Important Information
Please read the manual carefully before operating the product.
Warning:
Tubing may have crack due to wear. It results in the overflow of fluid from
tubing. In that time human body and instruments may be hurted. So user
must check usually and change tubing in time.
Connect directly the power line to the wall socket, and avoid using the
extense electric line.
If the power line or plug had wear and other damage, please hold the plug
to unplug it, not hold the line.
If following situations happened, please turn off the electric power and
unplug the plug, holding the plug and not the line.
1. Fluid splash on the pump.
2. You think the pump need to maintain or repair.
The user’s power socket must have ground wire, and have reliable
grounding.
Catalogue
DF600Plus Introduction:............................................................................... - 1 -
DF600Plus Appearance.................................................................................... - 1 -
DF Plus Series Interface Description .............................................................. - 2 -
Controller Interface Instruction ....................................................................... - 3 -
DF Plus Series Controller keypad Description: .............................................. - 5 -
DF600 Plus Controller Interface Composition: .............................................. - 6 -
DF600 Plus External control interface description .................................... - 16 -
Filling completion signal interface description ............................................. - 16 -
Controller External Control Interface Instruction: ........................................ - 17 -
DF600 Plus Technical Specification ............................................................. - 20 -
DF600 Plus Function and Features: .............................................................. - 21 -
Product Dimension: .................................................................................... - 22 -
Maintenance ................................................................................................... - 24 -
Warranty and After Sales Service .................................................................. - 24 -
Shenchen Peristaltic Pump DF600 Plus
- 1 -
DF600Plus Introduction:
The DF600 Plus series is a high-precision, low-pulsation intelligent filling system
consisting of a control unit and an integrated filling unit. Each group integrates 4
filling units. One control unit can be controlled at the same time to control 8 groups
and a total of 32 filling units. It adopts 4.3-inch color touch screen control, which
can switch between Chinese and English, graphical interface, animation display
working status, display the filling parameters or filling times on the same screen, and
pay attention to user experience. Filling accuracy can reach 0.1%-0.6%. Achieve
high precision dispensing of trace and large metering liquids.
DF600Plus Appearance
B CA
D
Composition:A——Pump Head
B——Filling Units
C——Address indicator
D——Controller
Shenchen Peristaltic Pump DF600 Plus
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DF Plus Series Interface Description
Filling Units Interface Instruction
Back of the Filling Units
Side of the Filling Units
Interface Instruction:A——Power Supply
B——Switch
C——Bottleless irrigation signal input port
Shenchen Peristaltic Pump DF600 Plus
- 3 -
D——Connect with controller power port (M)
E——RS485 communication interface
G——Connection controller communication interface
Controller Interface Instruction
Back of the controller
Interface Instruction:
M——Power supply interface, connect with (D) port at side of filling units.
N——External control input port.
L——Connect with filling unit communication port (E).
K——Signal Port, connect with (F) port at side of filling units.
Shenchen Peristaltic Pump DF600 Plus
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DF600Plus Filling Unit LCD Screen Instruction
01
Unit No.
Run Status
CW/CCW
Filling Unit Address: Display the address number of the current filling unit, set
the address by the DIP switch on the filling unit circuit board. Setting address
refer to Chart 1.
Working Status: Display running, full speed, stop, pause status.
Working direction: Display motor working direction.
Chart1:
DIP switch Address
1 2 3 4 5
OFF OFF OFF OFF OFF 1
ON OFF OFF OFF OFF 2
OFF ON OFF OFF OFF 3
ON ON OFF OFF OFF 4
OFF OFF ON OFF OFF 5
ON OFF ON OFF OFF 6
OFF ON ON OFF OFF 7
ON ON ON OFF OFF 8
OFF OFF OFF ON OFF 9
ON OFF OFF ON OFF 10
OFF ON OFF ON OFF 11
ON ON OFF ON OFF 12
OFF OFF ON ON OFF 13
ON OFF ON ON OFF 14
OFF ON ON ON OFF 15
Shenchen Peristaltic Pump DF600 Plus
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ON ON ON ON OFF 16
OFF OFF OFF OFF ON 17
ON OFF OFF OFF ON 18
OFF ON OFF OFF ON 19
ON ON OFF OFF ON 20
OFF OFF ON OFF ON 21
ON OFF ON OFF ON 22
OFF ON ON OFF ON 23
ON ON ON OFF ON 24
OFF OFF OFF ON ON 25
ON OFF OFF ON ON 26
OFF ON OFF ON ON 27
ON ON OFF ON ON 28
OFF OFF ON ON ON 29
ON OFF ON ON ON 30
OFF ON ON ON ON 31
ON ON ON ON ON 32
Example:
unit1 unit2 unit3
unit4 unit5
DF600 Plus Series Controller keypad Description:
Run/Pause Stop CW/CCWEmptying
Shenchen Peristaltic Pump DF600 Plus
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Run/Stop Button:After set up the filling parameter, press the start/stop button,
the filling unit will running according with the parameters. Press the start/stop
button again, pause the current state. After press the start/stop button, The main
interface turns gray (disabled) except that the calibration and monitor buttons are
colored (available).
