CableGlider Cable PullersUSER'S GUIDE & SAFETY MANUAL USER'S GUIDE & SAFETY MANUAL
®
CONDUX
®
STD CableGlider HD CableGlider
1
IMPORTANT SAFETY INSTRUCTIONS
!WARNING: Read all instructionsbefore using a ConduxCableGlider Cable Puller. Observeall safety information on this page,and note specific safety require-
ments as explained by procedures called out inthis manual. Failure to follow these instructionscould result in serious personal injury or death.Save this user’s guide for future reference.
Favor de leer y comprendertodas las instrucciones deoperacion y seguridad antes deusar la maquina. Si Ud. no com-prende las instrucciones favor
de consultarle a su jefe.
ADVERTENCIA
Instrucciones�de Operación
!CAUTION: Wear personal protective equipment: hard hat,safety glasses, safety shoes,and leather work gloves.
WARNING: Electrical equipmentis hazardous. Train personnel touse basic safety precautions.Misuse can result in serious personal injury or death.
If you have questions on:
SAFETY • OPERATIONS • APPLICATIONS
CALL 1-800-533-2077
or 1-507-387-6576
®
CONDUX
WARNING: When using electric tools, basic safety precautions should always befollowed to reduce the risk of fire, electric shock, and personal injury, includingthe following:
Read and understand all procedure and safety instructions before using a Condux Cable Puller. Observeall safety information on this page and note specific safety requirements as explained by procedurescalled out in this manual. Failure to follow these instructions could result in serious personal injury ordeath.
ADVERTENCIA:Favor de leer y comprender todas las instrucciones de operación y seguridad antes de usar la máquina.Si Ud. no comprende las instrucciones favor de consultarle a su jefe.
Save these instructions
2
Grounding Instructions1. This puller should be grounded while in use to protect the operator from electric
shock. The powerpack is equipped with a 3-conductor cord and 3-prong grounding typeplug to fit the proper grounding type receptacle. The green conductor in the cord is thegrounding wire. Never connect the green wire to a live terminal. If necessary, an adapteris available for connecting 3-prong plugs to 2-prong receptacles. The adapter’s green-colored lug must be connected to a permanent ground, such as a properly grounded outlet box (See Figures below).
Extension Cords2. Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles
that accept the powerpack’s plug.
Outdoor Use Extension Cords
3. If used outdoors, the extension cord must be marked with the suffix W-A following the cord typedesignation (e.g., STJW-A).
4. Use an extension cord with the proper wire size for the length of the cord. An undersized cordwill cause a drop in line voltage, resulting in loss of power and overheating (See Chart 1 below).
5. Position the cord so that it will be clear of any rotating parts and will not be a trip hazard to the operator.
Don't Abuse Electrical Cord6. Never lift or carry the powerpack by the cord and never yank the cord to disconnect it from the
receptacle. Keep the cord away from heat, oil, and sharp edges.
7. Do not use the puller if the switch is malfunctioning. Have it replaced by an authorized servicecenter.
Important Safety Instructions
SAVE THESE INSTRUCTIONS
Total Amps 0 - 2.0 2.1 - 3.4 3.5 - 5.0 5.1 - 7.0 7.1 - 12.0 12.1 - 16.0 16.1 - 20.0
Ext. Cord Length Wire Size
25 ft. (8 m) 18 18 18 18 16 14 12
50 ft. (15 m) 18 18 18 16 14 12 10
75 ft. (23 m) 18 18 16 14 12 10 8
100 ft. (30 m) 18 16 14 12 10 8 8
150 ft. (46 m) 16 14 12 12 8 8 6
200 ft. (61 m) 16 14 12 10 8 6 4
300 ft. (91 m) 14 12 10 8 6 4 4
400 ft. (122 m) 12 10 8 6 4 4 2
500 ft. (152 m) 12 10 8 6 4 2 2
600 ft. (183 m) 10 8 6 4 2 2 1
800 ft. (244 m) 10 8 6 4 2 1 0
1000 ft. (305 m) 8 6 4 2 1 0 0
(Twist plug/outlet)(Standard plug/outlet and adapter)
Chart 1
3SAVE THESE INSTRUCTIONS
Disconnect Tools8. Always disconnect the power when not in use and before installing, removing, or servicing the
powerpack.
Keep Work Area Clean9. Cluttered areas invite injuries.
Consider Work Area Environment10.Do not use the puller in wet or damp locations, and do not expose it to rain.
11. Keep the work area well-lit.
12.Do not use the puller in the presence of flammable liquids or gases.
Guard Against Electric Shock13. Guard against shock while operating the puller by preventing bodily contact with grounded
surfaces (e.g., metal pipes).
Keep Children Away14. Do not let anyone but the operator touch the puller or the extension cord; all visitors should be
kept a safe distance away from the work area.
Store Idle Tools15. When not in use, the puller should be stored in a dry, secure area—out of the reach of children.
Don't Force Tool16. Use the puller only for its designed use; do not force the puller to perform beyond its
capabilities.
Dress Properly17. Do not wear loose clothing or jewelry; they can become caught in moving parts.
Use Safety Glasses18. Work gloves, non-skid safety boots, safety glasses, and a hard hat should always be worn.
19. Operators with long hair should contain their hair beneath their hard hat.
Don't Overreach20. Keep proper footing and balance at all times.
Maintain Puller & Powerpack with Care21. Follow instructions for lubricating and changing accessories. Inspect the powerpack’s cord
periodically, and if damaged, have it repaired or replaced by an authorized service center.Inspect extension cords periodically, and if damaged, replace them. Keep the puller dry, clean,and free from oil and grease.
Stay Alert22. Watch what you are doing. Use common sense. Do not operate the puller when you are tired.
