Post on 30-Jun-2018
transcript
HLPISTON-COMPRESSORSFOR HANDYCRAFT AND INDUSTRY
HLPISTON-COMPRESSORSFOR HANDYCRAFT AND INDUSTRY
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DETAILS DECISIVE FOR THE RELIABILITYAND PERFORMANCE OF YOURCOMPRESSED AIR SYSTEMDue to the variable modular, ALUP COMPRESSORS can be reliably adopted to all operating conditions, in addition to other convincing advantages incorporatedin the detail.
ALUP HEAVYDUTY COMPRESSORS are famous for economic gen-eration of compressed air and long service life. Evenat continuos operation in three shifts! These low-speed air-cooled compressors are designed according to the latest state of art. The cast iron cylinders, which are provided with large cooling ribs in connection with a large efficient fan V-belt pulley and a cooler of large dimensions, result in a highly effective cooling system.
TECHNICALLY PERFECTED CONCEPTDesigned in accordance with latest experiences in compressor construction and manufactured with the most precise production facilities, the process tolerances correspond to those being standard in the automotive industry.
EXCELLENT COOLINGHigh compression temperatures considerably in-fluence the efficiency of a compressor. Therefore the ALUP COMPRESSORS are equipped with ideal cooling cylinders with deep cooling ribs which are arrangeddirectly in the intensive air flow of a large fan fly-wheel. The low temperatures achieved provide forhigh efficiency and long service life.
LOW COMPRESSED AIR OUTLET TEMPERATURESby large dimensioned coolers.
VALVE SERVICE LIFE: UP TO 5000 OPERATING HOURSDue to large cross sections of the milled and valuablefinished suction and discharge valves and the verylow flow resistance, they are subject to extreme lowwear and tear. Low rotation speed and piston speedare considerably advantageous. Normally the speedsof our compressors are below 1000 r.p.m. The crosssection of the concentric suction and discharge pipesare large and are an important main condition for thehigh efficiency and the low power required for heavyduty compressors.
CONCENTRIC VALVE DISKSThe total space between cylinder and valve head isused as valve: Ideal flow, large gap cross section, min-imum clearance volume.
PURIFIED INTAKE AIRThe super-fine filters provide for troublefree operationeven in rooms which are not dustproof.
DRY SUCTION FILTERAS FROM 15 KW STANDARD EQUIPMENTDust filtration up to 1 micron, maintenance free,reliably reduced wear and tear.
COMPRESSORS- MANY THINGS DEPEND ON THEM!
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OPTIONAL:OIL LEVEL CONTROL
Regular checks of oil filling and oil change in timeare still the best guarantee for an undisturbed anduninterrupted compressed - air supply.
The OIL LEVELCONTROL is a fully automatic control sys-tem for emergency cases. The PTC sensor and theelectronic control unit monitor the oil level in thecrankcase of the compressor and protect your
ALUP COMPRESSORSYSTEM against unexpected failurescaused by a too low oil level or exceeding of temperature limit. Special pilot lamps indicate thecause of shutdown.
OIL LEVELCONTROL is available● for all ALUP HLCOMPRESSORS● even for subsequent installation.
DRIVING MOTORS OF QUALITY MANUFACTURERSWITH ADVANTAGEOUS V-BELT DRIVEA precise safety tensioning device with parallel guided rails makes the correct retensioning of the V-belts very easy and is a protection against overtensioning of the belts.
LOW OIL CONSUMPTIONA lubrication ring system which has proven successfulfor more than 100 000 times, provides for a safe oilsupply. Owing to the lowest process tolerances, theaverage oil consumption is only 0,13 g/kWh.
FREE FROM VIBRATIONSALUP COMPRESSORS are precisely balanced out and areoperating with low noise. Even slight vibrations whichhave been transmitted can easily be prevented byrubber bumpers.
FOUNDATION NOT NECESSARYStationary ALUP COMPRESSORS rest on rubber-metal bases for flexible support. A special fastening is not necessary.
ELECTRIC INSTALLATIONSALUP COMPRESSORS are equipped with control units of well known quality manufacturers. The electricinstallations correspond to the CE regulations.