Stop Button:Press stop button, stop working. Disabled buttons can be used on
the main interface.
Emptying Button: Press this button at the stop state, the filling unit will running
with 600rpm. This button is for washing tube and filling liquid rapidly.
CW/CCW Button:Press this button at the stop state, the motor will change
running direction.
DF600 Plus Controller Interface Composition:
MAIN
CalibrationSystem Set
PumpHead
&Tube
Suck-Back
AngleDate
&Time
Effective
Unit
Common
Mode
Add
Mode
Monitoring Disp. Vol. Disp. Time Pause TimeDisp. Vol.
Shenchen Peristaltic Pump DF600 Plus
- 7 -
DF600 Plus Controller Operation Interface Instruction:
1、Boot Interface:
After power on the system, enter the welcome interface, choose system language,
Chinese/English. If do not choose, it will enter the English main interface after 2.5
seconds automatically.
2、Main Interface:
Main Interface Composition as below:
Disp. Vol. 10.00 ml
Disp. Time 1.00 s
Pause Time 1.00 s
Copy CNT 0000/0005
Work Status
Pump Head YZ1515x
Tube Size 25#
Suck-Back 0.00
2012-3-15 8:45:05 AM
00.00 ml/
B AC
F
KJI
D E
G H
A、 Real-time Display Filling Volume:display the current filling volume.
B、 Real-time Dynamic Display:Display the filling unit working state in
real-time, dynamic display monitor results, also have alarm function. If one of
the bottle appear red alarm signal, means the relevant filling unit error, please
check the communication connection. Starting from the left, the first bottle
filling unit number corresponding to
No.1/5/9/13/17/21/25/29, the second bottle filling unit number
corresponding to No.2/6/10/14/18/22/26/30, the third bottle filling unit number
corresponding to No.3/No.7/No.11/No.15, the forth bottle filling unit number
Shenchen Peristaltic Pump DF600 Plus
- 8 -
corresponding to No.4/8/12/16/20/24/28/32.
C、 Real-time Parameter Display: Display the set filling volume, countdown
filling time, countdown pause time, and filling numbers.
D、 Set Parameter Display: This area display filling unit current working state,
pump head, tubing size and suck-back angle.
E、 Date and Time Display: Display the current date and time, can amend it in
system settings.
F、 System Setting Button: Press this button enter system setting interface,
include set the pump head and tube size, set the suck-back angle, choose and
set common filling mode, set effective filling unit, set current date and time.
G、 Flow Calibration Button: Press this button enter calibration interface.
H、 Real-time Monitor Button: Press this button enter monitor interface.
I、 Filling Volume Button: Press this button, the numerical keyboard come out,
input the filling volume here.
J、 Filling Time Button: Press this button, the numerical keyboard come out,
input the filling time. Click confirm, it will ask whether continue to input the
pause time, choose ‘YES’, you can input the pause time, choose ‘NO’, back to
the main interface.
K、 Filling Numbers Button: Press this button, the numerical keyboard come out,
input the filling numbers. If input ‘0’, the filling number is unlimited.
3、 Flow Calibration Interface:
Flow Calibration Interface as below:
Shenchen Peristaltic Pump DF600 Plus
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10.00
1.00
No.1 0.0000ml +0.0000ml
Test
Valid unit
Disp. Vol.
Disp. Time
Actual Vol. Volume Adjustment
ml
s1.00
CAL
Cancel
Add
Dec
Esc
First, click the ‘Valid Unit’ drop-down menu, choose filling unit. The filling
volume and time is same as setted.
