© Wärtsilä
WÄRTSILÄ PDM/PLM
PDT EUROPE 2014: SHAPING THE PLM PLATFORM OF THE FUTURE
Shefali Arora, Programme Manager-PDM/PLMManager, Engineering systemsWärtsilä Corporation Oy
© Wärtsilä
Today we are much more than an engine company
Passion for optimising lifecycle value
for our customers with modern and
sustainable power solutions.
PDT Europe 2014 Wärtsilä Global PLM
© Wärtsilä PDT Europe 2014 Wärtsilä Global PLM
SERVICES
POWER
PLANTS
SHIP
POWER
Our business areas
© Wärtsilä
Our personnel
Approx. 18,700 professionals,
132 nationalities in nearly 70 countries,
present in over 200 locations
11,000 service professionals supporting
Installed base of 182,000 MW
,
PDT Europe 2014 Wärtsilä Global PLM
© Wärtsilä
Positioned for growth even in challenging markets
PDT Europe 2014 Wärtsilä Global PLM
Smart Power
Generation
The transition to sustainable
and modern energy systems
drives the demand for smart
power generation.
Gas as
a fuel
Economic and environmental
reasons increase the growth of
gas solutions in marine and
power plant markets.
Environmental
solutions
Environmental regulation and
increased focus on improved
efficiency create demand in
the marine industry.
© Wärtsilä
Fuels
PDT Europe 2014 Wärtsilä Global PLM
•Flexibility is the key
7 © Wärtsilä 16 October 2014 Smart Power Generation / Christian Hultholm
Wind chasing in Colorado, USA
Coal power plants
Load
Wind generation
Gas generation
Plains End 1 & 2 power plants
Flexible generation
3 MAY 2008 Gensets 20 x Wärtsilä 18V34SG,
14 x Wärtsilä 20V34SG
Total output 118 MW, 113 MW
Fuel Natural gas
© Wärtsilä
Smart Power Generation - The Future Of Electricity Production
PDT Europe 2014 Wärtsilä Global PLM
© Wärtsilä 16 October 2014 POWER PLANTS 201410
Fuel
flexibility
Operational
flexibility
Energy
efficiency
Smart
Power
Generation
Smart Power Generation optimises energy systems
Reliable Sustainable
Affordable
Smart
Power
Systems
© Wärtsilä
The world needs affordable, clean, flexible
and reliable power.
• The growth of electricity demand is strongly connected to GDP development,
electrification and increasing standard of living
• Demand for sustainability and focus on climate change
• Rapid growth of intermittent renewable generation, combined with
escalating daily, weekly and seasonal demand fluctuation, increases the
need for flexibility
• Increasing role of gas, especially as a balancing fuel & in Marine
• Aging installed capacity drives investments in new technologies
• Focus on total cost of ownership
• Changes in environmental regulations and safety requirements
• Outsourcing of operations and maintenance
• Accelerating technological development and need for real-time information
Market trends and drivers
PDT Europe 2014 Wärtsilä Global PLM
© Wärtsilä
Our offering
Lifecycle
solutions
Services
solutions
From spare
parts to service
agreements
Ship Power
Integrated
solutions
Power Plants
Customised
solutions
Products
CU
ST
OM
ER
S
PDT Europe 2014 Wärtsilä Global PLM
© Wärtsilä
Overview to the Wärtsilä PDM Development Programme
PDT Europe 2014
Wärtsilä Global PLM
Opportunity for Wärtsilä Global PDM/PLM
Product lifecycle
management with
product data management
will enable Wärtsilä to
– Capitalise on its knowledge
– Drive costs down
– Improve business agility
As a result of
– Improved capture and
definition of the Product
Structure through the lifecycle
– Capability to capture, share
and re-use knowledge
– Improved product information
flow from design to global
manufacturing and service
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INTERNAL USE ONLY
PLM
Lifecycle of a Power solution
Concept design System design PRODUCT designinstance des,
Ins & Support
•The lifecycle of a Power solution always starts with the opportunity coming
from a customer need
•Being able to fully handover result of work done in one lifecycle phase to
the next, improves efficiency of our operations, quality and traceability of
the customer solution