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The piston compressors of the range HL are supplied as one complete unit mounted on a receiver, including electric control and wiring, ready for operation.
This means, they are completely equipped for themean output range in industry and trade.
ALUPPISTONCOMPRESSORS HLMOUNTED ON RECEIVERS2.2-15 KW
Standard equipment:
● Up to 5.5 kW direct start-up with a mechanical reliefvalve and on/off switch
● Till 7.5 kW automatic star delta switch with electromagnetic relief valve and hour meter
● Wet suction air filter, from 15 kW dry suction filter
● Safety valve and non return valve
● Spiral finned cooler resp. aftercooler
● Belt guard according to the accident prevention regulations
● Manometer
● Control flange
● Condensate drain
● Air supply valve
● V-belt tensioning with parallel clamping guide● Start-up solenoid valve
Options● Up to 5.5 kW automatic star delta switch with
electromagnetic relief valve and hour meter
● OIL-NIVEAU-CONTROL
● Rubber buffers
● Flexible connection hose
● Dry suction filters up to 11 kW
AT A GLANCE
Subject to technical modifications
ALUP PISTONCOMPRESSORS HL MOUNTED ON RECEIVERS:TECHNICAL DATA AND DIMENSIONS
HL 041012-250HL 051012-250HL 081012-350HL 091012-350HL 131013-500HL 181013-500HL 211014-750HL 221014-750
HL 041522-250HL 051522-350HL 081523-500HL 101523-500HL 131523-500HL 151524-750HL 201524-750
HL 023522-250HL 043522-500HL 053522-500HL 083523-500HL 103523-500
Receivervolume
l
250250350350500500750750
250350500500500750750
250500500500500
Suctioncapacity
l/min
407501693909
1.3461.7901.9412.227
356515810
1.0201.2961.6252.090
210400500800
1.050
Volumeflow*
l/min
296370512665985
1.3381.4561.640
290420675845
1.0751.3601.695
110292380525710
Numberofcylinders
22223344
2233344
22233
Motorpower
kW
2,23,04,05,57,5
11,011,015,0
3,04,05,57,5
11,011,015,0
2,24,05,57,5
11,0
Compressorspeed
min -1
960810660886855
1.135815925
1.150975770960
1.220910
1.170
675780975765
1.000
Compressedair connectionG“
1/
1/
1/
1/
3/
3/
11
1/
1/
3/
3/
3/
11
1/
3/
3/
3/
3/
Weight
kg
180180250270350370540550
200260350360380590610
310445455520545
Length
cm
112112142142195195198198
112142195195195198198
115202202202202
Width
cm
66,566,5686872728787
66687272728787
7075757575
Height
cm
123116125125133133157157
116134133133133167167
121140140140140
10 bar, single stage, three-phase current
15 bar, double stage, three-phase current
35 bar , double stage, three-phase current
Technical modifications reserved.
*Volume flow according to ISO 1217 at 8 bar for 10 bar unitsat 12 bar for 15 bar unitsat 15 bar for 35 bar units
2
2
2
2
4
4
2
2
4
4
4
2
4
4
4
4
Type
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AT A GLANCEStandard equipment:
● Unit mounted on at stable base frame● Up to 5.5 kW direct start-up with a mechanical
relief valve and on/off switch● Till 7.5 kW automatic star delta switch with
electromagnetic relief valve and hour meter● Safety valve and non return valve
● Spiral finned cooler● Manometer
● Control flange● Condensate drain
● V-belt tensioning with parallel clamping guide● Start-up solenoid valve
Options● Up to 5.5 kW automatic star delta switch with
electromagnetic relief valve and hour meter● OIL-NIVEAU-CONTROL
● Rubber buffers● Flexible connection hose
● Dry suction filters up to 11 kW
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The piston compressors of the range HL are supplied asone complete unit mounted on a base plate, includingelectric control and wiring, ready for operation.
This means, they are completely equipped for the meanoutput range in industry and trade.
