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SYLLABUS FOR WRITTEN EXAMINATION OF PAPER II (PART VI) OF
CIVILIAN TRADE INSTRUCTOR (CTIs) FOR PARTICULAR TRADES AT HQ MEG & CENTRE
1. (a) Time Allowed (General Candidates) : 3 Hours (including Paper I (Part I to V) )
(b) Time Allowed (Visually Handicapped) : 3 Hours 20 Minutes (including Paper I (Part I to V) )
(c) Question Paper : Objective Multiple Choice Type
(d) 50 Questions for particular trade and each question will have 02 marks. (Total 100 Marks)
(e) Total Marks : 100 Marks
GENERAL SYLLABUS FOR MASON
2. CONSTRUCTION TECHNOLOGY
(a) Determine fineness of cement using
(i) Dry blank sieving (ii) Blaine’s air permeability method.
(b) Determine the standard consistency, initial and final setting time of cement sample using Vicat’s apparatus.
(c) To determine the soundness of given sample of cement.
(d) To determine the compressive strength of cement sample.
(e) To determine the specific gravity and water absorption of coarse aggregate.
(f) To determine the fineness modulus and particle size distribution of course, fine, and all in aggregates
(g) To determine the percentage bulking of a fine aggregate sample.
(h) To determine consistency of freshly mixed concrete of given proportion by slump test.
(j) To determine the workability of freshly mixed concrete of given proportion by Compact‐on factor test.
(k) To determine the cube strength and cylinder strength of concrete of given proportion and given water cement ratio
(l) To determine the water absorption and porosity of given stone sample.
(m) To determine the compressive strength of a stone sample.
(n) To determine the water absorption of burnt clay bricks.
(o) To determine the compressive strength of burnt clay bricks.
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3. Building materials:
(a) Building materials: Classification and requirements of good stone and brick, Brick manufacturing, harmful ingredients,
testing, constituent of a good brick earth, lime, manufacturing, field‐testing, artificial hydraulic lime;
(b) Timber: classification, structure, seasoning, defects ;
(c) Paints: Constituents, types, characteristics of varnishes.
(d) Concrete technology: Cement: Composition, manufacture, field‐testing, storage; Cement concrete; workability, durability,
characteristic strength, physical tests, Concrete Mix design.
(e) Building construction: Stone masonry: safe permissible loads, brick masonry: bonds, laying, reinforced brick work,
defects, glass block masonry, Partition: Non load bearing, brick, clay block, timber and glass, cavity walls; Dampness: sources,
effects, prevention, materials used, Roof types, Floor type: brick, cement concrete, terrazzo, mosaic, tiled, doors and windows.
(f) Construction equipment: Selection , bulldozer, dumpers, trenchers, excavators, hoe, hoists, graders, piling hammers,
pumps, compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers.
(g) Determinate Structures : Classification and types of structures, Type of Loads. Simple Stresses and strains: Hooke’s law,
stress strain relationship, Elastic constants and their relations, Thermal stresses. Shear forces and bending moments in beams and SFD and
BMD. Stresses in beams: Direct, Bending, shear and torsion. Principal stresses and strains: Mohr’s circle and ellipse of stresses and
strains.Deflections in beams ‐ Double integration, Macaulay’s method, moment area, conjugate beam. Principle of vitual work ‐
Castigliano’s first theorems, unit load method
4. CIVIL ENGINEERING MATERIALS AND BUILDING CONSTRUCTION
(a) Building materials:
(i) Stones: Classification, requirements of good materials, Querying of stones, common building stones.
(ii) Bricks: Classification of bricks‐constituent of a good brick earth, harmful ingredients, manufacturing of bricks,
testing of bricks.
(iii) Tiles, Terra ‐ cotta: Manufacturing of tiles and terra‐cotta, types of terra‐cotta, uses of terra cotta.
(iv) Lime: Classification, manufactures of lime, artificial hydraulic lime, pozzuolana, field‐testing of lime.
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(v) Cements: Composition, manufactures of Portland cement, field‐testing of cement, special types of cements, storage
of cement.
(vi) Steel: Types of steel, marketable forms, stress‐ strain behavior.
(vii) Cement concrete: Various constituents, preparation and properties of concrete in fresh state, factors affecting
workability, durability and strength, characteristic strength, stress‐ strain behavior, acceptance criteria, mix‐ design and
physical tests.
(ix) Timber: Classification of timber, structure of timber, seasoning of timber, defects in timber, important Indian
timbers.
(x) Paints and varnishes: Constituents of paints, types of paints, types, constituents and characteristics of varnishes,
miscellaneous.
(xi) Introduction to polymers: Polymeric materials, PVC, Polyester, HDPE, CDPE etc. Classification, properties and
applications in civil engineering.
(b) Building Construction:
(i) Brick and stone masonry: Various terms used, types, tools used, bonds in brick work, dressing of stones,
applications for lifting stones.
(ii) Partition and cavity walls: Types of non bearing partition‐ brick partitions, clay block partitions, timber partitions
and glass partitions, construction of a masonry cavity walls.
(iii) Damp prevention: Sources of dampness, effects of dampness, prevention of dampness, materials used in damp
proofing course.
(iv) Roofs: Types, terms used in sloping roof, king post truss, queen post truss, simple steel roof trusses.
(v) Floors: Components of floor, brick floors, cement concrete floors, terrazzo flooring, mosaic floorings, tiled flooring.
(vi) Doors and Windows: Locations, sizes general types of door movement, various types of doors and windows.
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5. THEORY OF STRUCTURES.
(a) Introduction: Classification of structures, equations of equilibrium, stability, static and kinematics indeterminacies,
principle of superposition. Slopes and deflections in determinate beams and frames: Double integration, Macaulay’s moment area
and conjugate beam methods, deflection from strain energy, Castiglione’s theorem and its applications, unit load method,
deflection of pin‐jointed frames, Maxwell’s reciprocal theorem. Moving loads and influence lines: Analysis of statically
determinate structures subjected to moving loads, calculation of maximum and absolute maximum B.M. and S.F., Influence line
Diagram for reaction, S.F. and B.M. in beams trusses and 3‐hinged arches. Analysis of indeterminate beams and frames: Force
and displacement approaches in analysis of indeterminate structures, Method of consistent deformation, principle of minimum
strain energy, slope deflection method, moment distribution method, Muller‐Breslau Principle and analysis of indeterminate pin
jointed frames Plastic analysis: Introduction, plastic hinge concept, plastic modulus, shape factor, upper and lower hound
theorems, collapse mechanisms, combined mechanism, plastic analysis of beams and portal frames by equilibrium and
mechanism methods.
6. SOIL MECHANICS
(a) Introduction: Definition of soil, rock, soil mechanics and foundation engineering, soil formation, soil structure, soil map
of India.
(i) Soil properties: Basic definitions, phase diagram, water content, specific gravity, void ratio, porosity, unit weight,
weight volume relationships, index properties of soil and their determination, classification of soils, degree of saturation,
density index. Permeability and seepage : Darcy’s law and its validity, seepage velocity, discharge velocity, constant
and variable head permea‐meter, pumping in and out tests, permeability of stratified soils, factors affecting permeability,
Laplace’s equation, flow potential flow net and its properties, different methods of drawing flownets, seepage pressure,
quick sand, exit gradient, piping, design of filter, principle of total and effective stresses, capillarity conditions
in soil, effective and pore pressures.
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(ii) Stresses in soils: Need for finding stress distribution in soil, assumptions in elastic theories, Boussinesq’s equation
for point, line, circular and rectangular loads, Westergaad’s formula for point load, comparison of Boussinesq’s and
Westergaad’s equation, concept and use of pressure bulbs, principle and use of New mark’s influence chart, contact
pressure.
(iii) Compaction: Mechanism of compaction, objective of compaction, measurement of compaction, factors affecting
compaction, optimum moisture content, Standard Proctor test, Modified Proctor test, effect of moisture content and
compactive effort on dry density, zero air void curve, compaction of cohesionless soils, field compaction, field control of
compaction.
(iv) Consolidation: Mechanism of consolidation, e‐log (p) curves, basic definitions, estimation of preconsolidation
pressure, normally consolidation and over consolidation ratio, Terzaghi’s theory of one dimensional consolidation,
assumptions, governing equation, standard solution, laboratory determination of consolidation properties of soil, magnitude
and rate of consolidation, settlements, secondary consolidation, compression characteristics of clays and settlement
analysis.
(v) Shear strength : Normal, shear and principal stresses, Columb’s equation, Mohr’s stress circle, Mohr‐Columb
failure criteria, laboratory determination of shear parameters of soil by direct shear tests, triaxial test, unconfined
compression test, Vane shear test, Consolidated drained, consolidated undrained and unconsolidated undrained shear test,
pore pressure parameters, Lambe’s p‐q diagram.
(aa) Determination of water content by oven drying method
(ab) Determination of specific gravity by pycnometer
(ac) Determination of field density and dry unit weight by core cutter method
(ad) Determination of field density by sand replacement method
(ae) Determination of grain size distribution by sieve analysis
(af) Determination of grain size distribution by hydrometer analysis
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(ag) Determination of liquid limit of soil
(ah) Determination of plastic limit of soil
(aj) Determination of compaction properties of soil by standard proctor test
(ak) Determination of shear parameters of soil by direct shear method
7. PROJECT MANAGEMENT AND QUANTITY SURVEYING
(a) Construction plant and equipment: Factors affecting selection of equipment, aggregate production techniques, crushers,
concrete production (only general features of equipments will be discussed).
(b) Specifications: Object of specifications, general specifications, detailed specifications of the following: earth work in
foundation, lean concrete in foundation, cement concrete, RCC, brick work, plastering, cement concrete floor, mosaic floor, white
washing, distempering, painting, doors and windows, DPC, centering and shuttering, stone masonry, cement mortar, lime mortar.
(c) Introduction of trade scope for training in the trade safety precautions. Carpenter’s hard tools their names materials
from which made and uses. Grinder of tools precautions to be taken. Common joints their description and use. Use of nails screws
hings dowels etc, joining compounds. Purposes of arch centering door frames etc., and point to be attended to while making them.
(d) Description- specification and general care & maintenance of common tools used by a brick mason. Evolution of brick
size and shape of brick constituents of brick earth-step in manufacturing of bricks detail regarding preparation of earth molding
drying &burning types of kilns used for burning. Fundamental technical terms used in brick masonry and their description sizes
of common brick and joints. Necessity of bending bricks. Material used for bonding bricks mortar type of mortar including mud
mortar ratio of mix method of mixing mortar for masonry and plaster. Description specification and general care of alignment
tools used by bricks mason gauge rod. Kinds of bricks and their uses. Characteristics of good bricks transportation and handling
of the bricks tiles roofing & flooring –brief description about their manufacture and use. Necessity of wetting bricks &tiles before
use. Brick work-racking back and tooting details of bonding 9’’ and 131/2
’’ English and Flemish bond special precautions at
quoins –characteristics of each description specification of mortar tools. Cross wall and methods of construction –grouting of
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mortar joining and finishing of brick work. Different types of pointing tools used for same details of bonding cross wall. English
& Flemish bond special precaution at junctions. Lime types-technical terms methods of manufacturing lime kilns and method of
slacking comparison of hydraulic lime &cement. Method of construction of English and Flemish garden wall bonds its
advantages &disadvantages over English and Flemish bonds PWD specification on brick work
(e) Block bonding of cross walls. Construction of coping-different shape of coping materials, used weathering & proving
drip cement types brief description of method of precautions-PWD instruction on the above. Foundation definition purpose types
and important technical terms cause of failure. Construction of still with over sailing courses-gauge rod. Its purpose construction
and use door and window frames. Hold fats and do dowels purpose & method of fixing PWD specification on the above. Sand type
building. Arch purpose and type technical terms used in connection with arches setting out of trammel and template for preparing
voussoirs and key bricks dead man (Burji) construction of centering for arch. Reinforces concrete lintel materials required
method of construction handling and lifting precautions necessary setting lintels in position method of construction of form works
for casting the lintel method of fixing uprights folding wedges for stripping cutting, bending binding and placing of reinforcement
including canopy and porch. Hollow bricks-glazed sand lime bricks method of manufacturing land uses advantages and
advantages. Necessary to pillars types relations between cross section and height.
