SINGLE-BALANCED MIXER PROJECT
FINAL PRESENTATION
RIT Senior ProjectJared BurdickMay 17, 2012
Multidisciplinary Senior Design ConferenceKate Gleason College of Engineering
Rochester Institute of TechnologyRochester, New York 14623
INTRODUCTION What is a mixer?
A device used to convert frequencies. Mixer is a term generally associated with converting higher
frequencies to lower frequencies. Where are they used?
Communication systems. Radar applications.
How does a mixer work? They take advantage of the non-linear properties of diodes. The signal (RF) is “mixed” with another fixed (or tunable)
frequency (LO) and a “difference” frequency (IF) is produced along with a number of predictable inter-modulation products.
There are several different configurations for mixers. A single-balanced configuration was selected for this project.
RF
LO
IF
PROJECT GOALS Research Mixers
Understand theory, applications, configurations, and design trade-offs.
Design, Simulate, Prototype Mixer Choose an appropriate configuration. Develop design and simulation skills. Mitigate risks and follow project plan. Test mixer and compare simulated to actual
performance. Analyze results and offer possible future improvements /
implementations.
CUSTOMER NEEDS
Need to Update
SPECIFICATIONS
Need to Update
Several specifications were modified during the development (with customer approval)
SYSTEM BLOCK DIAGRAM
Need to Update
COMPONENTS USED Anaren 90º Hybrid Coupler (XC0900A-3S)
Avago Schottky-Diode (HSMS-2822)
Coilcraft Chip Inductors (0805HT-12NTJB)
DLI Chip Capacitors (C06UL120G and C04UL2R7)
Gigalane SMA Connector (PAF-S05-007)
Murata Chip Inductor (LQW18AN39NG00D)
Rogers Substrate Material (RO4003C)
AWR MODELSIN D QID = L 1L = 1 2 n HQ = 4 0F Q = 0 .1 G H zA L P H = 0
C A P QID = C 1C = 1 2 p FQ = 5 0F Q = 0 .1 G H zA L P H = 0
IN D QID = L 2L = 3 9 n HQ = 4 0F Q = 0 .1 G H zA L P H = 0
C A P QID = C 2C = 1 2 p FQ = 5 0F Q = 0 .1 G H zA L P H = 0
IN D QID = L 3L = 1 2 n HQ = 4 0F Q = 0 .1 G H zA L P H = 0
P O R TP = 1Z= 5 0 O h m
P O R TP = 2Z= 5 0 O h m
L u m p ed E lem en t F ilt erL u m p ed L PFM ax im a lly F la tD eg r ee= 5F p = 4 0 0 M H z
Single-Balanced Mixer
5th Order LPF
DESIGN TRADE-OFFS & DECISIONS MADE Configuration
Use commercially available components wherever possible. Removed BPF’s from the RF and LO paths due to not readily available. Went to lumped-element LPF in the IF path for the same reason.
LO Leakage (LO to IF Isolation) Increased to 5th order of LPF at IF port
Better rejection (approx. 20dB more) at 1GHz, which improved LO/IF isolation (SBM configuration offers no natural reduction of the LO).
Conversion Loss Flatness Added micro-strip quarter-wave transformer to help match the impedance
coming out of the diodes and going into LPF Varied width of micro-strip line to see which gave the best conversion loss result
Changed the radial RF micro-strip choke into a shorted quarter-wave micros-trip stub
Tried Various angles for the radial choke and line width and found there was little improvement
Finally went to a true shorted quarter-wave stub Gave the best result in simulation Easy to provide ground to stub for physical layout
Added RF bypass capacitor shorted to ground after the diode provide additional filtering prior to the impedance transformation.
Improved conversion loss level and flatness
SIMULATION RESULTS
0.8 0.9 1 1.1 1.2Frequency (GHz)
Mixer Conversion Loss
-8
-7
-6
-5
-4
Co
nve
rsio
n L
oss
(dB
m)
0.8 1.2Frequency (GHz)
M ixer Return Losses
-40
-30
-20
-10
0
Re
turn
Lo
ss (
dB
)
LO Return Loss, dB
RF Return Loss, dB
0.8 0.9 1 1.1 1.2Frequency (GHz)
Mixer Isolation
-70
-60
-50
-40
-30
-20
Out
put L
evel
(dB
m)
PRF@IF (dBm)
PLO@IF (dBm)
0 1 2 3 4 4.8Frequency (GHz)
IF Outpu t P o w e r S pe c trum
-80
-60
-40
-20
0
Po
we
r (d
Bm
)
0.6 GHz-63.94 dBm
0.4 GHz-61.92 dBm
0.8 GHz-51.21 dBm
1 GHz-40.24 dBm
0.2 GHz-16.86 dBm
RF = 0.8 GHZLO = 1.0 GHz
SIMULATION RESULTS
0 0.5 1 1.5 2 2.5Frequency (GHz)
LPF IL RL
-80
-60
-40
-20
0
Inse
rtio
n L
oss
-40
-30
-20
-10
0
Ret
urn
Lo
ss
DB(|S(2,1)|) (L)LPF
DB(|S(1,1)|) (R)LPF
0.8 0.9 1 1.1 1.2 1.3Frequency (GHz)
XC0900A3 Coupling
-3.6
-3.4
-3.2
-3
-2.8
Cou
plin
g (d
B)
1.1994 GHz-2.8599 dB
1.1995 GHz-3.5242 dB
1.0006 GHz-3.0466 dB
1.0003 GHz-3.1613 dB
DB(|S(3,1)|)Coupler
DB(|S(4,1)|)Coupler
Power Compression Approximate 1dB Compression Points
CIRCUIT LAYOUT &ASSEMBLED UNIT
SMA Conn Launch(RF In)
SMA Conn Launch(LO In)
SMA Conn Launch (IF Out)
LPF
λ/4 transformerDiode Pair
Coupler
λ/4 shorted stub
λ/4 shorted stub
RF Bypass Cap
Circuit Layout
Assembled Unit
TEST RESULTS – SUMMARY COMPARISON
All specifications were met by both units built.Both units had very similar performance.
