320 | 420 | 620
smileThe entry level for professional tool presetting and measuring
02 | 03
smile320 | 420 | 620
ZOLLER »smile« is a must for machining production companies. At least for those who want to secure their success and expand. The advantage of these professional pre-setting and measuring machines lies not only in fast and precise measurement but also in the direct transmission of tool data to processing machines. Errors in data input thus belong to the past, as do machine breakdowns and production faults. At the same time, set-up and downtimes are optimized and all aspects of process safety are enhanced. A variety of reasons for greeting the challenges of the future with a »smile«.
Success Is a Question of Attitude
04 | 05
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The idea is very simple. High-quality workpieces can only be manufactured using perfect tools and precise machines. For this purpose, tools must be carefully measured and opti-mally preset. And this can only be achieved when the presetting and measuring machine works precisely to the μm. That's why only the best components are used for the ZOLLER »smile«. Components like THK guides, Heidenhain measuring systems, and Bosch/Festo pneumatics. The superior design is ideal for heavy-duty workshop use. That way, you can always rely on precision. And keep your customers satisfied with high-quality parts.
Only the Best for You — and for Your Customers
Optic
car
rier w
ith s
nap
gaug
e
Robu
st c
ladd
ing
»eQ« one-hand control handle
Spin
dle
Mem
bran
e ke
ypad
06 | 07
smile320 | 420 | 620
Choosing the ZOLLER »smile« always means deciding in favor of convenience and simplicity of operation. A prime example is the ergonomic one-hand control »eQ«, which brings the optic carrier into position quickly and easily on both axes with the push of a button. Additional working comfort is guaranteed by the variable control unit, the freely accessible tool spindle, the membrane keypad, and the spindle hand wheel. Providing even more benefits is the intuitive ZOLLER software interface of the »pilot« operating technology, which ensures precise measuring results without extensive training with graphic user guidance. And success stories from day one.
Many Advantages Can Be Seen — Others Felt
Fast
Ergo
nom
ic
Com
fort
able
08 | 09
smile320 | 420 | 620
Set the tool, insert in the machine, transmit data to the machine, and the chips are flying: With ZOLLER »smile«, it is possible to transmit tool data directly to the machine control unit. This is not only much safer than manual input, but it is also much faster. The outcome of networking is fewer machine breakdowns and more productivity.
For Continuous Motion in Your Production
smile320 | 420 | 620
Whatever you are planning — with »smile« from ZOLLER, you're in the right place. Simply select the required measuring range and the version of »pilot« image processing technology that suits you — the measuring ranges and electronics can be freely combined.
»smile« Always a Good Solution
»smile / pilot 1.0« »smile / pilot 2 mT« »smile / pilot 3.0«
ZOLLER »pilot 1.0« image processing techno-logy provides all the measuring and setting functions needed for quick and easy measure-ment and presetting of standard tools. This basic version is a solution specifically meant for small and medium lot sizes and offers the highest quality at an outstanding cost-perfor-mance ratio.
The control unit can be modularly expanded for high and complex manufacturing require-ments, remaining incredibly user-friendly despite comprehensive capabilities. From presetting, measuring, and inspecting to tool management, »pilot 3.0« covers the entire spectrum of tool measurement.
The ideal entry-level variant for networked manufacturing: The intuitive, contemporary touchscreen of »pilot 2 mT« impresses not only with its simple handling but also with customizable settings making it both practical and efficient.
»smile 320« »smile 420« »smile 620«
13"17" 24"
ZOLLER SolutionsThe Solution for Your Success
More speed, greater flexibility, safer processes — with ZOLLER system solutions you'll get more out of all aspects of your production. To assure this, we combine hardware, software, and services with our unique manufacturing expertise for you. Everything from a single supplier. Everything for your success. Everything with ZOLLER solutions.
We look forward to hearing from you:
Tel.: +49 7144 89 70-0 | E-mail: [email protected]
For more information about our comprehensive range of services, please visit
www.zoller.info
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»venturion 450« –
»smile 620« – – – – – * – – – – – – – – – – – – – –
»smile 420« – – – – – * – – – – – - – – – – – – – –
»smile 320« – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
»smileCompact« – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –
Measurably More ProfitWith ZOLLER »smile« and TMS Tool Management Solutions, you reduce tool costs and make full use of your machines because you measure tools especially quickly, easily, and operator-independent. Moreover, you network your presetting and measuring machine with all the stations in the manufacturing process using the z.One central tool database. That means the right tool is at the right place at the right time. And your profits will increase markedly! Calculate for yourself how much savings potential your company can tap into: www.zoller.info/en/productivity-calculator
Technical Data Measuring Range, Z Axis Max. Tool Diameter Snap Gauge
»smileCompact« 350 mm 320 mm 0 mm
»smile« 350 / 420 / 600 / 800 mm 320 / 420 / 620 mm 0 / 100 mm
»venturion 450« 450 / 620 / 820 mm 420 / 620 mm 100 mm
* Up to max. HSK 63 and only with table 1) Available for table electronics or retaining tube, DME, no CNC, no tool inspection 2) From pilot 2 mT onwards
standard possible not possible
E. Zoller GmbH & Co. KG | Tool Presetting and Measuring Machines
Gottlieb-Daimler-Strasse 19 | D-74385 Pleidelsheim
Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807
www.zoller.info
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