TRANSPEK INDUSTRY
LIMITED
Prefeasibility Report for Proposed Expansion of Acid Chlorides Chemicals and Friedel Craft Chemicals at Village Ekalbara, Taluka Padra, District Vadodara, Gujarat
MARCH 2017
Kadam Environmental Consultants w w w . k a d a m e n v i r o . c o m
Env i ro nme ntfor Deve lopme nt
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS AND FRIEDEL
CRAFT CHEMICALS AT TRANSPEK
INDUSTRY LTD. QUALITY CONTROL
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 2
TRANSPEK INDUSTRYLIMITED
Prefeasibility Report for Proposed Expansion of Acid Chlorides Chemicals and Friedel Craft Chemicals at Village Ekalbara, Taluka Padra, District Vadodara, Gujarat © Kadam Environmental Consultants (‘Kadam’), March 2017
This report is released for the use of the M/s. Transpek Industry Limited, Regulators and relevant
stakeholders solely as part of the subject project’s Environmental Clearance process. Information
provided (unless attributed to referenced third parties) is otherwise copyrighted and shall not be used
for any other purpose without the written consent of Kadam.
PROJECT DETAILS
Name of
Publication
Prefeasibility Report for Proposed Expansion of Acid Chlorides Chemicals and Friedel Craft
Chemicals at Village Ekalbara, Taluka Padra, District Vadodara, Gujarat
Project Number 1523092106 Report No. 1 Version 1 Released March 2017
Prepared &
Managed By Dhara Patel Released By
Jitixa Upadhyay, EIA
Coordinator
CONTACT DETAILS
Vadodara (Head Office)
871/B/3, GIDC Makarpura, Vadodara, India – 390 010.
E: [email protected]; T:+91-265-3001000; F: +91 265 300106
Delhi / NCR
SPAZE IT PARK, Unit no. 1124, 11th Floor, Tower B 3, Sector 49, Near Omaxe City Centre mall,
Sohna Road, Gurgaon -122 002 (Haryana)
E: [email protected];T: 0124-4242430; M:+91-98998-04300
DISCLAIMER
Kadam has taken all reasonable precautions in the preparation of this report as per its auditable quality plan.
Kadam also believes that the facts presented in the report are accurate as on the date it was written. However, it
is impossible to dismiss absolutely, the possibility of errors or omissions. Kadam therefore specifically disclaims
any liability resulting from the use or application of the information contained in this report. The information is not
intended to serve as legal advice related to the individual situation.
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA EXECUTIVE SUMMARY
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 3
CONTENTS
1 EXECUTIVE SUMMARY .............................................................................. 5
1.1 PLANT FEATURES AND PRODUCTION CAPACITY ........................................................ 5
1.2 ABOUT PROJECT ...................................................................................... 6
2 INTRODUCTION ...................................................................................... 7
2.1 BRIEF DESCRIPTION OF THE PROJECT ................................................................. 7
2.2 NEED FOR THE PROJECT AND IT’S IMPORTANCE TO REGION ............................................ 7
2.3 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT. ........................... 8
3 PROJECT DESCRIPTION ............................................................................ 9
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF ANY .......... 9
3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION AND PROJECT BOUNDARY &
PROJECT LAY OUT) WITH COORDINATES ....................................................................... 9
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE,
PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BEHIGHLIGHTED ................. 12
3.4 SIZE OR MAGNITUDE OF OPERATION ................................................................. 12
3.5 TECHNOLOGY AND PROCESS DESCRIPTION ........................................................... 13
3.6 RAW MATERIALS ..................................................................................... 13
3.7 PROCESS DESCRIPTION .............................................................................. 13
3.8 ADDITIVES AND CHEMICALS .......................................................................... 13
3.9 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE, MARKETING AREA OF
FINAL PRODUCTS, MODE OF TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT.......................... 13
3.9.1 Transportation details of Raw Materials ................................................... 13
3.10 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT AND SOURCE SHOULD BE GIVEN
15
3.10.1 Water consumption .......................................................................... 15
3.10.2 Fuel ............................................................................................ 16
3.11 QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT
/DISPOSAL ................................................................................................... 17
4 SITE ANALYSIS ...................................................................................... 21
4.1 CONNECTIVITY ....................................................................................... 21
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP ...................................................... 21
4.3 TOPOGRAPHY (ALONG WITH MAP) .................................................................... 21
4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST, WATER BODIES (INCLUDING
AREA UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE
FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ETC. SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE
HFL OF THE RIVER), CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION
SHOULD BE GIVEN. ........................................................................................... 21
4.5 EXISTING INFRASTRUCTURE .......................................................................... 22
4.6 SOIL CLASSIFICATION ................................................................................ 22
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA EXECUTIVE SUMMARY
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 4