(g) Details of bending for square and rectangular pillars.
(f) Precaution by construction. Technical term advantages and constructional details regarding cavity wall precaution to be
taken at the bottom of cavity provision of weep holes and meal ties with their proper distribution.
(g) Special care at the junction of door or window openings. Definition of scaffolding types and part precautions to be
observed. Local PWD specifications (Surki-Puzzolina). Site clearance profile and builders square steps in setting out marking of
center line, excavation and other lines use of dead man and checking accuracy precautions. Windows & ventilators: including steel
window and ventilators fixtures and fastening used in doors, windows and ventilators. Plastering tool use description necessary for
screeds and their fixing steps in plastering door and window openings. Concrete ingredients selection of materials various ratio of
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mix and where they are uses measuring of materials for mixing. Moulding types place where the moulding occur in a building
geometry of moulding making and using a mould.
Architectural terms concerned with classic moulding such as architrave apex, baluster bose column pedestals tympanum
hand and machine mixing of concrete laying concrete. Method of curing local PWD specification water cement ratio. Types of floor
and construction details such as consolidation of beds and filling concrete base & finishing. Types of floor such as mud or mureom,
brick, stone, cement, concrete, terrazzo, mosaic, asphalt. Familiarization with the local municipal bye law Granolithic flooring.
Purpose of drainage different systems their advantages & disadvantages method of collection, carriage and final disposal of wastage
various types of constructions necessary. Classification of roofs-types parts, trusses roof covering materials for flat roof.
(h) House drainage system normal layout of drainage to dwelling traps. (Gulley, nahani, etc.) Their description purpose
and method of fixing sanitary fitting such as W.C. urinal wash basin kitchen suit , construction of surface drains & paying its
surface with bricks. Drainage pipes types. Materials and size gradient for different diameter methods of jointing and laying
importance of water tightness concrete base and covering timber structure of tree, classification felling seasoning defects in timber
local wood available their characteristics and use ply wood laminated boards brief description and use. Manhole standard sizes,
necessity details of construction & benching provision of foot rests and drops top cover of manhole. Different methods of testing
drainage system local PWD specification or the above subject.
(j) Septic tank its purpose parts & method of construction bonding & water proofing of tank walls method of lining field drain
with bricks shoring for deep trenches names and sizes of timber member used safety precautions method of pumping sub soil water.
Important of stone as a material for building construction coping conversion and dressing step in stone dressing types of stones as
per ISI specification.
(k) Introduction to R.C.C. user, materials, properties and form work including bending of bar & construction reference to ISI,
code. Reinforced bricks work. Ashlar masonry. Types of joint used in Ashlar such as chamfered beveled construction of stone steps
with moulded nosing classification of stone geological and chemical characteristics of good stone brief description of and use of
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granite basalt tap lime and sand stone slate late rite, gravel marble. Lifting appliances such as lifting tackles, skips, chain, Lewis etc.
Preparation in use them. Step in preparing and moulding of stone preparation of sheet metal mould checking the mould precaution.
Types of marble and constructional detail such as consolidation of fitting & setting n floor, stair, pillar, wall etc
(l) Coping method of construction of different form of coping, such as brick on edge, slabs, semi circular, triangular.
Heathering throtting projecting courses such as corbal cornice. Rules regarding over hand. Construction of attached piers, pillars and
buttresses tumbling in purpose bonding details method of construction reinforced brick work its necessity.
(m) Setting out and bonding details in wall circular in plan, use of profiles and trammel with RCC pre cast circular wall lining
with brick. Setting out and construction of circular gate pillars with brick and stone bending use of different types of materials such
as brick and tile concrete. Hollow block masonry laying of hollow block for wall, columns use of structural clay tile for partition pre
cast concrete partition walls metal lathe partition, with post and planks foam concrete block partitions. Mixing laying compacting of
RCC curing thumb rule regarding percentage of reinforcement for lintels, beams slabs, columns necessity for hook and cranking
shear reinforcement. Type of external and internal finishes such as rough cast pebble dash and stucco-materials used and method of
finishing factor to be kept in view, local PWD specification on the subject.
(n) Stairs technical terms in connection with stair relationship between tread and rise type of stair according to materials and
shape, construction details of brick, stone and RCC stairs. Spiral stairs with precast concrete steps form work and shuttering names
of various member with sizes, distance of placing their removal precautions local PWD specification on the subject. Use of glazed
tiles for wall facing steps in fixing precaution necessity use of tiles in internal corners general precaution on finished job faulty
workmanship and waste of material resulting from unfinished pieces construction and expansion joint method of filling repair of
cracks. Roof pitched roof types, roof covering component part of roof. Theory of trussing , king & queen port trusses
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SPECIFIC SYLLABUS FOR MASON
1 ISI SPECIFICATION
Definition. Uses
2 TERMITE TREATMENT
Types. Why and how it is done
3. TESTING OF BUILDING MATERIALS
Laboratory test for brick, cement
4 ESTIMATION
Types, Calculation and estimation all types of work
5 RE-INFORCED CEMENT CONCRETE
Types of steel rods, Types of bending, Tools for bending and cutting
6 TO SET OUT CENTRE LINE FOR A BUILDING
7 FLOORING
Parts of floor, Types of floor, Good characteristics
8 CULVERTS
Types of culverts
9 BRIDGES
Parts of bridge, Types of bridge
10. ARCHES
Technical terms, Types of arches
11 SHUTTERING
Types of shuttering
12 CONCRETE TECHNOLOGY
Definition of concrete, Types of concrete, Stages in preparation of concrete, Concrete strength
13 SPLITTING AND CUTTING OF STONE
Types of splitting, Types of polishing
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14 CIVIL ENGINEERING DRAWING
Definition, Types of drawing, Blue prints, Drawing scale
15 STABILISED SOIL BLOCK MASONRY
Tools for soil block masonry, Method of moulding soil blocks
16 HOLLOW BLOCK MASONRY
Methods of construction
17 SEPTIC TANK
18 MASON TOOLS
Type of mason tools and their uses
19 BUILDING MATERIALS
Definition, Types of building materials and their uses, Good characteristics or properties
20 CEMENT
Types, Ingredients of cement, Good characteristics of cement
21 SAND
Types, Good characteristics of sand
22 BRICKS
Types, Ingredients of bricks, Manufacturing of brick (process of manufacturing)
Good characteristics of bricks
23 LIME
Types, Compressive strength of lime
24 TYPES OF MORTARS
Uses of mortar, Types of mortar, Procedure of mixing mortar, Good characteristics of mortar
25 BRICK MASONRY
Tools used in brick masonry, Bonds in brick masonry, Technical terms in brick masonry
Rules for bonding, Junction in brick masonry
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26 STONE
Types of rocks, Good characteristics of stone, Types of quarrying, Types of stone masonry
Dressing of stone, Uses of stones
27 DAMP PREVENTION
Effects of dempness, Methods of damp prevent
28 POINTING
Types of pointing, Methods of pointing
29 PLASTERING
Types of plastering, Good characteristics of plastering
30 RCC LINTEL
Method of casting rcc lintel
31 METHOD OF FIXING DOORS AND WINDOWS
Method of fixing
32 ROOF
Types of roofs, Good characteristics of roof
33 COPING
Types, Uses
34 RETAINING WALL
Types, How it is made
35 FOUNDATION
Objects of foundation, Types of loads, Types of loads, Types of foundation, Remedial measures
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GENERAL SYLLABUS FOR CARPENTER AND JOINER
Ser
No
Trade practical Trade theory
1. Familiarization with the workshop, sections and the
general places, wood working sections and wood
working machine ship. Introduction to the safety
rules in the shop floor and the firefighting
equipment Show different exercises /jobs done by
the trainees in the previous year batches etc. Show
different audio – visual and aids, library, show room
etc.
Importance of the trade in the industrial development of the country.
Subjects to be taught and the student of the proficiency to be
attended. Introduction to the general safety causes of the accident
and the remedies. Give some instruction related with the duties of
the trainees, discipline recreational, medical facilities and other
extracurricular activities of the institute. (All necessary guidance to
be provided to the new comers to become familiar with the working
of the industrial training institute system including stores procedures
2. Planning practice:
Demonstration and the users of the plans Setting of
the plane, holding, planning technique. Planning
face side face edge mark use of marking gauge etc.
testing of the of the accuracy flatness twist ness of
the surface use. Use of straight edge, bench stop, try
square, winding strips etc. try square, winding strips
etc. cross planning, edge planning etc. Grinding and
sharpening of the lane blades
Introduction to timber growth of the tree, cross-section of a trunk
parts and the formation of and the functions. Identification of the
timber.
3 Chiseling practice
Demonstration and the use of the different types of
the chisels. Chiseling along the grain across the
grain of the vertical, horizontal etc. Grinding
sharpening and the honing of the chisel.
Hand tools: continued and the different types of the chisels
description tubes sizes, users, grinding sharpening honing etc.
Workshop appliances: work bench, bench vice, bench hook, bench
stop shooting board, mite board etc. types sizes, users etc.
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4 Joint practice:- demonstration and making framing
joints :- Halving joints trenching and house joints.
Mortise and tenon joints plain, haunched, stob
tenon, fare face tenon, brindle joints etc. sharpening
and setting of different types of raw
Classification and grinding of timbers per ISI defects and diseases
in the timber, caused, remedies, hypes of the grains. Joiners:
Classification of joint groups names (framing, broadening and the
lighting) Frame joints:- Halving, trenching and the housing of the
joints, description, types of the uses. Mortise of the tenon joints
different types of the uses. Hand tools: Sharpening and the setting of
the different types of the saws. Saw set, saw sharpening files etc.
5 Demonstration and make Dove—tail joints: Dovetail joints, description, types pin size, uses etc. Timber:
stacking (vertical and horizontal) Moisture content in timber and
its effect on timber moisture meter and oven method Characteristics
of wood Physical and mechanical properties of wood, qualities of
good timber.
6 Broadening joints: Demonstration and make
different types of broadening joints simple butt,
related butt pocket screw, glued butt, tongue and
groove butt joints etc.
Broadening and lengthening joints, description, types, users.
Adhesives, type, uses etc. Hand tools:-Special saws, planes types,
uses Timber:
7 Lengthening joints:Different types of scarf joints
Table scarf, bevel scarf, tension scarf, etc.
A frame of different type of joints. Small article
involving above joints may be made. Introduction
on woodworking machines and workshop safety.
Acquaintance with machine parts, function and
operational techniques of all available wood
working machines. Demonstrate each operation on
different machine :- Band saw :- remove and refit of
band saw blades setting and grinding Operations :-
Ripping making planks/scantling from a log. Cross-
cutting, curves, cutting , beveling chamfering etc .
Seasoning: Types, advantages, disadvantages etc. Holding and
striking tools, Hammers, Mallets etc, Clamps, gash ramps, ‘T’ bar
cramps etc.
Files: Types grades uses, car, and maintenance of hand tools.
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Circular Saw :- Ripping cross cutting rebating ,
grooving etc. Planning Machine :- Surfacing, thick-
nessing chamfering, edging beveling etc, Machine
Operations Conditioned :- Wood Turning lathe :-
Use of turning tools, plain Turning taper turning and
Turning different articles- Chisel handles; table
lamp stand etc. Use of face plate, chuck etc.
Introduction on wood working machine:
Descriptions, types, sizes, parts, functions operation and safety
precautions, care and maintenance oiling, greasing etc. to be ex
pained in brief of the following machines:
Band Saw machine. Circular saw machines. Planning
machines(thickness and surfaces Wood Turing Lathe with Turing
tools, Market form of timber-Terms conversion of timber-Method,
advantages and is advantages of each methods and users,
Drilling Machine: Use of straight shank drills,
tapershank drills, counter sinking bits etc.
Grinding Machines :- Grinding of different types of
tools cutters materials for jobs.