Check for Damaged Parts23. Before further use of the puller, any damaged part should be carefully inspected to determine
that it will operate properly and perform its intended function. Check for proper alignment ofmoving parts and that there is no binding. Ensure all mounting hardware is securely fastened.Any damaged part should be properly repaired or replaced by an authorized service center.
Avoid Unintentional Starting24. Do not carry the powerpack if it is plugged in. Be sure the switch is off before plugging in the
power cord.
Secure Work25. Secure the conduit to its associated structure before pulling any cable through it.
4
Table of Contents
General InformationHeavy Duty CableGlider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Plus CableGlider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Standard Duty CableGlider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Safe Operating PracticesPuller Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Four Safety Rules When Working With Rope . . . . . . . . . . . . . . . . . . . . . . .6What to Look for When Inspecting Rope . . . . . . . . . . . . . . . . . . . . . . . . . .6
Powerpack Installation InstructionsInstallation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operating InstructionsHeavy Duty CableGlider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Standard Duty & Plus CableGlider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Standard Duty CableGlider Applications Guide . . . . . . . . . . . . . . . . . . . . .13Heavy Duty CableGlider Applications Guide . . . . . . . . . . . . . . . . . . . . . . .14
Transportation InstructionsHeavy Duty & Plus CableGlider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Standard Duty CableGlider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
AppendicesA. Standard Duty CableGlider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .15B. Heavy Duty / Plus CableGlider Assembly . . . . . . . . . . . . . . . . . . . . . . .19C. Standard / Plus / HYD CableGlider Label Kit . . . . . . . . . . . . . . . . . . . .25D. Heavy Duty CableGlider Label Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26E. CableGlider Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27F. CableGlider Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Additional InformationFactory Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
1.
2.
3.
4.
5.
6.
7.
General InformationCondux CableGlider® Cable Pullers are built to provide reliable performance to improve the efficiency of your cable pulling operations.Our pullers are designed to be portable and self-contained, with sheavesand adapters included. Condux pullers have a number of advanced features, such as a self-tailing capstan for added pulling stability and topermit one-worker operation (Standard & Plus models only). Our HeavyDuty and Plus pullers feature an additional adjustable leveling arm to facilitate both horizontal and vertical pulls.
Each model includes a tool box containing 2", 3", 31⁄2", and 4" (51, 76, 89,and 102 mm) conduit adapters and a 2"-4" (51-102 mm) retaining fork.
NOTE: While the cable puller itself can be used with a variety of ropediameters, the self-tailing capstan mechanism is designed to work withrope from 5⁄8" (16 mm) to 7⁄8" (22 mm) diameter.
Condux Heavy Duty CableGliderThe Condux Heavy Duty CableGlider is specially designed to providemaximum pulling power for longer and more difficult conduit runs, whileoffering unmatched versatility for a variety of pulling applications. Mostimportant, it has the added pulling power you need, delivering up to12,000 pounds (53,375 N) of pulling force. It operates on 115V at either15 or 30 feet (5 or 9 m) per minute.
The puller is equipped with a heavy duty powerpack and a two-speedmotor capable of pulling at full capacity in low speed. Other featuresinclude an extra pivoting arm, heavy duty frame, retaining fork, a footswitch for added safety and operating convenience, and flotation tires withpins on the front wheels for adjusting the puller’s height.
CableGlider PlusThe Condux CableGlider Plus comes equipped with the same removablepowerpack and accessories as our Standard Duty puller, but also featuresa Heavy Duty frame and an extra pivoting arm for added versatility. It hasflotation tires with pins provided on the front wheels for adjusting thepuller’s height.
Standard Duty CableGliderThe Condux Standard Duty CableGlider provides up to 6,500 pounds(28,912 N) of pulling force at low speed. It operates on 115V at either 15or 30 feet (5 or 9 m) per minute . The frame is made of high quality tubularsteel and equipped with tandem flotation tires.
1.
5SEE CABLEGLIDER SPECIFICATIONS ON PAGE 27
Safe Operating PracticesPuller OperationCondux Cable Pullers are designed for safe operation, but these safetyprecautions should be practiced:
1. Start all pulls on low speed.
2. Stay clear of the area directly behind the puller while in operation.
3. Use only 10 gauge 3-wire extension cords.
4. Always thread the pull line over or under all of the sheaves.
5. Condux pullers are not designed for side pulls. Attempting side pullswill damage the puller.
Rope Guidelines:Four Safety Rules When Working With Rope1. RIGHT ROPE FOR THE JOB: Use adequate size rope recommended
to accommodate your pulling load.
2. CORRECT HANDLING AND USAGE: Observe the recommendedworking load. Make sure all pulleys, fairleads, etc. are proper size and free of grit and rust. Avoid knots or severe bending that will reduce rope strength. Store rope in accordance with manufacturer’srecommendations.
3. DOWNGRADE OR DISCARD: When rope has been subjected toforces or conditions that reduce its strength, it should immediately bedowngraded (used in less demanding or less critical applications) ordiscarded. It is both poor economics and unsafe to use a rope beyondits normal lifetime.
4. STAY CLEAR OF ROPE: Never allow anyone to stand in line or within30 degrees on either side of a rope under tension.
!CAUTION: Wear personal protective equipment: hard hat, safety glasses, safety shoes, and leather work gloves.
!WARNING: Rope under tension may break. Stand at least 30degrees to either side of rope. Recoil force could cause seriouspersonal injury or death.
What to Look for When Inspecting Rope1. RUST: Contact on surfaces with rust will cause a significant loss of
strength in a short time. Discoloration is the key.
2. DIRT & GRIT: Using the rope in mud, sand, or dirt will allow particlesinto the construction, causing the strength of the rope to deterioraterapidly. What to look for: caked on mud, grease with sand and dirt, orsand in outer construction.
6
2.
3. CUT OR PULLED STRANDS: (braid on braid) When any of the jacketstrands are cut, rope should be downgraded. Careful attention shouldbe given to pulled strands and all strands should be worked back intothe rope. If in doubt, downgrade rope to a less demanding application.
