1. US Ethane Outlook:US Ethane Outlook:Ethane: Its Available
and For SaleEthane: Its Available and For SalePeter
FasulloEn*Vantage, [email protected] to the
15thAnnual PFAA ConferenceNovember 13, 2008
2. 2Our recent studies on ethane have indicated:Our recent
studies on ethane have indicated:Supply SideSupply Side US ethane
extraction starting to increase rising gas production and new
plants.US ethane extraction starting to increase rising gas
production and new plants. Plant expansions will create an overhang
of ethane extraction capability.Plant expansions will create an
overhang of ethane extraction capability. More logistical
infrastructure (fractionation and distribution) is needed.More
logistical infrastructure (fractionation and distribution) is
needed. Processors incurring more economic risks on ethane, unless
demand increases.Processors incurring more economic risks on
ethane, unless demand increases.Demand SideDemand Side Total US
ethylene capacity not expected to increase. Contraction is
highlyTotal US ethylene capacity not expected to increase.
Contraction is highlypossible.possible. Ethylene industry
maximizing ethane cracking, but level is not enough.Ethylene
industry maximizing ethane cracking, but level is not enough. It
will take time and capital to increase the capability to crack more
ethane.It will take time and capital to increase the capability to
crack more ethane. Less co-product production could be an
issue.Less co-product production could be an
issue.IntroductionIntroduction
3. 3Our Basic Message About EthaneGas Processors Ethylene
ProducersFace challenges in managing excessethane extraction
capability anddealing with the consequences.Have the opportunity to
increasefeedstock optionality by accessinggreater ethane
supplies.
4. Quick OverviewQuick Overview
5. 5Basic Facts About EthaneBasic Facts About Ethane1.1. Ethane
constitutes ~ 40% of the US NGL stream from gas processing.Ethane
constitutes ~ 40% of the US NGL stream from gas processing.2.2.
Ethane is the most economically sensitive NGL and its extraction
isEthane is the most economically sensitive NGL and its extraction
isdiscretionary.discretionary.3.3. Ethane has only one major end
use -- feedstock to produce ethylene.Ethane has only one major end
use -- feedstock to produce ethylene.4.4. About 50% of US ethylene
is produced from ethane -- 5-yr avg.About 50% of US ethylene is
produced from ethane -- 5-yr avg.5.5. The amount of ethane cracked
is a function of ethylene production.The amount of ethane cracked
is a function of ethylene production.6.6. But, ethane feedstock
usage can be volatile when ethylene industrysBut, ethane feedstock
usage can be volatile when ethylene industrysoperating rates are
below 90%.operating rates are below 90%.7.7. The incentive to
extract ethane is only as good as the economic viabilityThe
incentive to extract ethane is only as good as the economic
viabilityof the US petrochemical industry and its ability to crack
ethane.of the US petrochemical industry and its ability to crack
ethane.
6. 6Ethane supply & demand fundamentals appear simple, but
they are complexEthane supply & demand fundamentals appear
simple, but they are complexand volatile. Market range for ethane*:
Low-- 475 MBPD; High-- 850 MBPDand volatile. Market range for
ethane*: Low-- 475 MBPD; High-- 850 MBPDMarket drivers for
ethaneextraction and cracking: Ethane Extraction Frac spreads
Processing contracts Plant type Plant location Gas quantity &
quality Ethane Cracking Ethylene business cycles Cracker capacities