Wood working :- Machines continued :-
Introduction of wood working machine, descriptions types sizes,
parts, functions, operations and safely precautions, care and
maintenance, Oiling, greasing etc. to be explained in brief of the
following machines, continued. (a) Drilling Machines (b) Grinding
Machines (c) Mortise (d) Tenoning (e) Sander (f) Portable machine
(g) Universal wood working Machine. Calculate of timber weight
area, volume etc
Use of special Saws :- Compass saw, frame saw,
Bow saw, fret saw etc, Demonstration and practice.
Use of special planes :- Compass plane, Molding
planes etc. Demonstration and practice. Making a
small wall bracket. Prepare chalk box. Tea tray or
office Tray :-
Hand Tools :- Special Saws :- Description, type size, use care and
maintenance, sharpening and setting of saws. Special planes :-
Compass saw frame saw, bow saw fret saw etc. Description, type,
size, use care and maintenance Timber :- Preservation timber :-
Chemical treatment of Timber. Type, process etc. preservatives
used in the aqua plant.
Use of country drill, hand drill, ratchet brace, Brest
drill. Use of different type drill bits, hand augur
layout of a stool and make cutting list. Prepare a
standard height. Taper legged stool as per lay out.
Use of Adhesives.
Country drill, hand drill bit brace ratchet brace, breast drill-parts
functions, sizes user in different places. Drill bits, type ,sizes
different uses. Calculation of timber required for stool. Prepare
cutting list from drawing (sewn size and finish size)
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Demonstration and make layout of different
furniture. Making notice board or display board .
User hard board ply wood and insulation board.
Making a small rack or meat shelf.
Description of timbers used in furniture making work. :- Teakesal
Deodar, etc. Other wood as available in the local market. Design of
Furniture's for different purpose :- Bed room, dinning Hall, Library,
Office, Work-shop ,Class room , Kitchen ,Garden etc.
Manufacturing process of various boards and shut-like ply wood
block board laminated board hard board insulation board etc. and
description, type market size, use selection of sheets and matching
grade and color.
Manufactures a small table. Demonstration and use
of lock, hinges, hasp and stable etc.
Nails and screw:- Types, sizes, and use , Nuts and tools, washers-
do. Lock , hinges and staple lower bolt etc other fittings:- Type sizes
and uses.
Making a small exercise and of Carving tools and
their sharpening.
Properties of wood. Preparation bill of materials and simple
estimation.
Preparation of surface use too-thing plane for knoty
or interlocked cross grained timber, scraping, sand
papering etc. Preparation of putty and use.
Preparation strain and application on finished
surface.
Method of preparation of surface for straining tools and equipment
required. Sand paper , types, grades finish and uses. Preparation of
putty and use. Staining:- Type, process , methods and staining
materials. Timber:- Different staining method applied for different
timber.
Varnishing on finished surface :- Furniture
polishing:- Demonstration hoe to make French
police. Use of French police and wax police:- Re-
move the police and Repolishing old furniture.
Varnish:- type and use. French police, wax police, types and uses.
Dowel: Types Size, in pattern making work
Marking and Making patterns with self core and
with core prints. Prepare
Types of core and core prints Different use of core and core prints.
core box and pattern. Coring the pattern to its
various position:- (a) Casting position,
(b) Machining position core print. Painting the
pattern, core box etc. As per I.S.I. specifications.
‘color code’ as per ISI specification Use of paints on pattern core,
core box, core prints etc. Estimate volume of wood and other
requirement for pattern making box.
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Safety Precaution Making tools:-Use of steel rule,
square, scriber, dividers, compass calipers etc. Use
of Marking table, marking block etc. Use of hand
tools:- Hacksaw, punch hammer cold different types
files. Operations:- Chipping, filling etc. same basic
exercise:- Making square block drilling counter-
sinking etc. Use of taps and dies. Grinding of cold
chisels punch, drill bits etc. Marking and making
hanging plate corner, making name plate different
types of clamps and angle plate used for wooden
furniture. Use of nut, bolts, washer, machine screws
etc.
General safety in fitting shop. Marking tools:- Type, size, use-core 7
maintenance of tools:- Steel rule, square, scriber, dividers compass,
calipers, and other tools. Making table, marking block etc.
description, size use etc. Hack saw punch hammer coldchisel files
etc. type size, use etc. Use of fitting vice clamps. Type of drill bits,
and counsers ink bits tap in simple work. Type of hanging plates,
corner plate, clamps , angles plates etc. Used in carpentry work.
Type of Nut, bolt washer, machine screw, etc.
Use of common hand tools and related with sheet-
Metal Works:- Steel rule square, snips, sheet-metal
mallets punch, hammer stakes etc. Development
from drawing and able to make layout of simple
pattern a) Parallel line method Redial line method
Cutting proper thin sheets folding the sheets as per
drawings. Marking and making simple exercise.
Punching making holes, washers, etc. Folding
bending sheets at different angles. Fitting aluminum
channel for sliding door. Top or rack. Bending
E.R.W. and aluminum channel for furniture .Simple
soldering brazing and Welding may be done.
Common sheet metal tools:- Description, type, size and etc. Reading
of development drawing of simple job system of layout. Square,
cylinder, cone, etc. Marking and making template for patterns
making carpentry work. Shearing punching folding bending etc.
Basic principal of simple and soldering , brazing and welding
18
SPECIFIC SYLLABUS FOR CORPENTER AND JOINER
Ser
No
Subject
1 TIMBER TECHNOLOGY
Advantage of timber, Classification of timber, Selection of timber. Softwood and hard wood Different between
hardwood and softwood
2 READING AND DRAWING BLUE PRINT
Into Of Blue Print And Azo Print,\difference Method of taking blue print and azo print, drawing and making of
sketches, uses of blue print, Carpenter applies to building const
3 CARPENTER APPLICATION TO BUILDING CONST
Construction of door frame, Construction of window frame, Construction of king post and trusses, Construction of
queen post trusses, Construction of various size of roofs and Construction of doors/shutters
4 SEASONING OF TIMBER
Type of seasoning, Air seasoning ,Water seasoning ,Steam seasoning. Advantage and disadvantage of seasoning
5 Type of preservation ,Use of preservation Materials/modern use of timber for preservation
6 JOINTS AND ITS USES
Types Of Joints ,Lengthening Joints, Breathing Joints and Angering Joints
7 DEFFECTS IN TIMBER
Type of defects ,natural defects and artificial defects
8 SHUTTERING AND CENTRING: Type of shuttering ,Construction of flat shuttering and Construction of beam
shuttering
9 FALS CELLING AND WALL PANNALING : Types of false Celling
10 WOOD AND TRUESS : Type Of Truss ,King Post tress. Queen Post Trues , Estimation Of Timber For Trues
11 WOOD ROOFS : Type Of Roofs ,Lean To Roofs, Double Lean Roofs ,Couple Roofs, Close Couple Roofs, Color
Roofs and Double Color Roofs
12 WOODEN FLOORING : Type Of Flooring, Single Layer Flooring and Double Layer Flooring
19
13 PLYWOOD AND SUN MICA MODERN MATERIAL
Type Of Plywood ,Classification Of Plywood, Manufacture Of Plywood, Advantage Of Plywood ,Type Of Sun
mica And Use Of Sun mica ,Modern Materials And Their Uses
14 JOINERS AND LOCKERS : Type Of Lockers, Internal Locks and External Locks
15 FURNITURE MAKINGS
Making Chair With Arms, Chair without Arms, Bench , Desk, Table Without Draw, Table With Draw, Book Case,
Alamirah, Book Rack, Box, Black Board With Essal
16 POLISHING AND VARNISHING
Constituents Of Oil Paints, Properties Of a Good Paint, Type Of Paints, Preparation Of Paints Varnish and Polish
17 WOOD WORKING MACHINE
Wood Turning Lathe Machine ,Circular Saw Machine, Band Saw (Vertical), Band Saw (Horizontal), Thicnessing
and Planning Gridding, Attachments, Surface planning Machine
18 USE OF MODERN POWER TOOLS
Mitter Cutting Machine, Chain Saw Machine, Power Screw Driver, Jig Saw Machine, Repro Cutting Machine and
Electric Planner
19 ESTIMATION
Estimation Of Round Timber, Estimation Of Roof And Trusses ,Estimation Of Various Furniture and Estimation Of
Scandalizing
20
GENERAL SYLLABUS OF PAINTER AND DECORATOR
Ser
No
Practical Work Trade theory
1 INDUCTION TRAINING
Familiarisation with the workshop. –importance of the
Trade trg.-Machinery used In the trade-type of work
done by trainees in the Instt -Type of jobs made by the
trainees in the trade introduction to safety including fire
fighting equipments and their uses etc.
Importance of safety & general precaution observed in the Instt.
& In the section-Iportance Of the trade on the development of
Industrial Economy of the country. What is related instructions
subjects to be taught, achievements to be made recreational,
medical facilities and other extra curricular activities of the
Institute (All necessary guidance to be provided to the new
comers to become familiar with the working of Industrial
Training Institute system including stores procedures etc.)
Importance of the allied trades- types of work done by
trainee in allied trades- Induction of practical in allied
trade & their importance.
Related instructions under allied trade, subjects to be taught &
their importance in the trade.
2 ALLIED TRADE CARPENTER:
Marking out for carpentry work. Use of carpenters basic
hand tools for simple operation viz. Sawing, plaing,
chiselling, drilling Etc. Grinding of tools.
Safety precautions, descriptions, uses & care of hand tools, their
names, materials from which made & their uses. Grinding of tools
and precaution to be taken.
Making simple carpentry joints, used in door, windows,
timber-floors, panels, wooden partitions etc.
Types of woods their description and use common defects in
timber and their effects.
Use of jointing devices - nails, screws, nuts, bolts &
dowels joints by wooden filling by glue.
Common joints their description & use. Use of nails, screws
hinges, dowels etc. Glue its specification, preparation of
compounding and their application.
Planing & surface preparation of wood for varnishing &
polishing.
Use of planer, different types & their functions.
21
ACHIEVEMENTS
Should be able to:- Use carpenter hand tools. Make simple carpentry joints. Uses suitable jointing devices. Identify different
types of timbers.
ALLIED TRADE-SHEETMETAL:
Importance of skills involved. Use of simple hand tools
such as mallets scriber, steel rule, ships, groover etc.
Use of ferrous sheet metals fir the following operations
marking, cutting, bending, folding. Development of
surfaces from blue prints.
Introduction to the trade. Safety precaution to be observed.
Common hand tools used for sheet metals and definition,
description, function and uses.
Joining of simple sheet metals of different gauges by
simple self secured joints. Joining sheet metal by soft
soldering. Joining of sheet metal by brazing.
Different types and uses of joints employed in sheet metal work.
Description of common machines and equipment used in sheet
metal. Brief description of brazing & soldering.
To familiarise with machinery & equipment & the
different types of containers & practice in making
articles such as trays, cylinders & cones.
Sheet metal wire gauge, equivalent inch. & mm., Sizes of standard
wire gauges. Metals commonly rolled into sheets such as tinplates
, galvanised sheets, iron sheets, copper, brass sheets, aluminium
sheets etc brief description of physical properties of the above
3 ACHIEVEMENTS: Should be able to:- (a) Use sheet metal hand tool & equipment (b). identify various types of sheet
metals used in industry (c) Make joints by soldering & brazing. (d) Make simple sheet metal article like, tray cylinders,
cones etc
4 ALLIED TRADE
Plumbing Plumber tools & their uses. Jointing stone-
ware sockets pipes with cement mortar & cast iron
pipes running, with lead & caulking. Erecting
washbasins. Erecting simple sanitary fittings.
Introduction to the trade. Safety precautions and elementary first
aid. Plumbers hand tools description & use. Description on
erecting rain water & drainage piping system including installation
of sanitary & water supply fittings.
Joining of pipes of different materials & of different
diameter .Use of different type of binding material for
leakage.
Description of different types of pipes & their uses such as
galvanised pipes, lead pipes, aluminium pipes, Brass pipes, plastic
& synthetic pipes etc.