4.7 CLIMATIC DATA FROM SECONDARY SOURCES .......................................................... 22
4.7.1 Temperature .................................................................................. 22
4.7.2 Wind ........................................................................................... 22
4.7.3 Rainfall ........................................................................................ 23
4.7.4 Cloud Cover ................................................................................... 23
4.7.5 Humidity ...................................................................................... 23
4.8 SOCIAL INFRASTRUCTURE AVAILABLE ................................................................. 23
5 PLANNING BRIEF ................................................................................... 24
6 PROPOSED INFRASTRUCTURE .................................................................. 25
6.1 INDUSTRIAL AREA (PROCESSING AREA) ............................................................... 25
6.2 RESIDENTIAL AREA (NON-PROCESSING AREA) ........................................................ 25
6.3 GREEN BELT .......................................................................................... 25
6.4 SOCIAL INFRASTRUCTURE ............................................................................ 25
6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/METRO/WATER WAYS ETC) ............. 25
6.5.1 By Road ....................................................................................... 25
6.5.2 By Rail ......................................................................................... 25
6.5.3 By Air .......................................................................................... 25
6.6 DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) ..................................... 25
6.7 SEWAGE SYSTEM ..................................................................................... 25
6.8 INDUSTRIAL WASTE MANAGEMENT .................................................................... 26
6.9 SOLID WASTE MANAGEMENT .......................................................................... 26
6.10 POWER REQUIREMENT & SUPPLY/ SOURCE ......................................................... 26
7 REHABILITATION AND RESETTLEMENTS (R& R) PLAN ................................... 27
7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS INCLUDING
HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOURERS (A BRIEF OUTLINE TO BE GIVEN) ......... 27
8 PROJECT SCHEDULE AND COST ESTIMATE .................................................. 28
8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATA OF COMPLETION (TIME SCHEDULE FOR THE
PROJECT TO BE GIVEN) ....................................................................................... 28
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE PROJECT.
28
8.2.1 Fixed Capital .................................................................................. 28
8.2.2 Working Capital .............................................................................. 28
8.2.3 Revenues ...................................................................................... 28
8.2.4 Breakeven Point .............................................................................. 28
8.2.5 Profitability .................................................................................... 28
9 ANALYSIS OF PROPOSAL.......................................................................... 29
9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFIT TO THE LOCAL PEOPLE
INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA ....................................................... 29
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA EXECUTIVE SUMMARY
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 5
1 EXECUTIVE SUMMARY
1.1 Plant Features and Production Capacity
M/s. Transpek Industry Limited (hereafter referred to as TIL), promoted by Mr. A.G. Shroff was
started in 1965. It was incorporated as a public limited company in 1978. Major shareholders and
financial investors include Unit Trust of India (UTI), Life Insurance Corporation of India (LIC), United
Assurance, National Insurance Company Ltd., State Bank of India (SBI) and General Insurance
Company of India (GIC).There is a substantial demand for specific chemicals in the fields of textiles,
pesticides, rubber and jaggery production. The unit is accredited by ISO 14000 by RWTUV
The capacity for different products;
Table 1-1: Details of Product
S. No. Name of Product Production quantity in MT/Month
Existing Proposed Total
A. EC Products
1 Acid Chloride/ Chloro Acetyl Chloride 1000 3000 4000
2 Ether Amine (100 % base) 50 0 50
3 Friedel Craft Chemicals 100 100 200
4 4-(2-Chloro ethyl sulfonyl) butyryl chloride
(SACL) 25 0 25
5 2- Amino 2 Hydroxy Diethyl Sulphide (SAMBA-3) 30 0 30
6 Decanenitrile 41 0 41
7 Methane Sulfonyl Chloride 167 0 167
8 Methyl-4-Chlorobutyrate 42 0 42
9 Cyano Phenol Derivatives as
1) 2-Cyano Phenol 50 0 50
2) 4-Cyano Phenol
A. Total 1505 3100 4605
B. Non-EC Products
1 Sulphur dichloride 105 0 105
2 Sulphur Monochloride 500 0 500
3 Thionyl Chloride 2500 0 2500
4 SO3-Oleum Plant (Sulphuric Acid) such as 4560
0 4560 a Oleum 65 % & Oleum 27 % 2100
b Sulphuric Acid (H2SO4) (98%) 950
c Liquid SO3 1050
5 Poly Aluminium Chloride solution (30%) or Poly
Aluminium Chloride solid 200 or 60 200 or 60 400 or 120
6 Chlorosulphonic Acid 2500 0 2500
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA EXECUTIVE SUMMARY
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 6
S. No. Name of Product Production quantity in MT/Month
Existing Proposed Total
7 Imidobis (Sulfuryl Chloride) 50 0 50
8 Hydrochloric Acid (28%) 2666 4525 7526
9 Sodium sulphite (25-28%) or Sodium bisulphite
(28%) 10688 or
6655 5432 or 2475
16120 or 9130
10 Aluminium Chloride Solution 1330 1330 2660
11 Sulfur Dioxide 1673 1430 3103
B. Total 26772 12917 40024
Total (A + B) 28277 25017 44629
1.2 About Project
Area of the Project
Total Plot area of the project after proposed expansionis 4,34,099 m2.
Water Consumption
Total existing water requirement is 841.5 KLD and after proposed expansion will be 1683 KLD. The
water will be sourced from Bore well.