4. WORN STRANDS: When the fibers show extreme wear in any givenarea, rope should be replaced or downgraded.
5. HARDNESS OR STIFFNESS: When rope is very hard or stiff it usuallyindicates the rope has been overloaded or subjected to intense heat.Rope should be downgraded or discarded.
6. NYLON ROPE: Nylon suffers approximately 15% strength loss whenwet. This factor should be considered when selecting rope.
7. DOWNGRADING: A rope’s history is important. Anytime the rope hasbeen subjected to sustained loads, shock loads, or loads three timesthe recommended working load, the rope should be downgraded or discarded.
Powerpack Installation Before installing or removing the powerpack, adjust the puller’s frame sothat it is nearly horizontal and so that the extension arm rests on theground (See Figures 1 & 2). This will ensure that the puller is stable.
!CAUTION: The powerpack is heavy. Use proper lifting techniques. Improper lifting could result in personal injury orproperty damage.
1. Remove the mounting pins from the puller frame.
2. Carefully set the powerpack’s front end (capstan end) on the frontmounting pin, gently lower the rear end into place.
3. Install both mounting pins through both the frame and powerpack.
4. Check that all mounting pins are secure.
5. Removal is the opposite of the installation procedures.
7
3.
Figure 1 (HD/Plus CableGlider) Figure 2 (STD CableGlider)
Operating InstructionsIMPORTANT: While these instructions are written to apply to the ConduxHeavy Duty CableGlider, they apply to all Condux puller models. Whereoperations differ for the Standard Duty and Plus models, those differencesare noted in the instructions.
1. Select an adapter that corresponds to conduit size and fit it into theretaining fork.
2. Tighten thumbscrews on retaining fork. (See Figure 3)
3. Position and adjust cable puller for application desired. Refer to “PullingApplications Guide” (pages 13 & 14) for suggested placement andadjustment of puller and extension arm(s).
4. Thread pull line through adapter/retaining fork and across all of thesheaves. (See Figure 4)
!CAUTION: Failure to run the pulling rope across each ofthe sheaves will result in damage to the puller frame.
!WARNING: Inferior rope may break. Ensure the rope israted for the load. Failure to do so could result in seriouspersonal injury or death.
5. Manually tension the pull line and wrap it clockwise around the capstan. Each wrap will yield approximately 20% more pulling power. If on the Standard or Plus models the rope size permits, wrap the pullline around the self-tailing portion of the capstan. (See Figure 5) If youwish to use the self-tailing capstan function, you must use pulling ropewith a diameter from 5⁄8" to 7⁄8" (16 to 22 mm). However, the puller will work without the self-tailing mechanism with a variety of other rope sizes.
Figure 3 Figure 4
8
4.
!CAUTION: The self-tailingcapstan’s bronze componentsare not meant to rotate. Neveroverwrap rope on them. Damageto the puller will result. Do notrun the rope directly from thesheave to the self-tailer. Damageto the self-tailer will result.(See Figure 5)
NOTE: Use low temp grease (i.e.: Molub-Alloy 4086-1). Before use, always check to make sure the anti-rotation pawl is functioning properly. Grease after 10-15 hours of use.
!WARNING: The rope is undertension and could break. Stand atleast 30° to either side of the rope.Recoil force could cause seriouspersonal injury or death. (See Figure 6)
6. Re-adjust the puller if necessary toassure maximum stability againstpulling torque.
7. Plug cable puller into 110-120V 20 amp twist outlet. (For Standard Duty and Plus models you may use 110-120V 15 amp standard outlet.) 220V motors available upon request.
!DANGER: Electrical equipment is very hazardous in wetareas. Properly ground the puller (see Figures 7 & 8), wearinsulated footwear and gloves, keep the operator zone dry,and keep cords dry and in good condition. Failure to do socould result in serious personal injury or death.
9Figure 7
(Twist plug/outlet)Figure 8
(Standard plug/outlet and adapter)
Figure 5
30° 30°
FOOT �CONTROL
OPERATOR
Hazard Zone
Figure 6
!WARNING: Inadequate size extension cords may fail. Asthe distance from the supply outlet increases, heavier gaugeextension cords are required. The accompanying table,Figure 9, is based on limiting the line voltage drop to fivevolts at 150% of the rated amperes. Inadequate size resultsin voltage drop, loss of power, and possible motor damage.
Other precautions to protect the cord: keep cords away from excessiveheat, sharp edges, and the puller itself; and keep the cord out of damp orwet areas. Also, repair or replace damaged extension cords before using.
!WARNING: Excessive voltage and/or voltage boosters willoverwork the motor. Ensure the outlet voltage matches themotor’s nameplate voltage. Excessive voltage could result inmotor failure.
8. To begin operations, set the motor to low speed by running the motormomentarily and then turning the shift lever on the motor (See Figure10) while the motor is idling down. Do not attempt to shift speed withthe motor off. (On the Standard and Plus Pullers, to adjust the speed,pull out and twist the clutch knob located on the side of the power packassembly after the puller has stopped.) (See Figure 11)
9. Start the puller and begin pulling operations. Stay clear of the areadirectly behind the puller. This is especially important during the firststages of the pull when the pulling force has not yet stabilized.
!WARNING: Strained rope may fail unexpectedly.Downgrade or discard rope after a strenuous job. Recoilforce could cause serious personal injury or death.