22
5 ACHIEVEMENTS
Should be able to:-
(a) Use plumber’s hand tools. (b) Identify different types of pipe and pipe fitting sanitary installations.
6 ALLIED TRADEELECTRICIAN :
Practice in identifying series and parallel circuits
different system of wiring , fixing & connecting
appliance for domestic & industrials lighting.
Introduction to the trade. Safety precautions and elementary first
aid treatment for electric shocks, burns etc. Elementary
electricity. General idea of supply system. Electric fitting, system
of wiring. Wiring installation for domestic & industrial lighting.
To familiarise with the electrical wires viz. V.I.R.,CTS
Cables etc. and electrical fitting of panel board, switch
board, joint boxes, conduit pipe wiring, tube lamp
fifing, pump and motor installations.
General idea of conduit pipe or synthetic pipe wiring & its
accessories I.E .Rules. Description of electrical wiring materials
used for domestic purpose. Brief description of various electrical
equipment used in industries viz. Generators, Motors,
Transformers, Starters etc. & their uses.
7 ACHIEVEMENTS:
Should be able to:-
(a) Use electrical hand tools. (b) Identify different types of wiring & electrical installations.
(c) Take necessary safety precautions per I.E. Rules.
8 ALLIED TRADE –
Machine shop : Basic hand tools and their uses.
Handling practice of different hand tools.
Safety precautions for the trade. Brief description of different
types of and tools and their functions.
Identification of different machine tools, their
components, functions and uses.
Brief description of various machine tools & accessories & their
uses
9 ACHIEVEMENTS:
Should be able to:- (a) Use different types of simple hand tools used in machine shop. (b) Identify different types of
machine tools and their accessories.
23
10 MAIN TRADE TRAINING:
Preparing of surfaces on wood by cleaning,
rubbing down, knotting, stopping, filling,
artificial wood staining & graning.
Painter hand tools, brushes of various sizes, diamond glazier, stopping
knife, scrapers, platteknife, chisel knife, shave hook plumb line, lining
tool, rule file etc. –their description, use care & maintenance.
Putty preparation, mixing of putty-different
process of making, use of putty on different
wooden surfaces.
Blow lamp-its use, care and maintenance. Putty definition, types, uses.
Method of mixing & its different system of application.
Finishing, varnishing and polishing of wooden
furniture such as chair, table almirahs, trays etc.
both old & new furniture.
Varnishes-gold sizes, spur varnish, synthetic varnish. Preparation of
different types of varnishes, resion varnish, synthetic varnishes, copal
varnish etc. Pigments & extenders. Oil, driers, resings, solvents &
thinners. Description of each of the items, classification & uses.
Preparing of surfaces on wood for varnishing,
finishing, polishing of doors, windows, panels,
partitions of rooms, wooden boxes etc.
Varnishes-Method of preparation-Different types-classification and their
application on woods.
11 ACHIEVEMENTS: Should be able to:- (a) Prepare wooden surface s for varnishing. (b) Prepare and use putty.(c) Prepare
varnish and use the same.
Metal pre-treatment such as scraping, rubbing by
emery cloth, wire brushes, buffing etc.
Corrosion-causes of corrosion, effect of atmosphere in different places.
Metal pre-treatment such as pickling,
phosphatising. Sand blasting etc.
Corrosion on different metals both ferrous and non-ferrous- factors
controlling corrosion test atmospheric, water, soil etc. –Protection
against.
Preparing of surfaces for primary coat of different
metals, practicing by brushes of various
sizessetting and application practice.
Brushes-description, sizes & uses. Method of application, process for
coating different metals. precaution, care and maintenance.
Finishing painting by brushes on the metal
surfaces like trays, boxes, containers, tables,
chairs etc.
Painter’s equipments ladder- step scaffolding trestle buckets etc. Their
description & use.
24
Metal pre-treatment such as pickling,
phosphatising, sand and shot blasting, buffing,
wire brushing etc.
Corrosion-its effect & types methods to prevent orrosin, purpose of
meta pre- treatment, description of various method and field of
application.
Primary colours, colour blendings by mixing of
various ingredients in different colours for brush
painting & spray painting.
Paint-definition, classification, & uses. Method if selection, application
preparation, techniques. Various types. Their purposes and its effect on
paints.
Printing by brushes of Wooden furniture such as
Chairs, tables, trays, almirahs, racks, boards,
panels etc.
Painter’s equipment such As-lader, step scaffold- Ing, trestle, buckets
etc., Their description & uses. Mixing of paint, tools & Equipment used
for mix- Ing-description, uses With safety measures. Nitrocellulose /
shellac Lacquers for wood-prob- Lems associated with painting of
different Types of wood.
Painting by brushing of cast iron pipe, steel pipe
and galvanised pipes, lead pipes, aluminium
pipes, synthetic pipes etc. METHOD PAINTING
Different types of pipe lines such as hot and cold
water, liquid & gas chemicals and oil, steam pipe
lines etc.
Basic knowledge of symbol of different pipe lines such as gas, steam,
water, oil, chemicals etc. Precaution against air polluting. Application of
standard paints approved by I.S.I.
12 ACHIEVEMENTS: The Trainees should be able to:- (a) Identify corroded parts and know methods of corrosion
prevention. (b) Know the pre treatment process and handle the tools & equipment. (c) Mix various types of paints to
produce different colours. (d) Use various types painting brushes. (e) Paint different wooden and metal surfaces. (f)
Identify different types of pipe lines & paint them.
Practice on metal surfaces with the help of spray
painting plants with compressed air.
Description of various spray painting plants & equipment, method of
construction their fields of application, safety precaution etc.
Practice in painting by dipping the metal surfaces,
like trays, boxes, containers, castings frames,
garden benches etc.
Roller coating machine dipping by hand & mechanical devices ,
different types of ovens, their construction working principles, field of
application, safety precaution.
25
13 ACHIEVEMENTS: The Trainees should be able to: -
(a) Handle spray-painting equipment. (b) Paint wooden and metal surfaces by spray painting process (c) Use hand tools
and mechanical devices for dipping (d) Paint various metal surfaces by dipping process
Preparing surfaces of walls & ceiling, cleaning
rough surfaces for distempering. Practice in use of
nail brushes, iron hit, chiselling, rubbing by emery
& brushes etc.
Description of bonds for plastering walls. Techniques of constructing
walls. Methods of erecting scaffolding. Purpose of cleaning walls
surfaces & their effects & processes of cleaning, different methods of
cleaning, its description, precautions and uses.
Mixing paints & colour making. Distempering
walls, matching colours for ceiling and walls ,
relief painting and texturing of walls and ceiling.
Methodof making scaffolding.
Dry distemper, cement colour for floor, cement paint, lime colour
making process for distempering & cement paints, precaution and
application process.
Painting of walls with oil colours. Preparing wall
for oil paints, mixing of paints.
The methods employed in preparing surfaces for oil painting of wall
various painting faults and their remedies. Method of wall painting
with oil colour paint. Emulsion paints for buildings
Painting of walls with oil colour. Mixing paints &
colour making. Painting walls & ceiling.
The method employed in preparing various oil paints. Remedies of at
morphemic corrosion, calculation of the amount of paints needed for
the amount of paints needed for the jobs.
Painting of walls with oiled colour of residential
house, colouring of door & windows fittings,
electrical fittings, water supply pipe lines house
drainage sanitary fittings etc.
Painter’s equipments classification, function & their uses- principles of
spray gun painting. Method of application and precautions analysis of
rates for simple items of works. Schedule of rates specification .
Paintings with oil colour, water colour of a
buildings, office buildings, iti workshop building
inside & outside fittings including sanitary
drainage water supply , gas pipes etc.
Buildings painting by spray gun and brushes, difference – specific
application & their defects & remedies. Different colour used,
selection of paints for different types of fitting, electrical, water
supply, sanitary & drainage line
26
14 ACHIEVEMENTS: The Trainees should be able to: - (a) Prepare wall surfaces for distempering and painting.
(b) Mix paint for wall painting. (c) Paint wall of residential and workshop buildings. (d) Paint sanitary, fittings
electrical fittings, pipefittings, door and windows fitting including wooden fittings
Sign painting practice in freehand sketching for
geometrical shapes, human figures, animal
figures and natural scenes with black & white by
pencil & colours (both) cutting stencils of gothic
letters & roman letters, lettering different types of
lettering roman, gohic, architectural, ornamental
and freehand. Cutting ornamental stencils in
cardboard lettering practice on different
languages of at least 3 languages.
Methods of stencilling special types of stencils. Care of stencils.
Drawing instruments used in lettering use of tsquare & drawing
instruments used in lettering use of T-square & drawing board,
method employed, recautions to be taken lettering description, types
& their uses, common practice
Painting letters & figures of different types,
signals name board, advertisement etc.
Conception of colour primary secondary & tertiary. Definition
of colour, terms such as tint, shade, hue, tone monochromic, warm
colours, glossary of terms for paints &enamels their nature
constituents of paints & method of manufacture. Different types of
paints as primer surfaces, under coats, full gloss paint
and enamels.
Sign board painting in deferent media, chart,
poster festoon, banner, models etc. Use of hand
made paint (powder mixing) Ready-made enamel
paint, atercolour.
Method of mixing powders pigments deferent types proportion and
colour making. Linseed oil, turpentine oil and varnish- their
function and its properties- application of mixing paint.
Painting of walls system of lay out-
Advertisement, Industrial and commercial
painting. Layout of painting with combination
colouring viz. Cinema posters Including scenery,
lettering and portrait).
Painting of walls-Layout process- types- Use of paint. Combination
of all types. Method of evaluating the job works, estimating and
costing. Preservation of painted articles, posters etc. General idea of
commercial artist definition activities.
27
15 ACHIEVEMENTS: The Trainees should be able to: - (a) Prepares Letters and figures of deferent types and stencil cut on paper and board.
(b) Paint letters & figures of different types. (c) Paint posters, charts, banners, festoons, signboard model etc. (d) Paint
wall scenery, advertisement, cinema posters etc.
Preparation of pigment with oil, driers, resins,
etc. Practice in the mixing and matching of
colours, coloured objects and materials in both oil
& water medium.
Pigment, definition, types of pigments, properties of pigments
manufacturing processes, their different types and uses. Application
of oil driers, resins etc. & their purpose, colour pigments, matching
of colours in both oil and water medium.
Testing of different paints and varnishes for
special gravity weight palter viscosity, hardness
gloss and finish, adhesion, flexibility & drying
time.
Method of testing paints and varnishes,
Stove enamelling of sheet mental & cast iron
articles such as cycle parts , fun parts Etc.
Enamel is air drying & staving. Testing of oil strainers, dry
pigments, volatile paints thinners, viscosity drying gloss finish,
weight per litre, flexibility & adhesion
Novelty finishes both air drying & solving of
different articles such as fans, type writers, ovens
etc.
Process of pre-treatment of metal, surfaces. Standard colour code
practices as per classification. Process of painting different type of
machine tools, equipment, spare parts etc.
Repairs of painting defects, preservation of
bleeding, blistering, blooming chalking
decolourisation, fading, lifting, chalking, cracking
wrinkling, flaking, sealing, peeling off, runs &
sags blistering and peeling, pine-holding, orange
peeling, blushing, missing etc.
Treatment of various defects arising while painting and their
remedies, common coating failures, causes and remedies such as
lifting, checking, creaking, wrinkling etc.
Practice on silk screen painting in deferent media
such as festoon, posters etc.
Description of silk screen painting. Preparation of urface prior to
the application of textures. Various process of painting of silk
screen. Precaution during painting.
28
Furniture description- job work –decoration of
new furniture such as book shelf, dressing table,
jobwork decoration of old furniture dining room
dressing room, kitchen room, toilet room etc.
Deferent colour used, shades and their effects procedures of decoration
etc. Patching work, cleaning the various surfaces curved, round
ornamental grills etc. Methods of work applied for various painting
surface, instruments used in deferent position for cleaning and painting.
Precaution for colours painting in same parallel
surface.
