2]
Weight kg [lb] 19 [41.5] 25 [55] 25 [55] 24 [56] 45 [99] 45 [99]
Mass moment ofinertia
kg·m2
[slug·ft2]0.0018[0.0014]
0.0033[0.0024]
0.0032[0.0023]
0.0037[0.0028]
0.0066[0.0048]
0.0064[0.0047]
Operating Parameters
Model Unit M25 PV M35 PV M44 PV M25 PT M35 PT M44 PT
Case pressure
Continuous bar [psi] 1.7 [25]
Maximum bar [psi] 5.2 [75]
Speed limits
Rated @ max angle min-1 (rpm) 4000 3600 3300 4000 3600 3300
Maximim @ max angle min-1 (rpm) 5000 4500 4100 5000 4500 4100
Minimum min-1 (rpm) 500 500 500 500 500 500
System pressure
Maximum Working bar [psi] 345[5000]
380 [5511] 345[5000]
345[5000]
380[5511]
345[5000]
Maximum bar [psi] 385[5584]
415 [6019] 415[6019]
385[5584]
415[6019]
415[6019]
Theoretical max flow atrated speed (per pump)
l/min [US gal/min]
100[26.0]
126[33.4]
145[38.3]
100[26.0]
126[33.4]
145[38.3]
Inlet pressure
Continuous bar absolute[in Hg vacuum]
0.8 [6.3]
Maximum bar absolute[in Hg vacuum]
0.7 [9.2]
Options
Model Unit M25 PV M35 PV M44 PV M25 PT M35 PT M44 PT
Type of mounting SAE B SAE B SAE B SAE B SAE B SAE B
Port connections Twin Twin Twin Twin Twin Twin
Technical InformationSeries 40 Direct Displacement Pumps
Specifications
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Model Unit M25 PV M35 PV M44 PV M25 PT M35 PT M44 PT
Integral charge pump(std)
cm3/rev[in3/rev]
- 11.8[0.72]
11.8[0.72]
- 16.4[1.00]
16.4[1.00]
Charge relief valvesetting
bar [psi] 14.0[200]
14.0[200]
14.0[200]
14.0[200]
14.0[200]
14.0[200]
System pressureregulation
bar [psi] 140-345 [2030-5000]
Displacement limiters - - - - - -
Input shaft option Splined, Tapered, or Straight Key
Auxiliary mountingpad
SAE A SAE ASAE B
SAE ASAE B
SAE A SAE ASAE B
SAE ASAE B
Control options DDC DDC DDC DDC DDC DDC
Filtrationconfiguration
Suction Filtration or Remote Charge Pressure Filtration
Fluid Specifications
Parameter Unit Minimum Continuous Maximum
Viscosity mm2/sec (cSt)[SUS]
7[47]
12-60[70-278]
1600[7500]
Temperature °C [°F] -40 [-40] 82 [180] 104 [220]
Cleanliness ISO 4406 Class 18/13 or better
Filtration efficiency suction filtration β35-44=75 (β10≥1.5)
charge filtration β15-20=75 (β10≥10)
Ratings and data are based on operation with premium petroleum-based hydraulic fluids containingoxidation, rust, and foam inhibitors.
Technical InformationSeries 40 Direct Displacement Pumps
Specifications
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Series 40 Family of Pumps and Motors
Series 40 is a family of hydrostatic pumps and motors for medium power applications with maximumloads of 345 bar [5000 psi]. These pumps and motors can be applied together or combined with otherproducts in a system to transfer and control hydraulic power.
Series 40 pump + motor transmissions provide an infinitely variable speed range between zero andmaximum in both forward and reverse modes of operation. The pumps and motors each come in fourframe sizes: M25, M35, M44, and M46.
Series 40 pumps are compact, high power density units. All models use the parallel axial piston / slipperconcept in conjunction with a tiltable swashplate to vary the pump’s displacement. Reversing the angleof the swashplate reverses the flow of fluid from the pump, reversing the direction of rotation of themotor output.
Series 40 - M35 and M44 pumps may include an integral charge pump to provide system replenishingand cooling fluid flow. M25 pumps are designed to receive charge flow from an auxiliary circuit or from agear pump mounted on the auxiliary mounting pad. Series 40 pumps feature a range of auxiliarymounting pads to accept auxiliary hydraulic pumps for use in complementary hydraulic systems.
For complete technical information on M46 pumps, refer to M46 Pumps Technical Information, L1001029.
Series 40 motors use the parallel axial piston/slipper design in conjunction with a fixed or tiltableswashplate. The family includes M25, M35, M44 fixed motor units and M35, M44, M46 variable motorunits. For complete technical information on Series 40 motors, refer to Series 40 Motors TechnicalInformation, 520L0636.
The M35 and M44 variable motors feature a trunnion style swashplate and direct displacement control.The M46 variable motors use a cradle swashplate design and a two-position hydraulic servo control.
The M46 variable motor is available in a cartridge flange version, which is designed to be compatible withCW and CT compact planetary gearboxes. This combination provides a short final drive length forapplications with space limitations.
M25 Variable Pump
Inputshaft
Auxiliarypad
Trunnion
Charge check andhigh pressure relief
valve with bypassCharge reliefvalve
SwashplatePiston
Cylinderblock
Ballbearing
Valve plate
P100 583E
Technical InformationSeries 40 Direct Displacement Pumps
General Information
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M35 Variable Pump (M44 is similar)
Inputshaft
Auxiliarypad
Trunnion
Charge check andhigh pressure relief
valve with bypass Charge reliefvalve
Chargepump
SwashplateCylinderblock
Ballbearing
Valve plate
Piston
P100 584E
A variable pump is shown in a hydraulic circuit with a fixed motor. The pump shown features manualdisplacement control. The circuit features suction filtration and heat exchanger.
M35/44 Pump Schematic
S
M3
A
B
M2
M1
L1
E
L2
EE D
No relief valve
Suction Filtration
Remote Pressure FiltrationRemote pressure filtration(no charge pump)
P100 638E
Technical InformationSeries 40 Direct Displacement Pumps
General Information
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Key Features
• 3 sizes of variable displacement pumps
• 3 sizes of tandem pumps
• 3 sizes of variable displacement motors
• 3 sizes of fixed displacement motors
• Efficient axial piston design
• Proven reliability and performance
• Compact, lightweight
• Worldwide sales and service
Options
High Pressure Relief Valve (HPRV) - A high pressure relief valve limits the system pressure to protectthe system from over-pressure.
Charge Relief Valve - The charge pressure relief valve regulates charge pressure.
Displacement Limiters - Optional displacement limiters allow maximum displacement adjustment toallow for fine tuning of the propel system.
Auxiliary Mounting Pads - Several auxiliary mounting pad options allow for adding a second pump.
Input Shafts - Straight keyed, tapered keyed, and several splined shaft options are available.
Technical InformationSeries 40 Direct Displacement Pumps
Features and Options
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Fluids
Ratings and performance data are based on operating with premium hydraulic fluids containingoxidation, rust, and foam inhibitors. These include premium turbine oils, API CD engine oils per SAE J183,M2C33F or G automatic transmission fluids (ATF), Dexron II (ATF) meeting Allison C-3 or Caterpillar T0‑2requirements, and certain specialty agricultural tractor fluids. For more information on hydraulic fluidselection, see Danfoss publications: Hydraulic Fluids and Lubricants, Technical Information, 520L0463 and,Experience with Biodegradable Hydraulic Fluids, Technical Information,520L465.