For extraction of ground water, NOC will required from CGWA as per the draft guideline for water
abstraction effective from 16th November 2015 so unit will apply for NOC from CGWA.
Wastewater Generation
Existing waste water generation is 197 KLD and after proposed expansion total waste water
generation will be 331 KLD. From that 245 KLD will be discharged in VECL and remaining waste water
will be reused after treatment.
Power
Power is supplied for the entire complex by Madhya Gujarat Vij Company Ltd. @ 3000 kVA with 7600
HP connected load. Additional 1750 kVA of connected power will be required for the proposed
expansion.
Standby Emergency DG Sets:
Existing: 3 DG Sets of 1000 kVA each
One additional DG Set of 1000 kVA will be installed as standby arrangement.
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA INTRODUCTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 7
2 INTRODUCTION
2.1 Brief Description of the Project
M/s. Transpek Industry Limited (hereafter referred to as TIL), promoted by Mr. A.G. Shroff was
started in 1965. It was incorporated as a public limited company in 1978. Major shareholders and
financial investors include Unit Trust of India (UTI), Life Insurance Corporation of India (LIC), United
Assurance, National Insurance Company Ltd., State Bank of India (SBI) and General Insurance
Company of India (GIC).There is a substantial demand for specific chemicals in the fields of textiles,
pesticides, rubber and jaggery production. The unit is accredited by ISO 14000 by RWTUV.
2.2 Need for the project and it’s importance to region
Chemical Industry is one of the oldest industries in India, which contributes significantly towards
industrial and economic growth of the company. Indian Chemical Industry is 12th largest in the World
and 3rd largest in Asia. Over the last decade the Indian Chemical Industry has evolved from being a
basic Chemical producer. It has become an Innovative Industry with investment in R & D, the Industry
is registering significant growth in the knowledge sector comprising of speciality Chemicals, Fine
chemicals, Pharmaceutical, Textile, Agro, Dyes, and Polymer segments.
The high performance organic fiber industry has grown steadily in recent decades from the beginning.
The industry’s dependence on high volume commercial applications has contributed to this stability.
Demand for high performance organic fibers remains high as a result of this broad range of
applications and there is a potential for further growth. New applications that are being developed will
be able to take advantage of incremental increases in existing production capabilities, but anticipation
for major investment is expected in this industry in the next 5-10 years. These expansions will
increase global Kevlar capacity by more than 10 %.
Transpek Industry limited was established in 1965 at Vadodara, India. It is a part of Excel Group of
Companies, an undisputed leader in core chemistry such as Sulphur, Chlorine, Phosphorus and
Bromine based Compounds.
Transpek has over five decades of experience in Sulphur and Chlorine Chemistry and over three
decades of presence in the international market. Transpek is manufacturing intermediates which are
used in Polymers, Pharmaceuticals, Plastics, Agrochemicals, Dyestuff, Surfactants, and Flavors &
Fragrance.
Following are market scenario of the product which is based on information which we gathered and
understood. However the actual figures may vary.
Products (Qty MT) IPC TPC 4CBC OC PGCL 2PEC VC
Demand Supply
Gap - - - - - - -
Global Market 45000 80000 6000 5000 ~ 1200 4000 8000
Domestic Market ~ 20 ~ 20 1400 ~ 20 450 600 1100
Import Vs Local
production
9 MT
import
14 MT
import
11 MT
import
Almost nil
import
16 MT
imported
350 MT
imported
61 MT
imported
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA INTRODUCTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 8
Products (Qty MT) IPC TPC 4CBC OC PGCL 2PEC VC
Year- 16 Year- 16 Year -16 Year-16 Year-16 Year -16
Export Possibility Very
High Very High Moderate High
Good
Subject to
Price
Subject to
Price Moderate
2.3 Employment Generation (Direct and Indirect) due to the project.
During construction phase ~100 people will be employed on contract basis for construction activities.
Existing employment in operation phase is 564 on permanent basis and 78 on contractual basis. After
proposed expansion, there will be addition of 45including Contractual workers.
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 9
3 PROJECT DESCRIPTION
3.1 Type of Project including interlinked and interdependent projects, if
any
Not applicable
3.2 Location (map showing general location, specific location and project
boundary & project lay out) with coordinates
Project location map is given in Figure 3-1. Latitude- Longitude of the project site is given in Figure
3-2 and Site layout map is given in Figure 3-3.