16 ACHIEVEMENTS: The Trainees should be able to: - (a) Remove paints; prepare surfaces & paint machine tools & equipment etc. (b) Repair
painting defects. (c) Repair silkscreen painting. (d) Repair job work decoration of new & old furniture etc.
Spray painting in deferent surface like corners,
round parallel, curved surface, angles,
rectangular, cone, cylinders, square, adjustment
of spray gun stroke & holding spray-gun etc. for
multipurpose work.
Spray painting equipment, spray-gun deferent types, methods of
spraying techniques on various surface. Precaution in holding spray-gun
& spraying stroke.
Practice of painting safety colour code on
deferent symbolic articles &identification of pipe
lines as per international & Indian standard
Various colour codes & identification of pipe lines as per international &
Indian standard.
Spray painting with compressed air atomisation,
Practice in deferent types of sprayguns wiz
externally fed spray-gun section, pressure &
gravity feed guns, catalyst spray guns with
external mixing of catalyst & resin-their
application.
Various types of spray guns and their accessories used in industry their
maintenance, techniques of their use safety precautions.
Practice of airless & electrostatic spraying such
as Hydraulic Airless spraying, electrostatic
spraying – Rustburg No.1 process and No.2
electrostatic hand guns. Rustburg electro-air gun,
stat air gun, Rustburg electro- Hydraulic gun.
Airless & electrostatic spraying – description, safety precaution.
Comparison between air & Hydraulically operated guns.
29
Practice on Rustburg electrostatic blade coater, high tension
supplies for electrostatic spraying, handling of electromagnetic
generators . safety devise in electrostatic spraying, application
of electrostatic spraying. Handling of paint for electrostatic
spraying.
Rustburg electrostatic blade coater- description, its use.
Paints used on electrostatic spraying deferent types of
paint & mixing procedures.
17 ACHIEVEMENTS: The Trainees should be able to: - (a) Do spray painting in different surfaces like corner, round, curved cylinder etc. (b). Paint
safety colour codes as per International & Indian Standards. (c) Identify pipelines as per International & Indian Standards. (d)
Do spray painting with different types of spray guns. (e) Handle airless and electrostatic spraying, Rausburg electrostatic
blade coater.
Practice on deferent types of spray booths such as simple
cabinet booth, back extract, wet booth etc. for spray painting of
various parts stack cleaning, spray booth water treatment,
handling paint sludge, booth cleaning.
Different types of spray booths-system of inlet & outlet of
the booths,
Spray painting on machines & cast surfaces finishing of iron
casting pre-treatment for removals of paints and surface
treatment-Fettling degreasing-solvent wiping-Grease burning –
removal of scale. Finishing priming – puttying and filing end
surfacing, finishing coats. Practice on other types of machine
castings, nonferrous castings, sheet metal finishing etc.
Different type of pretreatment processes cleaning of the
surfaces. Method of spraying on various ferrous &
nonferrous castings, sheet metal containers. Use of higher
performance coatings like chlorinated rubber & epoxy
paints.
Spray painting on Car body- finishing – pretreatment process ,
primer, surfaces staving , wet sanding, synthetic finishing
cellulose finishing, acrylic finishes (thermo – setting) finishing
sheet metal components etc. spray painting on scooters and
motor cycles including pretreatment processes.
Method and application processes of car body finishing
various types of systems of spray painting and their effect
on metal surfaces. Synthetic, cellulose & acrylic paints
and finishing.
Spray painting practices on refrigerator & domestic appliances –
pre-treatment of surfaces-priming- finishing coats. Refrigerator
liner finishing
Staving , methods of heat transfer, time temperature
relation in a staving oven. General idea of oven design and
their classification. Safety precautions in use of ovens.
30
18 ACHIEVEMENTS: The Trainees should be able to: - (a) Do spray painting on different types of booths. (b) Do spray painting on machine and
cast surfaces. (c) Do spray painting of car, scooter and motorcycle bodies and their components. (d) Do painting of
Refrigerator and domestic applications.
Dismantling assembling & fitting of painting and
varnish equipment and accessories and their
routine maintenance. Handling practice of fire
fighting equipment & its safety precautions.
General idea of ISI specifications on paints & varnishes. Function of
different types of fire fighting equipment, safety precautions.
Practice in storage of paints handling & storage
of materials, conveying, lifting & weighing.
Systematic arrangement for keeping paint
containers.
System of storing storage of paints & lacquers, solvents & thinners,
painter’s tools, including spray painting equipment etc. Maintenance of
store records.
Revision practice of varnishing of wooden
surfaces, painting by brushing , painting of walls
and metal surfaces, painting of letters and figures,
spray painting.
Methods of estimating labour, materials & costing procedures for
painting & varnishing , preparation of work schedules.
31
SPECIFIC SYLLABUS FOR PAINTER AND DECORATOR
Ser No Subject
1 SIMPLE PLANE GEOMETRY
Definition : Point, Line, Stright Line, vetrical line, oblique line, zig-zag line, curyed line, parallel line.
2 ANGLE
Definition:Rectangle, Acute angle, obtuse angle, straight angle, Reflex angle.
3 CLASSIFICATION OF TRIANGLES
Definition: Scalene Triangle, Isosceles Triangle, Equilateral Triangle
4 PREPARATION OF SURFACE
Types of surface: Metal surface, Wall surface, Wood surface.
Types of Preparation: Old surface preparation, New surface preparation.
5 DISTEMPER
Type of distemper: Dry Distemper, Oil Bound Distemper, Snowcem.
6 PAINTS & THEIR USES
Type of paints: Oil paint, Enamel paint, Deco paint, Base paint, Epoxy paint.
7 TYPES OF ENGLISH & HINDI LETTERS
Type of Letters: Gothic Letter, Roman Letter, Italic Letter, Condenced Letter.
8 DIFFERENT TYPE OF SPACE
Types of Space: Full Space, Half space, Nil Space.
9 KINDS OF POLISH
Five type of polish:French polish, Wax polish, Mension polish, Lacqure polish, Teflon coating.
10 KINDS OF VARNISH
Four type of varnish: Synthetic varnish, Water varnish, Copal varnish, Melamyne polish.
11 PAINTING DEFECTS
Definition: Run Down, Brush Mark, Dry Spary.
12 APPLICATION PAINTING
Definition: Brush Painting, Spray Painting, Roller Painting.
32
13 DECO PAINT PROCESS
14 ENLARGEMENT
15 COLOUR COMINATION AND CLASSIFICATION : Primary colour, Secondary colour, Teritiry colour, Neutral colour.
16 BUILDING ESTIMATION
17 MAKE A STENCIL
18 GLAZING TOOLS
Three type of Glazing tools: Stecil cutter, putty knife, diamond glazer.
19 GLASS CUTTING
20 TEXTURE PAINT
21 GLASS PAINTING
22 VISCOSITY
23 EMULSION PAINT
24 TOUCH WOOD
25 DIFFERENT TYPE OF PUTTY Two type of putty: Soft putty, Hard putty.
26 RUBBING COMPAUND
27 CAR PACH
28 DIFFERENT TYPE OF THINNER Definition: G P Thinner, N C Thinner, Q D Thinner.
29 DIFFERENT TYPE OF PRIMER Definition: Wood Primer, Metal Primer, Cement Primer.
30 BLOW LAMP
31 PAINT REMOVER
32 CAUSTIC SODA
33 P O P
34 BLACK BOARD PAINT
35 TYPE OF BRUSH Dusting Brush, Round Brush, Flat Brush, Stencil Brush.
36 Painter tools
37 Painting tools
33
GENERAL SYLLABUS FOR SURVEYOR AND DRAUGHTSMAN
Ser
No
Subject
1. CONSTRUCTION TECHNOLOGY
(a) Determine fineness of cement using
(i) Dry blank sieving
(ii) Blaine’s air permeability method.
(b) Determine the standard consistency, initial and final setting time of cement sample using Vicat’s apparatus.
(c) To determine the soundness of given sample of cement.
(d) To determine the compressive strength of cement sample.
(e) To determine the specific gravity and water absorption of coarse aggregate.
(f) To determine the fineness modulus and particle size distribution of course, fine, and all in aggregates
(g) To determine the percentage bulking of a fine aggregate sample.
(h) To determine consistency of freshly mixed concrete of given proportion by slump test.
(j) To determine the workability of freshly mixed concrete of given proportion by Compact‐on factor test.
(k) To determine the cube strength and cylinder strength of concrete of given proportion and given water cement ratio.
(l) To determine the water absorption and porosity of given stone sample.
(m) To determine the compressive strength of a stone sample.
(n) To determine the water absorption of burnt clay bricks.
(o) To determine the compressive strength of burnt clay bricks.
2 REMOTE SENSING AND GIS
(a) Remote Sensing: Elements involved in remote sensing, electromagnetic spectrum, Energy resources, energy interactions
with earth surface features and atmosphere, resolution, sensors and satellites visual interpretation techniques, converging
evidence, interpretation for terrain evaluation, spectral properties of water bodies, digital data products and analysis.
(b) Geographic Information System: spatial databases and database management systems, coordinate systems and
georeferencing, spatial analysis, statistical modeling, interpolation methods, Application of digital elevation models, case studies
on use of GIS selected from various civil engineering areas, projects of small GIS modules.
34
3
CONSTRUCTION TECHNOLOGY
(a) Building materials: Classification and requirements of good stone and brick, Brick manufacturing, harmful ingredients,
testing, constituent of a good brick earth, lime, manufacturing, field‐testing, artificial hydraulic lime; Timber: classification,
structure, seasoning, defects ; Paints: Constituents, types, characteristics of varnishes.
(b) Concrete technology: Cement: Composition, manufacture, field‐testing, storage; Cement concrete; workability, durability,
characteristic strength, physical tests, Concrete Mix design.
(c) Building construction: Stone masonry: safe permissible loads, brick masonry: bonds, laying, reinforced brick work,
defects, glass block masonry, Partition: Non load bearing, brick, clay block, timber and glass, cavity walls; Dampness: sources,
effects, prevention, materials used, Roof types, Floor type: brick, cement concrete, terrazzo, mosaic, tiled, doors and windows.
(d) Construction equipment: Selection , bulldozer, dumpers, trenchers, excavators, hoe, hoists, graders, piling hammers,
pumps, compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers.
(e) To determine the difference in elevation of two given points.
(f) Profile levelling and cross sectioning of a given route.
(g) To measure the horizontal angle by the method of reiteration and repetition, theodolite traversing and error adjustment.
(h) To prepare the contour map of an area by the method of radial lines.
(j) Determination of elevation of top of tower using theodolite
(k) Tacheometric constant.
(l) Determination of height and distance using Stadia tacheometry
(m) Plane tabling by the method of radiation and intersection.
(n) Solution of Three point problem in plane tabling
(o) Setting out of simple circular curve by offsets from long chord and by successive bisection of long chord.
(p) Setting out of simple circular curve by radial and perpendicular offsets.
(q) Setting out of simple circular curve by one theodolite and by two theodolite method. (r) Use of total station.
35
(s) Basics of surveying: Geoids and reference spheroids, coordinate systems, plane and geodetic surveys, methods of location of
a point, errors in measurements, surveying instruments, topographic maps, map layout.(t) Linear measurements: Direct and
indirect methods, Chain and tape measurements, Optical methods‐ tacheometers, sub tense bar, Electronic methods‐ EDMs, total
stations. 3. Leveling: Methods of height determination, levels and staves, booking and reduction of data, classification and
permissible closing error, profile leveling and cross sectioning, errors, reciprocal leveling. Contours‐ characteristics, uses and
methods of contouring.(u) Measurement of directions: Bearings and angles, compass surveying, magnetic bearings, declination,
local attraction errors and adjustments, theodolites‐ types, uses, methods of observation and booking of data.(w) Traversing
Computations and Adjustments: Compass and Theodolite traverses, balancing of traverses, computation of coordinates, omitted
measurements.(x) Plane tabling: Accessories, orientation and resection, methods, three point problem and solutions, errors in
plane tabling.(z) Project surveys: Engineering project surveys, stages of survey work, setting out of worksbuildings and simple
circular curves.