&feedstock capabilities Competing feedstocks Ethylene
co-products Derivative Imports/ExportsSource: DOE, En*Vantage,
Hodson; * Includes Ethane from RefiningUS Ethane Supply &
DemandUS Ethane Supply & Demand5-Year Average5-Year
Average(2003-2007)(2003-2007)SupplySupply DemandDemandSourceSource
MBPDMBPD %% End UseEnd Use MBPDMBPD %%ProcessingProcessing 667667
8989 EthyleneEthylene 737737 9898RefiningRefining 8383 1111
BlendingBlendingintointoPropanePropane1313 22TotalTotal 750750
100100 TotalTotal 750750 100100Overview of Ethane Supply &
Demand
7. 7Key Drivers for Ethane Supply and DemandKey Drivers for
Ethane Supply and DemandPrimary Drivers InfluencesNatural Gas to
Crude Price Ratio(Henry Hub Gas/WTI on a BTU
basis)ProcessingMarginsEthane FeedstockEconomicsAbsolute Value of
WTI Absolute spreads and priceEthane to Crude Price Ratio Absolute
Ethane Price.Ethane Frac Spreads.Natural Gas Production &
Quality Volume of ethane that can be extracted given thecapacities
and types of gas processing plants.US Ethylene Production &
IndustryConfigurationEthane consumption versus
competingfeedstocks.Both being inverselyrelated to gas to
crudeprice ratio
9. 9 Low Gas-to-Crude RatiosLow Gas-to-Crude Ratios High Crude
PricesHigh Crude Prices Decent Ethane-to-Crude RatiosDecent
Ethane-to-Crude RatiosTheThe Planets Aligned PerfectlyPlanets
Aligned Perfectly for Gas Processors tofor Gas Processors
toMaximize Ethane Profitability in 07 and 1Maximize Ethane
Profitability in 07 and 1ststHalf of 08.Half of 08. High Ethane
Frac SpreadsHigh Ethane Frac Spreads High Ethane PricesHigh Ethane
PricesTwo Factors to Consider:1. Record high ethane prices and frac
spreads would not have been possibleif the US ethylene industry was
doing poorly.2. Additional ethane from newly constructed processing
plants had not fullyimpacted the market yet.Great for:KeepWhole% of
Proceeds
10. 10Concentration of Processing Plants andRegional
Distribution of Ethane ExtractedUS Gas Processing Industry # of
Plants: ~500 Inlet Gas Capacity: 65.5 BCFD Gas Throughput: 43.2
BCFD Industry Operating Rate: 66% Gas Production Processed:
80%Regional Ethane Extraction* LA Gulf Coast.13% TX Gulf
Coast.........6% TX Inland.34% Midcontinent12% New Mexico.14%
Rockies13% Upper Midwest.6% Other..2%* 5-year averageSource: DOE,
En*Vantage, LPG Almanac
11. 11NGL Extraction Will Continue to Shift Further InlandNGL
Extraction Will Continue to Shift Further InlandRegional Change in
Total NGL and Ethane Extraction Volumesmax 2001 vs max
2008(160)(140)(120)(100)(80)(60)(40)(20)020406080100VolumeChangeMBPDChange
in Total NGL Extraction Change in Ethane ExtractionTX InlandTX Gulf
Coast LA GulfCoastN. LA/ArkNew
MexicoRockiesMid-ContinentUpperMidwest Other+10%+15%-30%-34%+57%
+257%-26%-26%+35%-17%-20%+42%-4%+2%+21%-21%-93%-4%Source: DOE and
En*Vantage
12. Outlook For Ethane ExtractionOutlook For Ethane
Extraction
13. 13Source: EIA and En*VantageEthane Extraction From
Processing Can Be VolatileEthane Extraction From Processing Can Be
VolatileTotal Ethane Extraction From US Gas Processing(Data for Jan
00 thru Aug
08)250300350400450500550600650700750800850Jan-00Jul-00Jan-01Jul-01Jan-02Jul-02Jan-03Jul-03Jan-04Jul-04Jan-05Jul-05Jan-06Jul-06Jan-07Jul-07Jan-08Jul-08NGLExtractionMBPD.High
Gas-to-Crude Ratios
14. 14Source: EIA and En*VantagePrior to 07 Ethane Extraction
Capability was DecliningPrior to 07 Ethane Extraction Capability
was DecliningRange of US Ethane
ExtractionMBPD3004005006007008002000 2001 2002 2003 2004 2005
2006Min C2 Extraction AVG C2 Extraction Max C2 Extraction