Figure 3-1: Project Location Map
TRANSPEK INDUSTRY LIMITED PFR FOR PROPOSED EXPANSION OF ACID CHLORIDES CHEMICALS
&FRIEDEL CRAFT CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 10
Figure 3-2: Site Location showing on Google Image
TRANSPEK INDUSTRY LIMITED PFR FOR PROPOSED EXPANSION OF ACID CHLORIDES CHEMICALS
&FRIEDEL CRAFT CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 11
Figure 3-3: Site Layout Map
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 12
3.3 Details of alternate sites considered and the basis of selecting the proposed
site, particularly the environmental considerations gone into should
behighlighted
Not applicable
3.4 Size or Magnitude of Operation
The capacity for different products:
S. No. Name of Product Production quantity in MT/Month
Existing Proposed Total
A. EC Products
1 Acid Chloride/ Chloro Acetyl Chloride 1000 3000 4000
2 Ether Amine (100 % base) 50 0 50
3 Friedel Craft Chemicals 100 100 200
4 4-(2-Chloro ethyl sulfonyl) butyryl chloride
(SACL) 25 0 25
5 2- Amino 2 Hydroxy Diethyl Sulphide (SAMBA-3) 30 0 30
6 Decanenitrile 41 0 41
7 Methane Sulfonyl Chloride 167 0 167
8 Methyl-4-Chlorobutyrate 42 0 42
9 Cyano Phenol Derivatives as
1) 2-Cyano Phenol 50 0 50
2) 4-Cyano Phenol
A. Total 1505 3100 4605
B. Non-EC Products
1 Sulphur dichloride 105 0 105
2 Sulphur Monochloride 500 0 500
3 Thionyl Chloride 2500 0 2500
4 SO3-Oleum Plant (Sulphuric Acid) such as 4560
0 4560 a Oleum 65 % & Oleum 27 % 2100
b Sulphuric Acid (H2SO4) (98%) 950
c Liquid SO3 1050
5 Poly Aluminium Chloride solution (30%) or Poly
Aluminium Chloride solid 200 or 60 200 or 60 400 or 120
6 Chlorosulphonic Acid 2500 0 2500
7 Imidobis (Sulfuryl Chloride) 50 0 50
8 Hydrochloric Acid (28%) 2666 4525 7526
9 Sodium sulphite (25-28%) or Sodium bisulphite
(28%) 10688 or
6655 5432 or 2475
16120 or 9130
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 13
S. No. Name of Product Production quantity in MT/Month
Existing Proposed Total
10 Aluminium Chloride Solution 1330 1330 2660
11 Sulfur Dioxide 1673 1430 3103
B. Total 26772 12917 40024
Total (A + B) 28277 25017 44629
3.5 Technology and Process Description
Technology and process description is given in Annexure 7 of Form-1
3.6 Raw Materials
List of Raw materials are given in Annexure 8 of Form-1.
3.7 Process Description
Process description is given in Annexure 7 of Form-1.
3.8 Additives and Chemicals
List of Raw materials are given in Annexure 8 of Form-1.
3.9 Raw material required along with estimated quantity, likely source,
marketing area of final products, mode of transport of raw material and
finished product.
3.9.1 Transportation details of Raw Materials
Table 3-1: Details of Raw Material Consumption and Transportation Details
S.No
. Raw Material State Source of Supply
Means of
transportat
ion
Max.
Qty.transporte
d per day
(MTM)
1 2-2 Amino Ethoxy Ethanol Liquid Huntsman By sea Drum pkg
2 2-CEA HCL (70%) Liquid Transpek Industry
Limited By Road 0.5 MT in drum
3 Sodium Sulfite Powder yajat Ent By Road bag packing
4 2-Mercapto Ethanol Liquid BASF By sea Drum pkg
5 Aluminium Chloride Granules
GACL Dahej By Road 16 Mt per truck
Bhagyanagar Chloride
Hyderabad By Road 16 Mt per truck
6 Ammonia Gas cylinder Asco Baroda By Road 60 Kg per
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 14
S.No
. Raw Material State Source of Supply
Means of
transportat
ion
Max.
Qty.transporte
d per day
(MTM)
cylinder
7 Calcium Chloride Bag packing Sameer Chemical
Baroda0 By Road
25 Kg Bag
packing
8 Carbon Dioxide Gas Cylinder Sicgil Gas Baroda By Road 30 Kg Cylinder
9 Caustic 47 % Liquid GACL Baroda By Road 16 to 20 Mt
Tanker
10 Chlorine 900 Kg Gas
tonner
GACL Dahej & Baroda By Road 12 to 14 tonner
Meghmani Dahej By Road 11 to 13 tonner
Nirma Bhavnagar By Road 12 to 14 tonner
11 Chlorosulphonic Acid Liquid Bodal Chem By Road 9 to 16 Mt
Tanker
12 Decanoic Acid Liquid Palm Oleo Malaysia By sea /
Road
180 KG HDPE
drum
(80 drum in 1
FCL)
13 Gamma Butyrolactone Liquid BASF Malaysia & Asia
pharm china
By sea /
Road
230 Kg X 80
Drum
14 Hydrochloric Acid Liquid GACL Baroda By Road 16 Mt per tanker
15 Isophthalic Acid Powder Indorama Spain &Lotte
Korea
By sea /
Road
1 MT Jumbo bag
x 20 Bag
16 Lime Powder Powder Balaji Mineral
Rajasthan By Road
40 KG Bag X 400
bag in truck lot
17 Mesitylene Liquid Nanjing China By sea /
Road 20 MT ISO tank
18 Methanol Liquid GNFC By Road Tanker
19 Propargyl Alcohol Liquid BASF Germany &
Ashland Germany
By sea /
Road
190 Kg Metal
drum x 80 drums
20 Sulfamic acid Powder Ankleshwar By Road bag packing
21 Sulfur Liquid Reliance & Essar
Jamnagar By Road
20 MT in tanker
lot appx
22 Sulfur Granules Granuels IOCL Baroda By Road loos in truck of
35 MT appx
23 Sulfur Trioxide Liquid Bodal Chem Baroda By Road 9 Mt in tanker
appx
24 Terephthalic Acid Powder Reliance Hazira By Road 1.1 Mt in Jumbo
bag x 15 bag
25 Thionyl Chloride Liquid Kutch Chem Kutch &
Shree Ankleshwar By Road 20 Mt tanker
26 Para Nitro Benzoic Acid-
PNBA Solid
Shree Chemo
Ankleshwar
By Road
Drum Pkg 5 Mt
27 M-Nitro Benzoic Acid - Solid Shree Chemo By Road 5 Mt
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PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 15
S.No
. Raw Material State Source of Supply
Means of
transportat
ion
Max.