4 DETERMINATE STRUCTURES
(a) Classification and types of structures, Type of Loads, (b) Simple Stresses and strains: Hooke’s law, stress strain
relationship, Elastic constants and their relations, Thermal stresses, (c) Shear forces and bending moments in beams and SFD
and BMD, (d) Stresses in beams: Direct, Bending, shear and torsion, (e) Principal stresses and strains: Mohr’s circle and
ellipse of stresses and strains, (f) Deflections in beams ‐ Double integration, Macaulay’s method, moment area, conjugate
beam, (g) Principle of vitual work ‐ Castigliano’s first theorems, unit load method
5 CIVIL ENGINEERING MATERIALS AND BUILDING CONSTRUCTION
(a) Building materials: Stones: Classification, requirements of good materials, Querying of stones, common building stones.
Bricks: Classification of bricks‐constituent of a good brick earth, harmful ingredients, manufacturing of bricks, testing of bricks.
Tiles, Terra ‐ cotta: Manufacturing of tiles and terra‐cotta, types of terra‐cotta, uses of terra cotta. Lime: Classification,
manufactures of lime, artificial hydraulic lime, pozzuolana, field‐testing of lime. Cements: Composition, manufactures of
Portland cement, field‐testing of cement, special types of cements, storage of cement. Steel: Types of steel, marketable forms,
stress‐ strain behaviour. Cement concrete: Various constituents, preparation and properties of concrete in fresh state, factors
affecting workability, durability and strength, characteristic strength, stress‐ strain behaviour, acceptance criteria, mix‐ design
and physical tests. Timber: Classification of timber, structure of timber, seasoning of timber, defects in timber, important Indian
timbers. Paints and varnishes: Constituents of paints, types of paints, types, constituents and characteristics of varnishes,
miscellaneous.
36
(b) Introduction to polymers: Polymetric materials, PVC, Polyester, HDPE, CDPE etc. Classification, properties and
applications in civil engineering. 2. Building Construction: Brick and stone masonry: Various terms used, types, tools used,
bonds in brick work, dressing of stones, applications for lifting stones. Partition and cavity walls: Types of non bearing partition‐
brick partitions, clay block partitions, timber partitions and glass partitions, construction of a masonry cavity walls. Damp
prevention: Sources of dampness, effects of dampness, prevention of dampness, materials used in damp proofing course. Roofs:
Types, terms used in sloping roof, king post truss, queen post truss, simple steel roof trusses. Floors: Components of floor, brick
floors, cement concrete floors, terrazzo flooring, mosaic floorings, tiled flooring. Doors and Windows: Locations, sizes general
types of door movement, various types of doors and windows.
6
THEORY OF STRUCTURES
(a) Introduction: Classification of structures, equations of equilibrium, stability, static and kinematics indeterminacies, principle
of superposition.
(b) Slopes and deflections in determinate beams and frames: Double integration, Macaulay’s moment area and conjugate beam
methods, deflection from strain energy, Castigliano’s theorem and its applications, unit load method, deflection of pin‐jointed
frames, Maxwell’s reciprocal theorem.
(c) Moving loads and influence lines: Analysis of statically determinate structures subjected to moving loads, calculation of
maximum and absolute maximum B.M. and S.F., Influence line Diagram for reaction, S.F. and B.M. in beams trusses and
3‐hinged arches.
(d) Analysis of indeterminate beams and frames: Force and displacement approaches in analysis of indeterminate structures,
Method of consistent deformation, principle of minimum strain energy, slope deflection method, moment distribution method,
Muller‐Breslau Principle and analysis of indeterminate pin jointed frames.
(e) Plastic analysis: Introduction, plastic hinge concept, plastic modulus, shape factor, upper and lower hound theorems,
collapse mechanisms, combined mechanism, plastic analysis of beams and portal frames by equilibrium and mechanism
methods.
37
7 SOIL MECHANICS
(a) Introduction: Definition of soil, rock, soil mechanics and foundation engineering, soil formation, soil structure, soil map of
India.
(b) Soil properties: Basic definitions, phase diagram, water content, specific gravity, void ratio, porosity, unit weight, weight
volume relationships, index properties of soil and their determination, classification of soils, degree of saturation, density index.
(c) Permeability and seepage : Darcy’s law and its validity, seepage velocity, discharge velocity, constant and variable head
permea‐meter, pumping in and out tests, permeability of stratified soils, factors affecting permeability, Laplace’s equation, flow
potential flow net and its properties, different methods of drawing flownets, seepage pressure, quick sand, exit gradient, piping,
design of filter, principle of total and effective stresses, capillarity conditions in soil, effective and pore pressures.
(d) Stresses in soils: Need for finding stress distribution in soil, assumptions in elastic theories, Boussinesq’s equation for
point, line, circular and rectangular loads, Westergaad’s formula for point load, comparison of Boussinesq’s and Westergaard’s
equation, concept and use of pressure bulbs, principle and use of New mark’s influence chart, contact pressure.
(e) Compaction: Mechanism of compaction, objective of compaction, measurement of compaction, factors affecting
compaction, optimum moisture content, Standarad Proctor test, Modified Proctor test, effect of moisture content and compactive
effort on dry density, zero air void curve, compaction of cohesionless soils, field compaction, field control of compaction.
(f) Consolidation: Mechanism of consolidation, e‐log (p) curves, basic definitions, estimation of preconsolidation pressure,
normally consolidation and over consolidation ratio, Terzaghi’s theory of one dimensional consolidation, assumptions,
governing equation, standard solution, laboratory determination of consolidation properties of soil, magnitude and rate of
consolidation, settlements, secondary consolidation, compression characteristics of clays and settlement analysis.
(g) Shear strength : Normal, shear and principal stresses, Columb’s equation, Mohr’s stress circle, Mohr‐Columb failure
criteria, laboratory determination of shear parameters of soil by direct shear tests, triaxial test, unconfined compression test,
Vane shear test, Consolidated drained, consolidated undrained and unconsolidated undrained shear test, pore pressure
parameters, Lambe’s p‐q diagram.
8 ADVANCED STRUCTURAL ANALYSIS
(a) Prestressed Concrete Design: Basic Concepts of Prestressing, Calculation of Stresses in restressed Beams, Partial Loss of
Prestress, Flexural Design of Prestressed Beams, Flexural Strength Design for Shear.
(b) Yield line theory: Introduction to Yield line theory for reinforced concrete slabs, Yield line solutions based on work
equations.
38
9 ADVANCED SURVEYING : Astronomy: Solution of an astronomical triangle, co‐ordinate systems time solar, sidereal and
standard equation of time, conversion of time, sun dial, determination of time, azimuth, latitude and longitude, correction for
astronomical observations.
Trade practical Trade theory
Induction training Familiarization with the institute.
Importance of the trade training. Instruments used in the
trade. Types of the work done by the trainees in the
institute. Types of the jobs made by the trainee in the
institute. introduction of the safety including fore fighting
equipment and their uses etc.
Importance of the safety and the general precautions observed in
the institute and in the section. importance of the trade in the
Development of the industrial economy of the same of the country.
What is the related instruction – subjects to be taught, achievement
to be made recreational, medical facilities and the other extra
activities of the institute.(all necessary guidance to be provided to
the new comers to become familiars, with the working of industrial
training institute. system including store procedures, professional
prospects etc.
free hand sketching of simple geometrical objects. Use of
drawing instruments and materials. Lay out of drawing
sheets, drawing conventional lines according to is code.
Folding of sheets.
Introduction Drawing is a language of technicians, drawing office
organization, drawing instruments, equipments and materials their
use, care &maintenance, safely precautions. Introduction to Indian
standard institution. Code of practice for general and architectural
drawings.
Free hand sketching of geometrical models. Lettering and
numbering, vertical & inclined.
Importance of lettering, printing of letters and figures sizes,
proportion etc. as per ISI code.
Printing of single strike lettering both Inclined & vertical,
printing of double strike lettering both Inclined & vertical,
printing of name plates.
Forms and proportions for single strike lettering, lettering stencils.
Construction of plane geometrical figures (lines, angles,
triangles, rhombus, quadrilaterals, polygons etc.)
Geometrical drawing. Definitions, constr of plain geometrical
figures.Orthographic rojection, dihedral angles and recommended methods of
projection according to ISI codes.
Construction of ordinary scales, plain, comparative,
venire & scale of chords.
Principles, representation and construction of different types of scales, graphic
scales, recommended scales for drawing with reference to ISI codes.
39
Drawing plan and elevation of points, lines, surfaces and
solids. Dimensioning technique.
Dimensioning technique, order of finishing, technical sketching,
technique of sketchier model drawing, orthographic sketching etc.
Sketching from models. Drawing orthographic sketches
including dimensioning.
Conventional signs and symbols as per i.e.
Bricks-characteristic of good bricks, hollow bricks and
manufacture of bricks.
Conventional signs and symbols used in engineering
drawing including conventional brakes.
Tiles, terracotta, stone ware and earthen ware.
Sand types, characteristics, cement, lime.
Showing arrangement of bricks in different parts of bonds,
in walls, pillars copying, drawing of shoring.
Sequence of construction of a building. Names of different parts of
building. Bricks masonry-principles of construction of bonds. Tools
and equipment used scaffolding.
Drawing of scaffolding. Drawing details of stone masonry
including stone joints.
Stone masonry terms used principles of construction, classification,
composite masonry and strength of walls. Timber: structure-Indian
timber uses.
Drawing different types of foundation, footing, piles,
grillages, raft & well foundation.
Drawing different types of foundation, footing, piles, grillages, raft
& well foundation.
Drawing details of damp proof courses. Plinth protection. Dampness in building and damp proof course. Method of
prevention of dampness in building. mortar-types, proportion &
mixing. plastering & pointing. White washing & distempering.
Drawing details of ground floorsconcrete, brick on edge,
tiled, timber, patent stone mosaic and steel floor.
Types of ground floor and methods of constructing granolithic,
mosaic, brick tiled etc. floors.
Drawing forms of arches, lintels and centering. Arches-technical terms forms-brick and stone
centering-lintel. Market formsand sizes.
Making drawings of carpentry joints: lengthening, bearing,
housing, framing, paneling & molding.
Carpentry joints-terms,
classification of joints
Making detailed drawing of different types of door
including paneled, glazed and flush door.
Doors: parts of door, locations, sizes, and types.
Making detailed drawing of windows and ventilators. Windows and ventilators: including steel windows and ventilators-
fixtures and astenings used in doors. Windows and ventilators.
40
Drawing details of pitched roof including and queen post,
roof trusses. Drawing details of a steel roof truss, showing
details connections.
Roof: pitched roof types, roof covering, and component parts of
roof. Theory of trussing, king and queen post trusses.
Drawing details of upper floors, wooden floors, stone jack,
arch, madras terrace and brick nogged.
classification and construction of upper floorsincluding water
proofing, general principles ofconstruction of masonry & RCC
Drawing details of brick stone wooden & steel stairs.
Preparing drawings of details of parts of wooden stair.
Preparing drawings of straight, open newel dog legged
geometrical and bifurcated stairs & spiral stairs.
Stairs: terms, forms, materials, planning and
designing of stairs. Details of construction
Drawing details of single storied residential house with
single room (drawing should be of both pitched and flat
roof) drawing plan, elevation, section with aid of line
diagrams. Lay out and detailing of a residential building.
Residential building. Principles of planning. Orientation-local
building by law as including ISI code, types of residential building,
rooms. Services, utilities which constitute a dwelling house
estimation. Method and find out quantities for a single storied
residential building.
Drawing perspective views of building including coloring
and shading.
Perspective view-types Method of construction
technique of coloring and shading.
Inking & tracing. Use of Leroy set, printing of letters.
Preparing blue prints & ammonia prints.
Inking & tracing operating of Leroy set & care of its accessories.
Method of preparing blue prints or ammonia prints. Folding of
prints.
Allied trade training plumbing: use of plumbing tools. Safely precaution & elementary first aid forge and
fuel. Lighting fire. Common hand tools-their description and use.
Description of plumbing operations.
carpentry Use of carpenter’s hand tools involving sawing,
planning & chiseling. Marking out & marking simple
joints used in doors and trusses.