Calibration Process as below:
A、 Select pump head number
B、 Click Start button to start the test, display countdown filling time, it will stop
automatically, and the numerical keyboard come out, you can input the actual
filling volume. After input the actual filling volume, it will ask whether continue
test ( suggest 3 times), choose ‘YES’, it will test again; choose ‘NO’, back to the
calibration interface.
C、 After several tests, actual filling volume display area display the average volume,
click ‘Calibration’ button, display calibrate successful.
D、 Test again to check whether the filling volume meet requests. If request higher
accuracy, you can use the adjust function, click ‘Add’ or ‘Decrease’ button,
micro adjust the filling volume, meet high accuracy filling.
E、 Click ‘Cancel’ button, cancel the tests, actual filling volume return to 0.
Shenchen Peristaltic Pump DF600 Plus
- 10 -
Online Micro Adjust Filling Volume Process:
If one of the filling unit filling volume is not correct during working, this function can
micro adjust the filling volume online without affect the product line.
A.Click the Calibration button on the main interface, enter flow calibration interface.
B. Now only the ‘Valid Unit’, ‘Add’ and ‘Decrease’ ‘Exit’ button can be used, other
button is forbidden.
C. Choose valid unit, click add or decrease button to adjust the filling volume. If valid
unit choose Broadcast, it will adjust all the filling units.
4.Real-time Monitor Interface:
Monitor Interface as below:
No. Status CW/CCW rpm Directions
01
02
03
04
01
Run
Run
Run
Run
Run
CW
CW
CW
CW
CW
305.25
298.34
315.10
306.04
305.25
OK
OK
OK
OK
OK
Pause Esc
Click Monitor button on the main interface to enter the monitor interface, check the
working state of the effective filling unit, include state, direction, speed and
instruction. All the filling units working state cycle display on this interface, click ’
Pause’ button to pause the cycle display, click again it will continue display.
Shenchen Peristaltic Pump DF600 Plus
- 11 -
5. Pump Head & Tubing Interface :
Max:17.00 ml/sec
Min:28.33 ul/sec
YZ1515x
Pump Head Reference Flow Rate
25#
Tubing Size
OK Cancle
Suck-back
0.00
Click ‘System setting’ in the main interface, click ‘Pump head & Tubing’, enter
pump head and tubing setting interface. Click pump head model, choose the correct
tubing size. The reference flow rate area display the max. and min. flow rate with
the pump head and tubing size.
Click ‘Suck-back’, input the back suction angle, then confirm. All the filling units
have been setted as this back suction angle.
Click ‘Cancle’ back to the system setting interface.
Shenchen Peristaltic Pump DF600 Plus
- 12 -
6.Communication Setting Interface:
Communication Setting Interface as below:
9600
OK
RS485
01
Set baud rate Slave No.
ON/OFFRS232/RS485
This interface is for the communication between controller and HMI. The
communication between controller and pump only need to change the slave address.
Controller just need to choose the relative effective unit. When you change the
slave address need to restart it.
Click Setting button in the main interface, then click Communication button to enter
Communications Settings interface.
This pump support MODBUS--RTU Mode. Please select baud rates and
communication interface (RS485). Click Slave No. button to enter peristaltic pump
address No.(range:1-32 ), select communication enable is ON. Then this pump can
be communication with master, receiving master signal.
NOTE: Peristaltic pump only under communication control when in the main
interface, it’s out of communication control when in other interface.
Shenchen Peristaltic Pump DF600 Plus
- 13 -
7.Common Mode Interface:
Common Mode Interface as below:
Add OK
PumpHead Tube Disp. Vol. Pause Time Suck-Back
YZ1515x
YZ1515x
14#
16#
2
7
2
2
0
0
Disp. Time
1
1
CancelClearDec. 》《
Click System Setting button on the main interface, click Common Mode
button, enter choose common mode interface.
Add Button: Click this button to add one common mode, it can save 60 modes.
Add mode interface as below, click button and input parameter.
10.00
Disp. Vol.
Disp. Time
Pause Time
YZ1515x
Pump Head
25#
Tube Size
Suct-Back
ml
s
s
OK
Cancel
1.00
1.00 0.00
Delete Button:Choose one common button, click Delete button, it will ask
Shenchen Peristaltic Pump DF600 Plus
- 14 -
whether delete, click ‘YES’, then you can delete this mode.