Qty.transporte
d per day
(MTM)
MNBA Ankleshwar Drum Pkg
28 Toluene Liquid Mangalam Ent
Ankleshwar
By Road
Drum Pkg 7 to 8 Mt
29 MonoEthanol Amine (MEA) Liquid Amines & Plasticizers By Road
Drum Pkg 8 Mt
30 Soda Ash Light Solid Baroda Ind dist Baroda By Road in
BagPkg 5 Mt
31 Iso Nanonaic Acid Liquid Oxea By sea/Road
in ISO tank 20 Mt
32 Triethylene Glycol (TEG) Liquid Akry Organics By road in
drum Pkg 9 Mt
33 Caprylic Acid (Octanoic
Acid) Liquid
Asia Pharmparter
China/Palm Oleo
Malaysia
By Sea /
Road 20 MT
34 Versatic Acid / Neode. Acid Liquid Hexion BV By Sea /
Road 20 MT
35 2-PEA Liquid
Eastman USA /
Zhejiang Huangma
China
By Sea /
Road 20 MT
36 n-Valeric Acid Liquid Oxea Germany / Dow
USA
By Sea /
Road 20 MT
37 DMF Liquid Mangalam Ent
Ankleshwar
By road in
drum Pkg 7 MT
38 Xylene Liquid Mangalam Ent
Ankleshwar
By road in
drum Pkg 7 MT
39 Pivalic Acid Liquid Hexion BV By Sea /
Road 20 MT
3.10 Availability of water its source, energy/power requirement and source
should be given
3.10.1 Water consumption
Water details are given as below; water will be sourced frombore well.For extraction of ground water,
NOC will required from CGWA as per the draft guideline for water abstraction effective from 16th
November 2015. Unit will apply for the same.
Table 3-2: Water Consumption and details
S. No. Description Water Consumption in KLD
Existing Proposed Total
1 Industrial
a Processing 92 81 173
b Boiler 106 275 381
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 16
S. No. Description Water Consumption in KLD
Existing Proposed Total
c Cooling 360 190 550
d Washing 21 20 41
e Other use (Gardening, RO,
etc.) 215 265 480
Total Industrial 794 831 1625
2 Domestic 47.5 10.5 58
Total (1+2) 841.5 841.5 1683
3.10.2 Fuel
Detail of Fuel is given in the following table;
Table 3-3: Stack Details for EC Amendment Required
S.
No.
Stack
Attached
to
Capacity Stack
Nos.
Type of
Fuel used
Fuel consumption in MTD Air Pollution
Control
Measures Existing Proposed Total
Existing
1
Boiler 2697 4 MT
1 FO/ Biofuel 21/ 24 - 21/24
Cyclone
Separator &
Bag filter
Boiler 2932 8 MT
Biofuel
Boiler 7238 6 MT
2
Oil Heating
system- 1
10,00,000
lit/h 1 FO/ Biofuel 1.5/ 4 - 1.5/4 Dust collector
Oil Heating
system- 2
6,00,000
lit/h
3 Incinerator 2.1 MTD 1 FO 2160 Lit/
day -
2160 Lit/
day
water
Quencher,
Two stage
Alkali
scrubber
4 D.G. set (3
nos.)
1000 KVA
of each 3 LDO
6000 Lit/
day
9000 Lit/
day
15000 Lit/
day
Adequate
Stack Height
Proposed
1 Boiler 15 MT 1 Biofuel - 70 70 ESP, Water
Scrubber
2 Oil Heating
system- 1
10,00,000
lit/h 1 FO/ Biofuel 1.5/ 4 1.5/ 4 Dust collector
3 D.G. set 1000 KVA 1 LDO - 5000 Lit/
day
5000 Lit/
day
Adequate
Stack Height
*Note:DG Sets will be used only during Power failure.
