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3.50OTES FROM T SHOPO . 55
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WOODS\tI f II
0pera1lOns Steve
Krohmer
~ 9
Ma n a g e r
Steve Dozier
Adrrn6traJ... Aal Christel Miner
SIoteM..._s
51 Louis M O Jon Behrle
S a n F ,. 1O S C l O C A M ichael
DeHaven
Or~ II.
Kent Welsh
WOOOSMITH (ISSN 0164-4114)
is
pub
~ bom onthly (February. April. June. Au
gust
October. Oocember)
by
'MxxIsmr th
Pubhshlng Co., 2200 G rand A ve .. Des
Mornes. I A 5 0 3 1 2-
W oodsmlth Is a rO Qislere d lra de ma rk 0 1
WoocIsmllhPubhShlng Co.
Copyright
1988
by Woodsmilh
Publishing
Co. AllRliJhlS
Resotved.
SubsCript ions: One
y e ar ( 6os sue s)
512 .95 .
T wo Y ea ,s (1 2 I S SU e s)S 2 2.9S Canada and
F()flllQ ll a dd S 2 p er y ea r. U S funds
only
Srng4ecopy pnce,
S3 5 0
Second CI s Postage Paid al D es
Mornes
Iowa
POSlma81er : Send change 01 add,ess
nolICe. 1 0 W o o d s m d h
PubIishng Co.
2200
Grand Ave D es
Mo.
' u N a l k o r
f".&tot
;'1'ATf:MEN1'OFO~RSHD~MANAGEMt:STA~II mTloATION
(Rfqwt4tr, .I\'~(.
~I
I.
' ' ' 'u '~ 1 1 1 \\ 'IW(1. ,iaJl
l.. l~_So. OI64-411.t.1.(Wt.,t......,
I j r t
I 1'iI'Q& ......,.. ttf~ tsd:aualhl
SCI,i...... I~1)' .ulll, Jb Anml&l~prift- .'O.~I. (~~ bllC.-.I ~.,..,.. n~ot~~
e:JIlIl(l.....t A, f'fMIII'.IJ;-. MI.,.., (I~f'.uunl>,.ln_M3I2. r , ('..ompltotr
'W LIIc ,,_ ,., ~~
oI~ ~
Jlrw,fOtibf>
,*bI~l:.'iO f A'n'IIIIH'.hMau.,. . 10W1l1lO3.l1..
.
COInt'' 'ct 101_t.t 1'
1.
t 'C II l_ , - ' . .. ... ..
Q(t diI(r
f~
~JU i)~, ~en.ndA\CJIIik .OaIIIl,,..,..~.':J(cJlt..;...lt .,.
f...... ~r ..,,__
FAIItorf_L 7
(hnwr~1llI
.'l.l6Iunf...
~lC...,..Ay~ De~....... I ~/Cl1.~IJt J I . . h_I.,_ ,C~.r.ntCnr.ftd
A '" '_ , .. . ........ l" {o(nl: ii.hIIIlWA~ ....,~ anoJ.u.r_\II'Il,~_ a ~ ........... " ......
. .. .a .o IbcMtd .o . ~
,.,.urr~ s....
t.1~_appI,)
In . , t . . . . . . n d . .. .. vl4VnIII ,-:
with lilt-
S u . , , . . . . _ Ko k .
il',
a 1 1 1 \ : 11 1 0 1 1
nd
I , . . . h m q u t w h i l~ I h ~
7/24/2019 Woodsmith - 055
3/28W OODSMITH
lash Sugiyama
R,dlling.
Californ ia
Editor s Note: Yo~h
a/, t)
cut a sial in I,i.
auxiliary [( >leu to lake I OOm[or 1M
clear pl(lStil; gU(lrd lie hM lin his l'Outer
lab/d,
ue Woodilmirl, No,
54 ,
IIyoo'd hkelo share a woodwooong tip WIth0
lBade s of
W o o d s m l t h
send
yo u r
idea to
Woodsmirh.
TIps
&
Teclmiques, 2 20 0 G ra nd
Ave Des Moines, Iowa 50312.
W . pay a m lm m um 0 1
10 fo ,
U ps ,8nd515or
more
lo r
speaaJ leohnfques (thaI are aR\1 111>0 (O l the f I
routed w orkpiece beyond the
bit
W hen
routing
a fu ll fa ce
cut.
ItOUTfRtABU
fl a
A fter d ri lli ng
a matching
ho le
through
the leg, 1PU Lglue
0 1 1
th e plug to help kee p
it in place an d put it back in the ho le,
To
assemble
t he p ie ce s, ho ld th e
leg
an d
stret cher togeL her an d sl id e the bo ll
thro ugh th e
holes
an d
a
w as her an d nut on
th e end . A ll open -end w re nch in th e half
ho le ho ld s the nut w hile tighten ing .
Orienting the g rain in the plu g
perpen-
d ic ular to lhe grain in L he stretcher help .
keep the plug from Slllitling w hen th e nu
an d boll ar e tighte ned .
N o te : S in ce there's some sawdust lo st to
th e kerf o f the ho le saw, the plug isn't a
pe rf ec t ha lf c irc le o f th e hole. B ut there' s
mo te
than
en ough bearing su rf ace on th e
plug to puD lh(' leg and st ret cher tig ht.
F,. wk Coo/
San Jos. Californ i
I
H.AlJ.,CJRru
PU JG(NOT t
I
GlAJN
; 'EcrlON)
It
used
to be thut
whenever I
urn ed
a
spindle 0 1 1 th e la th e. I
~I nt
al f m~ ' tim e
settin g an d
reseuing
L h~
adjustable
cal
ipers
to
check c1 i ff e ren t d i ame te r s. Then I
made a simple
caliP
7/24/2019 Woodsmith - 055
4/28WOOJ)SMI1 H
AlONT,
8ACk.
MIDDI.
PAnERN
I
-
. .
I
j
I
DTAIl
I ' .
- I
I
I,
,
SIDE
PAmRN
),
I
t h ...
rl Io,) take
\ look- , .' ..
(l.:1:u1in .'IJr.
I
n\\ n ~tC-Jt
k.
see t lg :
\n
I PPORT lIq .. n d nc o
th I, -hI
r
the ho:anl
tlt ...
r a I Il: '~nl~h....~
Letter Box
7/24/2019 Woodsmith - 055
5/28, 'OODSMITH
acn~ th(~n. i(lc~
rlht .,ict.'('...
to
hul ,1 th t:
I u , -;;;?
tiers (shelves]. 'rh ti.rs act a .< both IIlign.
M K E m ~
RESAWlNG
r : . ; : : ;
o nt s pa ce rs lI1 1 (iro 'er f. Uitl{~s.t-'fer l
CUlt . DETAil
SUAIAlt
I , i jt . 7 . I
m a c f t llwM~
( I :l f lo t :- - ~ . ..
\ ,icl(~
b y
lISS THAN HAlVtS
HA LF W A Y
ANO
~ . . tlf 'f p u $ in g ;t 1)Jllhin:ltiol\ bl. .( l .. n thp
IHtOuaH
: ,
SKONDCUT
RE MOV E
.~
able a .
BOAJlD
-
l t IOGES
LE A VESA. lV U-
I
IIOTrOMDADO.The jj '>l cliUlu
b
made CON NECTm
I
e' ,,,, the bouem IIf the fronl (AI. bach
h
,
V
CI. nn both ide (Ill to III,ld the I.tler
MAlkUNEAT
box bottom
tip,
1E
J.
1'
position this clad...
,
- MIOOL(
Of
W l O 1 M
begin
by sNlin~ lit< hlael, height to W.
II
Ne't. k th.. f,n
1
,;tup
1
lht...:'
/
I. m,lw.....n th IIl,idr f the bhl. :111(1
c...
the fence, see Detail in Fig, ~. Then. IIsc
the mit... J(UlIl C fur support, while eUlllIIJ,(
RGUJtE3
this .Iatlu
across
the buttom f II thl'l't'
V ~ \ _
1
JI(~CC>$.
NOTE~
AU'Ifeu
MIODU:
DIVIDER
DADO.The next d.eI
lHtCk
i marie or.. ., th mid,lI~divuler' (HI. This
dado \\ ill itli~t,\\. ilh th t, It))' ( 1 . , ( 1 tin the 1
[71
ack (r ...r(>rl J J~ig. ) and is tlS(-c1Io muunt
IOItOUT
the tU f. tier, This ,1 ;ldo
L,
J~ p from th~
ctNlfRlIOU
bottom f the middle divider (HI.