Viscosity
Maintain fluid viscosity within the recommended range for maximum efficiency and bearing life.Minimum viscosity is acceptable only during brief occasions of maximum ambient temperature andsevere duty cycle. Maximum viscosity is acceptable only at cold start: Limit speeds until the system warmsup. See Danfoss publications: Hydraulic Fluids and Lubricants, Technical Information, 520L0463, andExperience with Biodegradable Hydraulic Fluids, Technical Information, 520L465.
Fluid viscosity limits
Condition mm2/s (cSt) SUS
Minimum 7 47
Continuous 12-60 70-278
Maximum 1600 7500
Temperature
Maintain fluid temperature within the limits shown in the table. Minimum temperature relates to thephysical properties of the component materials. Cold oil will not affect the durability of the motorcomponents. However, it may affect the ability of the motor to transmit power. Maximum temperatureis based on material properties: Don’t exceed it. Measure maximum temperature at the hottest point inthe system. This is usually the case drain.
Ensure fluid temperature and viscosity limits are concurrently satisfied.
Temperature limits
Minimum (intermittent, cold start) - 40° C [- 40° F]
Continuous 82.2° C [180° F]
Maximum 104.4° C [220° F]
Charge Pressure
All systems require a charge (positive pressure) in the low side of the system loop for proper lubricationand rotating group operation. Maintain low loop (charge) pressure at a minimum of 6 bar [87 psi] abovecase pressure.
Case Pressure
Maintain case pressure within the limits shown in the table. Ensure housing is filled with hydraulic fluid.
Case pressure limits
Maximum (continuous) 1.7 bar [25 psi]
Intermittent (cold start) 5.2 bar [75 psi]
Technical InformationSeries 40 Direct Displacement Pumps
Operating Parameters
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C Caution
Operating outside of charge and case pressure limits will damage the pump. To minimize this risk, use fullsize inlet and case drain plumbing, and limit line lengths.
Pressure Ratings
System pressure is the differential pressure between high pressure system ports. It is the dominantoperating variable affecting hydraulic unit life. High system pressure, which results from high load,reduces expected life. Hydraulic unit life depends on the speed and normal operating, or weightedaverage, pressure that can only be determined from a duty cycle analysis.
Application pressure is the high pressure relief or pressure limiter setting normally defined within theorder code of the pump. This is the applied system pressure at which the driveline generates themaximum calculated pull or torque in the application.
Maximum Working pressure is the highest recommended application pressure. Maximum workingpressure is not intended to be a continuous pressure. Propel systems with application pressures at, orbelow, this pressure should yield satisfactory unit life given proper component sizing.
Maximum pressure is the highest allowable application pressure under any circumstance. Applicationpressures above maximum working pressure will only be considered with duty cycle analysis and factoryapproval.
Minimum low loop pressure must be maintained under all operating conditions to avoid cavitation.
All pressure limits are differential pressures referenced to low loop (charge) pressure. Subtract low looppressure from gauge readings to compute the differential.
Speed Ratings
The table, Operating Parameters in the Specifications section, gives rated and maximum speeds for eachdisplacement. Not all displacements operate under the same speed limits. Definitions of these speedlimits appear below.
Continuous speed is the maximum recommended operating speed at full power condition. Operating ator below this speed should yield satisfactory product life. Do not exceed maximum motor speed duringunloaded, on-road travel over level ground.
Maximum speed is the highest operating speed permitted. Exceeding maximum speed reduces pumplife and can cause loss of hydrostatic power and braking capacity. Never exceed the maximum speedlimit under any operating conditions.
W Warning
Unintended vehicle or machine movement hazard.The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may causethe system to lose hydrostatic braking capacity. You must provide a braking system, redundant to thehydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostaticdrive power loss.
Inlet Pressure
Achieving acceptable pump life and performance requires proper charge pump inlet design. Acontinuous inlet pressure of not less than 0.8 bar abs. (not more than 6.3 in. Hg vac.) is recommended.Normal pressure less than the minimum inlet pressure of 0.7 bar abs. (greater than 9.2 in. Hg vac.)indicates inadequate inlet design or a restricted filter. Pressures less than 0.7 bar abs. (greater than 9.2 in.Hg vac.) during cold start are possible, but should improve quickly as the fluid warms.
Technical InformationSeries 40 Direct Displacement Pumps
Operating Parameters
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Inlet pressure
bar absolute in. Hg vacuum
Continuous 0.8 6
Minimum 0.7 9.2 (max)
Theoretical Output
The theoretical maximum flow at rated speed is a simple function of pump displacement and speed. Thisis a good gauge for sizing a companion motor. This does not take into account losses due to leakage orvariations in displacement.
Technical InformationSeries 40 Direct Displacement Pumps
Operating Parameters
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Sizing Equations
Use these equations to help choose the right pump size and displacement for your application.
Based on SI units
= (l/min)
Input torque M = (N•m)
Input power P = = (kW)
Based on US units
= (US gal/min)
Input torque M = (lbf•in)
Input power P = = (hp)
Vg • n • η v
1000
Vg • ∆p20 • π • ηm
Q • ∆p600 • η t
M • n • π30 000
Vg • n • η v
231
Vg • ∆p2 • π • ηm
Q • ∆p1714 • η t
M • n • π198 000
Flow
Torque
Power
Variables
SI units [US units]
Vg = Displacement per revolution cm3/rev [in3/rev]
pO = Outlet pressure bar [psi]
pi = Inlet pressure bar [psi]
∆p = pO - pi (system pressure) bar [psi]
n = Speed min-1 (rpm)
ηv = Volumetric efficiency
ηm = Mechanical efficiency
ηt = Overall efficiency (ηv • ηm)
Filtration
Ensure fluid entering pump is free of contaminants to prevent damage (including premature wear) to thesystem. Series 40 pumps require system filtration capable of maintaining fluid cleanliness at ISO4406-1999 class 22/18/13 or better.
Consider these factors when selecting a system filter:• Cleanliness specifications
• Contaminant ingression rates
• Flow capacity
• Desired maintenance interval
Locate filter either on the inlet (suction filtration) or discharge (charge pressure filtration) side of thecharge pump. Series 40 pumps are available with provisions for either strategy.
Typically, a filter with a beta ratio of β10 = 1.5 to 2.0 is adequate. However, open circuit systems suppliedfrom a common reservoir may have considerably higher requirements. Because each system is unique,only a thorough testing and evaluation program can fully validate the filtration system. For moreinformation, see Danfoss publication Design Guidelines for Hydraulic Fluid Cleanliness, 520L0467.
Suction filtration
The suction filter is placed in the circuit between the reservoir and the inlet to the charge pump as shownin the accompanying illustration.
Technical InformationSeries 40 Direct Displacement Pumps
System Design Parameters
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Suction filtration
Reservoir
Filter
Chargepump
Charge reliefvalve
To pump case
To low pressureside of loop
and servo control
Strainer
P100 588E
Charge filtration
Provision for charge pressure filtration is available on all Series 40 pumps. The pressure filter is remotelymounted in the circuit after the charge pump, as shown in the accompanying illustration.
Filters used in charge pressure filtration circuits must be rated to at least 34.5 bar [500 psi] pressure. A 100- 125 µm screen located in the reservoir or in the charge inlet line is recommended when using chargepressure filtration.