ALUP PISTONCOMPRESSORS HLMOUNTED ON BASE PLATES2.2 - 15 KW
Subject to technical modifications
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ALUP PISTONCOMPRESSORS HL MOUNTED ON BASE PLATES:TECHNICAL DATA AND DIMENSIONS
HL 041012HL 051012HL 081012HL 091012HL 131013HL 181013HL 211014HL 221014
HL 251024HL 301024HL 401024HL 501024HL 551024
HL 041522HL 051522HL 081523HL 101523HL 131523HL 151524HL 201524HL 221524HL 251524HL 401524HL 501524HL 551524
HL 023522HL 033522HL 043522HL 053522HL 083523HL 103523
Suctioncapacity
l/min
407501693909
1.3461.7901.9412.227
2.5653.0503.7904.6405.615
356515810
1.0201.2961.6252.0902.3352.7203.2504.2554.950
210280400500800
1.050
Volumeflow*
l/min
296370512665985
1.3381.4561.640
2.1602.5503.2003.8704.620
290 420675845
1.0751.3601.6951.9602.2702.7303.5504.060
110225292380525710
Numberofcylinders
22223344
44444
223334444444
222233
Motorpower
kW
2,23,04,05,57,5
11,011,015,0
15,018,522,030,037,0
3,04,05,57,5
11,011,015,015,018,522,030,037,0
2,23,04,05,57,5
11,5
Compressorspeed
min -1
960810660886855
1.135815925
840998735900
1.090
1.150975770960
1.220910
1.170765890630825960
675900780975765
1.000
Compressedair connectionG“
1/
1/
1/
1/
3/
3/
11
1/
1/
1/
1/
1/
1/
1/
3/
3/
3/
1111/
11/
11/
11/
11/
1/
1/
1/
1/
1/
1/
Weight
kg
100110130160210230320330
410430485535570
100135165165185320340410430485545575
9095
145155220220
Length
cm
7676114114135135168168
190190200200200
76114135135135168168190190189189196
9898
114114135135
Width
cm
4242545457576060
6969727878
425457575760606969696973
414154545757
Height
cm
5757717175757878
8888989898
757175757578788888929292
686871717575
10 bar, single stage, three-phase current
10 bar, double stage, three-phase current
35 bar, double stage, three-phase current
15 bar, double stage, three-phase current
Technical modifications reserved.
*Volume flow according to ISO 1217 at 8 bar for 10 bar unitsat 12 bar for 15 bar unitsat 15 bar for 35 bar units
2
2
2
2
4
4
2
2
2
2
2
2
2
4
4
4
2
2
2
2
2
2
2
2
2
2
2
Type
AT A GLANCEStandard equipment:
● Up to 5.5 kW direct start-up with a mechanicalrelief valve and on/off switch
● Till 7.5 kW automatic star delta switch withelectromagnetic relief valve and hour meter
● Pressure switch attached loose● Wet suction air filter, from 15 kW dry
suction filter● Safety valve and non return valve
● Spiral finned cooler resp. aftercooler● Belt guard according to the accident
prevention regulations● Manometer
● Control flange● Condensate drain● Air supply valve
● V-belt tensioning with parallel clamping guide
● Start-up solenoid valve● Rubber buffers
Options● Up to 5.5 kW automatic star delta switch with
electromagnetic relief valve and hour meter ● OIL-NIVEAU-CONTROL
● Flexible connection hose● Compressed air refrigeration dryers
● Compressed air filtersSubject to technical modifications
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The piston compressors of the range CK are supplied asone complete receiver mounted sound insulated unit.
Due to the forced cooling air flow the outlet temperatureof the compressed air is only 10 °C higher then the suction temperature.
This means, they are completely equipped for the meanoutput range in handycraft and industry.