/
....A-..........
I)AO()RSONI)A(I(.TI\l',....rt I dad ....,
\Y
T
BACK
lin the back IC). The firsl nn~ i,
2V
n m
{/
~
9
the bottom, and the-
se co nd L < :w .
from
thl' bottom ee Fi (. ,~.
14
SIDE
IWO I tE C l s l
TIERS
MIDDtE
@
A np.'
th,
\'~rt'C:II parts r
the I.tt('r box ;
10~
fRONT
9
11).
Were ,1< the wielth of th~
6AO
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\VOI.lOSMlllI
ASSE M BLY SE Q UENCE
J\..'~(mhlinl .1small 11 ,jt't't \\ittl \1 1 11
butl JIIUlts~t-L trn k \ 1 - 1 J,: lll illJ,:' th I-O lrt s
luglllH.:r,
I u ~ 1 \ \
hue
J , : h J
1K t 'n\I~ It
I
uk\' .:-0
II
Iltlll IIJIIJ,:( r
li i t up thol ), 1111\
~'1ut>al
ph.'tlt')
It
a 1l o ~ r no n-
tJUK' tlJ
get th . l)l~'t=oSmto I Ilion
BEG) ',,.,['IIlL\ ToJ:lu~Ih.. I.. rt I,..
Ih,
r.
oc j.. 'U1 b~
1,,cuII:
tlu w k 1'1
on u
I la t ,u n a . ., ,Ih Ih. ,1 ,1 ,., . racin 1: UI'
X t x t. : 1 '1 11 )'J, hh ' ttl
tm'
l'1tJ.:' I,r th e
I _ f.'( t o . . . .
Th en p rt '. i l h t tit I tlliito
t
} 1 1 .I;utot~
,I ,ill' t i l < 1 0 0 0 0 0 r b lo c k I 't ..... - n I I . ,t
tom
anti
nu(lcl
fo
u-rs,
N>('I ~ It. : ~
A DO DIVID ER . ~. ,to ad d Ihp mI,I.11t
dl\ .kr Ill. 1'1a
the .pa...
r hi,,,,,, nn Ill(
back
th e
t I' ..dj \ alil:ll,,1 II h Ih,
hom., - of til( mHld ,dI\1,I..r rh,.
L 1 ,h : t )
tllhIIIII '''lU'~
uf lht tK.ltfJm tter. Th('n ,, ,n} th t I'ICI,
3J 3,ltl . . . .
t
thi l CI) ~,:-;(.)
lt,l.r.lfll}'tl~
('4111
ttfl \
p'tnlnl)' ~'lil)hl' ~1(ll'l'o,
AUGNMENlBIOCK S
Arter all the parts Uftl cu t t ., . .IU' IIId t h..
oacloe..:-.arl cut .
tht
k -ttv r l, ~ :\ l-:lll
be
sembk-d, H. ,\\t \ (r.
thl
btltt J'-Ilnt
11Iak.
1II1Jffiln)he parts Inok To help, I rut up
: -: ome N- 'T a r . . t o
tl( ' lL \. (1sal lgnm t
n t 'J lllC,'~
OH.A\\}:H.OJ't '(.tll.lK't\. I-Irst.
make
a block r..r
Lhe
cIn r 0,, nUll: to abl:ll lhe
bottom
t 'r E DUllmidII F)ber ...,
t
he.-ht or tI , tlra e
r
0 1 '1 11 11 ' L
at tIH front and bsek '~ ~
I
r. '.
T ',
th
block \\. flIP to tIH
.. tlIli. thie ..
th.,
d L < t a t I < t n .
1\,
s-en I I I \\ir, tJt lll~
alMlut I',' cl \'I' ('l'l1lt-r t'c l f,n the - t..
IjI~
Then 'nil' Ilff tlu- h l l I C I It' k-avr- 11 IIJJ
lK liJltt.'fII,ll'-'_
st .
nta'lln I.'j~,s.
.t.nU
ASSIMIII . . ING
aox,.
~ OIAWtI~tOoatAfrol
fXACf
CIA'NEa
HfIrGHl D I M 8 f 5 J C : J i N
H SURE
TOUMOVl
5rACEaIlOCKS
BEf(Hlf GlUf SEtS
_
t
anVA(D-.cxxs
- JO A T F C III AlJCiNMEN r
_GIO'O)
f
-a
OMD(I
,
..-
Illi
fIGURll
OO
7/24/2019 Woodsmith - 055
7/28OODSMITH
CLA,\lPING. 'Vhil.
the
pin.-
'Ire
hultlillj(
AGOI 1t
the
OO~IOl((-thl r. a dd d ru nl so
P ~< 'O nite b ottom (K )
. . . . .
tI
. . . . - : :
~
/ , 0
(1'tlm
t h < bottom
t,l(lgl' of
a 1 r
four
pieces,
;:.-
...
'W I ('
in
Fig. 1I
/:
KNOB
RGtJRf '3
1-:
CVJOff
I~efo~ th~ draw er part c an be .. m bl, l.
STEP1
rUlSlOT
STEP2
S T E l ' 3
RU~
a tenoned knob is in~uUlf (1on the front,
( ~. e N ,UJ 'I .' S. p .W ' ~.l),u loe k It in place,
,
I u. . . d a W,.ql(l' joiut, se e Fig. 1:3,
' '. .
- -
_.
--
~
- -
I ()T.
'I'll
nluke
thijl:joiITt. fil~t
ut a ~I )t
almost thE: le lljrth or tht roonel te no n , ' rl f , - e l m :1 V.
- \ i ( i ( t
~ralJ.nV,
m easu re, ~ lIL s are n'l cnL i< tll - ju st m :.kr:
MATE RIALSLIST CUTT INGDIAGRAM
sur~
the th 'ke.;t part i.ju.t a littl~ thicker
tlu , th e s lu t.
> ; (
::: tep 2.
Ovetot1 DimenJion,:
S~~w
C41',,d x 17n
I.()('K 1'HE .I()I..' To
ItlCk
the joint.
PI ( .
the tenon thl'ough th. hoi in th.
A
FRONI
\.',,J: 5-91,
~
dr.1.wer li'O nt until th~ O a.'e of the knvb
ir \\'hir~hr
L (I .-~
:tr(
l)till ~rlt.lat'(l.
T E M P L A T E
C U T P A R TS T O SIZE
I started by llrt.'
to
stze
Irom
tc .
#2 common 1)111(' txl'. C v . x 91/.
ad,, I) and two lxx's (', x 7V,' netunh,
UI' J)Ort
fin
:U'4:
a lm c t : o t : \( 1 U 4 : u t .
ill:_.
t~~
(1
gt lthe~till
in
lht..
\ ronj f i i J \ ' c t ion,
ruPTOWIIrr-il. 1 0avoid eonfusion. cut
lhe tup IDl out of the 1, III first, and rip it
to a
f i n i shed
width of) . B . C . CUll in th~
th~
bUrJI)Qr t~out of
1he n . ->ma i n in g
piece.
rip It to a width of tW .
Aft~r tho piece [(,I'the supports isripped
lo width. Ih p t
w .
en d ,111)1 -1>1,\) are cu t
o rr 6 / I n l( . s e e nt ta i l
A
in Pi .
I.
Then
thr-
('f'nt~r
' ;UI . ll fJ I1 (I ll
i~ut
t . , S'h
lnllJ .
see
[leutil B.
:-;ok: 1'he dirre'- ,we inthe i, 2 . 1 1 1 , 1 III,
'Flus t'u ntry shelf
J~
(1C . iun ttl to
b e
v er ..
s lij~,
It
C
b e
,I
tt,
display yow'
f avun t < ,
plat.
M I mug s .
OT
it c ou ld b e
u .
[or hats ami zloves. Either II 'UV. it 'N
a nl (>t '-I ' t() je :l
C/I ~
Satur(J.a~ n.n4 lll'~ln.
Co u n :y W all S he lf
F O R P L A T E SN M U G S O R H A T S N G L O V E S
7/24/2019 Woodsmith - 055
9/28
S 32 ' DI A .
SHANk MOtE
___-/
- '.-'I;
int',
lhu
,~n(l.~
F iK . :
~10UNTING1101..&5.~~Xl. '/..:--(Jia.
h(.)I(',:;,
un ' tJofII'(.-.:i
i'llh.:
b.u:k({ ') . Th. . ,: - ;(
, r ( ~
:U'( '
r , 01\~(I t~I.n< 1 \. 'f:l1tf. J (o{i:~ UI ' f roJ'n 111(~
l .) t ll lc l f il , . .1....... f th e Utl 'h, N . . l ' f i) , ii,
N(JI~'End, s~t ur four
pel $
j,; nt~l'H1
htt\\ret'n th( l't~tlt('r _ Uf'J)t\rt tin ;-\S ~ to l) . ~ ,. I :i) . '. t o
t . ( ) ( _ k
the fCI1C('
down ~ ) it ('11l.1'til.'