10
Total Amps 0 - 2.0 2.1 - 3.4 3.5 - 5.0 5.1 - 7.0 7.1 - 12.0 12.1 - 16.0 16.1 - 20.0
Ext. Cord Length Wire Size
25 ft. (8 m) 18 18 18 18 16 14 12
50 ft. (15 m) 18 18 18 16 14 12 10
75 ft. (23 m) 18 18 16 14 12 10 8
100 ft. (30 m) 18 16 14 12 10 8 8
150 ft. (46 m) 16 14 12 12 8 8 6
200 ft. (61 m) 16 14 12 10 8 6 4
300 ft. (91 m) 14 12 10 8 6 4 4
400 ft. (122 m) 12 10 8 6 4 4 2
500 ft. (152 m) 12 10 8 6 4 2 2
600 ft. (183 m) 10 8 6 4 2 2 1
800 ft. (244 m) 10 8 6 4 2 1 0
1000 ft. (305 m) 8 6 4 2 1 0 0
Figure 9
Switching to High-Speed OperationOnce tension on the pull line has stabilized at low speed, you may shut offthe motor, and as it is idling down, shift the motor gear box for high-speedoperation. On the Standard and Plus pullers, stop the puller and use theclutch knob on the side of the power pack assembly to change the speed.(See Figures 10 & 11)
Recommended Working Load for RopeThe recommended working load is determined by taking the average tensile strength of new rope under laboratory conditions and dividing by afactor to determine the maximum load that should be applied to the rope.The factor varies with type of fiber and construction. This factor usually issufficient to assure you of a comfortable safety margin, however, there areexceptions.
Synthetic fibers are susceptible to degradation and damage in many waysthat are not controllable by the manufacturer. Therefore, it is imperativethat the rope be inspected before use. If it shows signs of excessive wearit should be replaced.
11
Figure 10 (HD CableGlider) Figure 11 (STD / Plus CableGlider)
Transportation InstructionsAn object’s stability is determined by its center of gravity–the lower, thebetter. When transporting the CableGlider, first perform the followingsteps so that its lowest center of gravity is achieved:
!CAUTION: The CableGlider is heavy. Use care whenremoving the height-adjusting pins. Failure to do so couldcause personal injury or property damage.
Heavy Duty & Plus CableGlider1. Remove the two pins that adjust the height of the frame’s base and
lower it until its holes line up with the vertical support’s bottom holes.Re-insert the two pins. (See Figure 12)
2. Remove the lower arm’s locking pin and move the arm towards thepowerpack until it rests on it. Re-insert the locking pin.
3. Remove the upper arm’s locking pin and lower the arm until it is nearlyhorizontal. Re-insert the locking pin.
Standard Duty CableGlider1. Position the frame’s base so that it is standing upright on the end of the
base tubes. (See Figure 13)
2. Remove the arm’s locking pin and swing the arm beneath the frame’sbase. Re-insert the locking pin through both the frame and the lockingplate.
Figure 12 (HD/Plus CableGlider) Figure 13 (STD CableGlider)
12
5.
13
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AppendicesA. Standard Duty CableGlider Assembly1. Standard Duty CableGlider Frame
Part # 08610690
15
6.
16
2. Standard Duty CableGlider Part Numbers
Item
Nu
mb
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Nu
mb
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De
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17
02
21
58
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1
12
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Fra
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11
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Fra
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17
3. Standard Duty / Plus CableGlider Power PackAssembly
Part # 08610860 StandardPart # 08674360 Plus
18
4. Standard Duty CableGlider Part Numbers
Ite
mP
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Nu
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De
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38
02
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Pu
ller
1
29
08
61
08
19
Bra
cke
t, F
ron
t M
ou
ntin
g-S
tan
da
rd P
ulle
r1
28
08
61
08
01
Ho
usi
ng
, w
ith S
ha
ft &
Be
ari
ng
-Sta
nd
ard
Po
we
rpa
ck1
27
08
61
06
69
Co
ver,
Sp
pe
d A
dju
st-S
tan
da
rd P
ow
erp
ack
1
26
08
61
07
67
Sp
rock
et,
Mo
tor
Dri
ve-S
tan
da
rd P
ow
erp
ack
1
25
02
23
88
01
Ca
psc
rew
, .3
12
-18
-1.0
0-G
R5
-BZ
-He
x H
ea
d1
24
02
18
37
00
Fla
twa
she
r, .
31
2-R
eg
ula
r-B
Z1
23
08
61
06
71
Ch
ain
, #
40
-70
Pitc
he
s S
ing
le-w
ith M
ast
er
Lin
k1
22
*0
22
30
90
1S
cre
w,
Ma
ch .
25
0-2
0-.
50
-GR
2-B
Z-P
an
He
ad
9
21
08
61
06
63
Ch
ain
, #
40
-52
Pitc
he
s S
ing
le-w
ith M
ast
er
Lin
k1
20
02
20
47
00
Be
ari
ng
, T
hru
st 1
.01
5-2
.87
5-.
12
1
19
08
61
06
11
Hu
b,
Ma
in-S
tan
da
rd P
ow
erp
ack
1
18
08
61
06
13
Co
llar,
Sp
ee
d A
dju
st-S
tan
da
rd P
ow
erp
ack
1
17
08
61
06
14
Kn
ob
, C
lutc
h-w
ith P
ins-
Sta
nd
ard
Po
we
rpa
ck1
16
08
61
06
18
Sp
rin
g,
Sp
ee
d A
dju
st-S
tan
da
rd P
ow
erp
ack
1
15
02
23
91
01
Fla
twa
she
r, .
43
7-R
eg
ula
r-B
Z1
14
12
00
13
02
Nu
t, H
ex
.37
5-1
6-G
R2
-CZ
1
13
12
02
33
00
Se
tscr
ew
, .2
50
-20
-.5
0-H
ex
So
cke
t-S
C2
12
02
06
43
00
Ke
y, .
25
0-.
25
0-2
.38
-Ke
ysto
ck1
11
08
61
06
04
Sp
rock
et,
Hig
h S
pe
ed
40
-30
1
10
08
61
06
38
Sp
rin
g,
Pa
wl-
Sta
nd
ard
Po
we
rpa
ck4
90
86
10
61
2P
aw
l. L
ow
Sp
ee
d D
rive
-Sta
nd
ard
Po
we
rpa
ck4
80
86
10
61
0S
pri
ng
, C
om
pre
ss .