Safely precautions & elementary first aidcarpenter’s hand tools, their names,
description and use. Common joints. Use of nails, screws, hinges, dowels etc.
Preparation of glue & putty. Grinding & sharpening of tools. Their care &
maintenance. Use of different types of joints. Properties and uses of different
timbers used in construction work.
Wiring (electrical) Wiring in different system. Fixing and Safety precautions and elementary first aid. Artificial respiration
41
connecting appliances for domestic lighting. and treatment of electrical shock. Elementaryelectricity. General
idea of supply system. Wireman’s tool kits. Wiring materials.
Electric fittings. System of wiring. Wiring installation for domestic
lighting
construction of straight walls in English bond half and full
brick thick with a right angled quoin, one end toothed and
the other end racked back. Construction of cross walls.
safety precautions Tools their description, use and their care.
Forming a door or window opening method of fixing door
or window frame to sally with hold fast.
Details of different bending wall and section according to ISI
Surveying of a building site with chain. Entering field
book & plotting. Calculation the area of site. (Practice
should also be given in measuring exiting building and
producing drawing from these dimensions taken.)
Surveying of a building site with plane table. Prismatic
compass & its use.
Introduction. Chain surveying principles instruments employed,
use, care & maintenance. Field problems. Field book. Plotting.
Introduction to plane table survey. Instruments employed, use, care
& maintenance. Prismatic compass. Plan meter and pantograph.
Handling of leveling instrument. Differential leveling.
Surveying of abuilding site wit chain & level with a view
to computing earth work. Setting out level. Plotting of
longitudinal cross-sections of a proposed road from given
reduced level marking, suitable formation levels &
calculation of earth work. Plotting of block & block
leveling and drawing of contours.
Instruments and accessories their use and description level books,
differential leveling. Application of chain and leveling to building
construction. Plotting, preparation of contour computing earth work
by spot level and contours, setting out work.
Cross section showing the different types of roads. Road: introduction to road, general principles of alignment.
Classification and construction of different types of roads.
42
Drawing typical cross section of rail way tracks
embankment layout plans of railway platforms, narshling
yards sidings, lopping, highballing points &crossing.
Electric railways track.
Indian railways their gauges construction of permanent ways.
Different rail cession. Use of stone blast in railway track. Use and
types of slippers types of signal, fixtures & fastening in railway
tracks including base plates and fist plates.
Preparing drawing of a masonry culvert and take out
various quantities of items of work & prepare abstract of
cost. Preparing drawing of an arched bridge.
Bridges: introduction to bridges, component parts of a bridge.
Classification of culverts. (IRC)
Preparation of drawings showing various pipe joints for
underground drain age, method of sanitary fittings in
multistoried building. Manholes and septicktank
Introduction-terms used in public health engineering. system of
sanitation-house plumbing ,sanitary fittings etc.
Drawing details of RCC members. Rectangular beams
lintel chajjas, slap, stair including column with footing &
continuous columns showing disposition of reinforcement,
preparing bar bending, schedules. Method of floor and
roof finishing
Introduction to R.C.C uses materials proportions and form work,
including bending of bars and construction reference to ISI code.
Reinforced brick work. materials used for rcc, construction
selection of materials course aggregate, fine aggregate cement
water, reinforcement, characteristics., method of mixing concrete
hand and machine, slump test.
Drawing forms of rivet heads and types of riveted joints. Forms of rivets, proportions. Types of riveted joints.
drawing the various standard steel sections and built up
sections used for girders and stanchion including
compound columns and streets standard piles, steel
through etc.
Introduction to structural drafting. Arrangements of drawing
standard drawing practice to represent thread nuts, bolts and
structural steel section. Reference to ISI code.
Preparation of estimate for residential buildings, canals
distributaries, outlets culverts & public health works.
Type designs. Building estimating. Types of estimate standard
method of taking out quantity, labor & material detailed & abstract
estimate. Analysis of rates for simple items of work.
Schedule of rates, specifications
43
SPECIFIC SYLLABUS FOR SURVEYOR AND DRAUGHTSMAN
Ser
No
Subject
1 BUILDING MATERIALS Stone (type, quality, requirement)
Bricks (type, quality, requirement, classification)
Sand (types)
Timber (types)
Knots (types)
2 BUILDING DRAWING Introduction
Parts of buildings
3 FOUNDATION Introduction
Objective of foundation
Bearing capacity
Load of foundation (types)
Type of foundation
4 STAIR AND STAIRCASE Introduction
Essential requirement of a
well designed staircase.
5 ROOF AND TRUSS Introduction. (types)
6 BEAM Introduction (types).
Selection of site for residential buildings.
Planning and designing.
Orientation.
Shape of buildings.
7 ESTIMATION Introduction. (methods)
44
8 ROAD AND RECEE ALIGNMENT Introduction. (types)
9 PERSPECTIVE DRAWING Introduction. (terms and definition)
10 THEODOLITE SURVEY. Introduction. (types and classification)
11 PLANE TABLE SURVEY. Definition. (types, methods, advantages and dis-
advantages)
12 COMPASS SURVEY Definition. (uses, types, types of north’s, types of
traverse, bearings)
13 ISOMETRIC DRAWING Introduction.
Isometric view.
Isometric projection.
Isometric scale.
14 LEVELING Definition. (classification, types of benchmark)
15 ENGINEERING DRAWINGS Introduction
Classification of drawing
Orthographic drawing
First angle projection
Isometric projection
16 GEOMETRIC TERMS Introduction
Definition
17 PLANE CURVES Introduction
Ellipse
Parabola
Hyperbola
Methods
18 TOTAL STATION Introduction
45
Advantages
Disadvantages
Uses of total station
19 AUTOCAD Introduction
How to activate auto cad
Menu bar
Tool bar (types of tool bar)
Line (different types of line and geometric terms)
Modify tool bar (different types of bar)
Status bar (function keys and uses)
Setting up a drawing (units, limits and using)
Editing of object (using of method)
46
GENERAL SYLLABUS FOR DRIVER PLANT
Ser No Subject
1 TRANSPORTATION ENGINEERING
(a) Road development and planning: Brief history of road development, road cross section, necessity of
transportation planning, classification of roads, road patterns, planning surveys, saturation system,
highway planning in India, road development plans.
(b) Highway location and alignment: Basic requirements of an ideal alignment and factors controlling,
engineering survey for highway location, drawing and reports, highway projects.
(c) Highway geometric design: Highway cross‐section elements, sight distances, Design of horizontal
alignment, Transition curves and vertical alignment.
(d) Pavements design: Design factors, Design of flexible pavements, CBR, GI and Burmister methods,
Design of rigid pavements.
(e) Pavement materials: Soils, Aggregates and their characteristics, Bituminous materials and mixtures,
portland cement concrete.
(f) Construction of roads: Construction of water bound macadam roads, bituminous pavements,
cement concrete pavements, design and construction of joints in cement concrete pavements.
(g) Hill roads: General considerations, alignment, geometric design and construction, drainage and
maintenance problems in hill roads.
(h) Highway maintenance: Pavement failures, maintenance of highway pavement , evaluation and
strengthening of existing pavements
47
2 Heavy Equipment
Heavy Equipment Entire construction plant equipment
- Road Roller
- Asphalt Paver
- Dumper
Concrete Batching Plant All issues for effective production Entire construction
Operator of concrete, proportion of mix of industry stone, sand, cement and water and quality control
checks
Asphalt Batching Plant All issues for effective production Highways / Airports
Operator of bituminous mixes, proportion of mix of stone, sand, asphalt and water and quality control
checks
Crane Operators Effective operation of Crane Entire construction cluding capacity constraints and
industry occupational safety etc
Pavement Marking How to use various types of Highways, runways, pavement marking machines, types
taxi ways of materials used and quality control
3 PROJECT MANAGEMENT AND QUANTITY SURVEYING
Construction plant and equipment: Factors affecting selection of equipment, dumpers, trenchers, pumps,
compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers, concrete
production (only general features of equipments will be discussed).
4 ROAD MAKING EQUIPMENT
Roller
Road Paver
Asphalt Concrete Plant
5 HAULING EQUIPMENT
Tractors Trailors
Trucks
Tipper
48
6 CONCRETING EQUIPMENT
Batching Plants
Mixers
Concrete Pumps
Transit Mixers
Dumpers
Concrete Placers
7 QUARRY EQUIPMENT
Crushers
Screening Plants
Pneumatic
8 PNEUMATIC EQUIPMENT
Rock Drills
Compressors
Pavement Breakers
9 LIFTING & HANDLING EQUIPMENT
All type of Cranes upto 300 Ton
10 Tar Boiling operation
Tar Boiler Operator Effective use of tar / asphalt boiler Highways / Rural to the prescribed temperature
Roads / Airports
Bitumen Sprayers Effective use of sprayer to achieve Highways / Rural prescribed spread rates of
bitumen Roads / Airports
49
SPECFIC SYLLABUS FOR DRIVER SPECIAL VECHICLE
Ser No Subject
1 ENGINE
Introduction to Engine
System In IC / EC Engine
Classification of IC Engine
Engine (Two / Four Stroke & Petrol / Diesel)
Valve Timing
2. PUMP
Intro to Pump
Centrifugal Pump & Reciprocating Pump and Differences
Single Stage Single Acting Pump
Double Stage Single Acting Pump
3 WATER SUPPLY
Intro to Water Supply
Tech Data of No 4 Pumping Set
Uses of Pumping Set & Accessories
Series Connection
Parallel Connection
Starting & Stopping and Maintenance
Water Supply ((Practical))
4 AIR COMPRESSOR
Intro to Air Compressor
Single Stage Single Acting Air Compressor
Double Stage Single Acting Air Compressor
Intro to Rotary Gear Wheel Type Air Compressor
50
Tech Data and Parts of Rotary Gear Wheel Type Air Compressor
Air Circuit, Oil Circuit and Scavenging Circuit
Safety Device
Intro to Rotary Screw Type Air Compressor
Intro to Rotary Slide Van Type Air Compressor
Operating of Air Compressor (Practical)
Maintenance of Air Compressor (Practical)
5 PNUEMATIC TOOLS
Intro to Pneumatic tools
Uses of Pneumatic tools
Working Principle of Percussion Type tools
Operating of Percussion Type Tools (Practical)
Working Principle of Percussion With Slow Rotary Type tools
Operating of Percussion With Slow Rotary Type (Practical)
Working Principle of Rotary Type Tools
Operating of Rotary Type Tools (Practical)
Working Principle of Miscellaneous Tools
Operating of Miscellaneous Tools (Practical)
Maintenance of Pneumatic Tools
Intro to Sand Blast
Operating of Sandblast (Practical)
Intro to New Generation Tools
Operating of New Generation Tools (Practical)
6 CONCRETE MIXER
Intro to Concrete Mixer, Working Principle of Concrete Mixer
Operating of Concrete Mixer (Practical), Maintenance of Concrete Mixer (Practical)
51
7 BITUMEN PLANT
Intro to Bitumen Plant
Bitumen Work (Practical)
8 ROAD ROLLER
Intro to Road Roller
Main Components of Road Roller & Parts
Type of Controls
Operating of Road Roller (Practical)
Safety Precaution of Road Roller
Maintenance of Road Roller (Practical)
All types of Road Roller including pneumatic,
9 OUT BOARD MOTOR
Safety Precaution of OBM
Operating of OBM (Practical)
10 PINJOR ROCK DRILL
Intro to Pinjor Rock Drill
Uses of Pinjor Rock Drill (Practical)
Maintenance of Pinjor Rock Drill (Practical)
11 CRANE
Intro to Crane
Uses of Crane (Practical)
Controls of Crane
Maintenance of Crane (Practical)
12 BATTERY
Intro to Battery
Uses & Maintenance of Battery (Practical)
52
GENERAL SYLLABUS FOR OPERATOR EXCAVATOR MACHINERY
Ser
No
Subject
1 Worksite Health & Safety Practices
Describe factors affecting health and safety in the workplace, Interpret and apply Occupational Health & Safety Regulations
,Interpret and apply general worksite and employer safety rules ,Use personal protective equipment (PPE) ,Describe safety
certifications common to the heavy equipment industry, Identify relevant jurisdictional authorities, and describe their roles
Communicate using audible and visual signals, ‘radio’ protocols Describe and use safe rigging practices ,A9 Assess typical
worksite hazards
2 Essential Heavy Equipment Knowledge
Describe common types of heavy equipment and their respective