~'lYX.\'4.'
y,.. fl1101 the
l lllllf
lht
SUPIH.}I't p iece . (\\'h fl'
he
t.UI1Klle
tS tillell ;rlt~1hi .... ' ' ' ' I , \ t ' , Ihl~ Il;ll'k ~1J 13(,(
will
t ,
'Y , f n.m t h, \\ ' 11 . n''r tu Fig. ~,j
TONGUES
7/24/2019 Woodsmith - 055
10/28\Voon~M1T
TOP
EDGE PROfIlE
IroUltl TMU
fEN
C UT SU PP ORTS TO SH APE
Tllto ltll' i : o - ('tlf1, 4'l4.'. 11 \lt 'Mlhll'(' InClulltllt~
it. urulc:rt\\, th.lllrt,,(l tIJ1Jltll1 ... 11(hc'~' .1
1)(, ( lit til fill1:4tu'tl h:ll.
r
-
OIiU '-Of HOW
tNro~
O O G H
Cow.ltllOUS
,oowu
PlUG
F fG ,U If
ItOUTll TAILl
NCI
. .
Pl ATE
GR OOVE
. .
,
Ii
TOP
. . .
.h..
'., CO ilE
BOX-liT
I ,
THE TOP
N.,\\ til
l 'I ',
e l)1
l tlll lH o
cu t ll,
.j li l l i l 'h , 't l
1 . I I f , . r t h ll( 4 1 '
: teo
( T } li ~ 1 (1 1 ,v - th j,
t oof '
i 1 C
\t\Il(I . . .. IM.~'II),,1 tht t'n,1 :-UIJI,ul'ttl 1',.- '1
I , th t 1 1 1 1. . )
\1(ll~Tli\(:flOl~ ,\1 '1 lilt
If l
I~, u
J 17A', , 1 1 1 1 1, .,,1I11lt rlH,I { ,1 h ~l l t ' til
UIIIUlt
I t 1 t h'2\UI11)4l lt,..tIUI1J:1.:I .. T ill IH 'h
11\1
tile Jl fl IIVJ.. '11 UR. l~ il l (11)111
lh
E: 11(1~. see (' t.lIl. ~1K11.'Int t 1111. II',
IN >
r.:-ntf'r
:0 0 1 1 1 ) I I : , r t art'
(IIIf'lf-.1
1 1 I h t
l I l f , . . ' lh
;-'; ll'.
'I'h,
hoi. t
''''I'll the
(I1m\
r Ih
t l' .11l: 1. 1 ffllt C) I f . . . - In the fron
~ ~O\
.'. \Tf-:t.fW,\.
I th ~ M( r .. .1~1
t
dlS J ,la\.- ~ I ,lat.
'- I'M'\ t
I to
t. (_1
tt, k l t I f I l; .ll t ( , I
i
liP,ff 11M I t 1 f.
-,....a ( f
1 1
bllx bit or tl to ',ut. I.,f't
see
Fi~ II
Center tb c gJ Il \l
: (...
nl th ,,-:
_ 1 J . f of th II..,.
'fb.
n lOt ti, It I ~ t l I
,- m lW
I~
M
llkt th(l'
'C ' Il nc l I
0 r
tIu
h l ,el') ~>hlWill f I to. nDlna
o o m
,narks
U)(;t.
I'M .
II.: .
\fi,
r,,,J m~ilt IJ~II
t.'l.... \t: 'J u l a I~ JI'~( II(l11i11I t IL. (rll
l.'1.IJ
U r
1 b.Jlh (ntl Q f lh , ltll'
\\Itll a
r , )ufut-f,\, 'I'I'I\
,I:. 11 11I,f I\1 (hi
b:.1
t'~IJ. ~o'III.Irf )
11
'1,111hl~ fl)'llill. I:lb
I
tlll
l
I ll
n l
It,- h l l o h , t4'{' f-'i~ 1 2 ' T I I I'I I
rn
I t tht' t 1I1
li r l . tl u l f i lu . .h \\Ith lth (rlIl t l I J : . '
CROSS
SECTION
I1OPVIW
I
W O O O S C .llW
. . . . . . . .
, _ - -
-
_0
P\AI(GIQOYf ,
,
.
+
,
,
1 1
. . .
1
,
-
-
I IOIU fOI l
TOP
~~
C I fWS
IMIO\IGH
0
,
.
COUNffteOftS IN lOP
flIOHTlDG[
SCR EW SU PPO RTS TO 'AC~
Th e 1\ .1 tt'I' I to tt ' lnpc:11 11,1) R .: ' ._ mbk
thl' alUI'IJe'rt,s i,.,1l~\ k
III
o r o r to
ti t
tl
Il } Th t : idlifK't.\
Tl'\\
InJ:
tb i
IUt'('f'Sli
J :tthl:1
r ()~lll( C). S( ftt e . . . . ro,qot lh
pe -ruon jtIl
N--n>\\
m:irk I
Ilt~
n tI
t:nd z,.-uppIlN
t t
Iitt no d t
t
r
tilt
II.: \.
(I
( m
the bad, ,nell, f
r.
Tht I'
I'CJ'\ \\ hole I, w from tlK lop
the
J l I l I l f ' t &J
th o
bou m h. I. lUI'
r t I K - bottom
TIlt' ...
til\\ '1 110 thl . -1:111 il
' nlll 1 ';lrl
tlll- :,'tlllr.
1 1
t'lf. I.
f ( ) . ~
.1
fh
~
sa
I;OI.
DnA&.
. . . . .
SC ~E W JlOIf~
fUCIt T O aNru_
R(
IIIlAilIH
flO.
A.
WOCI D5a r W
ROUtl7
,
SCREW HOU :_}
7/24/2019 Woodsmith - 055
11/28
GlU E A ND S CREW
HANGUT1IIP- .
TO lACk
. . - 1 - . . . .
_ 1 . . . . . . .
WOODSCREW
-t----,
~
\
f tGU Rf
II
WAIj.
SlUD
:.
W IIt E
_0
1 -
I.. ' TQO
IUD
----~- _1
WIRE
.1
I
NOTE: GW .
C 1 Il D O W EL ~ IN
AUTTl f toNG..
I'\Aa
ntAN OfPTH
Of Il ;
C ; f .
HOU IIN O ~_
$< lNO
fW S>i ............,
'Q)
G OOWE l
~
::
; I
SQUAleup
CO .,.,, RS
WlTI 4CH-ISEl
RGUU J
(
\VO O O SMITH
fiN ISH ING TO UCH ES
1\11that', ld\ i,.(o lij(hl '11the I 'c~ in Illfe
\\;th
NtJ.
r . x 1 ~O alh - :l ltl \ \.l fl (i 1 >C l ( : . rh n
al)~)hf'(1h~
s . . _ ' l n ( ' :; . ta in a nc ) f in i:; ;h la :o .Pcl ( I ll
th~
f
1i l Safl~.:'lo(' pa \'~~ ':.?:l
s,\
WI'ROFII.t:.
I.ut th~ profile ona han'l
saw, l Wt
fig. I:l.
Then SltJ}tl
the
curves
s - m c H ) t h with a d ru m s an de r
( HAM.P. IC .:1)(s s ~4 't.
he
J ) I f . O l e . : - . of
the-
curved f'{lf ~s
~U to
\~hamfe-n-ilwith a
chamfe,' bit. Sel the b't ju hij h
ellIJul,.Jl
tr )
leavr- a
/I~-\vi I .
c ha mfe r, ~ '
,, jg. 1 -4 .
:\:()\(':The i l l: :- . ic l 4 , .'C I 1 1 'n t ir ( \ \ h, . .
.o
the curve
meets thu
: , h f ,uhJ , , ) ) h:L.. . .ttl
be
cu t
with
;
chi>e l IO J lo lcnd il int th~ rest uf lht
ch(tmfe,-.: < 1
step 111m klll):
l h e I n c , Ic - l in , l .'1 '-
i :: : ,
Ct u t
a 4-'('''t
li n
bothPtlg~
nf
lh~
rnnldinl
,;Iock(~:I., Slep I
i n f 'i l .
