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SPE SPE - - ABC ABC - - October, 2009 October, 2009 Singapore Singapore Shanghai Shanghai Houston Houston New York New York London London D D ü ü sseldorf sseldorf Dubai Dubai Howard Rappaport Howard Rappaport Global Business Director Global Business Director Plastics Plastics [email protected] [email protected] SPE SPE ABC ABC October, 2009 October, 2009 Economy > Energy > Feedstocks & Polymer Markets Economy > Energy > Feedstocks Economy > Energy > Feedstocks & Polymer Markets & Polymer Markets
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SPE SPE -- ABC ABC -- October, 2009October, 2009SingaporeSingapore ShanghaiShanghai HoustonHouston New YorkNew York LondonLondon DDüüsseldorfsseldorf DubaiDubai

Howard RappaportHoward RappaportGlobal Business Director Global Business Director

[email protected]@cmaiglobal.com

SPE SPE –– ABCABCOctober, 2009October, 2009

Economy > Energy > Feedstocks & Polymer Markets

Economy > Energy > Feedstocks Economy > Energy > Feedstocks & Polymer Markets& Polymer Markets

SPE SPE -- ABC ABC -- October, 2009October, 2009

CMAI - A Global Organization Of Over 150 Full -Time Associates…

CMAI CMAI -- A Global Organization Of Over A Global Organization Of Over 150 Full 150 Full --Time AssociatesTime Associates……

HOUSTONHOUSTONHOUSTONLONDONLONDON

SINGAPORESINGAPORE

DubaiDubai

New YorkNew York

ShanghaiShanghai

DusseldorfDusseldorf

SPE SPE -- ABC ABC -- October, 2009October, 2009

We consult to a broad base of leading organizations spanning through and across multiple value chains…

SPE SPE -- ABC ABC -- October, 2009October, 2009

What Drives Polymer Prices?What Drives Polymer Prices?Cost / FeedstocksCost / Feedstocks

Raw Material PricesRaw Material PricesOperating CostsOperating Costs

Supply/DemandSupply/DemandEconomyEconomyUtilization RatesUtilization RatesLoss of Available Capacity (outages)Loss of Available Capacity (outages)Inventory Trends (resin, finished goods, etc.)Inventory Trends (resin, finished goods, etc.)Exports / Imports Exports / Imports

Other DynamicsOther DynamicsPerception / Anticipation of New CapacityPerception / Anticipation of New CapacityDesire for Market ShareDesire for Market SharePrices of Competitive MaterialsPrices of Competitive MaterialsMarket Leadership Market Leadership Market Momentum Market Momentum Natural Disasters / Political TurmoilNatural Disasters / Political Turmoil

Any of theseAny of thesefactors can,factors can,and willand willinfluence influence priceprice……

SPE SPE -- ABC ABC -- October, 2009October, 2009

Global Plastics Consumption 2009Global Plastics Consumption 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

Wood

Aluminum

PET

Glass

PVC

Steel

PS

LL/LDPE

Paper

ABS

HDPE

Plastics Compete with Other Plastics & Traditional Materials…

PP

Concrete

SPE SPE -- ABC ABC -- October, 2009October, 2009

EnergyEnergy Base ChemicalsBase ChemicalsPlasticsPlastics

Volatile Energy Prices Impact The ChainNon-DurablesNon-Durables

ConsumersConsumers RetailRetail

Energy Price Fluctuations

SPE SPE -- ABC ABC -- October, 2009October, 2009

ECONOMYECONOMY& ENERGY& ENERGY

SPE SPE -- ABC ABC -- October, 2009October, 2009

Reality Check-When the

Consumer stops…

Reality Check-When the

Consumer stops…

… it all grinds to a halt!… it all grinds to a halt!

ConsumerConsumer

Retail Retail Finished Finished GoodsGoods

CompoundsCompounds

PetrochemsPetrochems

EnergyEnergy

SPE SPE -- ABC ABC -- October, 2009October, 2009

-6.0

-4.0

-2.0

0.0

2.0

4.0

6.0

8.0

90 92 94 96 98 00 02 04 06 08 10 12 14

Economic Growth Comparison

World N. America S. America W. Europe SE Asia NE Asia

Forecast

Percent (%) Change

SPE SPE -- ABC ABC -- October, 2009October, 2009

Positive Factors

Risks & Threats

Higher Crude Oil

Prices

Low Consumer & Business Spending

Geo-politics

Reduced Capital & Foreign

Investment

Government Rescue & Spending

Financial & Monetary Policies

Business & Consumer

Expectations

Low

Inflation

SPE SPE -- ABC ABC -- October, 2009October, 2009

-40.0

-30.0

-20.0

-10.0

0.0

10.0

20.0

08 Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 09 Feb Mar Apr May Jun Jul