15. 15Source: EIA and En*VantageMajor Changes in Regional
Proved Natural Gas Reserves - 2000 to 2007(Wet after Lease
Seperation)(-49%) (-12,883)(-36%) (-2,313)(-12%)(-1,455)(-25%)
(-1434)(-4%) -501389 (+10%)1991 (+45%)2,499 (+56%)3,063 (+32%)3,093
(+93%)5,350 (+84%)5,641 (+39%)11,643 (+107%)13,685 (+80%)22,244
(+533%)(20,000) (16,000) (12,000) (8,000) (4,000) 0 4,000 8,000
12,000 16,000 20,000 24,000Billion Cubic FeetFederal G.O.MTexas
(Barnett Shale)WyomingColoradoOklahoma.North Louisiana..East
TexasUtahNew Mexico (San Juan)Texas PanhandleNew Mexico
(Permian)West Texas (Permian)..South TexasSouth LouisianaKansas
(Hugoton)Gas Reserve Additions in Key Processing Regions
16. 16Source: EIA and En*VantageGas Production is UP 11% or
+5.8 BCFD since 2006.US Natural Gas Production versus Rig
Count(Average Monthly Rig Count versus Marketed Gas
Production)46474849505152535455565758596061Jan-00May-00Sep-00Jan-01May-01Sep-01Jan-02May-02Sep-02Jan-03May-03Sep-03Jan-04May-04Sep-04Jan-05May-05Sep-05Jan-06May-06Sep-06Jan-07May-07Sep-07Jan-08May-08Sep-08MarketedGasProduction(BCFD)1002003004005006007008009001000110012001300140015001600RotaryGasRigCountMarketed
Natural Gas Production Gas Rig CountHurricanes
18. 18 Trunkline is building a 1.050 BCFD NGL extraction plant
at its LakeTrunkline is building a 1.050 BCFD NGL extraction plant
at its LakeCharles LNG Terminal, completion in late 2008/early
2009.Charles LNG Terminal, completion in late 2008/early 2009.
Depending on the quality of LNG being imported, anywhere between
18Depending on the quality of LNG being imported, anywhere between
18MBPD to 48 MBPD could be extracted.MBPD to 48 MBPD could be
extracted. Most likely, the Trunkline LNG terminal will process
Nigerian LNG withMost likely, the Trunkline LNG terminal will
process Nigerian LNG withan average BTU content of 1150 +/- 25.an
average BTU content of 1150 +/- 25. That would imply an NGL
recovery rate of at least 39 MBPD, withThat would imply an NGL
recovery rate of at least 39 MBPD, withethane extraction about 24
MBPD.ethane extraction about 24 MBPD.In Addition to Incremental
NGLs from Processing, OneIn Addition to Incremental NGLs from
Processing, OneUSGC LNG Terminal will have NGL Extraction
CapabilityUSGC LNG Terminal will have NGL Extraction
Capability
19. 19Source: EIA and En*VantageAnnounced Plants Boosting
Ethane Extraction CapabilityAnnounced Plants Boosting Ethane
Extraction CapabilityForecast of US Ethane Extraction
Capability5005506006507007508008509002000 2001 2002 2003 2004 2005
2006 2007 2008 2009 2010 2011MBPD500550600650700750800850900Ethane
Extraction from Existing Plants as of 2006 Ethane Extraction From
Announced PlantsLevel of C2 Extraction CapabilityPredicted for 2007
was 756778Level of C2 Extraction CapabilityPredicted for 2008 was
817803Did not include C2 extracted fromLNG at Trunklines LC
terminlal
20. 20Another 0.5 - 1 BCFD of cryo-plant capacity could be
built in next few years.Represents 30 to 60 MBPD of NGLs of which
12 to 24 MBPD is ethane.Potential Production Change in Growing Gas
Processing Basins2006 to
20150.02.04.06.08.010.012.0BarnettShalePiceanceGreenRiverArklatexArkhoma/AnadarkoPermianTotalBillionCFD6.8
BCFD of cryogenic capacity just completed or under
construction.Potentially another ~3.4 BCFD ofincremental gas is
rich of enough to beprocessed over the next 10 years.Source: EIA,
Enterprise, Energy Transfer, Williams, Broadwalk+4.9 BCFD+1.7
BCFD+1.0 BCFD +1.0 BCFD +1.0 BCFD+0.6 BCFDFinancial Crisis Could
Delay Unannounced Plants
21. Outlook For US Ethane DemandOutlook For US Ethane