Iii. \Vbl'
floi
lhi,;. 't the f. 'net '
W I
the
t'()lltCI' 1 , t l 1 1 . Sf) lh l : p ilo t o n thr- C \'C b i t i: .
in l i 4 - ' with the fi-ll;l'
t, f
th , , r t . ' tu , 'C .
Next,
r:\i~l~h ( I ) i 1 . . ( 1 , , ( 1 m a k e
some prac
tice cuts O il :) piece
of 0 / , '
-thiek scrap, Ad
jll.t lh~ hel~hl o f Ihe
bit '.
the .
,:lIQuld.,'
( ItOO e th l) ('O\'C)
i: -
~~t
hick ,
'( t' ~~ig.
tl .
Then
(1Ut
the ll\ t i n l M .l h e rl t ( 's , o r
thl:
1 l 1 u lr l in g : o tC l I . . k .
('liT
OfF MOLD'NGS. To ,:;.
fuc
up),
,I il'
Ih,
rnQldin
strips
fnlm
the
- 1 1 , 1 : ( : - . : o> t - 'C S t- 4 ip 2 i n
Fi~. l(i.
ATlACH M O Ll) INI:S, /Ifto lh., ,nlrlinlll'
lUX'
cut .lh()'....attached to the .h lf. BeJ..';n
b y IJUl4.'riJl.l the ( L . . tll fit, The..u ra.':lt'll
th(..
mf,tflin)..~ll , 1 1 a l l ' lith \ \ in.
llr..
ul~. (1 ) ' l n ' t
~11~them ill
vln ~~
lh,',V
.h..ul,1
e
uble
\I.
nlt l\,( u:t
lht
t ll
~: lh is
ioe,'
ill
half
III
~.>
aUl~l~
o
lnakt lhf t \ 0
1 1 a r t o t
I
,rtll~ ) 1 1 t ( 'k ( - ' l .
lJRj\CKt: r 1 )A 1l TS . 're . n t/ ,u n t tht Jl:trt:-: (Jf
the
hracket .
,;e,,'w olle
h,rlf
into
the back
o f the .hdf jU.l below lh.. lOp. : 'Cc Fi ': . I lj .
Th.. other huli
i,
;cn,,' cd to I he '1 ,, 11 with
N I K x :: Oalh~: ltl \\ f x lscf\>\\-: . ( P o ; o ; i l i f . n
th~~re\\':o:.~(Jthl'~it
(,n l
~tu(I.)
7/24/2019 Woodsmith - 055
12/28WOODSMITH
.
' tONT
t tAO( ltG
aJe,
The main
allnlctioll i : - ; thl
tin
J , ; t J h J b > . riut
how
tlf >~.u
punch lh~ tll-::;igrt ill the till'
Then ,f you'... huildi~ an olrll safe,
wha t '1 1 : :-hf)ulrl he U . < I I l > r i ? Pine . knf tt~
0
d~ r'l Should it be ,IL, n. ,..~1 and
finf:.ihed to
11)C,k
uhl?
Sill(',(
lh~
~tbill('l
is
nailed
l l:,th('r.
it
would
be l 1 i , ' ( > t< l
use Irl
square nail, hut \\'hcl 'Pcan )'OU grt thf ln'
And the
mo.:-t
important question: \Vh~,
,\ il l bake ('notJgh pies til fill tho t-:h(lvl s?
'e' e managed to answer most of these
((ut :'lioll..' (I'm st il l \\tol'kil~ ()I) th ,~ I , i : : ; .)111
lhit'>articJe and the t \ , 'O that r ( , n l . .
One
( ,f
the first decisions
was
to build
the cabinet ut ur No. ~ common pine, I
;011 . - .
lEGS
The Ic~ ,,,,luaUy
run
the
full
h.'j hl of the
cabinet and al~ serve ns th(> stiles
(up i~ L'1
fOl' tile
front . ide, amI back
frames. IJC'I b) euu ing four front,back
I l' j( $ CA l
from
'Y, ,thick stock to a
width
o f
:1 ' an d rough length o r 56 se.. ..
~ig.
I.
CTh;',
is
2:
lon~,.
than final
length.'
SIDE LEGS.
Each corner
(If th e
pit saf,
isuetunlly two lC'b~~ront bar-kI~ und u
~ir1. .g ) nai lc .>f l l l}g( th(
r. ~(.
Fig, I . ~ i I, ,' c
1
wanted Ih .
width
o r
the
It'l(> (.(1
PI ''''
lh~ sante trom t ile fr.
BOTTO~11)RO,. IL..Kext.
L
curved ,11 ..
file is cut on lhe bonum of all eight I~I(>.
Stan b.\ laying out the pattern on a enrd ..
1. '0'1 t emp l a u - , :
7/24/2019 Woodsmith - 055
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11
~, ~ fKl( 1( P A J r r c t i
~~~~
@
- _
2 /.-
$ J).~
( 'OVlEWl
\[) MlOOU' .All
.~I-
1
AGutt6
S
flGUttES
.
r
t
,- ~
~
It
I ,
1 1
E
lEG
I
t f ~ :
oouu.
f
~
@80noMRAlI
T
M lDDC . RA i l
r - , ~
I
t...J..... ..... J..
r
I
I
I
. . .
TOP RA il
-
O T IO M lAD. _
if
~
I I .
r
3.'------
,,
NOTE :
AlLMo.nsn '. WlDa 1
I
DEl', lENGlli OF-MO.nu
EQUALS W lD m Of
COUESPONO&NGRA I l
C U T G aOOv t
-ONINStOE FAct
Of
MIOOl(
tAR
WOOOSM1Tli
ORA\\'EROIVWER, After the sroove i,
cut. ( Ir ~1
. ' ' ' t . ' 1 1 1 b l r - lhe (nUllI' . t U f l nICU.l I\ lJ (.
th~ distance belli een the top und
middle
r-dib. Then cut a drawer tli\'I(I\~r 1 :) to thi~
le 1.1h
and
r\\
de. , Fie, : , Center
lh .
tli\ 'itl( r (,n the rail~ un d servw it 1 11 1,1:1('11: .
ASSEMBLY.Now th
e
r.til, , C I u ls o ,,,ltk,,1 'I'U11'I'
1\' .~len
1 '1. '>thl 'l )ugh 11thp
1n00i;
an d
l(:11Q'1 joints il, this
Pluji1:t.
~'c p u g . ' Zi.'
SID E fRAM ES
AftN' Ih. f ro n t f ra lll . l' ),l n tlX' \1.I~r,
fti\I~.
~rt)
make the side [rumes, ~t;111
h;' lil)I);nl(th Illp rail,
(lJ
I~ \I i < 1 . th e
mithllp rnils f.f) 2 widt-, nn(~tht ltc;lt(Irn
mils CK) ~' wide, .. ~ Fi (, I.Then cut II
six nuJ:; l~ , I 'JJ)K. sec
~~
M()1l11$EANf)~NONS.
Afler
the ruib
arc- cu t to ~ilA ut Itlf>1-tL~(~o n tht.., u 1 . . .i l t l '
,odg ~uf wth side
I ).. ,(H).
S('
Fij .
: 1 .
Note: Unlike the mortises
1111
the
fnJllt
r,,;,nl( .
lht'
nlflrti~~ lin
th e t ol rl.
fn.ntP~ atv
narrower
t
ha the ~in~ajr~ CIA-
n;u n) \ j r
than
th e L O ps ntl
hol l~nt
rail,
anti 1',. nar
rowerthan 'he middlerail), This
i: - heI;'al.l. t'
lhe - tenons art',
ill
f>firtt,
trimmed ,Ifl\\n
Lhal
amount when the gn.H_)\'e~
fOJ'
the
panels) ure cut in lh( rails, til 'e l-'i2. -1.
_.\ter
tht
mOI11~~are
complete,
eut t
he
It''IWll...on
, h t .
rails, ,'ht'll
ti t V .
f , . Tt ., e =
o n
thc ,,11:
o f th .
rails.
< P. F i) , I, 'T hi.
111trim lht: tenons to fit the mortises.)
GRO C)VF. S IN l.EGS,
There's une
0101 (
~t'l uf W')()V(';:' t,J cu t (IJf lhl' I,;tl1tl~- o n
the ; 1 ; 1 1 1
till o f
tho iel, I,~ ,
(Iii.