04
9-.
60
0-.
75
1
70
86
10
60
9S
pro
cke
t, L
ow
Sp
ee
d 4
0-6
01
60
86
10
63
5P
in,
Ta
pe
r #
5(0
.28
9)-
2.2
5 S
tee
l1
50
22
04
90
0B
ea
rin
g,
Th
rust
1.2
65
-2.3
75
-.1
21
40
86
10
62
2S
pro
cke
t, C
ap
sta
n-S
tan
da
rd P
ow
erp
ack
1
31
20
13
50
0N
ut,
He
x .3
75
-16
-GR
2-B
Z N
ylo
c2
20
22
04
30
1C
ap
scre
w,
.37
5-1
6-2
.25
-GR
8-B
Z H
ex
He
ad
1
11
20
00
90
1F
latw
ash
er
0.3
7 T
ype
a-W
ide
St
CZ
4
Sta
nd
ard
Du
ty C
ab
leG
lid
er
Pa
rt N
um
be
rs
= i
ncl
ud
ed
in
ite
m 7
7;
+ i
ncl
ud
ed
in
ite
m 4
9;
* a
lso
use
d w
ith h
an
dle
08
67
46
61
La
be
l K
it, S
tan
da
rd P
ow
erp
ack
1
77
08
67
80
01
Mot
or,
with
Foo
t S
witc
h &
Cor
d (2
20 V
olt
AC
)1
76
=0
01
81
90
0W
ire
Cor
d, 1
.00m
m /
3 t
ype
VD
R-H
AR
75
02
27
88
00
Ca
psc
rew
, .3
75
-16
-3.5
0-G
R8
-BZ
He
x H
ea
d2
74
= +
08
61
08
11
Pla
te,
Fo
ot
Sw
itch
Mo
un
ting
1
73
= +
02
18
25
01
Ca
psc
rew
, .2
50
-20
x .
75
Fla
t H
ea
d2
72
= +
12
01
37
00
He
x N
ut
.25
0-2
0 N
ylo
c2
71
= +
12
01
12
00
Lo
ckw
ash
er,
#1
0 E
xte
rna
l T
oo
th1
70
12
01
06
00
Lo
ckw
ash
er,
.5
00
-BZ
1
69
08
61
06
61
Po
st,
Mo
tor
Mo
un
ting
-Sta
nd
ard
Po
we
rpa
ck1
68
08
61
06
85
Ha
nd
le,
Sta
nd
ard
Po
we
rpa
ck1
67
02
03
20
00
Ca
psc
rew
, .3
75
-16
-1.2
5-G
R8
-SC
-He
x H
ea
d1
66
08
61
08
15
Mo
un
t, M
oto
r-P
lus
Pu
ller
1
65
08
61
08
05
Mo
un
t, M
oto
r-S
tan
da
rd P
ulle
r1
64
02
11
71
01
Ca
psc
rew
, .5
00
-13
-1.0
0-G
R5
-BZ
-He
x H
ea
d1
63
= +
02
27
43
00
Scr
ew
, T
ap
pin
g #
10
-32
-.2
5 C
Z1
62
= +
02
23
66
00
Te
rmin
al,
Rin
g 1
6-1
4G
A /
.2
5 S
tud
1
61
= +
02
24
78
00
Sw
itch
, F
oo
t w
itho
ut
Co
rd-S
tan
da
rd P
ow
erp
ack
1
60
= +
08
67
40
25
Gu
ard
, F
oo
t S
witc
h-S
tan
da
rd P
ow
erp
ack
1
59
= +
08
93
00
54
Te
rmin
al,
Rin
g 1
6-1
4G
A S
tud
3
58
+0
22
05
30
0C
ord
, w
ith P
lug
12
/ 3
SJ
9 F
ee
t (1
20
Vo
lt A
C)
1
57
+0
02
33
10
0W
ire
Cor
d, 1
6 /
3 T
ype
Sjto
56
= +
02
23
22
00
Co
nn
ect
or,
Str
ain
Re
lief
.38
-.5
02
55
= +
02
23
68
00
Jam
nu
t, S
tra
in R
elie
f--
1/2
NP
T2
54
= +
08
61
07
02
Bo
x, J
un
ctio
n-S
tan
da
rd P
ow
erp
ack
1
53
= +
02
20
54
00
Co
ver,
Sin
gle
Ga
ng
-Bla
nk
with
Ga
ske
t &
Scr
ew
s1
52
= +
02
24
17
01
Ca
psr
w,
.25
-20
-.3
7-G
R5
-CZ
-He
x S
err
ate
d W
ash
er
He
ad
3
51
= +
02
25
27
00
Te
rmin
al,
Rin
g 1
6-1
4G
A /
#1
0 S
tud
1
50
= +
02
23
84
00
Te
rmin
al,
Bu
tt C
on
ne
cto
r 1
6-1
4G
A4
49
08
61
07
04
Mot
or,
with
Foo
t S
witc
h &
Cor
d (1
20 V
olt
AC
)1
48
02
20
50
00
Be
ari
ng
, S
lee
ve 1
.00
-1.2
52
-2.2
51
47
08
61
06
68
Co
ver,
Ca
pst
an
-Sta
nd
ard
Po
we
rpa
ck1
46
02
20
48
00
Be
ari
ng
, T
hru
st 1
.00
3-1
.50
4-.