Demand
22. 22 Low gas-to-crude ratios in the US made US ethylene
producers moreLow gas-to-crude ratios in the US made US ethylene
producers morecompetitive globally.competitive globally. The US
ethylene industrys ability to shift to ethane and E/P gave it aThe
US ethylene industrys ability to shift to ethane and E/P gave it
acompetitive edge over heavy feedstock crackers in Europe and
Asia.competitive edge over heavy feedstock crackers in Europe and
Asia. Although the US economy was slowing, the low US dollar
created anAlthough the US economy was slowing, the low US dollar
created anexport market for US petrochemicals.export market for US
petrochemicals. In 2007 and 1In 2007 and 1ststHalf of 2008, US
ethylene operating rates were 88.5%Half of 2008, US ethylene
operating rates were 88.5%and 87.3%, respectively.and 87.3%,
respectively. However, those US ethylene producers leveraged to
heavy-feedstocksHowever, those US ethylene producers leveraged to
heavy-feedstockssuffered in the high crude price environment during
Q1 and Q2 08.suffered in the high crude price environment during Q1
and Q2 08.Fairly Good Business Environment for the USFairly Good
Business Environment for the USEthylene Industry in 07 &
1Ethylene Industry in 07 & 1ststHalf of 08Half of 08
23. 23Growth in US Ethylene Production and Capacity hasGrowth
in US Ethylene Production and Capacity hasBasically Stagnated Over
the Past 5 yrs.Basically Stagnated Over the Past 5 yrs.US Ethylene
Capacity versus Production(Billion Pounds per
Year)010203040506070801990 1991 1992 1993 1994 1995 1996 1997 1998
1999 2000 2001 2002 2003 2004 2005 2006 2007
H108BillionLbs/Year01020304050607080Ethylene Capacity Ethylene
ProductionDuring the 1990s U.S. ethylene production andcapacity
were growing at a rate 1.5 times GDP.During the 2000s U.S. ethylene
productionand capacity have basically flatlined.Source: En*Vantage,
Hodson, CMAI
24. 24 Capacity excludes plants that are mothballed; Source
Hodson and En*Vantage100.0%60.1100.0%62.2Total Effective
Capacity5.3%3.214.4%8.9Heavy Feed Crackers45.1%27.150.5%31.4Flexi
Feed Crackers38.6%23.228.0%17.4E/P Crackers11.0%6.67.2%4.5Purity
Ethane Crackers%Billion Lb/Yr%Billion Lb/Yrof Ethylene
Plants20002007Basic TypesEffective CapacityShift in US Ethylene
Capacity Capacity excludes plants that are mothballed; Source
Hodson and En*Vantage100.0%60.1100.0%62.2Total Effective
Capacity5.3%3.214.4%8.9Heavy Feed Crackers45.1%27.150.5%31.4Flexi
Feed Crackers38.6%23.228.0%17.4E/P Crackers11.0%6.67.2%4.5Purity
Ethane Crackers%Billion Lb/Yr%Billion Lb/Yrof Ethylene
Plants20002007Basic TypesEffective CapacityShift in US Ethylene
CapacityOver the Past Few Years, US Ethylene CapacityOver the Past
Few Years, US Ethylene Capacityhas Shifted More to Flexi and Heavy
Feed Crackers.has Shifted More to Flexi and Heavy Feed
Crackers.Plus, 21% of US ethylene plant capacity is aging (35 years
and older)and this capacity represents 33% of total ethane
consumption.
25. 25Cracking of Gas Processors EthaneU.S. Ethylene Feedstock
Consumption - MBPD(Jan-00 to
Aug-08)0100200300400500600700800900Jan-00May-00Sep-00Jan-01May-01Sep-01Jan-02May-02Sep-02Jan-03May-03Sep-03Jan-04May-04Sep-04Jan-05May-05Sep-05Jan-06May-06Sep-06Jan-07May-07Sep-07Jan-08May-08IndividualFeedVolumesMBPD..0100200300400500600700800900Ethane
(from gas processors)PropaneHeavy FeedsN-ButaneSource: Hodson
Reportsand En*VantageHurricanesHigh Gas-to-CrudeRatio
EnvironmentLow Gas-to-CrudeRatio Environment8 Year Average is 670
MBPD. Peaked at 800 MBPD in 01. High in 08 was 745 MBPD.