Tho
trick
i~
u ~loJ) tht.. j, 1 t)4'\'l' l:H rf)l't>
it
i:ut$
thl'ou (h the 1,, liIe at th., hottow
f
th~
I('g~,I UNl( l :t f)('nc'il1 1' ;t, 'k ( Il l lht l e g - rill(l a
I,i( (.,\ rtf l~ll>t (,n thl' lal,lt ~l\~'\0 nla,'k
\ h E - r e o
t()~tC)P
t h ( ; o
t'Ut,
- it(.\
'ig,
.j,
PAr$, S(.~
F ' i t : ? ; .
:1 ,
''ONG~F:,N o . to fit the pane l, ' t ,' th~
).,'1'0(1 0 . ('ut
rabhtol
hl1 th~
hHck ,lg~,
,f
~ach1>al1plltl(orma t(ln~~1P1tln) the f'''1Il
t ' - c lJ : ' e thtlt fit..~in the ~. iQ\ t:.~ ; t:
~ ' iJ{.
i.
AS~EMBI.V.After the rabbet. an'
cut.
th~
id . fr, un t ~ can h. ~ lu (' (1 ,I damJJ
7/24/2019 Woodsmith - 055
14/28\\'O()ns~llTII4
. . . .
( ) T A I L
. .
-
. . .
. . , .
-
-
II
. . . _
-
I
. 1 . . .
.
. . . .
I
'. SKAHCHOUS
POt M()UHfIHG
ft
AIlAOt lOPCUAIS 10
T OP
(0Gf: Of
PWONT1ACX
flAM(S
W I T H . ... ,.
At
WOOOSC I lWS
,
lO P VIEW (SKl lOHI
,
GlU( SflUNE5
I N O N lY
ONfSIOl
CUT'
GROOVE
rot Sl 'lJNES
I IACI IUGS
nGun.
GUR
. .
-
. - -
. . . .
ICIIWCUAIS
1O ACdOAlOS
wmt r. t
. .. W O O O S CI fW S
. . .
NOTl :. SI X eo...... IW S
rNOlEGS WITH
...IfI WI HAQt
f'I(Q_- EOUAlS
7
,,I
1 M
uass
IUISH
WI TH I ACJC e o ARDS
HI
lA CK A SSE M 8l Y
Aitt r the :-u-It~r.lmCo i \\ l'N' to lnl,Jelt.
' b c , g o U I
work
n
llH '
bat
k It':-
: r l l l \ '
fn'Jn
J~ . . o a n i : - - c. fJnl - t1.(~II) t t\ tot llll It 1\ \ IIbark
ko ' . : : - .
The 1, . . .- ,httJllltoito c 'lnlJe(l
the
tKJarc l
nllt'''lJtg fur e\.lml~j(,r ('(IlltnutItJn
I
lul
thi
lh Meat, ..... t'll: i.
IUfl( SOAR)
lb.
toUll
Ith of nIl
l
back board.
r
I loj::t IlKr must equ I
tilt'
boo
let ttJ-5huuld r
d
7/24/2019 Woodsmith - 055
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.#
II I
G U lDf .PSN
AG4JRE 16
V - . _ _
111'-
fI. ~ f
lQ
INStAll
f . 1 , -
t .
O I tAW , '~ . Fig. IS.
D R A W E R S
Ttl buikl the two drawers. cut four drawer'
emnt
,back, IT) tn
the
size of th
e
tlrnw.r
{'Ilt oin,K:-. ~t:il . 1:1. N ext, cut
(uUl
d ra w r- r s ic lp :- ;1 1') 1 1 I (. n~ .
JOINt:R'I(, Ttl junl lh~(' pteees. cut
I . t . : .
(irrp rahlMlt~ '1111l1( l . . , I l t _ : ; , . l ': I l ' k . . ., . . se e
I ig.
1;~.Al-;(,.
l'lJl1,.'I ....
1t..,I.
L,'l't)4)\'e ((or the bo t
t{JII1
panel)
ill
th(' fn.ut
Ulltl :-;-illt'
pieces,
U()1 ro~1.Tv In;tkt.' lll(' ,JI-;t'\l'f 1,..110nl
\ t
(.~Jl{( 'J lltl W st.x-k
alltl
rill ~1 1/,-
lIJI1,- I'-'0'1 till' front
unt l
sid...
(...ug( ,
As..'i,.~rt1BI.\.()lII,'t,' alltht' I,il.~c::,lO t'
cur,
Jrlu~and nail the r , , ,nt IT)I the ,,,Ie ((.).
The -n ~lj(l('
t
h t bottoru C Jn t'. I he J n ,'\'f'jo,
from the back,
()fUl L
)rllU' it in )
Till'
drawer back
IT)
sits
011
tell' ftf
llll~
b o tto m ,\'_
;tllfJ h~l ' II,
IN . ' c u t
tl' \\
l d t b .
\\'h o it'~'111.~Jllr'
;\IUIIUlll
it t . , t
h~1
:--i(tl'~'
Then, til r o , I . 1 the- bt,tltUll in thl J l 4M'\ 'I.
tllf'k a small nail up intu tht' hack,
After the rll'a\\'f'l':l are
u..'....
- mhh f t .
' , .
To mount lhc
runners,
cut lill,tx,t:- (Ill
lht fn.nl
lIfle[
to
j1nHlu\:c
u
I ~ t.Jlll \lt'_
1 '11( . n -l il ' th e tu ngu e s in the ~ll.N\c'1'1tht
mid dk - fl''tUlt n ti l (C~,
IJlltl
~'J'l'\\ tht 11;(.
N t . x t l n Jlll hc
(11'1\\ (11'
un t il it ~
tlnl(1:'1 OUt
o f th e'
.'l lbincl
:llll)
Cf~lltl'n: '1
tl tJl( (Knin) .
1'h( h ~('i l'\\thE-
fnlnt \ I f th{
J.. llfll~In
) ,1:14. ; : ,
7/24/2019 Woodsmith - 055
16/28WOODSMI11i
H E D O OR S
The f rx . a lIK .i Jl \ or th is \ \ h l ,} (' c ab in e t I~h, '
(I(l ll~ ' il ll L ht p u n ch erl
tiu
I 'tllcl:-.~
snu:s. Ttl m:lk~th. ,h.'I'
(null.
be~';
h) (_'utlillJ{ tou r
d llO r
;:;til,~(~)
tl';,
width
1'(
t
and to length t match the exact h~i~ht
of th e c ab in et
( ' T I ( ' n l n A
(36'/' , in
111)'f , .L . . . . .I.
see
Fig. 17 . (N(,t4 :
lut
I
he
.lfk.}'
l.al1:--lcl
fi t li) Jtt in tu the nJ)fIJ,jn~:tncl tht'll IJI:-tllt fJ
them
ct,,
n
~ lnt r
a.~~mbl).)
. .ftt r,uu'
tOut~
til fl)rm atl j' II . :-ll~I')('fI' ttlrlt k.
~tt
lj'IJ
1 _
1'- 'in~III\', tIl:tt... tIll'
\,ltK,k
utl il~
~jtll'
:tIllI
{Min
~rr
I1( : - - ' 1 ( 1 5 ) m o l c l in J . , . : ' o . s(- (. 'Stell :;.
.-\flel'
t
h~ :o;l()llnu)lllin .~ i~ll1cl( . l ('lit
t
ht '
t i n ~lWltl..; til fi t ililu
lht.,
l'IJ(njllJn . ()fl)
ml)r{'illfuJ I' luti () ll UII
f'U ll4,.'Jtirl~
tt11lt ~gint:
lhl: till,~e'Hg'e~ I:ot--ltt.)(Jnl.'Cthe lin i :; in
t1hl('e.
tht ~tl'IJ ':';
l .J1l
l)to- Initt.-ri:c-I
tn
ti t
I H W. I',
I .li;('{-
Fig, 21, Abo, drill the
hilI ,
(ur
1~. (Ii:t, \ \ 'O ( l (t n { I o < u ' k n f ,1 l :- . .
b ,
I
U SE
Ill
W IfE SRA DS
D T A I L
~
/~@
-/ A8 EO STOPS
, , , ~ : _ : : : : : . C O O N ~ r u
1LITC? , ,,: ~ '- ..
, , - ,: . ~~-.
Q . E J A l . : \ ' . , , , . , , , , ' , ;
>
. .
,,,~,,-
- n ,
_ 7 -..SlAU '''1lS
AFmI ANJSH(NG
- c ,
~ '>< ~._
MO.lISfJ DAll. -~
..r
, - , -
1 6
AG UIU 19
'.WJD
A II
< .
OR fLS E
, II
D L .
--1
[ I
C
1 0
I.