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 17
3.11 Quantity of waste to be generated (liquid and solid) and scheme for their
management /disposal
Waste water generation details are given in the following table;
Table 3-4: Wastewater Generation Details
S. No.
Description Waste water generation in KLD
Treatment / Disposal Mode Existing Proposed Total
1 Industrial
a Processing 15 23 38
b Boiler 21 8 29
c Cooling 22 15 37
d Washing 23 20 43
e Other use (RO reject,
etc.) 91 63 154
Total Industrial 172 129 301
2 Domestic 25 5 30
Total (1+2) 197 134 331 245 KLD will be discharged in
VECL and remaining waste water will be reused after treatment
TRANSPEK INDUSTRY LIMITED PFR FOR PROPOSED EXPANSION OF ACID CHLORIDES CHEMICALS
&FRIEDEL CRAFT CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 18
Hazardous waste quantity and disposal mode will not change due to the amendment in EC. Details of Hazardous waste are given in following table;
Table 3-5: Hazardous Waste Generation and disposal Details
S.
No. Type of Waste
Hazardous
Waste
Category as per
Rule 2008
Hazardous
Waste Category
as per Rule
2016
Quantity in MTPA
Facility Existing Proposed Total
1 Sulphur sludge D-1 B2040 150 - 150
Collection, Storage, Transportation &
disposal at TSDF or by sale to authorized
vendor
2 Used oil 5.1 5.1 10 - 10 Collection, Storage, Transportation &
disposal by sale to authorized recycler
3 Discarded Drums 33.3 33.1 155 50 205 Collection, Storage &Sent to authorized
recycler
4 Spent Lime sludge
a. Thionyl Chloride 34.3 35.3 2963.52 - 2963.52
Collection, Storage, Transportation &
disposal at TSDF or by sale to authorized
vendor
5 Process Waste like Collection, Storage, Transportation &
incineration at CHWI or own incinerator as
per GPCB guidelines
a Thionyl Chloride D-1 B2040 120 - 120
b Acid Chlorides 20.3 36.1 576 2100 2676
c Friedal Craft Reactions 20.3 36.1 - 360 360
6 Incineration Ash 36.2 37.2 72 108 180
Collection, Storage, Transportation
&disposal at TSDF or Sale to Brick
manufacturer
7 Sodium Chloride Other 20.4 360 - 360 Collection, Storage, Transportation &
disposal at TSDF
8 Distillation
Residue(Decanenitrile) 36.4 36.1 52.2 - 52.2
Collection, Storage, Transportation &
incineration at CHWI or own incinerator as
per GPCB guidelines
9 Distillation Residue (Methane
Sulfonyl Chloride) 36.4 36.1 70.2 - 70.2
Collection, Storage, Transportation &
incineration at CHWI or own incinerator as
per GPCB guidelines
TRANSPEK INDUSTRY LIMITED PFR FOR PROPOSED EXPANSION OF ACID CHLORIDES CHEMICALS
&FRIEDEL CRAFT CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 19
S.
No. Type of Waste
Hazardous
Waste
Category as per
Rule 2008
Hazardous
Waste Category
as per Rule
2016
Quantity in MTPA
Facility Existing Proposed Total
10 Distillation Residue (Methyl-
4-Chlorobutyrate) 36.4 36.1 17.64 - 17.64
Collection, Storage, Transportation &
incineration at CHWI or own incinerator as
per GPCB guidelines
11 Distillation Residue (Cyano
Phenol Derivatives) 36.4 36.1 78 - 78
Collection, Storage, Transportation &
incineration at CHWI or own incinerator as
per GPCB guidelines
12 Spent Carbon 35.2 36.2 6 - 6 Collection, Storage, Transportation &
disposal at TSDF
13 Spent catalyst 36.2 17.2 0.5 - 0.5
Collection, Storage, Transportation &
incineration at CHWI or own incineration
as per GPCB guidelines
14 Acid sludge(SO3 Oleum
plant& SO2 recovery plant D-2 34.1 6 - 6
Collection, Storage, Transportation &
disposal at TSDF
15 Distillation residue of SAMBA-
3 20.3 36.1 27 - 27
Collection, Storage, Transportation &
incineration at CHWI or own incineration
as per GPCB guidelines
16 Resin(Cation,Anion) 34.2 35.2 2 - 2 Collection, Storage, Transportation &
disposal at TSDF
17
Solid waste generation from
APCM system(SO3 Oleum
project)
36.1 7.5 10 - 10 Collection, Storage, Transportation &
disposal at TSDF
18 Spent solvent - 20.2 - 600 600
Collection, Storage, Transportation &
disposal by sale to authorized distillation
unit having valid consent
19 Calcium Chloride - 20.4 - 240 240 Collection, Storage, Transportation &
disposal at TSDF
TRANSPEK INDUSTRY LIMITED PFR FOR PROPOSED EXPANSION OF ACID CHLORIDES CHEMICALS &FRIEDEL
CRAFT CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT DESCRIPTION
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 20
Table 3-6: Solid Waste Generation and Disposal
S. No. Name of Waste Quantity per Year
Management Existing Proposed Total
1 Canteen waste 13 15 28 Treatment and used for plantation
2 Stationary waste 2.5 - 2.5 Sale
3 Bio-medical waste 0.025 0.03 0.055 Incineration
4 E-waste 0.3 0.5 0.8 Sale
5 Boiler Ash 30 80 110 Sale to brick manufacturer
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA SITE ANALYSIS
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 21
4 SITE ANALYSIS
4.1 Connectivity
The project site is located in VillageEkalbara, Taluka Padra, Pin: 391440, District: Vadodara, State:
Gujarat.