A filter bypass valve is necessary to prevent filter damage and to avoid contaminants from being forcedthrough the filter media by high pressure differentials across the filter. In the event of high pressure dropassociated with a blocked filter or cold start-up conditions, fluid will bypass the filter. Avoid working withan open bypass for an extended period. We recommend a visual or electrical bypass indicator. Properfilter maintenance is mandatory.
Charge filtration
Reservoir
Filterwith bypass
Chargepump
Charge reliefvalve
To pump case
To Low Pressureside of loop
and servo control
Strainer
P106 102E
Redundant Braking System Requirement
W Warning
Unintended vehicle or machine movement hazard.The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may causethe system to lose hydrostatic braking capacity. You must provide a braking system, redundant to thehydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostaticdrive power loss.
Technical InformationSeries 40 Direct Displacement Pumps
System Design Parameters
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Loop Flushing
Closed circuit systems may require loop flushing to meet temperature and cleanliness requirements. Aloop flushing valve removes hot fluid from the low pressure side of the system loop for additional coolingand filtering. Ensure the charge pump provides adequate flow for loop flushing and the loop flushingvalve does not cause charge pressure to drop below recommended limits.
Reservoir
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the hydraulic fluid. Itallows for fluid volume changes associated with fluid expansion and cylinder differential volumes.Minimum reservoir capacity depends on the volume needed to perform these functions. Typically, acapacity of one half the charge pump flow (per minute) is satisfactory for a closed reservoir. Open circuitsystems sharing a common reservoir require greater fluid capacity.
Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling foreign particles.Use a 100 - 125 µm screen covering the outlet port.
Place the reservoir inlet (return lines) below the lowest expected fluid level, as far away from the outlet aspossible.
Use a baffle (or baffles) between the reservoir inlet and outlet ports to promote de-aeration and reducefluid surging.
Case Drain usage for Tandem Pumps
On tandem pumps, excess flow from the charge relief valve is routed into the housing of the front pump.In order to ensure adequate case flushing, it is recommended that the rear housing drain ports be used asthe case drain.
M43/M44 tandem pumps with the option of opposing port endcaps do not follow the above rule.
Bearing Life and External Shaft Loading
Bearing life is a function of speed, pressure and swashplate angle plus any external loads. Other lifefactors include oil type and viscosity.
In vehicle propulsion drives with no external loads, where the speed, pressure, and swashplate angle areoften changing, normal bearing B10 (90% survival) life will exceed the hydraulic unit life.
In non-propel drives, such as conveyors or fan drives, the operating speed and pressure may be nearlyconstant leading to a distinctive duty cycle compared to that of a propulsion drive. In these types ofapplications, a bearing life review is recommended.
Series 40 pumps are designed with bearings that can accept some incidental external radial and thrustloads. However, any amount of external load will reduce the expected bearing life.
The allowable radial shaft loads are a function of the load position, the load orientation, and theoperating pressures of the hydraulic unit. All external shaft loads have an effect on bearing life. Inapplications where external shaft loads cannot be avoided, the impact on bearing life can be minimizedby orienting the load to the 90 or 270 degree position.
The maximum allowable radial loads (Re), based on the maximum external moment (Me) and thedistance (L) from the mounting flange to the load, may be determined from the tables below anddrawings on the next page .
The maximum allowable radial load is calculated as: Re = Me / L
Avoid thrust loads in either direction.
If continuously applied external radial loads are 25% or more of the maximum allowable, or thrust loadsare known to occur, contact your Danfoss representative for an evaluation of unit bearing life. Optionalhigh capacity bearings are available.
Technical InformationSeries 40 Direct Displacement Pumps
System Design Parameters
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Tapered output shafts or clamp-type couplings are recommended for applications where radial shaft sideloads are present.
Shaft loading parameters
Re Maximum radial load
Me Maximum external moment
L Distance from mounting flange to point of load
Fe Force of cylinder block
Te Thrust load
Maximum external shaft moments
M25 M35/44
Me/N•m [in·lbf] 101 [890] 121 [1075]
180° External radial shaft load
L
Re
FB
Te
P100 594E
CCW CW
270 Re
0 Re
90 Re
180 Re
Fb
Direction of external shaft load
0 Re
180 Re
90 Re 270 Re
Axis of swashplaterotation
End viewof shaft
P100 595E
Hydraulic Unit Life
Hydraulic unit life is defined as the life expectancy of the hydraulic components. It is a function of speedand system pressure; however, system pressure is the dominant operating variable. High pressure, whichresults from high load, reduces expected life.
Design the hydraulic system to a projected machine duty cycle. Know the expected percentages of timeat various loads and speeds. Ask your Danfoss representative to calculate an appropriate pressure basedyour hydraulic system design. If duty cycle data is not available, input power and pump displacement areused to calculate system pressure.
Technical InformationSeries 40 Direct Displacement Pumps
System Design Parameters
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All pressure limits are differential pressures (referenced to charge pressure) and assume normal chargepressure.
Series 40 pumps will meet satisfactory life expectancy if applied within the parameters specified in thisbulletin. For more detailed information on hydraulic unit life see Pressure and Speed Limits, BLN-9884.
Mounting Flange Loads
Shock load moment is the result of an instantaneous jolt to the system. Continuous load moments aregenerated by the typical vibratory movement of the application. Avoid excessive loading of themounting flange such as adding tandem mounted auxiliary pumps and/or subjecting pumps to highshock loads. Design pump applications to stay within the allowable shock load moment and allowablecontinuous load moment.
Use the following formulas to estimate overhung load moment for multiple pump mountings:
MS = GS (W1L1 + W2L2 + ... +WnLn)
MC = GC (W1L1 + W2L2 + ... +WnLn)
Refer to the Installation Drawings section to find pump length (L). Refer to the table TechnicalSpecifications in the Specifications section, to find pump weight (W). An exact measure of W will dependon the pump’s features.
The tables below show allowable overhung load moment values. If system parameters exceed thesevalues add additional pump support.
Estimated maximum and continuous acceleration factors for some typical Series 40 applications areshown. Applications which experience extreme resonant vibrations may require additional pumpsupport. Typical continuous (vibratory) values can vary significantly due to changes in engine and pumpconfiguration and mounting methods.
Overhung loading parameters
Ms Shock load moment
Mc Continuous load moment
Gs Maximum shock acceleration (Gs)
Gc Continuous (vibratory) acceleration (Gs)
Wn Weight of nth pump
Ln Distance from mounting flange to center of gravity of nth pump
Allowable overhung parameters
Frame size Continuous load moment (Mc)N•m [in·lbf]
Shock load moment (Ms)N•m [in·lbf]
M25 PV 361 [3200] 617 [5470]
M25 PT 361 [3200] 559 [4950]
M35 PV 517 [4600] 832 [7400]
M35 PT 517 [4600] 754 [6700]
Technical InformationSeries 40 Direct Displacement Pumps
System Design Parameters
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Shaft loading parameters
Mountingflange
CGPump 1
CGPump 2
L1L2
P100 596E
G-factors for sample applications
Application Continuous (vibratory)acceleration (Gc)
Maximum (shock) acceleration(Gs)
Skid steer loader 4 10
Trencher(rubber tires)
3 8
Asphalt paver 2 6
Windrower 2 5
Aerial lift 1.5 4
Turf care vehicle 1.5 4
Vibratory roller 6 10
* Applications which experience extreme resonant vibrations require addition pump support.