12
1
45
08
61
06
19
Sp
rock
et,
Dri
ve-w
ith T
ran
sfe
r S
ha
ft1
44
08
61
06
65
Ch
ain
, #
50
-56
Pitc
he
s S
ing
le-w
ith M
ast
er
Lin
k1
43
08
61
06
24
Pa
wl,
An
ti-ro
tatio
n-S
tan
da
rd P
ow
erp
ack
1
42
08
61
06
15
Be
ari
ng
, S
lee
ve 1
.25
4-1
.75
3-3
.00
1
41
08
61
06
55
Rin
g,
Co
ntr
ol,
Bro
nze
-Po
we
rpa
ck1
40
08
61
06
02
Ca
pst
an
, w
ith B
ea
rin
g-S
tan
da
rd P
ow
erp
ack
1
39
08
61
06
56
Ind
ex,
Bro
nze
-Po
we
rpa
ck1
19
B. Heavy Duty / Plus CableGlider Assembly 1. Heavy Duty CableGlider Frame
Part # 08674350
20
2. Heavy Duty CableGlider Part Numbers
Ite
mP
art
Nu
mb
er
De
sc
rip
tio
nQ
ty
17
12
01
35
00
Nu
t, H
ex
.37
5-1
6-G
R2
-BZ
Nyl
oc
8
16
02
25
23
00
Ca
ste
r, P
ne
wm
10
.00
Sw
ive
l a
nd
Bre
ak
2
15
02
02
07
01
Ca
psc
rew
, .3
75
-16
-1.0
0-G
R5
-BZ
He
x H
ea
d8
14
08
67
43
38
Sp
ace
r, S
he
ave
-Mid
dle
Fra
me
Arm
4
13
08
67
43
37
Sp
ace
r, S
he
ave
-Th
ird
Fra
me
Arm
2
12
08
67
43
35
Sh
ea
ve,
with
Be
ari
ng
s 4
.00
x 1
1.0
03
11
08
67
43
25
Sh
aft
, S
he
ave
-He
avy
Du
ty /
Plu
s P
ulle
r3
10
08
67
43
15
Pin
, L
ock
ing
.7
5 D
ia-1
0.5
0 L
g5
90
86
74
31
1S
up
po
rt,
Fo
rwa
rd W
he
el-
He
avy
Du
ty /
Plu
s P
ulle
r1
80
86
74
30
3F
ram
e, A
rm T
hird
-Hea
vy D
uty
/ P
lus
Pul
ler
1
70
86
74
30
2F
ram
e, B
ase-
Hea
vy D
uty
/ P
lus
Pul
ler
1
60
86
74
30
1F
ram
e, A
rm M
iddl
e- H
eavy
Dut
y /
Plu
s P
ulle
r1
50
86
10
69
5W
he
el
Pn
eu
m 4
.10
/ 3
.50
-42
40
21
87
00
1B
ea
rin
g,
Fla
ng
e 1
.01
0-1
.25
2-1
.75
(In
clu
de
d i
n I
tem
12
)6
30
22
31
90
0P
in,
Qu
ick
Re
lea
se .
37
5-3
.00
2
20
22
24
80
0R
ing
, R
eta
inin
g .
62
5 E
xte
rna
l2
10
22
22
90
0R
ing
, R
eta
inin
g 1
.00
0 E
xte
rna
l6
0867
4305
Lab
el K
it,
Hea
vy D
uty
/ P
lus
Fra
me
21
3. Heavy Duty CableGlider Power Pack (1)Part # 08674680
22
4. Heavy Duty CableGlider Power Pack (2)Part # 08674680
23
5. Heavy Duty CableGlider Power Pack (3)Part # 08674680
24
6. Heavy Duty CableGlider Part Numbers
Ite
mP
art
Nu
mb
er
De
sc
rip
tio
nQ
ty
68
02
22
93
01
Nut
, W
ire-Y
ello
w3
67
08
67
80
11
Mo
tor,
w/
Plu
g &
Co
rd-2
20
Vo
lt A
C1
66
02
27
78
01
Co
nn
ect
or,
Str
ain
Re
lief
.38
-.5
01
65
00
18
18
00
Wir
e 2.
5mm
-3 C
ondu
ctor
VD
E-H
AR
-7F
T2
64
12
01
37
00
He
x N
ut
.25
0-2
0-N
ylo
c2
63
08
61
08
04
Pla
te,
Fo
ot
Sw
itch
Mo
un
ting
1
62
02
18
25
01
Ca
psc
rew
, .2
50
-20
-.7
5-F
lat
HD
2
61
08
67
46
72
Re
tain
er,
Te
nsi
on
er
Ro
d H
D P
ow
erp
ack
1
60
08
67
46
70
Po
we
rpa
ck,
Bo
re &
Sh
aft
-HD
1
59
08
67
46
67
Sp
rock
et,
Mo
tor-
HD
Po
we
rpa
ck1
58
08
67
46
66
Sp
rin
g,
An
ti-R
ota
tion
HD
Po
we
rpa
ck1
57
08
67
46
65
Rod
, C
hain
Ten
sio
n W
ldm
nt-
HD
1
56
08
67
46
64
Mo
un
t, M
oto
r W
eld
me
nt
HD
1
55
08
67
46
60
Sh
aft
, C
en
ter-
HD
Po
we
rpa
ck 1
.00
1
54
08
67
46
58
Fra
me
, W
eld
Ch
ain
Te
nsi
on
er
1
53
08
67
46
54
Blo
ck,
We
ar
Pa
d S
up
po
rt1
52
08
67
46
53
Pa
d,
We
ar
Ca
hin
Te
nsi
on
er
2
51
08
67
46
37
Pa
wl,
An
ti-R
ota
tion
HD
Po
we
rpa
ck1
50
08
67
46
34
Sp
rock
et,
Ca
pst
an
w/
Bu
shin
g-H
D1
49
08
67
46
26
Sp
rock
et,
Ce
nte
r S
ha
ft H
D P
ow
erp
ack
1
48
08
67
46
25
Col
lar,
Mot
or H
D P
ower
pack
1
47
08
67
46
24
Ca
p,
Be
ari
ng
Mo
tor
w/
Bu
shin
g1
46
08
67
46
22
Ca
p,
Be
ari
ng
Ce
nte
r w
/ B
ush
ing
2
45
08
67
46
19
Ca
pst
an
, w
/ B
ush
ing
-HD
No
Se
lfta
ilin
g1
44
08
67
46
13
Cov
er,
Fro
nt-H
D P
ower
pack
1
43
08
67
46
12
cove
r, C
ha
in-H
D P
ow
erp
ack
1
42
08
67
46
73
Re
tain
er,
Ce
nte
r P
ad
-HD
Po
we
rpa
ck1
41
08
67
45
49
Bu
shin
g,
Re
tain
HD
-No
Se
lfta
ilin
g C
ap
sta
n1
40
08
67
45
43
Cov
er,
Wir
e Ju
nctio
n-H
D P
ower
pack
1
39
08
61
07
65
Mo
tor,
w/
Plu
g &
Co
rd-1
20
Vo
lt A
C1
38
08
93
01
33
Te
rmin
al,
Rin
g 1
2-1
0G
A /
.2
5 S
tud
3
37
12
00
09
01
Fla
twa
she
r, .