By Road:
The Effluent Channel Project (ECP) inspection road leads to the site. It is connected to state highway
No 5. A small District road from Mahuvad to Mujpur connects this state highway no. 5 with the
Vadodara -Jambusar State Highway No. 6.
By Rail:
Broad gauge rail connects the country to VadodaraCity,
Alternatively the factory can be reached by Narrow -gauge rail uptillBhoj station and from there, the
factory is connected by Village / district roads.
By Air:
Flights are available from New Delhi and Mumbai on a regular basis to VadodaraCity. From Vadodara,
the factory can be approached by road or by narrow gauge rail as explained earlier.
4.2 Land Form, Land Use and Land ownership
The total plot area of the unit is 4,34,099 m2. The landuse of the project site is industrial.
4.3 Topography (along with map)
The Vadodara district can be divided in two main geomorphic units – the eastern hilly, medium to high
relief terrain and the western plain area. The eastern portion of the district comprises the
ChhotaUdepur, Jambugam and Nasvaditalukas. The hilly areas have two types of topography. In the
north there are irregular hills and ridges with intervening valleys forming a high relief whereas in the
south the low flat topped hills of Deccan Traps along with rolling mounds give rise to a medium relief.
The western plain has got a flat, low lying surface and a thick pile of alluvium. The Narmada and the
Mahi are the major rivers of the district. Besides these two rivers, the Jambuva, the Surya, the
Vishwamitri and the Dhadhar flow through the district and end into the Gulf of Cambay (Khambhat).
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies
(including area under CRZ)), shortest distances from the periphery of the
project to periphery of the forests, national park, wild life sanctuary, etc.
sensitive areas, water bodies (distance from the HFL of the river), CRZ. In
case of notified industrial area, a copy of the Gazette notification should be
given.
Land use pattern: Industrial
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA SITE ANALYSIS
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 22
Table 4-1: Distance of Project Site from Sensitive Areas
Area Distancein km Direction
Mahisagar River 15 NW
Table 4-2: Distance of Project site from Water Bodies
Water body Distance
in km Dir
MahisagarRiver 1.5 NW
Padra Pond 6.41 ESE
Rampura Pond 7.39 ENE
Raypura Pond 7.51 ENE
Ranu Pond 5.26 S
Samiyala Pond 10.00 E
Bhayli Pond 10.92 ENE
Dabhasa Pond 2.04 SE
4.5 Existing Infrastructure
Well-developed infrastructure is available at site and around the site.
4.6 Soil classification
Not required
4.7 Climatic data from secondary sources
The general agro-climatic zone of the study area is Semi-Arid.
Information presented in subsequent paragraphs is from the Indian Meteorological Department (IMD),
Long Term Climatological Tables, 1961-1990, Vadodara. These tables give useful information about a
region’s weather, since they are collected over a 30-year period.
4.7.1 Temperature
Summer season comprises March, April and May months. Mean daily maximum temperature during
season remainbetween 36.9 to 40.7 °C, while mean daily minimum temperature remain between 19.0
to 26.7 °C. May is the hottest month of the season with Maximum temperature 44.1°C. Temperature
remains normal during monsoon and post monsoon. It ranges Mean maximum between 31.6 to 37.4
°C and Mean minimum temperature between 17.5 to 27.3 °C. Winter season comprises December,
January and February months. January is generally the coldest month, with minimum temperature
recorded 8.6 °C. During the season mean maximum temperature remains between 31.2 to 32.7 °C
and Mean minimum temperatures remain between 12.7 to 14.6 °C.
4.7.2 Wind
Table 4-3: Predominant Wind Direction
Predominant First Second Third
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA SITE ANALYSIS
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 23
Month Morning Evening Morning Evening Morning Evening
January NE NW CALM NE N CALM
February CALM NW NE NE N W
March CALM NW SW SW NE W
April SW NW CALM SW/W NW CALM
May SW SW W W S NW
June SW SW W W S S
July SW SW S S/W W/CALM CALM
August SW SW W W S/CALM S
September SW SW CALM W W NW
October CALM CALM NE NW SW NE
November CALM CLAM NE NE N NW
December NE NE CALM N/NW/CALM N W
4.7.3 Rainfall
The total rainfall in year is observed to be 841.8 mm. Distribution of rainfall by season is 6.1 mm in
winter (December, January, February), 8.8 mm in summer (March, April, May), 783.1 mm in
monsoons (June, July, August, September) and 43.8 mm in post-monsoons (October - November).
4.7.4 Cloud Cover
The area remains cloudy between the months of July – August, which is the active period of the
monsoon season. Generally cloud cover ranges from 4-8 Oktas during the monsoon season. During
the post-monsoon season the low and medium cloud cover is predominantly zero Oktas.