Technical InformationSeries 40 Direct Displacement Pumps
System Design Parameters
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Model Code
Model code modules
Displacemen t C D E F G H J
Product Type
K L M N P R S T
M P V 0 2 5 C B A A R A G N N
A A A A A B A A B H A N N N
C: Swashplate group
D: Seal group
F: Rotation
E: Input shaft
G: Charge pump displacement
H: Charge pressure relief setting
J: Filtration
K: Displacement limiters
L: Bypass valve
M: System pressure protection
N: Control
P: Control handle position
R: Control orifice diameters
S: Auxiliary mounting pad
T: Special hardware
Model code modules
Displ acemen t E F G H J
Product Type
Front Pump
C D K L M N P R
Rear Pump
Q D U X V Y Z W
S T
M P T 0 2 5 C S R A E N N
B A A A B D D D L A F F
B C A A B D D D R A F F
C N N N
E: Input shaft
F: Rotation
G: Charge pump displacement
H: Charge pressure relief setting
Technical InformationSeries 40 Direct Displacement Pumps
Model Code
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J: Filtration
C & Q: Swashplate
D: Seal group
K & U: Displacement
L & X: Bypass valve
N & Y: Control
M & V: System pressure protection
P & Z: Control handle position
R & W: Control orifice
S: Auxiliary mounting flange
T: Special hardware
Technical InformationSeries 40 Direct Displacement Pumps
Model Code
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Charge Pump
Charge flow is required on all Series 40 units applied in closed circuit installations to make up for internalleakage, maintain positive pressure in the main circuit, provide flow for cooling, replace any leakagelosses from external valving or auxiliary systems, and on M46 units, to provide flow and pressure for thecontrol system.
Maintain rated charge pressure under all conditions of operation to prevent damage to the transmission.
Charge pump in series 40 - M35 PV
P100 589E
All Series 40 pumps (except M25 pumps) may be equipped with integral charge pumps. These chargepump sizes have been selected to meet the needs of a majority of Series 40 applications.
Many factors influence the charge flow requirements and the resulting charge pump size selection. Thesefactors include system pressure, pump speed, pump swashplate angle, type of fluid, temperature, size ofheat exchanger, length and size of hydraulic lines, control response characteristics, auxiliary flowrequirements, hydraulic motor type, etc. In most Series 40 applications a general guideline is that thecharge pump displacement should be equal to or greater than 10% of the total displacement of all unitsin the system.
The total charge flow requirement is the sum of the charge flow requirements of each of the componentsin the system. Use the information provided on the following pages to make a charge pump selection fora given application.
System features and conditions that may invalidate the 10% of displacement rule include (but are notlimited to):• Operation at low input speeds (below 1500 RPM)
• Shock loading
• Excessively long system lines
• Auxiliary flow requirements
• Use of low speed high torque motors
If a charge pump of sufficient displacement to meet the 10% of displacement rule is not available or if anyof the above conditions exist which could invalidate the 10% rule, contact your Danfoss representative. Acharge pump sizing worksheet is available in Selection of Driveline Components, BLN-9885.
M25 pumps do not allow for integral charge pumps. Other Series 40 pumps are also available withoutcharge pumps. When an integral charge pump is not used, an external charge supply is required toensure adequate charge pressure and cooling.
Technical InformationSeries 40 Direct Displacement Pumps
Options
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 21
Charge Pump Output Flow
Flow at standard charge relief setting, 70°C [160°F] inlet
90
0
75
60
45
30
15
24
0
20
16
12
8
4
l/min US Gal/min
0 1000 2000 3000 4000
Speed min (rpm)
M35 PT
M35 PV
T101 302E
-1
Charge Pump Power Requirements
Power at standard charge relief setting, 70°C [160°F] inlet
0 1000 2000 3000 40000
1
2
3
4
5
6
0
1
2
3
4
hpkW
Speed min (rpm)
M35PT
M35PV
T101 303E-1
Charge Relief Valve
An integral charge pressure relief valve provides a relief outlet for charge pressure. This valve, in effect,sets charge pressure. Flow through the valve is ported to case.
The charge relief valve for the M25, M35, and M44 PV/PT is a flat poppet style valve.
The nominal charge relief setting is referenced to case pressure. It is factory set at 1800 min-1 (rpm) withthe pump in neutral position. A proper charge relief setting takes into account input speeds and controlrequirements.
The charge pressure setting for pumps without an internal charge pump is set with an externally suppliedcharge flow of 19 l/min [5 US gal/min] on pumps and 38 l/min [10 US gal/min] on tandem pumps. Theseunits must have adequate charge flow supplied to the charge inlet in order to maintain charge pressureat all times.
Incorrect charge pressure settings may result in the inability to build required system pressure and/orinadequate loop flushing flows. Ensure correct charge pressure under all conditions of operation tomaintain pump control performance.
The charge relief valve is factory set. If necessary, it can be field adjusted with shims.
Technical InformationSeries 40 Direct Displacement Pumps
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22 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
Charge relief valve specs
M25 M35 M44
Type Flat poppet valve
Available setting 6.2-18 bar [90-260 psi] 6.2-24 bar [90-348 psi] 6.2-28.3 bar [90-410 psi]
Adjustment Via shims inside of valve cartridge*
* Shimming offers adustment over a limited range, a spring change may be required to make a larger adjustment.
Charge relief valve locations
M25 PV
M35 & M44 PV
Charge Relief Valve
P100 591E
Charge Check/High Pressure Relief Valve (HPRV)
Charge check and high pressure relief valves maintain circuit pressure in the proper range. The checkvalves allow charge flow to replenish the low pressure side of the working loop. The high pressure reliefvalves provide pressure protection to the high pressure side of the working loop. There are two cartridgestyle valves to handle each side of the working loop with flow in either direction.
High pressure relief valves are available in a range of settings. You may specify individual port pressuresettings . If high pressure relief valves are not desired, pumps may be equipped with charge circuit checkvalves only.
C Caution
High pressure relief valves are intended for transient overpressure protection and are not intended forcontinuous pressure control. Flow over relief valves for extended periods of time may result in severeheat build up. High flows over relief valves may result in pressure levels exceeding the nominal valvesetting and potential damage to system components.
Check/high relief valve specs
Type Cartridge-style poppet valve
Setting 140-345 bar (2030-5000 psi)
Option Check only - no relief valve
Technical InformationSeries 40 Direct Displacement Pumps
Options
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 23
High pressure relief valve locations
M25 PV
M35 & M44PV
High pressure/check valve
P100 590E
Auxiliary Mounting Pads and Auxiliary Pumps
Auxiliary mounting pads are available on all Series 40 pumps. A sealed cover is included as standardequipment on all mounting pads.
An O-ring seals the auxiliary pump mounting flange to the pad. The drive coupling is lubricated with oilfrom the main pump case.
Spline specifications and torque ratings are shown in the accompanying table.• All auxiliary mounting pads meet SAE J744 specifications.
• Do not exceed the maximum pump input shaft rating.
• Applications subject to severe vibratory or high G loading require an additional structural support.This is necessary to prevent leaks and possible mounting flange damage. Refer to Mounting FlangeLoads in the System Design Parameters section for additional information.