~~~
t
,
OOlE ;
1 6 ~ 1
AU. o o o R S r o o c :
9',,-
',: T H J C J C
AIl .MOi IIlSES
,
W lOE 11 ,- Del'
I~
~
L
J1
-~
c
9.
l v
P
1'...
-c .,-
T N O N D T A l L
7/24/2019 Woodsmith - 055
17/28
OODSMITH
F
.... a S-v.- _ 36 ) . Sl~_36 ( HA.RDWOOD_ PLANE10 ~.,
I ,; T ~ : W
W7m1 J l 7 z j
I
N : T ~ .~ ' ~
I N lui:u~
,.-$....._ 7' 2 '
,.~rS. . - 1' (TWOBOAlOS)
S .. _
rr
(TWO IOARDS]
~
J .~ .7''1'' _
7r
I
M :
~~
')(2-36'/l
' x
2-14';'
.. :II :1,.-30
ft. totol
. x
I /.-J
Z Door StjlH (4)
AADoor Roofs(8)
aa
TInStopl
CC T m\wckl
1 _ x
/)-.36 rgh.
'. )t
1'-11tgh
IIt 1'/>-35
N Toplll
o Top
Moldtng
Stop (')
1 /... .-12
P SheIVff(3)
.y..
x 10,,__ 35'.''\
Q
ShelfS,ondo ,,(4)
R Sh.IISuppon'('I
SCI (5)
ORAWERS
f
browe,
Fron t, e M '
(4)
J J
x
5 131J
V Orow.r SKI, (4)
1.
)It
5-11
V Oro~r80'tom'(2l
't
x 101_12/
W Middle Runn.r (1) ':Iy,.)( $' ~I tit.
X O .,sj-deRunn , (2) '''',. x 2-11'
Y
Orowtf
Guldet. (1) I~,.2-11
DOORS
S...-46
I ~.-46
A FronlfBockl.e:gs(4) 1.
C.
3-56 rg ll .
8 Topno ,1Roi' (I) ),'. 1':7--34
C MiddleFron.Roil(1) ~..x 1-34
o Bottom Fron' R o n (1) :I ,. : ;. x 2--34
E DtoWerDlvlcJert I) ~..
lit
4--
F 8o~
'a~
It-:. l~ .) .We .'u n l~ ' s t ep I ~ f t i z . ; t in< ii ng a p i s -ma
It)
h ...kc
\;'noll~' warm,
htnlll. ' lt ,af l, , '
pies
fill it
up,
I t'n j l h. a nti t1 i) it iut,) (flUr
y ' : : - \ \~ i{l s tand-
c 9
ams, ~~ I ' ljt. _.
Ka il each l n c lam Into [I ,'(lnwt' (If t1 w
cabinet with the botlom enrl r stin_l(finnly
Oil the bottom h elf, see
~'ig.
4.
Sl1PPORTS. Next. cut
r u , '
shelf sup
po'1. . '
(fa
with
hamfe,,, , ,1
('11(1.
to
fi t
lh.
nl>t(, ) le:- . in
the-standards, ~ leF'iJ ' ,24,
...1
:r
-1
f o - w
i
D 1 A 1 l
A Jr bode boord~
mu.t odd up
to
31-wide.
Ed9~ .romth.... non'Owboard,-
Fourcl,Il fT Omone3'''wlde
bootd,
TIIRNlII)C'KLE.TIt., d 1'> ' . . . .held closed
\\ ilh .
a turnbuckle ((~(') cut
fl'lill
n I)i('('('of
I r stock. ee F ' i ( .
2:l.
Pare bevel. on the
ends fif the turnbuckle
with
a chisel, ;uu l
then screw
it
to the middle rdil so when it's
Lu ,,1 it holds both doors elosed.
S H E LV ES
'11\(' l a . ~ l
s t ..
p UII
th e
I ) i t . . '
- 'afe
h ~
1 ,. ( ,
i I L . . , 1 . a l 1
the two :tdjllstable .h 0 . Idecided tnuse
..Ul I) hl-r~hilllt{_>(1 l1ut.(h( II)systetn to hol t
L h ~hd\'. ....(~ro Fig.
2 .J
Sl,\f\'llAltrn;. I
cut
all r(tur standards CQ)
from ont' :1' \\;11(
by ;1 6 (roulllt
length
I
bU1~1.Th keeps rhe notches in all fou.
s ht lf M l In d: ml aliwr.'..... e Delail in Fiz. ~.
Th...n makethe~MI~ ul~~ )rhcvmeet
thl
,,\tis r the
; l f lS l(>({
cuts. t Ir tb.: tjl euts
(Ion't
n lt'(:l JK'rIcctl. , ' ,
clean out c h i
hi. l l tf l r l1
o f
the
n ,h
with ~
eh ise l .
I
T o cut the workpiece to fill1~ lell).
rli$tOiI\I. '1 'ronl th e bottom s fw lf
L(I
th~ 1.,lIum
f
lh. clr'; ~I,,\\ the
drawers, I'IIt:nru t the \\'ol'kpif'('(' r this
7/24/2019 Woodsmith - 055
18/28\VOODSMITHtl
D El .A l
e?t~lr
11 't~ )
1
Rh , WO O O S C R EWS
,
.
4 E nte.rt u t 1 1 1 . I \ n ~ rt h, T hen t al l e it ( 1 ( 1 \ , n
\lith
ma.t
:11,,1 U3 L'Y Swirl )
on ly
h a ve ( )n ~ .i ze
ho l e
and
shou ld
lake ~boUl20miout.. pcr ,mel
punch. Ren(-cting Ilt'uJ'l:''' i : - : . u litll\
lOre cliffit 'ul l :;'111('(.'t h u ,s nlor(_~h , .I l' s a o (1
t \VC) i11
a Stanley scratch owl. It has thick haft
ha t l;II)l'~ , tu ickl) ' , In \ \ \ t . C l
it
( , linl~t..:tI1illg
:tbcl\ll ;y . froln
llu'
('11(1,
-1'4..'( ' f i~1.'rf)at'~
lhe ~ l t~ h a l ) C for I lUn( ; il in1- : , -anl )u ' : - o i 7 ( ~
hu lc l ,
All
o ld
II~l1
( ', .u l d a l~o
he ).,'701 ll(l
rll~\\II til1IIi...Sh.lIK t.I' ;t grind(')l'.
'fo rnak() the PlUl( 'hi 'IK m; 4 a.s., \ ' r u . J.M'~.
s ib l e . j o lh a t ' (~n
\'IJUI'
JluJl l 'h ing
l(lOl
b~ ' $p in
nin,g it apiJ\ ..~t;t ,mn(It I'
f )1
hf)uing
It shal'l)
tnt a ~ll .)nt .
hc
I)clint
ttt1(. : o t ha\ p
tel ht-
p ..
rl 'U) ' '\ ' l l lerL'rl .
but
i l . ho u ll t
h( shm'p
enl)ugh
to
e - d . .il~l iel t,(_
th~ til,.
PRA('TICF.. Atle,lh. tOQI,>barl>. I'm
7/24/2019 Woodsmith - 055
19/28 I\VOOOSMITIi
DA lSYSWlR ll U ITBASKET
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RE F U CT IN G H EA RTSE ART S O N A B lA N KE T
P nERN HOI ES
s it c om es. th e tin l oo kt
lnl(, lhc.'
1 1 ) ' f J j l > t ' t j\~k ,vntlrself \\ hal k i J 1 ( 1
fJf
t'nl'
lh i l
pi('( ('
( . r funliturc m i ) h t $ 11 0\\' aft E 'I ' 1(N f
~C;;tl'8.The llif :,:Je, COl eXaml)It:. \ ou l(1
l - ) rC lbab l~ :)1(1\\:_\(.n l~\\ e~ll'l' l l lht-' l~ :Inc~r
yeal ,:; {If
b l ' 0 1 , m ; o ; -
bllmlling :~~-;tin~l
t l t (- m .
r ri 'l 1 1, ,1a r...p a n t o u n d th~ l e g , ;
litl1,.
~ltl~Tb c
tt (lug h~u;(.,tl(,.',\~1h~
1)1( ,>~(t
alung the lltlliom. Scralch Ih. 1.1-' \\ith
s o m u G Ogril ,,, ,rll 'I)( .
[lut
,1011'1 ,~.t I' I C I UI there?
( nn. . . . .
rlcr lht .
o
I , ict ' t
anc l
i i . . ;
u:->~:-; . ., ,1 ' ttx
:Impl,', thl' l4 'I ' ora \\ Jitln~(I~~kl i l h l ha\'('
:1{,ll('lll: I'nk Sll(,t. bllt it \, oulen
ul',
v\'htn ~llttinJ. 'mit(l ~.