China IndiaJapan S. KoreaU.S. EUBrazil Russia

Percent (%) Year/Year ChangeIndustrial Production

SPE SPE -- ABC ABC -- October, 2009October, 2009

-8.0

-6.0

-4.0

-2.0

0.0

2.0

4.0

6.0

8.0

00 01 02 03 04 05 06 07 08 09 10

Percent (%)U.S. GDP Growth

Source: U.S. Bureau of Census; Forecast: CMAI

SPE SPE -- ABC ABC -- October, 2009October, 2009

Energy OverviewEnergy Overview

SPE SPE -- ABC ABC -- October, 2009October, 2009

Olefins Flow DiagramOlefins Flow Diagram

FeedstocksFeedstocksFeedstocksEnergyEnergyEnergy PetrochemicalsPetrochemicalsPetrochemicals

NaphthaNaphthaNaphthaGas OilGas OilGas Oil

Field CondensatesField Field CondensatesCondensates

EthaneEthaneEthanePropanePropanePropaneButanesButanesButanes

PropylenePropylenePropyleneEthyleneEthyleneEthylene

PygasBenzeneToluene/XyleneHeavy AromaticsC5/C6 Non Aromatics

PygasPygasBenzeneBenzeneToluene/XyleneToluene/XyleneHeavy AromaticsHeavy AromaticsCC55/C/C66 Non AromaticsNon Aromatics

Crude C4ButadieneMixed Butylenes

Crude CCrude C44ButadieneButadieneMixed ButylenesMixed Butylenes

Fuel OilFuel OilFuel Oil

Methane/HydrogenMethane/HydrogenMethane/Hydrogen

Natural GasNatural GasNatural Gas

Crude OilCrude OilCrude Oil

RefineryRefinery

GasSeparation

Unit

GasSeparation

Unit

Ethylene

UnitEthylene

Unit

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

Gas LiquidsGas LiquidsCents Per GallonCents Per Gallon

Natural GasNatural Gas$/ MMBtu$/ MMBtu

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

Ethylene & Ethylene & PolyethylenePolyethylene

SPE SPE -- ABC ABC -- October, 2009October, 2009

Basic Ethylene Flow ChartBasic Ethylene Flow Chart

SteamSteamCrackerCracker EthyleneEthylene

NaphthasNaphthas

Gas OilsGas OilsRefineryRefinery

CrudeCrudeOilOil

F i e l dF i e l dCondensatesCondensates

EthaneEthane

PropanePropane

ButanesButanesNaturalNaturalGasGas

GasGasSeparationSeparation

UnitUnit

••PropylenePropylene

••••ButadieneButadieneButadieneButadiene

••••ButylenesButylenesButylenesButylenes

••BTX BTX BTXBTX (pygas)(pygas)

••HeavyHeavyAromaticsAromatics

••MethaneMethane

••HydrogenHydrogen

••Fuel OilFuel Oil

FeedstocksFeedstocks

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

ForecastForecast

SPE SPE -- ABC ABC -- October, 2009October, 2009

U.S. Daily Ethylene Cash CostsU.S. Daily Ethylene Cash Costs Dollars Per Metric TonDollars Per Metric Ton

U.S. Daily Ethylene Cash CostsU.S. Daily Ethylene Cash Costs

SPE SPE -- ABC ABC -- October, 2009October, 2009

Middle East Ethylene Capacity Middle East Ethylene Capacity Additions 2008Additions 2008--20092009

SPE SPE -- ABC ABC -- October, 2009October, 2009

ForecastForecast

SPE SPE -- ABC ABC -- October, 2009October, 2009

U.S. Ethylene ConclusionsU.S. Ethylene ConclusionsOversupply and weak demand result in a long marketOlefins markets clearly in the trough, margins squeezedHeavy feed crackers challenged by crude oil prices vs. natural gasNorth America ethylene derivative exports supported by favorable crude-to-gas ratioSignificant capacity reductions are inevitable

Oversupply and weak demand Oversupply and weak demand result in a long marketresult in a long marketOlefins markets clearly in the Olefins markets clearly in the trough, margins squeezedtrough, margins squeezedHeavy feed crackers challenged Heavy feed crackers challenged by crude oil prices vs. natural by crude oil prices vs. natural gasgasNorth America ethylene North America ethylene derivative exports supported by derivative exports supported by favorable crudefavorable crude--toto--gas ratiogas ratioSignificant capacity reductions Significant capacity reductions are inevitableare inevitable

SPE SPE -- ABC ABC -- October, 2009October, 2009

1221223737229229--143143Inventory change MMLBS

84.084.083.683.688.188.177.777.7Operating Rate

--9.99.9--7.17.1--14.214.2Total SalesTotal Sales--5.45.4--2.62.6--7.87.8--16.416.4Exports (est.)Exports (est.)