Auxiliary mounting pad specs
Internalsplinesize
Padsize
Torque rating Availability
N•m [in • lbf] M25 M35 M44
9T16/32P
SAE A Continuous:Max:
51107
[450][950]
m m m
11T16/32P
SAE A Continuous:Max:
90147
[800][1300]
m m m
13T16/32P
SAE B Continuous:Max:
124248
[1100][2200]
— m m
The drawing and table below show the dimensions of the auxiliary pump mounting flanges and shafts.Auxiliary pump mounting flanges and shafts with the dimensions noted are compatible with the auxiliarymounting pads on the Series 40 pumps.
Technical InformationSeries 40 Direct Displacement Pumps
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24 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
Auxiliary pump mating dimensions mm [in.]
P Dia
Emax
Mounting flange (ref )
Dmax
Withundercut
Withoutundercut
Cmax
Bmax
0.8 [0.03] max R
2.3 [0.090] recommendedcutter clearance
Coupling
F min spline engagement for full torque rating
P100 636E
Pad size P B C D E F
SAE A 82.55[32.50]
6.35[0.250]
12.70[0.500]
58.2[2.29]
15.0[0.59]
13.5[0.53]
SAE B 101.60[4.000]
9.65[0.380]
15.2[0.60]
53.1[2.09]
17.5[0.69]
14.2[0.56]
Technical InformationSeries 40 Direct Displacement Pumps
Options
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 25
Auxiliary mounting pads on Series 40 pumps
M25 PV
M35 & M44 PV
B PadA Pad
P100 593E
M35 & M44 PV M35 & M44 PV
Shaft Options
Series 40 pumps are available with a variety of splined, straight keyed, and tapered shaft ends. Nominalshaft sizes and torque ratings are shown in the table on the next page.
Torque ratings assume no external radial loading. Continuous torque ratings for splined shafts are basedon splined tooth wear, and assume the mating spline has a minimum hardness of Rc 55 and full splinedepth with good lubrication.
Maximum torque ratings are based on shaft torsional strength and assume a maximum of 200,000 loadreversals.
Recommended mating splines for Series 40 splined output shafts should be in accordance withANSIB92.1 Class 5. Danfoss external splines are modified Class 5 Fillet Root Side Fit. The external splinedMajor Diameter and Circular Tooth Thickness dimensions are reduced in order to assure a clearance fitwith the mating spline. Other shaft options may exist. Contact your Danfoss representative foravailability.
Technical InformationSeries 40 Direct Displacement Pumps
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26 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
M25 Variable Pump
Code Description Torque rating Drawing
Maximum torqueratingN•m [lbf•in]
Continuous torqueratingN•m [lbf•in]
Y Ø 22.20 mm [0.874 in]Straight keyed
140 [1240] — 6.35 [0.250] Sq. key38.1 [1.500] long0.38 [0.015] min. R on edges
Mounting flange(ref .)
63.5[2.50]Coupling must not
protrude beyondthis surface
22.20 dia.[0.874]
2.84 max.[0.112]
7.9 [0.31]
P104 403E
A 13-tooth16/32 pitch(ANSI B92.1 1970 - Class 5)
140 [1240] 85 [750]
7.9 [0.31]33.32 max[1.312]
16.5 [0.65] Full spline length18.8 [0.74] max dia 21.72 [0.855] dia.
20.638 [0.8125] Pitch dia30° pressure angle13 teeth, 16/32 pitchfillet root side fitper ANSI B92.1 class 5also mates withflat root side fit
Coupling must not protrudebeyond this surface
Mounting flange(ref .)
P104 404E
Technical InformationSeries 40 Direct Displacement Pumps
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© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 27
M25 Tandem Pump
Code Description Torque rating Drawing
Maximum torqueratingN•m [lbf•in]
Continuous torqueratingN•m [lbf•in]
K Ø 22.20 mm [0.874 in]Straight keyed
140 [1240] — 6.35 [0.250] sq. key38.1 [1.500] long0.38 [0.015] min. R on edges
Mounting flange(ref.)
7.9 [0.31] 63.5[2.50]Coupling must not
protrude beyondthis surface
22.20 dia.[0.874]
2.84 max.[0.112]
P104406
S 13-tooth16/32 pitch(ANSI B92.1 1970 - Class 5)
140 [1240] 85 [750]
7.9 [0.31]33.32 max.[1.312]
16.5 [0.65] full spline length21.72 [0.588] dia.18.8 [0.74] max. dia.
20.638 [0.8125] pitch dia.30° pressure angle13 teeth, 16/32 pitchfillet root side fitper ANSI B92.1 class 5also mates withflat root side fit
Coupling must not protrudebeyond this surface
Mounting flange(ref.)
P104407
C Ø 25.4 mm [1.000 in]1:8 taper (SAE J501)
140 [1240] —
22.22 [0.875] Gauge dia.
2.84 [0.112]max.
24.61 [0.969]max. Shaft dia.
3/4-16 UNF-2B thd.
33.3 [1.311]To gauge dim.
42.8[1.685]
Mounting f lange(ref .)
38.1 [1.500] taper per footper SAE J50125.4 [1.000] nominal shaft dia.except for 24.61 [0.969] dia as shown
coupling must not protrude beyond25.40 [1.000] max.
26.9 [1.06]
P104 405E
6.35 [0.250] Sq. key19.05 [0.75] long0.38 [0.015] min. R on edges
Technical InformationSeries 40 Direct Displacement Pumps
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28 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
M35/44 Variable Pump
Code Description Torque rating Drawing
Maximum torqueratingN•m [lbf•in]
Continuous torqueratingN•m [lbf•in]
Y Ø 22.20 mm [0.874 in]Straight keyed
226 [2000] —
63.5[2.50]Coupling must not
protrude beyondthis surface
2.85 [0.112] max.
6.35 [0.250] sq. key38.1 [1.500] long0.38 [0.015] min. R on edges
22.2 [0.874] dia.
7.9 [0.31]
Mounting flange(ref.)
P104 409E
A 13-tooth16/32 pitch(ANSI B92.1 1970 - Class 5)
226 [2000] 124 [1100]
Y teeth, 16/3230° pressure angle
fillet root side fitper ANSI B92.1-1970
class 5 Also mates withflat root side fit
7.9 [0.31]
Coupling must not protrudebeyond this surface
Mounting flange(ref )
P104 410E
T
33.3 [1.31]
U
V
W dia pitch
Shaft
option
Shaft dia. Full spline Major dia. Pitch dia. No. teeth
T U V W Y
G 21.97
[0.865]
18.5 [0.73] 24.89
[0.9800
23.812
[0.9375]
15
A 18.8 [.074] 16.50.65 21.72
[0.855]
20.638
[0.8125]
13
G 15-tooth16/32 pitch(ANSI B92.1 1970 - Class 5)
362 [3200] 153 [1350]
N Ø 25.4 mm [1.000 in]1:8 taper (SAE J501)
497 [4400] —
3/4-16 UNF-2B thd.
42.8 [1.685]
1.50 in/ftper SAE
standard J50125.4 [1.000] Nom
shaft dia.
26. 9[1.06]
22.2 [0.875] Gauge dia.
2.84 [0.112] max.
33.3 [1.311] Gauge dim.
Coupling must notprotrude beyond25.4 [1.000] max.
Mounting flange(ref.)