26. 26The Amount of Ethane Cracking Positively Correlateswith
the Amount of Ethylene Produced.EthyleneProduction
RateEthyleneOperating RateMin EthaneCrackingAvg EthaneCrackingMax
EthaneCrackingBillion Lb/Yr % MBPD MBPD MBPD50 80% 480 598 68052
84% 530 629 71054 87% 580 660 74056 90% 620 691 77058 93% 670 722
80060 96% 710 753 83062 100% 750 784 860Call on Ethane from Gas
ProcessingEthane Cracking as a Function of Ethylene
ProductionSource: Hodson and En*Vantage.
27. 27US Ethylene Production Forecast ScenariosUS Ethylene
Production Forecast ScenariosUS Ethylene Capacity versus Ethylene
Production(Billion Pounds per Year)3035404550556065702000 2001 2002
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012BillionLbs/YearUS
net exports of ethylene productsdeclines as foreign production
increasesHistorical Ethylene CapacityEthylene Capacity ForecastHigh
Case: 3.5% AGRHistorical Ethylene ProductionHistorical Data:
CMAI,HodsonForecast: En*VantageLow Case: 1.5% AGR
28. 28High Likelihood That an Ethane Extraction OverhangHigh
Likelihood That an Ethane Extraction OverhangWill Continue Through
2012.Will Continue Through 2012.US economygrows at 3%/yr.Max C2
CrackingUS economystagnates and anethylene
surplusdevelopsworldwideEthane Extraction Capability versus Ethane
Demand5005506006507007508008509002000 2001 2002 2003 2004 2005 2006
2007 2008 2009 2010 2011 2012MBPD500550600650700750800850900Max
Ethane from Existing Plants Prior to 07 Max Ethane from Announced
Plants Ethane from LNGForecasted range of demandfor ethane from gas
processingEthane Extraction CapabilityHISTORIC MAXIMUMETHANE
CRACKING ABILITYHistorical Demand forEthane from
ProcessingAdditions camein Q4 07Source: DOE, En*Vantage,
Hodson
29. ImplicationsImplications
30. 30Lower Ethane Values Relative to Crude (WTI)Lower Ethane
Values Relative to Crude (WTI)Ethane Price Relationship to WTI(On a
$/Bbl
Basis)20%30%40%50%60%70%80%90%Jan-91Jan-92Jan-93Jan-94Jan-95Jan-96Jan-97Jan-98Jan-99Jan-00Jan-01Jan-02Jan-03Jan-04Jan-05Jan-06Jan-07Jan-0820%30%40%50%60%70%80%90%Long-Term
Avg 49%Source: DOE, En*Vantage, OPIS, ICE
31. 31Greater Ethane Volumes and Poor EconomyGreater Ethane
Volumes and Poor EconomyPressuring Ethane Frac SpreadsPressuring
Ethane Frac SpreadsEthane Frac SpreadsMt. Belvieu Ethane minus
Henry Hub Gas(Cents per
Gallon)(20)(10)010203040506070Jan-91Jan-92Jan-93Jan-94Jan-95Jan-96Jan-97Jan-98Jan-99Jan-00Jan-01Jan-02Jan-03Jan-04Jan-05Jan-06Jan-07Jan-08EthaneFracSpread(Cents/Gallon)-20-10010203040506070Winter
95/96Winter00/0105 HurricanesAsian Crises/Crude
PriceCollapseEconmomic Recession/Crude Collapse Winter/Spring
03Record High Crude Prices &Low Gas-to-Crude RatiosAverage
10.6/galOver the past 206 months (~17 yrs),ethane frac spreads have
traded 66%of the time below 10/gal and havetraded 30% of the time
below 5/gal.Source: DOE, En*Vantage, OPIS, ICE
32. 32Ethane Overhang Will Affect Gas Processors
DifferentlyEthane Overhang Will Affect Gas Processors
DifferentlyHigh Exposure to Economic RiskHigh Exposure to Economic
Risk Lower Exposure to Economic RiskLower Exposure to Economic
RiskProcessors with the following:Processors with the following:
Keep Whole ContractsKeep Whole Contracts No ability to re-inject
ethaneNo ability to re-inject ethane Little or no integration along
the NGLLittle or no integration along the NGLvalue chain.value
chain. High T&F feesHigh T&F fees High Fuel Usage &
CostsHigh Fuel Usage & Costs Little or no gas basis
offsetLittle or no gas basis offset Low value market for ethaneLow
value market for ethane Little integration with gas producerLittle
integration with gas producerProcessors with the
following:Processors with the following: POP ContractsPOP Contracts
Ability to re-inject ethaneAbility to re-inject ethane High degree
of integration alongHigh degree of integration alongthe NGL value
chain.the NGL value chain. Low T&F feesLow T&F fees Low