37
5-R
eg
ula
r-B
Z1
36
02
22
20
00
Ze
rk,
Gre
ase
-Sh
ort
Str
aig
ht
1/4
-28
1
He
av
y D
uty
Ca
ble
Gli
de
r P
art
Nu
mb
ers
35
08
06
52
15
Jam
nu
t, S
tra
in R
elie
f- 3
/4 N
PT
2
34
02
27
78
00
Co
nn
ect
or,
Str
ain
Re
lief
.50
-.6
32
33
02
24
23
00
Be
ari
ng
, T
hru
st 1
.26
5-2
.00
0-.
12
1
32
02
24
21
00
Ca
psc
rew
, .5
00
-13
-4.0
0-P
L S
ock
et
4
31
02
26
64
00
Ca
psc
rew
, .1
90
-34
-.5
0-S
C F
lat
2
30
02
24
19
00
Ha
nd
le,
Fld
ng
-2.2
5 H
GH
-4.6
8L
G-B
Z3
29
02
24
18
00
Ca
psc
rew
, .1
90
-24
-.5
0-S
C F
lat
12
28
02
24
17
00
Ca
psc
rew
, .2
50
-20
-.2
5-S
C F
lat
3
27
02
24
16
00
Sp
rin
g,
.72
0 O
D .
08
1 W
ire
1"
FL
1
26
02
24
15
00
Scr
ew
, S
ho
uld
er
.25
0 D
iam
ete
r-.3
75
1
25
02
24
11
00
Pin
, C
oil
Sp
rin
g .
19
Dia
-1.5
0 L
G1
24
02
24
09
00
Ca
psc
rew
, .1
90
-24
-.7
5-S
C B
utt
on
9
23
02
24
08
00
Ca
psc
rew
, .1
90
-24
-.5
0-S
C B
utt
on
8
22
02
23
68
00
Jam
nu
t, S
tra
in R
elie
f- 1
/2 N
PT
1
21
02
23
47
01
Scr
ew
, T
ap
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C. Standard / Plus / HYD CableGlider Label Kit
26
D. Heavy Duty CableGlider Label Kit
27
E. CableGlider SpecificationsSPECIFICATIONS
Low Speed High Speed
PULLING FORCE lbs kN lbs kN
Maximum 12,000 53.4 6,000 26.7
Continuous 6,500 28.9 4,000 17.8
PULLING SPEED ft/min m/min ft/min m/min
No Load 20.1 6.1 40.9 12.5
At 4,000 lbs (17.8 kN) 14.5 4.4 26.5 8.1
At 6,000 lbs (26.7 kN) 11.2 3.4 — —
At 10,000 lbs (44.5 kN) 9.4 2.9 — —
Power Requirements08674500 115 VAC @ 20 Amps
08678075 220 VAC @ 11 Amps
PEAK POWER 4.7 HP (3.50 kW)
GENERATOR 8000 Watt
CableGlider HD Specifications
SPECIFICATIONSLow Speed High Speed
PULLING FORCE lbs kN lbs kN
Maximum 6,500 28.9 3,500 15.6
Continuous 4,000 17.8 2,000 8.9
PULLING SPEED ft/min m/min ft/min m/min
No Load 17.5 5.3 39.2 12.0
At 2,000 lbs (8.9 kN) 13.5 4.1 18.8 5.7
At 4,000 lbs (17.8 kN) 9.5 2.9 — —
At 6,000 lbs (26.7 kN) 7.0 2.1 — —
Power Requirements08610650 & 08674300 115 VAC @ 10 Amps
08678025 & 08678050 220 VAC @ 5 Amps
PEAK POWER 1.9 HP (1.42 kW)
GENERATOR 4000 Watt
CableGlider STD Specifications
SPECIFICATIONSLow Speed High Speed
PULLING FORCE lbs kN lbs kN
Maximum 6,500 28.9 3,500 15.6
Continuous 4,000 17.8 2,000 8.9
PULLING SPEED ft/min m/min ft/min m/min
No Load 17.5 5.3 39.2 12.0
At 2,000 lbs (8.9 kN) 13.5 4.1 18.8 5.7
At 4,000 lbs (17.8 kN) 9.5 2.9 — —
At 6,000 lbs (26.7 kN) 7.0 2.1 — —
Power Requirements08610650 & 08674300 115 VAC @ 10 Amps
08678025 & 08678050 220 VAC @ 5 Amps
PEAK POWER 1.9 HP (1.42 kW)
GENERATOR 4000 Watt
CableGlider Plus Specifications
All specifications are standards.
NOTE: Because of frequent adjustments to and fluctuation in design components, Condux Internationalreserves the right to make minor deviations to the above listed specifications without notice, but withouteffect on final product performance.