P104 411E
6.35 [0.250] Sq. key19.05 [0.75] long0.38 [0.015] min. R on edges
Technical InformationSeries 40 Direct Displacement Pumps
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© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 29
M35/44 Tandem Pump
Code Description Torque rating Drawing
Maximum torqueratingN•m [lbf•in]
Continuous torqueratingN•m [lbf•in]
A 15-tooth16/32 pitch(ANSI B92.1 1970 - Class 5)
362 [3200] 153 [1350]
Y teeth, 16/3230° pressure angle
fillet root side fitper ANSI B92.1-1970
class 5 Also mates withflat root side fit
7.9 [0.31]
Coupling must not protrudebeyond this surface
Mounting flange(ref.)
P104 418E
T
33.3 [1.31]U
V
W dia pitch
Option A Option G
48.9 [1.925]
1.35 [0.053]
TV
U 33.02 [1.300]
Shaft
option
Shaft dia. Full spline Major dia. Pitch dia. No. teeth
T U V W Y
G 21.97
[0.865]
39.4 [1.55] 24.89
[0.9800]
23.812
[0.9375]
15
A 21.97
[0.865]
18.5 [0.73] 24.89
[0.9800]
23.812
[0.9375]
15
G 15-tooth16/32 pitch(ANSI B92.1 1970 - Class 5)
362 [3200] 153 [1350]
C Ø 25.4 mm [1.000 in]1:8 taper (SAE J501)
497 [4400] —
22.22 [0.875] Gauge dia.
2.84 [0.112]max.
24.61 [0.969]max. Shaft dia.
3/4-16 UNF-2B thd.
33.3 [1.311]To gauge dim.
42.8[1.685]
Mounting f lange(ref .)
38.1 [1.500] taper per footper SAE J50125.4 [1.000] nominal shaft dia.except for 24.61 [0.969] dia as shown
coupling must not protrude beyond25.40 [1.000] max.
26.9 [1.06]
P104 405E
6.35 [0.250] Sq. key19.05 [0.75] long0.38 [0.015] min. R on edges
F 14-tooth12/24 pitch(ANSI B92.1-1996 Class 5)
499 [4416] 488 [4416] Coupling must notprotrude beyondthis surface0.301 ± 0.017
[7.65] ± 0.43
Mountingflange REF
1.935 ± 0.025[49.15] ± 0.5
1.26 ± 0.02[32.1] ± 0.5
Ø 1.243 ± 0.004[31.57] ± 0.09
1.667 [29.634] pitch diameter30° pressure angleFillet root side fitAlso mates with flat root side fit
MaxØ 1.013 [25.7]
Input shaft option “F”
Technical InformationSeries 40 Direct Displacement Pumps
Options
30 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
Direct Displacement Control (DDC)
The Direct Displacement Control (DDC) can be located on either side of a Series 40 - M25, M35, or M44pump. It provides a simple, positive method of control. Movement of the control shaft causes aproportional swashplate movement, thus varying the pump’s displacement from full displacement in onedirection to full displacement in the opposite direction.
Some applications (generally vehicle propel) require a provision for non-linear control input to reducecontrol sensitivity near neutral. Damping or frictional forces may be necessary to produce desirablecontrol feel.
Neutral position is not factory set, nor is there any internal neutral return mechanism. The applicationmust include provisions for all control linkage and neutral return fuctionality.
With no external forces applied to the swashplate trunnion, internal hydraulic forces may not return theswashplate to the neutral position under all conditions of operation.
The DDC is available on variable pumps and tandem pumps.
External control handle requirements
Maximum allowable trunnion torque is 79.1 N•m [700 in•lbf] for M25, M35, and M44. Minimum torquenecessary to hold the swashplate at a zero angle for neutral is 2.3 N•m [20 in•lbf]. Maximum trunnionangle is 15° for M25 and 16° for M35 and M44.
DDC on Left Side of M35 Pump
Trunnion 106 258
Pump Displacement vs Swashplate Rotation
100%
100%
CWTrunnion rotation
CCWTrunnion rotation
Pump
displace
ment
Pump
displace
ment
T101 306E
DDC input specs
Max torque Nm [in·lbf] 79.1 [700]
Min torque Nm [in·lbf] 2.3 [20]
Max angle M25: 15° M35/44: 16°
Technical InformationSeries 40 Direct Displacement Pumps
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© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 31
Pump flow direction
Input shaft rotation CW CCW
Trunnion location Right Left Right Left
Trunnion rotation CW CCW CW CCW CW CCW CW CCW
PV or front PV Port A Flow Out In In Out In Out Out In
Fort B Flow In Out Out In Out In In Out
Rear PT Port C (A) Fow In Out Out In Out In In Out
Port D (B) Flow Out In In Out In Out Out In
Technical InformationSeries 40 Direct Displacement Pumps
Options
32 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
M25 Variable Pump
Auxiliary mounting flange
0.375-16 UNC-2B thd19.8 [0.78 min. full thd.(2) places
53.188[2.094]
106.375 [4.188]
Running cover
SAE A Auxiliary mountingflange
0.5 max R[0.02]88.65 dia
[3.490]82.6 dia[3.252]
1.96 [0.077]
6.1 [0.24] min.M min.
Y min.
Mounting flange[ref. ]
P Pitch diameter30 pressure angleN teeth, 16/32 pitchfillet root side fitper ANSI B92.1-1970Class 7 (see table)
O-ring seal requiredref. 82.22 [3.237] I.D.x
2.62 [0.103] cross section
189.7[7.47]
53.975 [2.125](4) places
63.50 [2.500](4) places
0.4375-14 UNC-2B thd.19 [0.75] min. ful l thd.(4) places
Running cover
P100 603E
M25PV Auxiliary flange coupling options
Auxiliary mountingflange
Spline pitch dia.P
Number of teethN
Shaft clearanceY
Coupling clearanceM
SAE A Option A 14.30[0.563]
9 34.5[1.36]
22.6[0.89]
SAE A Option D 17.46[0.688]
11 39.6[1.56]
25.9[1.02]
Technical InformationSeries 40 Direct Displacement Pumps
Installation Drawings
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 33
Pump and control
12.7 [0.50]min.
to shoulder
14.27 [0.562] dia.(2) places
73.02 [2.875](2) places
99.1[3.90]
112.3[4.42]
87.4 [3.44](2) places
88.4[3.48]
4.57 R[0.180]
15.24 dia.[0.600]
Controltrunnionleft side
option DL
88.4[3.48]bothsides
72.1 [2.84]Case Outlets
(2) places
202.2[7.96]
54.9[2.16]
92.7[3.65]
13.0[0.51]
77.2[3.04]
(2) Systemports and
(1) chg. inlet
101.6 dia[4.00]
7/8-14*case outlet L1
9.4[0.37]
Charge pressurerelief valve
15°max. displ.
15°max. displ.
7/16-20*Change pressure
gauge port M3
Controltrunnionright sideoption DR
133.6[5.26]
170.7[6.72]
7/8-14*Charge pressure inlet E
7/8-14*Port A
7/8-14*Port B
7/8-14*case outlet
(alternate) L2
19.84 dia.[0.781]
45°
15.82 [0.623](2) Places
Control trunion detail
CCW CW
Bypass/check/relief valvethis side for port A
opposite side for port B(with 5/16 internal hex)
7/16-20*gauge port
this side for port A M1opposite side for port B M2
W
43.2[1.70]
43.2[1.70]
0.8 R max.[0.03]
P100 602E
*All ports are SAE straight thread o-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact your Danfoss representative for specific installation drawings.