PDT Europe 2014 Wärtsilä Global PLM
& Maintenance
PLM Process, Main actors - Value Chain
Customer Requirement
Design concept
System design
Productdesign
Commercia-lisation
Realisationdesign
Product portfolio planning
Marketing Strategic planning
Sales
CustomerRequirement
Sales scope
Customer solution
PurchaseVendor
relationsLogistics
In-house supply
Quality
Installation & Support
Wärtsilä
Value chain
Wärtsilä PDM Programme – Aim & Status
To support the lifecycle management of Wärtsilä’spower solutions and technology development
the PDM Development programme aims to
• provide a central repository of shared information to manage product data and processes in an integrated and cost-effective way
• provide possibilities for Wärtsilä’s businesses to improve their efficiency and productivity
Wärtsilä PDM/PLM Data Model
The Design
Object
Material
resource
that can
fullfil
the design
The
Manufactured
Item
Component
definitions
Identified
needed
features
Customer/
market
need
Lifecycle
Requirement Functional Logical item Solution itemMaterial
resource
Physical
instance
PLM PLM PLM PLM
Realised byRealised byRealised byImpacted by Serialize
TraceabilityIdentified
Design representationResource and material
representationNeed representation
PLM /PDM PLM /PDM
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INTERNAL USE ONLY
Standardized products
Tailored customer
solution
Solution architecture
Solution
System System
Product
BOM
Assembly/Part
Assembly/Part
Assembly/Part
BOM
Assembly/Part
Assembly/Part
Assembly/Part
Part
Logic
al re
lationship
Desig
n
Material Resource
Realiz
ation
PDT Europe 2014 Wärtsilä Global PLM
Wärtsilä Global PDM/PLM Landscape
PLM
PDM
CRMSales
configuratorTeamcenter SAP ERP
En
gin
ee
rin
g fo
un
da
tion
(s)
Auth
oring tools CAX
Confi-
gurators
Simula
tions
Key feautures of Wärtsilä PDM /PLM:
•The global tools (sales configurator,
Teamcenter and SAP) form the backbone for
our Product/Solution data & Lifecycle
management.
• Engineering foundation is fulfilling business
specific engineering requirements.
•Secure & Efficient Engineering Collaboration
Platform to share design & manufacturing
data (structures)
•Complete customer solution delivery
•Traceability is the key for Wärtsilä
•Full life cycle support for Wärtsilä Products &
Solutions2 © Wärtsilä October 2012
Content
Management
system
Engineering
Collaboration
Platform
OSM
Unbroken data chain from sales to delivery
PDT Europe 2014
Wärtsilä Global PLM
INTERNAL USE ONLY
Wärtsilä Product life cycle management
Product Data Management
Product Lifecycle Management (Solution delivery, product development & maintenance) PLM
PRE-STUDY CONCEPT
DESIGN
DETAIL
DESIGNEXECUTION
•Capture customer requirements• Functional design
•Concept development •Solution integration • Configurationbased on portfolio
• Product specification
• Scope definition
• Ordering• Manufacturing• Delivery
Product portfolio management
• Re-use of product designs(solutions and modules)
OPERATION &
MAINTENANCE
PHASE OUT
• Instructions & Information on Operation and Maintenance
• Spare Parts & Service orders•Phase out planning
Develope/Active/Supported/Limited/Phase out stages
Lifecycle Solutions
Solution concepts
Products Product instances defined
Products realised
Key needs for Wärtsilä Global PDM/PLM Platform
• Wärtsilä PDM/PLM Landscape :
– Reliable PDM/PLM Backbone
– Supports PLM process & value chain
• Sales, Engineering, Manufacturing, Logistics etc.
– Support for Project Solution based business (End-to-end)
• Product Development & Customer Solution delivery are accomplished as
Projects in Wärtsilä
– Supports Full Traceability throughout the Life Cycle
– Provides Secure, Seamless & Efficient Collaboration.
– Improves Quality, Efficiency & Productivity.
– MinimumTotal Cost of Ownership
– Keep It Simple & Swift -> User Experience.
........ Supports in creating Business Value for Wärtsilä Customers!
© Wärtsilä
QUESTIONS?Thank You!
www.wartsila.com
PDT Europe 2014 Wärtsilä Global PLM