ALUP PISTONCOMPRESSORS CKSOUND INSULATEDMOUNTED ON RECEIVERS3.0 - 11 KW
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CK 051012-250CK 081012-350CK 091012-350CK 131013-500CK 181013-500
CK 041522-250CK 051522-350CK 081523-500CK 101523-500CK 131523-500
Receivervolume
l
250350350500500
250350500500500
Suctioncapacity
l/min
501693909
1.3461.790
356515810
1.0201.296
Volumeflow*
l/min
370512665985
1.338
290420675845
1.075
Numberofcylinders
22233
22333
Motorpower
kW
3,04,05,57,5
11,0
3,04,05,57,5
11,0
Compressorspeed
min -1
810660866855
1.135
1.150975770960
1.220
Compressedair connectionG“
1/
1/
1/
3/
3/
1/
1/
3/
3/
3/
Noiselevel**
dB(A)
6262636466
6364646667
Weight
kg
304430451570616
313323465500641
Length
cm
116145145157157
116145157157157
Width
cm
919999
105105
9194
105105105
Height
cm
141151151171171
141151171171171
10 bar, single stage, three-phase current
15 bar, double stage, three-phase current
**Noise level according DIN 45 635
2
2
2
4
4
2
2
4
4
4
Type
Technical modifications reserved.
*Volume flow according to ISO 1217 at 8 bar for 10 bar unitsat 12 bar for 15 bar unitsat 15 bar for 35 bar units
ALUP PISTONCOMPRESSORS CK: TECHNICAL DATA AND DIMENSIONS
VALUABLE REGARDING THE EFFECT BECAUSE
● Noise makes sick
● Noise reduces concentration and performance,
● Sound insulated ALUP COMPRESSOR may be set upclose to working places, thus avoiding expenses forlong piping and pressure losses,
● The sound absorbing casing protects against damages of the compressor and against accidents.
EXTRAORDINARILY VALUABLE:
SUPER SOUND INSULATIONVALUABLE REGARDING THE DESIGN PRINCIPLESSound insulation of compressors mounted on receivers,type CK and DE
Plastic coated casing toile, fluorocarbonfree foamdamping layer with dimensionally stable textile crate,non scatingglued. Non inflammable. Resistant to dustand oil.
Piston compressor unit, super sound insulated, type DE -S.
Piston compressor unit DE
Tandem unit, receiver mounted, super sound insulated,type D -DE -S.
AT A GLANCEStandard equipment:
● Direct start-up with a mechanical relief valveand on/off switch
● Direct coupled without V-belt● Wet suction air filter
● Safety valve and non return valve
Options● Hour meter
● Rubber buffers● Flexible connection hose
Subject to technical modifications
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ALUP PISTONCOMPRESSORS DE1.1 - 4.4 KWThe piston compressors of the range DE are supplied asone complete unit, including electric control and wiring,ready for operation. The DE units are available mountedon a base plate, on a receiver or as sound insulated onreceiver mounted version available.
This means, they are completely equipped for handycraft.
DE 021011DE 031012DE 041012DE 051012
DE 031522
DE 021011-SDE 031011-SDE 041011-SDE 051011-S
DE 031522-S
DE 021011-90DE 031012-90DE 031012-150DE 041012-90DE 041012-150DE 041012-250DE 051012-250
DE 031522-90S
DE 021011-90SDE 031012-90 SDE 031012-150SDE 041012-90SDE 041012-250SDE 041012-250SDE 041012-250S
DE 031522-90S
D-DE 021011-15D-DE 041012-350
D-DE 021011-150S 150D-DE 041012-350 S 350
Receivervolume
l
909015090150250250
90
909015090150250250
90
150350
150350
Suctioncapacity
l/min
180250360500
245
180250360500
245
180250250360360360500
245
180250250360360360500
245
2x1802x360
2x1802x360
Volumeflow*
l/min
120175 240340
180
120175240340
180
120175175240240240340
180
120175175240240240340
180
2x1202x240
2x1202x240
Operatingpressure
bar
10101010
15
10101010
15
10101010101010
15
10101010101010
15
1010
1010
Motorpower
kW
1,11,52,23,0
2,2
1,11,52,23,0
2,2
1,11,51,52,22,22,23,0
2,2
1,11,51,52,22,22,23,0
1,1
2x1,12x2,2
2x1,12x2,2
Compressorspeed
min -1
1400140014001400
1400
1400140014001400
1400140014001400140014001400
1400
1400140014001400140014001400
1400
1400
1400
Weight
kg
35434550
45
75858590
85
6372857386106112
80
110120135120135155160
130
110187
200285
Length
cm
460500500500
500
700780780780
780
1170117013351170133515901590
1170
1280128014501280145017101710
1280
15602000
15602000
Width
cm
320390390430
430
400500500500
500
360380435380435510510
380
405505505505505510510
505
435550
435550
Height
cm
470470480490
490
570605605605
605
1010101010651010106512501250
1010
9090102510701025117011701025
1025
10401170
10451200
PistonCompressor, 10 bar, single stage 400V/50Hz.