Dimensions in mm [in]
Technical InformationSeries 40 Direct Displacement Pumps
Installation Drawings
34 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
M25 Tandem Pump
Auxiliary mounting flange
Running co ver
4.188[106.3]
3/8-16 UNC-2B thd.17.8 [0.70] min. full thd.(2) places
0.5 max. R[0.02]
1.0 max. R[0.04]
88.65 di a.[3.490]
82.6 di a.[3.252]
1.96 [0.077]7.4 [0.29] mi n.
15.2 [0.60] mi n.Y min.
Mounting flange[ref.]
P Pitch diameter30° pressure angl eN teeth, 16/32 pitchfillet root side fitper ANSI B92.1-1970class 7(see tab le)
O-ring seal requiredRef. 82.22 [3.237] I. D.x
2.62 [0.103] cross section
SAE A Auxiliary mountingflange
318.5[12.54]
Running cover
53.19[2.094]
P100 612E
Technical InformationSeries 40 Direct Displacement Pumps
Installation Drawings
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 35
Pump and control
12.7 [0.50]min.
to shoulder
14.27 [0.562] dia.(2) places
73.02 [2.875](2) places
99.1[3.90]
112.3[4.42]
87.4 [3.44](2) places
88.4[3.48]
4.57 R[0.180]
15.24 dia.[0.600]
Controltrunnions
left sideoption DL
88.4[3.48]bothsides
72.1 [2.84](2) case outlets
211.6[8.33]
54.9[2.16]
249.4[9.82]
152.4 [6.00]to C.G.
332.5[13.09]
13.0[0.51]
Approx.c enterof gravity
77.2[3.04]
(4) systemports and(1) charge
inlet
15°max. displ.
15°max. displ.
101.6 dia.[4.00]
7/8-14*case outlet L1
9.4 [0.37]Bypass/check/relief valvethis side for port C
opposite side for port D(5/16 internal hex)
Chargepressurerelief valve
15°max. displ.
15°max. displ.
Bypass/check/relief valvethis side for port Aopposite side for port B(5/16 internal hex)
Controltrunnionsright sideoption DR
133.6[5.26]
170.7[6.72]
7/8-14*Port D
7/8-14*Charge pressure inlet E
7/8-14*Port A
7/8-14*Port C
43.2[1.70]
7/8-14*Port B
7/8-14*Case outlet(alternate) L2
CCW CW
19.84 dia.[0.78]
45°
15.82 [0.623](2) places
Control trunion detail
43.2[1.70]
0.8 R max.[0.03]
P100 611E
*All ports are SAE straight thread o-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact your Danfoss representative for specific installation drawings.
Dimensions in mm [in]
Technical InformationSeries 40 Direct Displacement Pumps
Installation Drawings
36 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
M35/44 Variable Pump
Auxiliary mounting flange
0.375-16 Thd . thru(4) holes
0.500-13 Thd . thru(2) holes
SAE B Auxiliary mounting flangeOption B
73.03[2.875]
146.05[5.75]
10.7 min. [0.42]
1.96 [0.077]
P pitch dia.30° pressure angleN teeth, 16/32 pitchfillet root side fitper ANSI B92.1-1970class 5(see table)
261.2 [10.66]
Y min.
101.65 dia.[4.002]
0.76 max. R[0.30]
0.5 max. R[0.02]
O-Ring seal required2.62 [0.103] dia.
cross sectionM min.
107.82[4.245]
Mounting flange(ref .)
System ports(ref .)
SAE A Auxiliary mounting flange
Options A and D
106.38[4.188]
53.19[2.094]
106.38[4.188]
P pitch dia.30° pressure angleN teeth, 16/32 pitchfillet root side fitper ANSI B92.1-1970class 5(see table)
7.4 min.[0.29]
1.0 max. R[0.04]
0.5 max. R[0.02]
82.6 dia.[3.252]
88.65 dia.[3.490]
O-Ring seal requiredref. 82.22 [3.237] ID x
2.62 [0.103] dia. cross section
Y min.
M min.
Option A: 248.7 [10.15]Option D:264.0 [10.39]
Mounting flange(ref .)
System ports(ref .)
53.19[2.094]
1.96[0.077]
90.2[3.55]
80.4[3.17]
(2) places
RUNNING COVER
P100 615E
M35/44 PV Auxiliary mounting flange and coupling option
Auxiliary mounting flange Spline pitch dia.P
No. teethN
Shaft clearanceY
Coupling clearanceM
SAE A Option A 14.30 [0.563] 9 33.0 [1.30] 9.1 [0.36]
SAE A Option D 17.46 [0.688] 11 39.1 [1.54] 9.1 [0.36]
SAE B Option B 20.72 [0.813] 13 42.9 [1.69] 22.3 [0.91]
Technical InformationSeries 40 Direct Displacement Pumps
Installation Drawings
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 37
Pump, filtration/charge pump option, control
1-5/16 - 12*charge pump inlet S
76.2[3.00]
(2) placescase outlets
25.4[1.00]
Approx.c enter of gravity
Bypass/check/relief valvethis side for port A
opposite side for port B(5/16 internal hex)
193.3[7.61]
121.4[4.78]
12.7[0.50]
16° max. displ. 16° max. displ.
Control trunnionleft side
option DL
Control trunnionright sideoption DR
87.4[3.44]
(2) Places
73.03[2.875]
(2) Places4.57 R
[0.180](4) places
15.24 dia.[0.600]
(2)places
111.8[4.40]
14.27 dia.[0.562](2) Places
95[3.74]3.3
[0.13]
125[4.92]
35[1.38]
1-1/16 - 12*Case outlet L2
(Alternate)
164.6[6.48]
1-1/16 - 12*Port B
74.9 min. dia.[2.95]
Charge pressurerelief valve
1-1/16 - 12*case outlet L1
239.3[9.42]
101.6 dia.[4.000]
9.4[0.37]
66.7[2.625]
96.5[3.80]
(2) places
7/8 - 14*charge pressure
gauge port M3(suction filter option)
9/16 - 18*system pressure
gauge port M1(for port A)
9/16 - 18*system pressuregauge port M2(for port B)
7/8 - 14*from remote filter E
(pressure filter option)or charge pressure inlet E(no charge pump option)
35.6[1.40]
Top view
Suction filtration Top view
Remote filtration or less charge pump
35[1.38]
7/8 - 14*to remote filter D
(pressure filter option)
1-1/16 - 12*Port A
Pump
79.8[3.14]
(2) places
Section B-B
183.4[7.22]
203.4[8.01]
Mounting flange(ref .)
M35: 19.8 dia.[0.781]
M44:23.8 dia.[0.938]
45
M35:15.8 [0.623](2) places
M44:19.0 [0.748](2) places
M35 Control trunion detail
96.5[3.80]
Control side
92.5[3.64]
B
B
CCW CW
0.8 R max.[0.03]
P104 614E
*All ports are SAE straight thread o-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact your Danfoss representative for specific installation drawings.
Dimensions in mm [in]
Technical InformationSeries 40 Direct Displacement Pumps
Installation Drawings
38 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
M35/44 Tandem Pump
Charge pump options, auxiliary mounting flanges
SAE B Auxiliary mounting flangeOption B
SAE A Auxiliary mounting flange
Options A and D
w/ charge pump467.9 [18.42]w/o charge pump433.1 [17.05]
73.03[2.875]
System ports(ref .)