Empty Button:Click this button, it will ask whether empty all, click ‘YES’,
then empty all the common mode.
Confirm Button: Choose one of the common mode, click ‘Confirm’ button,
then it will back to the main interface. The filling parameter is same as the one
you choosed from the common mode.
Cancel Button: Click this button back to the system setting interface.
ADD/DEC.:Click this button to check the previous and next page.
8.Choose Effective Unit Interface:
Choose effective unit interface as below:
No.1 No.2 No.3 No.4 No.5 No.6
No.7 No.8 No.9 No.10 No.11 No.12
No.13 No.14 No.15 No.16Back
Click the System Setting button on the main interface, click Effective Unit button,
enter Effective Unit setting interface.
You can choose the effective filling unit freely, click pump head icon to make the
relevant filling unit effective or noneffective. Effective pump head icon will have
green shadow, as in the above picture No.1, No.2, No.3 and No.4. When
noneffective do not have shadow.
This function can turn on or turn off one or several filling unit when it working, to meet
different request of the filling channel. Click Back button, back to the system
Shenchen Peristaltic Pump DF600 Plus
- 15 -
setting interface.
9. Date and Time Setting Interface:
Date and Time Setting Interface as below:
Back
12-hour
24-hour
Set Date
Set Time
2012-3-15
8:45:35 AM
Thursday
Click System Setting button on the main interface, click Date and Time button,
enter date and time setting interface.
You can set the current date and time, it is displayed on the top right corner on the
main interface.
Click Set Date button, the numerical keyboard come out, input the Year, setting
year range is 1970-2099. After input the year, click confirm to set the month and
day.
Click Set Time button, the numerical keyboard come out, input the hour, minute
and second.
Shenchen Peristaltic Pump DF600 Plus
- 16 -
DF600 Plus External control interface description
Description of the external control interface of the filling unit
Bottleless stop signal interface description
5-pin aviation plug connector on the back of the filling unit
Filling unit interface description B interface in the illustration
1
2
34
5
This signal is an optocoupler isolation signal. As shown in the figure, when the
optocoupler is turned on, the missing and stop signal is valid.
The filling unit does not run, and the filling unit is normally filled when the
optocoupler is turned off.
1 pin (red line) Signal: filling unit lacking bottle stop signal line
Signal is connected to the sensor signal output that detects the lack of
bottle (the default is 24VDC sensor).
5 pin (black line) Com: The negative end of the sensor.
Filling completion signal interface description
The 2 pin (yellow line) and the 3 pin (blue line) of the 5-pin aviation plug on the
back of the filling unit are the output signal interface of the filling unit, and the
filling is completed once, and the indication signal is output once.
The circuit board output circuit diagram is shown below
Shenchen Peristaltic Pump DF600 Plus
- 17 -
Controller External Control Interface Instruction:
The green terminal on the back of the controller is the external control interface, as
show in the below picture:
+5V
GD1
GD2
NC
CW/CCW
R/S 2
GD1
485A
485B
①②③④
1. Interior +5VDC output
2. External control direction, start/stop signal input port: Active signal input (24
VDC)
If need change to 5VDC or 12VDC input, please open the controller
housing, and change the jumper connection on the external control
board as below :
Shenchen Peristaltic Pump DF600 Plus
- 18 -
The signal recognition is rising edge effective, the minimum duration of the high
level is 200ms.
GD2:The common port of the external control signal input.
NC:External stop signal input ( signal rising edge effective) .
CW/CCW:External emptying signal input (signal rising edge
effective. )
R/S 2:External start signal input ( signal rising edge effective) .
3. External control start/stop signal input port:
The switch can be connected between R/S 1 and GD1, and the signal is valid when
the switch is closed, and the filling is started. When this signal is received during
operation, the device stops, this signal is received again, and the device restarts
filling.
Shenchen Peristaltic Pump DF600 Plus
- 19 -
4. The external control wiring diagram is as follows
+5V
GD1
GD2
NC
CW/CCW
R/S 2
R/S 1
GD1
485A
485B
24VK2
K1
K4
Start/pause
Direction
Foot pedal
K3Stop
a. Shorten K1 and disconnect it, the motor starts, and the motor is suspended
after the short circuit;
b. After shorting K3, the motor stops working
c. Each time K2 is shorted and disconnected once, the motor direction changes
once;
e. Disconnect K4 after short circuit, start the motor, and disconnect the motor
after it is shorted again;
Shenchen Peristaltic Pump DF600 Plus
- 20 -
5. Communication interface
Select RS485 in the communication setting interface to realize communication
between the human-machine interface and the controller.