PistonCompressor, 15 bar, double stage 400V/50Hz.
Sound insulated PistonCompressor, 10 bar, single stage 400V/50Hz.
Sound insulated PistonCompressor, 15 bar, double stage 400V/50Hz.
Receiver mounted units, 10 bar, single stage 400V/50Hz.
Receiver mounted units, 15 bar, double stage 400V/50Hz.
Sound insulated receiver mounted units, 10 bar, single stage 400V/50Hz.
Sound insulated receiver mounted units, 15 bar, double stage 400V/50Hz.
Tandem units, receiver mounted, 10 bar, single stage 400V/50Hz.
Sound insulated tandem units, receiver mounted, 10 bar, single stage 400V/50Hz.
Type
Technical modifications reserved.
*Volume flow according to ISO 1217 at 8 bar for 10 bar unitsat 12 bar for 15 bar unitsat 15 bar for 35 bar units
ALUP PISTONCOMPRESSORS DE: TECHNICAL DATA AND DIMENSIONS
ACCESSORIESPK/PKS
ALUP OEKODRY DTE
ALUP OEKODRY 2000ALUP OEKODRY C/W
ALUP OEKOPAC
ALUP ACTIVATED CHARCOAL ABSORBERS AKC
ALUP VA/MA/SA/AK
ALUP AQUAMAT
ALUP ULTRAMAT
11 bar36 bar
Dew point+3°C – +15°C
Dew point-70°C – -20°C
Efficiencywith 0,01 micron99,9999%
Residual oil content 0 - 5 mg/l condensate
250 l – 10.000 l
160 – 145.000 l/min
80 –145.000 l/min
80 -145.000 l/min
80 –380.000 l/min
up to 120.000l/min
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All compressors
All compressors
All compressors
All compressors
All compressors
All compressors
COMPRESSORSPressure bar (g)from / to
10 – 15
10 – 15
10 – 35
20 – 40
4 – 15
8 – 10
Flow (l/min) from / to
115 – 300Suction capacity
80 – 340
110 – 4.620
390 – 2.590
440 – 72.000
490 – 33.800
Motor ratedpower (kW)from / to
0,75 – 1,8
1,1 – 3,0
2,2 – 37,0
2,2 – 15,0
4,0 – 400,0
4,0 – 250,0
Fields ofapplication
Craft
IndustryCraft
IndustryCraft
Industry
Industry, CraftShipping
IndustryClinics
DESIGNATION
PRACTIC®
DE/DE-S
HL, CT, CK
BOOSTER
SCK, SCG
SCWAQUASCREW
ALUP- Kompressoren GmbHAdolf - Ehmann Str. 2 - 73257 KöngenPostfach 1161 - 73253 KöngenGermany
Phone sales: +49 - (0)7024 - 802 - 240Phone service: +49 - (0)7024 - 802 - 250Fax: +49 - (0)7024 - 802 - 209E-mail sales sales@alup.comE-mail service service@alup.com
Internet: www.alup.com
THE PRODUCT RANGEFOR COMPRESSED AIR:
PACKAGE SOLUTIONS UP TO 40 BAR:
Your ALUP contact:
Small compressors
Directly coupled piston compressors – power units and receiver systems*
Belt-driven piston compressors – power units and receiver systems*
*also available as sound-insulated version
High-pressure boosters
Screw compressors,oil injected
Screw compressors, oil-free / water injected
Compressed air receivers, horizontal or vertical
Refrigeration dryers
Adsorption dryers
Dryer and filter-systems for oil-free air
Compressed air filters
Oil/water separating systems, condensate drains
OilOil
Subject to technical revision, errors and omissions excepted
0011
-HL-G
B-1.
0 AP
-CD
An ABAC Group company