11ltl1't
int(,11tjorulll~'
~l lhp
n\;tf~ J, lt .ug c a t t -- l 0)' J i
bUl
~(lli
(Ion't
h(I\'(_ ttl
be quitt'
a....
c~ll~ful
ahfllil
,Iuubl. ch cking
the
gllllj:C.
Th,n.
when :1,
~{)n , f , li Jl lf (h i ' jllinl,
(('J,'t
\\I()J ~-;.I) 111Ul 'h
aboul daml)ill': it p (O r fe c t l .v I ij:ht.
flACK
BOA RDS.
At\l)lh~, Ihil1~ J'vr
11,,
t i ( . ' l - t l
a lM ,u l I ,l d
I ) il l{ ' c : - .a l lh l e t= - :
i....hal the
bi'tk f a c e ; of Ih. hack board. r u . . , , , ,, . . 1 ,
IIlall~d 'Jll()nlh. 1'h.~t('u. uall)'h . , . , y wilh
,,,;rl,,,1 , , \\ m a r k ., b t 'C a u l i C
the
w o o d
hacllo
l. .. p l a n e d hy h , m 'l , b U I
'111',,'1-
\\ 'h>' \\~L.t.
lb
r ro l't 0 11
the' back'
Y )1 t < a n tel t hL.. e ffe c t n n
the back
ho.m]> f lhe
I 'i e > :tfe b . I '
rt'l'l\\;ng
' hem
wilh a bad ril'
1 , , < 1 , .
To .1 0 thi find that
rust.y,
u l , 1 : .t (> t , )l AA\\' b la tl , \
~or bu)' u . (hC'ap
c } n e )
rutf
I : H : o n o
l''SPt , o n p ttloth le l
th e
. s i (ic
by hinin
it
l\ith a hammeI' .
1'h(~ll.
move
t h . ..
til'
f(_ l l l . e
o
l hv , ,, ,, rk
,til '(,l\ lh ~ f( n ce ~tllIJ th e
~
tlHtlh.
a n 1
n l, ) C t hE ' r tn (.'1 n tt) t lm
abtlut
V r . . t uITthl: lhl, kt1~~f I r tl1f ~t()(kte. pro
' Iu t t. ~ : o \\ ;r l r n n r k : -- .
S.t\.'fOI1\(.;... \~ 1 \\ (.Irked on lht'
p i s a f t - .
I look lillie dj lTer 1 l l apl'l 'Oach to 'lII,l-
109 l'.ually. ) Slnd
a U th e
nat .U1
r~,cc~
(If
:t
l lf'('.l c o c t w ith
an ut'blt:,1
pa lm Nlnder
:m d then t1l1l ,1' 11.1
them with a block. The ,lul
b o u o m
onthe
Nllltlel' anti block
hd .
brtdge
over an~' 10\ \0 :O> ('Nlt . t '
;&11(1
you (>11(1
Ul l
w i t h tI O u t . I ' t , r f u ( . ' c .
Onthe pie f , . it isn't critical that
the surface be perfectly Ilal. .lust the
~_,,;,:,, ,l ': O}l})(I'ite. \ low :;Ilf)there ur there
arle ls . to
the character ithf> salrfi t( (o .
So .
I
s a n d ed
oy
h an d (n o M o ck ) It> f o l
._-,..--:-;---,:;:-- 1.,\\' the contours of the surf ..see.
AL.... round all the corners, nt
. > I g e : - . b y h an r l : -: (~
l
1 u ( .k : . l i k o
I hl I
h:ts b ee n s em o Jlu lU I111 w ear . This is
f - a : - ; . i e s t
to
l i e ,
I N , , , tl..........l)l~,
ST'AININC P.t\Nt:LS,
The.re
i . . .
un~
more s t e p [cl u li t
';Jf/
( ~ f~I li
1: ;.l
;t1111
stain
;ll1~'
panels lhlit will be
ill
frames (su h :i i the side I ) ;J 'l e l t' \ '1 1
th o ie
saf
I r yu u
dOIl'I,
al l tl
lh.
1' :1 , ,1 s ho u l d , b - , . o u i ami s h r i nk ,
there will be line around th e out
sk le o f the l )u n{ '1 \\ithoul -tain ,
DISTRESSING
()JI , pJ;tl'1,. \\ Jlert' YO'l l '_m ~tflcl ~'M\I~
1 I lJ .
,ttll built' ;, IJI UjL'( l
it -
IlltIl' joi'\t..~. \\'h '11
I
a . . . .l (:IIlIJit?
a
nlol'ti:-;t
an (1
tC 'noll
j u i n l
rln
m o:- ; t I l ro j fOCt. ' .1 u. : ' ua1I~~ u (> : ll 1C I
(.}:tfUf1
t l\~
L\\'tj 11iece ;o; t t tJ , l ' lh( ' I ' t i J . . . r h t . ' I 'ht'I), if t hi'
t
\\ C J
p a r t . . . . ; . l l l , , ( _ > the :-:.u m t'
thjckJle~...(
l, l l . ln() I'
lilh fat ; p f~ctlyOu..h.
N vl
I)n
the Ju t
~tf~.
A
r l~ r
a
hut lfll 'l '(l
)'t>al':-
tht>
t.\O
p i t ' t . - e . . : \\ ' (}uh l
I n ' c .I ) ; t l l l , \ '
b t' I'
lilt
1( 1 , , . : , . Th~re m ij hl be a If ' WI '''''''
(he I'i~l' .llntllh(y nllj(hl
n o t be
1 'f II),
n\l:,h
ae1 o .
lhp
fare~o
CRF.A'rl:O;(;A GAP, I\\'jtlllt ti ;j
~ll'nlg
j fl in t,
hut tlu.
311)(_>~lt'a'll c
of;1
gar, To
til'
this1 ~n (1
~
/;5/' t'O u n ri u n th l: e ; '1 ~r e sflf
tilt' l \\ ') m n tc h in g l,jC( 4~. t>ef r t~~\ . , - m -
1)lill\( \h(' Ili{~c(.~.
)un'l c , \ ' l ' n l f l il.
,Ju -'t
h l_ .h l
a
l'It'('(~ f 120 wit
~n( l pRpc l '
j'l
~'oUJ'11al1 ,1
(o\tll un
block)
alld
b,k thr ,Ij c,, This
('r4 at(~n')llj...th ()f aShilCI. 1\\- liu(' \1) I(HJk
likl'
Ii
J 'JI', :it'V I,hc'lf
' l 'h~n 11,, '1 Iry 10 :;and Ih, fa ,, , , f lu ,h .
I t'$ lul,' if
Ih(' al'~n't
1'(rf . ,( 'I I) , : l i i me< l .
f'EGTOE JOu..,.. Aft, , the
mOlti. ,
an d
lVII'in
juit'u, \\ l'1'V j hlt~l.up. I(Il'('\'l' a
S-qUlll'1.~J hl'(1\I~h '- iJ l4. hOill t. C1 - ( , . :In tox..
1>lu1u. \ l i n
Ilf
thi~
r'ltl( p~.. ~( (' P;lf l'
22 ,)
Even before started 11.$Igninj:
the
pI
,If
shown on I ,ge 12. we
~.w
qu unning f' . lly wha1 lb.
finished vrjl'
7/24/2019 Woodsmith - 055
21/28
2
FINAt THOUGHTS
In
IfKJklll):
hack
C)ll
th{ \\'h()l~
l)rol,(.s,.'i
f,
tluilf) illf , .
fli '\ll~~jllJ .
aJ1f l filli;-;Ilin g
th(
(}
AA(O.
t
\\'0 tiling:'
l.'(unt.. li~
safe
( ... ~ r e ci pe 1 1 < ) ' b.>low ) .
,\I IlL\~INGTILEST \IN. I bl'l~h('11 IU} a
c:txlt uf st.'lln \\-jl h a (it:'(W AAlllt,brush an d
I. t
il
dl 'S 1 '01' :1
.
Sf (
l )t) Js ,i h
NCJ. 10.)
HOMEMAllSTAI. 1'or
tbe
p i t: : ;aCe.
I
llNI something different and trHAtlt: n~
ow n :olaiu. The 1.)j_ U il.:
1~~iIX
:- : ::hu\\ n in tho
box below. but lilP fu n part w as .Iur basic colors: burnt umber
rb ro w m, ra w s ie nn a C lig :h tb ru w n ). b urn t
:-1t JUm ~re fl,li...h b ruw u) 1 1(1a yel low. )'.:1
I nw I II ' ' mu .t:. ro y. II
,\';th
~euulh (If J't (I, N I
J
~l.tlrt(_.
