www.imoldtooling.com
www.imoldtooling.com
Innovation … taking shape
An intelligent integration of innovative technology, systems and planning.
The Spirit of Innovation ...
…everything we do today and what we plan for tomorrow.
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Our Mission:
To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.
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We are guided by ISO 9001 procedural standards.
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Fully integrated system of automated treatment of information (includes planning,production and
quality)
CUSTOMER
IMOLD ONSITE
PRODUCTION DIMENSIONAL CONTROL
ENGINNERING (CAD/CAM/CAE)
DESIGN
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StatusInformation
Automatic operationManual operationFailureDowntime, Repair,Maintenance
OrderStatistics
ProductionStatistics
ErrorStatistics
Status Statistics
Monthly data
Daily data
Automatic Update
Orderprocessing
Record
ProductionRecord
Error Record
Status Record
Errors and Failures
Message with Begin End Code
Number ofparts
Mesage about NC-Start NC-End
Automatic recording
Manual Input
D E V I C E C O N T R O L S
OtherInformation
e.g. Messageaboutexecutedtransports
Other Statistics
Other Records
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Flatness and parallelism < 0,01mm
Clamping force 60.000N
Indexing accuracy 4X 90º , < 0,01mm
Positioning and repetitive accuracy 0,002mm
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ENGINEERING AND DESIGN
3D TECHNOLOGY
. Less risk of components conflict
. Automatic 2D drawings
. Automatic components drawings
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ENGINEERING AND DESIGN
3D TECHNOLOGY
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PACKAGING
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CAE – Computer Aided Engineering
. Rheological simulation
. Thermal evaluation
. Part warpage
. Fiber direction
Reports are produced by experienced and qualified people
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Filling Analysis
• Pressure distribution in cavity
• Temperature at flow front
• Shear stress and shear rate in material
• Frozen layer fraction
• Clamp force
• Weld lines
• Optimization of processing conditions to a certain application
• Air traps (predictable location)
• Optimization of feed system layout
• Optimization of gate(s) location
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Cooling Analysis
• Cooling conditions– Cooling time– Circuit flow rate
• Circuit coolant temperature
• Time to cool– Part– Runners
• Temperature distribution – Part– Runners
• Cooling layout optimization
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Warpage Analysis
• Visualization of deformed part
• Total deformation
• Values of deformation in x, y and z directions
• Evaluation of causes of warpage– Deflection, differential cooling– Deflection, differential shrinkage– Deflection, orientation effects
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STANDARDIZATION
All the single components will be standardized if there is a minimum chance to do it.
The bottom line - cost effective mould investment, precision and productivity.
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STANDARDIZATION
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INTERCHANGEABILITY
Every single component will have a reference and will be produced within a given tolerance.
The bottom line - Good identification, total interchange ability and quick assistance.
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RELATÓRIO DE CONTROLO DIMENSIONAL
material ISO63 Descrição ACAB Gap 0,3 Unidades mmX 121,81 Y 218,73 Z -132,85
Ponto X nominal X actual Y nominal Y actual Z nominal Z actual Desvio1 -105,92 -105,90 237,05 237,09 119,38 119,39 0,032 -140,34 -140,32 206,01 206,01 118,96 118,98 0,033 -129,19 -129,16 231,99 232,01 123,46 123,48 0,034 -127,30 -127,27 208,56 208,57 129,92 129,93 0,035 -110,91 -110,87 199,34 199,38 118,08 118,09 0,046 -123,37 -123,37 225,67 225,70 130,30 130,30 0,027 -107,08 -107,08 225,57 225,59 128,15 128,17 0,028 -123,16 -123,15 218,36 218,39 120,89 120,91 0,04
Cliente Molde Trabalho peçaXPTO 11122 trab75 200
Cotas de Erosão
Obs. :
Data Rúbrica
MEASURING REPORT OF
INSERTS AND CAVITIES
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material ISO63 Descrição ACAB Gap 0,3 Unidades mmX 121,81 Y 218,73 Z -132,85
Ponto X nominal X actual Y nominal Y actual Z nominal Z actual Desvio1 -105,92 -105,90 237,05 237,09 119,38 119,39 0,032 -140,34 -140,32 206,01 206,01 118,96 118,98 0,033 -129,19 -129,16 231,99 232,01 123,46 123,48 0,034 -127,30 -127,27 208,56 208,57 129,92 129,93 0,035 -110,91 -110,87 199,34 199,38 118,08 118,09 0,046 -123,37 -123,37 225,67 225,70 130,30 130,30 0,027 -107,08 -107,08 225,57 225,59 128,15 128,17 0,028 -123,16 -123,15 218,36 218,39 120,89 120,91 0,04
DIMENSIONAL REPORT
Cotas de Erosão
Obs. :
Data Rúbrica
XPTO 11122 trab75 200Cliente Molde Trabalho peça
- CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES
- DEVELOPMENT OF SPC SOFTWARE
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Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates
AN EXCELLENT MOLD
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TRYOUT REPORT
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HOTRUNNERS
SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO )
MOLDMASTERS
HUSKY
EWIKON
GUNTER
INCOE
DME
PSG
YUDO
… among others
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COMPONENTS
DMS
DME
HASCO
RABOURDIN
STRACK NORMA
FIBRO
… among others
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ADITIONAL SERVICES
Mechanical analyses
Metal coating
Stereolitography
Prototypes
Heat treatment
High quality grinding services
Jig boring
Texture
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HSM 400
6 pallets
40.000 RPM
18000 RPM
1000x600MM
HIGH PRECISION EQUIPMENT
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CHARMILLES ROBOT
54 electrodes
4 pallets1000X600
HIGH PRECISION EQUIPMENT
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SOFTWARE
TOP MOLD
MOLDFLOW
MASTER CAM
WORK NC
PROPIETATRY SOFTWARE
HP PLOTTER DJ500
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Equipments Type Reference Year Travel XYZ Control Tools RPM Milling M. Center Mikron VCE 1000 1998 1016 x 508 x 550 HAAS 20 10.000Milling M. Center Mikron VCP 710 1999 710 x 600 x 550 H426 30 18.000Milling M. Center Mikron HSM 400 2001 400 x 450 x 350 H430 72 42.000 robot with 7 palletesMilling M. Center Huron K2 x10 2001 1000 x 800 x 500 Siemens 30 18.000Milling M. Center Huron K x 10 2001 1000 x 800 x 500 Siemens 20 12.000Surface Grinding Surf. Grinding Favretto 2002 1000 x 600 x 550Surface Grinding Un. Surf. Grinding Jones & Shipman 2002 480 x 125 x 425Spotting Press Millutensil Spotting Press 2002 1200 x 1000Die Sinking EDM Charmilles Rob. 55P 2001 600 x 400 x 450 Charmilles Equip. QCRI Robot (4 pallets and 54 electrodes)3D CMM COORD 3 1998 1000 x 600 x 450 CharmillesCrane 5 Ton 2001Crane 8 Ton 2001
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