--6.86.8--13.313.3Domestic SalesDomestic Sales--8.18.1--7.17.1--3.43.4-- 18.218.2Total SupplyTotal Supply

--26.826.8--25.725.7--32.532.5--21.021.0ImportsImports--7.97.9--7.07.0--3.13.1--18.218.2ProductionProduction

Total PETotal PEHDPEHDPELLDPELLDPELDPELDPEU.S. and Canada, Percent Change YTD July 2009 vs. YTD July 2008U.S. and Canada, Percent Change YTD July 2009 vs. YTD July 2008

--13.513.5 --11.411.4

--9.89.8

PE: Industry PerformancePE: Industry Performance

SPE SPE -- ABC ABC -- October, 2009October, 2009

PE Demand Year Over YearPE Demand Year Over YearU.S./Canada Polyethylene DemandU.S./Canada Polyethylene Demand

Percent Change, Year over YearPercent Change, Year over Year %AAGR %AAGR %AAGR%AAGREnd UseEnd Use 20052005 20062006 20072007 20082008 20092009 '04'04--'09'09 '09'09--'14'14

Film & SheetFilm & Sheet --5.45.4 --1.01.0 4.34.3 --12.212.2 --2.82.8 --3.63.6 1.51.5

Injection MoldingInjection Molding --3.33.3 --1.41.4 --3.43.4 --11.911.9 --7.47.4 --5.65.6 2.52.5

Pipe & ProfilePipe & Profile 5.25.2 15.815.8 --6.76.7 --8.68.6 --3.03.0 0.20.2 2.92.9

Extrusion CoatingExtrusion Coating --0.90.9 --6.96.9 --2.62.6 --8.38.3 --3.83.8 --4.54.5 0.90.9

Blow MoldingBlow Molding --4.04.0 0.30.3 --2.82.8 --11.511.5 --0.50.5 --3.83.8 2.82.8

Wire & CableWire & Cable 1.31.3 9.19.1 --0.30.3 --3.03.0 1.11.1 1.51.5 1.81.8

RotomoldingRotomolding --11.911.9 4.94.9 --7.97.9 --0.70.7 --1.01.0 --3.53.5 3.83.8Domestic Domestic DemandDemand --5.35.3 3.83.8 --1.01.0 --12.512.5 --3.43.4 --3.83.8 2.22.2

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

Still Too Much CapacityStill Too Much Capacity

SPE SPE -- ABC ABC -- October, 2009October, 2009

CompanyCapacity

(-000- MT)% Capacity

ShareExxonMobil

Dow Chemical

SABIC

LyondellBasell

PetroChina

Top Global PE Top Global PE Producers 2013Producers 2013

8,913

8,407

6,748

5,735

5,210

8.47

7.99

6.41

5.45

4.95

TotalTotal 35,01335,013 33.2633.26

Global Producer Market ShareGlobal Producer Market Share

CompanyCapacity

(-000- MT)% Capacity

Dow Chemical

ExxonMobil

LyondellBasell

SABIC

Chevron Phillips

Top Global PE Top Global PE Producers 2008Producers 2008

7,932

7,165

5,313

4,200

3,253

9.91

8.95

6.64

5.25

4.06

TotalTotal 27,86227,862 34.8134.81

Share

SPE SPE -- ABC ABC -- October, 2009October, 2009

North America PE Chain MarginsNorth America PE Chain Margins

ForecastForecast

SPE SPE -- ABC ABC -- October, 2009October, 2009

PE TakePE Take--AwaysAways•• PE prices less volatile through 2010 than in PE prices less volatile through 2010 than in

recent past.recent past.•• YTD margins stronger than expected due to YTD margins stronger than expected due to

robust exports, capacity shutdowns / turndowns robust exports, capacity shutdowns / turndowns and unusual producer market / production and unusual producer market / production disciplinediscipline

•• NAM PE cost advantage strong vs other regions NAM PE cost advantage strong vs other regions ex. MDEex. MDE

•• Despite delays and shutdowns, unprecedented Despite delays and shutdowns, unprecedented oversupply conditions will drive down operating oversupply conditions will drive down operating rates and margins beginning 4Q 09.rates and margins beginning 4Q 09.