Fuel Usage & CostsLow Fuel Usage & Costs Wide gas basis
offsetWide gas basis offset High value market for ethaneHigh value
market for ethane Integration with gas producerIntegration with gas
producer
33. 33WellheadProductionGas Gathering&
ProcessingNGLTransportNGLFractionationNGLStorageProductDistributionOpportunities
and Bottlenecks Occurring AcrossNGL Value ChainGreater
GasProductionVolumesGreater Needfor Long HaulNGL
TakeawayCapacity.MoreOpportunitiesfor Gathering&
Processing.GreaterNeed for FullFractionationCapacity.Storage Playsa
GreaterRole inBalancingSupply &DemandGreaterNeed
forMoreEthaneDistributionto Petro-ChemicalsKeeps Gas-to-Crude
Ratios LowExpansions arebeing completed:- MAPL- Overland Pass-
Sterling- West Texas P/L- ArbuckleBelvieu Fracsat capacity.More
Barrelsbeing divertedto LouisianaMoreCapacitymay beneeded
34. 34US Ethylene Industry Faces Challenges andUS Ethylene
Industry Faces Challenges andOpportunitiesOpportunities to
Increaseto Increase Ethane ConsumptionEthane Consumption Some
heavy-feed crackers are isolated from large ethane distribution
systems.Some heavy-feed crackers are isolated from large ethane
distribution systems.Additional ethane distribution is needed to
access these plants.Additional ethane distribution is needed to
access these plants. Midstream companies are reluctant to bear the
full risk in building more logisticsMidstream companies are
reluctant to bear the full risk in building more logisticsto handle
ethane. (to handle ethane. (The Chicken and Pig FableThe Chicken
and Pig Fable)) Maximizing ethane cracking at some heavy-feed
ethylene plants may requireMaximizing ethane cracking at some
heavy-feed ethylene plants may requireinvestments to retool process
equipment.investments to retool process equipment. Ethylene
producers need to be convinced that ethane supplies will
last.Ethylene producers need to be convinced that ethane supplies
will last. Co-product production could suffer and petrochemical
companies will need toCo-product production could suffer and
petrochemical companies will need tofind ways to meet downstream
co-product requirements.find ways to meet downstream co-product
requirements. Economic slowdown plus more ethylene plants worldwide
could dampenEconomic slowdown plus more ethylene plants worldwide
could dampenenthusiasm to make investments to access and handle
more ethane.enthusiasm to make investments to access and handle
more ethane.Ethane cracking capability could increase by another 50
to 75 MBPD atexisting plants, but.
35. 35Is There A Happy Ending?Is There A Happy Ending?
Cooperation and sharing of risks between midstream and
petrochemicalCooperation and sharing of risks between midstream and
petrochemicalcompanies is required to increase ethane distribution
and demand.companies is required to increase ethane distribution
and demand. Current economic recession may delay aggressive actions
by both parties.Current economic recession may delay aggressive
actions by both parties. In the meantime, gas processors will need
to prepare for a greaterIn the meantime, gas processors will need
to prepare for a greaterfrequency of marginal ethane extraction
economics.frequency of marginal ethane extraction economics.
Careful study and planning is required by individual processors
looking toCareful study and planning is required by individual
processors looking tobuild that next cryogenic processing
plant.build that next cryogenic processing plant. Although
additional US ethylene capacity is unlikely, petrochemicalAlthough
additional US ethylene capacity is unlikely, petrochemicalcompanies
have the opportunity to increase feedstock optionality by
takingcompanies have the opportunity to increase feedstock
optionality by takingadvantage of ethanes growing availability and
lower valuation relative toadvantage of ethanes growing
availability and lower valuation relative tocompeting
feedstocks.competing feedstocks.