4.7.5 Humidity
Most humid conditions are found in the monsoons, followed by post-monsoons, winter and summer in
that order. Mornings are more humid than evenings and humidity ranges from a high of 75-89% in
monsoon mornings to a low of 20-28% in summer evenings. During post-monsoon season, in morning
humidity remains between 64-71% and in the evening it remains between 38-40%.
4.8 Social infrastructure available
Not applicable
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PLANNING BRIEF
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 24
5 PLANNING BRIEF
Water Consumption
Total existing water requirement is 841.5 KLD and after proposed expansion will be 1683 KLD. The
water will be sourced from Bore well.
Wastewater Generation
Existing wastewater generation is 197 KLD and after proposed expansion total wastewater generation
will be 331 KLD. From that 245 KLD will be discharged in VECL and remaining wastewater will be
reused after treatment.
Power
Power is supplied for the entire complex by Madhya Gujarat Vij Company Ltd. @ 3000 kVA with 7600
HP connected load. Additional 1750 kVA of connected power will be required for the proposed
expansion.
Standby Emergency DG Sets:
Existing: 3 DG Sets of 1000 kVA each
One additional DG Set of 1000 kVA will be installed as standby arrangement.
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROPOSED INFRASTRUCTURE
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 25
6 PROPOSED INFRASTRUCTURE
6.1 Industrial Area (processing area)
Total Plot area 4,34,099 m2.
6.2 Residential Area (non-processing area)
No Residential area
6.3 Green belt
35% of total plot area is developed as greenbelt.
6.4 Social Infrastructure
Not applicable
6.5 Connectivity (Traffic and transportation road/ rail/metro/water ways etc)
6.5.1 By Road
The Effluent Channel Project (ECP) inspection road leads to the site. It is connected to state highway
No 5. A small District road from Mahuvad to Mujpur connects this state highway no. 5 with the
Vadodara - Jambusar State Highway No. 6.
6.5.2 By Rail
Broad gauge rail connects the country to VadodaraCity,
Alternatively the factory can be reached by Narrow -gauge rail uptilBhoj station and from there, the
factory is connected by Village / district roads.
6.5.3 By Air
Nearest DomesticAirport at Vadodara, is about 22.66 km towards NE direction from project site.
Regular flights to Mumbai and Delhi are available from here.
6.6 Drinking water management (source & supply of water)
Water will be sourced form bore well.
6.7 Sewage system
Sewage is treated in STP as well as ETP.
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROPOSED INFRASTRUCTURE
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 26
6.8 Industrial waste management
ETP is provided for treatment of waste water and treated effluent will be sent to ECPL through
pipeline, operated by M/s ECPL, Dhanora.
6.9 Solid waste management
The solid waste generated from the plant operations is disposed offto NECL/SEPPL.
6.10 Power requirement & supply/ source
Power is supplied for the entire complex by Madhya Gujarat Vij Company Ltd. @ 3000 kVA with 7600
HP connected load. Additional 1750 kVA of connected power will be required for the proposed
expansion.
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA REHABILITATION & RESETTLEMENTS (R
& R) PLAN
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 27
7 REHABILITATION AND RESETTLEMENTS (R& R) PLAN
7.1 Policy to be adopted (central/state) in respect of the project affected
persons including home oustees, land oustees and landless labourers
(a brief outline to be given)
Not applicable
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA PROJECT SCHEDULE & COST ESTIMATE
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 28
8 PROJECT SCHEDULE AND COST ESTIMATE
8.1 Likely date of start of construction and likely data of completion (time
schedule for the project to be given)
Not applicable
8.2 Estimated project cost along with analysis in terms of economic viability of
the project.
Estimated Project Cost is expected to be Rs. 90 Crores for multiple Products.
We expect to break even in the project in the 3rd year of operation.
Expected Average Gross Margins are around 30% and Net Margins should be in the 12% region.
8.2.1 Fixed Capital
125 (Existing) + 90 (New Expansion) = 215 Crores
8.2.2 Working Capital
25 Crores
8.2.3 Revenues
First three year sales should gross revenues of around Rs. 700Crores.
8.2.4 Breakeven Point
Expected break-even will be 2-3 years of operation.
8.2.5 Profitability
Expected profitability is 8 % Net Margin.
TRANSPEK INDUSTRY LIMITED
PFR FOR PROPOSED EXPANSION OF ACID
CHLORIDES CHEMICALS &FRIEDEL CRAFT
CHEMICALSAT EKALBARA VILLAGE, PADRA ANALYSIS OF PROPOSAL
KADAM ENVIRONMENTAL CONSULTANTS | MARCH 2017 29
9 ANALYSIS OF PROPOSAL
9.1 Financial and social benefits with special emphasis on the benefit to the local
people including tribal population, if any, in the area
Not applicable.
Kadam Environmental Consultants w w w . k a d a m e n v i r o . c om
Env i ro nme ntfo r D eve lopment