•• The cycle trough is expected from 4Q 09 The cycle trough is expected from 4Q 09 -- 2010, 2010, global recovery evident by 2011global recovery evident by 2011

SPE SPE -- ABC ABC -- October, 2009October, 2009

Propylene & Propylene & PolypropylenePolypropylene

SPE SPE -- ABC ABC -- October, 2009October, 2009

Propylene & PP Propylene & PP –– Key Points Key Points •• Propylene industry in transition; moving from byPropylene industry in transition; moving from by--product to product to ““own own

productproduct””•• Propylene & PP no longer cheap; must compete based on Propylene & PP no longer cheap; must compete based on

features rather than pricesfeatures rather than prices•• Oversupply expected in the next few years; same issues to be Oversupply expected in the next few years; same issues to be

faced as in the ethylene/PE industryfaced as in the ethylene/PE industry•• However, no region enjoys a marked cost advantage versus However, no region enjoys a marked cost advantage versus

others. Trade to become very competitiveothers. Trade to become very competitive•• Asian imports saved the first half of the year for producers; asAsian imports saved the first half of the year for producers; as

new projects start up in second half of the year, market to movenew projects start up in second half of the year, market to moveto oversupplyto oversupply

•• Prices to be sustained by higher energyPrices to be sustained by higher energy

SPE SPE -- ABC ABC -- October, 2009October, 2009

Propylene Supply SourcesPropylene Supply Sources

Other Technologies

Steam Cracker or Olefin Plant

Ethane Ethane PropanePropane Other propylene consumers: Other propylene consumers:

acrylonitrile, propylene oxide, acrylic acrylonitrile, propylene oxide, acrylic acid, oxoacid, oxo--alcoholsalcohols

PG & CG PG & CG Propylene Propylene MarketsMarkets

Propane to LPGPropane to LPG

Cumene, Oligomers Cumene, Oligomers IsopropanolIsopropanol

FCC Unit

Alkylation

Unit

IsobutaneIsobutane

High Octane Alkylate High Octane Alkylate GasolineGasoline

Other Fuel UsesOther Fuel Uses

Purification Splitter Unit

Refining IndustryRefining Industry

Chemical IndustryChemical Industry

Gas Gas OilOil

RG RG PropylenPropylene Markete Market

Crude

UnitCrude Crude OilOil

Motor Motor GasolineGasoline

Motor Motor GasolineGasoline

NaphthaNaphtha

Ethylene Ethylene & Olefins& Olefins

Polypropylene

Unit

Injection Injection Molding, Molding, Fibers, Fibers, FilmsFilms

Propane DehydroPropane Dehydro

MetathesisMetathesis

Olefin CrackingOlefin Cracking

HSFCCHSFCC

GasGas--toto--OlefinsOlefins

OthersOthers

SPE SPE -- ABC ABC -- October, 2009October, 2009

Shrinking Gasoline Demand?Shrinking Gasoline Demand?

SPE SPE -- ABC ABC -- October, 2009October, 2009

Cents Per PoundCents Per Pound

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

PETPET

SPE SPE -- ABC ABC -- October, 2009October, 2009

Petrochemicals have to buy away feedstocks from gasoline and heating fuels…Petrochemicals have to buy away feedstocks from gasoline and heating fuels…

NaturalGas

GasSeparation

Unit

RefineryCrude

OilReformer

Reformate BTXExtraction

SteamCracker

ButaneHydrogen

Propylene/PP

BTX

Ethylene

ETHYLENE GLYCOL

POLYETHYLENES

ETHYLBENZENE/STYRENE

ETHYLENE DICHLORIDE/PVC

NaphthaGas OilEthanePropaneButane

TOLUENE

m-XYLENE

p-XYLENE

BENZENE

o-XYLENE

XYLENES

PTA/DMT PET

PIA

Methane

Octane

Heating Fuel

SPE SPE -- ABC ABC -- October, 2009October, 2009

Raw Material UtilizationRaw Material UtilizationPer Unit of PETPer Unit of PET

Paraxylene (PX)

0.58

O2 Terephthalic Acid (PTA)+

0.86

+Ethylene Glycol (MEG or EG)

0.36Ethylene

0.22

O2+ + H2OEthyleneOxide (EO)

Polyethylene Terephthalate (PET)

+ H2O

Acetic Acid

Isophthalic Acid

0.01-0.03

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

SPE SPE -- ABC ABC -- October, 2009October, 2009

Upcoming CMAI Plastics EventsUpcoming CMAI Plastics Events

2009 Plastics Processors 2009 Plastics Processors Conference Conference -- US US

September 28September 28--29, 2009 29, 2009 Chicago Marriott Downtown Chicago Marriott Downtown

Chicago, IL USA Chicago, IL USA

2009 Plastics Processors 2009 Plastics Processors Conference Conference -- Europe Europe

November 11November 11--12, 2009 12, 2009 Intercontinental Hotel Intercontinental Hotel DDüüsseldorf, Germany sseldorf, Germany

More information at More information at www.cmaiglobal.comwww.cmaiglobal.com


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