capabilities, advantages, limitations, Describe common attachments for heavy equipment and their purposes and capabilities,
Describe Define basic tools, supplies, and lubricants associated with heavy equipment common heavy equipment and
industry terminology, Describe heavy equipment mechanical systems, Describe heavy equipment inspection and maintenance,
Describe common types of logging equipment and their respective capabilities, advantages, limitations, Describe common
attachments for logging equipment and their purposes and capabilities
3 Employability Skills and Professional Practices
Describe general employability skills, Describe human rights, respect in the workplace, labour relations
4 Job Control & Engineering Basics
Define engineering and survey terminology , Use simple grade checking instruments and techniques, Describe expressions of
slopes and grade control and layout: grade stakes, ribbon trails and codes Describe utilities, Describe soils ,Describe common
aggregates Describe bulking and settlement of materials, Describe compaction practices and equipment, Interpret drawings and
plans,Describe Elements of Logging Plan Identify environmental concerns, issues and regulatory compliance ,Interpret maps
and implement Logging Plan; Identify concerns and hazards ,Describe process and benefits of “Walking the Block”
5 Environmental Awareness, Protection & Enhancement
Describe common environmental issues pertaining to heavy construction/ excavating, Demonstrate spill control techniques,
Demonstrate job site techniques to control sediment, and minimize environmental damage
53
6 Operate Articulated Haul Truck
Describe and comply with safety requirements ,Perform pre start checks, start up/shutdown procedures, monitor ,performance
,Perform daily maintenance tasks ,Describe mechanical components, perform troubleshooting, basic repairs ,and maintenance
,Perform basic operator functions ,Haul and dump materials
7 Operate Loader
Describe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor,
Performance, Perform daily maintenance tasks ,Describe mechanical components, troubleshooting, basic repairs and
maintenance, Perform basic operator functions, Dig, carry (tram) and stockpile materials ,Place, spread, and grade material in
lifts Back fill trenches and excavations, Load trucks ,Service processing plants (screening and crushing systems) Optional
,Install and use attachments Optional, Remove snow and ice Optional
8 Operate Backhoe (Optional In-School Practical Training)
Describe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor
Performance, Perform daily maintenance tasks ,Describe mechanical components, troubleshooting, basic repairs and
maintenance ,Perform basic operator functions, Dig, carry (tram) and stockpile materials, Place, spread, and grade material in
lifts Excavate trenches, ditches ,Backfill trenches, excavations, Service utilities crew, Load trucks, Drive on public roads,
Handle debris, brush, cleanup tasks with 4-in-one bucket ,Install and use attachments
9 Operate Dozer
Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor
Performance ,Perform daily maintenance tasks, Describe mechanical components, troubleshooting, basic repairs and
maintenance ,Perform basic operator functions
Strip and stockpile surface materials/ organics ,Cut and fill material
Create slopes, Create ditches ,Spread ballast ,Place aggregates to specified elevations (“finish grading”), Rips dense materials
optional. Clear land optional, Push scraper optional
54
10 Operate Excavator Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown
Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform ,
troubleshooting, basic repairsand maintenance, Perform basic operator functions ,Excavate and backfill trenches, Cut and fill
material, Strip and stockpile surface materials/ organics, Create mass excavation, Create slopes, Load trucks, Create side cast
road,(road building on sloping terrain) Service pipe crew (e.g., Place bedding, hoist objects, backfill in lifts, hoe pack, shoring
cages) ,Place riprap Optional, lear land Optional, Perform demolition tasks Optional ,Use attachments Optional
11 Operate Grader(Optional In-School Practical Training) Describe and comply with safety requirements Optional,
Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe
mechanical components, perform troubleshooting, basic repairs and maintenance ,Perform basic operator functions ,Describe
and apply grading fundamentals ,Form and handle windrows ,Strip surface materials ,Cut and fill material ,Maintain
construction access roads, logging roads ,Maintain public roads, Create slopes Create ditches, Shouldering ,Form road base
(sub-grade) ,Place aggregates to specified elevations (“finish grading”) ,Clear snow and ice ,Use common attachments.
12 Operate Feller Buncher Describe and comply with safety requirements, Perform pre start checks, start up/shutdown
procedures, monitor, performance of equipment. Perform daily maintenance tasks ,Describe mechanical components, perform
troubleshooting, basic repairs, and maintenance ,Perform basic operator functions ,Identify Species for Felling, Determine
Block & Slope Orientation,- Soil Conditions ,-Ground Limitations ,Communicate with Skidding Team.
13 Operate Wheel Skidder Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown
Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform
troubleshooting, basic repairs and maintenance, Perform basic operator functions, Haul logs , Manoeuvre over a variety of
terrain ,Communicate with feller/buncher and work as an effective team
14 Operate Track Skidder Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown
Procedures, Monitor Performance ,Perform daily maintenance tasks, Describe mechanical components, perform
troubleshooting, basic repairs and maintenance, Perform basic operator functions, Haul logs, Manoeuvre over a variety of
terrain, Communicate with feller buncher and work as an effective team
55
15 Operate Grapple Yarder (Optional In-School Practical Training) Describe and comply with safety requirements - man
checks Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor Performance. Perform daily maintenance tasks,
Describe mechanical components, perform troubleshooting, basic repairs and maintenance ,Perform basic operator functions,
Describe Yarder Crew Roles and Responsibilities . Describe Inspections ,- Cables, - Guy Lines, Determine Block / Slope
Orientation - Soil, Conditions- Ground ,Limitations
16 Operate Dangle Head Processor Describe and comply with safety requirements - man checks, Perform Pre Start Checks,
Start Up/Shutdown Procedures, Monitor Performance. Perform daily maintenance tasks ,Describe mechanical components,
perform troubleshooting, basic repairs and maintenance, Perform basic operator functions, Set computerized controls for desired
length, Position machine for greatest safety, efficiency and productivity ,Understand and follow log quality specifications.
17 Operate Log Loader Describe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown
Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform
troubleshooting, basic repairs and maintenance ,Perform basic operator functions ,Explain features and benefits of • Clam ,
Butt ‘n top, Live heel. Communicate with log truck driver, Operate Clam ,Operate Butt ‘n Top. Operate Live Heel
18 TRANSPORTATION ENGINEERING Road development and planning: Brief history of road development, road cross
section, necessity of transportation planning, classification of roads, road patterns, planning surveys, saturation system, highway
planning in India, road development plansHighway location and alignment: Basic requirements of an ideal alignment and factors
controlling, engineering survey for highway location, drawing and reports, highway projects.Highway geometric design:
Highway cross‐section elements, sight distances, Design of horizontal alignment, Transition curves and vertical
alignment.Traffic engineering: Traffic characteristics, traffic studies and their uses, traffic flow characteristics, traffic control
devices, intersections, traffic planning, Trip‐generation models, trip‐distribution models, modal split analysis.Pavements design:
Design factors, Design of flexible pavements, CBR, GI and Burmister methods, Design of rigid pavements.Pavement materials:
Soils, Aggregates and their characteristics, Bituminous materials and mixtures, portland cement concrete.Construction of roads:
Construction of water bound macadam roads, bituminous pavements, cement concrete pavements, design and construction of
joints in cement concrete pavements.Hill roads: General considerations, alignment, geometric design and construction, drainage
and maintenance problems in hill roadsHighway maintenance:‐ Pavement failures, maintenance of highway pavement ,
evaluation and strengthening of existing pavements.
56
SPECIFIC SYLLABUS FOR OPERATOR EXCAVATOR MACHINERY
Ser
No
Subject
1 Introduction of Earth Moving plants
Introduction
Capability of EM Plants
Specification,Technical data,Service Capacities
2 Introduction to Engine
Description of engine and their HP
Main Components of Engine
Working Principle of 2 Stroke and 4 Stroke Engine
Difference between 2 Stroke and 4 Stroke Engine
Difference between Petrol and Diesel Engine
All systems (Lubrication, Cooling, Air in take, Brake, ECM, Transmission, Gear, Clutch, Steering, FIP
Differential,Turbo Charger, , Rotary Pumps, Auxialiary Gear Box, Hydraulic system,etc)
3 Working System of EM Plants
Air intake system,Types, working System ,Difference
Principle and Various system Employed in Size II & Size IV Dozer
Principle and Various system Employed in MG GD 605 R-2
Principle and Various system Employed in Wheel Dozer G14 D1
Principle and Various system Employed in JCB 3DX
Principle and Various system Employed in Skid Steer Loader
Description of Various Type of Winch and their Function
Introduction to Super/Turbo Charger
Care and maintenance of all Working Systems
57
4 Name of tools
Types and use
Care and maintenance
5 Introduction to FOL
Identification FOL
Storage and Safety
Care and maintenance
6 System of Maintenance of EM Plants
Checks before starting
Mechanical task for prime movers
Mechanical task for towed equipement
Maintenance forecast Chart
Periodical maintenance of EM Plants
7 Introduction to Tyre,Tube & Battery
Introduction
Storage
Care and maintenance
8 Operation of EM Plants
Size II Dozer
Size IV Dozer
MG GD 605 R-2
Wheel Dozer
JCB 3DX
Skid Steer Loader
58
9 Running adjustment of EM Plants
Main Clutch
Brake
Steering
Fan Belt
Track Chain
Removing of air lock and Hydro lock
10 Repair Inspection and Documents
Type of Repair
Type of Insp
Name Of Docu
Maintenance Docu
11 Transportation of EM Plants
Loading & Un Loading
Types of TLR, Wagon & Aircraft
Safety precautions during Transportation
12 Difficulties and Precautions in desert; mountain and snow bound area
Effect on plant
Effect on Men
Safety precautions
13 Recce and earth work calculation
Recce procedure, Method of calculation
Factors effecting the out put of EM Plant , Out put Calculation of Size II Dozer
Out put Calculation Size IV Dozer, Out put Calculation of MG GD 605 R-2
Out put Calculation of Wheel Dozer, Out put Calculation of Skid Steer Loader
Out put Calculation of Tipper, Estimation of Hire Charge
59
14 Earth work Project
Recce Report and Earth Work Calculation of Helipad, Play Ground, Embankment , Fish Pond, Trial Blazing
15 Duty of Plant Instructor
Management of plant and Training at unit level
Conditioning and demanding Process of Spares, Tyre, Tube, Bty and Tools
16 Attachment of EM Plants
Name and Use of attachment of E JCB
Name and Use of attachment of Skid Steer Loader
17 GENERAL
Means of communications, Benebifts, Roads, Advantages and disadvantages of various kinds of roads, Classification of
roads. Q (Questions) Nos - 12,13,46
Modern road surfaces
Paved roads
Allignment and survey of roads, land requirement
Requisites of road projects
Gradients on roads
Cambers
18 EARTH ROADS AND EARTHWORK
Earth Roads and Gravel Roads
Earth-Work
Examples on earthwork
Embankment and cutting
Examples on embankment and cutting
19 DRAINAGE WORKS
Sub-soil drainage
Surface drainage of roads
Cross drainage works
60
20 MACADAM ROADS
Curves. Corners, widths, superelevation etc
Water-bound macadam road
21 CONCRETE ROADS
Advantages, sub- grade, cross-sections , specifications, method of construction, joints, reinforcement, etc
Creteways
22 REPAIRS AND MAINTENANCE OF ROADS
Waterbound macadam road
Cement concrete road
Surface treatment with colas
Full grout treatment with colas
Semi grout treatment with colas
MEASURES FOR SAFETY OF PEDESTRIIANS
STREET LIGHTING
FINANCIAL ASPECT
SOIL TREATMENT
Soil stabilization, soil survey, soil tests, analysis, etc
Soil classification
Soil cement road-ways