146.05[5.75]
0.500-13 Thd.20.8 [0.82] min. full thd.
(2) places
Mounting flange(ref .)
23.1 min.[0.91]
101.65 dia.[4.002]
107.82 dia.[4.245]
0.76 max. R[0.03]
0.5 max. R[0.02]
1.96[0.077] 10.7 min.
[0.42]
P pitch di a.O teeth, 16/32 pitchfillet root side fitper ANSI B92.1-1970class 5
Charge pressurerelief valve
216.9[8.54]
7/8 - 14*charge pressure inlet E
(w/o charge pump) Top view (withoutcharge pump)
Pump
84.8[3.34]
VIEW C-C
1.0 max. R[0.04]
9.1 [0.36] min.
P pitch di a.30° pressure angleN teeth, 16/32 pitchfillet root side fitper ANSI B92.1-1970class 5(see table)
0.5 max. R[0.02]
7.4 min.[0.29]
1.96[0.077]
O-Ring seal requiredref. 82.22 [3.237] ID x
2.62 [0.103] dia. cross sec tion
82.6 dia.[3.252]88.65 dia.
[3.490]
Mounting flange(ref .)
w/ charge pumpoption A: 455.2 [17.92]option D: 461.3 [18.16]
w/o charge pumpoption A: 433.1 [16.55]option D: 426.5 [16.79]
Y min.
C C
System ports(ref .)
53.19[2.094]
106.38[4.188]
0.375-16 Thd.17.8 [0.70] min . t h d .(4) places
53.19[2.094]
106.38[4.188]
O-Ring seal requiredref. 101.27 [3.987] ID x2.62 [0.103] dia. cross
section
Y min.
P100 617E
M35/44 PT Auxiliary mounting flange and coupling options
Auxiliary mountingflange
Spline pitch dia.P
No. teethN
Shaft clearanceY
Coupling clearanceM
SAE A Option A 14.30[.563]
9 33.0[1.30]
9.1[0.36]
SAE A Option D 17.46[.688]
11 39.1[1.54]
9.1[.36]
SAE B Option B 20.72[0.813]
13 42.9[1.69]
22.3[0.91]
Technical InformationSeries 40 Direct Displacement Pumps
Installation Drawings
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 39
Pumps, filtration/charge pump options, control
15.24 dia.[0.600]
(4) places 95[3.74]
1-1/16 - 12*Port A
205.7 [8.10]w/ chg. pump
193.3[7.61]
35[1.38]
1-1/16 - 12*Port C
16° max.displ.
80.3 [3.16](4) places
Bypass/check/relief valvethis side for port C and A
opp.s ide for Port D and B(5/16 internal hex)
9/16 - 18*system pressure
guage port M3(for port C)
25.4[1.00]
Approx Center Of Gravity
164.6[6.48]
247.1 [9.73]w/ chg. pump
428.8 [16.88]w/ chg. pump
88.9[3.50]
66.7[2.625]
345.3 [13.59]w/chg. pump
1-1/16 - 12*case outlet L1
76.2[3.00]
(2) placescase outlets
1-5/16 - 12*charge pump inlet S 12.7 [0.50]
16° max.displ.
16° Max.displ.
16° Max.displ.
1-1/16 - 12*Port B
1-1/16 - 12*Port D
Top view(with charge pump and
suction filtration)
7/8 - 14*Charge pressure
gauge port E
9/16 - 18*system pressure
gauge port M4(for port D) charge pressure
relief valve
1-1/16 - 12*case outlet
(alternate) L2
9/16 - 18*system pressure
gauge port M1(for port A)
system pressuregauge port M2
(for port B)(on right side)
Pump
79.8[3.14]
(2) places
VIEW "B-B"
183.4[7.22]
203.4[8.01]
7/8 - 14*from remote filter E
35.6[1.40]
7/8 - 14*to remote filter D
Mounting flange(ref .)
35[1.38]
393.7 [15.50]w/o chg. pump
212.3 [8.36]w/o chg. pump
310.3 [12.215]w/o chg. pump
Left side view(with charge pump and suction filtration)
Bottom view(with charge pump and suction filtration)
315.5 [12.42]w/ chg. pump
280.7 [11.05]w/o chg. pump
45°
M35 Control trunion detail
87.4 [3.44](2) places
4.57 R[0.180]
(8) places
73.03 [2.875](2) places
14.27 [0.562](2) places
Control trunnionleft side
option DL
Control trunnionright sideoption DR
111.8[4.40]
125[4.92]
96.5[3.80]
Control side
92.5[3.64]
101.6 dia.[4.00]
9.4[0.37]
74.9 min. dia.[2.95]
B
B
CCW CW
"X"
188.7 [7.43]w/o chg. pump
0.8 R max.[0.03]
M35: 19.8 dia.[0.78]
M44: 23.8 dia.[0.938]
M35:15.8 [0.623](2) places
M44:19.0 [0.748](2) places
P100 616E
Top view(with charge pump and
remote pressure filtration)
*All ports are SAE straight thread o-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact your Danfoss representative for specific installation drawings.
Dimensions in mm [in]
Technical InformationSeries 40 Direct Displacement Pumps
Installation Drawings
40 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
Performance
The following performance graph provides typical volumetric and overall efficiencies for Series 40pumps. These efficiencies apply for all Series 40 pumps.
Pump performance as a function of operating speed
100
80
95
90
85
Effic
ien
cy -
%
0 25 50 75 100
Speed - % of rated speed
Volumetric ef ific ency - 170 bar [2500 psi]
Volumetric efficiency - 345 bar [5000 psi]
Over
0 psi]
all efficiency - 170 bar [250
Overall efficiency - 345 bar [5000 psi]
T101 304E
The performance map provides typical pump overall efficiencies at various operating parameters. Theseefficiencies also apply for all Series 40 pumps.
Pump performance as a function of operating speed and system pressure
5000
0
4000
3000
2000
1000
Syst
em p
ress
ure
0 25 50 75 100Speed - % of rated speed
80%
80%
85
%
psi345
0
270
210
140
bar
70
85%87%
87%
88%
88%
T101 305E
Technical InformationSeries 40 Direct Displacement Pumps
Performance Data
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 41
Single Pump Schematics
M25 PV
M2
B
M1
A
L1
L2 EM3
No relief valve
P100 637E
M35/44 PV
S
M3
A
B
M2
M1
L1
E
L2
EE D
No relief valve
Suction Filtration
Remote Pressure FiltrationRemote pressure filtration(no charge pump)
P100 638E
Technical InformationSeries 40 Direct Displacement Pumps
Schematics
42 | © Danfoss | July 2017 520L0635 | BC00000106en-US0703
Tandem Pump Schematics
M25 PT
B
A
L1
D
L2 E
C
No Relief Valve
P100 640E
M35/44 PT
S
B
M2
M1
A
L1
E
L2
M4
D
M3
C
Suction filtration
Remote pressurefiltration
Remote pressurefiltration(no charge pump)
E DE
No Relief Valve
P100 641E
Technical InformationSeries 40 Direct Displacement Pumps
Schematics
© Danfoss | July 2017 520L0635 | BC00000106en-US0703 | 43
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