J
,\:ittl a
\.'(tml)iJlali(lll ofbll}'U l
Wllberwlc)
Il aJUlu~'cl -
10\\', 'I'he n 1 in tl'lH'lut'e(1 b\lrllt ~j~lllta, but
it
1)fC .tm('
[,)41 l't'it ~)
1
ch:.lJ1J t. t) tel l tt\\'
~i('nn:t. 111 11 .flll~ U U lultlle lo ne - l
\\ as
ltluk
iJI~ for:
I ImJt
H anlN t ~ 'l lIo\\.
1
P;lrt
r.l\\
:- ;ien n;t ;111(1~ l~i.UUt'lll llll,twl.
'IJ)C \'
i , ' : - t (lifIirult t . , m lx the . , flrf ~anl(_'
t',,\(,-t\\'il'i , 'Itlce it'8 tll '\'('IQI)('c l an lJ t (>~ t l ( l,
nlj~ 1 .11 )llOuJ..tJ\
to
s tU . il l lh t. (~ Il tin. I J . . ..ljl ( l.
Mix three oil colors together thoroughly. Then add mlneral spl,rits and
boiled linseed
oil to
mtxture. Stlruntll a.Il
of the oil colors are
dissolved. Add
varnish as bUlder
to
hold the p:tgments
to
t.be wood when the
minePal
spirits evaporate. - Yield; 1quart stain.
'We used L qu.ltexbrand Artist
on
Colors, see Sources, page 24. Youalso
could use Japan CoIOl'8.Note: Not
a.Il
oil colors are exa.ctl,ythe same.
GrumbachBr's Burnt Umber, for example, gives the color a. slightly
greenish tone.
If
of a 1.25
fl
oz. tube ofHan sa YellowMedium (#222) OilColor'
'f..ofa
1.25
0..
oz.
tube ofRa.wStenna.
(#330)
Oil
Color'
1 complete 1.25
il
oz. tube ofBurnt Umber (# 128) OUColor'
2k
cups MlneraJ Sptr1ts
1'1.2cups
Boiled
Linseed 011
2 tablespoons
'Jarnish (Not polyuretha.ne)
WOODSMITH
wOrufUOLES. A~ (ul \,'urmhu1cs. I don't
I
hink you
roll
aeeurate lv dU lllic l~ tlw
\\intling-
path
of m o ... w o rm s.
If
~tIUwant
to try. thuu~h. t1(~nf1ome fine \\rUt. into a
'a\'~' pattern, Then luy it rlown
. ' 1 1
the
\\,~>Jcal disl SUtg. Tak~ a j oo< Illl(lk
at l.ht'
\\U)i
u1 Itext
~lcp is to
at ltl
:O:::omt
'o l'J..
1J~ :o:taillillg.
St;Af..Ktl~ I - \ C ; ' r o r e slaiJlillg I . i n e . j u : o i l J a l l . \ ,
.l it. Pine (along \lith m ap le ,m el bin:h)
ha.
a. n UUl \,\1) gnlil\ I '\
p o'ib le tu U ( (:tl
ratcl.\' tltlJ )l itat e the tUfDr \ \()(HI
natunill.\ '
t. .lk.;s 011 thnlugh lhe yean;.
\V uo d dt:\ elol),:1
di.\\'hal
~imjlaJ ,
l
;w'll)~'
this
7/24/2019 Woodsmith - 055
22/28
If )'OU want a panel with a longue (such
as on the pie safe side panels). the re's
110
need to switch tAl standard blade. Just
'live the dadQ blade on the saw and I
the fence
()
the di~ulllc ICICNUS
ler.
'l'he ridge in th. center supports the
pi( t'('
so
it
won't
00\\
if'push stick
S)I'eS~I ,(
is applied to the top.
Caution: The only
problem
I've Vel had
u;ing this method was iflh. workpiece was
so wide that the out dc rid~e
fell
down
into the miter j Rugc slot, A$ lonl as the
board is
supported
by
the inside ridge and
the tenter ridge. this isn't a problem,
CUT OFF LGS. After
the wid jZ1'OO $
are complete, switch to a regular saw
blade. Then stand the workpiece on edge
with the lip fence~ (ot the desired thick
ness) away from the blade and trim of f the
out..;;cle ridges. 8et1 ' le ft \1 e \\' i n (ll1i\\;n~.
Sl.arl b)' ...
,; ill,l(
lhe (Iudo blade abo,.
thu tabl. lO an amount that', h ir Ie
than lhp wa.. ;;;t. e:vou \ , an l
t3nd work
toward the center,
1 '00 db jt '< : t uf l~ 1 this is to creale a plat
fonnshaped pieee with lidges along tbe
t'C1.K\~ a l l ( 1
it
\ pr;. n ru T () \\ ' l 'i d l o W in L h( _ \(-el\~
N OTE : ru... '
ENO- foOR . fND 1 lTWEEN 'ASSES
ANt W OR K lOWARO
fMECtNTBt
A PO O R M AN 'S PlA NE R
Two of the I)roject~in this issue call for I
and ' S o
-thiek
pine, Findin pin (or
IIny
w'~)l1lin these thicknesses at u 1000aium
bery ,,' can he a
7/24/2019 Woodsmith - 055
23/28
VOODSMITH
w
o
p
Talking op
AN OPEN
FORUM FOR COMMENTS
AND
QUESTIONS
B UY IN G P IN E
tural or construction grade. Construe-
One
dealer may
pull
out what ,,~
eon
Lionlumber isn't intended for furniture.
s iders
to be
aU
the barl
7/24/2019 Woodsmith - 055
24/28
L
WOOOSMITH
4
\\rtl j le
)'OU't'P :,uukillJr
t h t
tin ill t
h t
\ illf ~ VA OYKI-:SU PPI. Y co,
lJ 4 x 2 7 lS . \ V' cH , n
lETTER80X J rtl'
(~ec
page I~.).
hrow inyour
hin~('
~uul
~ k 'l.go
Sl7:~: :-:tk)..
t.I:~:~lOorU) (llI~
Th~ 'lilly piec... (Ifhardw,ll't n ,...d for thp lh turnbuckle OCI..
w,
Il willadd ub..ut 11~1~;-i(ll(,:
2.(~l
ballllJulj(chaJ'~c 011(III I, ,
letter
~j.jIX
is
3
. cl ia. wooden ktu ,b . Anv
YWI : - t
to
t he i r
appearance. l(~
l l \an
SIU. ) ()il Ctil. /r s,
1
x
1
studlo
~ ..-dia. knob woukl work.
(),te
source ~~
KNOBS.
You will need four
I',,
\\( 1
s . i z , , '
tube.
6. 1
colorstsc
-e
C'dltt og),
O..{I~r
NIl.
TH& W O O O \\ 'O R K E R .. ;; ' S T O R E . 21~) I I
n-
knobs
fur t
h .. C I I _ _
'\' ,I :-.
and (It )~.
lnt'
t ' t_RoL
It.;III. pricesral\~l
(l tn l l
$ l 1 .
l l
te)
$ ' J . I
f),
dustrial lloule lInl. I{ g,;l t . >'IN 1;.;:)-;.1; ubout 2:1. .ch at 3 I....al hardware ,ion'. 0 lh(' pie safe. w r- I'I,lit'fl (' at 'If
m 2 -t:28-2199(C ata lo ('$2.00. Note: S1';min-
STANtEY AWl..
A , 'I,I:ulI('f1 ill tl , ar- )ld'I'tllin('ontl' I1... ti l I .... ~nt
imum order.)
Shuk
r
Knot
birch. 1'.- tiele on lin punehine ll,a g( ' l )o ;. } .\ \ C'
llM'ft
a bltl,:'h~ penetration
( , r the
stain,
Aft~
. Im ., ~ . I)'''()j . . ~ . l e n t ,
dia.
()I(I(~)
No.
S tan le ) , '
awl to
1 1 U I ' l ' h
th(~uu, 'Flu- impor- the stain
\\ l l I J l i t > tl ,
t
I i I \ i : . l \ t ( 1 it \ \ ' i l l l
EI : lOO. l t1 l each . r $:l.t~1,1 f . . . . .
111J.
and
fifll:i-n.. 'rllt:: \\'OOU\VORKERS' STORE
(~ul(lr(.-'S...
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