Further, the above listed specifications are not absolutely relied upon for any hazard-prevention or safetycriteria.
F. CableGlider Accessories!WARNING: Using unauthorized accessories orattachments is hazardous. Use only the listed accessories with the Condux CableGlider. Failure to do so could result in serious personal injury or death.
28
Optional Accessories
Standard Plus Heavy Duty Description
08674230 08674212 08674212 Running Line Tensiometer
08674100 08674100 08674501 Amp-Type Tensiometer
08674005 08674010 08674010 Floor/Conduit / Pole Mount Frame
08610620 08674595 08674595 Floor Mount Frame
08674690 08674690 08674690 Adjustable Manhole Adapter
Running Line Tensiometer Package 2(110 Volt) CableGlider HD
Amp-Type Tensiometer(STD & Plus on left, HD on right)
Floor/Conduit/Pole Mt Frame Floor Mount Frame
Adjustable Manhole Adapter
29
Duct Adapters
All Models Description
08610667* Tool Box for Accessories
08610643* 2" (51 mm) Conduit Adapter
08610647 2 1/2" (64 mm) Conduit Adapter
08610644* 3" (76 mm) Conduit Adapter
08610645* 3 1/2" (89 mm) Conduit Adapter
08610646* 4" (102 mm) Conduit Adapter
08674042 4 1/2" (114 mm) Conduit Adapter
08610648 5" (127 mm) Conduit Adapter
08610649 6" (152 mm) Conduit Adapter
08674021* Retaining Fork for 2" - 4" (51 - 102 mm) Conduit Adapters
08674022 Retaining Fork for 5" - 6" (127 - 152 mm) Conduit Adapters
08674014 4" (102 mm) 45° Elbow Adapter
08674029 2" (51 mm) Offset Adapter
08674026 3" (76 mm) Offset Adapter
08674017 Complete Tool Box, includes * items
Double Braided Cable Pulling RopeRecommended Working Load
Part Dia. Length Standard Tensile Minimum Tensile 5:1 12:1Number (in) (mm) (ft) (m) (lbs) (N) (lbs) (N) (Lbs) (N) (lbs) (N)08090906 5/8 16 600 183 16,200 72,058 13,500 60,048 2,700 12,010 1,125 5,00408090912 5/8 16 1,200 366 16,200 72,058 13,500 60,048 2,700 12,010 1,125 5,00408090503 3/4 19 300 91 20,400 90,744 17,300 76,954 3,460 15,391 1,442 6,41308090506 3/4 19 600 183 20,400 90,744 17,300 76,954 3,460 15,391 1,442 6,41308090512 3/4 19 1,200 366 20,400 90,744 17,300 76,954 3,460 15,391 1,442 6,41308091103 7/8 22 300 91 28,000 124,544 25,200 112,090 5,040 22,418 2,100 9,34108091106 7/8 22 600 183 28,000 124,544 25,200 112,090 5,040 22,418 2,100 9,34108091112 7/8 22 1,200 366 28,000 124,544 25,200 112,090 5,040 22,418 2,100 9,341
*Items are included with complete tool box.
F. CableGlider Accessories (Continued)
30
Additional InformationFactory AssistanceCondux International can provide further advise regarding any problems with theinstallation, service, assembly, or disassembly of the Fiber Optic Cable Puller. Call tollfree at 1-800-533-2077 (USA and Canada) or 1-507-387-6576 and ask for assistance.The Fiber Optic Cable Puller can be returned to the factory at any time for service orrepair; however, obtain a Return Material Authorization (RMA) must be obtained fromCondux before shipping. Condux will not accept returned items without an RMA.
Limited WarrantyCondux International, Inc. extends the following warranty to the original purchaser ofthese goods for use, subject to the qualifications indicated:
Condux International, Incorporated warrants to the original purchaser for use that thegoods or any component thereof manufactured by Condux International will be free fromdefects in workmanship for a period of one year from the date of purchase, provided suchgoods are installed, maintained, and used in accordance with Condux’s writteninstructions.
Lack of routine maintenance as specified in the maintenance section of theUser’s Guide will void the warranty.
Components not manufactured by Condux International but used within the assemblyprovided by Condux International are subject to the warranty period as specified by theindividual manufacturer of said component, provided such goods are installed,maintained, and used in accordance with Condux’s and the original manufacturer’swritten instructions.
Listed wear parts as called out in the User’s Guide are not covered underthe warranty.
Condux’s sole liability and the purchaser’s sole remedy for a failure of goods under thislimited warranty, and for any and all claims arising out of the purchase and use of thegoods, shall be limited to the repair or replacement of the goods that do not conform tothis warranty.
To obtain repair or replacement service under the limited warranty, the purchaser mustcontact the factory for a Return Material Authorization (RMA). Once obtained, send theRMA along with the defective part or goods, transportation prepaid, to:
Condux International, Inc.145 Kingswood RoadMankato, MN 56001 USA
THERE ARE NO EXPRESS WARRANTIES COVERING THESE GOODS OTHER THANAS SET FORTH ABOVE. THE IMPLIED WARRANTIES OR MERCHANTABILITY ANDFITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONEYEAR FROM DATE OF PURCHASE.
CONDUX ASSUMES NO LIABILITY IN CONNECTION WITH THE INSTALLATION ORUSE OF THIS PRODUCT, EXCEPT AS STATED IN THIS LIMITED WARRANTY. CONDUX WILL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIALDAMAGES.
7.
Condux International, Inc.P.O. Box 247 • 145 Kingswood Road • Mankato, MN 56002-0247 USA1-507-387-6576 • 1-800-533-2077 • FAX 1-507-387-1442Internet: www.condux.com • E-mail: [email protected]
®
© Copyright 2000, Condux International Inc.Printed in USA
Literature Part Number: 08610698Revision Number 3.3