Unit 1 Unit 2S1 RF Frequency GHz 0.8 - 1.2 OK OK OKS2 LO Frequency GHz 1 OK OK OKS3 IF Frequency MHz DC - 200 OK OK OK
S4Maximum Conversion Loss
dB 10 7.2 7.6 8.0
S5 RF/IF Isolation dB 30 42 37.0 38.5S6 LO/IF Isolation dB 35 50 41.0 43.0 LPF rejection less than simulated.S7 Minimum LO Power dBm 10 OK OK OKS8 Maximum RF Power dBm -10 OK OK OK
S9Minimum 1dB Compression
dBm 5 8 8.6 8.6 Approximate Value
S10 Maximum RF VSWR Ratio 2.0:1 1.40:1 1.29:1 1.25:1S11 Maximum LO VSWR Ratio 2.5:1 1.09:1 1.05:1 1.08:1S12 Maximum IF VSWR Ratio 1.5:1 - 1.46:1 1.43:1 Not simulated
LO & RF Port VSWR's response similar - LO port defined at 1.0 GHz only (null)
All parameters tested at these levels.
Spec #
Specification (metric)
Unit of Measure
Spec Simulated Measured Comments
All parameters tested over these ranges. Several tests looked at performance beyond specified.
TEST RESULTS
-8.0
-7.5
-7.0
-6.5
-6.0
-5.5
-5.0
-4.5
-4.0
Conv
ersio
n Ga
in (
dB)
RF Frequency (GHz)
Conversion Gain (dB)Unit #1
Conversion Gain (dB)
Simulation (dB)
0
10
20
30
40
50
60
0.800 0.900 1.005 1.100 1.200
Isol
ation
(dB)
RF Frequency (GHz)
RF - IF Isolation - Unit #1
Measured Simulated
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
-6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Conv
ersio
n Lo
ss (d
B)
RF Input Power Level (dBm)
Conversion Loss vs. RF Input PowerUnit #1
0.8 GHz
0.9 GHz
1.005 GHz
1.1 GHz
1.2 GHz
-60
-50
-40
-30
-20
-10
0
Spur
Leve
l(dBc
)
Frequency (GHz)
Highest Spur Output Level Unit #1
Measured Simulated
Conversion Loss RF to IF Isolation
1-dB Compression
Spurious Output
TEST RESULTS
Unit #1IF Output SpectrumLO = 1000 MHzRF = 850 MHzHoriz. Scale: 200 MHz/div
0 1 2 3 4 4.85Frequency (GHz)
IF Output P o w e r S pe c trum
-80
-60
-40
-20
0
Po
we
r (d
Bm
)
0.7 GHz-77.27 dBm
0.3 GHz-72.65 dBm 0.85 GHz
-54.26 dBm
1 GHz-40.24 dBm
0.15 GHz-16.27 dBm
RF = 0.85 GHZLO = 1.0 GHz
Spurious Output
CONCLUSIONS The prototype mixer met the target specifications.
There were differences between the simulated performance and the actual measured performance.
In general, the actual measured performance was consistent with the model. LO to IF Isolation about 7-9 dB less.
Suspect that the LPF roll-off (rejection at higher frequencies) was less than modeled – this will need further evaluation to confirm.
RF to IF Isolation 3-5 dB less – LPF roll-off would contribute here as well. Conversion Loss was slightly higher – connectors not modeled could be a
contributor.
Future Iterations / Investigations. Add BPF to the LO and RF input paths. Investigate LPF performance. Refine the AWR model (connectors, HFSS sub-models, etc.). Work on final mechanical packaging concept.
LESSONS LEARNED Do your homework before starting to design
There are many trade-offs that need to be considered and decisions that need to be made in order to best match the expected performance to the application and requirements.
Ability to model the circuits accurately was key and greatly increased the probability of success.
Time is a scare resource Valuable lessons can be learned even in non-ideal circumstances. Figuring out project limitations early on in the process helped reduce risk and
deliver the final product on time. Look at contingency plans (alternate parts, fabrication alternatives etc.) Identifying concrete action items helped to focus efforts and reduce wasted
time.
Make use of all available resources Eliciting feedback from other knowledgeable people proved invaluable. There was a significant amount of information available on-line (technical
papers, forums, etc.).