GD1: RS485 signal ground.
A+: Connect RS485 converter A+ terminal.
B-: Connect to the B-side of the RS485 converter.
DF600 Plus Technical Specification
Filling volume
range 0.1-9999.99ml
Communicati
on RS485
Filling time range 0.5-9999.99s External
control Switching signal
Pause time range 0.5-9999.99s IP rate IP31
volume resolution 0.01ml Temp 0-40℃
Time resolution 0.01s Humidity <80%
Copy time range 1-9999
0 is no limited Power
AC 220V±10% 50Hz/60Hz
(Standard)
AC 110V±10% 50Hz/60Hz
(Optional)
Flow rate range
DF600Plus 0.07~2280ml/min
DF600 PlusII 2.11~3600ml/min
DF600 PlusIII 3.0~6000ml/min
DF600 PlusIV 6.9~12000ml/min
DF350 Plus 0.1~4340ml/min
Motor type DF600 Plus/DF600 Stepper motor
Shenchen Peristaltic Pump DF600 Plus
- 21 -
PlusII
DF600 PlusIII
/DF600
PlusIV/DF350 Plus
Servo motor
Power
consumption
DF600 Plus Each unit<50W
DF600 Plus II Each unit<80W
DF600 Plus III Each unit<180W
DF600 Plus IV Each unit<300W
DF350 Plus Each unit<180W
DF600 Plus Function and Features:
It can load different pump head:YZ1515x、YZ2515x、DZ25-3L.
Accurate angle control technology, high precision filling.
Color touch screen control, friendly interface, dynamic display filling state,
also display the filling parameter and system setting.
Intelligent calibration function, you can calibrate the filling volume before
production, to ensure the filling accuracy.
Online micro adjustment function, you can micro adjust the filling volume
during production. It can avoid the filling errors because of tubing fatigue
and elasticity decreased.
Can extend filling volume on one controller, to save cost.
Real-time monitor, dynamic display monitor results, also have alarm
function, ensure produce safely.
Effective unit setting, you can start or stop one or several of the filling
units during production.
Can save 60 common filling modes, save setting times, improve working
Shenchen Peristaltic Pump DF600 Plus
- 22 -
efficiency.
Suck-back angle setting, avoid liquid drop off when the pump stop
working.
External control start and stop.
Each channel receive missing bottle stop signal separately, to make the
single channel can stop when missing bottles.
Fast filling liquid function, not only can wash the tubing, but also can fill
liquid in the tubing.
304 stainless steel housing, resist corrosion, no rust, conform to GMP
sanitary request.
Standard Modbus communication protocol for remote control under
various conditions
Product Dimension:
DF600 plus/DF600 plus II size(mm)
Shenchen Peristaltic Pump DF600 Plus
- 24 -
Maintenance
When pump is not working, please loose the cartridges of pressing the tubing for
avoiding changing the shape of tubing because of longtime extrusion.
Keep the rollers of pump head clean and dry, otherwise it can quicken the tubing
wearing, reduce the useful life of tubing and lead the rollers to damage in earlier.
Pump head can not resist super corrosive liquid. Please pay attention to it when it is
using.
Keep the rollers of pump head clean and dry. If the surface of rollers is not clean, it
can quicken the tubing wearing, and reduce the useful life of tubing. If liquid were
on the rollers, please dry it. Longtime moisture can damage the rollers.
Warranty and After Sales Service
Products have 3 year warranty (not including tubing). In the warranty, the products
are damaged because of users’ wrong operation or other human damages, our
company do not responsibility for warranty. Beyond the warranty, we only charge
the cost of maintenance. Refer to all maintenance including in and beyond the
warranty, we do not bear any freight charges because of maintenance.
MADE IN CHINA
Baoding Shenchen Precision Pump Co., Ltd.
Address:No.103,Building 2, ZhiDian Industrial Park, FuXing East Road999, Baodin
g,China.
Tel: 86- 0312- 6780680 6780681
Fax: 86-312- 6780636
Website: www.good-pump.com
Email: [email protected]